OWNER
LSTK
PROJECT:
DOCUMENT NO.:
CLIENT: ONGC
TAG NO. : S - 907
CONTRACTOR : SAVAIR ENERGY LIMITED.
SHEET NO. : 1 OF 4 DATA SHEET OF GCI STORAGE TANK
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
OPERATING/MECHANICAL DATA DESCRIPTION CONTENTS WORKING TEMPERATURE, NORMAL WORKING PRESSURE, NORMAL NOR/MIN. VAC. COND. DESIGN TEMPERATURE, UPPER/LOWER DESIGN PRESSURE , INTERNAL/EXTERNAL TEST PRESSURE , HYDROSTATIC/PNEUMATIC OPERATING CONDITIONS , FLOW DENSITY AT WORKG. TEMP. o DENSITY AT 15 C VISCOSITY LENGTH OF TANK WIDTH OF TANK HEIGHT OF TANK JOINT EFFICIENCY, SHELL/HEAD CORROSION ALLOWANCE, TOP COVER SIDE WALLS BOTTOM PLATE SURFACE PREPARATION/PAINTING PLATE THICKNESS, OTTOM / STRUCTURE PLATE JOINTS, SHELL / ROOF
GCI STORAGE TANK GAS CORROSION INHIBITOR AMBIENT ATM 60/ (FULL WATER + 150mm WC) / 50mm WC VACUUM AS PER CODE 1000 1500 3500 1.0/1.0 N/A N/A N/A AS PER FS 2005 * *
BOTTOM FOUNDATION CONE ROOF TOP ANGLE TOTAL VOLUME MAX LIQUID VOLUME WIND PRESSURE EARTH QUAKE FACTOR GENERAL NOTES: " * " INDICATE VENDOR TO ADVICE.
2) EARTHQUAKE FACTOR SHALL BE AS PER SECTION 3.4.6.1 OF "3.4 STRUCTURAL DESIGN CRITERIA PART-I REV-3"
39
3) PAINTING SHALL BE AS PER CLIENT "SPEC.2005", REV.3 PROTECTIVE COATING FOR OFFSHORE STRUCTURES AND
43 44
mm mm mm mm mm
m3 m3
38
42
C 2 kg/cm g kg/cm2g oC kg/cm2g 2 kg/cm g 3 m /hr 3 kg/m 3 kg/m cP mm mm mm
* * (NOTE-1) (NOTE-2)
1) WIND FORCE CALCULATION SHALL BE CARRIED OUT AS PER API RP 2A WSD (MAX WIND SPEED191 Km/hr).
41
0
* * NO N/A
37
40
Units
FACILITIES. 4) REINFORCING PADS SHALL HAVE A MINIMUM WIDTH OF 50 mm OR THREE TIMES THE PAD THICK NESS, WHICHEVER IS GREATER. EACH PAD SHALL CONTAIN AT LEAST ONE 1/2" NPT TAPPED TELL TALEHOLE. 5) ALL RECTANGULAR REINFORCING PADS WHEN USED FOR EXTERNAL OR INTERNAL ATTACHMENTS SHALL HAVE 25 mm MINIMUM RADIUS AT CORNERS.
45
6) THE NOZZLE ELEVATION, PROJECTION AND ORIENTATION WILL BE FINALIZED DURING DETAILED ENGINEERING.
46
7) NOZZLE PROJECTION SHALL BE A MINIMUM OF 200mm FOR SIZES LESS THAN OR EQUAL TO 12" AND 250 mm FOR SIZES
47
GREATER THAN 12" FROM OUTER MOST LAYER OF SHELL OR INSULATION WHICHEVER IS APPLICABLE.
48
8) HATCH AND CLEANOUT OPENINNG SHALL BE PROVIDED AS PER API 12F.
49
9) ALL ALLOY STEEL STUD BOLTS AND NUTS SHALL BE HOT DIP GALVANIZED OR ELECTROGALVANIZED WITH MINIMUM COATING
50
AS PER SPEC 2005,FS FOR PROTECTIVE COATING.
51 52 53 A
14/01/2013
ISSUED FOR ENQUITY
AC
MK
MK
REV.
DATE
PURPOSE
PRPD BY
CHKD BY
APPRD BY
OWNER
LSTK
PROJECT:
DOCUMENT NO.:
CLIENT: ONGC
TAG NO. : S - 907
CONTRACTOR : SAVAIR ENERGY LIMITED.
SHEET NO. : 2 OF 4 DATA SHEET OF GCI STORAGE TANK
1
MANUFACTURER
*
56
2
SERVICE
GAS CORROSION INHIBITOR
57
3
ORIENTATION
RECTANGULAR
58
PART
4
LOCATION
OFF SHORE, MUMBAI
59
TOP / BOTTOM COVER
SA 240 Gr.316L
5
DESIGN CODE
API 12F
60
SIDES
SA 240 Gr.316L
6
SPECIFICATIONS
5601
61
REINFORCING PAD
SA 240 Gr.316L (NOTE - 4 & 5)
7
CONSTRUCTION CATEGORY
N/A
62
NOZZLE NECK PLATE
SA 240 Gr.316L
8
QUANTITY
1
63
NOZZLE NECK PIPE
SA 312 TP 316L
9
64
FORGED NOZZLES
SA 182 F316L
10
65
FORGED FLANGES
SA 182 F316L
66
WELDING ELBOWS
SA 403 Gr.316L
67
INTERNAL COATING
AS PER FS 2005
*
68
NOZZLE PIPE-EXTERNAL
SA 312 TP 316L
14 SPECIAL SERVICE
NO
69
SUPPORT
SS 316L / SA 516 Gr 70 N
15 CODE STAMP
NO
70
SADDLES
N/A
16 JOINT EFFICIENCY, SHELL/HEAD
1/1
71
WRAPPER PLATES
N/A
17 RADIOGRAPHY
100%
72
STIFFENING RINGS
N/A
18 ULTRASONIC
AS PER CODE
73
BASE PLATE
N/A
19 MAGNETIC PARTICLE
AS PER CODE
74
EXTERNAL ATTACHMENTS
SS 316L
20 DYE PENETRANT
AS PER CODE
75
INTERNAL ATTACHMENTS
SS 316L
21 POST WELD HEAT TREATMENT
AS PER CODE
76
BOLTED INTERNALS
SS 316L
22 INSULATION
NO
77
EXTERNAL
BOLTS
ASTM A193 Gr.B7 (NOTE - 9)
N/A
78
NUTS
ASTM A194 Gr.2H (NOTE - 9)
N/A
79
GASKETS
N/A
80
INTERNAL
26 PAINTING
(NOTE - 3)
81
27 CERTIFYING AUTHORITY
CLIENT/TPI
82
MATERIAL IMPACT TEST REQUIRED
28
83
CERTIFIED ELEVATED TEMP. TESTS REQD. NO
29
84
30
85
TYPE OF HEADS
N/A
31
86
PLATFORM/LADDER/PIPE CLIPS
YES
32
87
INSULATION SUPPORTS
N/A
33
88
HATCH & CLEANOUT
YES
34
89
EARTHING BOSS
YES ( 2 NO.) (NOTE - 11)
35
90
LIFTING LUGS
YES (NOTE - 12)
36
91
NAME PLATE
37
92
38
93
EMPTY WEIGHT, kg
*
39
94
OPERATING WEIGHT, kg
*
40
95
TEST WEIGHT, kg
*
41
96
O'ALL DIMENSIONS OF TANK, mm
1000(L) x 1500(W) x 3500(H)
42 43 44 45 46 47 48 49 50 51 52 53 54 55 A REV
97
DESIGN DATA
11 12
PARAMETER
UNITS m3
13 GROSS CAPACITY
23
- THICKNESS
24
- TYPE
25 FIRE-PROOFING
mm mm
SERIAL No.
*
No. OF:
1
CONSTRUCTION MATERIALS MATERIAL SPECIFICATION
(NOTE - 10) BOLTS
SS 316L (NOTE - 9)
NUTS
SS 316L (NOTE - 9) AS PER CODE
CONSTRUCTION
YES - SS 316 (NOTE - 13) WEIGHTS AND OVERALL DIMENSIONS
GENERAL NOTES:(CONT.) 10) GASKETS FOR FLANGES SHALL BE ASME B 16.21, FLAT RING,1.58mm, CNAF. 11) VESSEL SHALL BE PROVIDED WITH MINIMUM OF TWO EARTHING BOSSES. 12) ALL VESSEL SHALL BE FURNISHED WITH A MINIMUM OF TWO LIFTING LUGS, WHICH SHALL BE DESIGNED FOR A LOAD EQUAL TO TWO 13) 14) 15) 16) 17) 18) 19)
TIMES THE SHIPPING WEIGHT. NAME PLATE SHALL BE IN ACCORDANCE WITH API OR FUNC. SPECIFICATION "5601-UNFIRED-PRESSURE-VESSEL", Rev. 2. NECESSARY CONSIDERATION SHALL BE FOLLOWED TO AVOID GALVANIC CORROSION OF STUD AND NUT. TANK SHALL BE DESIGNED FOR A DESIGN LIFE OF 25 YEARS. WELDING AND NDT SHALL BE AS PER SPEC 2009F, "FUNCTIONAL SPECIFICATION FOR WELDING AND NDT". "*" VENDOR TO CONFIRM FLANGE FACE SHALL BE SETRATED FINISH TYPE. NOZZLE SIZES TO BE CONFIRMED BY VENDOR. 16/01/2013 DATE
ISSUED FOR ENQUIRY PURPOSE
AC PRPD BY
MK CHKD BY
MK APPD BY
OWNER
LSTK
PROJECT:
DOCUMENT NO.:
CLIENT: ONGC
TAG NO. : S - 907
CONTRACTOR : SAVAIR ENERGY LIMITED.
SHEET NO. : 3 OF 4
DATA SHEET OF GCI STORAGE TANK NOM FLANGE R.F. PAD SCH / Sl. No MARK No.OFF SERVICE SIZE O/D THK THK RATING TYPE FACE (Inches ) mm mm 1 N1 1 1" 40S/150# SW RF - GCI INLET 2
N2
1
1"
40S/-
150#
SW
RF
3
N3
1
1"
40S/-
4
V
1
4"
10S/-
150#
SW
RF
150#
WN
RF
5
N4
1
2"
10S/-
150#
WN
RF
6
N5
1
2"
10S/-
150#
WN
7
N6
1
2"
10S/-
150#
8
LS
2
1"
40S/-
9
LT
1
3"
10S/-
10
H
1
11
CL
1
-
-
GCI OUTLET
-
-
PSV CONNECTION
*
*
VENT C/W GOOSE NECK
-
-
DRAIN
RF
-
-
OVER FLOW CONNECTION
WN
RF
-
-
LEVEL INDICATOR
150#
SW
RF
-
-
LEVEL SWITCH
150#
WN
RF
*
*
LEVEL TRANSMITTER
8"
150#
WN
RF
*
*
HATCH
20"
150#
WN
RF
*
*
CLEANOUT OPENING
ELEVATION & PROJECTION BLIND FLANGE ORIENTATION FROM C.L (NOTE-6)
(NOTE-7)
12 13 APPLICABLE CODES AND STANDARDS
14
REFERENCE DOCUMENT / DRAWING LIST
DESCRIPTION
15
Sl.No.
16
1
ASME B 16.5 FOR PIPE FLANGES
17
2
ASME SEC V FOR NDE
18
3
ASME SEC-II MATERIAL SPECIFICATIONS
19
4
API 12F
SI.No.
SPEC. DESCRIPTION
1
P&ID CHEMICAL INJECTION SYSTEM
20 21 22 23 APPLICABLE STANDARD SPECIFICATIONS
24
DESCRIPTION
DOC. NO.
25
Sl.No.
26
1
FS-UNFIRED PRESSURE VESSELS
5601
REV 2
27
2
FS-PROTECTIVE COATING & ADDENDUM
2005
3
28
3
FS-WELDING & NDT
2009F
6
29 30 31 32 33 34 35 36
GENERAL NOTES: 20) HAZARDOUS AREA CLASSIFICATION OF THE EQUIPMENT SHALL BE MIN. CLASS I, DIV 2 / ZONE 2 OR AS PER ELECTRICAL DESIGN CRITERIA VOL II SEC 3.5 .
37
21) REFER P&ID's LEGENDS FOR NOTES AND DETAILS.
38
22) PIPE AND PIPING COMPONENT SHALL COMPLY WITH PIPING MATERIAL SPECIFICATION, FS 2008.
39 40 41 42 43
HOLD :
TANK SIZE SHALL BE CONFIRMED DURING DETAILED ENGINEERING.
44 45 46 A REV
16/01/2013 DATE
ISSUED FOR ENQUIRY PURPOSE
AC PRPD BY
MK CHKD BY
MK APPRD BY
OWNER
LSTK
PROJECT:
DOCUMENT NO.:
CLIENT: ONGC
TAG NO. : S - 907
CONTRACTOR : SAVAIR ENERGY LIMITED.
SHEET NO. : 4 OF 4 DATA SHEET OF GCI STORAGE TANK
Sl. No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
NOTES
37
1) ALL NOZZLES ORIENTATION, SIZE, ELEVATION ARE
38
ONLY INDICATIVE AND UNDER HOLD
39
2) PLATE THICKNESS SHALL BE CALCULATED BY VENDOR
40
AS PER API 12F
41 42 43 44 45 46 A REV
16/01/2013 DATE
ISSUED FOR ENQUIRY PURPOSE
AC PRPD BY
MK CHKD BY
MK APPRD BY
