Switchblade 100 Service Manual.pdf

2008/06/14 

Service Documents  Confidential, for authorized service technicians only!  Do not disclose this information to or share these documents  with third parties. Vertraulich! Nur für autorisierte Servicetechniker!  Nicht zur Weitergabe an Dritte freigegeben! 

SwitchBlade 

Directory

features

page:

3-11

drawing-numbers-example

page:

12

standard for single wire confection

page:

13

HU1405-SwitchBlade Head

page:

14

exploded drawings:

complete

Rev.: A

page:

15

wooden cabinet

Rev.: A

page:

16

chassis/ cabling

Rev.: A

page:

17-20

preamp assembly

Rev.: A

page:

21

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DRAWING-NUMBERS EXAMPLE

HK0106-EX-R01-1A REVISION VERSION

SERIAL NUMBER

DEPARTMENT: R = R&D

CHARACTER: BL = SHEET METAL / BLECH EX = EXPLODED DRAWING / EXPLOSIONSZEICHNUNG HZ = CABINET / H OLZGEHÄUSE

Stand

17. Jun 04

Standard for single wire confection. 16

B

150

638

I

-

485 W

Z

I

1015 style 1015 according UL specifications

I = completely insulated with black shrinktube or appropriate sleeve IT = partly insulated; only crimp connection insulated. no marking = without insulation Z = with additional junction no marking = without additional junction W = angled faston no marking = straight faston Faston connector brass tin-plated DIN 46245 638 = 6,3 * 0,8 [mm] 488 = 4,8 * 0,8 [mm] 485 = 4,8 * 0,5 [mm] if fully insulated ( I) insulation with blue shrinktube if partly insulated (IT) use IF 602 485 . 288 = 2,8 * 0,8 [mm] 285 = 2,8 * 0,5 [mm] if fully insulated (I) insulation with blue shrinktube

Service Documents 

HU1405 

pos.

part-no. 1

part-no. 2

part-no. 3

description

502192 (100-120)

Beschreibung

quantity

1

502191 (230V)

chassis SwitchBlade Head

Chassis SwitchBlade

1

2

959072

SwitchBlade Head cabinet complete

SwitchBlade Head Holzgehäuse komplett

1

3

959076

MIDI Footswitch FSM-432

MIDI Footswitch FSM-432

1

4

970781

sheet metal SwitchBlade rear panel

Blech SwitchBlade Rückwand

1

5

970782

sheet metal SwitchBlade front grille

Blech SwitchBlade Frontgitter

1

6

974120

ABC-Spax S, countersunk head, Pozidrive, 3.5x20. black

Spax Senkkopf, 3,5*20 sw

6

7

974158

snapon retaining ring (for logo)

Schnellbefestiger f. Logo

8

8

974355

cross recessed panhead tapping screw with collar, 3.9x30, black

Blechschr. KFR-Kopf 3,9* 30 sw

14

9

980101

Logo 3-teilig Silber

Logo 3-teilig Silber

1

E 974158 E 974120 E 970782

7

6

5

HU1405-BL-R03-2B

4

E 970781 HU1405-BL-R02-1B

E 980101

9

8

1

E 502191 (230V) E 502192 (100-120) HU1405-EX-R03-1A

6

E 959072

2

3

HU1405-EX-R02-1A

E 959076

8 TITLE:

E 974355

HU1405-SWITCHBLADE HEAD EXPLODED DRAWING COMPLETE

8 66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-EX-R01-1A

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

C. LORIS

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

12.07.2006

REVISION: PAGE:

1

A 1

PAGES

pos.

7

E C90178

E 976073 E C90178

12

9

7 13

12 6

part-no. 1

description

Beschreibung

quantity

1

shielding plate SwitchBlade Head

Schirmplatte SwitchBlade Head

2

wooden cabinet SwitchBlade Head

Holzgeh. SwitchBlade Head

1 1

3

970646

sheet metal Warp X ventilation grille RAL 9005

Blech Warp X Lüftungsgitter RAL 9005

1

4

976039

foot, two-part, own design

Fuss, 2 Teile, eigenes Design

4

5

976045

foam rubber punching D41mm x 6mm

Moosgummi-Stanzteil D41mm x 6mm

4

6

976047

corner CR-2

Ecke Corner CR-2 f. 20mm Mat.par

4

7

976073

strap handle ´Hughes & Kettner´

Bandgriff ´Hughes & Kettner´

1

8

976092

corner CR-4

Ecke Corner CR-4

4

9

C90178

hexagon socket countersunk head screw, M5x30, black

Inbussenkschraube M5x30 sw

2

10

C90178

ABC-Spax S, countersunk head, Pozidrive, 3.5x20. black

Spax Senkkopf, 3,5*20 sw

12

11

C90178

ABC-Spax S, countersunk head, Pozidrive, 3x12, black

Spax Senkkopf, 3*12 sw

8

12

C90178

cross recessed panhead tapping screw with collar, 3.9x13, black

Blechschr. KFR-Kopf 3,9*13 sw

20

13

C90178

Insulation Sleeve M5, Polyamid PA 6 GV

Isolierbuchse M5

2

item-no.: C90178 is a screw-set with all fittings u sed in HU 1405-SwitchBlade Head Cabinet 8

1 1 E C 90 178

12

3

E 970646

12

2

HU1405-BL-R05-1A

HU1405-HZ-R01-1B

12

1 E 976092

E 976045

8

5 6

E 976039

4

E 976047

12

E C90178 10

TITLE:

HU1405-SWITCHBLADE HEAD EXPLODED DRAWING CABINET

12

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-EX-R02-1A

DRAWN BY:

INDEX

CHANGES

RESP.

1 2 E C 90 178

DATE:

C. LORIS

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

12.07.2006

REVISION: PAGE:

1

A 1

PAGES

pos.

part-no. 1

part-no. 2

part-no. 3

description

Beschreibung

quantity

1

544081

Switchblade Preamp

54 Switchblade Preamp

2

544082

SwitchBlade FX board

SwitchBlade FX Board

1

3

544083

SwitchBlade Power Amp

SwitchBlade Power Amp

1

4

9 32 01 6 ( 23 0V )

5

944007

9 32 02 5 ( 11 7V )

9 32 025 (1 00V )

1

m ic ro fu se slo wb lo w 1 6, A 5x 20 IE C 1 27 (2 30V) ; 4 0, A (1 17/ 100 V)

F ei nsi ch er ung 1, 6A Tr äge 5x2 0 I EC 127 (f ür 23 0V ); 4,0 A T rä ge( fü r 1 17/ 10 0V )

1

tube ECC83-CZ Tesla

Röhre ECC83-CZ Tesla

2

Röhrenhaltedraht

6

944011

Tubeclamp

7

944019

Tube Bracket

8

944029

power tube EL34B China

Endst. Röhre EL34B STR China

4

9

948030

FPLR lens for PilotLight blue

FPLR Linse für PilotLight blau

1

10

948040 (230V)

fuse case for power inlet

SI-Einsatz Netzbuchse

1

11

950035

mains switch, rocker, on-on

Netzschalter-Kipphebel-on-on

2

12

952014

power inlet MS3 SKT MS-3

Euronetzbuchse MS3 SKT MS-3

1 1

948039 (117V)

9 58 188 ( 10 0- 12 0V )

948039 (100V)

6L6GC

VRA 10.01

Röhrenhalteklammer

6L6GC

2 4

13

9 581 86 ( 23 0V )

m ai ns tr an sf or mer T I- 05 32 52 E U/ UK ( 230 V) ; TI -0 53 25 3 J P/ US ( 100- 12 0V )

R in gk er ntr af o T I- 05 32 52 E U/ UK ( 230V ); TI -0 53 25 3 J P/ US ( 10 0- 12 0V )

14

958187

Power Audio Transformer TI-053434 100W

Übertrager TI-053434 100W

1

15

966077

knob Modern Tube

Knopf-Poti Modern Tube

1

16

966078

Chrome Knob big 18mm, straight knurled with dot

Knopf Chrome Knob big 18mm

7

17

966079

Knopf Chrome Knob small 15mm, straight knurled with dot

Knopf Chrome Knob small 15mm

5

18

970779

sheet metal chassis, Swtichblade

Blech Chassis Switchblade

1 1

19

970780

sheet metal shielding plate

Blech Switchblade Schirmblech

20

972041

rubber punching 25x25x15

Zellkaut.-Stanzteil 25x25x15mm

2

21

974007

hexagon socket oval head screw, M3x6, black

Linsenschr.m.Innens. M3*6 sw

14

22

974075

cross recessed panhead screw, M3x5, zinc plated

Linsenschraube M3x5 vz

2

23

974100

toothed lock washer, D=3,2, AZ, black zinc plated

Fächer-Scheibe az, 3,2 sw vz

7

24

974102

hexagon nut, class 8, M3, zinc plated

Sechskantmutter M3 vz

1

25

974110

self locking hexagon nut with plastic insert, M3, zinc plated

Stopmutter M3 vz

1 6

26

974135

spread rivet, polyamid PA6, 4x5, black

PA-Spreizniet D=4mm L=5mm

27

974137

RICHCO, PCB spacer, snap in, H=11.1mm

Dist.Halter RICHCO H=11,1mm

2

28

974154

blind rivet steel standard, 3.0x8, black

Blindniete Stahl schw. 3,0*8

2 1

29

974197

hexagon PCB spacer, type B, M3x8, zinc plated

Dist. Bol Innen/Außengew. M3*8 vz

30

974286

washer, form A, D=8.4mm, black

Unterleg-Scheibe 8,4 sw

2

31

974354

toothed lock washer, D=8.4, AZ, black zinc plated

Fächer-Scheibe az, 8,4 sw

4

32

974384

nut M14 brass

Mutter FPLR Linse geschliffen

1

33

974494

hexagon nut, class 8, M8, black

Sechskantmutter M8 sw

2

34

974520

hexagon socket oval head screw, M8x60, black

Linsenschr.m.Innens. M8*60 sw

2

35

975416

hexagon PCB spacer, M3x17, zinc plated

Dist. Bol 2*Innengew. M3*17 vz

2

36

976007

cable tie 2,5x100 (mm)

Kabelbinder natur 2,5x100 (mm)

12

TITLE:

HU1405-SWITCHBLADE HEAD EXPLODED DRAWING CHASSIS 66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-EX-R03-1A

DRAWN BY:

DATE:

C. LORIS

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

13.07.2006

REVISION: PAGE:

4

A 2

PAGES

5

2

14

13

1

1

11

11

1

TITLE:

HU1405-SWITCHBLADE HEAD EXPLODED DRAWING CHASSIS 66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-EX-R03-1A

DRAWN BY:

DATE:

C. LORIS

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

13.07.2006

REVISION: PAGE:

4

A 3

PAGES

VERSION 100V/117V blue 100V chassis

white 117V E 962340

E 962103

chassis

power audio transformer VERSION 220-230V/240V

white 245V blue 230V

power inlet E 962340 AWG16, UL, CSA 16-B-300-638I-488I E 965627 flat ribbon cable 12-1-140mm

E 962103 AWG16, UL, CSA 16-YG-100-638-638

E 965321 flat ribbon cable 16-1-130mm

mainstransformer

E 962184 AWG16, UL, CSA 16-R-200-488I-488I

E 965624 flat ribbon cable 7-0-220mm

pluged to Pre Amp

E 965625 flat ribbon cable 7-0-50mm E 962054 stranded wire 2xJST 3pol, 140mm AWG 26 style 1007 TITLE:

pos.

part-no. 1

part-no. 2

part-no. 3

description

Beschreibung

HU1405-SWITCHBLADE HEAD EXPLODED DRAWING CHASSIS

quantity

1

962054

stranded wire 2xJST 3pol 140mm

Litze 2xJST 3pol 140mm

1

2

962103

stranded wire 16-YG-100-638-638 AWG, UL, CSA

Litze 16-YG-100-638-638 AWG, UL, CSA

2

3

962184

stranded wire 16-R-200-488I-488I AWG, UL, CSA

Litze 16-R-200-488I-488I AWG, UL, CSA

2

4

962340

stranded wire 16-B-300-638I-488I AWG, UL, CSA

Litze 16-B-300-638I-488I AWG, UL, CSA

1

5

965624

flat ribbon cable 7-0-220mm

Flachbandkabel 7-0-220mm

1

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-EX-R03-1A

DRAWN BY:

DATE:

C. LORIS

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

13.07.2006

REVISION: PAGE:

4

A 4

PAGES

pos.

E 974084

9 11

E 974089 10 E 974189 14 E 959070

E 544081 E 544081

5

11

6

8

2 E 974362 15 13

E 544081

4

E 966062

7

part-no. 1

description

Beschreibung

quantity

1

544081

SwitchBlade Input board (part of Pre Amp)

SwitchBlade Inputboard (Teil von Pre Amp)

1

2

544081

SwitchBlade Lamp (part of Pre Amp)

SwitchBlade Lamp (Teil von Pre Amp)

1 1

3

544081

SwitchBlade Switch (part of Pre Amp)

SwitchBlade Switch (Teil von Pre Amp)

4

544081

SwitchBlade Pre Amp

SwitchBlade Pre Amp

1

5

544081

SwitchBlade Catcheye (part of Pre Amp)

SwitchBlade Catcheye (Teil von Pre Amp)

1

6

959070

Effectboard Modern Tube

Effectboard Modern Tube

1

7

966062

push button knob clear for CIC-WPML

Knopf-Taster/Schalter transp. f. CIC-WPML Clear

3

8

974075

cross recessed panhead screw, M3x5, zinc plated

Linsenschraube M3x5 vz

5

9

974084

cross recessed panhead screw, M3x8, zinc plated

Linsenschraube M3 x 8 vz

2

10

974089

washer, form A, D=3.2mm, zinc plated

Unterleg-Scheibe 3,2 vz

2

11

974100

toothed lock washer, D=3,2, AZ, black zinc plated

Fächer-Scheibe az, 3,2 sw vz

7

12

974110

self locking hexagon nut with plastic insert, M3, zinc plated

Stopmutter M3 vz

2

13

974163

PCB holder, 90°, nickel plated

Befestigungselement M3x15 NI

2

14

974189

washer, form A, D=3.2mm, Polyamid

Unterleg-Scheibe 3,2 Kun

2

15

974362

hexagon PCB spacer, type B, M3x12, zinc plated

Dist. Bol Innen/Außengew. M3*12 vz

2

16

976053

mounting angle M3 11x10

Montagewinkel M3 11x10

1

1 3 E 97 41 63

11 8

E 974110 12 11 8

1 6 E 97 60 53

8

1

11

E 544081 TITLE:

E 544081

3

HU1405-SWITCHBLADE HEAD EXPLODED DRAWING PRE AMP

1 1 E 97 41 00 8

E 974075 66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-EX-R04-1A

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

C. LORIS

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

17.07.2006

REVISION: PAGE:

1

A 1

PAGES

pos.

E 974163

9

6

part-no. 1

part-no. 2

part-no. 3

description

Beschreibung

quantity

1

544083

SwitchBlade Power Amp

SwitchBlade Power Amp

1

2

972013

Insulation Sleeve IB6

Insulator Sleeve IB6

2

3

974056

hexagon PCB spacer, M3x8, brass, nickel plated

Dist. Bol 2xInnengew. M3*8 vn

2

4

974063

plastic PCB spacer, 3.2x6x3, Polyamid white

Dist.Hülse PE 3,2*6*3 [mm]

2

5

974077

cross recessed panhead screw, M3x5, black

Linsenschraube M3x5 sw

2

6

974084

cross recessed panhead screw, M3x8, zinc plated

Linsenschraube M3 x 8 vz

2

7

974100

toothed lock washer, D=3,2, AZ, black zinc plated

Fächer-Scheibe az, 3,2 sw vz

2

8

974137

RICHCO, PCB spacer, snap in, H=11.1mm

Dist.Halter RICHCO H=11,1mm

4

9

974163

PCB holder, 90°, nickel plated

Befestigungselement M3x15 NI

2

2

E 544083

6

E 974084

2

E 972013

1

9

7 5

E 974137

E 974063

8

E 974056

4

3 7

E 974100

5

E 974077 TITLE:

HU1405-SWITCHBLADE HEAD EXPLODED DRAWING POWERAMP 8

66606 St. Wendel / Germany DRAWING-NO.:

INDEX

CHANGES

RESP.

VERSION:

HU1405-EX-R05-1A

DRAWN BY:

DATE:

C. LORIS

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

18.07.2006

REVISION: PAGE:

1

A 1

PAGES

11

10

1

9

17

16

4

15

5

12

2

2

2

4

3

3

3

3

4

3

3

3

3

6

TITLE:

SWITCHBLADE HEAD HU1405 PREAMP

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-LP-R01-2B

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

11.07.2006

REVISION: PAGE:

3

A 1

PAGES

14

8

13

13

6

7

TITLE:

SWITCHBLADE HEAD HU1405 PREAMP

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-LP-R01-2B

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

11.07.2006

REVISION: PAGE:

3

A 2

PAGES

Spare Parts List for:

HU1405-LP-R01-2B

Project:

Sw itchblade Head

Project Number:

HU1405

 Ass embly:

Preamp

pos.

part no.

description

Bezeichnung

reference designators

1

892001

SMD digital poti 200kOhm

SMD Digital Poti 200kOhm

U8

1

2

892002

SMD digital poti 20kOhm

SMD Digital Poti 20kOhm

U7, U9, U10

3

3

914033

poti B10K lin mono

RK16

Poti B10K lin mono

RK16

P2, P3, P4, P5, P7, P8, P9, P10

8

4

914033

poti B10K lin mono

RK16

Poti B10K lin mono

RK16

P11, P1, P6

3

5

914044

poti A250K log mono

P12

1

6

936003

LED 3mm red standard

LED 3mm rot standard

LD1, LD6, LD7, LD8, LD9

5

7

936017

LED 5mm blue standard diffused

LED 5mm blau standard diffused

LD12, LD13, LD14

3

8

936030

LED 3mm blue standard diffused

LED 3mm blau standard diffused

LD17

1

RK16

Poti A250K log mono

RK16

quantity

9

942074

8 Bit AVR-RISC MC, programmed (Master10)

8 Bit AVR-RISC MC, programmiert (Master10)

U17

1

10

942074

8 Bit AVR-RISC MC, programmed (Slave1-10)

8 Bit AVR-RISC MC, programmiert (Slave1-10)

U18

1

11

942074

8 Bit AVR-RISC MC, programmed (Slave2-10)

8 Bit AVR-RISC MC, programmiert (Slave2-10)

U19

1

12

950053

pus h button CIC WPML-2BL-NL

Drucktaster CIC WPML-2BL-NL

SW2, SW3, SW4

3

13

950068

sw itch 3x4xUM vertical

Drehschalter 3x4xUM vertikal

SW1

1

14

952038

jack Rean NMJ 4 HCD 2

Klinkenbuchse Rean NMJ 4 HCD 2

J2

1

15

952052

header, JST, 3pol horizontal

Stiftleiste JST 3pol Wprint

JP8, JP9

2

16

952065

header, AMP, 12pol, vertical

Stiftleiste 12pol Gprint

JP2

1

17

952 071

head er , A MP, 16p ol, v er tic al

Stiftleiste 16pol Gprint

JP1

1

pus hbutton cab not included

TITLE:

SWITCHBLADE HEAD HU1405 PREAMP

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-LP-R01-2B

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

11.07.2006

REVISION: PAGE:

3

A 3

PAGES

2

14

13

8

7

8 10

9 10

2

3

4

9

9 14

1

12

11

16

5

VERSION:

HU1405-LP-R02-1D

DRAWN BY:

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

14

SWITCHBLADE HEAD HU1405 POWERAMP

66606 St. Wendel / Germany DRAWING-NO.:

CHANGES

5

9 15

TITLE:

INDEX

6

FINISH:

1

17.07.2006

REVISION: PAGE:

2

A 1

PAGES

Spare Parts List for:

pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

part no. 911129 926006 926014 926016 932028 932071 932084 944003 944004 946011 948008 948033 952038 952303 968009 968010

HU1405-LP-R02-1D

Project: Project Number:  Ass embly:

Sw itchblade Head HU1405 Pow eramp

description resistor axial 680 Ohm 11W electrolytic capacitor axial 15µF 450V electrolytic capacitor axial 33µF 500V electrolytic capacitor axial 220µF 350V microfuse 630mA time-lag microfuse 10,0A super-time-lag varistor SIOV-S20K50 50V tubesocket 9pol PC-Mont. tubesocket 8pol Print-Mont. r elais NA IS TQ2- 24V DC print fuse holder print Typ OGN fuse cover Typ OGN jack Rean NMJ 4 HCD 2 plug connector MATE-N-LOK vert heatsink FK 240 SA 220 VL heatsink FK 237 SA 220 VL

Bezeichnung Drahtw id. axial 680 Ohm 11W Elko axial 15µF 450V Elko axial 33µF 500V Elko axial 220µF 350V Feinsicherung 630mA Träge Feinsicherung 10,0A Superträge Varistor SIOV-S20K50 50V Röhrensockel 9pol PC-Mont. Röhrensockel 8pol Print-Mont. Relais NA IS TQ2- 24V DC pr int SI-Halter print Typ OGN Abdeckhaube Si-Halter Typ OGN Klinkenbuchse Rean NMJ 4 HCD 2 Steckverbinder MATE-N-LOK vert Kühlk. FK 240 SA 220 VL Kühlk. FK 237 SA 220 VL

reference designators R20 C13, C14 C3 C2, C1 FU1, FU2 FU3 R19, R18 T1, T2 T3, T4, T5, T6 REL1, REL2, REL3 FU3 FU3 J4, J3, J2, J1 JP3, JP2, JP1 Z3 Z2

quantity 1 2 1 2 2 1 2 2 4 3 1 1 4 3 1 1

TITLE:

SWITCHBLADE HEAD HU1405 POWERAMP

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-LP-R02-1D

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

17.07.2006

REVISION: PAGE:

2

A 2

PAGES

Spare Parts List for:

HU1405-LP-R03-1C

Project:

Sw itchblade Head

Project Number:

HU1405

 Ass embly:

FX-Board

pos.

part no.

1

950048

description push button CIC WPML-2Y-SL

Beschreibung Drucktaster CIC WPML-2Y-SL

reference designators SW1

2

952012

diode jack MAB 5 SH Wprint

Diodenbuchse MAB 5 SH Wprint

J3

1

3

952038

 jack Rean NMJ 4 HCD 2

Klinkenbuchse Rean NMJ 4 HCD 2

J2, J1

2

4

952041

 jack Rean NMJ 6 HCD 2

Klinkenbuchse Rean NMJ 6 HCD 2

J6, J5

2

5

952138

diode jack MAB 7 SH-L Wprint

Diodenbuchse MAB 7 SH-L Wprint

J4

1

3

1

quantity 1

Sw itchcab not included (see page xx)

4

2

5

TITLE:

SWITCHBLADE HEAD HU1405 FX-BOARD

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-R03-1C

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

17.07.2006

REVISION: PAGE:

1

A 1

PAGES

1

1

1

1

2

4

1

3

Spare Parts List for: Project: Project Number:  Assembly: pos. 1 2 3 4

part no. 936003 942074 C90174 C90175

HU1405-LP-R04-1B Sw itchblade Head HU1405 Footswitch FSM432

description LED 3mm r ed s tandar d dif fus ed IC ATmega8L-8PU MC for FSM-432 pushbutton 1pol. for FSM-432 dual digit numeric LED-display for FSM-432

Bezeichnung LED 3mm r ot Standar d dif fus ed IC ATmega 8L-8PU MC für FSM-432 Taster 1pol.für FSM-432 LED-Display 2-stellig für FSM-432

reference designators LD5, LD4, LD3, LD2, LD1 U1 SW7, SW6, SW5, SW4, SW3, SW2, SW1 D11

quantity 5 1 7 1

TITLE:

Switchblade HU1405 FSM432 Footswitch

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-LP-R04-1B

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

20.07.2006

REVISION: PAGE:

1

A 1

PAGES

In and output terminals have to be marked with secondary and primary and a connection identitication!

230/245V (245V) Color: White Faston: 6,3X0,8 insulates Length: 250mm

56,00

230/245V (230V) Color: Blue Faston: 6,3X0,8 insulates Length: 250mm

LABEL

230/245V (0V) Color: Brown Faston: 4,8X0,8 insulates Length: 200mm    0    0  ,    3    1    1

   0    2  ,    8

Shield winding GND Color: Yello/Green Faston: 6,3X0,8 Length: 250mm

Primary 90,0°

Secondary 340V (340V) Color: Red Faston: 4,8X0,8 Length: 200mm

Power: 226VA

340V (0) Color: Orange Faston: 4,8X0,8 Length: 200mm

340V / 0,5A 245V 230V 0V

52V (52V), Yello,180mm,Pin 3

52V / 0,02A   y   r   a   m    i   r    P

0V 17V / 0,6A

52V (0V), Blue,180mm, Pin 6  S   e  c   o n  d   a r   y 

17V (17V), Violet, 180mm, Pin 2

AMP, Universal Mate-N-Lok, 6pol. Case: 0-350715-1

17V (0V), Green, 180mm, Pin 5 6,3V (6,3V), Gray, 180mm, Pin 1 6,3V (0V), White, 180mm, Pin 4

0V 0V

6,3V / 7A 0V

shield winding GND

Starting from the version "HU1405-TR-R01-1C" got additionally a copper screen whereby the magnetic stray field decreases ! Declaration that an isolationsystem according to UL508 is used and that all used materials are UL-listed and according to the thermal class declared for the transformer. The transformers have to be marked with the UL sign, manufacturers name or trademark !

Titel:

66606 St. Wendel / Germany

Switchblade 100 Head Mains transformer 230V / 245V

Zeichnungsnummer:HU1405-TR-R01-1C

Revision:

C

Erstellt von:

Bernd Schneider

am:

27.05.2008

Blatt

1

Geprüft /  freigegeben von:

Bernd Schneider

am:

27.05.2008

1

Werkstoff:

-----

Version:

Oberfläche:

1

---------

Blätter

In and output terminals have to be marked with secondary and primary and a connection identitication!

100/117V (117V) Color: White Faston: 6,3X0,8 insulates Length: 250mm

56,00

100/117V (100V) Color: Blue Faston: 6,3X0,8 insulates Length: 250mm

LABEL

100/117V (0V) Color: Brown Faston: 4,8X0,8 insulates Length: 200mm    0    0  ,    3    1    1

   0    2  ,    8

Shield winding GND Color: Yello/Green Faston: 6,3X0,8 Length: 250mm

Primary 90,0°

Secondary 340V (340V) Color: Red Faston: 4,8X0,8 Length: 200mm

Power: 226VA

340V (0) Color: Orange Faston: 4,8X0,8 Length: 200mm

340V / 0,5A 117V 100V 0V

52V (52V), Yello,180mm,Pin 3

52V / 0,02A   y   r   a   m    i   r    P

0V 17V / 0,6A

52V (0V), Blue,180mm, Pin 6  S   e  c   o n  d   a r   y 

17V (17V), Violet, 180mm, Pin 2

AMP, Universal Mate-N-Lok, 6pol. Case: 0-350715-1

17V (0V), Green, 180mm, Pin 5 6,3V (6,3V), Gray, 180mm, Pin 1 6,3V (0V), White, 180mm, Pin 4

0V 0V

6,3V / 7A 0V

shield winding GND

Starting from the version "HU1605-TR-R03-1C" got additionally a copper screen whereby the magnetic stray field decreases! Declaration that an isolationsystem according to UL508 is used and that all used materials are UL-listed and according to the thermal class declared for the transformer. The t ransformers have to be marked with the UL sign, manufacturers name or trademark !

Titel:

66606 St. Wendel / Germany

Switchblade Head Mains transformer 100V / 117V

Zeichnungsnummer:HU1405-TR-R03-1C

Revision:

C

Erstellt von:

Bernd Schneider

am:

27.05.2008

Blatt

1

Geprüft /  freigegeben von:

Bernd Schneider

am:

27.05.2008

1

Werkstoff:

-----

Version:

Oberfläche:

1

---------

Blätter

In and output terminals have to be marked with secondary and primary and a connection identitication!

Starting from the version "HU1405-TR-R02-1C" the isolation system was improved in relation to earlier models ! Details: 1x50% insulation layer between the 3rd and 4th layers of windings of both the primaries.

52,00

Anode1 (P1), Blue, 350mm, Pin 6 +A (CT), Violet, 350mm, Pin 2

AMP, Universal Mate-N-Lok, 6pol. Case: 0-350715-1

LABEL Anode2 (P2), Orange, 350mm, Pin 4

   0    0  ,    5    2    1

   0    0  ,    6    4

   0    2  ,    8

Primary

90,0°

Secondary

Audio- Power: 100RMS Anode 2 (P2) Danger! : peak voltage= 4000V

16 OHM 4 OHM, Black,180mm, Pin 6

8 OHM   y   r   a   m    i   r    P

+A 470V (CT)

Anode 1 (P1) Danger! : peak voltage= 4000V

4 OHM

0 OHM

0 OHM, Red, 180mm, Pin 2  S   e  c   o n  d   a r   y 

AMP, Universal Mate-N-Lok, 6pol. Case: 0-350715-1

8 OHM, Green, 180mm, Pin 5 16OHM, Brown, 180mm, Pin 4

Declaration that an isolationsystem according to UL508 is used and that all used materials are UL-listed and according to the thermal class declared for the transformer. The transformers have to be marked with the UL sign, manufacturers name or trademark !

Titel:

66606 St. Wendel / Germany

Switchblade 100 Head Audio transformer

Zeichnungsnummer:HU1405-TR-R02-1C

Revision:

C

Erstellt von:

Bernd Schneider

am:

27.05.2008

Blatt

1

Geprüft /  freigegeben von:

Bernd Schneider

am:

27.05.2008

1

Werkstoff:

-----

Version:

Oberfläche:

1

---------

Blätter

1

2

3

4

5

6

7

8

+A 460V

JP4

STAND BY

D1 1N5408-R125

FASTON-4.8-ST

FU1

R20

T630mA-FAB

680/10W

D3

R12 220K

C1 220u/350V

1N5408-R125

+A 460V +B 440V

+B 440V

C3 33u/500V

D2

D

C2 220u/350V

1N5408-R125 JP5

Mains transformer for 220-230V / 240VAC - Type: HU1405-TR-R01-1A

D4 1N5408-R125

Mains transformer for 100V / 120VAC - Type: HU1405-TR-R03-1A

FASTON-4.8-ST

340VAC red

240V = T1,6A 220 - 230V = T1,6A 120V = T4A 100V = T4A

R28

D15

68K R61

1N4007G

100R/1W

POWERFAIL

POWERFAIL

R63 1N4007GD16

R80

1K0/1W C32 47u/100V

240VAC or 120VAC white 220-230VAC or 100VAC blue

D

R11 220K

+60V_Buffer1

2K2/1W

   V    0

C42

   0 C33    1 47u/100V    /   u

47u/100V

C41

   7    4

0V orange

+60V_Buffer1

R64

+60V_Buffer2

+60V_Buffer2

2K2/1W

MAINS

52VAC yello

R21

R62

D17

R32

330R/1W

330R/1W

1N4007G

10K C31 47u/100V

-33V

-33V

D18 BZX55V_33V

C30 47u/100V

0V blue

MAINS SWITCH C

JP1A

17VAC violet

0V green

0V brown

6,3VAC gray

R22 3

D5 1N4007G

2K7/1W

C

R23

-52V

10K

R24

2

C8

C9

1

47u/100V

47u/100V

AMP_0-641970-1N

-52V

PT1 PT10LV-50K

22K

R

L

FU2 T630mA

+22V

AMP_0-641970-1N

0V white

+22V

L7815CV U1

JP1B 6

I

10n/63V-K C7

5

1N4007G D19

+15V

O

+15V

   C

C34 100n/63V

4

C4 10n/63V-K

   C    A

V-

C5 10n/63V-K

R65 22R/5W

B80C1500-RUND D6 V+

   C    A

   V    5    2    /   u    0    0    0    2    1    2    C

10n/63V-K C6

B

L7805CV U2 C36    V C12

   V    5    2    /   u    0    0    2    2

   5    2    /   u    0    0    2    2

I

+5V

O

B

C35 100n/63V SGND

FU3 TT10A

R66

AC1-HZ2    B    7 T6B    C    P      N      R    T    S      B    4    3    L    E    2

HO1 NDKH-R0-B40 HO2

+5V

   C

   B    7 T5B    C    P      N      R    T    S      B    4    3    L    E    2

   B    7 T4B    C    P      N      R    T    S      B    4    3    L    E    2

   B    7 T3B    C    P      N      R    T    S      B    4    3    L    E    2

   B    C    4    P      N      Z    C      S    3    8    C    C    E

AC2-HZ2

   5

T2C

   9

   B    C    4    P      N      Z    C      S    3    8    C    C    E

   5

T1C

   9

100R/1W

   R

NA

PT2

PT10LV-250R    L R67 100R/1W

NA

NDKH-R0-B40 HO3 NDKH-R0-B40 HO4 A

NDKH-R0-B40 HO5

D7 BZX85C_12V

BZX85C_12V Title:

HO7 NDK-R0-B40 HO8

D8

D9 Z2 FK240-SA220VL HO10

Z4

NDKH-R0-B40 HO6

NDK-R0-B40 HO9

NDK-R0-B40 HO11

HALTEBOLZEN-LG

NDKH-R0-B40

NDK-R0-B40

NDK-R0-B40

HALTEBOLZEN-LG

Z1

BZX85C_12V

Z3 FK240-SA220VL

D10

SWITCHBLADE Head Power-supply

BZX85C_12V

A

66606 St. Wendel / Germany JP6

Number: HU1405-SP-R02

Version: 1

Revision: F

B. Schneider

Date: 13.03.2006

Page: 5

Checked by: B. Schneider

Date: 13.03.2006

6

Drawn by: FASTON-6.3-ST Material:

Surface:

Pages

1

2

3

4

5

6

7

8

FU1

+15V

RXE020-60V/0.2A + C1 2u2/25V-T D

J1

C2

MC33078N(ST) U1A

   8

R13

3

4K7

T TS

2K2

22u/50V

+ VCC

2

R5

1

FX Send

R1 1K0

R16 47K

-

D

RM122-02

R20 1R0/1W

   4 VEE

SS S

R3 2K2/1W J2 RM122-02

-10dB

T TS

4 6

5

FX Return -10dB

WPML2-S-Y SW1B

SS S

WPML2-S-Y SW1C

3 5 2 4 1

R21 C

10K

R9 47K

C3 22u/50V

U1B

TO PREAMP-BOARD

R4

W1 AWG24-12-2.54 1 Send EXT-FX +5V 2 3 Ret. EXT-FX +15V 4 MIDI 5 6 7 8 FS4 Switch 9 FS2-2 10 FS2-A 11 FS2-1 12

47R

C4

MC33078N(ST)

R2 1K0

220n/63V R19 2K2/1W

R11 2K2/1W

C

J4

MIDI IN

MAB7_SH-L

D5 BZX55V_4V7

R10 470R/1W

MIDI THRU

MAB5SH 7 3 5 2 4 1 6

6

-

C8 100u/25V

R6 10K

R15 2K2

R23 22K

B

5

+

7

R22 10K

J3

   1    V    5 _    V    5    5    X    Z    B

D6

C5

BZX55V_4V7

   8    V D2    6 _ D3    V    5    5    X    Z    B

47p/100V-K

-10dB 1 3

2

C7 22u/50V

R8 2K7

SW1A WPML2-S-Y

R7 22K

J5 RM223-02 R RS TS T SS S

B

J6 RM223-02

R17 R RS TS T SS S

47K R18 JP1

47K

FASTON-6.3-ST R14 4K7

+5V

R25 22K

C10

NC

3

4

2

6

1

R12 D1 1N4148

220R

PC900V

100n/63V-K R24 22K

FX Footswitch FS1 (FS2)

U2 5

100n/63V-K C9

Channal Footswitch FS4 (FS5)

C11 100n/63V-K

+

C6 2u2/35V-T R26

Title:

220R

SWITCHBLADE FX-Board

R27

A

A

66606 St. Wendel / Germany 220R HO1

HO2

HO3

HO4

NDK-R0-B40

NDK-R0-B40

NDK-R0-B40

NDK-R0-B40

D4 BZX55V_5V1

Number: HU1405-SP-R03

Version: 1

Revision: C

B.Schneider

Date: 22.11.2005

Page: 6

Checked by: B.Schneider

Date: 22.11.2005

6

Drawn by:

Material:

Surface:

Pages

1

2

CTRL IN

3

NA

+5V

R5

BZX55V_5V1 D1

220n/63V-K

NA

1K0

C1

D

NA

NA

U1

NA

7

VCC

1K0

GND

GND

GND

JS2 JS3 JS4 JS5

14 15 16 17 18 19 9 10

SEG_A SEG_B SEG_C SEG_D SEG_E SEG_F SEG_G SEG_DP

MIDI OUT SP1.5Q

GND

R1

SP1.5Q

MIDI-OUT TAP 1s 10s KEY_0 KEY_1 KEY_2

220R

SP1.5Q R2

SP1.5Q

+5V

220R

SP1.5Q

PB0 (ICP) PB1 (OC1A) PB2 (SS/OC1B) PB3 (MOSI/OC2) PB4 (MISO) PB5 (SCK) PB6 (XTAL1/TOSC1) PB7 (XTAL2/TOSC2)

2 3 4 5 6 11 12 13

R20 4K7

SW1

TAP

GND

1

R21 4K7

R22 4K7

GND

GND

GND GND

100n/63V-K

SEG_A

23 24 25 26 27 28 1

LED1 LED2 LED3 LED4 LEDT VCTRL RESET

SEG_C

SEG_D

SEG_E

8

GND

ATMEGA8L-8PI C3

R23 4K7

+5V

SEG_F

GND

2

SEG_G

100n/63V-K C4

FS-HUALI-1

+5V

+5V

+5V

+5V

+5V

1

2

FS-HUALI-1

R7

SEGa10

150R R8 150R R10

D11 16 15 3 2 1 SEGf10 18 SEGg1017 4 14

150R R11 150R R12 150R R13

a10 b10 a c10 d10 f g b e10 f10 e c g10 d DP DP10 AN10

GND

GND

150R R14

FS-HUALI-1

1

LD1

KEY_1

D4

2

FS-HUALI-1

3MM-R

1

2

GND

1

GND

+5V

150R

R9

GND

1

Q2

SEG_E SEG_F RESET

330R

1 3 5

2 4 6

R26 4K7

R17

GND

3MM-R

ISP B

R18 BR8

GND

3MM-R

330R

+5V

KEY_0

LD5

KEY_1

4

1N4148

R19

1N4007G

BR5

1 3 2

A

ROKA-5.5

NA

NDK-R0-B32

HO2

C7    C    A

BR6

   C

   T    E    S    E    R    0    1   g    G    E    S    0    1    f    G    E    S    0    1   a    G    E    S

BR7

RESET

0R0 BR1

SEGg10

0R0 BR2

SEGf10

0R0 BR3

SEGa10

0R0

Z1 FK237-SA220H C8 10u/63V

C5

GND

0R0

+5V

NA = not assembled part ----- EX = exclusive part, no alternative allowed

100n/63V-K

100n/63V-K C10

C6

470u/25V

+5V

0R0

D13

NA

HO1

+5V

O

10R/2W

C9

NA

VCTRL

TPTHTH25 GND

470u/25V

AWG24-05-2.54 W4

BR4

330R

R30

10R/2W

0R0

0R0

GND

3MM-R

R29

+5V    L    R    T    C    V

I

W3 1 2 3 4 5 AWG24-05-2.54

SEG_D

GND

+5V

LD4

3

KEY_2

D12

1 2 3 4 5

+5V

330R

TP1

NA

10s

JP1

R16

U2 L7805CV

J2

R28

10K BC556B

KEY_1

1N4148 D10

2

FS-HUALI-1

LD3

2

KEY_2

1N4148 D9

SW7

4

+5V

SL-06P03X2

1N4148 D8

FS-HUALI-1

C

330R

KEY_0

1N4148 D7

2

1s

SEG_DP

GND

3MM-R

1N4148 D6

FS-HUALI-1

LD2

1

KEY_2

1N4148 D5

R27

10K BC556B

1N4148

SW6

3

R24 4K7

R25 4K7

TAP LED

D3

2

+5V

Q1

GND

1

B

+5V

KEY_0

1N4148

SW5

2

11 10 8 6 5 12 7 9 13

DA56-11EWA

SW4

1

a1 b1 c1 d1 e1 f1 g1 DP1 AN1

150R R15

100n/63V-K D2

SW3

DOWN

C2

+5V

SEG_B

PD0 (RXD) (ADC0) PC0 PD1 (TXD) (ADC1) PC1 PD2 (INT0) (ADC2) PC2 PD3 (INT1) (ADC3) PC3 PD4 (XCK/T0) (ADC4/SDA) PC4 PD5 (T1) (ADC5/SCL) PC5 PD6 (AIN0) (RESET) PC6 PD7 (AIN1)

SW2

UP

+5V

20 21 22

AVCC AREF GND

GND

C

8

NA

R6

JS1

7

1K0

NA

7 3 5 2 4 1 6

6

+5V

1K0 R4

R RS TS T SS S

RM223-02 D

5

R3

AWG24-05-2.54 AWG24-05-2.54 W2 W1 5 5 4 4 3 3 2 2 1 1

J1

4

HT = high temperature part, assemble with distance from PCB

HOUSING JS6 SP1.5Q

Title:

NA

Footswitch - FSM 4/32

1n0/63V-K A

66606 St. Wendel / Germany GND

V-

HO3

V+ GND

   C    A

GND

GND

GND

GND

HO4 Number: HU1405-SP-R04-1A

GND

NDK-R0-B42 NDK-R0-B42 B80C1500-RUND

HO5

HO6

NDK-R0-B32 NDK-R0-B42 NDK-R0-B42

Drawn by:

B. Schneider

Checked by: A. Peter PCB No.:

Version: 1

Revision: A

Date: 06.12.2005

Page: 1

Date: 06.12.2005

1

Pages

TITLE:

SWITCHBLADE HEAD HU1405 PREAMP

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-LP-R01-2B

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

11.07.2006

REVISION: PAGE:

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A 1

PAGES

TITLE:

SWITCHBLADE HEAD HU1405 POWERAMP

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-LP-R02-1D

DRAWN BY:

INDEX

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DATE:

ubaris

DATE:

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FINISH:

1

17.07.2006

REVISION: PAGE:

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A 1

PAGES

TITLE:

SWITCHBLADE HEAD HU1405 FX-BOARD

66606 St. Wendel / Germany DRAWING-NO.:

VERSION:

HU1405-R03-1C

DRAWN BY:

INDEX

CHANGES

RESP.

DATE:

ubaris

DATE:

CHECKED BY: MATERIAL:

FINISH:

1

17.07.2006

REVISION: PAGE:

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