WPA-Aktiviti Bekerja Menggunakan Kren

LAPORAN HAZARD KESELAMATAN & KESIHATAN

DI

Carrier International Sdn. Bhd. Lot 4 alan P!" 4#"$% Bandar Bar Ban'i Selan'or

(Conden)er Coil A))e*+l, LineOleh Sail A*ir Ha))an /Inde0 No 1 NS 243" IC No1 25555 25555465%6" 465%6"5$$ 5$$

Pe7eri8)aan Pe'a9ai Ke)ela*atan dan Ke)ihatan /4!:%55 Kerta) I; Baha'ian 5 1 T'a)an Te*7at Ker
13 June 2011 – 26 Julai 2011

SENARAI KAND=N>AN

BIL

KANDUNGAN

1.0

ABSTRAK 

2.0

"#NG#NALAN 2.1 La$a%& La$a%&ela' ela'an( an( )%(ani )%(ani*a* *a*ii 2.2 +a%$a +a%$a )%(ani )%(ani*a* *a*ii 2.3 A'$i,i$i Dan "%-*e* Condenser "%-*e* Condenser Coil Assy 2.4 "e%*e'i$a%an Te/a$ Te/a$ Ke%a Dan aa%

.

3.0

)BJ#KTI

4.0

KA#DA 4.1 "ee%a$ian 4.2 Ma'lu &ala* &e%'enaan 4.3 Ma'lua$a'lua$ an %e'-%e'- 4.4 Su*una$u% 'aa*an $e/a$ 'e%a 4.5 Ali%an /%-*e* 4.6 "en(u'u%an 4.7 Kaea /enilaian %i*i'- an aa%

5.0

ASIL DAN "#RBIN+ANGAN 5.1 Sena%ai aa%aa% i$e/a$ 'e%a 5.2 a*il 5.3 aa% K%i$i'al

6.0

SARANAN 6.1 Lan('alan('a 'aalan 6.2 Lan('alan('a 'aalan &a(i aa% 'e*elaa$an 6.3 Lan('alan('a 'aalan &a(i aa% 'e*ia$an 6.4 Lan('alan('a *ea'an *eula 6.5 6.5 Man8 Man8aa aa$$ a*il a*il a%i a%i 9aan 9aan(an (an:: lan(' lan('a a 'aa 'aala lan n an an *ea'an *eula

7.0

Man8aa$ 'e/aa -%(ani*a*i

.0

RUJUKAN DAN SUMB#R 

!.0

S#NARAI LAM"IRAN

MUKASURAT

1.  ABSTRAK 

Ke%$a* $u(a*an $e/a$ 'e%a ini i*eia'an &a(i eenui "e/e%i'*aan "e(aai Ke*elaa$an an Ke*ia$an NI)S. Di ala 'e%$a* $u(a*an ini: +a%%ie% In$e%na$i-nal Sn.B ;+ISB< Ban(i Selan(-%: $ela i/ili &a(i $uuan /en(enal/a*$ian &aa=a an /enilaian %i*i'-n=a. Baa(ian /ea*an(an Coil Condenser   $ela i/ili *e&a(ai $e/a$ un$u' enalan'an $u(a*an ini. Te%a/a$ ena aa% a$au  &aa=a =an( $ela i'enal/a*$i e&e%i 'e*an *aaa a%i *e(i 'e*elaa$an an 'e*ia$an /e'e%a i 'aa*an $e%*e&u$. #na ;6< aa% $ela i'enal/a*$i iai$u e/a$ ;4< aa% 'e*elaa$an an ua ;2< aa% 'e*ia$an. aa% 'e*elaa$an =an( $ela i'enal/a*$i aala: ilan((a% &aa(ian '%en an &e&anan: $e%*e/i$ ian$a%a e*in: 'e9ee%aan a'i&a$ manual  handling : 'e9ee%aan a'i&a$ $e%9u9u' &ena $aa an aa% 'e*ia$an aala $e%ea 'e/aa  &un=i &i*in( an $e%ea 'e/aa a*a/ a%i /%-*e* brazing. aa%  aa% ini $ela i'enal/a*$i %i*i'- elalui &e&e%a/a 'aea: ian$a%an=a aala elalui 'aea'aea /ee%i'*aan $a/a' 'e%a: /ee%a$ian: aui$ &ulanan /enilaian 'e*elaa$an an *e*i >toolbox talk ? *e%$a $eu&ual en(an /e'e%a 'euian inilai %i*i'-n=a. Keuian 'eu$aaan aa% i*ena%ai'an en(una'an Ma$%i'* "ena'*i%an Ri*i';'uan$i$a$i8<. Dala u*aa en(u%an('an aa%aa% 'e*elaa$an an 'e*ia$an: &e&e%a/a lan('a 'aalan $ela i9aan('an an i/e%&aa*'an *e9a%a $e%/e%in9i i ala la/-%an ini.

:. PEN>ENALAN Ba& ini a'an ene%an('an *e9a%a %in('a* en(enai -%(ani*a*i an 'aa*an $e/a$ 'e%a

=an( i/ili *e&a(ai *u&e% 'aian. :.5 Latar Bela8an' Or'ani)a)i +a%%ie% In$e%na$i-nal Sn. B. ;+ISB< e%u/a'an ana' *=a%i'a$ 'e/aa Uni$e Te9n-l-(ie* +--/e%a$i-n ;UT+< =an( &e%/en('alan i Ae%i'a S=a%i'a$. +a%%ie% In$e%na$i-nal aala 9aan(an /en(elua% /en=aan ua%a eni* inu*$%i an '-e%*ial =an( &e%/en('alan i Mala=*ia. Dian$a%a eni*eni* /en=aan ua%a '-e%*ial =an( i'elua%'an aala *e/e%$i split unit an wall mounted =an( 'e&ia*aan=a i(una'an i %ua an %uan( /ea&a$: ana'ala eni* inu*$%i aala *e/e%$i chiller,water cooled  package an air handling unit  =an( i/a*an( /aa &an(unan *e/e%$i a*i "u$%aa=a: -*/i$al an &an(unan&an(unan inu*$%i. Be%i'u$ e%u/a'an %in('a*an en(enai *=a%i'a$ $e%*e&u$@ Na*a Kilan'

1 +a%%ie% In$e%na$inal Sn. B.

Pe*e'an' Saha*

1  1< "e%-alan Na$i-nal Be%a ; "NB < 4!

2< +a%%ie% +-%/-%a$i-n 51 A8ti?iti

1 "e&ua$an

Prod8

1 Inu*$%i @ Air Handling nits, Chiller ! "ater Cooled #ackage  1 K-e%*ial @ $plit unit, "all %ounted unit 

Bahan A)a)

1 Aluiniu an $e&a(a

Pen'elaran

1 Be%(an$un( 'e/aa $e/aan

Te*7oh Bero7era)i 1 4! $aun Bil. Pe8er
1 46! -%an(

Ma)a Ker
1 "en(u%u*an @

.30 a – 5.00 / ;I*nin  Juaa$<

Baa(ian /en(elua%an @ @ :.: Carta O'ani)a)i

7.00 a – 7.00 / ;Si8$ 1< 7.00 / – 7.00 a ;Si8$ 2<

La/i%an I: i alaan La/i%an aala i%uu' *e&a(ai la/i%an &a(i 9a%$a -%(ani*a*i Baa(ian Ke*elaa$an: Ke*ia$an an Ala Se'i$a% +ISB. La/i%an II i alaan La/i%an enunu''an +a%$a )%(ani*a*i &aa(ian Condenser Coil Assy. :.# A8ti?iti Dan Pro@e)) Di  Condenser Coil Assy. 2.3.& in /%e** – en(elua%'an 8in aluiniu un$u' coil. Me*in stamping  i(una'an un$u' en(a*il'an 'in a%i/aa &aan aluiniu. 2.3.2  Hair #in (ending  – en(a*il'an hairpin $e&a(a. Me*in tube bender i(una'an un$u' e&en('-''an $iu& $e&a(a en(i'u$

2.3.3

*/e*i8i'a*i =an( i /an((il hair pin. )acing * "%-9e** en=a$u'an hair pin an 'in. Ke/in(an 'in a'an i*u*un ia$a* +ig en(i'u$ &ilan(an an hairpin a'an ia*u''an 'eala lu&an(lu&an( =an( $e%a/a$ /aa  'in. ube sheet a'an i(una'an /aa

2.3.4

2.3.5

 /%-*e* ini un$u' ee(an( hairpin an 'in. -xpander * "%-*e* en(un9i tube sheet, 'in dan hairpin. Coil *e/a%a *ia/ a'an i le$a''an 'e e*in expander un$u' enalan'an /%-*e* e(e$a$'an a$au ele'a$'an tube sheet, 'in dan hairpin. Mea*an( an ea$%i ;brazing return bend  – "%-*e* ea*an( an ele'a$'an return bend .  /eturn bend   a'an ia*u''an 'eala lu&an( =an( $e%a/a$ /aa hairpin an a'an

2.3.6

2.3.7

i/a$e%i 0braze un$u' elen('a/'an li$a% 0coil circuit. Mea*an( an ea$%i 0(razing header  – /%-*e* /ea*an(an header.  Header  a'an i/a*an( an i/a$e%i 0braze. un(*i header  aala

un$u' 

en=a&un('an coil  'e&aa(ian lain *e/e%$i '-/%e*-%. "ee%i'*aan 'e&-9-%an – Coil   =an( $ela *ia/ a'an i/e%i'*a un$u' ea*$i'an $iaa 'e&-9-%an. "ee%i'*aan 'e&-9-%an 9-il a'an ila'u'an en(an ea*u''an (a* eliu an

2.3.

en((una'an e*in helium leak detector  un$u' ee%i'*a 'e&-9-%an. Su*un 'e a$a* %a' – coil  =an( $ela *ia/ a'an ian('a$ an i*u*un 'ea$a* %a'. Coil =an( $ela ele/a*i /ee%i'*aan 'e&-9-%an a'an ian('a$ en((una'an e*in manipulator an i*u*un ia$a* %a' =an( a'an ian$a% 'e (uan(.

:.4

Per)e8itaran Te*7at Ker
Kaa*an /e%*e'i$a%an iala 'ilan( +a%%ie% aala $e%$u$u/ $e$a/i ian$a%a *a$u &aa(ian 'e  &aa(ian =an( lain aala $e%&u'a. "en(ea%an ua%a an /en(alian a&a ila'u'an en(an  /en(unaan 'i/a* inu*$%i an *i*$e /en(ua%aan *e$e/a$ 0)-1. Un$u' &aa(ian +-nen*e%  9-il a**e&l= /e%*e'i$a%an $e/a$ 'e%a an aa% aala *e/e%$i &e%i'u$ @ Pro)e)

 in #ress

Per)e8itaran Te*7at Ker
1. 2.

3.

4.

 Hairpin (ending 

Me*in $e%le$a' i $e/a$ =an( $e%&u'a an %uan(an un$u' ele$a''an &aan  &aan aala en9u'u/i.

T'a)an an' Dila88an Mea*an( 'in roll  'eala uncoiler. Mea*u''an 'in  plate elalui  'eeder  'eala die. Men(aal an ee%a$i'an e*in *ea*a  /%-*e* &e%alan. Mea*$i'an 'in  a$u 'eala 'in collector iala 'eaaan =an(  &ai'.

1. Mele$a''an tube roll i$e/a$ =an( i*eia'an an ea*u''an tube elalui 'eeder  'e e*in bending . 2. Mea*$i'an

Haard

1. "eneaan 'e/aa &un=i  &i*in(. 2. "eneaan 'e/aa a/ in=a' *ea*a e*in &e%alan. 3. Dilan((a%  &aa(ian '%en an  &e&anan ; 'in roll <. 4. Te%*e/i$ ian$a%a '-/-nen e*in. 5. Te%'ena %ena$an ele'$%i' *ea*a  /%-*e* setting. 6. Ke9ee%aan a'i&a$ $e%9u9u' a$au $e%lan(a% &ena  &ena $aa. 7. Te%a$u a'i&a$ $e%(elin9i% a$au $e%lan((a% *e*ua$u. 1. Te%*e/i$ ian$a%a  &aa(ian e*in =an( &e%(e%a'. 2. Te%'ena %ena$an ele'$%i' *ea*a  /%-*e* setting. 3. Ke9ee%aan a'i&a$

"%-*e* )acing 

"%-*e* ini aala  /%-*e* anual =an( $ia' eli&a$'an e*in: an=a +ig  =an( a'an i(una'an. Keuu'an /%-*e* iala ian$a%a 'in  press an expander.

"%-*e* -xpander 

Me*in un$u' enalan'an /%-*e* ini e/un=ai %uan(an =an( *e*uai un$u' ele$a''an  &aan&aan an  &e%aa i $e/a$ =an( $ia' $e%$u$u/.

Mea*an( an ea$%i ; (razing <

"%-*e* ini ila'u'an ia$a* '-n,e=e%.

hairpin &e%aa iala 'eaaan =an( &ai' *ea*a enalan'an  /%-*e*. 3. Menu'a% %a' =an( $ela /enu en(an hairpin an en(an$a% 'e&aa(ian lacing. 1. Mele$a''an tube  sheet  ia$a* +ig  'euian *u*un  'in en(i'u$ 'e/e%luan ;&ea*a%'an +ig <.

1. Men(a&il coil  =an( $ela *ia/ i lacing  an le$a''an ia$a* e*in *e9a%a anual. 2. )/e%a$-% e*in e*$i &e%aa i lua% 'aa*an -/e%a*i e*in: an ene'an &u$an( -/e%a*i e*in. 3. Se$ela *ia/ coil  a'an ian('a$ *e9a%a anual an ile$a''an 'ea$a* '-n,e=e%. 1.  /eturn bend  a'an ia*u''an 'e

$e%lan((a% a$au $e%9u9u' &ena  &ena $aa.

1. Ke9ee%aan a'i&a$ $e%lan((a% a$au $e%9u9u' &ena  &ena $aa.

1. Te%*e/i$ ian$a%a  &aa(ian e*in =an( &e%(e%a'. 2. Te%'ena %ena$an ele'$%i' *ea*a  /%-*e* setting. 3. Ke9ee%aan a'i&a$ $e%lan((a% a$au $e%9u9u' &ena  &ena $aa. 4. Sea*a  /en(enalian *e9a%a anual ;manual handling < an #%(-n-i'.

1. Ke9ee%aan a'i&a$ $e%lan((a% a$au

return bend .

Ruan(an =an( 9u'u/ i&e%i'an ian$a%a  /%-*e* ea*an( return bend  an ea$%i.

2.

3.

Mea*an( an ea$%i ;&razing < header.

"%-*e* ini ila'u'an ia$a* '-n,e=e%. Ruan(an =an( 9u'u/ i&e%i'an *ea*a  /%-*e* ea*an( header  an ea$%i.

1.

2.

3.

"ee%i'*aan 'e&-9-%an

"%-*e* ini ila'u'an ia$a* '-n,e=e% an $e%a/a$ pressure ale un$u' en(aal $e'anan (a* eliu =an( ia*u''an ala coil . Ju(a

1.

2.

ala coil  =an(  &e%aa i '-n,e=e% *e9a%a anual.  %allet  a'an i(una'an un$u' ea*$i'an *eua return bend  a'an ia*u''an *e9a%a *e/u%na. Coil  a'an i$-la' *e9a%a anual *e&ela un$u'  /%-*e* ea$%i ;brazing <.  Header  a'an ia*u''an 'e ala coil  =an(  &e%aa i '-n,e=e% *e9a%a anual.  %allet  a'an i(una'an un$u' ea*$i'an *eua header  a'an ia*u''an *e9a%a *e/u%na. Coil  a'an i$-la' *e9a%a anual *e&ela un$u'  /%-*e* ea$%i ;brazing <. Coil  a'an i a*u''an ;charge< gas helium. Coil  a'an i$-la' a*u' 'eala %uan(an e*in

2.

3. 4.

5.

$e%9u9u' &ena  &ena $aa. Ke9ee%aan a'i&a$ $e%*e/i$ i9ela '-n,e=e%. Ke9ee%aan a'i&a$ $e%'ena alle$. Te%iu a*a/ *ea*a /%-*e* ea$%i ;brazing <. Te%&a'a% an ele9u% *ea*a  /%-*e* ea$%i ;brazing <.

1. Ke9ee%aan a'i&a$ $e%lan((a% a$au $e%9u9u' &ena  &ena $aa. 2. Ke9ee%aan a'i&a$ $e%*e/i$ i9ela '-n,e=e%. 3. Ke9ee%aan a'i&a$ $e%'ena alle$. 4. Te%iu a*a/ *ea*a /%-*e* ea$%i ;brazing <. 5. Te%&a'a% an ele9u% *ea*a  /%-*e* ea$%i ;brazing <. 1. Ke9ee%aan a'i&a$ $e%lan((a% a$au $e%9u9u' &ena  &ena $aa. 2. Ke9ee%aan a'i&a$ $e%*e/i$ i9ela '-n,e=e%.

Men=u*un coil  =an( $ela *ia/ 'e a$a* %a'.

*ea*a /%-*e*  /ee%i'*aan en((una'an e*in helium leak test detector  $e%a/a$ (ua%in( i*e'elilin( coil. "%-*e* en(an('a$ coil  =an( $ela *ia/ a%i a$a* '-n,e=e% an i*u*un 'ea$a* %a' ila'u'an en(an  &an$uan pneumatic manipulator .

helium leak test . Se&elu /%-*e*  /ee%i'*aan  &e%alan: guarding  a'an i$u%un'an un$u' ea*$i'an 'e*elaa$an. 1. Mene'an &u$an( manipulato% an en(ala'an 'ea%a coil  =an( $ela *ia/. 2. Den(an &an$uan manipulator, coil  ian('a$ an i*u*un ia$a* %a' =an( i*eia'an.

3. Ke9ee%aan a'i&a$ $e%'ena *e%/ian  i'a coil  =an( i charge (a* eliu (a(al &e%8un(*i.

1. Ke9ee%aan a'i&a$ $e%lan((a% a$au $e%9u9u' &ena  &ena $aa. 2. Ke9ee%aan a'i&a$ $e%*e/i$ i9ela '-n,e=e%. 3. Ke9ee%aan a'i&a$ ilan((a% -le ani/ula$-% an  &e&an =an( ian('a$.

#. OBEKTI

Ke%$a* 'e%a ini &e%$uuan un$u' en(enal /a*$i &en$u'&en$u' aa%: enilai a/a'a an9aan =an( &-le &e%la'u: en(enal/a*$i a/a'a %i*i'- =an( $i&ul a%i/aa aa% $e%*e&u$ an *e$e%u*n=a en9aan('an lan('alan('a /en9e(aan an /en(u%an(an a%i/aa ian=a $e%u*  &e%la'u i $e/a$ 'e%a. Te%a/a$ &e&e%a/a -&e'$i8 &a(i 'aian =an( ialan'an *elain eenui 'eena' an -ul 'u%*u* /e(aai 'e*elaa$an an 'e*ia$an /e'e%aan. An$a%a -&e'$i8 –  -&e'$i8 $e%*e&u$ aala @ 3.1.1

Men(enal/a*$i aa% – aa% 'e*elaa$an an 'e*ia$an /e'e%aan =an( $e%a/a$ i 'aa*an $e/a$ 'e%a =an( i/ili.

3.1.2

Menilai %i*i'- *e%$a e&e%i 'eu$aaan 'e/aa aa% – aa% =an( $ela i'enal/a*$i i $e/a$ 'e%a.

3.1.3

Men(enal/a*$i *a$u aa% 'e*elaa$an an *a$u aa% 'e*ia$an =an( '%i$i'al i 'aa*an =an( i'ai.

3.1.4

Menela*'an

&a(aiana

aa% –

aa%

'%i$i'al

$e%*e&u$

&-le

enea*'an 'e*elaa$an an 'e*ia$an /e'e%a. 3.1.5

Me&in9an('an lan('alan('a 'aalan =an( ia&il &a(i en(aal aa%aa% $e%*e&u$ a%i/aa enea*'an 'e*elaa$an an 'e*ia$an  /e'e%a.

3.1.6

Men9aan('an lan('alan('a 'aalan =an( a/a$ iaal'an &a(i en(aal aa% aa% $e%*e&u$ a%i/aa enea*'an 'e*elaa$an an 'e*ia$an /e'e%aan.

4. Kaedah

Te%a/a$ &e&e%a/a 'aea =an( i(una'an ala en(enal/a*$i an enilai aa% – aa% i $e/a$ 'aian. An$a%an=a @ 4.5 Pe*erhatian

aa% a/a$ i'enal/a*$i *e9a%a lan(*un( elalui /ee%a$ian =an( ila'u'an i 'aa*an $e/a$ 'e%a. "ee%a$ian =an( &ia*an=a ila'u'an iala *e9a%a walk through surey 'e 'aa*an 'aian. 4.: Ma8l*+ala) Ber8enaan

Melalui a'lu &ala* – a'lu &ala* =an( &e%'enaan u(a a/a$ e&an$u ala en(enal/a*$i aa%. Ma'lu &ala* *aa aa la/-%an an auan a%i/aa /e'e%a: /en=elia an /ia' /en(u%u*an a/a$ e&an$u ala en=ena%ai'an aa% i $e/a$ 'e%a. 4.# Ma8l*at6 *a8l*at & Re8od6 re8od

aa% u(a a/a$ i'enal/a*$i an i8aai elalui a'lua$ – a'lua$ =an( &-le i/e%-lei i 'aa*an $e/a$ 'e%a. An$a%an=a iala elalui MSDS: %e'- /e%u&a$an /e'e%a: %e'- 'ealan(an: %e'- sureillance a%i '-n*ul$an$ $e%a*u' /anan(an a%i u%u%unin(   /e'e%a &e%/en(alaan an u(a la/-%an aa$an'ua*a 'e*elaa$an an 'e*ia$an /e'e%aan. 4.4 S)natr 8a9a)an te*7at 8er
Selain i$u: aa% u(a a/a$ i'enal/a*$i elalui anali*i* *u*una$u% 'aa*an $e/a$ 'e%a =an( e%an('ui 'euu'an e*in an /e%ala$an: &e%a*a%'an 'e%a =an( ila'u'an. Melalui 'aea ini: ia a/a$ e&an$u en(enal/a*$i 'aa*an 'e%a =an( $ia' *elaa$.

4.$ Aliran 7ro)e) / Process Flow

aa% u(a a/a$ i'enal/a*$i elalui ali%an /%-*e* *e$ia/ &aan =an( i(una'an an i'elua%'an. Ali%an /%-*e* a/a$ enunu''an aa% – aa% =an( $e%ea 'e/aa /e'e%a *e%$a =an( &-le enea*'an 'e*elaa$an an 'e*ia$an /e'e%a. 4." Pen'8ran

Kaea /en(u'u%an u(a &-le i(una'an &a(i en(enal/a*$i an en(e*a'an $en$an( aa% =an( &e%la'u i 'aa*an 'aian. Den(an en((una'an ala$ 'a*: *e*ua$u aa% i$u a/a$ i'enal/a*$i an i*a'an en(an ua an &e%'e*an.

4.2 Kaedah Penilaian Ri)i8o Haard

Di ala /enilaian %i*i'- aa% ini: *a=a $ela en((una'an 'aea /enilaian 'ua$i$a$i8 en(an *i*$e /enilaian %i*i'- &a(i enilai %i*i'- un$u' *e$ia/ aa%. Kaea  Ma$%iC "enilaian 0/isk Assessment %atrix $ela i(una'an ala *e$ia/ /enilaian %i*i' &a(i aa% – aa%. Te%a/a$ ua '%i$e%ia u$aa ala *i*$e a$%i' =an( i(una' an ini: iai$u @ 4.7.1

Ke*n'8inan ! Pro+a+ilit, /P di
Kemungkinan/Probability (P) Kadar (P) Contoh HAZARD

Kadar /

kejadian

yang

paling

kerap

mungkin berlaku ungkin boleh berlaku ! bukannya luar bia"a ungkin berlaku pada ma"a akan datang %elum diketahui berlaku "elepa" beberapa tahun %oleh

dikatakan

mu"tahil/tidak

pernah

berlaku

5 # $ & '

adal1 5 4.7.2

Keter8an ! Severity (S) di
Keterukan/eerity (") Keterukan (") Contoh Kadar %anyak kematian*kero"akan harta alapetaka 5 benda/pengeluaran tidak dapat dipulihkan ekurang+kurangnya ' kematian /kero"akan Kematian # be"ar harta benda jika ha,ard berlaku Ke-ederaan yang tidak menyebabkan eriu" $ kematian*hanya hilang upaya kekal enyebabkan hilang upaya "ementara*tetapi Ringan & bukan ke-ederaan kekal engalami "edikit Ra.atan A.alan

lela"an*lebam*luka*ke-ederaan jeni" ra.atan a.alan

'

adal1 :

Ri"iko boleh dihitung dengan menggunakan ormula berikut 0 P1 Dimana2 P 3 Probability / Kemungkinan  3 eerity / Keterukan adal1#

a*il /enilaian =an( i/e%-lei a/a$ in=a$a'an ala aual a$%i' *e/e%$i i &aa@

Probability / Kemungkinan (P) 4 eerity Keterukan () eerity () Probability / Kemungkinan (P) ' & $ ' # #  & $ & '

$ 6 7 & # 6 ' & $

/

# ' 6 ' &  #

adal1 4

Ke/u$u*an a%i/aa /enilaian %i*i'- $e%*e&u$ &-le iela*'an elalui aual  i &aa @

Ri"iko '5 to &5 5 to '&

Perihalan 8inggi ederhana

Keterangan Tina'an *e(e%a /e%lu ia&il &a(i en(u%an('an %i*i'Tina'an 'aalan /e%lu i%an9an('an

' to #

Rendah

Ri*i'- i &aa $aa/ /ene%iaan adal1 $

Be%a*a%'an 'e/aa *i*$e /enilaian =an( i&ua$: /eilian ala ele$a''an $aa/  )ikelihood  an +-n*euen9e &a(i *e*ua$u aa% aala &e%a*a%'an *e%$a &e%/anu'an a'lua$ =an( i/e%-lei a%i/aa a'lu&ala* /en(u%u*an: /en=elia: /e'e%a: /eneli$ian %e'-  – %e'- *e%$a /ee%a$ian =an( ila'u'an 'e a$a* 'aa*an 'e%a. Dala enilai *e*ua$u %i*i'-: ia u(a en(a&il 'i%a 8a'$-% i ana @ Ri*'

E

;aa%<

F

;#C/-*u%e<

Ri*'

E

;"%-&a&ili$= H Keun('inan< F ;Se,e%i$= H 'e$e%u'an<

 A$au

4. Contoh Penilaian Haard

4..1

Jaual &e%i'u$ a'an enunu''an 9-n$- *a$u aa% 'e*elaa$an an *a$u aa% 'e*ia$an en(i'u$ /enilainan 'uan$i$a$i8.

Haard

Ke*n'8inan

Keter8an

Ri)i8o

4

#

4 0 #  5:

4

#

4 0 #  5:

5. Haard Ke)ela*atan.

Te%lan((a% '%en an  &e&anan. :. Haard Ke)ihatan.

"eneaan 'e/aa &un=i  &i*in(.

Se9a%a %in('a* aa% $e%lan((a% '%en an &e&anan an /eneaan 'e/aa  &un=i &i*in( e/un=ai nilai aa% 12. Tina'an 'aalan $e%aa/ 'eua aa% a%u* ia&il. 4.3 Data F DataG Re8od & Ma8l*at Penilaian Haard

An$a%a a$a – a$a: %e'- a$au a'lua$ /enilaian =an( $ela ila'u'an &a(i enilai $aa/ %i*i'- *e*ua$u &aa=a i$u aa ila/i%'an /aa La/i%an I: II i alaan La/i%an. $.5 Ha)il Dan Per+in@an'an

Ba& ini enunu''an a*il – a*il a%i/aa $u(a*an =an( $ela ialan'an i  &aa(ian condenser coil assembly i +a%%ie% In$e%na$i-nal Sn.B. ;+ISB<. Kanun(an  &a& e%an('ui *ena%ai aa% – aa% i $e/a$ 'e%a an /enilaian %i*i'- =an( $ela i&ua$ 'e/aa *e$ia/ aa% – aa% $e%*e&u$.

$.: Senarai Haard6Haard Di Te*7at Ker
a*il a%i/aa 'aian an /ee%a$ian =an( $ela i&ua$ /aa $e/a$ 'e%a:  &e&e%a/a aa% $ela i'enal/a*$i =an( ana aa% $e%*e&u$ &-le ena$an('an %i*i' &aa=a 'e/aa 'e*elaa$an an 'e*ia$an /e'e%a i 'aa*an $e%*e&u$. Da$a – a$a a*il 'aian i$unu''an ala aual *e/e%$i i &aa @

 adal $.5.51 Nilai ri)i8o +a'i )etia7 haard di 8a9a)an @onden)er @oil a))e*+l, di CISB.

S*+er Haard

Di)8ri7)i Haard

a< Te%lan((a% en(an '%en an &aa(ian  &aa(ian '%en *e/e%$i hook . "en((unaan oer head   &< Te%lan((a% '%en en(an &e&anan ;aa% Ke*elaa$an< =an( i&aa. 9< Te%$i/a en(an &e&anan =an( i&aa.

Ke*n'8inan

Keter8an

Nilai Ri)i8o

4

3

12

a< Te%*e/i$ ian$a%a  'in press  &aa(ian e*in ;aa% Ke*elaa$an< =an( &e%(e%a'.

4

3

12

Be'e%a en(an e*in  'in press ;aa% Ke*ia$an<

a< Te%ea 'e/aa  &un=i &i*in(

4

3

12

"%-*e* ea$e%i ;brazing < ;aa% Ke*ia$an<

a< Te%iu a*a/  /a$e%i ;brazing <.

4

2



4

2

6

3

1

3

Be'e%a en(an e*in

a< Sa'i$ /in((an( Men(an('a$ &a%an(  &< Sa'i$ $ui$ 'a'i *e9a%a anual.  &< Sa'i$ ;aa% Ke*elaa$an<  /e%(elan(an $an(an Te%9u9u' &ena $aa *ea*a e/%-*e*. a< Lu'a ;aa% Ke*elaa$an<

$.# Ha)il

Be%a*a%'an a*il 'aian =an( i&ua$: $e%a/a$ &e&e%a/a aa% =an( $ela a/a$ i'enal/a*$i an inilai %i*i'- aa% 'e/aa 'e*elaa$an an 'e*ia$an /e'e%a. 5.3.1

Be%lan((a% en(an &aa(ian&aa(ian '%en an &e&anan.

5.3.2

Te%*e/i$ en(an &aa(ian&aa(ian e*in =an( &e%(e%a'.

5.3.3

Te%ea 'e/aa &un=i &i*in(.

5.3.4

Te%ea 'e/aa a*a/ =an( $e%a*il a%i/aa /%-*e* /a$e%i =an( &-le en=e&a&'an &a$u'  =an( $e%u'.

5.3.5

Te%ea 'e/aa e%(-n-i' a'i&a$ ela'u'an 'e%a anual: *a'i$ $ui$ a'i&a$ &e%i%i $e%lalu laa: ela'u'an 'e%a e&-n('-' an *a'i$ /e%(elan(an $an(an.

5.3.6

Te%ea 'e/aa &aan a$u a$e%ial $aa en=e&a&'an lu'a %in(an.

$.4 Haard Kriti8al

aa% '%i$i'al $ela i'enal/a*$i an i'a$e(-%i'an elalui @

5.4.1

Hazard keselaatan yan! "alin! kritikal 

Be%a*a%'an 'e/aa a*il /enilaian =an( ila'u'an $e%aa/ aa% – aa% 'e*elaa$an: aa% =an( i*e&a&'an -le a'$i,i$i &e'e%a en((una'an '%en $ela i'enal/a*$i *e&a(ai aa% 'e*elaa$an /alin( '%i$i'al i ' aa*an $e/a$ 'e%a &e%a*a%'an risk assessment matrix en(an risk rating  enunu''an High 0&2. aa% $e%*e&u$ ena/a$ %a$in( /alin( $in((i &a(i aa% 'e*elaa$an -le 'e%ana 8a'$-% an 9a%a 'e%a =an( &-le en=e&a&'an 'ealan(an =an( *e%iu*.alau/un lan('a

'aalan 'e*elaa$an $ela i$i$i'&e%a$'an *e/e%$i ea*$i'an *e$ia/ /e((unaan '%en an=a  &-le i'enali'an -le /e%'e%a =an( $e%la$i. Be%a*a%'an 8a'$a  8a'$a ini an u(a i*-'-n( -le %e'-  %e'- 'ealan(an inu*$%i: a'a aa% ini $ela i/ili *e&a(ai aa% 'e*elaa$an =an( /alin( '%i$i'al  &e%/anu'an risk rating  =an( $ela i/e%-lei.

5.4.2

Hazard kesi#atan yan! "alin! kritikal 

Te%ea 'e/aa &un=i &i*in( a'i&a$ a%i/aa a'$i,i$i 'e%a en(an e*in 'in press $ela i'enal/a*$i *e&a(ai aa% 'e*ia$an =an( '%i$i'al. Be%a*a%'an %e'-%e'- area noise monitoring  ena/a$i 'aa*an -/e%a*i 8in /%e** e/un=ai $aa/ &un=i &i*in( ele&i 5&a. Bea*a%'an ini /eneaan 'e/aa &un=i &i*in( $ela i/ili *e&a(ai aa% 'e*ia$an =an( /alin( '%i$i'al &e%/anu'an risk rating  =an( $ela i/e%-lei. ".% Saranan ".5 Lan'8ah6Lan'8ah Ka9alan

Lan('alan('a 'aalan =an( i&ua$ an i9aan('an un$u' en(u%an('an aa% 'e*elaa$an an 'e*ia$an =an( '%i$i'al aala &e%a*a%'an 'e/aa i%a%'i lan('a 'aalan 0Hierarchy o' Control %easure@

a

-limination ; "en(a/u*an <

b

$ubstitution ; "en(a*in(an <

9<

 solation ; "en(u%un(an<

d

-ngineering Control ; Kaalan 'eu%u$e%aan <

e

Administratie Control ; Kaalan /en$a&i%an <

8<

 #ersonal #rotectie -5uipment 0##- < ; "e%ala$an "e%linun(an "e%i&ai <

".5

Lan'8ah F Lan'8ah Ka9alan Ba'i Haard Ke)ela*atan Terlan''ar den'an +aha'ian6+aha'ian 8ren dan +e+anan

a<

Ba(i lan('a 'aalan un$u' eliination: s$%stit$tion dan &solation $ia'  a/a$ ialan'an 'e%ana &elu $e%a/a$ 'aea =an( *e*uai.

%)

'n!ineerin! Control  

i.

Me&ina  guarding  i'aa*an *e'ilin( $e/a$  &e&anan ian('a$ un$u' ea*$i'an i'a &e&anan &e%(e%a' ia $ia' a'an $e%'ena 'e/aa /e(enali.

c)

Adinistrative Control  

i.

Men=eia'an H Men('ai standard operating procedure 0$6# &a(i &e'e%a  &a(i $e/a$ $in((i un$u' /e'e%a *u/a=a a/a$ en(enali'ann=a *e9a%a *elaa$.

ii.

Me&e%i la$ian  a'lua$ =an( en9u'u/i *e&elu e&ena%'an  /e'e%a en((una'an '%en &a(i en(ela' 'ealan(an 'e*an a%i/aa 'e*ila/an /en(enalian.

iii.

Me&e%i la$ian =an( &e%$e%u*an an ena/a$ 'ela=a'an '-/i$an*i un$u' -/e%a$-% '%en.

i,.

Men=eia'an /en(aa*an 0superision  a%i a*a 'e *ea*a *e/anan( $e/- /en(enalian &a(i ea*$i'an /e'e%a en(i'u$ a%aan 'e%a =an(  &e$ul an en(u%an('an 'e*ila/an.

,.

Me/ae%'an $ana – $ana aa%an an &e%'ai$an 'e/en$in(an ena(a 'e*elaa$an an 'e*ia$an i $e/a$ 'e%a.

d)

i.

Personal Protective '$i"ent (PP')

Mea*$i'an *e$ia/ /e'e%a ea'ai an en((una'an ala$ /elinun( i%i ;""#< =an( *e*uai an /en((unaan en(an 9a%a =an( &e$ul.

".:

Lan'8ah F Lan'8ah Ka9alan Ba'i Haard Ke)ihatan Pendedahan 8e7ada +n,i +i)in' a

Kaalan *e9a%a eliination: s$%stit$tion dan &solation $ia' a/a$ ialan'an 'e%ana &elu $e%a/a$ 'aea =an( *e*uai.

%)

'n!ineerin! Control  

I. @

i.

Me&ina *e&ua &ili' sound proo' i*e'elin( e*in 'in press.

 Adinistrative Control 

La$ian =an( en9u'u/i *e%$a la$ian 'e*ea%an 'e*an &aa=a ini /e%lu i&e%i 'e/aa *e$ia/ /e'e%a =an( &e'e%a i &aa(ian ini. Ia &e%$uuan

a(a% *e$ia/ /e'e%a *ea% $en$an( 'e*an =an( $e%a*il a%i &aa=a ini *e'ali(u* ea$ui /e%a$u%an 'e*elaa$an =an( i$e$a/'an. ii.

Men=eia'an a%aan 'e%a =an( *e*uai an &e$ul *e%$a i*a/ai'an 'e/aa *e$ia/ /e'e%a =an( &e'e%a i &aa(ian =an( $e%li&a$ $e%u$aan=a i &aa(ian ini.

iii.

Me/ae%'an $ana – $ana aa%an an a'lua$ – a'lua$ =an(  &e%'ai$an en(an aa% ini i $e/a$ – $e/a$ =an( *e*uai.

i,.

Men(aa'an uian 'e*ia$an &a(i *e$ia/ /e'e%a =an( $e%li&a$ a%i a*a 'e *ea*a a$au *e'u%an( – 'u%an(n=a *e$aun *e'ali. Ia &a(i ean$au $aa/ 'e*ia$an /e'e%a =an( $e%li&a$ *e%$a en(a&il $ina'an *u*ulan en(an *e(e%a *e'ali(u* ea$ui /e%a$u%an *e/e%$i =an( $ela i$e$a/'an.

,.

Ba(i /e'e%a =an( &e'e%a *e9a%a $e%u* en(an e*in 'in press, ua -%an( -/e%a$-% a'an i*eia'an =an( ana e%e'a a'an &e'e%a *e9a%a &e%$u'a%  (an$i un$u' en(ela''an /eneaan *e9a%a &e%$e%u*an.

d)

Personal Protective '$i"ent (PP')

i.

Men=eia'an  -ar mu'' =an( &e%*e*uai &a(i /e'e%a =an( &e'e%a $e%u* en(an e*in 'in press.

ii. ".#

Un$u' /e'e%a i*e'elin( 8in /%e** /ula ear plug  i*eia'an.

Lan'8ah6Lan'8ah Se*a8an Se*la

Sea'an *eula aa$ /en$in( ala enen$u'an an en(e$aui *eau ana 'e&e%'e*anan 'aea – 'aea 'aalan aa% =an( $ela ialan'an an =an( i9aan('an ala en9a/ai a$laa$ en(u%an('an 'e*an aa% 'e/aa /e'e%a. An$a%a lan('a – lan('a *ea'an *eula =an( &-le ialan'an iala@

6.3.1

Men(anali*i* *e$ia/ %e'- 'ealan(an =an( i&ua$. Re'- 'ealan(an a/a$ enunu''an 'e*an /-*i$i8 ala /en(u%an(an 'ealan(an =an( &e%la'u *ele/a* lan('a – lan('a 'aalan =an( ia&il *e%$a i'ua$'ua*a'an i $e/a$ 'e%a.

6.3.2

Menilai an en('ai *e$ia/ la/-%an =an( i$e%ia a%i/aa *e$ia/ /e'e%a =an(  &e%'ai$an 'e*e*uaian lan('a 'aalan =an( $ela ialan'an /ia' /en(u%u*an.

6.3.3

Men=eia'an %uan(an an *i*$e =an( ene%ia auan a%i/aa /e'e%a *e9a%a $e%u* 'e/aa /ia' =an( &e%$an((un(aa& ;S)<.

6.3.4

Mea*$i'an an ean$au /ea'aian ala$ /elinun( i%i ;""#< -le /e'e%a i *e$ia/ &aa(ian.

6.3.5

Menilai la/-%an an %e'- /ee%i'*aan =an( ialan'an. Ini a/a$ e&an$u en(enal/a*$i lan('a aal ala en((ela''an 'e*an aa% 'e/aa /e'e%a.

6.3.6

Men(anali*i* a'lua$ /ee%i'*aan 'e*ia$an ;ei9al *u%,eillan9e< *e$ia/  /e'e%a. La/-%an /ee%i'*aan 'e*ia$an a/a$ ene%an('an $aa/ 'e*ia$an *e$ia/  /e'e%a an a/a$ en(enal/a*$i /un9a a*ala 'e*ia$an =an( ialai /e'e%a. "e&aa%uan 'e/aa lan('a 'aalan u(a a/a$ ila'u'an &e%a*a%'an %e'- 'e*ia$an /e'e%a.

6.3.7

".4

Men('ai *eula *i*$e /en=elen((a%aan =an( $ela *eia aa.

Manaat Ha)il Dari Cadan'anG Lan'8ah Ka9alan Dan Se*a8an Se*la

a*il a%i/aa /e%la'*anaan 9aan(an: lan('a 'aalan an *ea'an *eula =an( $ela ila'u'an a/a$ e&e%i'an &an=a' an8aa$ 'e/aa -%(ani*a*i an /e'e%a.

"e%la'*anaan /%-(%a – /%-(%a an a'$i,i$i 'e*elaa$an an 'e*ia$an /e'e%a a/a$ e&an$u -%(ani*a*i ala @ 6.4.1

Mea$ui unan( – unan( an /e%a$u%an 'e%a =an( &e%'ai$an.

6.4.2

Meli&a$'an i%i *e9a%a lan(*un( ala eelia%a 'e*elaa$an: 'e*ia$an: an  /e%*e'i$a%an 'e%a *elaa$ ala -%(ani*a*i.

6.4.3

Meu/u' an euu'an 'e%a*aa an$a%a /ia' /en(u%u*an an /e'e%a ala ene%a/'an &ua=a 'e%a *elaa$ ala -%(ani*a*i.

6.4.4

Me-$i,a*i'an /e'e%a an a/a$ enin('a$'an /%-u'$i,i$i *=a%i'a$.

6.4.5

Men(u%an('an 'aa% an $aa/ 'ealan(an =an( &e%la'u i $e/a$ 'e%a.

6.4.6

Re/u$a*i =an( 9ee%lan( a/a$ iuu'an -le -%(ani*a*i *e'ali(u* a/a$ euu'an /a*a%an =an( le&i elua*.

6.4.7

Ke*ia$an an 'e*elaa$an /e'e%a $e%/elia%a.

6.4.

Menain 'e&ai'an /e'e%a ala -%(ani*a*i.

2. % Manaat 8e7ada Or'ani)a)i

Den(an elia$ 'e/aa a*il a%i/aa anali*a an 'aea *e%$a 9aan(an9aan(an =an( i&e%i'an: a/a$la i'e$aui &aaa a*/e' 'e*elaa$an an 'e*ia$an /e'e%aan i ala *e*e&ua -%(ani*a*i aala aa$ /en$in(. aea8aea =an( a/a$ ian8aa$'an -le -%(ani*a*i aala *e/e%$i &e%i'u$ @

1. )%(ani*a*i ini ena'la ea$ui *e(ala 'e/e%luan unan(unan( an /e%a$u%an  /e%a$u%an =an( $ela i$e$a/'an -le /ia' 'e%aaan. )%(ani*a*i ini u(a /e%lu

ela'*ana'an

$an((un(aa&

an 'eai/ann=a

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'e*elaa$an an 'e*ia$an /e'e%aan. Ju*$e%u i$u: -%(ani*a*i ini &-le &e%&an((a an a/u &e%*ain( ala unia /e%inu*$%ian $an/a *e&a%an( 'e%a(uan an (een$a%. 2. M-%al /e'e%a a'an a/a$ i$in('a$'an -le -%(ani*a*i elalui /e%*e'i$a%an $e/a$ 'e%a =an( *elaa$ an *ia$: *e'ali(u* enin('a$'an /%-u'$i,i$i. 3. Den(an /enin('a$an /%-u'$i,i$i: 'eun$un(an -%(ani*a*i u(a a/u ili/a$(ana'an a*il a%i /e%*e'i$a%an 'e%a =an( *elaa$: *ia$ an 9e%ia. 4. "e%*e'i$a%an 'e%a =an( *elaa$ an *ia$ a'an a/a$ en(u%an( an en(ela''an 'eaian 'ealan(an a%i &e%la'u: ini a'an e&e%i 'ele&ian 'e/aa -%(ani*a*i 'e%ana 'eilan(an a &e'e%a a/a$ iela''an. Mala: -%(ani*a*i $ia' /e%lu ena&a '-* un$u' en((an$i /e'e%a lain. 5. )%(ani*a*i a'an $e%le/a* a%i $ina'an unan(unan( =an( un('in a'an eli&a$'an '-* ena =an( $in((i a$au/un /ena%a i'a en(a&ai'an a*/e' 'e*elaa$an an 'e*ia$an  /e'e%a i $e/a$ 'e%a e%e'a. 6. )%(ani*a*i a'an a/a$ en(u%an('an '-* /e%u&a$an an '-* in*u%an i'a 'e* a$au  &ilan(an /e'e%a =an( ela/-% *a'i$: 'e* 'e9ee%aan a$au/un 'e* 'ealan(an =an( eli&a$'an 'ea$ian aala inia a$au/un *i8a%. 7. Se&a%an( 'e%u(ian *aaa 'e9il au/un &e*a%: a'an a/a$ iela''an i'a -%(ani*a*i ea$ui *e(ala 'eena' /e%unan(an an $ia' i'ena'an $ina'an unan(unan( *e/e%$i "e%in$a Be%en$i Ke%a ;S$-/ -%' )%e%<

A'i% *e'ali: en(an en(u%an('an %i*i'- =an( $e%a*il a%i a'$i,i$i *e/e%$iana =an( $ela i*e&u$'an ala 'aian ini: i*ui*u 'e*elaa$an an 'e*ia$an =an( iaa/i -le -%(ani*a*i

a'an a/a$ i'u%an('an u(a. Ini a'an enin('a$'an la(i %e/u$a*i -%(ani*a*i *e&a(ai *ala *e&ua *=a%i'a$ =an( i*e(ani: le&ile&i la(i ala ena(a 'e&ai'an /e'e%a e%e'a.

.% R==KAN DAN S=MBER 

1.  Akta eselaatan dan esi#atan Peker*aan dan Perat$ran+"erat$ran. MD+ "u&li*e% Sn B. 2010. 2. Factories and ,ac#inery Act - e!$lations. 3. MD+ "u&li*e% Sn B. 2010

3.% SENARAI LAMPIRAN