WPS ASME IX

ASME IX KENEDI PANGARIBUAN

ASME - Boiler and Pressure Vessel Code

12 volue or !ode se!"ions#

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I$ Po%er Boilers II$ Ma"erials III$ Rules &or Cons"ru!"ion Cons"ru!"i on o& Nu!lear 'a!ili"( a!ili" ( Co)onen"s IV$ IV$ *ea"in+ Boilers V$ Nondes"ru!"ive Nondes"ru!"i ve E,aina"ion E,aina" ion VI$ Re!oended Rules &or "e Care and .)era"ion o& *ea"in+ Boilers VII$ Re!oended Guidelines &or "e Care o& Po%er Boilers VIII$ VIII$ Pressure Vessels essel s

0e ASME Pr Pressur essure e Pi)in+ Pi)in+ Code B314 B31$1 - Po%er Pi)in+ B31$2 5 'uels Gas Pi)in+ B31$3 - Pro!ess Pi)in+ B31$6 - Pi)eline 0rans)or"a"ion S(s"es &or 7i8uid *(dro!ar/ons and ."er 7i8uids B31$9 - Re&ri+era"ion Pi)in+ B31$: - Gas 0rans)or"a"ion and Dis"ri/u"ion Pi)in+ B31$; - Buildin+ Servi!es Pi)in+ B31$11 - Slurr( 0rans)or"a"ion Pi)in+ S(s"es 

ASME IX, 2004 EDII!"

<=-1>> GENERA7 Se!"ion IX o& "e ASME Boiler and Pressure Vessel Code rela"es "o "e 8uali?!a"ion o& %elders@ %eldin+ o)era"ors@ /raers@ and /rain+ o)era"ors and )ro!edures "a" "e( e)lo( in %eldin+ and /rain+ a!!ordin+ "o ASME BPVC and "e ASME B31 Code &or Pressure Pi)in+$

IX$ =eldin+ and Brain+
Kuali?asi )rosedur #engelasan dan #e$atrian se/a+ai s(ara" (an+ di/u"uan ASME Code Se!"ion lain(a$

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Kuali?asi dan re-uali?asi dari %uru las@ %uru #atri@!#erator las dan !#erator #atri dala elauan )en+elasan a"au )ea"rian se/a+ai s(ara" di/ "  ASME C d

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=eldin+ Pro!edure
=eldin+ Per&oran!e
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Welding Data# =eldin+ Varia/le (an+ di+unaan dala )en+elasan Essential &aria'lePeru/aan ondisi )en+elasan (an+ e)en+arui ea)uan uru las un"u ende)osi" sound weld metal. "onessential &aria'le- Peru/aan ondisi )en+elasan (an+ "ida e)en+arui ea)uan uru las un"u ende)osi" sound weld metal. 

art QW  WeldingAr"i!le I =eldin+ General Re8uireen"s Ar"i!le II =eldin+ Pro!edure
1!D35S WQ

WS

Q1 A&E BEE" 13"

Q1

13""I" Q1

ES WQ

Proves "e
1es#onsi'ilities o) t(e Aut(orized Ins#ector or !6ner 3ser Ins#ector

SEBE7UM 'ABRIKASI Melauan Veri?asi rosedur tela( di*ualif*asi sesuai den+an s"andard an!uan re&eren!e4  %uru las atau !#erator las tela( di*ualif*asi sesuai den+an s"andard a!uan re&eren!e4

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1es#onsi'ilities o) t(e Aut(orized Ins#ector or !6ner 3ser Ins#ector

SE7AMA 'ABRIKASI Meas"ian )roses )en+elasan dilauan sesuai den+an #ara$eter dala )rosedur )en+elasan Melauan 7erif*asi 'atasan *ualif*asi 6elder ele/ii a"au "ida sesuai den+an s"andars a!uan re&eren!e4

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Scope of Work Inspector for WPQ (Running PQR)

1. Review Propose WPS 2. Witness Qualification Test 3. Witness

, Verification or Review result of The tests 4. Review PQR 5. Review WPS


Scope of Work Inspector for WPQ (Without Running PQR)

1. Review PQR 2. Review WPS


Review Propose WPS  ontents ! QW"2##.1 $%&  See app. '  (ttention to The )ssential Varia%le $QW 25#& especiall* for +etals reuire+ent notch" tou-hness test  QW"2##.3  P"o 11  Review 'ase /etal ertificate for car%on euivalent $QW"4#3.20&, (S/) ( Spec, Ta%le QWQ'"422  hec iller /etal ertificate for (S/) . Spec.


Witness Qualification Test  'efore welin- start ! chec all +aterials $%ase +etal an iller +etal& 6 euip+ents to %e +eet with reviewe PWPS an weler certificate $if an*&.  QW"211 'ase /etal  QW"212 T*pe an 7i+ensions of 8roove Wels  Welin- ! chec actual (, V  QW"25# Verification Welin- Varia%les  QW"2#3 9i+its of Qualifie Position for Proceures  QW2!" T#$P#R %#&' W#'I*


Review PQR QW 2##.2 $a& PQR QW 2##.2 $%& ontents QW 2##.2 $c& han-es to The PQR QW 2##.2 $& or+at , see QW 4:3 $app. '& QW 2##.2 $e& (vaila%ilit* of the PQR


Review WPS  QW"2##.1 $c& han-es to the WPS  QW"2##.1 $e& (vai%ilit* of the WPS  QW"2##.2 $f& /ultiple WPSs With ;ne PQR  /ultiple PQRs With ;ne WPS  QW"2##.4 o+%ination of Welin- Proceures  QW"424 'ase /etals 02 eition

Ba+aiana elauan uali?assi "erada) Bu"" =eld Pro!edure =eldin+ Da"a - Essen"ial@ Non Essen"ial F Su))leen"ar( Essen"ial Varia/les$ QW 289, 400 Paren" Me"al Grou)in+ - PH No  S No Grou) No : QW420 ;422 'iller Me"al Grou)in+  'H No : QW 4<9,4<2, 4<< =eld Me"al Co)osi"ion Grou)in+ AH No : QW 440, 449, 442 =eldin+ Posi"ions@ Groove F 'ille" : QW 4=9 

Ba+aiana elauan uali?assi "erada) Bu"" =eld Pro!edure 0()es o& 0es"s F A!!e)"an!e 7ii"s 0ension@ Guided Bend@No"! 0ou+ness : QW949, 489, 98<, 9=<, 9>9, 9>2, 4=2, 4=<  0es" Re8uireen"s : QW489,  0es" S)e!ien 5 7o!a"ion@ Diension F 0es"in+ Pro!edure : QW 4=2,4=<,4=4,4== 
Ba+aiana elauan uali?assi "erada) Bu"" =eld Pro!edure Pre)are A 0es" Cou)on As Per =PS ND0 .& =eld Cou)on 5 .)"ional Me!ani!al 0es"s : QW 489, roo7e Weld A!!e)"an!e Cri"eria# 

0ensile S"ren+" ?QW 422@ Bend 0es" ?QW 9=<@ 


Scope of Work Inspector for Wel+ing Perfor,ance Qualification. 

Witness Qualification Tests

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Witness , Verification or Review result of the tests

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Qualifie Weler

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Review WPS to consieration With 9ist of Weler which will %e test

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Review Weler ertificate


QW"3##.1 ( weler or welin- opr. /a* %e ualifie %* !  Raio-raph* of test coupon  Raio-raph* of his initial prouction welin- or  '* %en test taen fro+ test coupon e?cept as state in QW"3#4 an QW" 3#5


Review WPS to consi+eration With ist of Wel+er which will -e test  (ttention to The )ssential Varia%le $QW 35# @ QW 30#& an co+pare to WPS $QW"3#1.2&  o+pare list of weler with ientification of welers an welin- operators.  hec 'ase /etal ertificate for car%on euivalent  hec iller /etal ertificate for (S/) . Spec


Witness Qualification Test 'efore start welin- ! chec all +aterials, euip+ents, position, personnel shall co+pl* with reviewe WPS an list of weler QW"3#1.2 Qualification Tests  han-es %e*on which reualification is reuire are -iven in QW"35# for weler an in QW"30# for welin- operators.  (llowa%le visual, +echanical an RT are escri%e in QW"3#4 an QW"3#5  The weler or welinoperator who prepares the WPS ualification test coupons +eetin- the reuire+ents of QW"2## is also ualifie within the li+its of the perfor+ance ualifications, liste in QW"3#4 for weler an QW"3#5 for welin- operators. Ae is ualifie onl* within the li+its for position specifie in QW"3#3  The perfor+ance test +a* %e ter+inate at an* sta-e of the testin- proceure, whenever it %eco+es apparent or welinoperator oes not have the reuire sill to prouce satisfactor* results.


QW"31#.1 Test oupons  QW"31#.2 Welin- 8roove With 'acin QW"31#.3 Welin- 8roove Without 'acin QW"3#4 Welers, with li+itation QW"35# @ QW 410  QW"3#5 Welin- ;perators with li+itation QW"30#  QW"3#0 o+%ination of Welin- Processes $et&  QW"3:1 orrosion Resistant Wel /etal ;verla*  QW"3:2 Aar"acin- Wel /etal ;verla* $Wear Resistant&  QW"3:3 Boinin- of la /aterials an (pplie 9inin-s 


Witness  /erification or Review result of The tests QW"3#2 T*pe of Test Reuire QW"3#1.4 Recor of Tests QW"3#4.1, QW"3#4.2 QW"3#5.1, QW"3#5.2 f testin- foun reCect, QW"321 Retest


Wel+er Qualifie+  QW"3#1.3 entification of Welers an Welin;perators  QW"3#3 9i+its of Qualifie Positions an 7ia+eters $See QW"401&  QW"423 (lternate 'ase /aterials for Weler Qualification  QW"452 Perfor+ance Qualification Thicness 9i+its an Test Speci+ens  QW"322 )?piration an Renewal of Qualification


Review Wel+er 0ertificate Review all ite+ Weler Qualifie an contractor e+plo*ee QW" 3##.2 6 QW"3##.3 o+pare with WPS will %e use prouction welin- $QW"3#4 6 QW"3#5& within li+its of the essential varia%les of QW"35# an QW"30#

Ba+aiana elauan uali?asi "erada) uru las Varia/les 'or DiJeren" Pro!esses : QW <80 7ii"s .& Posi"ions
1e7ie6 Welder 5ertifcate  Revie% all i"e =elder >$2  <=-3>>$3 

Me/andin+an den+an =PS (an+ aan di+unaan dala )en+elasan den+an ?QW<04  QW<08@ /a"asan dari essensial varia/el QW <80 and QW<=0

WPS ASME IX

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