Cylinder #1 Injector Cylinder #2 Injector Cylinder #3 Injector Cylinder #4 Injector Cylinder #5 Injector Cylinder #6 Injector 8 Volt DC Supply Fuel Filter Differrential Pressure Sensor Engine Oil Pressure Sensor Engine Coolant Temperature Sensor Electrical System Voltage Intake Manifold Air Temperature Sensor Fuel Temperature Sensor Engine Speed Sensor Personality Module Engine Timing Calibration 5 Volt Sensor DC Power Supply Programmed Parameter Fault Secondary Engine Speed Sensor Fuel Pressure Sensor After Fuel Filter Inlet Air Heater Relay Fuel Rail #1 Pressure Valve Solenoid Intake Manifold Pressure Sensor Fuel Rail Pressure Sensor Ignition Key Switch Start Aid Current
Machine Control (MID No. 039) CID
Component
0041 0096 0127
8v Sensor Supply Fuel Level Sensor Transmission Pressure Sensor
0191
Transmission Output Speed Sensor
0262 0268 0298 0370 0374 0444 0590 0600 0726 0727 0735 0882 1130 1326 1401 1402 1482 1530 1558 1615 1617 1621 1622 1628 1629 1630 1657 1658 1960 2110 2104 2210 2129 2142 2149 2184 2185 2213 2214 2256 2447 2543 2544 2545 2546 2547 2592 2593 2594 2599 2600 2649 2665 2666 2667 2668
5v Sensor Supply Programmed Parameter Brake Ped Lim Sw Boom Float Solenoid Swing Brake Solenoid Start Relay Engine Control Hydraulic Oil Temperature Sensor Right Steering Solenoid Left Steering Solenoid Heavy Lift Solenoid Implement Lockout Solenoid Left Attachment Pedal Position Sensor ECM Location Code Transmission Solenoid 1 Transmission Solenoid 2 10v Sensor Supply Quick Coupler Solenoid Electronic Implement Control #2 One Way / Two Way Valve Solenoid Oscillating Axle Solenoid Generator Valve Solenoid Travel Lock Magnet Arm Rest Switch Main Pump Power Shift Pres Solenoid Swing Pump Sol Left Joystick Thumbwheel Right Joystick Thumbwheel Ignition Key Reader Machine Pitch Sensor Travel Motor Swash Plate Angle Limit Solenoid Right Joystick Thumbwheel Ride Control Solenoid Straight Travel Pedal Position Sensor Travel Pilot Pressure Solenoid Medium Pressure Hydraulic Circuit Port B Solenoid Medium Pressure Hydraulic Circuit Port A Solenoid Auxiliary Valve #2 Port B Solenoid Auxiliary Valve #2 Port A Solenoid Hydraulic Modulation Solenoid Travel Motor Bypass Solenoid Joystick Steering Enable Switch Offset Boom Offset Left Solenoid Offset Boom Offset Right Solenoid Hydraulic Cab Riser Raise Solenoid Hydraulic Cab Riser Lower Solenoid Auxiliary Valve Port A Flow Solenoid Auxiliary Valve Port B Flow Solenoid Hammer Solenoid Auxiliary Valve Port A Line Relief Solenoid Auxiliary Valve Port B Line Relief Solenoid Auxiliary Valve Load Sensing Solenoid Boom Float Down Solenoid Offset Boom Enable Switch Limp Home Sw Hydraulic Cab Riser Enable Switch
200 210 229 235 A209 A250
¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.
Failure Mode Identifiers (FMI)¹ FMI No.
Failure Description
0
Data valid but above normal operational range.
1
Data valid but below normal operational range.
2
Data erratic, intermittent, or incorrect.
3
Voltage above normal or shorted high.
4
Voltage below normal or shorted low.
5
Current below normal or open circuit.
6
Current above normal or grounded circuit.
7
Mechanical system not responding properly.
8
Abnormal frequency, pulse width, or period.
9
Abnormal update.
10
Abnormal rate of change.
11
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
14
Parameter failures.
15
Parameter failures.
16
Parameter not available.
17
Module not responding.
18
Sensor supply fault.
19
Condition not met.
20
Parameter failures.
Description Power Circuits Bat (+) Aux Ckt Key Sw Heater Relay Alt Output (+) Term. Main Power Rly Output Radio Warning Horn (forward) Cab Lamp Relay 12V Power Converter Wiper Control Alternator Diode 12V 7A Converter 1 Seat Heater A/C Air Suspension Cigar Lighter Engine Control Converter 12V Memory Out Converter 24V Switched In Unused Unused Caution Lamp Relay Switch Power Boom Lamp Relay Under Window Limit Switch Neutral Start Relay to Neutral Start Limit Sw Chassis Lamp Relay Caution Lamp Relay Refueling System Power Backup EPR Valve Sw Heater Relay / Product Link Radio and ECM A/C Unit Main Brkr 12V 7A Converter 2 Boom Float Disable Relay Machine ECM Radio Hydraulic Lock Action Alarm / Beacon Relay Ground Circuits Main Chassis Converter Output (24/12 Volt) 12V 7A Socket B Machine Control Ground Machine ECM Analog Return Engine Control Ground Basic Machine Circuits Starter Relay to Starter Motor Start Relay Coil to Neutral Start Relay Key Sw To Neutral Start Relay Main Power Relay Coil Alternator Regulator Term. Engine Control to Heater Relay Horn Relay Coil To Sw Travel Alarm Warning Horn (forward) Fuel Pump Power Fuel Pump Relay Cut-out Key Sw 'C' Term. Refueling Pwr Rly to Refueling Stop Rly Start Relay to Start Control Relay Travel Alarm Relay Refueling Stop Sw to Refueling Stop Relay Monitoring Circuits CAN 1 Data Link (+) CAN 2 Data Link (+) CAN 1 Data Link (-) CAN 2 Data Link (-) Alternator (R) Term. Engine Oil Pressure Action Alarm Coolant Level Air Cleaner Sw Hyd Oil Filter Sw Hyd Oil Temp Sender Fuel Level Signal Hyd Oil Level Engine Oil Level Boom Cylinder Rod End Pressure Boom Angle Sensor Stick Angle Sensor Machine ECM 8v Sensor Supply RH Thumb Wheel LH Thumb Wheel Overload Warning Switch Overload Warning Pressure Sensor Travel Straight Pressure Switch Travel Right Pressure Switch Travel Left Pressure Switch Joystick Pressure Switch Accessory Circuits Wiper - Front (low) Washer - Front Radio Speaker - Left Radio Speaker - Left (commom) Radio Speaker - Right Radio Speaker - Right (common) Washer Right Sw To Wiper Sw Wiper - Aux (Park) Wiper - Aux (Low) Washer - Aux Wiper Sw To Intermittent Module DC/DC Converter Power Output DC/DC Converter Memory Output Seat Heater Backup Resistor to Diode 1 Wiper Motor + Wiper Motor Wiper Motor Reverse Wiper Motor Stop Front Window Limit Sw To Wiper Cont Wiper Sw To Wiper Cont Hyd Lock Sw to Hyd Lock Solenoid Left Rear Speaker Left Rear Speaker (common) Converter 2 12V Switched Out A/C Controller To A/C Compressor Clutch Quick Coupler Sw
RD RD RD RD RD PU OR RD RD RD GY PK YL WH GN OR BU RD BU OR RD RD BR PU RD BU RD PU YL RD PK RD RD RD BU GN RD WH RD OR BK BK BK BK BK BK
304 306 307 308 309 310 320 321 322 323 325 326 329 330 331 365
WH GN OR YL GY PU RD BR GY WH PK RD YL YL OR YL
251 252 261 262 403 405 410 412 430 487 491 495 496 C468 E411 E441 E442 E472 E473 E474 E480 H446 H473 H474 H475 H476
YL YL GN GN GN GY WH BU BU OR PK GN WH BU YL GN GN GN GY OR PK PK BR GN BU WH
501 506 508 509 511 512 530 535 575 576 578 590 592 A513 A537 A549 A579 A580 A581 A582 A584 A586 A588 C560 C566 C569 E554 E562
GN PU PU WH BR GN OR BU YL PK BU GY BU RD PK BU OR BR GN PU BU OR GN OR PK YL PK PU
E564 E565
PK BU
603 607 615 616 638 645 646 684 A623
PK PK YL BU WH RD RD RD BU
763 779 780 788 789 A755 A756 A757 A758 A760 A762 A768 A769 A770 E787 F716 F772 F773 F774 G723 H746 H747 H792 K776 M736 M737 M739 M740 M743 M744 M745 M746 M747 M748 M749 M751 M755 N789 N793 N794 N795 R725 T725 X738 X794 877 892 893 F889 G834 K843 K844 K847 K848 K849 K850 K851 K852 K856 K857 K858 K859 K860 K861 K862 K863 K864 K865 K866 K868 K869 K871 K872 K876 K877 K879 L885 L886 936 998 E997 G973 G976 K904 K906 K907 K931 K950 K952 L968 L969 L972 L973 L976 L978 M906 N957 N959 N960 N963 N970 N973 N979 N981 T901 T902 T967
BU WH PU YL RD PK BU GY BR GY PU BU GY PK PK WH WH OR WH YL YL BR BR GN BU WH YL PK GN WH GY YL BU BR PK YL OR BU GN GY WH WH WH PK BU YL BR GN WH PU GN GY PU WH YL BR BU GN PU WH YL BR BU GN GY OR PK PU WH BR BU WH OR BR BU GN BU BU PU BR RD OR BU GN GN BU GN YL BR OR WH BU GN GN GY BU PK PK OR OR YL BR GN GN YL PK YL
Component Location Schematic Location
Machine Location
A/C Unit
K-9
C-1
Air Heater
F-18
A-1
Description
Component
Accessory Circuits (Continued) Quick Coupler Relays QC Sw to QC Relay 2 Lighting Circuits Rotary Beacon Flood Lamp - Front Cab Flood Lamp/ROPS Bucket Flood Lamp/Boom Flood Lamp Rotary Beacon Headlamp Relay Light Sw To Front Flood Relay Cab Flood Lamp Right Cab Flood Lamp Sw To Relay Control Circuits Travel Speed Solenoid Universal Quick Coupler Solenoid (Low) Universal Quick Coupler Solenoid (High) Engine Speed (-) Hydraulic Lock Throttle Sw #1 Throttle Sw #2 Throttle Sw #3 Throttle Sw #4 Machine Control +5v Supply Engine Speed (+) Backup EPR Valve Sw to Power Shift Pressure Solenoid Backup EPR Valve Sw to Power Shift Pressure Solenoid Backup EPR Valve Sw to Backup Resistor Bucket Lock Solenoid Secondary Shutdown Sw Crane Backup Sw Backup Governor Accel Backup Governor Decel Heavy Lift Solenoid Viscous Clutch Solenoid (+) Viscous Clutch Solenoid (-) Smart Boom Up/Down Relay to Boom Up/Down Pressure Sw Alternator L Terminal to Start Control Relay Governor Command Flow Limit Solenoid Flow Limit Solenoid Travel Straight Solenoid Boom Float Disable Relay Smart Boom Select Sw Boom Check Solenoid 1 / Boom Down Pressure Sw Smart Boom Select Sw Smart Boom Select Sw Boom Bown Pressure Sw / Boom Down Line Cutoff Solenoid Boom Check Solenoid 2 / Boom Up/Down Pressure Sw Crane Cancel Sw Bucket Extend Pressure Sw Viscous Clutch Temp Sensor Foot Pedal Sw Aux Pedal-LH Aux Pedal-RH Not Used Not Used Hammer Return Filter Sw Stick Out Stop Solenoid Heater Relay Cat Data Link (-) Cat Data Link (+) Engine Speed Command Viscous Clutch Fan Speed + RH Joystick Upper Sw LH Joystick Upper Sw RH Joystick Smart Boom Sw LH Joystick Fore Sw Att Stem 1 Att Stem 2 Att Stem 3 Att Stem 4 Stem 1 Control Valve A Stem 2 Control Valve A Stem 3 Control Valve A Stem 4 Control Valve A Stem 1 Control Valve B Stem 2 Control Valve B Stem 3 Control Valve B Stem 4 Control Valve B Relief Solenoid 1 Relief Solenoid 2 Att 1-way / 2-way Control Valve Stem 1/2 Extend/Retract Solenoids Stem 3 Extend/Retract Solenoids 1P / 2P Change Solenoids Single Action Solenoids 1 / 2 Relief 1 Check Solenoid Relief 2 Check Solenoid Double Action Solenoid Not Used Not Used Backup Resistor to Diode 3 Backup Governor Sw Hydraulic Lock Diode Boom Raise Pressure Sw Water Separator Level Sensor Pump 1 Pressure Sensor Swing Brake Solenoid Backup EPR Valve Sw Backup Resistor to Diode 2 Boom Up Limit PRV Boom Up Solenoid to Backup Crane Sw Bachup EPR Valve Sw PS Pressure One Touch Low Idle Sw Fine Swing Cont Sw to Fine Swing Solenoid Refueling Start Switch (N.O.) Level Sw to Leveling Solenoid Squeze Pressure Sensor Product Link RS232 Rxd - Comm #1 Product Link RS232 Rxd - Comm #3 Product Link RS232 Txd - Comm #1 Product Link RS232 Txd - Comm #3 Product Link RS232 Dtr - Comm #1 Product Link RS232 Dcd - Comm #1 Product Link RS232 Signal Gnd - Comm #1 Product Link RS232 Signal Gnd - Comm #3 MSS Exciter Coil In MSS Exciter Coil Out Pump Pressure Sensor 2
Alarm - Action
Connector Location Schematic Location
Machine Location
Sensor - Atch Viscus Clutch Temp
L-14
B-40
Sensor - Atch Wtr Separator Lvl 2
K-14
B-41
Component
F-1
C-2
Sensor - Eng Speed Pickup
E-18
A-4
Alarm - Atch Travel
A-16
B-2
Sensor - Fuel Level
A-15
B-15
Alternator
D-18
B-1
Sensor - Pump 1 Press.
A-18
B-16
L-4
C-7
Sensor - Pump 2 Press.
A-18
B-17
Atch Air Suspension Battery - Atch Front
F-17
D-1
Solenoid - A/C Clutch
D-18
B-20
Battery - Atch Rear
F-18
D-2
Solenoid - Atch 1p 2p Change 1 (Sol 2)
B-18
B-21
Battery - Front
F-17
D-4
Solenoid - Atch 1p 2p Change 2 (Sol 3)
B-18
B-22
Battery - Rear
H-18
D-5
Solenoid - Atch 1way/2way Change
B-9
B-49
Block - As
G-12
D-6
Solenoid - Atch Boom Up
L-9
C-54
Block - Gp
F-18
D-7
Solenoid - Atch Bucket Lock
L-9
C-53
Breaker - Alt
H-11
D-8
Solenoid - Atch Double Action (Sol 3)
B-18
B-23
Breaker - Heater
H-11
D-9
Solenoid - Atch Fine Swing
A-9
A-12
Breaker - Main
H-11
D-10
Solenoid - Atch Flow Limit
A-18
B-24
Bus Bar
H-11
D-3
Solenoid - Atch Heavy Lift
A-12
A-11
J-1
C-12
Solenoid - Atch Quick Coupler
J-15
B-25
Control - Engine
K-18
A-19
Solenoid - Atch Relief 1
B-11
B-48
Control - Machine
G-11
D-14
Solenoid - Atch Relief 1 Check
B-11
B-47
Control - PLJ
K-18
D-17
Solenoid - Atch Relief 2
B-9
B-50
Control - Product Link
L-17
D-12
Solenoid - Atch Relief 2 Check
B-9
B-51
Control - Wiper
D-2
C-88
Solenoid - Atch Single Action (1)
B-9
B-18
Coil - Atch Exciter
Converter - Atch 12V 7A (1)
K-4
C-4
Solenoid - Atch Single Action (2)
B-9
B-19
Converter - Atch 12V 7A (2)
K-4
C-3
Solenoid - Atch Stem 1 Extend
A-17
B-42
Converter - Radio
C-8
C-38
Solenoid - Atch Stem 1 Retract
A-17
B-43
Diode - ACC
J-5
C-22
Solenoid - Atch Stem 2 Extend
A-17
B-44
Diode - Alternator
G-6
C-31
Solenoid - Atch Stem 2 Retract
B-17
B-45
Diode - Hyd Lock
J-5
C-23
Solenoid - Atch Stem 3 Extend
D-16
B-52
Diode - Lamp
G-9
C-24
Solenoid - Atch Stem 3 Retract
D-16
B-53
Diode - Main Relay
D-9
C-25
Solenoid - Atch Stick Out Stop
L-9
C-55
Diode - Start Relay
H-12
D-13
Solenoid - Atch Viscus Clutch
L-13
B-39
Diode-1
K-9
C-26
Solenoid - Hyd Lock
A-12
A-13
Diode-2
K-9
C-27
Solenoid - Power Shift Press.
A-18
B-26
Diode-3
K-9
C-28
Solenoid - Swing Brake
A-12
A-14
Fuse Base
G-8
C-30
Solenoid - Travel Speed
A-12
A-15
Holder As - Fuse
G-11
C-89
Solenoid - Travel Straight
A-12
B-27
K-14
A-16
L-1
C-58
Indicator Unit
I-1
C-32
Switch - Air Cleaner
Joystick - Atch LH
L-3
C-13
Switch - Atch Aux Pump Press. (Stem 4)
Joystick - Atch RH
J-1
C-15
Switch - Atch Boom Raise Press.
B-12
B-29
Joystick - Atch RH (3 Sw)
J-1
C-16
Switch - Atch Bucket Ex Press.
B-12
B-28
Joystick- Atch LH (3 Sw)
L-3
C-14
Switch - Atch Buckup Crane
I-1
C-59
Keyreader - Atch Mss
J-2
C-17
Switch - Atch Crane Cancel
B-5
C-60
Meter - Atch Boom Potentio
B-9
B-7
Switch - Atch Fine Swing Cont
B-2
C-61
Meter - Atch Stick Potentio
C-9
A-6
Switch - Atch Foot
L-1
C-62
Meter - Service
E-1
C-33
Switch - Atch Hammer Return Filter
I-15
D-22
Monitor
G-1
C-34
Switch - Atch High Press. (Stem 1)
K-1
C-63
G-11
D-15
Switch - Atch Leveling
B-1
L-1
C-36
Switch - Atch Lower Washer
B-3
C-65
Motor - Starter
E-18
B-8
Switch - Atch Lower Wiper
B-2
C-66
Motor - Washer
G-11
D-16
Switch - Atch Medium Press. (Stem 3)
L-1
C-67
E-2
C-37
Switch - Atch Over Load Warning
B-4
C-68
Motor - Atch Lower Washer Motor - Atch Lower Wiper
Motor - Wiper Pedal - Atch Aux LH
L-1
C-8
Switch - Atch Quick Coupler
B-1
C-69
Radio - Prod Link 2nd Generation
J-16
D-11
Switch - Atch Radio Mute
B-3
C-70
Relay - Atch Beacon
E-9
C-47
Switch - Atch Refueling Start
A-6
B-37
Relay - Atch Caution Lamp
F-10
C-40
Switch - Atch Refueling Stop
A-6
B-36
Relay - Atch Single
G-10
C-41
Switch - Atch Seat Heater
B-4
C-71 C-72
Relay - Boom Lamp
G-9
C-42
Switch - Atch Smart Boom Select
B-4
Relay - Cab Lamp
F-9
C-44
Switch - Atch Travel Straight Press.
K-1
C-73
Relay - Chas Lamp
F-9
C-43
Switch - Atch Under Window Limit
E-2
C-74
Relay - Horn
F-9
C-45
Switch - Backup EPR Valve
I-3
C-75
Relay - Main
C-10
C-46
Switch - Backup Gov
I-3
C-76
F-9
C-50
Switch - Coolant Level
L-13
A-17
A = See Area A
Relay - Start
H-12
D-19
Switch - Disconnect
G-12
D-23
B = See Area B
Relay - Start Cont
G-8
C-48
Switch - Eng Oil Level
D-18
B-32
C = See Area C D = See Area D
Relay - Neutral Start
Relay - Travel Alarm
E-9
C-39
Switch - Horn
L-3
C-77
Resistor
C-3
C-51
Switch - Hyd Oil Filter
A-16
B-34
Resistor - 2
D-6
C-52
Switch - Hyd Oil Level
A-16
B-35
Resistor - Atch Backup
F-10
C-9
Switch - Implement Press.
K-4
C-78
Resistor - Backup
G-8
C-20
Switch - Key
I-1
C-79
Resistor - Can 1
C-11
D-20
Switch - Neutral Start Limit
L-3
C-80
Resistor - Can 1 PLJ
C-10
D-18
Switch - One Touch Low Idle
J-2
C-81
Resistor - Can 2
C-11
D-21
Switch - Panel
E-2
C-82
Sender- Hyd Temp
A-16
B-13
Switch - Secondary Shutdown
H-10
C-83
Sensor - Atch Boom Cyl Head Press.
C-9
A-8
Switch - Throttle Position
I-1
C-84
Sensor - Atch Boom Cyl Rod Press.
C-9
A-9
Switch - Travel L Press.
K-1
C-85
Sensor - Atch O.L.W.D. Press.
A-9
A-10
Switch - Travel R Press.
K-1
C-86
Sensor - Atch Squeeze Press.
B-11
B-46
Timer - Atch Lamp Delay
D-10
C-87
Machine Location
L-15, L-16, L-18 C-14, C-15, C-16 K-15, L-15, J-16, L-16 J-15, K-16 L-15 E-15 D-15 C-15, D-15 C-15 C-15 A-15 I-14 J-14 L-14 A-12, A-13 L-11 K-11 J-11 J-11 I-11 I-11 I-11 H-11 C-11 A-10 C-10 D-10 H-9 A-8 A-8 B-8 B-8, C-8 G-8 H-8 H-8 H-7 F-7 F-7 C-6, C-7 A-6 A-6 D-6 H-6 H-6 H-5 H-5 L-5 L-5 J-4, J-5 B-5 H-4 I-4, J-5, J-6 I-4 J-4 J-4 C-2 I-2 C-1 L-16 G-17 J-7 E-7 E-7 G-17
12D 7B 26D 23D 25D 9B 1B 36B 47B 6B 22B 14D 16D 43B 9A 2D 4D 1C 5D 13D 11D 128C 7D 22D 4A 19B 70C 14C 16B 14B 6A 13B 97C 3C 18C 19C 80C 96C 91C 40B 41B 68C 24C 20C 2C 99C 26C 17C 29C 54C 105C 23C 35C 30C 21C 127C 117C 90C 26D 19A 19C 80C 96C 2B
Connector Number CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 Serial Service Connector CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 CONN 33 CONN 34 CONN 35 CONN 36 CONN 37 CONN 38 CONN 39 CONN 40 CONN 41 CONN 42 ET Connector CONN 43 CONN 44 CONN 45 CONN 46 CONN 47 CONN 48 CONN 49 CONN 50 CONN 51 CONN 52 CONN 53 CONN 54 CONN 55 CONN 56 CONN 57 CONN 58 CONN 59 CONN 60 CONN 62 CONN 63 CONN 64 CONN 65
C-64
Schematic Location
KENR6118-05 October 2011
Resistor, Sender and Solenoid Specifications Part No.
Component Description
102-8016
Resistor:
111-9916
Solenoid:
121-1491
Solenoid:
126-2941
Resistor:
163-6700
Sender:
11.7 ± 1.2
320D Excavator Electrical System
32 ± 3.2
120 ± 10%
34 ± 0.5
Resistor:
234-4460
Solenoid:
Fine Swing
244-8506
Solenoid:
Relief 1
260-3877
Solenoid:
Quick Coupler
A6F1-UP A8F1-UP A9F1-UP KGF1-UP KTF1-UP MGG1-UP MCH1-UP
Positions 1,2,3,4 = 25 ± 5% 0% - 83.5 ± 1.5 50% - 33.8 ± 2.0 100% - 8.0 +1.0 -0.5
174-3016
Sender:
47 ± 5%
Fuel Level CAN 1 CAN 2 CAN 1 PLJ Resistor Resistor 2
4I-5394
Resistance (Ohms)¹
Backup Flow Limit Power Shift Pressure Stem 1 Extend Stem 1 Retract Stem 2 Extend Stem 2 Retract Stem 3 Extend Stem 3 Retract Bucket Lock 1P / 2P Change 1 1P / 2P Change 2 Double Action Travel Straight Travel Speed Swing Brake Hydraulic Lock Universal Quick Coupler High Universal Quick Coupler Low Backup
FAL1-UP PCM1-UP KHN1-UP BZP1-UP PHX1-UP JFZ1-UP
19.5 ± 2 26.96 ± 1.6
Hydraulic Oil Temperature
6134 to 7496
¹ At room temperature unless otherwise noted.
© 2011 Caterpillar, All Rights Reserved
Printed in U.S.A.
Harness And Wire Electrical Schematic Symbols Symbols
A = See Area A T
B = See Area B
Pressure Symbol
C = See Area C D = See Area D
Temperature Symbol
Level Symbol
Circuit Breaker Symbol
Flow Symbol
Symbols and Definitions Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component.
Event Codes Engine Control Event Code
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Off Machine Switch Specification Part No.
Condition
E096
High Fuel Pressure
E198
Low Fuel Pressure
E265
User Defined Shutdown
E360
Low Engine Oil Pressure
E361
High Engine Coolant Temperature
E362
Engine Overspeed
E363
High Fuel Temperature
E390
Fuel Filter Restriction
E396
High Fuel Rail Pressure
E398
Low Fuel Rail Pressure
E539
High Intake Manifold Air Temperature
E1044
High Intake Manifold Pressure
E1045
Low Intake Manifold Pressure
Related Electrical Service Manuals Title Alternator Engine Control: Machine Control:
Function
106-0179
Bucket Extend Pressure
154-0498
Air Cleaner Aux Pump Pressure Medium Pressure Travel Left Pressure Travel Right Pressure High Pressure Travel Straight Pressure Implement Pressure Boom Raise Pressure Boom Down Pressure
Form Number 212-8561
SENR2143 KENR5442 167-3466
RENR9848
202-9002
Actuate
Deactuate
Contact Position
1520 ± 98 kPa (220 ± 14 psi)
1127 kPa MIN (163 psi)
Normally Open
635 ± 58 mm H2O
-
Normally Open
490 ± 49 kPa (71.07 ± 7.11 psi)
290 kPa MIN (42.06 psi)
Normally Open
13780 kPa MAX (1998.6 psi MAX)
Boom Up/Down Pressure
10335 ± 689 kPa (1499 ± 100 psi)
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
T
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.
Normally Closed
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.
Harness and Wire Symbols Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
1 2
Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes
C-C4 130-6795
Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)
Part Number for Connector Plug
AG-C3 130-6795
L-C12 3E-5179
AG-C4 111-7898
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Socket
Part Number For Connector Recepticle
1
325-AG135 PK-14 Pin
Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
1 2
5A
Receptacle Pin or Socket Number
Single Wire Connector
9X-1123
Component Part Number
Plug
2
Harness identification code: This example indicates wire 135 in harness "AG".
Fuse (5 Amps)
Ground Connection
200-L32 BK-14 Circuit Identification Number
Wire Color
Wire Gauge
19
4 57
56 17
2
2 11
12
15 14
9
16
13
7
5 3
8 10
3
18
49 97
102 48
4
6
90
9
1
40
20
41
6
22 21
5 52
6 38 71 38
20
127 95
4
72 61 64
74
65 66 60
88
79
46
19
47
13
48
81
51 34
50 49
18
32 17
22 30
19
28
41
40
39
21
117
29
9 16 14
41 37 40 10 11 36
16 14 30
35
13
12 16
78
26
14
5
17
3
23 7
7
15
18 22 20
9
6 8
23
80
33
7 10
14 83 2 74
25
13 21
1 2
2
25 17 7 47 16 6 36 1
9
43
1
23
19
35
55 54
26
17
10
77
15
2
11
12
128
105
7
6
22
91 92 93 94
19
21 14 27 12 29
24 42 30 43 44 45 31 47 50
14
12
23
15 16
1
18
75
89
18
84 21
1
70 46
39
90
51
82
96 25 80
3 19
76
87
29
24
91
68
54
11
69
20
2
99 68
96
70
59
2
53
54
55 3
37 35
24
4
4
5 4
22
5
52 53
20
11 13
26 27 28 63
AREA A
13 21 22 23 31 33 42 43 44 45
AREA B
AREA C
86 36
85
73
67 8
58 62
32
8 26
AREA D
(Dimensions: 48 inches x 35 inches)
0001 0002 0003 0004 0005 0006 0041 0095 0100 0110 0168 0172 0174 0190 0253 0261 0262 0268 0342 0460 0617 1779 1785 1797 1834 2417
101 103 105 108 109 112 113 114 115 117 118 119 120 123 124 127 129 130 135 139 141 142 143 147 149 152 154 160 165 168 169 172 175 177 179 180 184 188 189 199
Component
Wire Wire Number Color
36 Page,
CID
Wire Description Wire Wire Number Color
KENR6118-05
Component Identifiers (CID¹) Module Identifier (MID²) Engine Control (MID No. 036)
CONN 10
ATCH_1P_2P_CHANGE_SOL_2_(SOL3) 1211491 GC-C3 1552269 1 K871-GC14 WH-18 2 235-GC17 BK-18
B
C-C62 1552267 308-C182 A209-C154 K904-C117
A B C
PUMP_1_PRESS._SENSOR 2218859 A B C
+B GROUND SIGNAL
A
C-C63 1552267 308-C181 A209-C123 T967-C118
YL-16 BK-18 GN-18
GN-18 BK-18
PUMP_2_PRESS._SENSOR 2218859
C-C61 1552269 1 A768-C64 2 A769-C65
BU-18 GY-18
POWER_SHIFT_PRESS._SOL 1119916
1 2
C-C60 3E3364
1 2
C-C59 1552269 M737-C77 WH-18 M739-C135 YL-18
ATCH_FLOW_LIMIT_SOL 1119916 (NOTE F,G,H,K,L,M,N,P)
18
ATCH_STEM2_RETRACT_SOL 1119916
1 2
ATCH_STEM2_EXTEND_SOL 1119916
1 2
ATCH_STEM1_RETRACT_SOL 1119916 YL-16 BK-18 YL-18
1 2
GF-C14 3E3364
GF-C13 3E3364
GF-C21 3E3364
ATCH_STEM1_EXTEND_SOL 1119916
308-C126 308-C126 308-C182 308-C181 A768-C64 A769-C65 K904-C117 M737-C77 M739-C135 T967-C118 A209-C122 A209-C188 A209-C188 A209-C122 A209-C154 A209-C123
1 2
1 2
1 2
1 2
GF-C4 1552269
321-C40 487-C19 491-C20 496-C23 235-C173 235-C172 235-C172 235-C173 235-C176 235-C177 235-C175
M755-GW15 235-GW24
BR-18 OR-18 PK-18 WH-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18
GC-C6 1552269 G973-GC1 OR-18 235-GC2 BK-18
G723-C92 YL-18 235-C85 BK-18
GF-C2 1552269 321-C40 BR-18 235-C177 BK-18
496-C23 WH-18 235-C176 BK-18
YL-16 YL-16 YL-16 YL-16 BU-18 GY-18 GN-18 WH-18 YL-18 YL-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18
235-C175
C-C53 1552269
C-C55 1552269
1 2
C-C54 3E3364
ATCH_TRAVEL_ALARM 2139100 1 2
491-C20
HYD_OIL_LEVEL_SW 2130677 1 2
C-C52 2304011_84RE01
BK-18
PK-18 T°
235-C178
235-C175 235-C178
1 2
CONN 11 BK-18 BK-18
WJ-C1 2304011_84RE01
1 2
BK-18
235-C178 BK-18 487-C19 OR-18
C-C56 1552269
M740-C74 235-C185
FUEL_LEVEL_SENSOR 1636700 C-C50 1552269 1 495-C22 GN-18 2 235-C173 BK-18
HYD_TEMP_SENDER 4I5394
17
1 2
HYD_OIL_FILTER_SW 1733518 1 2
16
GROUND SIGNAL
1 2
C-C51 2434505_84RE01 325-C174
PK-18
ATCH_BOOM_DOWN_LINE_CUTOFF_SOL 1850472
ATCH_BOOM_DOWN_PRESS_SW 1673466 325-WJ1 WJ-C2 2304011_84RE01 325-WJ1
1 2
1 2
PK-18 PK-18
ATCH_BOOM_UP/DOWN_PRESS_SW 2029002
1 2
763-C75 BU-18 A588-C167 GN-18 G723-C92 YL-18 K906-C62 GN-18
K-C2 1552269
K-C3 1552269
K-C4 1552269
CONN 15
1 2
M740-C74 PK-18 200-C171 BK-18 235-C170 BK-18 235-C170 BK-18 235-C93 BK-18 235-C86 BK-18 235-C85 BK-18 235-C185 BK-18 GU-C4 3E3364
763-C75 235-C86
PK-18 BK-18
BU-18 BK-18
K906-C62 GN-18 235-C93 BK-18
C-C44 1552269
C-C46 1552269
C-C47 1552269
C-C48 1552269
C-C49 1552269
A588-C167 GN-18 200-C171 BK-18 GU-C5 1552269
1 2
CONN 15
1 2
1 2
C-C72 3E3364
C-C45 3E3364
1 2
ATCH_LEVELING_SOL 1733536
1 2
ATCH_HEAVY_LIFT_SOL 1216303
14
13
PK-18 WH-16 GN-16 BU-16 PU-16 YL-18 BK-18 603-GJ22 F772-GJ18 K931-GJ19 A549-GJ24 936-GJ20 M751-GJ23 235-GJ5
1 2
251-EL7 YL-18 261-EL10 GN-18
1 2
HYD_LOCK_SOL 1211491
PILOT MANIFOLD CONTROL VALVE
12
GROUND-CHASSIS_3
YL-18 YL-16 YL-18
200-F140
1 2
AJ-C5 2434509_84RE01
177-FA1 RD-4
GH-C4 2434506_84RE01
GH-C2 2434505_84RE01
AJ-C3 2434505_84RE01 113-AJ1 OR-18 139-AJ9 OR-18
112-FC1 PU-4 MAIN_RELAY 2130772
CONN 42
RESISTOR_2 1743016_84RE01 1 2
12V_POWER_CONVERTER 2341004
RADIO_CONVERTER 2341004
B D E A C F G H J
ET_CONN
GH-C3 2304013_84RE01
MAIN_RELAY_DIODE 1211022_84RE01
BK-16
1 2
PU-18 WH-18 BR-18 GN-18 BK-14 YL-18 GN-18 508-F120 509-F121 511-F118 512-F119 200-F116 251-F23 261-F152
495-F1 GN-18 496-F5 WH-18 C468-F9 BU-18
252-F190 YL-18 262-F191 GN-18
PU-18 WH-18 BR-18 GN-18 BK-14 508-F120 509-F121 511-F118 512-F119 200-F116
BK-18 BK-16 200-F157 200-F162
BU-18 PK-18 GN-18 WH-18 BU-18 412-F2 491-F3 495-F1 496-F5 C468-F9
403-F4 GN-18
X738-F35 PK-18 200-F113 BK-14 210-F47 BK-14 235-F114 BK-18 403-F115 GN-18 403-F115 GN-18
200-F160 BK-16 200-F116 BK-14
200-F157
A B C
F-C51 2434505_84RE01
U-C2 7Y3967_84RE01 V-C1 7Y3966_84RE01 V-C2 7Y3967_84RE01
WINDOW_LIMIT_SW 1176306
BK-18
1 2
CONN 39
1 2
BK-16
BK-16 BK-18 BK-16
BK-16 BK-16 BK-18
BK-18
200-F122
200-F122 200-F182 200-F139
200-F160 200-F168 200-F180
200-F166
200-F25 BK-18
GN-18 OR-18 GY-18 OR-18
200-F168 200-F180
EM-C20 2434509_84RE01
1 1
ATCH_12V_RADIO_CONVERTER 2341004
1
GX-C5 7Y3966_84RE01 1
BK-16
616-V1
YL-16
200-V2
BK-16
410-F89 WH-18
F-C33 1552269 199-F165 OR-18 410-F89 WH-18
200-F122
BK-16
113-F81 331-F187 430-F33 487-F34 501-F28 530-F29 590-F67 645-F88 646-F32 780-F30 A586-F26 G976-F36 X738-F35 251-F100 251-F109 251-F189 251-F189 261-F52 261-F52 261-F50 261-F48 200-F25
OR-18 OR-18 BU-18 OR-18 GN-18 OR-18 GY-18 RD-18 RD-18 PU-18 OR-18 BU-18 PK-18 YL-18 YL-18 YL-18 YL-18 GN-18 GN-18 GN-18 GN-18 BK-18
BK-16 BK-18
1
1
1 1
G
1 1
R725-F38 E480-F43 L886-F13 L973-F110
WH-18 PK-18 BU-18 GN-18
780-F30 L885-F39 530-F29 590-F67 A586-F26 501-F28 646-F32 645-F88 331-F187
PU-18 BU-18 OR-18 GY-18 OR-18 GN-18 RD-18 RD-18 OR-18
FUEL LEVEL COOLANT TEMP HYD OIL TEMP ALT R-TERM.
1 3 7 8 2 4 5 6 9 10 11 12
+ BATTERY ACC CDL + CDL GND
ENG OIL PRESS. ENG OIL LEVEL COOLANT LEVEL HYD OIL LEVEL AIH CONT STATUS
F
CAN1 + CAN1 J1939 SHIELD J1939 + J1939 ALARM
FAULT_ALARM 1321829
1
+B
1
GROUND
1
SIGNAL
SERVICE_METER 2859075
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12
152-F59 BU-16
535-F148 BU-16
535-F151 BU-16 535-F124 BU-16 535-F117 BU-16
535-F148 BU-16
2
BU/BK BU/RD GN BU BK
AIR CLEANER SW CAPSULE FILTER SW SP FILTER SW WTR SPR LEVEL SW FUEL FILTER SW DIGITAL GND DIGITAL GND
200-F168
2ND FILTER SW OLWD CANCEL SW OPTION STG SW FINE SWING SW SM BM UP/DOWN SM BM DOWN QUICK COUPLER SW OPTION ROCKER SW WASHER WIPER INT-3 WIPER INT-6 WIPER LOW CHAS LAMP RELAY BOOM LAMP RELAY TRAVEL ALARM REVERSE FAN CHANGE DIGITAL GND DIGITAL GND
W. CCW W. CW REV STOP INT-6 INT-3 LOW WASH GND RAISE-S WA+ ACC WIPER CUT
F-C26 1114816_84RE01 1 A579-F176 OR-16 2 A580-F177 BR-16 13 A581-F178 GN-16 12 A582-F179 PU-16 4 A586-F26 OR-18 9 590-F67 GY-18 8 501-F28 GN-18 7 530-F29 OR-18 10 200-F180 BK-18 11 5 506-F103 PU-18 6 118-F90 GY-16 3 A584-F169 BU-18
200-F168 GT-C7 1636803_84RE01
1 2 3 4 5
A B C
1 3 4 6
ATCH_QUICK_COUPLER_SW 7N2353
BK-16
2 3
D
WIPER_CONT 1557042
F-C2 1636699_84RE02
F-C48 3E3370
5
F-C25 7Y3958_84RE01 1 A579-F176 OR-16 3 A580-F177 BR-16 6 A581-F178 GN-16 4 A582-F179 PU-16 5 200-F168 BK-16 2
MOTOR
ACC GND CAN1 + CAN1 -
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
E
WIPER_MOTOR 1893424
261-F48 GN-18 251-F100 YL-18 RESISTOR 1743016_84RE01
1 2 3 4 5 6 7 8 9 10 11 12
ATCH_UNIVERSAL_QC_SW 1055175
CIGAR_LIGHTER 9W0335
SWITCH_PANEL 2277575
430-F33 BU-18 487-F34 OR-18 X738-F35 PK-18 G976-F36 BU-18 T725-F37 WH-18
T725-F37 WH-18
F-C60 7Y3967_84RE01
WH-16
ATCH_UNDER_WINDOW_LIMIT_SW 1296466
113-F81 OR-18 200-F25 BK-18 251-F109 YL-18 261-F50 GN-18
R725-F38 WH-18
F-C11 7Y3967_84RE01
V-C4 7Y3966_84RE01
1 2
F-C30 3495085_84RE01 103-F27 RD-18 F-C31 3495085_84RE01 200-F166 BK-18 F-C32 3495085_84RE01 403-F76 GN-18
F-C1 1636659_84RE01
L885-F39 BU-18
F-C14 7Y3967_84RE01
V-C3 7Y3967_84RE01
1
ATCH_CAB_LAMP(RH) 1673441 (24V,70W)
410-F89 WH-18
F-C4 1532602_RE01
L886-F13 BU-18
F-C19 7Y3967_84RE01
U-C4 7Y3966_84RE01
RD-16
410-F89 WH-18
GN-18 OR-18 OR-18 GY-18
F-C3 9G1906_84RE02
E480-F43 PK-18 L973-F110 GN-18
F-C36 7Y3967_84RE01
U-C3 7Y3967_84RE01
WH-16
MONITOR 2602193
251-F147 YL-18 261-F51 GN-18
200-F8 BK-18 103-F27 RD-18 152-F59 BU-16 403-F76 GN-18 535-F117 BU-16 535-F124 BU-16 535-F151 BU-16
EM-C19 2312295_84RE01
1 F-C49 2304011_84RE01 113-F185 OR-16 139-F186 OR-16
200-U2
F-C23 2304009_84RE01 103-F24 RD-18 308-F144 YL-18 893-F11 GN-18 892-F12 BR-18 200-F8 BK-18
261-F51 GN-18 308-F144 YL-18 892-F12 BR-18 893-F11 GN-18 103-F7 RD-18 103-F7 RD-18 103-F24 RD-18 200-F8 BK-18
506-F103 PU-18 535-F117 BU-16 118-F90 GY-16 152-F59 BU-16 615-F129 YL-16 615-F129 YL-16 103-F96 RD-16 A584-F169 BU-18
535-F151 BU-16 535-F124 BU-16
235-F114 BK-18 535-F124 BU-16 535-F151 BU-16
210-F47 BK-14
YL-18 GN-18 OR-18 RD-16 PU-16 YL-18 GN-18 BU-18 OR-18 YL-18 PK-18 BU-16 PU-16 BR-18 GN-18 PK-18 BU-18 251-F23 261-F152 113-F101 103-F70 147-F22 252-F190 262-F191 430-F33 487-F34 575-F106 576-F107 578-F105 780-F21 892-F98 893-F111 A537-F108 G976-F36
X738-F35 PK-18 200-F113 BK-14 135-F95 BU-14
YL-18 GN-18 BR-18 GN-18 GN-18 YL-18 251-F189 261-F52 892-F12 893-F11 261-F152 251-F23
113-F61 OR-18 103-F6 RD-16 103-F7 RD-18
113-F81 OR-18
M744-F195 WH-18 M746-F192 YL-18 BU -18 M 747-F42
OR-18 OR-18 PK-18 PK-18 RD-18
F-C54 3E3370
YL-16
405-F62 GY-18 C468-F9 BU-18 412-F2 BU-18 496-F5 WH-18
PK-18 GN-18 WH-18 BU-18
251-F147 YL-18 261-F152 GN-18 261-F52 GN-18
EM-C4 2305010_84RE01
616-U1
F-C22 2397356_84RE01 495-F1 GN-18
BU-18
251-F189 YL-18 251-F23 YL-18
BK-18 GN-18 BR-18 RD-16
T-C4 7Y3966_84RE01 200-T2 BK-16
ATCH_CAB_LAMP(LH) 1673441 (24V,70W)
DOME_LAMP 1761986
1 3 2 4
1
235-F112 893-F142 892-F143 105-F40
1
T-C3 7Y3967_84RE01 1 615-T1 YL-16
491-F3 PK-18 403-F4 GN-18
GROUND-CAB_1
RD-16
PU-16 PU-16
GROUND-CAB_2
R-C4 7Y3966_84RE01 200-R2 BK-16
(NOTE S) F-C37 1673630_84RE01 103-F96 RD-16 200-F162 BK-16
F-C27 9W1951 GH-C1 2305010_84RE01
R-C3 7Y3967_84RE01 1 615-R1 YL-16
147-AW1 780-AW2
AJ-C4 2312295_84RE01
1
ATCH_12V/10A_SOCKET_A 3245771
F-C46 1532602_RE01
H
BK-16
GV-C1 1673542_84RE01 GT-C1 7Y3953_84RE01
AW-C1 7Y3953_84RE01 1 2
AJ-C2 2305010_84RE01
1
501-F28 530-F29 A586-F26 590-F67
F-C47 1532602_RE01
8
CONN 58
CONN 56
147-F17 PU-16 780-F31 PU-16
684-F130 RD-18 646-F32 RD-18
1
129-F57 BU-16 ATCH_12/10A_SOCKET_B 3245771
1 3 4 6 7 9 10 12
5
U-C1 7Y3966_84RE01
1
200-F136 BK-18 200-F134 BK-18
RD-16 PU-18 WH-18 BR-18 GN-18 BK-18 OR-18
2
1 2
1 2
YL-16 YL-16
SPEAKER_(L) 7Y5505
491-F3 495-F1 496-F5 C468-F9
200-F68 BK-14 200-F138 BK-16 200-F139 BK-16 200-F140 BK-16
I
ATCH-BACKUP_CRANE_SW 1636710
T-C2 7Y3967_84RE01 1 200-T2 BK-16
F-C44 7Y3966_84RE01 200-F155 BK-16
118-F90 GY-16 506-F103 PU-18 A584-F169 BU-18
321-F44 BR-18
103-AJ6 508-AJ7 509-AJ4 511-AJ8 512-AJ5 200-AJ3 113-AJ1
615-F163 615-F164
+ -
403-F4 GN-18 412-F2 BU-18
501-F28 530-F29 590-F67 A586-F26
CONN 64
BK-16
THROTTLE_POS_SW 3194420_84RE01
KEY_SWITCH11 9G7641
GND-CAB_3
PU-16 PU-16 PU-16 PU-18 OR-18 BU-16 YL-18 GN-18 O R -18 BU-18 OR-18 RD-18 RD-18 BU-18 PK-18
1 F-C38 7Y3967_84RE01
BK-14 BK-16 BK-16 BK-16 YL-16
1 2 3
RD-16 RD-16 OR-18 WH-18 BU-16 PU-16
200-F140
COM S1 S2 S3 S4
C OFF S ON B ST
T-C1 7Y3966_84RE01 615-T1 YL-16
F-C43 7Y3967_84RE01 1 615-F164 YL-16
105-F102 RD-16 308-F104 YL-16
OR-18 OR-18 PK-18 PK-18 RD-18 RD-18 WH-18 YL-18 BU-18
BK PK BU GN BR
R
1 2 3 4 5 6 7 8
SPEAKER_(R) 7Y5505
118-F90 GY-16 152-F59 BU-16 615-F129 YL-16
199-F69 331-F187 603-F133 607-F49 645-F88 684-F130 M744-F195 M746-F192 M747-F42
IND_UNIT 1709324
GND +B
1 2 3 4 5 6
R-C2 7Y3967_84RE01 1 200-R2 BK-16
F-C42 7Y3966_84RE01 200-F161 BK-16
A584-F169
780-F21 780-F21 780-F31 780-F30 113-F81 129-F57 251-F189 261-F52 331-F187 430-F33 487-F34 646-F32 645-F88 G976-F36 X738-F35
CONN 63
RD-18 OR-18 GN-16 OR-16 RD-18 BR-18 GY-16 OR-18 PK-18 PK-18 PK-16 YL-16 BU-16 WH-16 RD-18 RD-18
200-F116 200-F149 200-F155 200-F161 615-F129
+ -
103-F96 RD-16 A584-F169 BU-18 200-F157 BK-18 200-F162 BK-16
RD-14 GN-16 OR-16 RD-18 BR-18 GY-16
M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18
1 F-C45 7Y3967_84RE01
154-F93 199-F69 306-F92 307-F94 320-F85 321-F44 322-F86 331-F187 603-F133 607-F49 607-F87 615-F129 616-F84 638-F91 645-F88 684-F130
1 2
R-C1 7Y3966_84RE01 615-R1 YL-16
F-C41 7Y3967_84RE01 1 615-F163 YL-16
BK-16
141-F16 RD-16
147-F58 PU-18 331-F187 OR-18 147-F58 PU-18
1 2 3 4 5
F-C5 7Y3952_84RE01 200-F146 BK-18 308-F145 YL-18
A B C
1 2
1 2
A B C
GF-C19 3E3364
GF-C18 3E3364
GF-C20 3E3370
1 2
ATCH_RELIEF-1_SOL 2448506
1 2
251-F100 YL-18 261-F48 GN-18
CONN 58
F-C50 7Y3952_84RE01
CAB
GW-C9 1552267 YL-16 BK-18 YL-18
308-GW3 A209-GW6 H446-GW7
GW-C8 1552267 YL-16 BK-18 PK-18
A B C
GW-C7 1552267 A760-GW13 GY-18 E441-GW10 GN-18 235-GW26 BK-18
A C B
GF-C9 1552269
ATCH_RELIEF-1_CHECK_SOL 2154890
A B C
+B GROUND SIGNAL
GF-C8 1552269
ATCH_SQUEEZE_PRESS_SENSOR 2218859
GF-C7 1552269
GC-C4 1552269 K872-GC12 OR-18 200-GC19 BK-18
BK-16 BK-16 BK-16 BK-10 BK-18
168-C51 RD-10 322-C6 GY-16 325-C174 PK-18 607-C7 PK-16 616-C9 BU-16 200-C169 BK-18 200-C169 BK-18 L973-C80 GN-16
11
1 2
10
C-C37 2304011_84RE01
CONN 25
1 2
1 2
1 2
1 2
1 2
+B GROUND SIGNAL
X-C3 1160126
ATCH-BOOM_CYL_ROD_PRESS._SNSR 1573182
AC-C1 2434505_84RE01 616-AC1 BU-16 200-AC2 BK-16
1 2
CONN 32
ATCH-BOOM_CYL_HEAD_PRESS._SNSR 1573182
GF-C17 3E3364
GF-C16 3E3364
GF-C15 3E3364
1 2
ATCH_1WAY/2WAY_CHANGE_SOL 2154890
1 2
ATCH_RELIEF-2_SOL 2448506
C-C38 2304011_84RE01 616-C9 BU-16 200-C98 BK-16
1 2
1 2
AR-C1 2434505_84RE01 616-AR1 BU-16 200-AR2 BK-16
1 2
BU-16 BU-16 BK-16 BK-16
616-AE1 200-AE2
BU-16 BK-16
616-AV1 200-AV2
X-C8 1552269
BU-16 BU-16 BK-16 BK-16
322-E2 GY-16 200-E4 BK-16
ATCH_UNIVERSAL_QU_SOL_HIGH 1211491
GX-C3 1636803_84RE01 1 2
F-C13 1636803_84RE01
CONN 50
322-E2 GY-16 322-E1 GY-16 200-E3 BK-16 200-E4 BK-16
ATCH-CRANE_CANCEL_SW 2382219
ATCH_SEAT_HEATER_SW 2382211
1 2
ATCH_BOOM_CHECK_SOL_2 2154890
NOTE B: USE WITH JUMP START. NOTE C: USE WITH LONG BOOM.
1 2 3 4 5
FORWARD_WARNING_HORN_LH 7Y3919
WIRE GROUP COLOR DESCRIPTIONS
NOTE E: USE WITH LAMP DELAY TIMER.
GROUND CIRCUIT ATCH_REFUELING_STOP_RELAY 1495050
FORWARD_WARNING_HORN_RH 7Y3920 X-C5 1495051_84RE02
NOTE D: USE WITH SHORT BOOM.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON VOLTAGE CONVERTER OUTPUT CIRCUIT STARTING CIRCUIT
NOTE F: USE WITH CONFIG.1,3'. NOTE G: USE WITH CONFIG.2. NOTE H: USE WITH CONFIG.11. NOTE J: USE WITH SHOVEL CRANE.
START AID CIRCUIT
1 2 3 4 5
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT MONITOR CIRCUIT MACHINE SECURITY CONTROL CIRCUIT
1 2
ATCH_BOOM_CHECK_SOL_1 2154919
AM-C2 AM-C1 2304011_84RE01 1552269 L973-AM1 GN-16 200-AM2 BK-18
CONN 30
C-C43 C-C42 2304011_84RE01 2434505_84RE01 1 325-C174 PK-18 CONN 29 2
1 2
1 2
X-C6 2434505_84RE01
X-C2 1211038
1 2
AA-C1 2304011_84RE01 365-AA1 YL-18 325-AA2 PK-18
CONN 41 X-C1 2304011_84RE01
X-C7 2304011_84RE01
1 2
ATCH_REFUELING_STOP_SW(NC) 9X4184
Y-C1 2434505_84RE01 168-Y1 RD-18 L976-Y2 GN-18
CONN 40 1 2
HEATER AND AIR CONDITIONER CIRCUIT WIPER WASHER CIRCUIT
1 2
CAT DATA LINK CAN DATA LINK RS-232 / RS-485 DATA LINK CAN DATA LINK A
OTHER COLOR DESCRIPTIONS
ATCH_REFUELING_START_SW(NO) 6T9442
HIGHWAYS
FINE_SWING_SOL 2344460
9
8
ATCH_OVER_LOAD_WARNING_SW 2382215
NOTE A: USE WITH COLD WEATHER.
ATCH_REFUELING_START_RELAY 1495050
C-C41 1211038_RE01
F-C21 1636803_84RE01
F-C40 1636803_84RE01
F-C20 1636803_84RE01
F-C17 1636803_84RE01
F-C62 1636803_84RE01
7
6
ATCH_LOWER_WASHER_SW 2382210
ATCH_SMART_BOOM_SELECT_SW 2382214
ATCH_RADIO_MUTE_SW 2382216
ATCH_LOWER_WIPER_SW 2382209
ATCH_FINE_SWING_CONT_SW 2382212
ATCH_LEVELING_SW 2677639
CAB
X-C4 1495051_84RE02
ATCH-OLWD_PRESS._SENSOR 2218859 C-C40 1160126_84RE01 168-C51 RD-10 200-C95 BK-10
F-C15 1636803_84RE01
OPERATOR STATION
BU-16 BK-16
ATCH-UNIVERSAL_QC_SOL_LOW 1211491
+B GROUND SIGNAL
F-C16 1636803_84RE01
GX-C2 1673542_84RE03
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
E-C1 2304011_84RE01 322-E1 GY-16 200-E3 BK-16
F-C18 1636803_84RE01
ATCH_REFUELING_POWER_RELAY 2130772
CHASSIS_LAMP 1532523
607-C7 PK-16 200-C96 BK-16
EM-C3 1552273
ATCH_SPEAKER_EXCHANGE_SW 1702512
ATCH_SINGLE_ACTION_SOL_1 2154890 C-C39 2434505_84RE01 1 322-C6 GY-16 2 200-C97 BK-16
-
ATCH_BOOM_LAMP(LH) 1532521
(NOTE C)
ATCH__RELIEF-2_CHECK_SOL 2154890
+
ATCH_REFUELING_PUMP 2291859
ATCH_BOOM_LAMP(RH) 1532521
ATCH_SINGLE_ACTION_SOL_2 2154890
1 2
ATCH_POWER_RELAY_DIODE 1974385
616-AV1 616-AR1 200-AR2 200-AV2
CONN 32
1 2
616-AE1 616-AC1 200-AC2 200-AE2
(NOTE D)
ATCH-BOOM_POTENTIO_METER 1200044
CONN 31 1 2
A B C
K-C6 1552269
C-C36 2434505_84RE01 L973-C80 GN-16 200-C169 BK-18
1 2
+B GROUND SIGNAL
C
ATCH-STICK_POTENTIO_METER 1200044
ENGINE CONTROL CIRCUIT
K-C5 1552269 200-C98 200-C97 200-C96 200-C95 200-C169
A B C
A C B
BK-18
308-GW2 A209-GW5 E411-GW8
GY-C1 GY-C2 2434506_84RE01 1552267 A760-GY3 GY-18 E442-GY2 GN-18 235-GY1 BK-18
PK-18
1 3 2
K-C8 1552267
SWING_BRAKE_SOL 1211491
603-F133 PK-18 200-F134 BK-18 199-F69 OR-18 199-F135 OR-16 638-F91 WH-16
GX-C4 7Y3966_84RE01
RD-14 RD-18 RD-16 RD-16 RD-16 RD-16 RD-16 RD-14
2 1
200-F156
EL-C4 3E3370
TRAVEL_STRAIGHT_SOL 1211491
1 2
306-F92 GN-16
105-F137 RD-16 200-F138 BK-16 308-F141 YL-18
GU-C2 1552269
TRAVEL_SPEED_SOL 1211491
1
CONN 27
GC-C5 1552269 K872-GC11 OR-18 200-GC9 BK-18
1 2
1 2 3
200-F68 BK-14
103-F6 105-F77 113-F61 123-F64 129-F57 147-F63
ATCH_EXCITER_COIL 2065208
11
200-F168
1 2
WH-C1 3E3364
F-C29 1552269
GU-C3 1552269
ATCH_REFUELING_LEVEL_SW 3122645
15
CAN_2_RESISTOR 1743016_84RE01 EL-C3 1552267 A 251-EL8 YL-18 B 261-EL11 GN-18 C
K872-GC11 OR-18 K872-GC12 OR-18 200-GC9 BK-18 200-GC19 BK-18 200-GC10 BK-18
ATCH_BOOM_RAISE_PRESS_SW 1673466
RD-18
GW-C5 2304013_84RE01 A760-GW14 GY-18 E442-GW11 GN-18 235-GW27 BK-18
CAN_1_RESISTOR_PLJ 1743016_84RE01
ATCH-BUCKET_EX_PRESS._SW 1060179
C-C71 1552269
GF-C3 1552269
GF-C1 1552269
GW-C6 3E3364 1 OR-18 2 BK-18
CONN 38
RD-16 RD-16 RD-16 OR-16 PU-16
ATCH_JOYSTICK_RH 2277616
OPERATOR STATION
CAN_1_RESISTOR 1743016_84RE01
GF-C12 1552269
1 F-C55 7Y3967_84RE01
149-F80 115-F78 114-F79 199-F135 160-F53
ATCH_JOYSTICK_RH(3_SW) 2602127
PK-18
YL-16 YL-16 BK-18 BK-18 GY-18 GY-18 YL-18 GN-18 GN-18 PK-18 BK-18 BK-18 OR-18 BK-18
CONN 37
RD-18 RD-14 RD-14 RD-16 RD-16 RD-16
J
SW-3
1
ATCH_MSS_KEYREADER 2180404 1 KEY ON 2 GND 3 CAN + 4 CAN 5 COIL SIG 6 COIL RET 7 8
G-C14 3E3388
SW-COM SW-1 SW-2
1
SW-3
1
+B GND PWM OUT
1 2 3 4 5 6
SW-4 SW-COM SW-1 SW-2
607-F154
308-GW2 308-GW3 A209-GW5 A209-GW6 A760-GW13 A760-GW14 E411-GW8 E441-GW10 E442-GW11 H446-GW7 235-GW26 235-GW27 M755-GW15 235-GW24
C-C34 3E3370 A 251-C133 YL-18 B 261-C132 GN-18 C
GF-C5 1552267
(CONFIG. 2,11)
+B GROUND SIGNAL
YL-16 YL-16 YL-16 YL-16 BK-18 BK-18 BK-18 BK-18 GY-18 GY-18 GY-18 GY-18 YL-18 GN-18 GN-18 PK-18 OR-18 BK-18 BK-18 BK-18 BK-18 BK-18
GF-C11 1552269
ATCH_1P_2P_CHANGE_SOL_1_(SOL2) 1211491 GC-C2 1552269 1 K871-GC13 WH-18 2 235-GC16 BK-18 ATCH_DOUBLE_ACTION_SOL_(SOL3) 1211491 GC-C1 1552269 1 K879-GC7 2 200-GC15
308-GW1 308-GW1 308-GW3 308-GW2 A209-GW4 A209-GW4 A209-GW6 A209-GW5 A760-GW12 A760-GW12 A760-GW13 A760-GW14 E411-GW8 E441-GW10 E442-GW11 H446-GW7 M755-GW15 235-GW24 235-GW25 235-GW25 235-GW26 235-GW27
C-C35 3E3370 A 252-C131 YL-18 B 262-C130 GN-18 C
1 F-C39 7Y3967_84RE01
172-F10 175-F72 184-F74 114-F79 115-F78 149-F80
1 2 3 4 5 6
F772-GM1 WH-16 K952-GM5 BR-18 M739-GM4 YL-18 235-GM3 BK-18 147-GM2 PU-16
308-F104 YL-16 105-F102 RD-16
168-F73 RD-10
J-C6 7Y3966_84RE01 1
ATCH_TRAVEL_STRAIGHT_PRESS_SW 1673466
607-F154
C-C10 2434510_84RE01 E441-C153 GN-18 E442-C161 GN-18 A760-C186 GY-18 M755-C179 OR-18 M751-C168 YL-18 K950-C44 YL-18 M739-C183 YL-18 X794-C150 BU-18 E787-C152 PK-18 F772-C83 WH-18
PU-16 PK-16 WH-16 YL-18 YL-18 YL-18 BU-16 BK-18 BK-18 YL-16 BK-18 GY-18 YL-18 GN-18 GN-18 PK-18 OR-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18
A B C
F-C28 1552267
YL-18 YL-16 YL-18
ATCH-CAUTION_LAMP 1851257
103-F6 RD-16 105-F77 RD-16
1 2 3 4 5
308-F141 308-F104 308-F144
308-F144 308-F104 308-F141
113-F61 OR-18 147-F63 PU-16 123-F64 WH-18 152-F59 BU-16 118-F90 GY-16 127-F60 OR-16 120-F55 YL-16 199-F135 OR-16 180-F54 GN-16 143-F41 BR-18
1 2
CONN 51
607-F87 PK-16 616-F84 BU-16 638-F91 WH-16
160-F53 PU-16 199-F135 OR-16
ATCH_HIGH_PRESS_SW_(STEM1) 1673466
147-F188 PU-16 200-F181 BK-18
1 2 3 4 5 6 7 8 9 10 11 12
147-GW9 E787-GW20 F772-GW21 K950-GW17 M739-GW18 M751-GW16 X794-GW19 200-GW28 235-GW23 308-GW1 A209-GW4 A760-GW12 E411-GW8 E441-GW10 E442-GW11 H446-GW7 M755-GW15 235-GW23 200-GW28 200-GW28 235-GW23 235-GW25 235-GW24
A B C
160-F53 PU-16 129-F57 BU-16
184-F74 306-F92 307-F94 320-F85 321-F44 322-F86
YL-16 WH-18 GN-14 OR-16 BU-16 PU-16 BU-16
A-C14 3E3364
K
1 2
4 3 1 2 5
GROUND-CHASSIS_1
C-C68 2304009_84RE01
1 2 3 4 5 6
+B GND KEY OFF
124-F65 GN-14
1 2 3 4 5
684-WH1
F-C24 3E3370
120-F55 123-F64 124-F65 127-F60 129-F57 147-F63 152-F59
1 2
A-C44 3E3364
4 3 1 2 5
GW-C3 2304009_84RE01 1 E441-GW10 GN-18 2 E442-GW11 GN-18 3 A760-GW12 GY-18 4 M755-GW15 OR-18 5 M751-GW16 YL-18 6 K950-GW17 YL-18 7 M739-GW18 YL-18 8 X794-GW19 BU-16 9 E787-GW20 PK-16 10 F772-GW21 WH-16 11 12
CONN 2
C-C12 2434508_84RE01 308-C128 YL-16 A209-C125 BK-18 H446-C119 PK-18 E411-C162 YL-18 147-C184 PU-16
1 2 3 4 5
169-F18 PK-18
175-F72 172-F10 149-F80 115-F78 103-F6 105-F77 114-F79 184-F74
169-F18 PK-18 172-F10 RD-18 175-F72 RD-14
113-F61 OR-18 118-F90 GY-16
F-C52 1532602_RE01
15A 5A 10A 10A 10A 10A 10A 25A 20A 10A 10A 15A 30A 15A 20A 20A 10A 25A 25A 30A
154-F93 RD-18 168-F73 RD-10
1 2
1
PK-18
1 2 3 4 5 6
C-C13 2305010_84RE01
TRAVEL_ALARM_RELAY 1613128
ATCH_QC_HYD_LOCK_RELAY_2 1495050 GT-C5 1495051_84RE02 1 2 3 4 5
177-FA1 RD-4 1 2
1 2 3 4 5
ATCH_QC_HYD_LOCK_RELAY_1 1495050 GT-C4 1495051_84RE02 1 2 3 4 5
1 2
1 1
M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18
TRAVEL_R_PRESS_SW 1673466
535-F151 BU-16 575-F106 YL-18 576-F107 PK-18 200-F158 BK-18 200-F156 BK-18
GW-C2 2305010_84RE01 308-GW1 YL-16 A209-GW4 BK-18 H446-GW7 PK-18 E411-GW8 YL-18 147-GW9 PU-16
ATCH_QC_HYD_LOCK_ON_RELAY 1495050 GT-C3 1495051_84RE02 1 2 3 4 5
C-C27 1532620_84RE01 GW-C4 1876417_84RE01 603-GW22 PK-18 200-GW28 BK-18
ATCH_BEACON_RELAY 1613128
154-F93 RD-18 200-F136 BK-18 307-F94 OR-16
+1
1 2
1
607-F159
CONN 9
OR-18
1 2 3 4 5
ATCH_LOWER_WIPER_MOTOR 1677079
+ S
TRAVEL_L_PRESS_SW 1673466
1
4 3 1 2 5
CONN 2
G973-GC1
GY-18 WH-18
ATCH_QC_HYD_LOCK_PRIORITY_RELAY 1495050 GT-C2 1495051_84RE02 1 2 3 4 5
RELAY LAMP SW
1 2 3 4 5 6
1 2
120-F55 YL-16 124-F65 GN-14 127-F60 OR-16
169-F18 PK-18
F-C57 1532602_RE01
15A 5A 10A 10A 10A 5A 10A 5A 10A 10A 10A 10A 10A 10A 5A 5A 5A 10A 10A 15A
RD-18 RD-18 RD-18 RD-16 GY-16
3 1 4 2
ATCH_RADIO 2510541
GM-C1 2434508_84RE01 F772-GM1 WH-16 147-GM2 PU-16 235-GM3 BK-18 M739-GM4 YL-18 K952-GM5 BR-18
PK-18 PK-18
BK-18
1 2 3 4 5 6
BK-18 BK-18 BK-18 235-GW23 235-GW24 235-GW25
235-GC2 BK-18 235-GC18 BK-18
235-AK2
BK-16 BK-18 235-C160 235-C193
BK-18 235-C99
GROUND-CHASSIS_2
235-C166 BK-14 235-C170 BK-18 235-C172 BK-18 235-C42 BK-18 235-C43 BK-18
BK-18 BK-18 BK-18
200-C108 BK-6
200-C171 200-C163 200-C107
200-GC15 BK-18 200-GC4 BK-18
BK-18
BK-18 200-AL2
C
200-GW28
K-C7 2305010_84RE01
1 2 3 4 5 6 7 8 9 10 11 12
N794-C58 N795-C59
NEUTRAL_START_RELAY 1613128
114-F126 320-F85 114-F126 114-F79 322-F86
ATCH_MIDIUM_PRESS_SW_(STEM3) 1673466
1 2
G-C9 2472693_84RE01
1 2 3 4 5 6
139-F186 OR-16 113-F185 OR-16 200-F170 BK-18 200-F158 BK-18
OR-18 OR-18
262-C130 GN-18 252-C131 YL-18 261-C132 GN-18 251-C133 YL-18
ATCH_BACKUP_RESISTOR 1262941 (NOTE J)
ATCH_LAMP_DELAY_TIMER 1636704 (NOTE E)
11
607-F193 607-F159
K872-GC11 K872-GC12
GF-C6 2434510_84RE01
CONN 9
1 2 3 4 5 6 7 8 9 10 11 12
262-C61 GN-18 262-C61 GN-18 262-C102 GN-18
1 2 3 4 5
RD-18 RD-18 RD-18 RD-16 YL-16
1 2
1 2 3 4 5 6 7 8 9 10
ACC GND SPKR LH(-) AUX-SPKR(-) SPKR RH(-) ILLUM BACKUP SPKR LH(+) AUX-SPKR(+) SPKR RH(+)
4 3 1 2 5
235-AK2 BK-18 200-GW28 BK-18
CONN 8
1 2 3 4 5 6 7 8 9 10 11 12
C-C30 2304009_84RE01 147-C73 PU-16 K871-C78 WH-18 K866-C79 WH-18 K864-C82 PK-18 M739-C134 YL-18 K876-C90 BR-18 K865-C89 PU-18 K877-C91 BU-18 G973-C12 OR-18 K850-C120 BR-18 E472-C41 GN-18 N795-C59 WH-18
GN-18 WH-18 PU-18 GN-18 BU-18 YL-18 GN-18 GN-18 YL-18 YL-18 PK-18 OR-18 BR-18 GN-18 BR-18 BU-18 BR-18 GY-18 YL-18 OR-18 GN-18 OR-18
8
535-F124 BU-16 200-F194 BK-18 200-F170 BK-18
147-GC5 PU-16 K866-GC3 WH-18 K871-GC8 WH-18 G973-GC1 OR-18 G973-GC1 OR-18 235-GC2 BK-18
C-C31 2434510_84RE01
E472-C114 F889-C115 K847-C57 K843-C56 H475-C35 K849-C36 893-C116 K904-C117 T967-C118 E411-C162 H446-C119 E474-C52 H473-C31 H474-C34 K850-C120 K851-C37 892-C121 E473-C55 M751-C168 M755-C179 N793-C1 G973-C12
5
103-AJ6 RD-16 508-AJ7 PU-18 511-AJ8 BR-18
ANTENNA
3 1 6 4 9 7 12 10
607-F171 PK-18 607-F193 PK-18 578-F105 BU-16
BK-18
200-GC15 BK-18 200-GC4 BK-18 235-GC2 BK-18 235-GC18 BK-18
GC-C8 2434510_84RE01 147-GC5 PU-16 K871-GC8 WH-18 K866-GC3 WH-18
YL-16 YL-18 PU-16 BK-18 GY-18 YL-18 GN-18 GN-18 PK-18 WH-18 PK-18 YL-18 YL-18 OR-18 BU-18
BK-18 BU-18 GY-18 WH-18 GY-18 YL-16
BACKUP_RESISTOR 1028016
F-C56 2434506_84RE01 M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18
1 2 3
1 3
4 1 3 2 5
200-AL2
1 2 3 4 5 6 7 8
308-C128 M739-C183 147-C184 A209-C125 A760-C186 E411-C162 E441-C153 E442-C161 E787-C152 F772-C83 H446-C119 K950-C44 M751-C168 M755-C179 X794-C150
BU-18
A209-C112 A756-C25 A757-C26 K848-C54 K844-C53 308-C113
2
PK-18 PK-18 BU-18 YL-18 WH-18 BK-18 BK-18
GF-C10 2434509_84RE01
WH-18 BR-18 BU-18 BU-18 WH-18
M906-C111
AJ-C1 2312295_84RE01 113-AJ1 OR-18 200-AJ3 BK-18 509-AJ4 WH-18 512-AJ5 GN-18
1 2 3 4 5 6 7 8
607-F172 607-F171 M747-F42 M746-F192 M744-F195 200-F167 200-F194
308-C127 YL-16 A209-C124 BK-18 M906-C111 BU-18
K871-C78 K876-C90 K877-C91 M906-C111 N795-C59
BU-18 GN-18 GN-18 GN-18 GY-18 WH-18 PK-18 BR-18 BU-18 RD-14 BK-14
+B GND RS422 WITH REMOTE CONTROL EQUIPMENT AMBIENT TEMP (SLIDE ARM POSITION SENSOR)) (BOOM ANGLE SENSOR) (STICK ANGLE SENSOR) ATT STEM-4 STATUS POWER SUPPLY FOR POTENTIO (+5V) IMPLEMENT PRESS. THROTTLE-1 THROTTLE-4 ONE TOUCH LOW IDLE SW +B GND RS422 WITH REMOTE CONTROL EQUIPMENT SQUEEZE PRESS SENSOR SPARE (PWM IN) ANALOG RETURN THROTTLE-2 THROTTLE-3 LH HANDLE FORE SW LH HANDLE UPPER SW KEY SW RS422 WITH REMOTE CONTROL EQUIPMENT RS422 WITH REMOTE CONTROL EQUIPMENT SPARE (PWM IN) 8V SUPPLY BACKUP SW RH HANDLE FORE SW (FOR SMART BOOM) RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL) TRAVEL-L PRESS ATT STEM-1 STATUS CDL + PUMP PRESS. SNSR-1 PUMP PRESS. SNSR-2 BOOM CYL ROD PRESS. (FOR CRANE) BOOM CYL HEAD PRESS. (FOR OL & CRANE) THUMB WHEEL-LH TRAVEL STRAIGHT PRESS TRAVEL-R PRESS ATT STEM-2 STATUS ATT STEM-3 STATUS CDL THUMB WHEEL-RH CANCEL SW (FOR CRANE) BUCKET EXTEND PRESS. (FOR CRANE) FOOT SW BOOM UP PRESS. SPARE (PWM IN/STG) SPARE (PWM IN/STG) SPARE (PWM IN) SPARE (PWM IN) AUX PEDAL LH AUX PEDAL RH (STRAIGHT TRAVEL)
HORN_RELAY 1613128
115-F127 684-F128 115-F127 115-F78 615-F129
ATCH_AUX_PUMP_PRESS_SW_(STEM4) 1673466
CONN 57
4 3 1 2 5
CONN 8
1 2 3 4 5 6 7 8
C-C32 2312295_84RE01
N789-C192 E441-C153 E442-C161 K852-C38 A760-C180 H476-C30 A755-C24 A758-C27 L972-C33 184-C109 235-C110
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
1 2 3 4 5
PU-18 BU-18 PU-18 PU-16 PK-16 PK-18
WH/YL
BACKUP_GOV_SW 1636711
BACKUP_EPR_VALVE_SW 1636710
PK-18 BK-18 BK-18
200-C108 BK-6 K776-C13 GN-18 309-C129 GY-18
1 2 3 4 5 6 7 8
GE-C2 1552269
C-C33 2434509_84RE01
RD-14 BK-14
CAB_LAMP_RELAY 1613128
ATCH-CAUTION_LAMP_RELAY 149-5050 GX-C6 1495051_84RE02 1 2 3 4 5
160-F132 A623-F131 160-F132 160-F53 607-F87 607-F49
1 2
12 11 1 2 3 4 5 6 7 8 21 9 10 13 14 15 16 17 18 19 20
G-C7 2434505_84RE01
2 1 2
E480-F43 200-F183 200-F167
1 2
ATCH_STEM1_EXTEND_SOL(SYS_16) 1119916
GE-C1 2434509_84RE01
184-C105 235-C106
1 2 3 4 5 6 7 8
4 3 2 1 5
1 2
ATCH_STEM2_EXTEND_SOL(SYS_16) 1119916
RD-18
G-C6 2304011_84RE01 G-C5 2312295_84RE01
607-F184 PK-18 607-F172 PK-18 235-F46 BK-18
109-C138 RD-6 C-C6 7Y3995_84RE01 R B 403-C151 GN-18 L P 1 E ALT 2128561
1 2
WH-18 BR-18 BU-18 GN-18 BU-18 YL-18 OR-18 WH-18 BU-18
E997-C84
BK-10
C-C7 7Y3820_RE01
YL-18 GN-18
251-C103 YL-18 261-C104 GN-18
F889-C68 WH-18 F889-C100 WH-18 F889-C115 WH-18 F889-C115 WH-18 F889-C100 WH-18 M737-C77 WH-18 M739-C94 YL-18 M740-C74 PK-18 M751-C168 YL-18 M755-C179 OR-18 M906-C111 BU-18 N789-C192 BU-18 N793-C1 GN-18 N794-C58 GY-18 N795-C59 WH-18 T967-C118 YL-18 X794-C150 BU-18 251-C49 YL-18 251-C49 YL-18 251-C103 YL-18 261-C50 GN-18 261-C50 GN-18 261-C104 GN-18 252-C60 YL-18 252-C60 YL-18 252-C101 YL-18
K864-C82 PK-18 K865-C89 PU-18 K866-C79 WH-18 GE-C3 1552269
252-C101 262-C102
200-C95
D
F889-C100 WH-18
G-C13 1027964_84RE01
ALT_DIODE 1211022_84RE01
F-C59 7Y3952_84RE01
1 2 3 4 5 6 7 8
ATCH_SEAT_HEATER 2299093 2359027(UN TILT) 2 1
123-F64 WH-18 200-F173 BK-18 200-F183 BK-18
A/C_CLUTCH_SOL 2597244
X794-C150 BU-18 E787-C152 PK-18 M739-C94 YL-18
1 2 3 4 5 6 7 8 9 10 11 12
4 3 2 1 5
1 2 3 4 5 6
GN-18 PU-18 BR-18 BU-18 YL-18
G-C4 2304009_84RE01
1 2 3 4 5 6
607-F174 PK-18 607-F184 PK-18 A537-F108 PK-18
CONN 7
A588-C88 K865-C89 K876-C90 K877-C91 G723-C92
CONN 53
1 2 3 4 5 6 7 8
1 2 3 4 5 6
C-C28 2305010_84RE01
OR-18
A-C42 2434510_84RE01
PK-18 BK-18
1 2
ATCH_STEM-3_EXTEND_SOL 1119916
C-C29 2434508_84RE01
L968-C67
G-C3 2305010_84RE01
603-F133 200-F173
GG-C1 2434508_84RE01
GG-C2 1552269
PK-18
G-C12 1552264
F-C35 7Y3955_84RE01 511-F118 BR-18 512-F119 GN-18
4 3 1 2 5
ENG_OIL_LEVEL_SW 2130677
YL-16 PU-16 YL-18 BK-18 GN-18 OR-18 BR-18
K864-C82
H747-C191 BR-18 K907-C63 BU-18 G834-C189 PU-18 A762-C87 PU-18
K864-C82 PK-18 K865-C89 PU-18 K866-C79 WH-18 K871-C78 K876-C90 K877-C91 K904-C117 K907-C63 K950-C44 L968-C67 L969-C66 L972-C33
YL-18
1 2 3 4 5
1 2 3 4 5 6
F-C58 2304013_84RE01 1 2 CONN 33 3
FUSE_BASE 2382319 CHAS_LAMP_RELAY 1613128
L
CAB
199-F69 331-F187 603-F133 607-F49 645-F88
147-C73 PU-16 308-C113 YL-16 308-C127 YL-16 308-C76 YL-16 308-C126 YL-16 308-C128 YL-16 308-C128 YL-16 763-C75 BU-18 788-C81 YL-18 A762-C87 PU-18 G723-C92 YL-18 K904-C117 GN-18 M737-C77 WH-18 M739-C135 YL-18 M740-C74 PK-18 T967-C118 YL-18 A209-C122 BK-18 A209-C188 BK-18 235-C166 BK-14 235-C193 BK-18
308-C70 YL-18-GXL 308-C4 YL-16 308-C140 YL-16 147-C73 PU-16
200-C163 BK-18 235-C42 BK-18 235-C43 BK-18 235-C160 BK-16
308-C127 147-C73 M739-C134 A209-C124 E472-C41 G973-C12 K850-C120
1 2
ATCH_STEM-3_RETRACT_SOL 1119916
C-C64 2304011_84RE01 1 E554-C11 PK-18 2 200-C107 BK-18
235-C193 BK-18 A209-C188 BK-18 A760-C187 GY-18 G834-C189 PU-18 H746-C190 YL-18 H747-C191 BR-18 N789-C192 BU-18
788-C81
RD-18 RD-18 RD-18 RD-16 BU-16
A-C8 3E3376
ATCH_AUX_PEDAL_LH 2475276
CALIBRATION CALIBRATION
GX-C1 2434509_84RE01
607-F49 PK-18 607-F174 PK-18 199-F69 OR-18
GG-C3 1552269
1 2 3 4 5 6 7 8
M737-C77 WH-18 K871-C78 WH-18 K866-C79 WH-18 K950-C44 YL-18
149-F125 645-F88 149-F125 149-F80 616-F84
A-C45 3E3364
+8V GND PWM OUT
CONN 46
1 2 3 4 5 6
BK-18 BK-18
BU-18 BK-18
CONN 6
C-C16 2312295_84RE01 A760-C187 GY-18 A209-C188 BK-18 G834-C189 PU-18 H746-C190 YL-18 H747-C191 BR-18 N789-C192 BU-18 235-C193 BK-18
F772-C83 WH-18 H746-C190 YL-18
TRAVEL STRAIGHT SOL ATT STEM-4 RETRACT PRV TRAVEL SPEED SOL PS PRESS. PRV ATT STEM-4 EXTEND PRV CRANE BACKUP SW VALIABLE FAN MOTOR PRV REVERSE FAN MOTOR PRV FLOW LIMIT PRESS. PRV 2 PUMP FLOW COMBINE SOL HAMMER RETURN TO TANK SOL BOOM UP LIMIT PRV (for CRANE) SPARE (PRV) SPARE (OC) CAN-3 (S) ENG SPEED (OFFSET ANGLE SENSOR) VARIABLE RELIEF-1 PRV PRV RETURN PRV RETURN PRV RETURN PRV RETURN SWING BRAKE SOL FAN SPEED ENG SPEED + CAN-4 (S) HYD LOCK SW VARIABLE RELIEF-2 PRV VARIABLE RELIEF-1 CHECK SOL VARIABLE RELIEF-2 CHECK SOL HEAVY LIFT SOL ATT STEM-1 RETRACT PRV STK OUT LIMIT SOL (for CRANE) BKT LOCK SOL (for CRANE) PRV RETURN CAN-4 (+) CAN-4 (-) ATT STEM-1 EXTEND PRV ATT STEM-2 RETRACT PRV ATT STEM-2 EXTEND PRV ATT STEM-3 RETRACT PRV ATT STEM-3 EXTEND PRV SPARE (PRV) ENG SPEED COMMAND CAN-3 (+) CAN-3 (-) CAN-2 (+) WITH MSS (J1939) CAN-2 (-) WITH MSS (J1939) CAN-2 (S) WITH MSS (J1939) CAN-1 (+) WITH MONITOR & SW PANEL & SW PANEL CAN-1 (-) WITH MONITOR & SW PANEL CAN-1 (S) WITH MONITOR HYD LOCK SOL SPARE (FREQ IN)
BK-16 BK-16
C468-C28 235-C99
1 2 3 4 5 6 7 8
C-C17 2434509_84RE01
763-C75 BU-18 L969-C66 WH-18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4 47 48 49 50 51 52 53 54
200-C97 200-C96
1 2
C-C65 1552269
RD-00 RD-00 RD-00
200-AL2 235-AK2
101-CP1 101-CF1 101-CA1
AU-C1 2434509_84RE01 A760-AU1 GY-18 A209-AU2 BK-18 G834-AU3 PU-18 H746-AU4 YL-18 H747-AU5 BR-18 N789-AU6 BU-18 235-AU7 BK-18
PK-18
1 2 3 4 5
A-C32 3E3364
ONE_TOUCH_LOW_IDLE_SW 2220225
CONN 54
+24 V BATTERY IN +24 V SWITCHED IN GROUND +12 V MEMORY OUT +12 V SWITCHED OUT GROUND
PE ENG-GND_STRAP 1321806
YL-16 BU-18 YL-18 BK-18 PU-18 YL-18 GN-18 WH-18 PK-18 YL-18 BK-14 YL-18 YL-18 YL-18 YL-16 PU-16 YL-16 BK-18 BK-18
M740-C74
BOOM_LAMP_RELAY 1613128
ATCH_SINGLE_RELAY 1495050 GA-C2 1495051_84RE02 1 K866-GA1 WH-18 2 200-GA2 BK-18 3 147-GA3 PU-16 4 K879-GA4 GN-18 5 K872-GA5 OR-18
MACHINE_ECM 2218874
P J-C5 2304013_84RE01
ATCH_LOWER_WASHER_MOTOR 7T8890
C-C26 1532630_84RE02
G-C10 7Y3967_84RE01
PK-18
101-C139 RD-4 101-CA1 RD-00 101-CF1 RD-00 101-CP1 RD-00
308-C113 763-C75 788-C81 A209-C122 A762-C87 G723-C92 K904-C117 M737-C77 M740-C74 T967-C118 235-C166 M739-C94 M739-C94 M739-C135 308-C128 147-C73 308-C127 A209-C188 235-C193
1 2 MOTOR
200-C164 BK-18 578-C46 BU-16
BK-18
MOTOR
1 1 1
WH-8
BK-18 BK-18
PK-18
MTR BAT
E
304-C137
S
G
A209-C122 A209-C188
YL-16 BK-18 BK-18 BU-18 GY-18 GN-18 WH-18 YL-18 YL-18
M740-C74
STARTER_MOTOR 1252988
308-C126 A209-C122 A209-C188 A768-C64 A769-C65 K904-C117 M737-C77 M739-C135 T967-C118
BK-18 BK-18 BU-18 GN-18 YL-18 GN-18
ENG_SPEED_PICKUP 1967973
H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18
200-C171 235-C170 763-C75 A588-C167 G723-C92 K906-C62
YL-18 PU-18
BR-18 GN-18 GN-18 PK-18 BU-18 GY-18 BR-18 GN-18 GY-18 OR-18 RD-18 WH-18
K907-C63 BU-18 L968-C67 OR-18 L969-C66 WH-18 L972-C33 BU-18 N793-C1 GN-18 N794-C58 GY-18 147-C184 PU-16
325-C174 PK-18 168-C51 RD-10 322-C6 GY-16 607-C7 PK-16 616-C9 BU-16 L973-C80 GN-16
788-C81 A762-C87
892-C121 893-C116 A588-C88 A755-C24 A756-C25 A757-C26 A758-C27 E472-C29 E473-C55 E474-C52 E997-C84 F889-C68
235-C42 BK-18 235-C43 BK-18 235-C160 BK-16 235-C166 BK-14 235-C170 BK-18 235-C172 BK-18 235-C193 BK-18
235-C173 BK-18 495-C22 GN-18 325-C174 PK-18
C-C66 1552269
235-C42 BK-18 235-C43 BK-18 235-C160 BK-16 235-C166 BK-14 235-C170 BK-18 235-C172 BK-18 235-C193 BK-18
YL-4
BK-18 BK-18 BR-18 OR-18 PK-18 WH-18 BK-18
1 2
BK-18 BK-18 BK-6 BK-18 BK-18
235-C172 235-C172 321-C40 487-C19 491-C20 496-C23 235-C173
877-C136
235-C99 200-C107 200-C108 200-C163 200-C171
BK-18 BK-18
AIR_HEATER 1685057
RD-4 RD-6 WH-8 YL-16 GY-18 GN-18 YL-18 YL-4 PU-18 BU-18 GY-18 BU-18 PK-18 GN-18 GN-18 YL-18 WH-18 YL-18 BK-18 BK-18
BK-18 BK-18
BLOCK_GP 9W0742 (NOTE B)
101-C139 109-C138 304-C137 308-C126 309-C129 403-C151 788-C81 877-C136 A762-C87 A768-C64 A769-C65 C468-C28 E554-C11 K776-C13 K904-C117 M739-C135 M737-C77 T967-C118 200-C163 200-C171
235-C170 200-C171
ATCH_BATTERY_FRONT 3T5760 (NOTE A)
RD-4 RD-6 WH-8 GY-18 GN-18 YL-18 YL-4 PU-18 BU-18 PK-18 GN-18 BK-6 BK-18 BK-18
A209-C122 A209-C188
POS NEG
101-C139 109-C138 304-C137 309-C129 403-C151 788-C81 877-C136 A762-C87 C468-C28 E554-C11 K776-C13 200-C108 200-C107 235-C99
101-C139 RD-4 109-C138 RD-6 168-C51 RD-10 304-C137 WH-8 309-C129 GY-18 321-C40 BR-18 322-C6 GY-16 403-C151 GN-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 877-C136 YL-4 A588-C167 GN-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E554-C11 PK-18 K776-C13 GN-18 K906-C62 GN-18 L973-C80 GN-16
BK-00
101-C139 RD-4 109-C138 RD-6 304-C137 WH-8 308-C126 YL-16 309-C129 GY-18 403-C151 GN-18 788-C81 YL-18 877-C136 YL-4 A762-C87 PU-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E554-C11 PK-18 K776-C13 GN-18 K904-C117 GN-18 M737-C77 WH-18 M739-C135 YL-18 T967-C118 YL-18 200-C163 BK-18 235-C42 BK-18 235-C43 BK-18 235-C160 BK-16 235-C166 BK-14 235-C193 BK-18
1
RD-00
101-CA1 101-CF1 101-CP1
RD-00 RD-00 RD-00
101-CP1
1
200-CH1
RD-00
ATCH_BATTERY_REAR 3T5760 (NOTE A)
RD-00
261-C50 GN-18 262-C61 GN-18
BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 BK-18 GN-18 WH-18 WH-18 WH-18 BK-18 PU-16 WH-18 OR-18 OR-18 OR-18 OR-18
101-CG1
POS NEG
101-CR1
BK-00
WASHER_MOTOR 7T8890
C-C25 7T5957_84RE01
184-C5 RD-14 184-C5 RD-14 184-C105 RD-14 184-C109 RD-14 235-C166 BK-14 235-C166 BK-14 235-C106 BK-14 235-C110 BK-14 308-C113 YL-16 763-C75 BU-18 788-C81 YL-18 892-C121 BR-18 893-C116 GN-18 A209-C112 BK-18 A209-C112 BK-18 A209-C122 BK-18 A209-C124 BK-18 A209-C125 BK-18 A588-C88 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A760-C180 GY-18 A760-C180 GY-18 A760-C186 GY-18 A760-C187 GY-18 A762-C87 PU-18 E411-C162 YL-18 E441-C153 GN-18 E442-C161 GN-18 E472-C114 GN-18 E472-C114 GN-18 E472-C29 GN-18 E472-C41 GN-18 E473-C55 GY-18 E474-C52 OR-18 E787-C152 PK-18 E997-C84 RD-18 F772-C83 WH-18 G723-C92 YL-18 G834-C189 PU-18 G973-C12 OR-18 H446-C119 PK-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 H746-C190 YL-18 H747-C191 BR-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K850-C120 BR-18 K851-C37 BU-18 K852-C38 GN-18
184-C5 RD-14 251-C49 YL-18 252-C60 YL-18
1 2 MOTOR
200-C165 BK-18 506-C45 PU-18
G-C2 2434510_84RE01
E480-F43
GROUND-CHASSIS_5
A-C12 1552269
G-C8 2397352_84RE01
F-C61 7Y3958_84RE01
START_CONT_RELAY 0942080 S WH/BU L YL R WH/GN GND BK
F-C12 7Y3952_84RE01 1 A623-F131 BU-18 2 684-F130 RD-18 684-F128 RD-18
LAMP_DIODE 1211022_84RE01
ATCH_BOOM_FLOAT_DISABLE_RELAY 1495050 J-C4 1495051_84RE02 1 2 3 4 5
C-C24 7T5957_84RE01
F-C53 2434505_84RE01
4 1 3 2 5
PC DISC-GND_STRAP 1321805
F-C9 1211168_84RE01
RD-18 RD-16 WH-18 BU-16
DISCONNECT_SW 7N0719
ATCH_JOYSTICK_LH 2277617
A-C35 1552269
F-C34 7Y3955_84RE01 508-F120 PU-18 509-F121 WH-18
ATCH_SMART_BOOM_DOWN_RELAY 1495050 J-C3 1495051_84RE02 1 2 3 4 5
HEATRE_RELAY 2095582
HORN_SW 2220225
3 1 4 2
ATCH_FOOT_SW 2051339
GJ-C2 2312295_84RE01
CONN 45
646-F32 105-F40 123-F64 129-F57
5A
1 1
BK-00 BK-00
FUSE_HOLDER 3245808
A-C7 1552272
SW-3
1
1 2
A-C13 1552269
A-C34 2434508_84RE01
GJ-C3 2305010_84RE01 F772-GJ17 WH-16 147-GJ6 PU-16 235-GJ4 BK-18 M739-GJ7 YL-18 K952-GJ25 BR-18
A-C2 2304011_84RE01
147-F17 PU-16
200-CE1 200-CH1
RD-6
CONN 44
147-F188 PU-16 199-F69 OR-18 535-F124 BU -16 535-F151 BU-16 575-F106 YL-18 576-F107 PK-18 578-F105 BU-16 603-F133 PK-18 607-F49 PK-18 A537-F108 PK-18
177-WE1 BLOCK_AS. 1211023
101-CJ1 RD-4
A-C23 1027964_84RE02
CONN 43 F-C8 1027964_84RE01
F-C7 1288950_84RE01
F-C6 1027964_84RE01
A-C27 1211168_84RE02
235-F46 BK-18
109-CL1 RD-4 101-CJ1 RD-4
WH-18
ATCH_SMART_BOOM_UP/DOWN_RELAY 1495050 J-C2 1495051_84RE02 1 2 3 4 5
CONN 36
200-F68 BK-14
RD-6 RD-4
C-C5 1552269
200-GC4 235-GC2 200-GC15 235-GC18 235-GC16 235-GC17 200-GC15 K879-GC7 K871-GC14 K871-GC13 K871-GC8 235-GC2 147-GC5 K866-GC3 K872-GC6 K872-GC6 K872-GC12 K872-GC11
RD-00 RD-00
CONN 28
A-C22 1254766_84RE02
103-F70 RD-16 113-F101 OR-18 135-F95 BU-14 147-F22 PU-16 251-F23 YL-18 252-F190 YL-18 261-F152 GN-18 262-F191 GN-18 430-F33 BU-18 487-F34 OR-18 506-F103 PU-18 535-F117 BU-16 575-F106 YL-18 576-F107 PK-18 578-F105 BU-16 780-F21 PU-16 892-F98 BR-18 893-F111 GN-18 A537-F108 PK-18 G976-F36 BU-18
109-C138 101-C139
1 2
INJECTOR 6 2959130
BATTERY_FRONT 3T5760 9X3404 (NOTE A)
CONN 35
F-C10 1343296_84RE01
AG-C1 2434505_84RE01
235-AG1BK-18
A-C20 1211168_84RE02
CONN 34
412-F2 BU-18 491-F3 PK-18
HEATER_BREAKER 2164970
C-C58 2304011_84RE01
POS NEG
BATTERY_REAR 3T5760 9X3404 (NOTE A)
1 2
WH-8
1 2
TWISTED CABLE
200-CE1
RD-00
1
A-C3 1343295_84RE01
BK-16 RD-16 RD-16 RD-16 RD-16 R D -16 RD-18
BK-00 BK-00
304-C137
1 2 3 4 5 6 7 8
CONN 52
1 2 3 4 5 6 7 8 9 10 11 12 13 1 14 1 15 16 17 18 19 20 21
578-C46 BU-16 506-C45 PU-18 200-C163 BK-18
GN-18 GY-18 BK-18 BK-18 PU-18 BU-16 N793-C1 N794-C58 235-C42 235-C43 506-C45 578-C46
101-C139 RD-4 109-C138 RD-6 304-C137 WH-8 877-C136 YL-4
GN-18 BU-18 OR-18 WH-18 BU-18 GN-16 K906-C62 K907-C63 L968-C67 L969-C66 L972-C33 L973-C80
487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 A588-C167 GN-18 A588-C88 GN-18 A588-C3 GN-18 A588-C3 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E554-C11 PK-18 E997-C84 RD-18 F889-C68 WH-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 K776-C13 GN-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18
147-C184 PU-16 147-C73 PU-16 168-C51 RD-10 184-C5 RD-14 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 308-C4 YL-16 309-C129 GY-18 321-C40 BR-18 322-C6 GY-16
GY-18-GXL OR-18-GXL WH-18-GXL
200-CE1 200-CH1
120A
200-GC10
101-CC1
2
F716-AG2
INJECTOR 5 2959130
1 2
MAIN_BREAKER 1712210
SECONDARY_SHUTDOWN_SW 4D1836
A-C15 2304011_84RE01
1 1
1 2
A-C25 1552269
SW-COM SW-1 SW-2
G-C11 7Y3967_84RE01
CONN 52
200-F140 105-F137 105-F137 105-F77 105-F102 105-F40 646-F32
CONN 65
80A
YL-4
TWISTED CABLE
CONNETOR AT ROCKER CASE
RD-6
877-C136
INJECTOR 4 2959130
1 2
ATCH_LH-SPEAKER(-)_RELAY 149-5050 EM-C8 1495051_84RE02 1 2 3 4 5
3
TWISTED CABLE 1 2
1 2
START_RELAY 2595274
INJECTOR 3 2959130
1 2
60A
ALT_BREAKER 1712208
177-WE1
TWISTED CABLE 57 35 58 34 59 33 64 8 63 7 62 6
109-CL1 RD-4
CONN 52
PU-16 WH-16 BR-18 YL-18 BK-18 PK-18 PU-16 BU-16 WH-16 GN-16 YL-18 BK-18
123-F64 WH-18
INJECTOR 2 2959130
1 2
BUS_BAR 2382279
147-GJ6 F772-GJ17 K952-GJ25 M739-GJ7 235-GJ4 603-GJ22 936-GJ20 A549-GJ24 F772-GJ18 K931-GJ19 M751-GJ23 235-GJ5
1 3 4 6 5 2
TWISTED CABLE
START_RELAY_DIODE 1974385_84RE01
ATCH_LH-SPEAKER(+)_RELAY 149-5050 EM-C7 1495051_84RE02 1 2 3 4 5
1 2 3 4 5 6 7 8 9 10 11 12
A-C26 2434509_84RE01
308-F104 YL-16 684-F130 RD-18
INJECTOR 1 2959130
1 2
J-C1 2305008_84RE01
+B GND PWM OUT
1 2 3 4 5 6
G-C1 2305008_84RE01
CONN 55
1 2 3 4 EM-C1 2434509_84RE01
199-F69 OR-18 535-F124 BU-16 535-F151 BU-16 575-F106 YL-18 576-F107 PK-18 578-F105 BU-16 603-F133 PK-18 607-F49 PK-18 780-F31 PU -16 A537-F108 PK-18 M744-F195 WH-18 M746-F192 YL-18 M747-F42 BU-18
CONN 60
A-C21 1552269
1 2
ATCH_RH-SPEAKER(-)_RELAY 149-5050 EM-C6 1495051_84RE02 1 2 3 4 5
E787-GJ15 PK-16 E787-GJ16 PK-16 K950-GJ9 YL-16 K950-GJ10 YL-16 X794-GJ11 BU-16 X794-GJ12 BU-16 235-GJ2 BK-18 235-GJ3 BK-18 K952-GJ25 BR-18 K931-GJ19 GN-16 A549-GJ24 BU-16 936-GJ20 PU-16 936-GJ20 PU-16 A549-GJ24 BU-16 K931-GJ19 GN-16 K952-GJ25 BR-18 147-GJ6 PU-16 603-GJ22 PK-18 F772-GJ17 WH-16 F772-GJ18 WH-16 M739-GJ7 YL-18 M751-GJ23 YL-18 235-GJ4 BK-18 235-GJ5 BK-18
147-F22 PU-16
FUEL PUMP SOLENOID SENSOR 2380112
A-C9 1552269
23
147-GJ6 PU-16 603-GJ22 PK-18 E787-GJ14 PK-16 E787-GJ14 PK-16 E787-GJ15 PK-16 E787-GJ16 PK-16 F772-GJ21 WH-16 F772-GJ21 WH-16 F772-GJ17 WH-16 F772-GJ18 WH-16 K950-GJ8 YL-16 K950-GJ8 YL-16 K950-GJ9 YL-16 K950-GJ10 YL-16 M739-GJ7 YL-18 M751-GJ23 YL-18 X794-GJ13 BU-16 X794-GJ13 BU-16 X794-GJ11 BU-16 X794-GJ12 BU-16 235-GJ1 BK-18 235-GJ1 BK-18 235-GJ4 BK-18 235-GJ5 BK-18 235-GJ2 BK-18 235-GJ3 BK-18
235-F114 BK-18 200-F113 BK-14 403-F115 GN-18
1552269 1 SIGNAL 2 GROUND
FUEL TEMPERATURE SENSOR 2380112
405-C148 F773-C21 F774-C69
INTAKE AIR TEMPERATURE SENSOR 2380112
308-C140 YL-16 892-C121 BR-18 403-C151 GN-18 893-C116 GN-18 235-C160 BK-16
1552269 1 SIGNAL 2 GROUND
WH-18-GXL OR-18-GXL GY-18-GXL
COOLANT TEMPERATURE SENSOR
F774-C69 F773-C21 405-C148
1552269 1 SIGNAL 2 GROUND
1552269 1 SIGNAL 2 GROUND
POS NEG
F
1 2 3 4
K-C1 2434507_84RE01 CONN 1 2 3 4
1552267 A OR-18 +5 VOLTS B BK-18 GROUND 2746721 C WH-18 SIGNAL LOW FUEL PRESSURE SENSOR
RD-00
101-CF1 101-CR1
CONN 22 GT-C6 2305008_84RE01
1552267 A OR-18 +5 VOLTS B BK-18 GROUND 2660136 C WH-18 SIGNAL DIFFERENTIAL PRESSURE SENSOR 1552267 A OR-18 +5 VOLTS B BK-18 GROUND 2746720 C WH-18 SIGNAL INTAKE MANIFOLD PRESSURE SNSR
CAB ATCH_RH-SPEAKER(+)_RELAY 149-5050 EM-C5 1495051_84RE02 1 2 3 4 5
21 GA-C1 2434508_84RE01 K866-GA1 WH-18 200-GA2 BK-18 147-GA3 PU-16 K872-GA5 OR-18 K879-GA4 GN-18
BR-18 BR-18 BR-18 BR-18 GN-18 GN-18 GN-18 GN-18 BK-18
GU-C1 2434507_84RE01
CONN 52
CONN 20
H-C7 2472693_84RE01
1
A-C31 1552269
ATCH_JOYSTICK_LH(3_SW) 2602128
1 2
A-C37 2472693_84RE01 1 2 3 4 5 6
IMPLEMENT_PRESS_SW 1673466
1 2 3 4
J-C7 2434507_84RE01
EM-C2 2312295_84RE01
892-F12 892-F98 892-F143 892-F143 893-F11 893-F111 893-F142 893-F142 235-F114
C-C69 2304013_84RE01
BK-18 PU-16 YL-18 YL-16 BU-16 PK-16 WH-16 PK-18 YL-18
1 2 3 4 5 6 7 8
OR-16 OR-16 WH-18 PU-16 PU-16
GC-C7 2305010_84RE01 CONN 1 K866-GC3 WH-18 2 200-GC4 BK-18 3 147-GC5 PU-16 4 K872-GC6 OR-18 5 K879-GC7 GN-18 6
A-C17 2304011_84RE01
139-F186 113-F185 123-F64 147-F17 147-F188
1 2 3
C-C20 2304011_84RE01 X738-C39 PK-18
1 2
CONN 49
CONN 49
J-C8 2305008_84RE01
1 2 3 4
CONN 62
262-F191 GN-18
C-C70 2434506_84RE01
1 2
A-C18 2434505_84RE01
105-F40 R D -16 252-F190 YL-18
OIL PRESSURE SENSOR 2746721
CONN 12
A-C33 2434507_84RE01
CONN 49
BK-18 BK-18 BK-16
1552267 A OR-18 +5 VOLTS B BK-18 GROUND C WH-18 SIGNAL
C-C21 2434505_84RE01
1 2 3 4 5 6
A-C43 1552269
A-C24 2304009_84RE01
1 2 3 4 5 6 7 8 9 10 11 12
1
A-C48 1552269
1 2 3 4 5 6
SW-3
A-C5 2434508_84RE01
1
AK-C2 1552269
1 2
HYD_LOCK_DIODE A-C46 1974385_84RE01 1552269 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
AK-C1 2434505_84RE01 PK-18
A-C4 2305010_84RE01
A-C41 2434510_84RE01
GJ-C1 2434510_84RE01 235-GJ1 147-GJ6 M739-GJ7 K950-GJ8 X794-GJ13 E787-GJ14 F772-GJ21 603-GJ22 M751-GJ23
1
A-C36 2397352_84RE01
A-C11 2434508_84RE01 1 +12V MEMORY OUT 2 +12V SWITCHED OUT 3 GND (12V) 4 GND (24V) 5 +24V BATTERY IN 6 +24V SWITCHED IN ATCH_12V_10A_CONVERTER 3245770
1 2 3 4 5 6
X794-GJ11 BU-16 936-GJ20 PU-16
200-F68 BK-14 892-F98 BR-18 893-F111 GN-18 103-F70 RD-16 113-F101 OR-18 430-F33 BU-18 487-F34 OR-18 506-F103 PU-18 780-F21 PU-16 A537-F108 PK-18 578-F105 BU-16 535-F117 BU-16 575-F106 YL-18 576-F107 PK-18 G976-F36 BU-18 X738-F35 PK-18 135-F95 BU-14 210-F47 BK-14
1 2
A-C10 2305010_84RE01
200-F68 BK-14 200-F140 BK-16 200-F139 BK-16
CONN 13
GW-C1 2304009_84RE01 235-GW23 BK-18 147-GW9 PU-16 M739-GW18 YL-18 K950-GW17 YL-18 X794-GW19 BU-16 E787-GW20 PK-16 F772-GW21 WH-16 603-GW22 PK-18 M751-GW16 YL-18
E787-GJ15 PK-16 K931-GJ19 GN-16
1
1 2
C-C22 2304011_84RE01 780-C8 PU-16
GJ-C9 1552269
1 2 3 4 5 6
SW-4 SW-COM SW-1 SW-2
1 2
-
200-F134 200-F136 200-F138
X738-AK1
CAM SPEED SNSR/SECONDARY TIMING 2380120 FUEL RAIL PRESSURE (FRP)SNSR 2380118
1 2 3 4 5 6 7 8 9 10 11 12
1
A-C40 1552269
1 2 3
C-C23 2434505_84RE01
GJ-C8 1552269
A B C
H-C3 2397352_84RE01
ACC_DIODE A-C47 1974385_84RE01 1552269 1 2
CONN 19
2 A-C28 3E3364
1 2 3 4 5 6
NEUTRAL_START_LIMIT_SW 1114799
K950-GJ9 YL-16 A549-GJ24 BU-16
321-F44 BR-18
AL-C1 2434505_84RE01
H-C1 2434508_84RE01
H-C5 7Y3967_84RE01
1 2 3 4 5 6
1 2
ATCH_HAMMER_RETURN_FILTER_SW 2241687
CRANK SPEED SNSR/PRIMARY TIMING 2380120
1552267 A OR-18 +5 VOLTS B BK-18 GROUND C WH-18 SIGNAL
1 2 3 4 5 6 7 8 9 10 11 12
H-C6 1552267
1 + B 2 GND ATCH_AIR_SUSPENSION 2405063
A-C6 2304009_84RE01
1 2 3 4 5 6 7 8 9 10 11 12
B/R B/W R R/G P B R/W O/G R/L
GJ-C7 1552269
+12V MEMORY OUT +12V SWITCHED OUT GND (12V) GND (24V) +24V BATTERY IN +24V SWITCHED IN
AL-C2 2304011_84RE01
ATCH_QUICK_COUPLER_SOL 2603877
1552269 1 S/T + 2 S/T -
A-C1 2304009_84RE01
780-C8 PU-16 X738-C39 PK-18
1 2
1552269 1 S/T + 2 S/T -
CONN 18
F889-C68 WH-18 F773-C21 OR-18-GXL F774-C69 WH-18-GXL GN-C4 2434508_84RE01
A/C_UNIT 2299080
C-C3 2434510_84RE01 E474-C52 OR-18 K844-C53 GY-18 K848-C54 WH-18 E473-C55 GY-18 K843-C56 GN-18 K847-C57 PU-18 N793-C1 GN-18 N794-C58 GY-18
1 2 3 4 5 6
1 2
H-C8 2434505_84RE01
H-C4 7Y3967_84RE01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
L968-C67 OR-18 L968-C67 OR-18
1 2
DIODE-3 1974385_84RE01
A-C29 1343296_84RE01
C-C4 2304009_84RE01 K906-C62 GN-18 K907-C63 BU-18 A768-C64 BU-18 A769-C65 GY-18 L969-C66 WH-18
1 2
DIODE-2 1974385_84RE01
1
252-C60 YL-18 262-C61 GN-18
1 2
DIODE-1 1974385_84RE01
CONN 17
H-C9 2304011_84RE01
GND-PLATFORM
VALVE GP
C-C2 1343295_84RE01 168-C51 RD-10
1 2 3 4 5 6
H-C2 2305010_84RE01
X794-GJ12 BU-16 235-GJ3 BK-18
YL-16
N793-C1 GN-18 N794-C58 GY-18 X738-C39 PK-18 235-C42 BK-18 235-C43 BK-18
506-C45 PU-18 578-C46 BU-16 200-C165 BK-18 200-C164 BK-18 200-C163 BK-18 200-C163 BK-18
101-CA1
506-C45 PU-18 578-C46 BU-16 893-C47 GN-18 892-C48 BR-18 251-C49 YL-18 261-C50 GN-18
L969-C66 WH-18 L972-C33 BU-18 L973-C80 GN-16
N793-C1 GN-18 N794-C58 GY-18
BK-18 BK-18
3
CONN 48
308-F104
GN-18 BU-18
235-C42 235-C43
1 2
ATCH-STICK_OUT_STOP_SOL 1119916
YL-16 BR-18
139-AJ9 OR-18 113-AJ1 OR-18
893-C116 G976-C32
F773-C21 OR-18-GXL F774-C69 WH-18-GXL F889-C68 WH-18 G976-C32 BU-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 K776-C13 GN-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18 K906-C62 GN-18 K907-C63 BU-18
GN-18 WH-18 PK-18 BU-18 GY-18 BR-18 BU-18 GN-18 WH-18 BR-18 BU-18 BU-18 GN-18 BU-18 YL-18 RD-18 BU-18 GN-18 PK-18 BR-18
GJ-C6 1552269
K950-GJ10 K952-GJ25
A513-AJ10 RD-18 592-AJ11 BU-18 200-AJ2 BK-18 200-AJ3 BK-18 103-AJ6 RD-16 139-AJ9 OR-18
RXD GND DTR DCD
308-C140 YL-16 403-C151 GN-18 892-C121 BR-18 893-C116 GN-18 235-C160 BK-16
A588-C3 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E554-C11 PK-18 E997-C84 RD-18
K907-C63 BU-18 L968-C67 OR-18 L969-C66 WH-18 L972-C33 BU-18 N793-C1 GN-18 N794-C58 GY-18
DF PWM 1 -
892-C48 BR-18 893-C47 GN-18 G976-C32 BU-18
PU-16 RD-14 YL-18 YL-18 GN-18 GN-18 BR-18 GN-18 GN-18 PK-18 BU-18 GY-18 BR-18 GN-18 GY-18 OR-18 RD-18 WH-18 BR-18 GN-18 BU-18 WH-18 GN-18 GY-18 PU-18 WH-18 YL-18 BU-18 GN-18
G
1 2 1 7 2 + 6
147-C72 PU-16 403-C14 GN-18 412-C17 BU-18 430-C18 BU-18
147-C184 184-C5 251-C49 252-C60 261-C50 262-C61 892-C121 893-C116 A588-C88 A755-C24 A756-C25 A757-C26 A758-C27 E472-C29 E473-C55 E474-C52 E997-C84 F889-C68 H473-C31 H474-C34 H475-C35 H476-C30 K843-C56 K844-C53 K847-C57 K848-C54 K849-C36 K851-C37 K852-C38
ACCEL RETURN ACCEL ACCEL DOUT 0.3A 1 PWM 2A DF PWM 1 DOUT 0.3A
AIR_CLEANER_SW 1540498
1
892-C121 BR-18 893-C142 GN-18 893-C142 GN-18 893-C47 GN-18
200-C163 BK-18 235-C42 BK-18 235-C43 BK-18 235-C160 BK-16
DOUT 0.3A 5 DF PWM 1SHEILD ACCEL RETURN 2 AIN PAS 5
1
1 2 3 4 5 6
PROD_LINK_2ND_GENERATION_RADIO 2639088 (NOTE V,W)
YL-16 GY-18
AIN PAS 1 1 PWM 2A 3 VS RETURN 2
CONN 4
GN-C3 2305010_84RE01
321-C40 BR-18 322-C6 GY-16 403-C151 GN-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 607-C7 PK-16 616-C9 BU-16 877-C136 YL-4 A588-C167 GN-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E554-C11 PK-18 K776-C13 GN-18 K906-C62 GN-18 L973-C80 GN-16
H
1 2 3 4 5 6
CONN 3
10 52 53 48 51 40 47 39 56 54 46 38 55 50 43 37 42 41 25 26 57 35 58 34 59 33 64 8 63 7 62 6 18 45 21 20 24 23 22 32 36 17 15 44 16 11 30 4 49 14 5 2 3 1 13 9 28 12 19 60 61 31 29 27
CRANK\CAM SPEED 8V 100mA SNSR SUPPLY CRANK SPEED SENSOR SIGNAL CAM SPEED SENSOR SIGNAL FUEL RAIL PRESS 5V 200mA SNSR SUPPLY FUEL RAIL PRESSURE SENSOR SIGNAL FUEL RAIL PRESSURE SENSOR GROUND OIL\DIFFER PRESS 5V 200mA SNSR SUPPLY OIL PRESS DIFFERENTIAL PRESS SNSR GND OIL PRESSURE SENSOR SIGNAL DIFFERENTIAL PRESSURE SENSOR SIGNAL PRESSURE SENSOR 5V 200mA SUPPLY INTAKE MANIFOLD\FUEL PRESS SNSR GND INTAKE MANIFOLD PRESSURE SNSR SIGNAL LOW FUEL PRESSURE SENSOR SIGNAL COOLANT TEMPERATURE SENSOR SIGNAL COOLANT TEMPERATURE SENSOR GROUND INTAKE AIR TEMPERATURE SNSR SIGNAL FUEL TEMPERATURE SENSOR SIGNAL FUEL PUMP SOLENOID SIGNAL FUEL PUMP SOLENOID RETURN INJECTOR (1) POWER SUPPLY INJECTOR (1) RETURN INJECTOR (2) POWER SUPPLY INJECTOR (2) RETURN INJECTOR (3) POWER SUPPLY INJECTOR (3) RETURN INJECTOR (4) POWER SUPPLY INJECTOR (4) RETURN INJECTOR (5) POWER SUPPLY INJECTOR (5) RETURN INJECTOR (6) POWER SUPPLY INJECTOR (6) RETURN VS 13V VS RETURN 2 J2 ATA/CDL + ATA/CDL CAN A + CAN A CAN A SHIELD
CONN 3
GK-C3 1552252
308-C140 309-C129
I
C-C15 7Y3966_84RE01
BK-18
147-C72 PU-16 308-C140 YL-16 235-C160 BK-16 403-C151 GN-18 403-C14 GN-18 403-C141 GN-18 403-C141 GN-18 412-C17 BU-18 430-C18 BU-18 892-C143 BR-18 892-C143 BR-18 892-C48 BR-18
GK-C2 2305010_84RE01
101-C139 RD-4 109-C138 RD-6 147-C73 PU-16 168-C51 RD-10 304-C137 WH-8 308-C4 YL-16
J1
BU-18
235-C158
CONN 4
1 2 3 4 5 6
BK-00
1_PWM_2A 2 CAN B SHIELD AIN_ACT 8 1_PWM_2A 1 VS_RETURN 1 VS_RETURN 1 SWG RETURN SWB 2 SWB 1 SWG 11 SWG 10 SWK_0 VS_5_200mA VS_5_200mA VS_8_100mA SWG 9 SWG 8 SWG 7 SWG 6 SWG 5 SWG 4 SWG 3 SWG 2 SWG 1 AIN_ACT/_1 1 AIN_ACT 7 AIN_ACT 5 AIN_ACT 4 DOUT_1A 1 DOUT_0.3A 10 DOUT_0.3A 9 DOUT_0.3A 8 DOUT_0.3A 4 DOUT_0.3A 3 DOUT_0.3A 2 DOUT_0.3A 1
1 2 3 4 5 6
200-CE1
1_PWM_2A 3
KEY SWITCH ON
430-C18
C-C14 7Y3967_84RE01
GK-C1 2434508_84RE01
1 2 3 4 5 6 7 8 9 10 11 12
+ BATTERY + BATTERY DOUT_0.3A 5 DOUT_03.A 6 DOUT_03.A 7 CAN A + CAN A CAN A SHIELD ATA/CDL + ATA/CDL -
RS232 PORT #3-TXD RS232 PORT #3-RXD RS232 PORT #3-GND GROUND
+B GND OUTPUT 1 OUTPUT 2
ATCH-WTR_SEPARATOR_LVL_SNSR_2 1782345
BATT + GND KEY SW ON ALT R-TERM RS-232 TXD
+ BATTERY + BATTERY - BATTERY - BATTERY DF_PWM 2 SHIELD DF_PWM 2 DF_PWM 2 +
1 2 3 4
495-C22 496-C23 A755-C24 A756-C25 A757-C26 A758-C27 C468-C28 E472-C29 H476-C30 H473-C31 G976-C32 L972-C33 H474-C34 H475-C35 K849-C36 E997-C84 K851-C37 K852-C38 X738-C39 321-C40
GJ-C5 1552269
1 2 3 4 5 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
- BATTERY - BATTERY - BATTERY
J
ALTERNATOR R-TERM
C-C9 C-C8 3E3376 1552272 1 147-C72 PU-16 2 235-C155 BK-18 3 G976-C32 BU-18 4
CONN 3
COOLANT_LEVEL_SW 2459205
1 2
ATCH-BOOM_UP_SOL 1119916
A-C19 2305010_84RE01
+12V MEMORY OUT +12V SWITCHED OUT GND (12V) GND (24V) +24V BATTERY IN +24V SWITCHED IN
C-C57 2451042_84RE01
1 2
200-C169 BK-18 200-C98 BK-16
A4E2_ENG_ECM 2390152_84RE01
412-C17 BU-18 235-C156 BK-18
GN-18
4
CONN 47
E787-GJ16 PK-16 235-GJ2 BK-18
638-F91 WH-16 105-F102 RD-16 169-F18 PK-18
UNSWITCHED POWER
C-C11 1552269
403-C14
K776-C13 GN-18 405-C148 GY-18-GXL 412-C17 BU-18 430-C18 BU-18 487-C19 OR-18 491-C20 PK-18
1 2
ATCH-BUCKET_LOCK_SOL 1119916
GROUND-CHASSIS-4
GJ-C4 1552269
322-F86 GY-16 120-F55 YL-16 172-F10 RD-18
J1939 HIGH
168-C51 RD-10 184-C5 RD-14 235-C42 BK-18 235-C43 BK-18 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 308-C4 YL-16 309-C129 GY-18 321-C40 BR-18 322-C6 GY-16 405-C148 GY-18-GXL 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 506-C45 PU-18 578-C46 BU-16 607-C7 PK-16 616-C9 BU-16 A588-C3 GN-18 A755-C24 PK-18 A756-C25 BU-18 A757-C26 GY-18 A758-C27 BR-18 A768-C64 BU-18 A769-C65 GY-18 C468-C28 BU-18 E472-C29 GN-18 E473-C55 GY-18 E474-C52 OR-18 E554-C11 PK-18 E997-C84 RD-18 F773-C21 OR-18-GXL F774-C69 WH-18-GXL F889-C68 WH-18 H473-C31 BR-18 H474-C34 GN-18 H475-C35 BU-18 H476-C30 WH-18 K776-C13 GN-18 K843-C56 GN-18 K844-C53 GY-18 K847-C57 PU-18 K848-C54 WH-18 K849-C36 YL-18 K851-C37 BU-18 K852-C38 GN-18 K906-C62 GN-18 K907-C63 BU-18 L969-C66 WH-18 L972-C33 BU-18 L973-C80 GN-16
A-C30 2434508_84RE01
616-F84 BU-16
EL-C1 2756785
147-C73 PU-16 147-C184 PU-16
ATCH_VISCUS_CLUTCH_TEMP_SENSOR 1078618
YL-16 RD-14 GY-16 PK-16 PU-16 BU-16 PU-16 PK-18 GY-18
5
PA PLATF-CHASSIS_STRAP 7G1060
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
A513-AJ10 RD-18 592-AJ11 BU-18 512-AJ5 GN-18 511-AJ8 BR-18
GN-18 BR-18 YL-18 GN-18
1 2 3 4 5 6
CONN 1
+B GND SIGNAL
308-C4 184-C5 322-C6 607-C7 780-C8 616-C9 147-C10 E554-C11 309-C129
6
OPERATOR STATION
509-AJ4 WH-18 508-AJ7 PU-18 200-AJ2 BK-18
J1939 LOW 893-EL4 892-EL5 251-EL6 261-EL9
1 2 3 4 5 6
A B C
147-C10 PU-16 168-C51 RD-10 172-C2 RD-18 184-C5 RD-14 251-C49 YL-18 252-C60 YL-18 261-C50 GN-18 262-C61 GN-18 308-C4 YL-16 309-C129 GY-18 321-C40 BR-18 322-C6 GY-16 403-C14 GN-18 405-C148 GY-18-GXL 412-C17 BU-18 430-C18 BU-18 487-C19 OR-18 491-C20 PK-18 495-C22 GN-18 496-C23 WH-18 506-C45 PU-18 578-C46 BU-16 607-C7 PK-16 616-C9 BU-16 780-C8 PU-16 892-C48 BR-18 893-C47 GN-18
7
1 2 3 4 5 6 7 8
RS-232 PORT #1-CDC RS-232 PORT #1-GND
RS-232 RX-232 RX-232 RX-232
K
172-EL1 RD-18 235-EL2 BK-18 308-EL3 YL-16
C-C73 2304011_84RE01
1 2 3 4 5 6 7 8 9 10 11 12 13 14
AU-C3 1552267 A760-AU9 GY-18 235-AU7 BK-18 N789-AU6 BU-18
ATCH_VISCUS_CLUTCH 2653578
CONN 16
172-C2 RD-18 L973-C80 GN-16 A588-C3 GN-18
1 2
1
+B GND KEY INPUT ON/OFF SOL1 ON/OFF SOL2 R-TERM ANALOG (FUEL LEVEL) ANALOG IN STG CDL+ CDLCAN+ CANCAN SHIELD
GN-C5 2305010_84RE01
CONN 5
GY-18 GY-18 GY-18
892-C48 BR-18 893-C47 GN-18 G976-C32 BU-18 172-C2 RD-18 147-C10 PU-16 147-C10 PU-16 147-C72 PU-16
W-C1 2434505_84RE01
GPS ANTENNA (GT5)
GN-C1 2434508_84RE01
A760-AU8 A760-AU1 A760-AU9
CONN 14
GN-18 BU-18 BU-18
8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1
CELLULAR ANTENNA (TNC)
CONN 3
A B C
403-C14 412-C17 430-C18
FAN SPEED FEEDBACK GND SOL SOL + +5V
9 OPERATOR STATION
PK-16 RD-18 OR-16 GN-16 GN-14 OR-16 RD-14 RD-18 RD-14
RS-232 PORT #1-RXD RS-232 PORT #1-DTR
1 2 3 4 5 6
GL-C3 8T8731
1 2 3 4 5 6
10
A-C16 1532620_84RE01
607-F87 154-F93 127-F60 306-F92 124-F65 307-F94 175-F72 320-F85 184-F74
PLJ_ECM 2705500
GL-C2 8T8732
AT-C2 1552273 PU-18 BK-18 BR-18 YL-18 GY-18
11 C-C1 1636637_84RE01
112-FC1 PU-4
ANTENNA 2705501
GL-C1 2434508_84RE01
AT-C1 2434508_84RE01 G834-AT1 A209-AT2 H747-AT3 H746-AT4 A760-AT5
1 2 3 4 5 6
12
112-FC1 PU-4 177-FA1 RD-4
RS-232 PORT #1-TXD
GN-C2 1607690_84RE01
AU-C2 2305010_84RE01 G834-AU3 PU-18 A209-AU2 BK-18 H747-AU5 BR-18 H746-AU4 YL-18 A760-AU8 GY-18
308-C140 YL-16 403-C141 GN-18 892-C143 BR-18 893-C142 GN-18 235-C159 BK-18
13
1
L
CAT DATA LINK + CAT DATA LINK -
1 2 3 4 5 6
308-C140 YL-16 403-C141 GN-18 892-C143 BR-18 893-C142 GN-18 235-C159 BK-18 235-C159 BK-18 235-C160 BK-16 235-C160 BK-16 235-C159 BK-18 235-C158 BK-18 235-C157 BK-18 235-C157 BK-18 235-C155 BK-18 235-C156 BK-18 147-C72 PU-16 412-C17 BU-18 430-C18 BU-18 G976-C32 BU-18
CONN 1
14
168-F73 RD-10
CONN 59
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
15
C-C18 2305010_84RE01
2 1
16
CONTROL GP - PRODUCT LINK 2399954 (NOTE W)
GROUND
(Dimensions: 48 inches x 35 inches)
17 C-C19 2434508_84RE01
36 Page,
KENR6118-05
18
5
4
IDENT PART NO. HARNESS AS.
LOC
A C E F G H J K M R T U V X Y AA AC AE AG AJ AK AL AM AR AT AU AV AW EL EM GA GC GE GF GG GH GJ GK GL GM GN GT GU GV GW GX GY WJ
L-11 L-11 B-8 H-5 J-4 L-5 G-8 A-10 I-2 H-1 G-1 G-1 G-1 A-6 A-6 A-6 C-8 B-7 H-9 D-8 J-14 J-14 A-9 B-8 L-14 L-14 B-7 D-1 L-18 J-5 F-10 B-10 D-15 B-10 D-15 D-7 H-4 K-16 L-15 H-4 L-15 C-1 A-10 D-2 C-10 H-5 C-9 A-15
275-7004 306-8777 267-8073 350-8253 259-4877 251-0580 251-0614 283-3016 328-0021 167-3456 167-3456 167-3456 167-3456 238-1579 238-1595 238-1597 267-7628 267-7626 251-0299 234-1124 259-5344 283-3041 259-5129 259-5326 275-6846 275-6803 259-5327 238-2479 275-6784 283-2914 251-0598 267-7636 275-7198 275-7197 275-7202 259-5254 275-6896 275-6979 259-4940 267-7955 259-4887 267-7644 283-3015 267-7672 267-7922 275-6897 267-7925 319-1335
SYMBOL IDENT
PART NO.
BLADE, SPADE, RING, OR SCREW TERMINAL
LOC
CABLE AS.
(NOTE S) (NOTE S)
(NOTE D) (NOTE D)
(NOTE C) (NOTE C) (NOTE (NOTE (NOTE (NOTE (NOTE (NOTE (NOTE
X) AA) G,H) G,H) M) K,L,N,P) R)
(NOTE (NOTE (NOTE (NOTE (NOTE
J) V,W) V,W) J) W)
(NOTE J) (NOTE J) (NOTE J)
3
CA CC CE CF CG CH CJ CL CM CP CR FA FC
291-7591 170-6929 231-1827 291-7592 170-6929 259-5229 251-0303 251-0304 234-1035 267-8044 259-5097 238-2390 238-2391
G-18 G-18 G-17 G-18 G-18 G-17 H-11 H-11 H-11 E-18 G-11 C-10 C-9
IDENT
PART NO.
LOC
SPLICE CIRCUIT NOT CONNECTED (NOTE A) (NOTE A) (NOTE A)
ELECTRICAL CONNECTION TO MACHINE STRUCTURE
(NOTE B) (NOTE B)
CONNECTOR
INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT
GOLD TERMINAL
L#
WIRE AS. W WA WC WE WH
299-2767 234-1037 234-1038 238-2280 163-6758
DESCRIPTION
H-17 H-12 H-12 G-12 D-10
ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION
ABBREV
COLOR
RD WH OR YL PK BK GY PU BR GN BU
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE
THIS SCHEMATIC IS FOR THE 320D EXCAVATOR ELECTRICAL SYSTEM MEDIA NUMBER: 6118-05 SCHEMATIC PART NUMBER: 267-7999, CHANGE: 06 , VERSION: HE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
2
1
B
A
