Series 30,000 Metal Seated, Zero Leakage, Rotary Process Valv Valves es
Company Profile
Series 30,000 metal
Vanessa has been successfully producing and marketing valves worldwide for almost four decades. After having been a subsidiary of Keystone, the company joined Tyco Inter nati onal Ltd. in 1997 to operate within one of its core business segments, Tyco Flow Control. In 2000, Vanessa became part of Tyco Valves & Controls Italia S.r.l., a leading European valve manufacturing group, which includes the Raimondi and Fasani brand names. In 1975 Vanessa was the first company to introduce the revolutionary metal-to-metal seating technology into the market by offering the Series 30,000 Rotary Process Valve, a unique quarter turn, triple offset, zero leakage valve. This has enabled end users to cover a huge variety of applications
High-cycle thrust bearing The high-cycle thrust bearing assembly rigidly fixes a super hardened thrust washer to the shaft while maintaining an intermediate sliding thrust washer, to extend an already long cycle life.
in many different industries and has given Vanessa an enviable reputation world-wide. Today, as from its inception, Vanessa is the international leader in the manufacture of high technology rotary process valves. The achievements of the Vanessa valve in the international market have allowed a constant growth of the company. The reasons for its success can be attributed to the use of advanced technology, sophisticated quality control systems and above all the exclusive design of the Series 30,000. Vanessa is committed to a constant improvement of its technology and equipment, an attitude which has contributed to the highest levels of performance of its products and the
Resilient metal seal
satisfaction of its customers.
The flexible, resilient metal seal is located on the disc and is secured but not locked in position, so that the metal seal has the freedom to flex. The seal ring is located with a reference pin.
Stellite ® hard-face seat Hardfacing ensures durability in the broadest range of applications, including higher temperatures and dirtier services. Stellite® seat is standard on the complete range of valves.
1
seated, zero leakage Rotary Process Valves
Reinforced flexible graphite bearing protectors Bearing protectors provide the highest level of protection to the bearings from dirty services while extending service life.
Two-piece packing gland assembly with standard, externally retained blowout-proof stem This additional anti-blowout device is in full compliance with the most up-to-date standards, such as API 609. Additionally, Vanessa packing may be flexibly arranged into numerous configurations, including packing and bearing flush or packing monitoring. Fugitive emissions are in accordance with the most stringent EPA and TA Luft requirements.
2
Design Features Triple Offset
Resilient Metal Seal
A typical high performance butterfly valve is
The Vanessa Series 30,000 utilizes a resilient,
manufactured with either a single or double offset
duplex stainless steel seal ring installed in the disc
shaft design. These shaft offsets are created by
assembly to provide true zero l eakage*.
designing the valve with the shaft located behind
The resilience of the seal ring is achieved through
the centerline of the sealing surface and slightly to
the radial compression of the seal ring as torque is
one side of the pipe centerline. The purpose of
applied to the valve shaft. The seal and seat contact
these offsets is to reduce the rubbing and thus the
surface is “cone-in-cone,” where both cones are
wear between the seat and seal to approximately
inclined. The angle of contact between the seal and
20 degrees of travel.
the seat allows the torque applied to the shaft to
Vanessa adds a unique third (inclined cone
radially compress the disc seal ring. By maintaining
– offset 3) to allow not only camming, but also to
uniformity of contact angles and elasticity in the seal
completely eliminate all seat-to-seal rubbing
ring, the entire circumference of the seat is evenly
throughout the valve’s entire 90 degrees of rotation.
loaded to achieve the tightest shutoff with the least amount of torque. Torque seating allows the Vanessa 30,000 valve to shutoff completely, regardless of the direction of flow or line pressure. * Zero Leakage means no visible leakage during test duration as per API 598 and/or API 6D.
Resilient Metal Seal Ring
➁ Offset 2 Achieved by placing the shaft offset to one side of the pipe and valve centerline. The purpose of this offset is to drive away the seal from the seat during the 90° of opening.
Before seat contact
➀ Offset 1 Achieved by placing the shaft behind the plane of the sealing surface. The purpose of this offset is to have a continuous seat path. Seated
➂
Design Standards
Offset 3 Achieved by inclining the seat and seal cone centerline in respect of the pipe and valve centerline. This third offset completely eliminates rubbing. Any chances of associated wear and leakage between the seat and disc-mounted seal ring during travel are non-existent.
3
Quality Assurance:
ISO 9001
Environmental Management System:
ISO 14001
Compliance with:
Vanessa optimizes the contact angle between the seat and seal for enhanced performance. Most gate valves provide a contact angle of between 3 and 6 degrees. Such designs create a locking taper that can cause dangerously high seating or unseating torques.
Pressure Equipment Directive PED 97/23/EC, category III. Cat. IV mod. H1 available on request.
Design:
ASME B16.34, API 609, DIN 384 0, EN 593
Face-to-Face:
Vanessa’s contact angle is above the locking taper range and its geometry eliminates the possibility of jamming, ensuring the forces necessary to seat or unseat the valve do not substantially vary over the service life of the valve.
ISO 5752, EN 558, ASME B16.10, API 609
Flange Drilling:
ASME B16.5, ASME B16.47, ISO 7005, DIN 2501, EN 1092
Testing:
API 598, API 6D, ISO 5208
Fire Test:
API 607, 4th Edition
Marking:
MSS SP 25, EN 19
Valve Configuration and options
Series 30,000 Rotary Process Valve Cryogenic Configuration Body Styles Double Flanged, Lugged, Buttweld, Wafer Temperature range Cryogenic down to –254° C (-425° F) Body Materials CF8M and other stainless steel materials suitable for cryogenic temperatures.
Size Range 3” to 112” (80 to 2,800mm) Pressure Ratings ASME 150 to 900 / DIN PN 10 to 100 ISO PN 20 to 150 Body Styles Double Flanged, Lugged, Wafer, Buttweld.
Features • The metal sealing is virtually unaffected by the very low temperatures: the valve performance and the operating torque are the same at both room and cryogenic temperatures. • Standard solid seal ring. • The cryogenic valve design includes an extended bonnet, removing the packaging from the cold temperature zone. This minimises the risk of fugitive emissions. • Vanessa cryogenic valves are type approval tested according to Shell Tec. Spec. no. T-2.253.730, up to ASME class 600 • All valves are tested in the fully equipped facilities for cryogenic testing at Vanessa plant. • Ideal for any application involving media at very low temperatures, such as LNG, LPG, liquid hydrogen and liquid oxygen.
High Temperature Configuration Body Styles Double Flanged, Lugged, Buttweld
Temperature Range –60 to +450° C (–425 to +1500° F) for stainless steel body material. Other temperatures are applicable depending on valve body material.
Temperature range Up to +815° C (+1500° F)
Body Materials WCB, CF8M, LCB, WC6, CF3M, Duplex, Superduplex, Inconel, Alloy 20, Monel, Incoloy, Hastelloy, C5, Titanium.
Features • Ideal for high temperature application up to +815°C (+1500° F). • Customized to compensate the thermal expansion of the valve components and to withstand the creep of materials at temperatures over 600 °C (1112°F). • Standard solid seal ring. • The extended bonnet helps maintain the packing operating temperature at normal levels, and this greatly reduces any risk of fugitive emissions. • The actuator remains protected from extremely high line temperature. • The reliability of the valve performance is guaranteed by the appropriate high temperature materials selection. • The high temperature configuration is widely used in oil and gas processing, power and chemical fields, usually for services involving hot gases and steam.
Features • Torque generated elastic metal seal provides zero leakage performance, in compliance with API 598 and/or API 6D. • Quarter turn non-rubbing design is achieved by triple offset geometry, completely eliminating all seat to seal rubbing throughout the 90 degree rotation of the disc. • Stellite® hardfaced standard integral seat results in broader applications, longer valve life and less maintenance. • Single-piece cast body, with f ace-to-face dimensions in accordance to ISO 5752, API 609 and ASME B16.10 provides interchangeability with gate, ball and plug valves. • Integral position indicators on the stem and on the top mounting flange ensure positive disc position indication, in accordance with API 609. • All metal construction and sealing and zero leakage performance translate into an inherently firesafe valve. • Long-length hardened bearings, incorporating a standard reinforced, die-formed, flexible and replaceable graphite bearing protector ensure additional reliability. • Internally and externally retained, triple blow-out prevention.
Body Materials WC6, CF8M and other stainless steel materials suitable for high temperatures operations.
Steam Jacketed and Traced Configuration Body Styles Double Flanged Temperature range Up to +450° C (+842° F) Body Materials WCB, CF8M. Other materials available on request. Features • An excellent configuration to prevent any fluid crystallisation in presence of particular media. • The heat diffused by valve body jacket reaches all the critical areas, in particular the valve seat and the bearings area. • The jacketed valve is manufactured using the double flanged body style. Vanessa recommends the use of a long face-to face pattern which increases the heating action. • The jacket is dimensioned according to ASME Boiler and Pressure Vessel Code. • For particularly harsh applications, Vanessa advises to use its Steam Jacketed and Traced Trim configuration. The addition of the traced trim provides an internal heating system obtained by drilling the shaft from top to bottom, to maximise the heat transfer to shaft and bearings. • The jacketed configuration is targeted to usage in sulphur recovery units, and in any application with high fluid crystallisation risk.
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Pressure/Temperature Ratings in Barg/Psig
ASME B16.34
Maximum allowable temperature for Vanessa basic configuration
Notes 1. All Vanessa valves are rated fully in accordance with ASME B16.34 or ISO 7005. 2. WCB/1.0619 is permissible but not recommended for prolonged use above 800°F/425°C (as per ASME 16.34/ISO 7005)
ISO 7005 ) g r a b ( e r u s s e r P
) g r a b ( e r u s s e r P
Temperature (°C) Temperature
Weight Comparison with Gate and Ball Valves ASME Class 300 3000
ASME Class 150
2850
Gate Valve Ball Valve Vanessa Series 30,000 Double Flanged Configuration
2700
Gate Valve Ball Valve Vanessa Series 30,000 Double Flanged Configuration
2550 2400 2250 2100 1950
) 1800 g 1650 K ( 1500 T H 1350 G I 1200 E W 1050
) g K (
T H G I E W
900 750 600 450 300 150 0
3"
4"
6"
8"
10"
12"
Size
14"
16"
18"
20"
24"
Size
Leakage Comparison (Seat Tightness Test) Isolation Valves
Control Valves FCI 70-2-1998 and IEC 534-4-1982
Test Pressure = 1.1 * Design Differential Pressure All Differential Pressures Valve Size mm inches
e.g.: Design
Vanessa Standard (1)
API 598 Metal Seated (Water)(2)
API 598 Metal Seated (Air)(3)
FCI/IEC Class V (Water)
∆p
Test Pressure = 3.50 bar = 50.8 psi (4)
= 51bar
e. g.: Trim "C" (Cl. 300)(5)
IEC Class VI (Air)
FCI/IEC Class IV (Water)
FCI/IEC Class IV (Air)
All Pressure Classes (7) FCI/IEC Class V (Water)
IEC Class VI (Air )
172
5680
0.08
0.9
2290
75530
0.20
7.1
80
3
0
0.8
3.6
1.2
15
200
8
0
1.3
6.0
3.3
114
300
12
0
1.3
6.0
4.9
216260
0.30
24
0
1.8
8.4
9.8
269 1078 (6)
6550
600
29620
977680
0.61
67.3
900
36
0
1.8
8.4
14.7
2427 (6)
778050
2568070
0.91
151.4
16.8 (6)
(6)
All leakage values are expressed in ml/min.
Notes
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1. Vanessa performs seat tightness test on each manufactured valve with water and air in both directions, covering all the requirements of API 598, API 6D and ISO 5208. 2. According to API 598 standard, 1 ml of water is equivalent to 16 “drops”. 3. According to FCI 70-2 and IEC 534-4 standards, 1 ml of air is equivalent to 6.67“bubbles”. 4. FCI 70-2 and IEC 534-4 leak rates depend on the test differential pressure. 5. Class IV leak rates depend on the “valve rated capacity”, and therefore they are function of the valve trim rating. 6. Leak rates have been extrapolated using the relationship between seat diameter and leakage factors suggested in Note 2 of Table IV of IEC 534-4. 7. Class VI leak rates depend on the Nominal Diameter, therefore they are independent of the pressure classes.
Inherently Firesafe Design
The Vanessa Series 30,000 is an all metal valve complete with metal-to-metal sealing elements. It is considered INHERENTLY firesafe by virtue of the fact that its performance does not change during firesafe simulation tests. Tests have been carried out in accordance with the most stringent international firesafe standard such as API 607 and to the specific requirements of major oil companies such as Elf and Exxon. These tests confirm that the valves performance conforms to the standards and does not vary as a result of the fire. The Vanessa valves tested were ZERO LEAKAGE before, during and after the fire test.
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Series 30,000 Metal Seated, Zero Leakage Rotary Process Valves
Sectional Drawing - Basic Configuration
DISC
BRACKET
SEAL
SHAFT
PACKING (Optional)
PACKING
SOLID SEAL (Optional)
BOTTOM
BUSHING THRUST BEARING
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Materials of Construction (ASTM Standard) Basic Configuration Item
Description
Body in Carbon Steel
Body in Stainless Steel
1a
Body
ASTM A216 WCB
ASTM A351 Gr.CF8M
1b
Body Seat
Stellite® Gr.21 Weld Overlay
Stellite® Gr.21 Weld Overlay
Disc
ASTM A216 WCB Nickel Plated
ASTM A351 Gr.CF8M
2a
Note
❑
or ASTM A105 Nickel Plated
or ASTM A182 type F316
2b
Retainer Flange
ASTM A516 Nickel Plated
AISI 316
2c
Screw
ISO 3506 A4 (AISI 316)
ISO 3506 A4 (AISI 316)
3a
Seal Ring
UNS S31803 (Duplex) + Graphite
UNS S31803 (Duplex) + Graphite
3b
Disc Spiral Wound Gasket
AISI 316 + Graphite
AISI 316 + Graphite
4a
Shaft
ASTM A182 F6a
ASTM A479 UNS S20910 (Nitronic® 50)
4b
Disc Key
AISI 410
UNS S20910
4c
Pin
AISI 410
UNS S20910
4d
Pin Retainer
AISI 316
AISI 316
Packing
Graphite
Graphite
5b
Spacer
AISI 316
AISI 316
5c
Packing Bushing
AISI 316
AISI 316
5d
Stud Nut
ISO 3506 A2 (AISI 304)
ISO 3506 A2 (AISI 304)
5e
Stud Bolts
ISO 3506 A2 (AISI 304)
ISO 3506 A2 (AISI 304)
6a
Bottom Flange
ASTM A516
ASTM A240 Type 316
6b
Screw
ISO 3506 A2 (AISI 304)
ISO 3506 A2 (AISI 304)
Bottom Spiral Wound Gasket
AISI 316 + Graphite
AISI 316 + Graphite
7a
Thrust Bearing
AISI 316 or AISI 410
UNS S20910
7b
Thrust Bearing Washer
AISI 316
AISI 316
7c
Key
AISI 316
AISI 316
7d
Screw
ISO 3506 A4 (AISI 316)
ISO 3506 A4 (AISI 316)
7e
Unloosening Washer
AISI 410
AISI 316
8a
Bearing
AISI 304 Hard Faced
AISI 316 Hard Faced
9a
Bracket
Carbon Steel
Carbon Steel
9b
Screw
Alloy Steel
Alloy Steel
Reinforced Graphite
Reinforced Graphite
5a
6c
Options (available upon request) Bearing Protector 8b
Bearing Protector
Bearing and Packing Flushing 5h
Lantern Ring
AISI 316
AISI 316
5m
Plug
AISI 316
AISI 316
Belleville Spring
Alloy Steel
Alloy Steel
Solid Seal Ring
UNS S17400
UNS S20910 (Nitronic® 50)
Live Loaded Packing 5n Solid Seal Ring 3a
Notes ❑:
The selection between cast or forged material depends on valve size.
:
Suggested spare parts.
The Vanessa Series 30,000 can be manufactured as standard in the following materials: WCB, CF8M, LCB, WC6, CF3M, Aluminium Bronze, Duplex, 250 SMO. Additionally, the Vanessa Series 30,000 can be manufactured also in the following materials: Monel, Incoloy, Hastelloy, Alloy Steel WC6-WC9, Superduplex, Inconel, Alloy 20, C5, Titanium. Contents may change without notice. Stellite® is a registered trademark of Stoody Deloro Stellite, inc.
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Series 30,000 Metal Seated, Zero Leakage Rotary Process Valves Vanessa Series 30,000 Double Flanged Valve With OV Manual Gear
HIGH PRESSURE SIDE
FACE TO FACE
With MAGA Manual Gear
HIGH PRESSURE SIDE
FACE TO FACE
Double Flanged installed on Piping
Notes 1. Suggested orientation is with the valve shaft horizontal or inclined from vertical. 2. For service above 200°C (392°F) valve body should be insulated to limit body-to-trim differential temperature to 100°C (212°F). 3. All dimensions are in mm and weight is in kilos. 4. Please consult Vanessa for other sizes.
Vanessa has manufacturing experience for much larger sizes than those indicated (for example: 112“/CI.150, 56“/CI.300, 48“/CI.600, 36“/CI.900). Please consult factory for further information.
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Stellite® is a registered trademark of Stoody Deloro Stellite, inc.
Double Flanged - Face to Face ISO 5752 Table 1 Col.13 - Body Drilling ASME B16.5 Cl.150 - Trim B Size mm inch 80 100 150 200 250 300 350 400 450 500 600
3 4 6 8 10 12 14 16 18 20 24
Valve Dimensions
Gear Type
A
B
E
L
FT
340 370 410 475 515 592 627 670 705 765 845
125 141 165 214 243 286 312 350 383 407 484
260 290 330 385 425 490 525 545 580 640 690
114 127 140 152 165 178 190 216 222 229 267
24 24 25.5 30 32 34 35 36.5 40 43 47.5
OV 10-18 OV 10-18 OV 10-18 OV 50-28 OV 50-28 OV 100-35 OV 100-35 OV 200-45 OV 200-45 OV 200-50 OV 400ER-55
Gear Dimensions C
I
X
298 328 368 424 464 539 574 600 635 695 750
56 56 56 67 67 86 86 119 119 119 130
165 165 165 220 220 340 340 370 370 355 420
Weight Ø V 125 125 125 300 300 500 500 600 600 700 300
Valve Total 22 28 40 61 83 127 166 198 229 308 433
29 35 47 72 94 140 179 228 259 338 479
Double Flanged - Face to Face ISO 5752 Table 1 Col.13 - Body Drilling ASME B16.47 Series A Cl. 150 - Trim B Size mm inch 700 750 800 900 1000 1050 1200 1350 1400 1500
28 30 32 36 40 42 48 54 56 60
Valve Dimensions A
B
1080 1118 1143 1305 1315 1385 1652 1765 1820 1892
525 615 640 672 741 755 866 985 1050 1132
E 825 863 888 1005 1015 1085 1267 1380 1435 1500
Gear Type
L
FT
292 318 318 330 410 410 470 530 530 600
71.5 75 81 90 90.5 97 108 121 124 132
Gear Dimensions C
MAGA 1000C-90 MAGA 1000C-90 MAGA 1000C-90 MAGA 2000C-110 MAGA 2000C-120 MAGA 2000C-120 MAGA 14KR MAGA 14KR MAGA 14KR MAGA 18KR
1006 1044 1069 1231 1241 1311 1460 1573 1628 1693
I
X
200 200 200 263 263 263 200 200 200 230
500 500 500 670 670 670 964 964 1055 1056
Weight Ø V 450 450 450 700 700 700 820 820 820 820
Valve Total 767 990 1165 1495 2035 2155 3045 4300 4530 5740
922 1145 1320 1760 2300 2420 3690 4945 5150 6535
Double Flanged - Face to Face ISO 5752 Table 1 Col.13 - Body Drilling ASME B16.5 Cl.300 - Trim C Size mm inch 80 100 150 200 250 300 350 400 450 500 600
3 4 6 8 10 12 14 16 18 20 24
Valve Dimensions
Gear Type
A
B
E
L
FT
340 370 440 517 557 615 670 730 870 910 995
125 141 189 236 272 310 335 389 422 461 531
260 290 350 415 455 490 545 575 660 700 785
114 127 140 152 165 178 190 216 222 229 267
28.5 32 36.5 41.5 47.5 51 54 57 60.5 63.5 70
OV 10-18 OV 10-18 OV 50-28 OV 100-35 OV 100-35 OV 200-45 OV 200-50 OV 400ER-55 OV 400ER-65 OV 400ER-65 MAGA 400C-75
Gear Dimensions C
I
X
298 328 389 464 504 545 600 635 720 760 882
56 56 67 86 86 119 119 130 130 130 100
165 165 220 340 340 370 355 420 555 555 350
Weight Ø V 125 125 300 500 500 600 700 300 500 500 450
Valve Total 22 33 61 86 100 175 284 340 487 529 834
29 40 72 99 113 205 314 386 534 576 904
Double Flanged - Face to Face ISO 5752 Table 1 Col.14 - Body Drilling ASME B16.5 Cl.600 - Trim D Size mm inch 80 100 150 200 250 300 350 400 450 500 600
3 4 6 8 10 12 14 16 18 20 24
Valve Dimensions
Gear Type
Gear Dimensions
A
B
E
L
FT
C
I
X
314 388 457 530 640 748 820 935 938 1095 1185
136 185 238 263 328 365 390 440 460 526 623
234 298 355 405 485 538 610 680 683 795 885
180 190 210 230 250 270 290 310 330 350 390
31.5 OV 10-20 38 OV 50-30 47.5 OV 100-40 55.5 OV 200-45 63.5 OV 400ER-55 66.5 MAGA 400C-60 70 MAGA 400C-70 76 MAGA 1000S-75 82.5 MAGA 1000C-90 89 MAGA 2000S-100 101.5 MAGA 2000C-120
272 337 404 460 545 635 707 861 864 1021 1111
56 67 86 119 130 100 100 200 200 263 263
165 220 340 370 420 350 350 500 500 670 670
Weight Ø V 150 300 500 600 300 450 450 450 450 700 700
Valve Total 32 66 121 198 298 378 445 670 750 1000 1450
39 77 134 228 344 448 515 825 905 1265 1715
Double Flanged - Face to Face ISO 5752 Table 1 Col.8 - Body Drilling ASME B16.5 Cl.900 - Trim E Size mm inch 150 200 250 300 350 400 450 500 600
6 8 10 12 14 16 18 20 24
Valve Dimensions
Gear Type
A
B
E
L
FT
457 621 730 988 938 985 1070 1170 1415
238 293 345 480 456 492 510 590 673
355 466 520 733 683 730 770 870 1030
225 275 325 375 425 475 500 575 675
55.5 OV 100-40 63.5 OV 400ER-55 70 MAGA 400C-60 79.5 MAGA 1000S-70 85.5 MAGA 1000C-90 89 MAGA 1000C-90 101.5 MAGA 2000C-120 108 MAGA 2000C-120 139.5 MAGA 14KR
Gear Dimensions C 404 526 617 914 864 911 996 1096 1223
I
X
86 130 100 200 200 200 263 263 200
340 420 350 500 500 500 670 670 964
Weight Ø V 500 300 450 450 450 450 700 700 820
Valve Total 167 297 385 588 795 1228 1442 1928 2843
180 343 455 743 950 1383 1707 2193 3488
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Series 30,000 Metal Seated, Zero Leakage Rotary Process Valves Double Flanged Body Style (Face-to-Face ASME B16.10)
HIGH PRESSURE SIDE
FACE TO FACE
Lug Body Style
HIGH PRESSURE SIDE
FACE TO FACE
Wafer Body Style
HIGH PRESSURE SIDE
FACE TO FACE
Double Flanged Body Style (Face-to-Face ASME B16.10), Lug and Wafer installed on Piping
11
Double Flanged - Face to Face ASME B16.10 Table 1 Col.7 Body Drilling ASME B16.5 Cl.150 - Trim B Size
Valve Dimensions
mm inch
Weight
Double Flanged - Face to Face ASME B16.10 Table 2 Col.10 Body Drilling ASME B16.5 Cl.300 - Trim C Size
L
N
FT
Valve
Total
Valve Dimensions
mm inch
Weight
L
N
FT
Valve
Total
80
3
203
124
24
23
30
80
3
283
198
28.5
26
33
100
4
229
89
24
30
37
100
4
305
95
32
40
47
150
6
267
102
25.5
36
43
150
6
404
109
36.5
79
90
200
8
292
105
28.5
70
81
200
8
419
128
41.5
115
128
250
10
330
130
30
98
109
250
10
457
140
47.5
136
149
300
12
356
153
32
139
152
300
12
502
153
51
232
262
350
14
381
175
35
186
199
350
14
762
572
54
397
427
400
16
406
195
36.5
229
259
400
16
838
618
57
481
527
450
18
432
216
40
269
299
450
18
914
664
60.5
707
754
500
20
457
228
43
355
385
600
24
508
230
47.5
504
550
Lugged - Face to Face API 609 Cl. 300 Body Drilling ASME B16.5 Cl. 300 - Trim C
Lugged - Face to Face API 609 CL.150 Body Drilling ASME B16.5 Cl.150 - Trim B Size
Valve Dimensions
Weight
Size
Valve Dimensions
Weight
mm
inch
L
N
Valve
Total
mm
inch
L
N
Valve
Total
80
3
48
20
13
20
80
3
48
20
18
25
100
4
54
24
17
24
100
4
54
24
22
29
150
6
57
26
23
30
150
6
59
26
41
52
200
8
64
28
36
47
200
8
73
32
56
69
250
10
71
32
49
60
250
10
83
37
77
90
300
12
81
38
83
96
300
12
92
39
119
149
350
14
92
44
117
130
350
14
117
60
254
284
400
16
102
49
160
190
400
16
133
65
300
346
450
18
114
55
194
224
450
18
149
73
455
502
500
20
127
63
270
300
500
20
159
72
499
546
600
24
154
78
387
433
600
24
181
82
788
858
Wafer - Face to face API 609 Cl. 300 Body Drilling ASME B16.5 Cl. 300 - Trim C
Wafer - Face to Face API 609 Cl.150 Body Drilling ASME B16.5 Cl.150 - Trim B Size
Valve Dimensions
Weight
Size
Valve Dimensions
Weight
mm
inch
L
N
Valve
Total
mm
inch
L
N
Valve
Total
80
3
48
20
14
21
80
3
48
20
14
21
100
4
54
24
15
22
100
4
54
24
15
22
150
6
57
26
20
27
150
6
59
26
29
40
200
8
64
28
34
45
200
8
73
32
50
63
250
10
71
32
45
56
250
10
83
37
75
88
300
12
81
38
73
86
300
12
92
39
109
139
350
14
92
44
97
110
350
14
117
60
164
194
400
16
102
49
123
153
400
16
133
65
228
274
450
18
114
55
164
194
450
18
149
73
285
332
500
20
127
63
220
250
500
20
159
72
343
390
600
24
154
78
324
370
600
24
181
82
513
583
Notes 1. For the dimensions A, B, E, and for Gear Selection and dimensions, please refer to the relevant figures in the previous Double Flanged tables. 2. Suggested orientation is with the valve shaft horizontal or inclined from vertical. 3. For service above 200°C (392°F), valve body should be insulated to limit body-to-trim differential temperature to 100°C (212°F). 4. All dimensions are in mm and weight is in kilos. 5. Please consult Vanessa for other sizes.
Vanessa has manufacturing experience for much larger sizes than those indicated (for example: 112“/CI.150, 56“/CI.300, 48“/CI.600, 36“/CI.900). Please consult factory for further information.
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Superior Manufacturing Expertise Vanessa valves are manufactured at our technologically advanced, purpose-built factory in Northern Italy, where the 30,500 square metre site incorporates:
• 11,500 sq. m. manufacturing area (of which 1200 sq. m. is the new Integrated Manufacturing Cell – see details below)
• 1,800 sq. m. offi ce accommodation.
• Surface treatment system using water based, environmentally low-impact, anticorrosive products
• Ultrasonic bath cleaning equipment specific for valves in oxidative services
• Three dimensional measuring machine for maximum measuring accuracy
• Magnetic particle examination equipment
The utilisation of advanced 3D design software, state-of-the-art machine tools and the most modern production process technology ensures the consistent levels of high performance and quality of production for which Vanessa is well known.
• Helium mass spectrometer analyser.
Advanced manufacturing facilities include:
Quality Audits
• CNC flexible machining centres for turning, drilling
The Vanessa plant operates under a Quality Assurance system which is in accordance with UNI EN ISO 9001.
and milling of bodies and discs for all sizes
• Horizontal CNC boring machining centre with multi-pallet station to machine bodies and discs up to very large sizes (up to 92”)
• Welding robot system equipped with several welding stations
• Full cryogenic testing facilities in-house • Final testing machines for any valve size complete with digital instrumentation to monitor the seating torque
& Spectrotest meter for positive material identification
The plant has held approval certificates for many years, from both major customers and independent authorities such as: Det Norske Veritas, Italy (ISO 9001) TUV (Ad-Merkblatt HP 0 – TRB 801 nr.45) In addition, DNV has certified the plant to be in compliance with the standard for Environmental Management Systems (UNI EN ISO 14001). Integrated Manufacturing Cell (IMC) The company has invested in a fully independent production facility, known as the Integrated Manufacturing Cell (IMC). The IMC has been conceived as a ‘focused factory’, to concentrate exclusively on a selected range of valves (ND 3”-24” Cl. 150-300) and incorporates advanced manufacturing techniques based on Demand Flow Technology (DFT). Utilising Kanban process systems under a Total Quality Control (TQC) programme, has enabled Vanessa to reduce the manufacturing lead time for the target product range to 2-4 weeks, ex works.
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Industries and Applications Vanessa valves have an impressive track record of service in both isolation and control applications in all process industries including:
• Oil and Gas Processing • Offshore Platforms • Refineries • Hydrocarbons Storage and Transportation • Liquid Natural Gas (LNG) Storage and Transportation
• Chemical and Petrochemicals Plants • Power Generation • District Heating
• Pulp and Paper • Steel Mills • Sugar Mills • Desalination Plants • Water Treatment and Distribution Vanessa has extensive experience of supplying valves for a wide variety of fluids including:
• Hydrocarbons • Steam (Saturated and Superheated) • Geothermal Steam • Hydrogen • Oxygen • Cryogenic Fluids • Hot Gases • Sulphur (Tail Gas) • Chemical Solvents • Chlorinated Solvents • Flare Gas
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TycoValves& Controls Italia S.r.l. Vanessa Manufacturing Plant Via Piacenza 29018 Lugagnano Val D’ Arda (Pc) Italy Tel: Fax:
+39 0523 890201 +39 0523 890290
www.vanessavalves.it
VANLT - 0005 - EN - 0209
