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APS and OPM Plant Warehouse Structure
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Applications
P1 Plant
APS and OPM Plant Warehouse Considerations January 2001
W1 Purpose The purpose of this document is to identify how OPM should be set up with regard to the Plant-Warehouse Effectivities when using APS for planning. OPM has the ability to use multiple consumption and replenishment warehouses in production for a given manufacturing plant or across multiple plants. This means that when Production Batches are created or when OPM MRP is run, OPM can source an item from one warehouse and a second item from a different warehouse. This functionality is also allowed in producing product, where one product can be directly made into one warehouse and another product can go into a second warehouse. APS is limited to one consumption and replenishment warehouse per plant for it’s manufacturing and it must be the same warehouse (Resource Warehouse).
W2
W3
The “Plant-Warehouse Effectivities”for a plant fed by multiple warehouses is: Table1 PLANT W1 W2 W3
C 0 1 1
R 1 0 0
ITEM FG RM1 RM2
In this example ( Table 1) the OPM plant would source RM1from warehouse W2 and RM2 from warehouse W3, and replenish FG to warehouse W1. Production and MRP recognize these relationships without the need for transfer rules. Implementing APS in this scenario requires a change to this model. APS only recognizes one plant warehouse (Resource warehouse) for manufacturing and all materials used in production by the APS engine must reside and be replenished to this plant warehouse. If materials are to be consumed in production and are not located in this warehouse then a transfer rule must be in place to source the material from its residing warehouse to the plant warehouse. The following diagram shows this new relationship:
Existing OPM user adding APS OPM supports the consumption of ingredients used in production from multiple warehouses. When a batch is created one ingredient can be sourced from one warehouse and a second ingredient from a different warehouse. The relationship for consumption of the ingredients is defined in the “Plant-Warehouse effectivity”form. The diagram below represents an existing OPM plant being fed raw materials by multiple warehouses. Figure 1
Figure 2
This document is intended for information purposes only. It is not a commitment to deliver and may not be incorporated into any contract. Copyright Oracle Corporation 2001 Redwood Shores, California. Printed in the U.S.A. All rights reserved. Oracle Corporation registered trademarks, trademarks, and confidentiality terms are part of this document. Details are available from Oracle Corporation.
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APS and OPM Plant Warehouse Structure
White Paper
Applications
P1 Plant
New OPM with APS customers New OPM customers installing OPM and APS should use a similar warehouse structure shown in Figure 2 along with the Plant-Warehouse Effectivity in Table 2. This defines a plant warehouse (Resource warehouse) which is where manufacturing is done. Supplying and distributing warehouses will have transfer rules which enables materials to be sent to the Resource Warehouse for consumption into production and shipping product from the Resource Warehouse to distribution centers or other warehouses. The concept is, manufacturing occurs at the Resource Warehouse where consumption and replenishment take place, and any material coming from or going to another warehouse must have a transfer rule in place to facilitate this movement.
Resource Whse. W3 Inv.
Prod.
Sourcing Transfer Rules W1
W2
W4
The “Plant-Warehouse Effectivities to support this configuration would be: Table 2 PLANT W1 W3 W4 W2 W3 W3
C 0 0 0 0 1 1
R 0 1 0 0 0 0
ITEM FG FG
RM1 RM2
In the above scenario, Sourcing rules are now required for transferring materials to and from the plant warehouse (W3). Your raw materials can still be stored in multiple warehouses, however with the integration to APS, transfer rules must be created so when APS is looking for materials in the resource warehouse to be consumed in production, it knows how and where to source them. NOTE: A workaround for current OPM customers upgrading to APS, that do not want to change their Plant-Warehouse Effectivities, is to ignore the transfer recommendations generated by APS for raw materials. Production will still consume the materials from the warehouse based on the Plant-Warehouse Effectivity table. This document is intended for information purposes only. It is not a commitment to deliver and may not be incorporated into any contract. Copyright Oracle Corporation 2001 Redwood Shores, California. Printed in the U.S.A. All rights reserved. Oracle Corporation registered trademarks, trademarks, and confidentiality terms are part of this document. Details are available from Oracle Corporation.
