S
B
C
T A
T
Ortogonales, Catetos iguales
Espesor T (mm) 3.18 4.76 6.35 7.94 9.53 11.11 12.70 14.29 15.88 17.46 19.05 20.64 22.23 23.81 25.40 28.58 31.75 34.93 38.10 41.28 44.45 47.63 50.80 57.15 63.50 69.85 76.20
S
G
G B
B
B
A
T
B
T
Ranura en V simple
T
Bisel doble
V simple con respaldo
Kg/m de Triangulo B
G
S
4.78 0.119 0.178 0.237 0.296 0.356 0.414 0.474 0.533 0.592 0.651 0.711 0.770 0.829 0.888 0.948 1.066 1.185 1.303 1.421 1.540 1.658 1.777 1.895 2.132 2.369 2.606 2.843
6.35 0.158 0.236 0.315 0.393 0.472 0.550 0.629 0.708 0.787 0.865 0.944 1.022 1.101 1.179 1.258 1.416 1.573 1.730 1.887 2.045 2.202 2.359 2.516 2.831 3.145 3.460 3.774
SMAW (65%)
9.53 0.236 0.354 0.472 0.590 0.708 0.825 0.944 1.062 1.180 1.297 1.415 1.533 1.652 1.769 1.887 2.123 2.359 2.595 2.831 3.067 3.302 3.539 3.774 4.246 4.718 5.190 5.661
C
T
Kg/m de Rectangulo A 3.18 0.079 0.118 0.157 0.197 0.236 0.275 0.315 0.354 0.393 0.432 0.472 0.511 0.551 0.590 0.629 0.708 0.786 0.865 0.944 1.022 1.101 1.180 1.258 1.415 1.573 1.730 1.887
B
B C
C
Bisel simple
H C
C
T
C
1.59 0.039 0.059 0.079 0.098 0.118 0.138 0.157 0.177 0.197 0.216 0.236 0.256 0.275 0.295 0.315 0.354 0.393 0.433 0.472 0.511 0.551 0.590 0.629 0.708 0.787 0.865 0.944
A
G
T
C
B
T
S
S
S
12.70 0.315 0.472 0.629 0.787 0.944 1.101 1.258 1.416 1.573 1.730 1.887 2.045 2.202 2.359 2.516 2.831 3.145 3.460 3.774 4.089 4.403 4.718 5.032 5.661 6.290 6.919 7.548
5° 0.003 0.007 0.013 0.022 0.031 0.042 0.055 0.070 0.086 0.104 0.125 0.146 0.170 0.195 0.222 0.280 0.345 0.418 0.497 0.585 0.677 0.778 0.884 1.119 1.381 1.671 1.989
GMAW (90%)
10° 0.007 0.016 0.028 0.043 0.062 0.085 0.112 0.141 0.174 0.211 0.251 0.295 0.342 0.391 0.446 0.564 0.696 0.844 1.003 1.178 1.366 1.567 1.781 2.256 2.784 3.369 4.010
15° 0.010 0.024 0.042 0.065 0.095 0.129 0.170 0.214 0.265 0.320 0.381 0.448 0.519 0.595 0.679 0.859 1.059 1.281 1.522 1.787 2.073 2.379 2.708 3.427 4.232 5.120 6.093
Refuerzo
Kg/m Refuerzo C H
22.5° 0.016 0.037 0.065 0.102 0.147 0.192 0.262 0.332 0.409 0.494 0.589 0.690 0.800 0.919 1.056 1.324 1.635 1.979 2.354 2.763 3.205 3.679 4.186 5.298 6.542 7.916 9.420
FCAW (79%)
30° 0.022 0.052 0.091 0.143 0.205 0.280 0.365 0.463 0.570 0.690 0.821 0.964 1.117 1.284 1.460 1.847 2.280 2.757 3.283 3.852 4.467 5.129 5.834 7.385 9.117 11.032 13.129
45° 0.040 0.089 0.158 0.247 0.356 0.484 0.632 0.671 0.988 1.196 1.423 1.668 1.934 2.222 2.527 3.198 3.948 4.776 5.686 6.672 7.738 8.883 10.106 12.791 15.792 19.107 22.740
1.59
3.18
4.76
6.35
0.040 0.052 0.065 0.079 0.092 0.106 0.119 0.131 0.144 0.158 0.171 0.185 0.198 0.210 0.237 0.263 0.290 0.315 0.342 0.369 0.396 0.421 0.473 0.527 0.579 0.631
1.315 0.158 0.185 0.210 0.237 0.263 0.290 0.315 0.342 0.369 0.396 0.421 0.473 0.527 0.579 0.631 0.684 0.737 0.790 0.842 0.948 1.052 1.158 1.263
0.315 0.356 0.394 0.434 0.473 0.513 0.552 0.592 0.631 0.710 0.790 0.869 0.948 1.027 1.106 1.184 1.263 1.421 1.579 1.736 1.894
0.527 0.579 0.631 0.684 0.737 0.789 0.842 0.948 1.052 1.156 1.263 1.369 1.473 1.579 1.684 1.894 2.106 2.315 2.527
SAW (98%) Ing. Abelardo Acosta Aguirre
Exsa S.A. Div. Soldaduras
[email protected]
Junta en FILETE
a
Z
MATERIAL DE APORTE REQUERIDO
Garganta (a)
Cateto (z)
Area
Volumen
Peso
mm
mm
cm2
cm3
kg/m
kg/m
kg/m
kg/m
kg/m
1.4
2.0
0.02
2.0
0.016
0.02
0.017
0.019
0.016
2.0
2.8
0.04
4.0
0.031
0.04
0.035
0.038
0.032
2.1
3.0
0.05
4.5
0.035
0.05
0.039
0.043
0.036
2.8
4.0
0.08
8.0
0.063
0.08
0.069
0.076
0.064
3.0
4.2
0.09
9.0
0.071
0.10
0.078
0.085
0.072
3.5
5.0
0.13
12.5
0.098
0.13
0.108
0.119
0.100
4.0
5.7
0.16
16.0
0.126
0.17
0.138
0.152
0.128
4.2
6.0
0.18
18.0
0.141
0.19
0.155
0.171
0.144
4.9
7.0
0.25
24.5
0.192
0.26
0.212
0.233
0.196
5.0
7.1
0.25
25.0
0.196
0.26
0.216
0.237
0.200
5.7
8.0
0.32
32.0
0.251
0.34
0.276
0.304
0.256
6.0
8.5
0.36
36.0
0.283
0.38
0.311
0.342
0.288
6.4
9.0
0.41
40.5
0.318
0.43
0.350
0.385
0.324
7.0
9.9
0.49
49.0
0.385
0.52
0.423
0.465
0.392
7.1
10.0
0.50
50.0
0.393
0.53
0.432
0.475
0.400
7.8
11.0
0.61
60.5
0.475
0.64
0.522
0.575
0.484
8.0
11.3
0.64
64.0
0.502
0.68
0.553
0.608
0.512
8.5
12.0
0.72
72.0
0.565
0.76
0.622
0.684
0.577
9.0
12.7
0.81
81.0
0.636
0.86
0.699
0.769
0.649
9.2
13.0
0.85
84.5
0.663
0.90
0.730
0.803
0.677
9.9
14.0
0.98
98.0
0.769
1.04
0.846
0.931
0.785
10.0
14.1
1.00
100.0
0.785
1.06
0.864
0.950
0.801
10.6
15.0
1.13
112.5
0.883
1.19
0.971
1.069
0.901
11.0
15.6
1.21
121.0
0.950
1.28
1.045
1.149
0.969
11.3
16.0
1.28
128.0
1.005
1.36
1.105
1.216
1.025
12.0
17.0
1.45
144.5
1.134
1.53
1.248
1.373
1.157
12.7
18.0
1.62
162.0
1.272
1.72
1.399
1.539
1.297
13.0
18.4
1.69
169.0
1.327
1.79
1.459
1.605
1.353
13.4
19.0
1.81
180.5
1.417
1.91
1.559
1.714
1.445
14.0
19.8
1.96
196.0
1.539
2.08
1.692
1.862
1.569
14.1
20.0
2.00
200.0
1.570
2.12
1.727
1.900
1.601
17.7
25.0
3.13
312.5
2.453
3.31
2.698
2.968
2.502
21.2
30.0
4.50
450.0
3.533
4.77
3.886
4.274
3.603
Exsa S.A. Div. Soldaduras
SMAW (65%) GMAW (90%) FCAW (79%) SAW (98%)
Ing. Abelardo Acosta A
[email protected].
Deposition rate efficiency
Electrode E 6011 E 6011 E 6011 E 6011 E 6011 E 6012 E 6012 E 6012 E 6012 E 6012 E 6013 E 6013 E 6013 E 6013 E 6013 E 7018 E 7018 E 7018 E 7018 E 7018 E 7024 E 7024 E 7024 E 7024 ER 70 S-6 ER 70 S-6 ER 70 S-6 E 71T-1 E 71T-11 E 71T-11 E 70T-4 E 70T-4 EL 12 EL 12 EL 12 EL 12
Optimum Amperage
Deposition Rate (Kg/Hr)
Effficiency (%)
60-80 90-130 130-160 155-190 225-260
75 120 150 180 250
0.6 1.0 1.7 1.9 2.5
61.0 70.7 77.0 73.4 71.9
110-140 140-200 150-280 300-400 60-90 120-135 145-190 170-230 300-340 70-100 90-160 130-220 200-300 300-400 130-180 180-240 250-290 350-400 60-140 90-200 130-300 190-300 160-275 185-300 350-400 450-550 400-600 400-700 500-900 600-1100
130 165 220 320 85 125 140 180 290 90 120 140 200 300 140 180 245 400 100 150 200 250 200 250 375 500 450 550 700 850
1.3 1.5 1.8 2.5 0.7 1.0 1.2 1.5 2.8 0.8 1.2 1.4 2.2 3.5 1.9 2.4 3.4 5.7 1.2 1.9 2.5 3.1 1.3 2.0 6.9 6.7 5.9 6.6 8.9 11.3
81.8 78.8 77.0 70.0 73.0 73.0 75.6 73.9 75.0 66.3 71.6 75.0 76.4 78.0 71.8 71.3 69.2 71.7 90.0 90.0 90.0 87.0 80.0 79.0 84.0 86.0 98.0 98.0 98.0 98.0
Diameter Range (mm) Amperage 2.4 3.2 4.0 5.0 6.3 2.4 3.2 4.0 5.0 6.3 2.4 3.2 4.0 5.0 6.3 2.4 3.2 4.0 5.0 6.3 3.2 4.0 5.0 6.3 0.8 1.0 1.2 1.6 1.6 2.0 2.4 3.0 2.4 3.2 4.0 5.0
Ing. Abelardo Acosta Aguirre
Exsa S.A. Div. Soldaduras
[email protected]
Número de varillas por kilo ELECTRODO CELLOCORD P CELLOCORD AP CELLOCORD 70 CELLOCORD P-T CELLOCORD 70 T CELLOCORD 70 GT OVERCORD M OVERCORD OVERCORD S FERROCITO 24 FERROCITO 27 SUPERCITO TENACITO 80 UNIVERS CR TENACITO 110 TENACITO 65 CITODUR 350 CITODUR 600 CITODUR 600 Mn CITODUR 1000 CITOMANGAN TOOLCORD EXADUR 43 CHAMFERCORD SUPERCORTE SUPERCORTE II INOX AW INOX AW+CB INOX BW-ELC INOX 309 ELC INOX 29/9 INOX CW CITOCHROM 134 CITORIEL 801 CITOFONTE FERROCORD U CITOBRONCE CITOBRONCE II CITOBRONCE AL ALCORD 5-SI
DIAMETRO (mm) 1.60 2.00 2.50 3.25 4.00 5.00 6.30 37 25 16 80 63 37 25 16 8 38 25 37 25 38 25 25 116 55 33 23 15 60 36 24 16 48 27 18 21 13.5 9 4.5 20 12 8 4 42 28 18 12 6 29 19 13 32 22 29 19 12.5 28 20 13 31 20 13 6.5 29 19 12 6 21 28 27 18 29 33 160
98
44
27
158
99
46 47 47 49 57
26 29 29 28 28 27 30 33 36 31 31 38
168
108
60.5 66
13.5 19 12 18.5 22 19 18 18 19 20 19 19 18 21 22 24 24 24
9 12
4.5
12 12 11.5
13 12 11 12 13 15
Ing. Abelardo Acosta Aguirre
Exsa S.A. Div. Soldaduras
[email protected]