w.o.
. CROWN COPYRIGHT RESERVED
·rhe iriformadon,iv*,
i;ft·thil,document
ilnot tob-cornmunicatfd'eltW dWectly .i>t .Jn4irectty to .the Press. or anypenoi1 ..
. . ·~:at#hori~··;to
rec~.,,1':8
I • • 6jVEHSjI6762/CB28B.
MERIDEN COVENTRY.
CODE No. 18560
RIGHT·HAND VIEW
2
I Page
No.
No.
·31 ·BATTERY AND
39 .
GROUP
\-RftftIU:r\
SYSTEM GROUP .
....
......
Pillion footrest
24
PAN
2-4
Carrier Pannier frames' ... Pannier
25
GROUP
Front brake cable Throttle cable' ...
ELECTRICAL EQUIPMEN.T GROUP Alternator Ammeter Coil
Dipper switch Distributor Headlamp Horn
.....
.
~
37 36 38
ConneCting rods Crankcase Crankcase filter ... Crankcase undershh!ld ... Crankshaft and flywheel assembly Cylinder block Cylinder head Engine sprocket and shock absorber ... Oil pump ... .... ... . Oil release valve and indicator Pistons. .... Tappets •.. Timing gears Timing gear cover Torq6e stays
Shafts and gears .
36
Stop/Tail lamp· . Wi ring harness .
11
Clutch control .... Gear control (end.oSed ..footcha:nge) Gear control· (selector. mechanism) Gearbox casing ..... Clutch and .shock '..btlOrber .Gearbox fittings . Gearbox sprocket Kickstarter
3S
Stop lamp switch
ENG1NE· GROUP
GEAR BOX GROUP
37 38 37 37 37 3S
20 ·20
20
38
...
18
22
3S
Lighting and Ignition switch ... Pilot lamp Rectifier •..
Valves
. Steering cups, cones and Steering damper
29 29' 30 29 29
Clutch cable Exhaust valve lifter cable
·30' 30
'16 16 16
FRONT FORK GROUP
25
CONTROL CABLE GROUP •..
GROUP
Front portion Rear portion .
24
GROUP .... l.,;t1IAIIN\3U~~KU
_ _ _II. _ _ 1IIl":"
24
10
. HANDLEBAR ··GROUP~~·__ Clutch and exhaust valve Ufter Front brake control
38
Handlebar
·14
13 13 11
·14 ... ·:.13
......' 1-4 14
13 28
29
'.
Throttle control
.......
28 23 23 23
5 7 7 9 9
23
7
5 5 10 9
9 7 5 10 10
Valve chamber cover
ENGINE PLATE GROUP
16
27 27
PETROL GROUP Attachment fittings Petrol taps and pi pes ....
26
Tank parcel .grid
5 5 5
OIL TANK GROUP Oil pipes ....
27
PILLION SEAT GROUP
30
PRIMARY CHAINCASE GROUP Inner cover
2S 2S
Outer cover
3
27
27
2S
Page
Page No. 31
No.
GROUP
22 22
31 33 33
3~
39
GROUP
Front stand
24 24
Rear stand Prop stand
24 24
STAND GROUP ...
32
32
KIT GROUP
Fig. No.
Page
Title
No.
1
Crankcase, cylinder bloCk.and
Fro'nt wheel and mudguard
21
2
Cranksha!'t asse~bly.'piJtons.
.Rear
21
3·
,ears Gearbox shafts, gears and
4
Clutch and shock absorber
5
·Engine plates, studs'and nuu"
6
Frame arrangement
7
T.Ineoplc front fork
26
and 011 tanks 'and controls
...
"
28 34
3S type DKX2A
For machines supplied on .
See plge mILthjn,~S
Cft!nfor.ri Ol,rl;"~/U,"..D
Alterations' 1, .2, 3
supplied on Contract Alterations 1, 2, 3
36
Plate Ref.
Makers' Part No"
No.
DESCRIPTION
Off
ENGIN,~ ··(i,ROU·P·
ENTRW-2B
1-8 1-34
E.3524 E.2373 . E.30S5
1-7
E~3056
1-6
1~31
Engine' complete with distr:lbutor, alternator and arburetter .... · .
Block, cylinder .". . Washer, cylinder block base .Stud, cyJinder block to head. St'ud, cylinder 'bloc-kto head and torque s~y Stud, cylinder btockto~rb~retter·.... ' .... Stud, qlinder blOckva.J~ cham~r..u .Dowel. ·cyllnde~. bloCk ·valve .chamber. Nut. cylinder base stud . ' . Was~r,'cyUnde'r~e~ud ... ..~.. . ~... . N~.t~ 9'1~~~erbase 'stud at valve chamber:"
E.31 02 E.3058
GS1~
.1-41 1~2
. 51..51
525-3 E.1310
1-3
E.30S4 E.2387
1-2
GS308 E.2+1O
~::;!~:~tr.:~~,·~~y:,~::,;c;: . Nut, ~llnder;J'tea
E~2-412
E~2+t1.
.
..•••.
.·Wuher,.cylin.~'er·~:tO 'blOckstuds fJ~g, ·cyllnder head timing ··VV~hf!r. qllnderhead timing
1
'1 1
. 10 2 2' 2 2'
1 1
12 1
.' E.2939
£.29«> . E.2941 E.2-41·2 F.1031 PO.17iA
1 1
2
"1 .
525·]
1....9· 1....9 1-10' 1-12 1-11 1-13
1.. . 14
E.2382
E.2383 E.3062 E.2413 ~.2384
E.2417 WE259A
E.3-490 E.2375 E.3491 E.2t434 E.3~92
1-19
ce~3099
E.2~.
E,,2386
E.23n
1-20
E.2936 E.2378
VaJve~, i ni,~ ,
Valve.·.·e~st
...•
...
..•
Guid~:·int.tand eXhauit . .". Spr4~~'.·inle'i·afld·exhaust valve Colla·ri·valv.·~sptin& to'p . Collar. vatve.·sprtng .bottom Cot~er,valve split ....
.;,.
Tappet . . AdJ.u$ter, ti..~~t". ... Spring, tap.~~~:~~J"ster ..", Distance piece~~'~ppet .... .Cap, tap~et'adju~~ersprin~
2 2
.
.~
.8
4 .~
.-4 2 4
Cover, valve 'chamber Washer~valve' chamber
joint Domed. nut, valve chamber co'ver Spindle,' exhaust~lve Ufte~ Washer, spindl~ QU seal L,ver spindle .internal ... ll
·s
1 1 2 1
1 2
Mise" or M.T.. Part Number
ftiIIIIIIiiI----
.,
~-------2
--------3
~~
~
4 .7 .
..,.......,..---·1IilIIIIIIBBi~'-6·.
----8
II--~~-;~
12 -----~-~d!!!!IIIIIIolJ 13 ------aa~.
15----16-------t::.J 17 ----------' 50 51 48
iil. 55 56
1
Q
57 58
59
~--.........,;~----38
,.!J-...............-
48 63
D~.-...............--~'""""""""........
70
"""""---~~-~-69
65
67
FJ}
68 (,
666462
FI,_ 1. CRANKCASE. CYLINDER aLOCK
Plate
Makers'
~et.
Part: No.
DESCRIPTiON
No.
Misc. or
Off
M..T. Part Number
Valve Chamber Cover-continued
1-24 1-21 1~29
1-28 1-27
1-26
E.2379 E.2380 E.. 3497 F.3339 E.3080 E.2906 E.1767
Lever, spindle external ... Taper pin, levers to spindle Pipe, crankcase breather assembly Extension pipe, crankcase breather Diaphragm, crankcase breather Plate, diaphragm retaining Circlip. diaphragm retaining plate
PISTONS
2-3 2-1 2-1 A
2-2 2-4 2-5 2--3
2-1 2-1 A
2-2 2-4
2-5 2-3 2-1 2~1A
2-2 2-4 2-5
CP.10S E.656 *E.3048 GE.29
E.2322 E.2323 CP.10S/20 E.656j20 *E.3048/20 GE.29j20
E.2322 E.2323 CP.10S/40 E.656{-40 ,
-E.304B/40 ~ GE.29j40 . E.2322· E.2323
·1
3 1 1 1 1
1
RINGS
PISTON COMPLETE
...
Ring, piston compression
Ring, (taper) piston compression
Ring, piston scraper ... Pin. piston gudgeon Circlip. gudgeon pin PISTON. COMPLETf; 0,,020" 0/5 Ring, piston compression 0.. 01011' O/~ ... Ring, (taper) piston compression 0.020" 0/S Ring, piston scraper 0.020" 0/5 Pin, piston gudgeon ... . Circlip, gudgeon pin PISTON COMPLETE, 0.040" O/S Ring. piston compression, 0.040" O/S .... Ring, (taper) piston compression, 0.040" O/S Ring. piston scraper. O.04ON o/S pm, piston gudgeon Circlip. gudgeon pin
2 2· 2 2
2 -4 2 2 2 2 2 4 2 2 2 -
22 4
*To be fitted in the middle groove. The upper face of the ring is marked Top. this must face tov"ards the top of the piston.
CRANKSHAFT AND FLYWHEEL ASSY.
2-25 2-26 2-32 2-20 2-22
E.2328 E.3522 E.3114 E.2299
E.3519
2-22A
E.3460
2-23 2-24
E.1797
E.2329
Flywheel ...
CRANKSHAFT. L/H SlDE Studt L H side crankshaft Crankshaft, RfH side . Tube crank,haft oil seal assembty Washer oil seal tube (rubber) Bolt, crankshaft to flywheel Nut, crankshaft to flyWheel j
1 1 1 1. 1 2 2 2
CONNECTING RODS
2-7
E.2324
2-21
ROD. CONNECTING CJW BUSHES
E.2326
2
Bush. connecting rod big ends Bush, 'connecting rod small ends Bush. connecting rod big end, 0.010" 0/$
2
2~
E.2325
2-21
E.2326:'10
2 2
CRANKCASE
1-38
1-28 2-33 2-29 2-18 2-38 2-10 2-18 1-39
E.2806j7 E.1591
CRANKCASE ASSEMBLY CjW BEARINGS
E.2816
Disc, LjH bearing Oil seal, LjH bearing Bearing, RJ H side (plain) Bush) camshaft L/H . Bush. camshaft RJH . Bearjng~ RjH side (plain) 0.010" UjS ... Stud, cran kcase to cylinder base
c..E.2926 E.2331 E.2333 E.2332 E.2331/10 E.2389
Beari ng. Lj H side
1
1
7
1
LV6/MT7/6023
1 1
l V6jMT1 jPTf212116/N10
, 1
1 6
17
15-(i ~ 14-~
J9
~
J8_~~_~li~J
32
20 -~------Jr-
I
28
33
29
30
Fig. 2. CRANKSHAFT ASSEMBLY. PISTONS AND TIMING
8
37
Plate R@f.
Makers' . P2.rt No.
No.
DESCRIPTION
Off
Crankcase-continued 1-40
E.2428
1-37
E.1536 E.20n E.2022
1~
1....5 1-25
1-n
E..1532
E.1579 E.1S40
546-15 PT.1048
E.2342 E..1S09 E~164S
E.28S3 GS761 E.233-4 E.2c437 S2S-l· E.1647
Stud, crankcase to cylinder base (spigot) Studt crankcase to oil pump .... Stud, crankcase to' distributor Stud, crankcase to oil Junction block ...... Dowel, crankcase to junction block hollow .... Dowel. crankcase halves Stud, crankcase to oil filter Plug. 'crankcase R/H inspection . .... Was.her, crankcase R/H Inspection plug Pipe, crankcase oil return .,. Clip. crankcase oil return pipe Screw, eran kcase .oi I retu rn pi pe Plug, crankcase L/H upper rear stud ... Washer. crankcase LjH upper rear st.ud Spindle, intermediate timing gear Bolt, cran kcase top rear Wuher~ ~rankcase top rear bolt Screw, crankcase internal boss
2 2 3 1· 1
1 -4 1 ·1 1
1 1 1 1· 1 1 1.
1
See page 15 for Engl.nePllte. _""...__ .,_,._
1-70
E.2343 E.23+4 E.2345
1-74 1-71
F.879 E.1.612
F..3079 F.3078 F.1369 F.879
Filter, eran kcase oi I Washer, filter joint Cover,filter Nut, filter securing Washer. filter bolt spring
1
....
2 1 ~
4
Undershield., crankcase .... Bracket, undershield BOlt. undershleld bracket
1 1
Nut. under-shield· bracket bolt
·2 2
OIL PUMP
E.2354 .1-64'
1-63 1-62
1-61 1-68 1-63
E.2355 E.2358 E.2359 E.495 S70-7 E.~3
E.2360 E.2356 F.879 E.1612
Olt PUMP COMPLETE Body, oil pump ... Plunger. 'oil pump feed Plunger. oil pumpsQvenle ... Slider block, oil pump BaH, oil pump. valve ... Spring. oil pump valve Plug, oil pump valve ... Washer, oil pump joint Nut, oit pump securing Washer, oil pump securing nut
1 1
1 1
1 2 2
2 1 2 2
OIL RELEASE VALVE E.2795 E~2794
1-53
1-54 1.....51 1-57
1-50
'- GS2S1 E.1788 E.1789 E.2790 GS.254 E.2791
VALVE ASSEMBLY, OIL RELEASE AND PRESSURE INDICATOR Body t oil release valve
Piston. oil release valve Spring. oil release valve main ~pringt oil release valve auxiliary Cap. oil release valve body ... Washer. oil release valve cap . Shaft, indicator
1 .1
1 1 1
1 1
1 9
Misc. or M..T.. Part Num~r
No. Off
DESCRIPTION
Oil Release Valve-continued .Tube, ,indicator rubber
1 1 1
Nut, indicator shaft ... Washer, oil release valve body TIMING. GEAR COVER'
1-60 1--48
tim,ing gear ..... . ... timing gear cover (Jong)
1~
timing gear cover (short) "T':111411~'G-
2-1~
2-19 " 2-15 2-8
2-13 2-9 2....17 2-12 2-16
2-31 2.-30
2-34 2-27
1 ttw.
E.23-46 GS.30S E.2419 E.2301 E.23S2 E.1SS8 E.1463 E.2998 E..2999
GEARS'
1:
Pinion. crankshaft timing (28'1)"
-1 1 1 1" ·1 1
cralrl kSltlalt timing pinion' ~' . -. QralnkSlnatt
timing pinion •..
1
1
E.3108/19 . E.3129 E.3116 E.311S
.
... -
1 1 nut and
E.2947 E..2949
Pi pet exhaust l/H Pipe, exhaust R/H
E.2857 TE.16-4D TE.164E TE.164C
Clip, exhaust L/H to extension HOB washer, clip 'bolt Bolt. clip ... uD" Nut, clip bolt
E.l450 .E.2857
Silencer Clip. sOencer
TE..1MD TE..1ME TE.164C H.S70 T.1l4
1 1-
t()
exhaust pipe
0" wuf\~r~ cllpbOlt ... " ' 8olt,cHp .... ... '°0" nut•. ~.lip.bo~t. Bolt, Snen(e~;t-o frame .... 10
Nut, sUen~r to-frame bolt
10
.
.
Mise. or
M.T. Part Number
Plate Ref.
Makers' Part No.
DESCRIPTION
No.
Misc. or
Off
M.T. Part Number
---~~ ------I·---------~~~-------l
T.1336
Gearbox assembly less clutch GEARBOX CASING
3-1
3-33 3-34 3-35 3-36 3-94 3-2 3~3
3-28 3-29 3-30
T.909 T.911
T.912 T.981 T.341 E.3449 T.989
E.698 T.448 T.946 E.489
3-46
T.44
3-48
T.373
3-47
T.372 546-15 PT.104B
3-14 3-15
CASING WITH BUSHES, GEARBOX , Bush, layshaft ...
Peg. layshaft bush Disc. layshaft bush Bush, camplate spindfe
1 1
1
Peg, camplate spindle bush
Dowel, casing to inner cover
Stud. gearbox casing Bearing. high gear Oil seaJ, bearing ... Circlip, bearing retaining Plunger~ gear control camplate Spring. camplate plunger Nut, camplate plunger spring domed Plug. gearbox drain Washer, gearbox drain plug
1 1 1 1 2 1 1 1
LV6/MTl/4363 LV6jMT1 JPT/250118/N10
1 1 1 1 1
INNER COVER
3--7 3-66 3-67
T.1307 T.396 D.208-17
3-33 3-34 3-37
T.911 T.912
3-11
3-8
T.412 T.45
COVER WITH BUSHES. GEARBOX INNER Quadrant, gear indicator Pin, gear indicator quadrant... Bush- layshaft ... Peg, layshaft bush Bush, footchange spindle inner
Stop. K/S quadrant
...
T.323A 535-7
Stud, gearbox inner cover
3-14
T.280 546-15
Circlip. mainshaft bearing
3-15 3-42 3-43
PT.104B T.397 T.399
Washer, level p'ug Quad rant, gear operati ng Spindle, gear operating quadrant Split pin, 1t" X -h" dia.
3-31
3-32
'3-63 3-64 3-65
T.395
Bearing, mainshaft
Plug, level
...
1 1
2 1 1 1 1 1 1 1 1 11 1
Finger. gear indicator Nut, gear indicator
525-3 E.3436
Washer. gear indicator ...
1
Screw, inner cover to casing (long) Screw, inner cover to casing ...
1
1
3
For ~peedometer drive parts. see page 39.. OUTER COVER
3-6
3-38 3-39 3-72 3-53 3-12 3-13
3-4
T.935 T.57 T.23
T.47 T.454
E.1564 E.1577 '-E.3442 E.3438 E.3437 E.3439 51-51
COVER WITH BUSHES. GEARBOX OUTER Bush, footchange spindle outer Bush kickstarter outer Peg, kickstarter spring anchor Stud, footchange guide plate Cap. gearbox oil filler ... Washer, gearbox oil filler joint Screw, outer cover to casi ng (long) Screw, outer cover to casing ... Screw, outer cover to inner cover Screw, outer cover to inner cover (long) Nut, outer cover to casing f
11
Not serviced
1 1
T.224
E.3437
Not serviced
1 1 1 1
-4 1 1
1 1 2 1
3
LV6/MT7 /6013
~<
.
28, 62
~
..... t-J
~~
~@)'
16 --~--------'
~
14 15 ql
@
\\ ~
2S
('W",,*_
SO
~
~ 4
fig. l.
5
J
GEARBOX SHAFTS, GEARS AND CASING..
.
Makers Part No.
Plate ~ef.
DESCRIPTION
No.
Misc. or
Off
M.T. Part Number
Outer Cover-continued
3-5
5.25-3
Washer. outer cover to casing nut
3
SHAFTS AND GEARS
3-16 3-17
T.914 PT.108B 566...1 T.1047 T.1045 T.1046 T.969 T.910 T.917 T.968 T.971
MAINSHAFT CjW LOW GEAR (16T) Bush. mainshaft for dutch rod Woodruff Key No.6 Nut, clutch to mainshaft Washer.. clutch to mainshaft plai~ "ye Washer, dutch to mainshaft lock
3-24
T.930
3-25 3-26 3-27
T.97-4
Gear. 'ayshaft. 3rd (UT) Gear, layshaft, 2nd (2IT)
3-18
4--1 4-2
4-3 3-19 3-20
3-21
3-n 3-23
T.926
T.92S I
GEAR. MAINSHAFT HIGH (2ST) Bush. mainshaft high gear .e· Gear. mainshaft 3rd (24T) .e· Gear, mainshaft 2nd (19T) Lays haft. cJw high gear and speedo gear (8T)
1
1 1 1 1 1
1 1 1 1 1 1
1
GEAR. LAYSHAFT. lOW (30T) Bush. layshaft. low gear
1 1
GEAR CONTROL
3-44
T.500
3-45
NT.261
3-49 3-50 3-51
T.260B T.913 T,,291
Camplate gear control ... RoUer. gear control camplate .... Fork, gear control-selector mainshaft Fork. gear control setector layshaft Rod, gear control forks i
1 2
1 1 1
GEAR CONTROL FOOTCHANGE)
3-52
T.407
3....54 3-55
F.879 E.1612
3-56 3-57 3-58
T·~LL
3-62
3-59
T.406 T.40S
T.-404
3-60
T.398 W.932
3-61
T.449
Ptate. footchange guide .....
1 .at
Nut. footchange guide plate stud Washer, shakeproof, footchange guide plate stud Quad rant. gearchange pi unger Plunger~ gear quadrant ... Spring, gear quadrant plunger Spring, footchange pedal return Pedal. footchange Setscrew. f ootchange ped 301
4 1 2 2
Rubber, pedal
1
2 1 1
GEARBOX FITTINGS
6-32
T.717
6-78 6-79 6-80
T.456
6-18 6-19
_$.1-51 T.461 $.26..3
F.1681 5.4-13 5.25..8
6-20
F.31 08
6-21
PO.1nA S26-1 T.887
6-82
Plate, gearbox mounting Stud, gearbox Nut. gearbox stud Nut, gearbox stud Washer, gearbox stud spring Bott, gearbox to frame clamp ... Nut, gearbox clamp bolt Washer, gearbox clamp bolt Bolt, gearbox pivot Nut, gearbox pivot bolt Washer, gearbJx pivot bolt
Adjuster, primary chain
13
2 2 3 1 2
1 1 1 1 1 1 1
LV6/MT1/19637
DESCRIPTlON
No.
Misc. or
Off
M.T. Part Number
KICKSTARTER FOLDING KICKSTARTER eran k. kickstarter Spring. crank for ball Bait. crank for pedal Pedal, kickstarter Bolt, pivot pedal ...
3-69
3-70,
kicks:tarter
kickstarter axle ... Pi nion kickstarter UK:atcI,et. kickstarter
3~75
1
3-76 3-80
SteevE~;,u>~~ic~~st(lrtE~rpinion
3-n
~ Dl~in
3-78 3-79
4-12 4-14
4-16 4-17 4-18 4-19
j'. }~U C~(st ci rt4~ r
...:
.\IV·~~t,P't"
Lri ... v
'f"·.."
pi njon
ratchet . -t-.~ ... ratchet
lock
T.471 A T.440
T.1360
4-13 4-5
l V6/MT7jS912
kickstarter retu rn
3-73 3-74
4-4
ASSY.
pin.. with nut and washer
3-71
3-81 3-82
CRANK
T.940 T,,472 T.394
T.1037 T.418 T.1362 T.1363 T.~29
4-20 4-11
T.423 T.427 T.425 T.986 T.422
+-6 4--7 4-8
T.1039 T.1040
4-9 +.10
T.1041 T.1185 T.1043
4-11
T.1044
1 1
CLUTCH Clutch Ring. Roller ...
1 1 1 20
Centre,
1
Hub. clutch Plate clutch
1
Spring. clutch ...
444 4 1 1 1
4
t
~Iatet c!utch driven
5
Pin. clutch . Nut. clutch Cup, clutch spring :Plate assembly, clutch . Button, dutch pressure Plate. inner shock absorber Screw, inner and outer
Spider. shock absorber Rubber insert, driving Rubber insert, rebound Plate, outer shock absorber retaining
CLUTCH CONTROL
3-83
T.487
3-84
T.495 T.402
3-85
T.401
3-86
E.1612 T.413 T.453 T.49;
3-87 3-88
3-89
Lever, clutch operattng Cap. clutch operating iever rubber. Arm, cl utch operating ~ever ... Peg, clutch operating lever Washer. dutch operating peg (shakeproof) ... Pint clutch lever adjusting with bait ... Nut cl.... tch lever adjusting pin locking Rod, c~utch lever operating l
14
8
1 4 4 1
I?
IJ
7 6 18. 5
9
7 ~f 2 3
JO B
FIS. 4.
6-8 -----tIHI.,n
J
16 14
t .
16 S4 J6 14 86 J4 i6
CLUTCH AND SHOCK ABSORBER..
..
I----~~~·
3-----~-.::--~~-----t~-~
FII· 5.
ENGINE PLATES. STUDS AND NUTS.
15
21
20
17
19
DESCRlPTlON
No.
Misc. or
Off
M.T. Part Number
E GROUP fRONT PORTION
Frame, front portion Stud. seat lug to back stays Nut, seat tug to back stays stud Washer I seat Iug to back stays stud frame to chain stay seat tube
6-13 6-14 6-7
to chain stay seat tube stud oil tank and air filter to frame frame to cnai n stay seat tu be stud ...
·/;:;;;;:·II"lI!UII..:;;F;;lVUollllW
u.
6-3
•• ;,t'll;IPI"~f"""""
steering column
LV6/MT1 fTT INC.60S?
6-67
F.3319
6-58 6-59
1
F.969
2
6-29 6-30 6-31
F.100S f,,3067
1
F.3070 F.. 3071
1 1
F.1117
6-24
F.1711
6-25
PO.172A. 526-1 f . 839
6-8 6-6
6-11 6-10
5-1
5-2
PO.1nA S26-1 E.654 51·51 526-3 E.2888
Nut. for Washer? for Stud, Nut, for Washer? Stud. engine plate to N utt for E.654 stud
Nut for E.2SS8 stud Nut t for E.2888 stud
E.2555 51·51 S25-3
1 2 2
2 4-
Washer, for $1-51 ·nut
E.2889 526·3 E.654 526.. 3
4 (bottom)
Stud, crankcase to
51-51
S1·51 5-3
Studt
J
Washer. for S1 ..51 E..2889 Stud, crankcase to engine plate, Nut. for E.654 stud Washer; for 51 ..51 nut ... Stud. crankcase bottom Nut. for E.2555 stud Washer, for 51 ..51 nut ...
16
17
16
2!~~
f3J
~
"'(
30
76
3)
7'5
3
81
'I.,"~}
at
~
.............
~
~~
9
9~@
[24 ~.~
<-t:J) ~. 25 @
........ ........
: 6
,
~
5-!~~ @ 7 7 22 2~
12
~~
, 7l
I gn
-in
~~
27
~~
~ I 14J9 46 47 48 iB
S"t fl,_ 6.
55
43
fRAME ARRANGEMENT.
~2
41 42 045
~,?
DESCRIPTION
No. Off
FORK GROUP FORK ASSEMBLY
1
Lug, fork head Bolt, head lug pinch
1 1
Nut, head Iug bolt n "U bolt, handlebar clamp .. , Washer. handlebar clamp Nut, handlebar clamp lug and stem. fork crown and stem sleeve ..:'.:': : : : : : :.: . :. .....'_... ,. crown and stem to stanchion pinch crown and stem to stanchion pinch bolt
7-5 7-6
7-7 7-8
7-9
crown and stem to stanchion pinch
1 2 4 4 4 2 2 2
7-10
Cover, nacelle L/H
1
7-11
f;;over, nacelle R/H ._. Wash~r·, cover tube felt Cg'ler~u~e bottom, cJw wheel spindle lug
2
7-15 7-16 7-17
H.415
7-18 7-19 7-20
H.519 H.430 F.1760
7-21
H.379 H.390
7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 7-30
H.. 391
H.445 H.431
~l·fi················:· • ~• •~ Cov.ef>:.~~3~~ttomt cjw wheel spindle lug R..11J>"~·Y··· ... Plugr·cover 5Ube. dr~in W~~hertspv.erm~·pe drain plug ... Bolt~121F1 c9veft~pe wheel lug pinch Nut, Ll!;lcover tUbe wheel lug bolt S'eevet.~~ver tub~gy§t excluder ...
Washer~co\(erttfbe dQ,$t exclu'd.er sleeve fett 's)eeve felt < .... Washer, inn~xr.~~;lining~9rH.391
2 2
2 2 2 2
Washer, outerfetair'lingfonH.391
2 2
H.382A
Bearing, cover~Hpetop
Stanchion
2
H.519A
Plug, stanchion ofJ··fill~p>· ...
2
H.430 H.432A
Washer. stanchion oitTfHler . ".:. Nut. stanchion to tOIJHg
2 2
7-31
H.443
Bearing, stanchion
7-32 7-33 7-34 7-35 7-36 7-37 7-38 7-39
H.444
Nut, stanchion Spring, main R.od. oil restrictor Restrictor, oil ... Cu Pt oi I restrictor rod Pi n, oil restrictor rod cup Nut, oil restrictor rod Tube, pressu re Body. pressure tube valve Sleeve, pressure tube support
H.441
H.750 H.399A H.452
H.453
H.454 F.879
7-40 7--41
H.394 H.1012 H.397 H.500
7-42
H.398
7-'43
E.1335
lower
Pin, valve body
Bolt. pressure valve body to tug Washer. pressure valve body to lug The fork assembly part number H.988 also includes the steering damper as listed page 20.
7-12
7-13 7-14
H.917 H.669 H.689 H.691·
E.2880 '" H.623 H.624
Top unit, nacelle Grommet, handlebar rubber Screw, tvP unit to bottom unit (rear)
Nut for H.689 Washer for H.691
Motif (flash) lJH Motif (flash) RJH
18
2
-2 2
Misc. ot
M.T. Part Number
43
--...,,;.-~
42
40 43 42 fig. 7.
T ELESCOPIC FRONT FORK.
19
No. Off
DESCRIPTION
Misc. or M.T. Part Number
Front Fork--continued Screw, motif front Nut. motif front ... Washer, for H.. 691
2 2 2 2
Screw, top and bottom units
STEERING CUPS, CONES AND BALLS
lug, top
6-1
.. _::...•_._- iug, bottom .::::;,,<.:.:"''!'''_ ...... , head lug top crown and stem bottom
6-81
7-+4
7-45
top race '\"
bottom race i" top cone dust
7-46
1 1
1 1 22
LV6/MT7J162
20
lV6/MT7jS912
1
STEERING DAMPER 7-At7 7~
"H.536 H.565
KnoB: with rod ...
W~bef:$!roa
Slee~~;)rod adjusti ng
7-49
H.-408
7-50 7-51 7-52 7-53
H.409 H.n4 F.1718 H.518 525-3
7-54 7-55
H.95
Disc. damper)~rletion(·F:. Plate. frietion~isc$prihg
W,,938
WHEEL, FRONT,
H,,~35
Pi n,l~cu ri~g(sle~~.~
Plate;dampe~:~ncnlr
Bolt. dameeranchOf plate .... Nut, dafllper anch'?ERl~Fe bolt Washer,aamp~hantho~plateboit
1 1
BRAKE ASSEMBLY W.351 W ..933 W.934
W.660
with nipple Spoke, long 8tt x10Gx88 c
W.661
with nipple Spoke. long 8
579...2 8-32
W.573A W.940
W.62
8-10 8-11
51 .. 51 W.63
8-1
W.S78
8-5
W.761
8-8
8-7
W.S44 W.545
8-3
W,,653
8-4
W.481 W.582 W.583
.8-9 8-2
Rim, front wheel
Spoke, short (,fit x10G X with nipple Sp~kep short 6111'
c..
10
N
* x 1OG x 90 w
0
with nipple Nipp'e, spoke ... Hub Drum brake Bolt, brake drum Nut, brake drum bolt Lockplate, brake drum nut Spind Ie, front wheel hub Sleeve and collar. front wheel spindle Nut, front wheel spindle p
Washer front wheel spindle nut t
Bearing, front wheet ball Distance piece. ball bearing
Ring. ball bearing. retaining Cap. balr bearing, dust ...
20
fRONT WHEEL AND MUDGUARD ARRANGEMENT Fig. 8..
FRONT WHEEL AND MUDGUARD.
SPECIAL NOTE: WHEEL BUILDING. Spokes with specially angle:! heads ensures very To maintain this condition state clearly when ordering sundry spokes :_
contruetion.
wheel
y
(a)
Side of wheel, I.e. LjH or R/H .
(b)
Whether head of spoke is toward or away from wheel centre, i.e., Front wheel: 83 towards centre. 90° away 88 towards centre. 94° away from centre. 0
from ~ntre..
0
3
lo+
t5
16
4
17
5
4
18
6
25
7
8
9
19
26
20
Fig.. 9..
10
~o
21
REAR WHEEL.
21
22
24
21
13
20
No. Off
DESCRiPTION
Misc. or
M.T. Part Number
Front Wheel-continued FRONT WHEEL BRAKE
Plate, front brake anchor Pin, front brake shoe fulcrum ... Nut, front brake shoe fu\crum pin Washer, ~ront brake shoe fulcrum pin brake cable adjuster BRAKE CjW l'NING lining. brake shoe Rivets, brake lining ... brake shoe return
8-13 8-14 8-15 8-21 8--23
1 1 1
1 1
2 2 16 2
1 front brake cam ... brake cam lever front brake cam lever nut brake cam lever retu rn brake lever pivot
8-22 8-20
pin
nit dia.
x
1 1
1 1 1 1
tit
P W.889
AND
9-26
W.170A
9-12
NW.1-25X
Spoke,
9-11
NW.125
Spoke. plete
9-23
TW.S W.861 W.951 W . 62 51-51 W.63 NW..225 W.7A W.12 W.61 W ..4 W.6 TS.42 WH.3
Nipple,
1 1
Rim.
20
piece
9-n 9-7 9-9 9-25 9-8 9-21
9-10 9-20 9-24 9-13 9-14 9-1
R/H, com-
20 -40
Hub Drum and Bolt, rear to Nut, rear hub to brake Lockplate, nut R.ing. bearing Bearing. rear
1 1
Cap, bearing dust Spindle, rear whee) hub Nut, bearing adjustment lock Collar, chain adjuster thrust Nut, rear wheel hub Bolt. tyre secu rity
REAR WHEEL BRAKE
9-3
9-2 9-4 9-5 9~
W.762 W45 W.93 NW.2~3
9-19
W.129 W.135 W.856
9-16 9-15
51-52
9-17
V(.123
9-18
W.7~A
Plate, rear brake anchor Locknut, rear brake anchor plate SHOE, BRAKE C/W LINING li nj ng, -brake shoe
Rivett brake lining Spring, brake shoe return Cam, brake Lever, b.. .ake cam Nut, brake cam lever ... Spring brake cam lever return J
22
8 8 8 2 2 1 1 2 2 2 1
LV6/MT7fTN /1163Xj1120N1
LV6fMT14fl6293
P'ate
Makers'
Ret
Part No.
No. DESCRIPTION
Off
Misc. or M.T. Part Number
DGUARD fRONT MUDGUARD
8-30
H.566
8-24
H.427
8-6 8--26 8-27
H.. 569
NF.658
7....56
OS.57 F.879
E.1612 H.428 H.426 H.. 4S1 PO.1nA 526-1 F.929 S26~3
MUDGUAR.D ASSY. LESS FRONT STAYS Bridge, mudguard centre support Rivet, mudguard centre bridge Stay, mudguard front Bolt, mudguard front stay Nut., mudguard front stay Washer, mudguard front stay + ••
Clip, bridge to fork leg Bolt, clip LjH Bolt, clip R/H
1 1 4
2 2 2
2 2 1
Nut, clip bolt Washer, clip bolt Bolt, mudguard stay to fork end Washer, mudguard stay to fork end
1 2 2 2 2
HOLDER D..261
1
Licence- holder complete
REAR M"UDGUARD
F.3126 F.3130
MUDGUARD ASSEMBLY, REAR
Tailguard. rear mudguard
1
1
F.3131
Stay tailguard rear
...
2
F.1369 F.879 DS.57 525·3
Bolt., tailguard rear stay
2
F.2717 PF.204 F.444 523..42
525-1
p
2 2
Nut, tailguard rear stay Bolt, tailguard to mudguard blade ... Washer., tanguard to mudguard blade Clip, mudguard to frame, tower
2 1
Clip, mudguard to frame, upper
2
Backi ng plate. eli p
4 4 1
Bolt, clip a.nd backing plate Washer, clip and backing plate bolt
FRONT NUM"BER PLATE
8-28 8-27 8-31
F.2698 F.879
Plate. front number Nut, number plate stud
H.251
Beading. number plate base
1
2 1
REAR NUM'BER PLATE F.929
Plate, rear number Bolt. number plate top fiXing ...
1 1
51-51 526..3 F.. 1369
Nut, number plate top fiXing bolt
Washer number plate top fiXing bolt
1 1
F.3363
F.879
ll
Bolt. number plate bottom fixing_ Nut. number plate bottom fiXing bolt
t..
23
2
2
LV6/MT1/32787
No. Off
DESCRIPTION
Mise.. or
M.T. Part Number
D GROUP FRONT STAND
Stand, front Nut. front stand to guard N ut front stand to guard spigot front stand pivot ... front stand plain front stand spring
1 1 1 2 2 2
Stand, rear rear stand BOlt. stand pivot
1 1 2 2 2
,l
6-41 6-45 6-43 6-44 6-42
F.3146 F.975A
F.9n
~I?rin-g,
W.630
pivot bott
F.976
stand pivot bolt
F.3094 F.3097
1 1 1 1
F~3096
F.261 0
CARRIER F.1l35 F.1213 51 ..51 526..3 F.946 51 ..51 526..3
Carrier, rear Bolt, carrier to mU'd~Ulard Nut. carrier to mU~d£Uar.d Washer, carrier to mUld2:Ulard
_"'.I"llI'TI"lI,."'"
Stud, carrier to fork Nut, carrier to +....... u;.;;ftP."ll.A,;,.,·;,',·,
Washer. carrier to PANNIER FRAMES
F.n61 F.22S1 F.2lS2
PANNiER FRAMES. LjH AND
E.1612
Washer, locklng screw Bolt. pan nier frame to carrier .
F.1369 F.879 F.2245 F.2246 DS.57 F.879 F.2254 F.879
Screw, pa.nnier tray to stay Wing nut. locking screw
Nut. pannier frame to carrier . Bracket, lower support L/H front Bracket, '.ower support RjH front Bolt. support bracket to pannier Nut, support bracket to pannier Stay~ pannier to rear mudguard Nut, pannier to rear mudguard
PANNIER BAG
F.2262 F.226S F.2311 F.1310
Bag. pannier l/H Bag. pannier R{H "ytt strap? 1ong . Y strap. short . "
tt
24
LV6/MT13f21259
25
t---'~ll1IIInIIrJiIIIf
2 - - - -...
9
Fig.. 10.
Plate
Ref.
Makers· Part No.
Misc. or
DESCRIPTION
TANK PETROL TANK
10-5 10-1 10-2
F.3287 F.3219 1j
F.3217~1
10-14 10-15 10-10
F.1823 F.191
10-6
F.1 5 F.1607 f.1607A T.361
10-9 10-7 10-8
rl
t
F.16
Tank. petrol. Jess fittings CAP, PETROL TANK FILLER COMPLETE Jack c~ain, filler cap ... Name plate. petrol tan k Screw, name plate Knee grip. LjH ... Knee gri p~ RJH .-. Plate, knee grip, LjH Plate. knee grip. RjH Boft. knee grl p plate
26
M.T. Part Number
Plate R~f.
Makers No.
P~rt
I No. Off
D~SCRIPTlON
ATTACHMENT FITTINGS 6-15
F.3007
6-17
51 .. 51
6-16
E.n87 F.3006
6-S 6-4
F.3005 F.966 525·27 F..967
Bolt, petrol tan k, front ... Nut. petrol tank. front bolt Washer, petrol ta.nk, front bott Washer, petrol tank, front (rubber) ... Tube. petrol ,tank. front distance Bolt, petrol tank, rear ... Washer, petrol tank. rear bolt Washer. petrol tank. rear bolt (rubber)
1
1 1 2 1 2 2 4
PETROL TAPS AND PIPES 10-12
10-12 1Q....11 1~13
F.30S7 F.3116 F.1511 F.3879
Tap. petrol L/H ... Tap. petrol RJH ...
1 1
Washer, petrol tap (fi bre)
2 2
Pipe. petrol
For petrol pipe fitti ngs. see page 33.
TANK PARCEL GRID
10-4 10-3
F..2933 F.2936 F.3026
Grid. tank parcel cJw screws Screw, tan k parceI gri d
1 4 4
*Plug. tank screw -For use when grid is not fitted.
p OIL TANK
10-18 10--16
F.3187 F.3215
10-17 10-20 10-19
F.3217/18 F.1792 PT104B T.1027
F.. 3077 F.239B 51·51
F.3323 H.604
10-22 10-21
F.3207 F.3179 F.1713
Tank,
oil~
less fittings
CAP, OIL TANK, COMPLETE Jack chain and clip filler cap Plug. oil tank drain ·Washer. oil tank drain plug Pipe, oil tank vent (metal pipe) Connection, oil tank vent (rubber) Bolt, oil tank to seat tube Nut. oil tank to seat tube Distance piece, oil tank bolt Bolt. oil tank to bridge ... Distance piece bridge bolt t
Filter, oil tank
... Washer, oil tank filter
1 1 1 1 1
1 1 1
1 1 1
1 1 1
OIL PtPES
1-43 1-44
E.2943 F.3189 F.3182 MF.119/10 E.2364 51-51
525..3
Oil pipes and block, oil tank to engine Oil pipe. top half feed ... Union nut. top half feed pipe· ... Connection, oir pipe (rubber) ... Washer. oil ~ipe block joint Nut, oil pipe block stud Washer. oil pipe block stud
27
1
1 1 2
1 1
1
Misc. or M.T. Part Number
JiIr-------l4
,o------~
HAIN[)UE:BA,R AND CONTROLS.
No. Off
Makers'
Part No.
Misc. or
M.T. Part Number
HANDLEBAR H.659
Handlebar bend,
THROTTLE CONTROL
H.697 H.698 H.665
H.685 H.686 H.134 H.237 H.700
. H.233
H.232 H.230
TW'ST GRIP ASSEMBLY
Head assembly, twist grip Adjuster scr.ew. twist grip friction Spring. twist grip friction adjuster Spring. twist grip friction Thimble~ twist grip cable .. Grub screw, twist grip
Sleeve assemblYJ twist grip . Plate, twist grip retaining . Cird ip. twist grip plate Grip, twist grip and handlebar rubber
FRONT BRAKE CONTROL
18/599 18/535 18/17.f-
18/598
61/004 18/087
LEVER, CONTROL ASSEMBLY Lever onl~ Bracket. lever ... Clamp,' brake lever ... Screw, clam p ... Pin, lever fulcrum
18/053
Nut, lever fulcrum pin
70/016
Washer; lever fulcrum pin 28
1 1
1 1
2 1 1 1
l.."6!MT1/A~l18T599
1.1\16/ MT1ji~Mr~~ 1535
LV6/t1:F1!AM/1B/174 LV6i1:'1T1jAM/1 ~J?28
LV6jt*1i1 /AM'617~~
LV6/Ml]i~Mt~81g8Y LV6{ MT1~A Mj~8/0S 3
LV6/MT17A~770/016
--
... -
----
._---
Maker~'
Plate Ref.
Part No.
No. Off
DESCRIPTION
Mi~c. or M.T. Part Number
CLUTCH AND EXHAUST LIFTER CONTROL
18/665 18/528 18/087 18/053 18/239 18/135
11-1 11-2
11-6 11-23 11-7 11-6
18{136
11-3
12/40B
11-9
12/509
11-4
12(029 12 /°31
11-5
LEVERS. CONTROL ASSEMBLY Lever only, clutch Pin, lever fulcrum
1 1 1 1
Nut, lever fulcrum pin
Bracket. leve r ...
1 1
Screw. damp ... Screw, clamp ... Leve f. exhaust lifter ... Body, lever control Bolt, cap
1
1 1 1
Cap. body
1
LV6/MT1/AM/18j665 l V6/MT1 /AMJ18/528 LV6/MT1 JAM/18/087 LV6jMT1/AM J'18/053 LV6;MT1 iAM/18f239 LV6jMT1/AM/18J135 LV6/MT1 iAM/18]136 LV6jMT1 iAM/12{408 LV6/MT1 iAM/12/509 LV6/MT1 iAM/12!Cf29 LV6/MT1/AM:'12/031
p XA69
CUp. cables to frame
10
LV6jMT4/2+496
CL"UTCH CABLE
D..307 D.307·C D.307-W
0.103 D.. 81
DS73 DS74 W76
CABLE ASSEMBLY, CLUTCH Casing only, clutch
Wire only, clutch Ferrule. clutch casing Nipple. clutch wire (handlebar end) Nipple, clutch wire (gearbox end) ...
Adjuster. clutch cable .Locknut, clutch cable adjuster
1 1 1
2
l V6/MT1/21503
1 1
1 1
FRONT BRAKE CABLE
D.247 D.247W D247C H.751
0.103
D.81 H.446B
W.593 H.447
W.328A W.329
CABLE ASSEMBLY, BRAKE .Wire only, brake Cast ng on Iy t bra ke S~eevet casing rubber Ferrule. brake casing
Nipple, brake wire (handleb~r) end Tube, brake wire Fork end, brake wire Cable end, brake Adjuster. cable Thumb, nut, cable adjuster
1 1
1 1 2
1 1 1 1 1 1
THROTTLE CABLE D.248 D.24BC
D.248W D.101 0.83 NS.191 0.249
0.250 H.670
CABLE ASSEMBLY, THROTTLE Casing only. throttle ... Wire only. throttle ... Ferrule. throttle casing Nipple. throttle wire (handlebar end) Nipple, throttle wire (carburetter end) Adj uster, throttle cable Locknut, throttle cable adjuster Tube, cable gUide
"
29
1 1 1 2 1 1 1 1 1
LV6/MT1/21503
DESCRIPTION
No. Off
EXHAUST VALVE LIFTER CABLE
CABLE ASSY., EXHAUST VALVE LIFTER Casing only exhaust valve Bfter Wire only, exhaust valve lifter t
Ferrule. cable casing ... cable wi re (gearbox end) cable wire (handlebar end) RJdiiustler cable ..._,.,.",,,\0.,,. cable adjuster
Spring. cable ... . . . I"\t~utrner.ltl cable to cylinder block ........ \ " " " . . I.dl.,
cable to cylinder b'ock abutment
GROUP 6-n
F.1731
6-71 6-69
f .. 987
6-77 6-75 6-70 6-73 6-76 6-74
NF.704 F.1736 F.1092 D5.48 S25-8 F.1081 T.200
F.2312 F.1694
F.1695 F.n71 51 . . 51 F.2277 F.2268 F.1696
PO.172A S26-1
SEAT GROUP PILLION SEAT
NF.761 523-42 S4-9 525..1
Pi Ilion seat, complete Bolt. pillion seat fixing ... Nut, pillion seat bolt Washer. pillion seat bolt
30
1 1 1 2 1 1 1 1 1 1 1
Misc. or
M.T. Part Number
31
No. Off
DESCRIPTiON
Misc. or
M.T. Part Number
KIT GROUP TOOL KIT 1
1r
~
..... .,..."'lI,f'\f'\ .. ..
,n~l."n.,. .. ..... "":!llnn.:!!,. ........
~I·."..,,~'!l ...
,·,""""'r"!I~P'\n6f'"
f,)"·'···,·,·,·······,·,·"\opan.ner
PA.60 DA.87
0.258 0.202 PA.55 0.336 DA.163
open-ended .338-- x .375 open..ended .52S x .600 w open-ended ,,712.. . X . 820'" open-ended .920" x1.010 closed .448'" X .600'" closed '.919" x1.011A' combination
box . 390 X .. 525'" sparking plug ommv··nar"·cum-I:vre lever (~p:annlei tappet adillstl11ent M
·/',,"'·II"'''::IInnA'I''
Jf
1
VAOS/Fl/FA/1 n34
1
VAOS/ FI /FA/17235
1 1
1 1
1 1 1
LV7/ RE/2116
1
1 1 1 1 1 1
NA.14A NA.12 D.49
F.1692A F.3224/7 F.1700 F.1335 DS57 F.879
1 1
If
TOOL BOX
Fastener assembly Clip. tool box to fran,e Distance washer. Jower>c.lip Bolt, tool box clip
1 1 2
1 2
Nut, tool box
2
32
VAOS/FJjFA/16801 VAOS/F1jFA/15875
LV6/MTIj18571
LV6/MT1 fTT jType l.Me. VAOS/FI/FA/16810
Plate
Makers'
Ref.
Part No.
DESCRIPTION
---l------,----------~
__
No. Off
I
~
Misc. or
M.T. Part Number
p
S"lilllllF" .........., ... _Al.....,.,III11L_,_
SOLEX CARBURETTER 26WH-2/
51552 10515/51552 9758 52077 1129
9859 10n1
4023 4384 10700
4031 4024
10517 4384 10465 51612/190 50552/7/110
50797/4/45 50676/2/65 /
9193
973-4/22 502-36 971 12187
12188 9891 50906/3 9861 10520 10466
51728 51762 53364 8493 10953 4031/1
4024 51421/4 51421/6
9717
9722 51287 10525 51305/17
CARBURETIER ...
1
LV6/MT12/SX/26WH-2/
c/w fittings
1
.Spindle, throttle
1 1
LV6/MT12jSX/10515/S1552 LV6/MT12jSX/9758 LY6/MT12/SXj52077
Body
S1SS2
Butterfly, throttle Screw, butterfly fixi ng
2
Ring, neoprene Plate. throttle abutment Screw. throttle slow running adjustment
. Spring. throttle slow running adjustment .. Lever. throttle slow running adjustment Washer, throttle spindle distance ... Nut, throttle spindle end Screw. volume control Spring, volume control Tube, emulsion Bleed. main jet correction Jet. main Jet. auxil iary ...
Jet, G.S. petrol Washer, petrol jet Tube, choke ... Screw, choke tube fixing Washer, c.hoke tube fixing Spring. throttle return Lever, throttle return Plate. starter valve ... Jet, air ... Body, starter only Val ve, starter com plete Cover. starter complete Ball, starter valve locating Spring, starter valve locating
9573
Bott, banjO union
7018 901
Washer. banjo union (large) Gauze, banjO union filter Screw j float cham ber cover ... Washer, flo?-t chamber cover
2-0701
Washer, flange
4123
LV6/MT12/SXj43fH
1 2
LV6/MT12/SXj10700 LV6/MT12/SXj4031
2 1
LV6/MT12jSX/10517
1 1 1 1
l V6jMT12/SXj4384 l V6/MT12/SX/1 0465 l V6/MT12/SX/51612/190 L V6jMT12jSX/50552/7/11 0
1
LV6jMT12jSX/50797/4/45 LV6jMT12jSX/50676/2/65 LV6jMT12/SXj9193
1 1
1 1 1 1 1
1 1 1
Float
Washer. banjo union (small)
4122
LV6/MT12/SXj4023
1
Spindle. float '.'
9574
1
1
1 1
Washer. starter spindle Nut, starter spindle end Screw, starter cover fiXing Screw, starter body fiXing
2261
l V6/MT12JSX/1129 lV6JMT12JSX/9859 LV6jMT12/SX/1 0771
1 1 1
Ri ng, neoprene Washer. starter spindle Lever. starter complete
Washer, float splndle Cover, float chamber complete Valve, needle, complete Washer, needle valve
2 1
I
1 1 1 4· 2 1 2 '2 1 1 1 2 2
Block, carbu retter to cyli nder insu lating
NA.48
Washer, carbo to cylinder insulating joint
33
Not serviced LV6/MT12/SX/50136 LV6/MT5/49947 LV6/MT12jSX/12187 LV6/MT12/SXj12188 LV6/MT12/SX/9.891 LV6/MT12/SX/S0906/J LV6/MT12/SX/9861 LY6jMT12jSXj10520 LV6/MT12/SXj1 0466
LV6jMT12jSX/51nS· l V6jMT12jSX/51762 LV6jMT12/SX/S3364 LV6jMT12jSX/8493 LY6jMT12/SX/10953
LV6/MT12jSX/4031j1 LY6/MT12/SX/4024
l V6/MT12jSX/51421/4 LV6/MT12/SX/51421/6
LV6/MT12/SX/9724 LV6/MT12/SX/9722 LV6/MT12/SX/51~7
LV6jMT12jSX/105
LV6/MT12/SX/5103
LV6/MT1 /19582
2
LV6jMT12jSXj9574 LY6jMT12/SXj4122 LV6jMT12jSX/9573
2
LV6/MT12/SX/4123
3
LV6/MT12jSXj7018 LV6/MT5/9664
3 1
CARBURETTER FITTINGS (TRI
E.2942
LV6/MT12jSX/4024
1 2
l V6/MT12/SXj10701
17
NEEDLE VALVE
AIR
CORRECTION
BOLT BANJO
ftL TER
UNION
GAUZE
JET
SOlEX CARBURETTOR TYPE 16 W..H.l
/
Ily}oo_--t--CHOKE TUBE
I!/
.. ..
I
SLOW RUNNING . ADJUSTMENT SCREW
THROITLE LEVER
Makersi'
No" Off
Part No.
E.1952 OS.57 E.1612 E.2953 E.2338 51-51
Abutment plate. carbu retter Bolt. abutment plate carbUI17etter Washer, abutment Pivot. carbu retter
525·3
Washer. carburetter to cylinder Drip-shield carbu retter Washer ... Bolt, drip shield to carburetter
E.3526 GS.299 T.1076
Backing washer. cable pivot Nut, carburetter to cylinder t
SPARKIN
PLUG GROUP
SPARK. NG PLUG
L11S D.262 D.170
Plug, sparking (ChampIon) Cover, sparking plug (M6-TA4S) Suppressor. Ignition Leads (MT4/21387)
34
Misc. or
M.T. Part Number
PI:lte
MakQr~'
Ref.
Part No.
No. Off
DESCRIPTION
Misc. or
M.T. Part Number
HEADLAMP
50943B 13-1
553248
13....5 13-2 13-6 13-4
534296
13-7 13-3
553925
553167 859598 504665
31'2
HEADLAMP ASSEMBLY Rim, front Screw and plate. front rim fixing Glass and reflector unit Ring, lamp fixing Adaptor. bulb Fixing wire, light unit Bulb, pre-focused 30/24
0t( •
u.
1
LV6/MT3jLU/51312A
1 1 1
l V6/MT3jLU /553248
1 1 6
LV6/MT3jLUj553267
.lV6/MT3 /LU./504665
1
LV6/MT3/X954422
LV6/MT3/lU/S34196
LV6fMT3 flU /554430 LV6 IMT3 fLU /859598
PILOT LAMP (Type 517) 1
LV6/MT3jLU /521840
1 1
lV6/MT3/LUj516556 LV6/MT3/lU/516395
lens. lamp glass Adaptor, lamp Gasket. lamp to nacelle
1
LV6fMT3/LU /516386 l V6/MD flU /553780
Screw. rim to lam·p body
1
2
185037
Nut. lamp body to nacelle Washer lamp body to nacelle
988
Bulb, pilot
1
5218413-8 "13-9 13-10 13-12 13-14 13-13 13-16 13-15 13-11
PILOT LAMP ASSEMBL Y
516556
Rim, lamp
516395 516386 553780 516553 136231 166014
Bead, lamp rubber
1 1
4
3
6
5
j
8
Fig. 13.
Not serviced Not serviced Not serviced LV6/MT3/X951242
2
9
2
LV6/MT3ILU/516553
9
10
II
12
HEAD AND PILOT LAMPS.
35
13
14
'5
16
DESCRIPTION
No. Off
Misc. or
M.T.. Part Number
TAil LAMP (Type 525) LAMP. STOP/TAIL
1 1 1
Lens. Stop jTai J lam p ... Gasket. rubber Screw. lens fixing Grommet. rubber
2
Interior, bulb holder ... Lamp, filament SBC 6 Volt 18/6 Watt
1 1
CONTACT GAP
nXED CONTACT
PLATE
CONTACT BREAKER SPRING
Fig. 14. OaSTRIBUTOR. TYPE DKX2A.
36
LV6jMT3jlU 1573819 LV6/MT3jLU/573814f LV6/MT3/LU /Sn072 LV6jMT3/LU /573825 LV6/MT3/LU /860428 LV6jMT3jX953207
1 2 2 2 1
StTTl NC SCREWS· /)\•••..• " ••:•• ::.
LV6/MT3 flU 1532698
LV6JMT3/lU /70048F LV6jMT3/LU /700777 LV6jMT3/4562 LV6jMT5jFB/104jSD LV6jMTS/49947
LV6jMT4/LUj76200A
Plate Ref.
-
Makers' P~rt No.
No. Off
DE.SCRlPTION
Misc. or
M_T. Part Number
SW1TCHES 31443 318341 318346
11-22 11-23
31405A H.689 31437B
315738 "T.988 H.687 GS.199 H.745
F.3666 H.687 GS.299
H.745
SWITCH. LIGHTING & IGNITION Key~ ignition ... . .. ... Knob. complete with fixing pin SWitch, dipper ...... .. ... Screw. dipper SWitch to brake lever SWitch, brake stop light ... .~
.Spring. stop light switch operating Clip,.spring to brake rod ... Screw. clip fixing . ,. Washer ... ... ... ... Nut, fixing screw
...
...
(P.R.S.8)
... ... ... ...
... ... . ..
... , .. ... . ..
1
LV6JHT4JLU j31-460A
1
1 1
2
l V6JMT4JLUj31405A
4
I
LV6/MT4fLU /31-4378
.....
1
1
LV6/MT~/LU/315738
...
... ...
... ...
... ...
'"
Bracket. stop light switch (secured by L.H. pillion footrest hanger) ... ... ... Screw, switch to bracket fixing ... . .. Washer . ,. ... , .. ... .., ... Nut, fixing screw ... ... ... ...
1 1
1 1
1 1 1
AMMETER 36189A
Ammeter ...
...
. ..
~
..
. ...
., .
1
l V6/MT4jLU /361 B9A
...
1 1
...
LY6/MT8jLU/40458 LV6/MTB/LU/4061OS LV6jMT8/LU/401081
1
1 3 1
DISTRIBUTOR 40458 406105 401119 146460
400136 410600
404435 400051 400308 400034 400415 123022
400001 422381 421538/5
415729 422380 407131 420406
420261 400843
DISTRIBUTOR DKX2A Timing lever .... . ... Clamp screw and nut
Thrust washer (drive) Distri butor cap .... H.T. nut ... '" Brush and spring ... Distri butor rotor ....
...
... ...
... ...
...
...
....
...
....
...
...
...
Distributor condenser Connector . ,. ".
Contact set
... ....
.. ,
Terminal dist.. _. ... Contact breaker base Cam ... ... Auto.. Advance spring set Auto-Advance weights
..
...
... ...
.. ,
...
.,'
'"
. ,.
...
."
....
....
... ...
... ...
,
..
...
Shaft and action plate Toggie. Auto-Advance Bush bearing ... ... Cover clip , .. ." Sundry Rarts kit ... , ..
. ...
~
..
...
.,.
...
...
...
... ... ...
1
1
. .. . .. ...
1
.-...
1 1
'"
1
1 1
1. 2
...
. .. . .. . .. ... ...
... ...
...
2 1
...
1
.,.
... ...
...
1 1 1
DISTRIBUTOR FITTINGS E.3122
51-51 PCE.102F E.1612 E.3587
E.3125 E.3126
Aqaptor. crankcase for distributor Nut, adaptor to studs ... ... Bo1t. d istri butor lever anchorage
Washer lever anchorage bolt Wheel. distributor gear Pin. wheel to shaft ... Circlip. pin securing ... J
37
... ... . ,.
. ..
.... ... ...
...
... ...
3 1
... ...
...
1
. .. , ..
...
1 1
...
1
LV6/MT8/LU/1~O
LV6jMT8jlUj4OO136 LV6jMTBjLU 1-410600 LV6/MT8/LU/104435 LV6/MT8/LU/400051 LV6/MT8jLU/400308 LV6/MT8/LU 1-400034 LV6/MT8/lUJ~15
LV6jMT8/LU/123022 LV6/ ~T8/LU1-400001 LV6/MT8/lU /411381 LY6/MT8jLU /421538/5 LV6/MT8/LU/-41Sn9
LV6/MT8/LU /422380 LV6/MT8/LU 1-407131 lV6jMT8/LUj420-406 LV6/MT8/LU /420261 LV6/MT8/LU {-40Q8.43
DESCRIPTION
No.
Mise. or
Off
M.T. Part Number
IGNITION COIL Ignition coil Q6 ... ,
1
Rubber cover, H.T. Jead Rubber covert L.T. lead eli p. coit to frame tube Bolt, clip to tube Washer, spring ...
1 2 1
1 1 1
eli P bott coil to dip ... /}vv~
2 2 2
shakeproof
coil bolt
47111 F.3600 F.3848 557 E.1612
1 1
F.879
2
047512 465969 465998
4656n 465981 E.3498
S25·13 E.1612 E.3441
1
187045 D.343-7
0.343-3 0.343-5
,. LV6jMT8/LU /47111
2
2
ALTERNAT9R RM11tRO AIte rnatorrotor Wound statOr Tab washer. rorIDr>~:~ClJrrn,g· Rotor
LV6jMT8/LU /047512 LV6jMT8/lU /465969
LV6jMT8/LU 1465998
LV6/MT8/LU /465672 LV6/MTB/LU /465981
1t101""1I .. ilr'\tY>inl'f'
Distance ·piece. Washer, fixing r,. ...~'~~.,':· Washer, shakeproof
Screw. alternator WIRING HARN
838591 187049
LV6,"MT8jLU /45016
HARNESS. C/W TWO Clip, at handlebar bolt Clip. at tail lamp stud Rubber clip (at head lug, top tube .... ,..,:"'I~, ., ....... '.....
Rubber clip (at chain stays) Rubber clip (at rear mudguard
38
Plate Ref.
Makers' Part No.
No.
DESCRIPTION
Off
Misc. or M.T. Part Number
BATTERY AND CARRIER
D.263 F.2876 F.1877j8 E.534
E.535 E.536 F.1667 F.1668
F.1n7 f.1682
51 ..51
F.1715
Battery (Varley, MC7/12)
CARRIER ASSEMBLY, BATIERY
.1 1
Base and back assem bly, carrier Swivel, carrier strap (plai n hole)
1
Swivel, carrier strap (tapped hole) Bolt, carrier strap swivel Strap. carrier top Strapl carrier front ... Pin, carrier strap hinge Stud, carrier to seat tube boss Nut, carrier to seat tube boss .... Bolt. carrier to primary cover
LV6/MT4/6140-101516
1 't
1
1 1 1 2
1 1
2
SPEEDOMETER
5467/91/L P.S2305 P.22469
25578/2 N.1253 D.273 D.273W
3-90 3-91
3-92 3-93 3-40
3-41
T.973 T.925 T.975 T.825 T.933 T.948 F.3098
SPEEDOMETER HEAD, 120 M.P.H"
1 1 1 1
LV6jMT1/SM/Si67/91/L. LV6/MT3/X951236 LV6/MT1/SM/Pll.t469 local manufacture
2
LV6jMT1/SMjN/25
(53395/23)
1
Wire, speedometer inner ... Pinion (BT). speedometer G/B layshaft Peg, pinion to layshaft ... Gear (15T) speedometer driven Thrust washer, driven gear
1 1 1 1 1
LV6/MT1/SM 153395/23/~5 lV6jMT1/SM/52108/1145
Bulb only Rubber ring, speedometer head Clamp..bar, speedometer head Nut, clamp-bar to head CABLE. SPEEDOMETER DRIVE (45" LONG)
Bush, driven gear
1
Washer, driven gear oil seal (rubber) Clip. speedometer cable at crankcase stud
39
1 1
F MAK R'S
I
Page No. Part No.
as.
Page No. Part No.
Page N0'I Part No.
Page No.
-~~~~--
E.656 ... E.656f20 E.656j40
E.698 ... E~1023 ... E.1310 ... E.1335
0.'
D.49 0.69 D.81 0.83
14
E.2380 ...
5 18
E.2382 ... E.2383 ...
10
E.2384 ... E.2386 ...
9 9
10
D.103 ... D.170 ... D.202 ... D.208/17 0.247 ... D.247W D.247C D.248 ... D.248C D.248W D.249 ... 0.250 ... D.152 ...
11
34
32
11 9
11
7
29 29, 30 29. 30 30 30 30 30
32 23 34 39
D.262 ...
D.263 ... 0.273 ... D.273W D.307 ... D.307C D.307W D.336 ... 0.343-3
39 39
7 7 5 S S S
E.2387 ~ .. E.2389 ... E.2412 E.2413 E.2417 E.2419
5 95 5
... '" ... ...
5 10
E.2428 ... E.2434 ... E.2437 ....
9
D.343-5
DA.16 ...
9 5
S 5
D5.48 ... OS.57 ...
DS.73 ... 05.74 ...
'"
'-
E.2297 ... E.2299. __
E.232B" ... E.2329 '0'
E.2331 ... E.2331 '01 0 E.2332' ... E.2333 ...
E.2334 ... E.2338 ...
E.2342 .. E.2343 ...
29
E.2344
29
E.2345 .
9 11 9
E.2346 E.2352 E.2354 E.2355 E.2356 E.2358
0
"0
00
... ... ... ... ... ._.
7 7 7 7 7 7 9 34 9 9 9 9 10
10 9 9
E.2880 E.2888 E.2889 E.2906 E.2926 E.2934
E.3439 ... E.3441 ...
25 11 10, 11.
11 10, 11
... -
..
38
11. 25 11
E.34S0 ... E.3460 ...
10 7
25 5 5 5 ,7 38 7 1 5
E.3522 ... E.3524
'tt
34
37 5
.0.
F.1606 ... F.1607 ... F.1607A FJ 667 ... F.1668 F.1681 .. _ F.1682 ... F.1692A F.1694 ... F.1695 ... F. 696 ... F.1700 ... 0',
F.1711 F.1713 F.1715 F.1718
... ... '" ...
F:172? ... F.1731 F:1736 F:1760 F.1792 F.1814 F.1823 F.'1915
'" ... ... ... ... .. _ ...
F.2235 ... F.2245 ... F.2246 ... F.2251 '"
F.2252 ... F.2254 ot.
F.2263 '" ... . ..
23 16 31 9. 13.
... ... ... ... ...
E.2943 .. _ E.2947 ...
"0
••
0"
40
32
16
27 39
20 39 30 30 18
27 14 26 26
24 24 24 24
24 24 24 24
24 30 30 30 24
30
38 38
F.2398 '"
17
24
'" '"
27
33
27
27
F.2610 F.2698 F.2717 F.2720 F.2876
24
S S
... ... ...
10
F.2877"S
32 31 39 39
34 10 10 7
0
39
13 16. 39 32 30 30 30
5 5
E.2953 ... E.2998 ... E.2999 ...
E.3054 EJ055 E.3056 ...
26 39
F.2312 '"
10 34
0
27 26 26 26
18.23,
E.2949 .. E.2952 ...
... ... ... ...
24 32 9.23. 24
.0.
31, 32.
E.2935 ... E.2936 E.2939 E.2940 E.2941 E.2942
F.2268 .. '
'"
F.2271 F.2277 F.2310 F.2311
.0'
E.3048 ...
5
10
E.3442 ... E.3449 ...
... ... ... ... ... ...
E.3048 20 E.3048 40
27
7 10
F.1213 ... F.1335
F.2261 '" F.2262 ...
9
E.2364 ... E.2373 ..
F.1511 '" F.1605 ...
37
E.3S26 ... E.3587 ... ENTRW-2B
9 9 9
0
7 7
1 7
E.2359 .. E.2360 ... 0
9
F.1369 ...
5 5 10
2S E.3438 ...
E.3497 ... E.3498 ... E.3519 ...
27 18.22. 25 10 7 10
5 5 7
10 37 37
o.
10 9
38
16
. ... ... ...
E.3492 ...
E.2326 ... E.2326 '010'
39 39
E.3129 E.3168 E.3436 E.3437
10
E.2288 ...
..
E.3126 ...
E.2022 ... E.2131 ... E.l2B7 ...
"
••
·E.1797 ...
38 38 38
39
0
10 10
7 7 7
E
"0
E.1767 .. ,
7
25,32. 34,36,
E.31 08 "19 E.3114 E.3115 ... E.3116 ... E.3122 E.3125 '"
E.3475 ... E.3490 ... E.3491 ...
E.2325 ...
32 30,31 23,24.
'" '" ...
9
E.2324 .. _
32
0
'E.1670 ...
9
32
DA.87 ... DA.163
0
25
29
32 32
.
"0
E.164S ... E.1647 ...
29
DA.72 ...
E.3058 E.3062 E.3080 E.3099 E.3102
S
16
E.2301 ... E.2322 ... E.2323 ...
29
0.343-7
.0.
5
0'
29 29
0.258 ... D.261 ...
E.53S·· ...
E.2379 .
5 5
0
E.2440 ... E.2441 ...
29
D.252W D.253 ...
E.403 E.489 E.495 E'\534
..
29 29
D.152C
E.S36 E.654
E.2377 ... E.2378 ...
9 -9
D.101
E.2375 ..
7 7 7 11
24
23
31 27
F.977 F.987
27
F.994 F.1008 ,.. F.1015 '"
27 27 27
F.l031
27
7 7 5 5
F.1081 ... F.1092 F.1117 ...
5
F.1149 ..
'0.
27 16
16 16
INDEX Of MAKER·S PAR.T Nos.-Continued.
Part No.
Page No. Part
F.30n F.3078 F.3079 F.3094 r.3096 F.3097 F.3098 F.3108 F.3114 F.311S F.J116 F.3119 F.3126 F.3130 F3131 F.3146 F.3174
27 9 9
H.95
20
24
H.111
24
-H.230 H.232 H.233 H.234 H.237 H.251 H.379
20
... ... ... ... ... ... ... ... ... ... ... ... ... ...
24 39
13 31 31 27 31
23 23
23 2-4
,4>
... ...
25
F.3179 ... F.3182 ...
27
No~
Page No. Part No.
H
... ... ... ... ... ... ...
H.382A H.390 ... H.391 ... H.394 .. ~ H.397 ...
28 28 28
F.3215 ...
27
F.3217{18 F.3217j21 F.3219 ... F.. 3223 ,..
27
H.414 ...
26 26 31 32
H.415 ... H.420 ...
18 18 18.
H.424 ...
24
H.425 ...
24
31
H.426 ...
31
23
H.427 ...
23 23 18 18 18 20
F.3295 ...
16
F.3313 ... F.3319 ... F.3323 ...
16
27
F.3339 '"
7
F.3363 F.3368 F.3600 F.3666
31
_.. ... ... '"
23 38
20 20 18 18 18 18 29 29
23
27
18
H.518 ...
20
H.S19 ...
18 18 20 20
H.519A 7
7
25,24. 37
10 5 9
H.536 H.565 H.566 H.569
... ... ... '"
H.570 .,.
18
28
H.800 ...
H.917 ... H.. 941 ... H.970 ... H.975 ...
H.988 ... H.1012
H.624 ... H.659 .. _
18
28
H.663A
14 18
H.665 ...
28
32 32 32 25, 37
PA.60 .,. PCE.102F
... 23 S.13. 16.22, 23.30
PF.204 ... PO.1nA
P1·104B Q
...
34
30
S
S1-30 51 . .51
... 16 5,11, 13,16, 18.20,22. 23.24, 27,30. 34,37 38,39. ... . 22.31 ... .... 30 ... ... 13 ... ... 25 ... 23.30 y
523-37 523-42
525·1 ....
23,25,
5.25-2 ... 5.25.. ] ...
... 31
30
M MF.119/20
....
05.250
51-52 L.11S
9. 11, 27 ... 13
PT.109B
54-9 54--13
L
. ..
27
N
S,9. 11, 13. 16, 18,
20.23, 24.27 34 ... 22 13 30 ... 38 y
NJ253 ...
39
NA.12 ... NA.14A NA.48 ...
32
$.25..6 .. ,
32
33
S.25..8 ... S.25-13
32
5.25-27
...
5.26-1 . ..
13. 16. 23. 30 13.16. 23.24. 38 ... 31
NA.55 ... NA.66 ... NF.658 NF.704 NF.761
32 23 30 30
NS.191
29
NS.362
24 13
NT.316 NT.367 NT.376 NW.100 NW.125
27
PA.SS ... PA.S6 ...
... 32
KA.50
1C
18
39 39 32
P,,22469
PA.S7 ...
14 25 25 25 16
22
NW.125X NW.225 NW.243 41
22 22
22
5.26-3 ... 5.26..16 $.35-7 '" $.46-15 S.52~1
... 5.66-1 ...
t
27
... 11
9.11 ... 14
...
13
$.70-3 ...
14, 20
5.70-4 ... S.70-7 ...
20
$.79-2 ... S.467/91 / L SCZ.45
Page No.
T
P.5230S
K
NT.261 NT.297
H.623 ...
P
28
H.750 ... H.751 ... H.799 ...
23 23
H.604 ...
H.660 ...
18
20
18
7 5 9 10
GS.761
24
H.453 '" H.454 ... H.500 ._.
GE.29 /40 GS.134 GS.251 "GS.254 GS.299 GS.305 GS.308
20
37 38
GE.29/20 1
18 18
18
G
GE.29 ...
H.441 ... . H.443 ... H.444 ... H.445 _.. H.446A H.447 ... H.4S1 ...
18
H.452 ...
38
F.3848 ... F.3879 ...
b"
37
H.691 ... H.697 ... H.698 ...
37 18 29 -18 18 18 18 18 18 19 18
20
H.439 .. ,
18,20,
H.745 ...
20
H.438
H~689 ...
28
H.409 ... H.412 ...
31 26
37
20
20
H.40a ._.
H.428 ... H.430 ... H.. 431 ... H.432A H.435 ... H.437 ...
...
H.700 ...
27
31 31 31 31 31 31 31
H.6S8
H.n4 ...
27
... ... ... ... ... ... ... ... ... ... ...
28 28 20.25.
18
27
F.3234 F.3236 F.3237 F.3238 F.3239 F.3240 F.3241 F.3242 F.3243 F.3244 F.3287
H.685 ... H.686 ... H.687 ...
18 18 18
F.3187 ... F.3189 ... F.3207 ,..
F.3224/7
29
28
23 18 18
Page No. Part No.
18
H.669 ... H.670 ...
2B
H.398 ... H.399A H.405 ... H.. 407 ...
27
Page No. Part No.
9
T.23 T.24A ... T.25A ... T.31 T.44 T.45 T.47 T.57 T.91 T.177A T.200 ...
T.224 ... T.260B T.280
'"
T.291 ... T:323A T.341 T.361 T.3n T.373 T.376 T.394
T.395 T.396 T.397 T.398 T.399 T.401 T.402 T.404 T.40S
T.-«l6 T.407 T.408/9 T.412
T.413 T.418 T.422 T..423
T.425 T.427 T.429 T.440
T.448 T.+49 T.453 T.454 T.4SS T.456 T.461 T.471 A T.472 T.487 T.495 T.496 T.497 T.500 T.717 T.730
... 10
T.731
.. - 39 16, 31
T.732
T.825
11 14 14 14
11 11 11 11
25 25 30 10,11 13 11 13 11 11
26 11 11
25 14 11
11 11
13 11 14 14 13
13 13 13 13 11 14 14 14 14 14 1-4
14 14 11
13 14
11 14 13
13 14
14 14 14
25
25 13 13 14 14
1., 39
MAKER'S PART Nos.-Contlnued.
Page No. Part No.
W
W.4 W.5 W.6
22 22
W.11
31
W~12
22 22 20, 22 20, 22
4023 4024 4031
~
T.916 T.. 928
...
22
29,31 22
14 11 39 13
13 13 39
T.1047 ..
13
13 39
11 14 37
T.1059 ... T.1076 ... T.1167 ... T.1185 T.1250 ... T.1270 ... T.1271 ...
W.SSS ...
27
W.S89 ...
25
11 22
W.591 ...
14 14
22
W.592 ...
W.593 ...
22 29
25 14 14 14 14 14 14 14
T.1273 '" T.1275 ... T.1276 ... T.1307 ... T.1336 ... T.1338 ... T.1360 ... T.1362 ... T.1363 ... T5.42 ... TW.S ... TE.164C TE.164D TE.164E
15
25, 34
T.12n ...
20 20
22
13
aa.
.. lO 20
W.S8S ...
13
24 25 11 11 14
24,31
20 20
14 14 22
20 22 22
a
a
22 22 13 20
20 20 20
22 -25 25
22,31 ... 22
X
22 10 10 10
XA.69 ...
'"
29
PROPRIETARY COMPONENTS
PART NOS.
312
33 33 33 33
...
3S
185037 185051 187045
187049 236741
38 37
35 36 37 35 35 36 38
38 38 37 37 37
400001
37
400034
400051
37 37
33 33
400136 400308
37
9727 9734/22 9758 9859 ...
33 33 33
400415
37
400B43
37
1861
...
37 37
33
9891
...
33
401119 404435 406105 407131 410600 414965
:lM65
...
1046i) ... 1?~15/~15S2 10517 .;"'~ 10S2S.i0
10525 ... 10700 10701>... 10Ml'1 ... 10953/ .... 12187 .. , 12188
20
14 ". c..
7018
33 33
047512 123002 136231 142689 146460 166014
Page No. Part No.
315738 318341 318346
9573 9574 ·9722
2.0 1.0
W.630 ... W.653 ... W.660 ... W.661 ... W.761 ... W.762 .. W.856 .. W.861 ... W.889 ... W.932 ... W.933 ... W.934 ... W.938 ... W.940 ... W.951 ... WE.170 WE.259A WF.32 ... WM.3 ...
33
22 22
W.582 ... W.S83 ...
14 1414
a
W.481 W.544 ... W.545 ... W.573A W.578 ...
33 33 33
4122 4123 4384 8493 9193
29
33 33 33
4031 }1
22 22
11 25 25
14
33 35
2261
T.917 T.920 T.925
T ..969 T.971 T.973 T.974 T.975 T.981 T.986 T.988 T.989 T . 990 T.991 T.993 T.1027 ... T.1031 ... T.1037 ... T.1039 ... T.1040 ... T.1041 ... T.1043 ... T.1044 , .. T.1045 ... T.1046 ...
33
22
T.914
T.. 968
36
901
22
W:7A -.
T.930 T.933 T.935 T.940 T.946 T.948
384 971 988 1129
T.913
Page No. Part No.
33 33
33 33 33 33 33
41Sn9 420261 420406
421538/5
37·
37 37
37 38 37 37
37 37
33
422380
37
33
422381 465672 465998
37 38 38 38 38
504665
35
33 33
465969
465981
35
31443
35 35 35
314378 36189A
40458 45016 ... 47111 ... 50236 ... 50552/7/110 50676/2/65 50797/4/45 50906/3 509438
51287 '" 51305/17 51421/4 51421/6 51612/190 51728 ...
5.1762 ... 52077 ... 52184 . .. 53269/8 53364 ... 70048F
76200A 42
35 35
35 35 35 36 36
36 36
18/136 18/174 18/239 18/528
18/535 18/598 18/599 18/665 6'1/004
70/016
Page No.
29 28 29 29 28 28 28
29 28 28
I
F NOT(:.-This index is compiled in numerical sequence: of J:>art numbers.
Page Section
Part No.
No.
IPage No.
Page Section
Part No.
No.
Section
Part No.
J
LV6/MT1 LV6jMT1 LV6jMT8 LV6/MT7 LV6jMT7 LV6/MTS
LY6/MT12 LV6/MT11 LV7/RE LV6/MT1 LV6/MT1 LV6/MT1
LV6JMT12 LV6/MT12 LY6/MT1 LV6/MT12 LV6jMT12 LV6JMT12
TTfType 7MC
SM/N25 LOjM90 162 163 FB104/50
32 39
LV7jBC
34
LV7jBC
20
SX/1129 1375
9 36 33 2S
2116
32
BSjC.3566
LV7jBC LV7/BC LV7jBC lV7/BC LVlJBC
31 31
lV7/BC LV6/MTI
BSjC.3567 BSjC.3566
31
SX/4023
33
SX/4024 BS/C.4030
31
SXj4031
33
SX/4123
33 33 33
LV6JMT1
BSfC.4132
31
LV6/MTl LV6/MT12 LY6/MT3
4363
LV6/MT7
5912
11 33 36
LV6/MT7 LV6JMT7
6013 6023
LV6/MT1
Tr/Ne.60S7
SXj4122
SX/4384 4562
14,
20
LV6jMT7 LV6/MT12 LV6fMT12 LV6/MT12 LV6jMT12 LY6/MT12 LV6/MT5 LV6/MT12 LV6jMT12 LV6/MT12 LV6/MT12 lV6/MT12 LV6jMT12 LV6jMT12 LV6jMT12 LV6jMT12 LV6jMT12 LV6/MT12 LV6/MT12 LV6/MT12
LV6,1MT12 LV6jMT12 LV7/BC
LV7/Be LV6/MT12 LY6/MT12 LV7/BC LV7jBC
YAOS/G1 VAOS/F1
VAOS/F1
11
6083
7 16 20
SX/7018
33
SXj8493
33
SX/9193 SX/9573 SX/9574 9664
33
SX/9722 SX/9724 SX/9758 SX/9859 SXj9861 SXj9891 SX/10465 SXj10166 SX/10517 SX/10520 SX'/10525 SX';10700
33 33 33
33 33 33 33
LV7/BC LV7/BC LV7/BC LV6/MT1
LV6/MT1 LV6jMT13 lV6fMT13 LV6jMT13 LV6/MT13 LV6jMT4 LV6/MT1 LV6JMT1 LV6/MT4 LV6jMT14 LV6/MT11 LV6/MT11 LV6/MT4 LV6/MT4 LV6/MT4 LV6/MT4
LV6JMT13
LV6/MT1 LV6/MT4 LV6!MT12 LV6/MT8 lV6/MTB LV6/MT11
33 33 33 33
lV6/MT11 LV6/MT11 LV6jMT1 lV6jMT8 LV6/MT8
33 33 33
lV6/MTS
33
SX/10701 SX/10771
33 33
SX/10953
33
lV6/MT12 lV6/MT12 lV6/MT3 LV6/MT12
12/029 12/031 SXj12187 SXJ12188 12/408 12/509
29
LV6JMT12
29
LV6/MT12
XB.13080 FAj15875 FAf16801 FA/16810
VAOSjF1 LV6/MT11 VAOS/F1
17163
VAOS/F1
FA/17235
FA 117234
33 lY6/MT3 33 . LV6/MT3 29 LV6jMT3 29 25
lV7/BC LV7/BC
32
LV6/MT3 LV6/MT4 LV6/MT8
32 32 25 32 32
LV6jMT8 LV6/MT4
LV6/MT1
18/053
28.
29 18;087 18/135 18/136 18/174 18/239 18/528 18/535 18571 18/598 18/599 18/665 195B2 19637
28
28 29
29 28 32
28 28 29 33
13
21246 21257
24 24
21259 21263 21272 21387 21503 SMjP.22469 24496 .26293 28572 28961 29943 lUj3140SA
24 24 24
LU /314378
LU j31460A 32787 lUj36189A
SX/4031j1 LU /40458 LU /45016 4!>440 46448 46452
SM /S .467/91 /L LU /47111 LUj047512 49947
SX/S0236 SX/51287 LU /51312A SXj51728 SX/51762 SXj520n
34-
29 39
29
22
LU/400034 LUj400051
LV6/MT8
LV6/MT8 LV6/MT8 lV6/MT8
lV6/MT8 LV6/MT8 LY6/MT1 LV6/MT8 LV6jMT8 LV6jMTB
LV6/MT8 lV6jMT3 LV6/MT12 LV6/MT12 LV6jMT12 LV6/MT3 LV6/MT3 LY6/MT3 LV6jMT3 LV6jMT3 LV6/MT3 LV6jMT3
25
LV6/MT3
25
LV6jMT3 LV6jMT3 LV6jMT3
39 38 LV6/MT3 38 LV6/MT3 33. LV6/MT3 36 . LV6/MT3 33 LV6jMT3 33 LV6/MT3
35 3333 33
35
LU /53269B SX/S3364 61/004 70/016 LU /70048F LUj76200A LU /123022 LU /146460
36 33 28 28
43
LV6/MT8
LV6JMT3 LV6/MT3
25
36 36 37 37 37
31
B5/3901/00 LU/400001
LV6/MT8 LV6/MT8 LV6/MT8 LV6/MT8 LV6/MT8 LV6/MT8 LV6/MT8 LV6/MTB LV6/MT8 LV6/MT8
25 25 34 37 37 37 23 37 33 37 38
LU/52184D
LU [315738 BS IC.3284j12
t
29 29 29
LV6/MT1 LV6/MT8
lV6/MT3 LV6/MT12 LV6/MT12 LV6/MT1 LV6jMT1 LV6/MT12 LV6/MT12 LV6/MT12 LV6/MT1 LV6/MT12 LV6jMT7 LV6/MT12 LV6/MT1 LV6jMT4
I 3737 37 37
1 37
LU/404435
37 37 37 r 37 ! 37 [ 37
lU/4061OS lU/407131 LUj41 0600 lU/41Sn9 lU/420261
LUj465981 LU/465998
37
i
LUj400843 LUj401 082
LU/422380 lUj422381 BS/A451/1oo LUj4656n LUj46969
37
I 37
lU/400136 lU/400308 lUj400415
LUj420406 lU 1421538/5
31
I
.
I
37 37 37 ]7
I
31 38 38
38
SXj50906j3 SX/514214
38 1 35 l 33 33
SX/51-421/6
33
LU/504665
LU/516386 LUj516395 LUj516553
lUj516556 LU/534296 LU/553248 LUj553267 LU/S53780 lU/554430 LU/SnOn LU/573814 LU/573819 LU/573825 LU/700777 LU/859598
LU/860428 X.951136
J
3S 35 35
35 35 35 35 35
35 36 36 36
36 36 35
36 39
X.9512..2 X.953207 X.954411 SXf26WH-2/S.1552 SX/51035/17 PT/212116jN10 PTj250118!N10 SX {50676/2/65 SX/50797/4/-45 SX/51612/190
35 36 35
SM/52108/1/-45 SX /10515 /S1552 TN /1163X /1120N1 SM /53395/23/45
39 33 22 33 39
614Q..1 01516
39
SX /50552/7/110
33 33 7
11 33 33 33
EXPLANATION SEE PAGE 4.
,,::::::::: ..... , . h ; · ...
~I . . . b
N 1. the following group for Valve Chamber Cover Group on pages 5 and 7. '1 VALVE CHAMBER COVER ASSEMBLY 2 Breather va've 1 Valve lifter spind;e and external lever 1 Washer, rubber, valve lifter spindle 1 Internal lever, D.S. 1 Interna' lever. T.S. 2 B01t, internal levers to spfndie 1 to breather pi pe 2 adaptor to cover 1 c5n pi pet flexi ble 1 cover joint 2 cover nut 2 __ '~-'.':'."'~~' cover securing
ALTERATION Substitute the T.1367
tOIII(!)\t'1,sO''''''
Gearbox Group page 11. 1 off gearbox casi ng and 1 off gearbox inner cover replaces T.911
ALTERATION 3. 'Substitute the follow;ng in W.1200 Plate, rear k .. ~,::Li'b::·~!'\.,.hr....·:·:::::::.. W.10B3 Cam. brake' W.1203 Lever, brake
ALTERATION 4. Clutch and Exhaust Lifter Control 18{665 Levers. control Substitute 18/546 LEVER. CLUTCH 18/528 Lever only
18/174
Bracket lever fulcrum
12/044 11/014 1B/087 18/053 18/282
Clamp, lever bracket Screw. clamp to bracket Screw, lever fukrum Nut, lever fulcrum screw LEVER, EXHAUST LIFTER ASSEMBLY 18/059 Lever only 18/281 Bracket. lever fukrum 12/°44 Clamp. tever bracket 18/300 Screw. clamp to bracket 11/014 Screw, lever fulcrum 18/060 Nut. lever fukrum screw And also Exhaust Valve LIfter Cable page 30, su bstitute D.344 CABLE ASSEMBLY, VALVE LlFTER 'D.252 except for
QS.2S0
Nipple (Handlebar end)
was W.762 was W.856 was W.74A
