WAS
/S fo
ra
ri
in
Mode Mode Numb Number er Mark Market etin in Chan Channe ne (i present) Prod Produc uc
Grou Grou
Laundr Laundry, y, Dome Domest stic ic Laun Laundr dry, y, Gold Gold Large Large Capac Capacity ity /W 27" 24" Comp Compac ac /W S up up e C ap ap ac ac itit y 2 7 /W Clea Clea Touc Touc Cons Consol ol Push Push Butt Button on Rotary Cy le (9)
/W
o me me st st i
Speed Speed
Temp Temper erat atur ures es
/W
Wate Wate
Dome Domest stic ic Dome Domest stic ic leve levels ls
Year Year of Intro Introduc ducti tion on Color Q=White Almond Engi Engine neer erin in
Chan Change ge
(Num (Numer eric ic
th
ll
03
S er er ia ia l N u b e
100003
a nu nu fa fa ct ct ur ur e L oc oc at at io io n Clyd Clyde, e, Ohio Ohio Year Year of Manu Manufa fact ctur ur Week Week of Manu Manufa fact ctur ur uc
ia
um er
TH
TECH TECHNI NI AL
SSIS SSISTA TANC NC
LI E:
00-2 00-2 3-28 3-28
ti
INTRODUCTION
GOAL GO AL prop proper erly ly diag diag os
al unct unctio ions ns an
epai epai
AN rect rect
OBJE OBJECT CTIV IVES ES rive rive
ashe ashers rs
OTHE OTHE INST INSTRU RUCT CTOR OR/I /IND NDEP EP NDEN NDEN
DIRE DIRECT CT DRIV DRIV
19 8, Wh lpoo lpoo
orpo orpo at on
ento ento
arbo arbo
TUDE TUDENT NT
WASH WASHER ERS, S, (Par (Par No 7879 787929 29
4902 4902
CTIO CTIO INST INSTAL ALLA LATI TION ON
CONS CONSID IDER ERAT ATION ION
CTIO CTIO THEO THEORY RY OF OPER OPERAT ATION ION •••••• ••••••••• •••••• •••••• •••••• •••••• •••••• •••••• •••••• •••••• •••••• •••••• •••••• •••••• •••••• •••
SECT SECTIO IO
THRE THRE
COMP COMPON ONEN EN
TI
TI TECH
ACCE ACCESS SS •••• •••••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• •••• ••
19
UR
FI T I I I ! t• t• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
III
SAFETY
AOANGER IFYO
DON'
FOLL
IN TRUCTI NS
AWARNING IF fe
IO if
th
tr
rd re
ll ll
re
IV
th
in
ll
of
Se ti INSTALLATION
On
CONSIDERATIONS
UNPACKINGTHEWASHER ............ .:.;:
th
washer
he yellow ship in of he
stra
as er (Fig.
Fig.
Fig. Fig. NOTE: (Fig. holder cups (Fig. 5, INSET) washer.
Fig.
;:::; ..
4I'\.ATWJ!a'£R
C;J)~ DRAI HOSE
fi
VELLON
CLAMP
LEGS W T n I
Fig.
Fig. :z turn with pliers
Fig. clamp. (Fig. 9) th wa (Fig
llth wa Fi
Fig.
~CLAMP RIBBED STOP
re 11
to th ri
ed to
/2
-l1l'"r
(Fig. 15, A&B) or aund (Fig.
STRAP
STRAP
tu
NOTE:
Laundr
Drai
Requirements
1.
ot
he
Electrica Requirement
GROUNDIN
AWARNING
INSTRUCTIONS
plug. (Fig. 16) pt th RD
ordinances
Ifa mating wall receptacle is no avail-
electrician.
fi
tr ho
3-prong groundingtype wall receptacle,
es
3-prong groundingplug,
"PI
CIDI __
is recommende that separate circui servin this applianc be provided
only
power supply cord
'\ gr unding prong
_ __ I
COMMON INSTALLATION PROBLEMS
MA re
ta
Sectio
Tw
IO
FILL sion on th diap ragm ns de he switch.
ater-level
Typica
Wate
evel Switc
2.
th
diaphragm.
(Fig. 18) sw tc
transfer
causin
th
WATE
pressure agains
EVEL SWITCH
AT FU
POSITION
electrical contacts (V
Open
(Fig 19
--c
P-Contact V-Contact
(V ater
ve Switch
Dome Assembly
Diaphragm
(Air Pressure
ir Assembly
BR-R
AS
EM
Fig. 20
W IT C W AS H R IN S
SWITCH
wc.cc
3POS
HC,
4POS
HW
C,
SPOS
HW,
e,
e,
CC
e,
CC
(Fig.21) le (Fig. 22)
WAS TEMP SWITCH HR TEMP HC, \NC, CC
TYPE 3POS
pas
HW HC, \NC, CC HW, \NC, I/VW, \NC, CC
SPOS Y-R
Fig. 21 r--':f4
rrrB-" SA
ff
cc
~:::2:~~:E~ZZ~~~
r-tr
f4
13
.l.~
10A 2A 10 'L.S,' ~~-I~'+--If'''''+---1,---,
CI:a:
Ss: -:;'rco
._
r y co
::J
::::J
:.
a:
~co
>-(J (J
....
•
=--~
MACHIN
a:
FILL -AGITATE
-
-Y,-2
f-.:!...
ri
'-
r--__
_§ -A-G-ITA-TE-L-O----I
r-=
r=12
r--
-'r-
r--__
f--._
r---
--II--ftcr--i ·...-tl- __ I
. . .
1-
I +
-II--If-i
II.~f-I- rr .
~il5
WASHHI
:::-TU"'"B~DRA~IN---+""DRA::---:CIN"""'H-I
II--+--I --:-
.....--f
FUNCTION
:::-
FILL AND WASH
~ -
~DRA'£i'7IN':+'H.!....1
I +"SP..:.:.IN;",;.H.::..I
__J
l
::J
('1
Fig. 22 th
le (Fig 23
7,
(Fig 24
MACHIN F IL L
fa
1-4-
-....
L...l 1--+--41--.1
r - = - I-+-~ 1 1 - . . . ---1 ~10 1-+--11-__ -""""'" H............... ..... r.::.. I-+-..
A G IT AT E
I--IIHI--+--1 , . . & . . t i lf f '8 1 t il ... .:: . G. IT. AT E
I-~
FUNCTION
~
f I1--1-- I--.... -
+ ..lQ.. I
. "
. ~I
I - f . ~ , . . . . . n l _ ~ : . t : j t : . t : j ~ 12 I ~ ~ ,! .! ! I I-=-:--:=:::::---~~.!!....----l
f--I-"HI-II---II-.-I~-"-II--- -~I----II.-- I--I--
..........
FILL-AGITATE
Fig. 23
CABINET GROUND
1M-T
1M-W
T IM E
WATER LEVEL SWITCH
M OT O
DRIV
CENTRIFUGAL SWITCH
MOTO
BR-R
,----------
-, AS
BR
TE
CCWC VW Y-
12
Fig. 24
_I
S WI TC H W AS H R IN S TEMP
SWITCH TYPE
wc.cc
3POS
HC,
4POS
HW HC
SPOS
HW,
e,
e,
VWJ,
CC
e,
CC
AGITATE
BK
CABINET GROUND
TM-W
TM-T
T IM E
M OT O
CENTRIFUGAL SWITCH
DRIV
MOTO
WATER LEVEL SWITCH
Fig. 25
gearcase (Fig. 26) it in
re th Gearcase
counterclockwise.
Fig. 26
agitation mode (Fig
Fig. 27 10
(Fig.
(Fig. (Figures 30 and
agitation.
Follower
Fig. 28
Agitat
Fig. 29
Gear
Fig. 30
Rack
Fig.
Fig. 33 11
is completed.
Fig. 34
following components
nents. B. C. Re
ut
op
on
D.
neutra drai
operation.
spin.
Fig.
Rese During Agitatio
ng
br ef hree to five second
ag ta on period
clockwise.
CABINET GROUND
PUll-ON PUS -OF KNOBSW.
WATER LEVEL SWITCH
BR-R
Fig. 36
13
MACHIN
FUNCTION
Fig. 37
Fig. 39
Fig.
Fig. 14
Fig.
an es
en
Fig.
15
Brak
Shoe Clut
Lining
Clutch Housin
pi
inio
Spin Pinion Gear
Fig.
In Figure 22
17
-- NOTES-
18
S e c o n T h re e
C OM PO N
N T A CC E
COMPONEN
LOCATION
AWARNING E LE C R I
H OC K H A A R
Disconnect he washer from he lectrica ow fore er ormi ny servic re airs Replac ailure to foll
mb
critic
comp
al panels before operating.
hese in truction
ents ca be cc ss
ro
outl
insi
coul
th
result in eath or el ctrica
control console. Thes
are: Timer
2. Push-butto
Switch Assembly
Wate Leve Switch
1.
top. (Fig. 44)
il
rs
le
hock
components
Removing he Time
Plastic Body
entire time assembly
t.
Fig.
MOUNTING SCRE
Fig. 46
20
Meta Body
time shaft. (Fig 47
mounting plate. th time assembly terminals.
Fig. 47 in
th
tt
needlenose pliers (Fig 48
Fig.
and LI PUSH IN
in
MOUNTING
tc
BRACKET
ig DEPRESS
pressure switch tubing
consol
ountin
(Fig. 49-8)
9-
MOUNTING HOLES
pl te (Fig. 49-A) OR °an Fig. 49-8
21
fo th
followin
instructions
(Fig. 51)
Fig. 51
22
machine (Fig 53
Fig. 53 REASSEMBLY NOTE
(Fig 54 (Fig. 55-A) cabine side
over
(Fig. 55-8) \,
Fig. 54
fi
Fig.
remove
removing (Fig 56
which
Fig. 56
23
in
Agitator Ca Clutch
tc agitato
ro assembly
lato (Fig 57
Fig. 57 loos ning th spanne nu on th bladed
pintub
crew driver (Fig. (Fig.
tu
" ~
+-__,---+ Driv
Bloc
SUSPENSION PLATE
Fig.
SPRING BRACKET
Fig. 59
(Fig 60
ig. 60
24
T h e m o to r o f h e W h r lp oo l D ir e D r Was er ev ng e, nn ng on ec ag at on and ot er ec on or ai and spin.
he
ot
is held in
retaining
is
(Fig. 61)
Fig. 61
tt ch
in
th
motor. Figure
Fig. 62
BASE ASSEMBLY Th tu suppor an br ke asse bl
ar
ttache SUSPENSION PLATE PADS
betwee
th
SUSPENSION
meta assemblies
washer. 2. Disconnect th th ri ot
wiring er in ls
tub.
cessible fo replacement. assembly. sibl
Fig. 63
fo replacement. 25
to
SERVICIN
HE
AR AS Fig. 64
ly to (Fig. 64
(Fig 65
Clut Band an Lining
Fig. 65
(Fig 66
Fig. 66
Fig. 67
ly suppor assembly ta tu
tr ig
iv
lo
t. (Fig. 68)
otat he br ke ca driver counterclockwise
Fig. 68
brak an driv tube straight out.
Se
on
ou
IA
IN
RUN ~E ~n ~ ~~ ~~ ~ ~ ~~ ~~ ~ ~ ~~ ~~ ~ ~ ~ problem,start th washer If th moto runs in either agi- trr.~~::::T.:;r.-::~~~-~~-+~~:-:::::::::-;:::::7:'Z:-:-~-~~~~-i tateor drain,th moto is OK
trr.~~==~"h!;;~~-;;;-~-+~~~~=~~~~~-~-i
RUNS
ENTE
MACHINE.
us om isunderstandin orrect wate le el
NOT AGITATE.
6. INTERMITTENT AGITATE.
of
Chec wate leve pe specificatio sheet
ACTION
PROBLEM AGITATE.
Agitato spline xcessi lear nc
on pini
to
Replac Replac
agitator gearcase
Replac
gearcase
DURING SPIN Clogge
Remove obstructio
drai
e to p SPIN. NOTE: In diagnosing this problem,star th washer in
proble
is
gearcase. If the clutch dru
does no spin al or some of gearcase.
Li open Li switch defectiv Wiring harnes Time switches Motor m d
continuity plug engagement continuity continuitv
Chec
Spin tube rn
Chec Chec Chec Chec
Replac
tc
eari gs
nd repl ce
clutch
Chec
voltag
Wiring harnes
Chec Chec
continuitv continuity
No leve
Level
tlqht ea floo Unbalanced load hippin in ot re oved
levelinq Advise customer Redistribute load
OT SP AY
12 EXCESSIV IB MACHIN WALKS.
fr
Loosen li Suspensi
late ti ky
worn worn ic io Suspensi prin missin Br ke no onnected Basket ballas missin
Replac Replac
plat plat
Replac
ad
Repl ce tu suppor Repl ce tu suppor epla or re onnect spri gs
Repl ce base
ACTION
PROBLEM
Foreig
object
Remove nc ease
gitate du ng sp Agitator Basket LE
OI Defectiv
cove
ater leve
Replac Replac
agitator basket
Replac Reseal
seal
Replac
cove
level
agitation Leakin components
epai or repl ce ep ac
Contaminated lining
COMPONEN NOTE:
X-RIN$E.SW CLOSEFOR EXTRA RINSE
31
TESTIN
brak
sh
assembly
C E NT R
GAL
S W IT C H
centrifuga switch.
tu
r.
re
present.
DRIV
TO
CENTRIFUGAL SWITCH
te
between 3/4
ld
re resistance readin
STAR is
CAPACITOR
arge th capa it
usin
an in
ld
late
rewdriver.
rd
is good
WATE
EMPERATURE SWITCH tu
tc
rm
in
terminal fo continuity Test et ee th re n- la minals fo continuity ar
rinse. tw
nuity.
an yell
ro
-r
ter-
tan.
W-BK
12
TIMER
closed. 10
2A
t.s.
iii
'" :::;
,.'"
t;
=>
K -
~ ~ ? : '"
MACHIN
'"
F IL L - A G I T A T E
FUNCTION WAS
HI
"'''' it''''
Yo
B D
N H
A G IT A T E H I
..
FILL
th
ts
ar open in ty
tw
ta
34
MA Test th foll wing co result of your testing
on nt to eter in ta ts
2.
otor centrifu al sw tc ta
to
4. Motorwindings
they re good or bad.
erif with your nstructo th
-- NOTE--
V ie w S ec t o n F iv e of TECH TIPS
WIRING DIAGRA
BK
CABINET GROUND
TM-W
T IM E
DRIV
M OT O
MOTO
WATER LEVEL SWITCH
WA TYPE 3POS 4POS 5POS
Y12
37
TE
WI CH TEMP
wc.cc e, CC H IN , H C HIN, e, WW e,
HC,
CC
CY LE
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A G IT A T D RA I
T U B D RA I
AGITATE
WASH
LO
RA HI SP HI F IL L
A G IT A T
F IL L
SP
A G IT A T
t3
11.
£.
.........
SE HI RA HI HI
A G T AT E H I
FILL AND WASH
A G T AT E L O D RA I
H I P AU S
Fl
G IT AT E
'""'""-
T6 ......
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en
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HI
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SPINLO AGITATE
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HI
SP ~f'INHI
a:
LU
A G T AT E L O
F IL L W AS H
SOAK A G T AT E L O
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AND
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R IN S
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t-
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rs:r ti:
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OF
44
T6
SPRAY
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r-
. .. § 2 . ' -- '- - -
HI HI
RA
44 ,...:..:...
((
SE HI D RA I
t-1!lt2(i
t-
t-
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SPRAY
'2
tJ
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HI
OF
I-
r-
a::r:
AND
r,-s
'2
t--t---
--
HI
A G T AT E H I
SP
.-
'2!-=
r.::-
FUNCTION
r-
1:2!
'3c::..:..
MACHIN
a: >UJ
I-"'-
r-
--
t=
t-
::;:
l-"'-
.L
I-'"""
'2t-
(J
,...-
I-'-"-
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AGITATELO
S UD S R ET U R OF
iB