Spare Park Honda Astrea Grand

F13 F14 F15 F24 F29

Seat Side cover Air cleaner Rear combination light Front carrier

F12 F25 F28 F26

Fuel tank Battery Tools/Tool box Wire harness/Ignition coil

F1 Headlight F2 Speedometer F3 Handle lever/Switch/Cable F4 Steering handle/Handle cover F5 Steering stem F6 Front fender F23 Front Winker F30 Front cover

Klik Engine F27 Frame body

F10 F11 F16 F20 F21 F22

Rear brake panel Rear wheel Exhaust muffler Rear fork/Chain case Rear cushion Rear fender

F17 Pedal/Kick starter arm F18 Step F19 Stand

Lain - lain :

F31 Caution label F32 Stripe

F7 Front fork F8 Front brake panel F9 Front wheel

Kembali ke menu utama

r

,..f= Head I

1

ght

Service i tern Bagian yang diservis

F. R. T.

HtADLl(iHT ASSY................ 0.2 .HEADLIGHT U N I T SOCKET COMP., HEADLIGHT....... 0.3 BULB, HEADLIGHT............... 0.1

Ref.Nc. P a r t N o . Nomor Nomor Part Petunjuk 1 33100-GNS-831 2 33120-GNS-831 3 33130-GNS-831 4 34901-066-003

Description Nama - Part

Reqd. N o .

JYl;ah K2 M2 H E A D L I G H T A S S Y . (12V 25/25W).. (l)(l) H E A D L I G H T U N I T . . . . . . . . . . . . . . . . (l)(l) S O C K E T C O M P . , H E A D L I G H T . . . . . . . (l)(l) BULB, HEADLIGHT (STANLEY) (12v 25W) (l)(l)

Serial No. Nomor Serie

Notes Catatan

F-2 Speedometer

Service 1 tern Bagian yang diservis

F.R. T .

S P E E DO M E T E R ASSY.............. 0.4 S P E E D O M E T E R COMP.............. 0 . 5 - CASE - SOCKET COMP. 0.3 LENS METER . . . . . . . . . . . . . . . . . . . P A N E L ASSY. CABLE COMP., SPEEDOMETER

?ef.No. P a r t N o . Uomor Nomor Part ‘etunjuk 1 34908-GA7-701 2 34908-MB9-871


Reqd. No. Jy;/ah K2 M 2

B U L B , W E D G E B A S E (12V 3.4W).. B U L B , W E D G E B A S E (12V 1.7W)

. (3)(3)

34908-MG9-951 37200 - GN5 -832 37210 - GN 5 - 831

B U L B , W E D G E B A S E (14V3W) SPEEDOMETER ASSY...........::: SPEEDOMETER COMP . . . . . . . . . . . . . .

(l)(l) 1 1 1 1

6 7 8 9 10

37211 -GN5-831 37212-GN5.831 37215-MB6-831 37223-GNS-831 37302-GNS-‘831

LENS, . . . . . . . . . . . CASE ASSY . . . . . . . CLAMP . . . . . . . . . . . SOCKET COMP . . . . . PLATE, REFLECTING

11 12 13 14 15

37304-198-901 37305-KES-008 44830-GNS-830 90035-166-008 93903-24420

RUBBER, CUSHION . . . . . . . . . . . . . . . S C R E W - W A S H E R , 3X22 . . . . . . . . . . . . CABLE COMP., SPEEDOMETER . . . . . . SCREW-WASHER, SPECIAL . . . . . . . . . S C R E W , T A P P I N G , 4X16 . . . . . . . . . .

4 4 3 3 (l)(l) 2 2 (5) (5)

16

93903-25310

S C R E W , T A P P I N G , 5X16 . . . . . . . . . .

(2) (2)

3 4 5

.............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............. ASSY .........

(3) (3)

1 1 1 1 1 1 1 1 1 1


Notes Catatan

F-3 Handle Cable

Service Bagianyang

lever-Switch*

item diservis

F. R. T.

CABLE COMP., THROTTLE......... 0.5 SWITCH ASSY., WINKER SWITCH ASSY., LIGHTING........ 0.6 S W I T CH A S S Y . , S T A R T E R L I G H T I N G SWITCH ASSY., FR. STOP........ 0.3 PIPE, THROTTLE GRIP CABLE COMP., FR. BRAKE........ 0.4 GRIP, R. HANDLE............... 0.2 GRIP, L. HANDLE............... 0.1 LEVER, R. STEERING HANDLE

tef.Nc. lomor ‘etunjuk 1 2

Part No. Nomor Part

Reqd.


No.

J%‘ah K2

M2

3 4 5

17910-GNS-900 35150-GN5-830 35150-GNS-840 35200-GN5-830 35345-GWO-900 45450-GNS-830

C A B L E C O M P . , T H R O T T L E . . . . . . . . . (lIr11 S W I T C H A S S Y : , S T A R T E R L I G H T I N G . - (i) S W I T C H A S S Y . , L I G H T I N G . . . . . . . . Cl) SWITCH ASSY., WINKER . . . . . . . . . . - Cl) 1 1 SWITCH ASSY., FR. STOP . . . . . . . . C A B L E C O M P . , F R . B R A K E . . . . . . . . Cl)Cl)

6 7 8 9 10

53141-GC8-000 53165-GC8-000 53166-GC8-000 53175-GN5-780 881 lo-GNS-830

PIPE, THROTTLE GRIP . . . . . . . GRIP, R. HANDLE . . . . . . . . . . . GRIP, L. HANDLE . . . . . . . . . . . LEVER, R. STEERING HANDLE . MIRROR ASSY., R. BACK . . . . .

. . . . .

(l)(l) 1 1 1 1 Cl)(l) CIICI)

11 12 13 14 15

88113-GNS-900 88120-GNS-830 90115-GEO-000 90314-GNS-910 93500-05028-OA

CAP, LOCK NUT . . . . . . . . . . . . . . . . . MIRROR ASSY., L. BACK . . . . . . . . . BOLT, HANDLE LEVER PIVOT . . . . . . NUT, LOCK . . . . . . . . . . . . . . . . . . . . . S C R E W , P A N , 5X28 . . . . . . . . . . . . . .

(2IC2) (l)(l) Cl)(l) (2IC2) (2)(2)

16 17 18 19

93500-05035-OA 93500-05040-OA 94001-05000-0s 95014-62100

S C R E W , P A N , 5X35 S C R E W , P A N , 5X40 N U T , H E X . , 5MM . . B A N D 81, W I R E . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . . .

. . . .

. . . . .

. . . .

. . . . .

. . . .

. . . .

Cl)(l) Cl)(l) 1 1 Cl)(l)


Notes Catatan

19

19 J

F -4 Steering handle. Handle cover

6 ’

6

I I -

CN51-F0400


Ref.No. P a r t N o . F. R. T. N o m o r Nomor Part Petunjuk - K E Y S E T . . . . . . . . . . . . . . . . . . . . . . . 0 . 8 1 35010-GN5-830 S W I T C H A S S Y . , C O M B I N A T I O N &... 0 . 6 2 35100-GN5-830 LOCK 4 HANDLE COMP., STEERING........ 0.7 4 7 1 3 3 - GN 5 900 LEVER, H A N D L E L O C K . . . . . . . . . . . . 0 . 4 5 53100-GN5-830 .PIN, H A N D L E L O C K COVER, F R . H A N D L E . . . . . . . . . . . . . 0 . 3 6 53107-GN5-900 . COVER, R R . H A N D L E 7 53108-GN5-900 8 53109-GN5-780 9 53125 GN5 - 900 1 0 53205 - GN5 - 830FMB 5 3 2 0 5 G N 5 830FMD 5 3 2 0 5 - GN5 830FMN 53205- GN 5 - 8 3 0 F M M

Reqd.

Description Nama Part

No.

Jy:/ah K 2 M2

KEY SET....................... S W I T C H A S S Y . , COMBINATION & LOCK SPRING, HANDLE LOCK........... H A N D L E COMP., S T E E R I N G . . . . . . . .

(l)(l) (l)(l) (l)(l) (l)(l)

ROD, HANDLE LOCK.............. LEVER, HANDLE LOCK............ PIN, HANDLE LOCK.............. COLLAR, HANDLE SETTING........ C O V E R , F R . H A N D L E *NHl*....... C O V E R , F R . H A N D L E *R131CUb.... C O V E R , F R . H A N D L E *NH229MU*... C O V E R , F R . H A N D L E *P8161CU*...

(l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l)

11 5 3 2 0 6 - GN 5 830 FMB 1 2 64521-MN5-000 1 3 90023-GNZ-000 1 4 9 0 1 0 1 -GJ6-000 1 5 90106-GN5-900

COVER, NUT, C BOLT, BOLT, BOLT,

1 6 1 7 1 8 19 20 21 22 23

N U T , U , IOMM.................. 1 1 WASHER, LOCK, &MM............. 1 1 S C R E W , P A N , 5 X 7 . . . . . . . . . . . . . . . (l)(l) S C R E W , P A N , 4 X 1 6 . . . . . . . . . . . . . . (2)(2)

90304-GE8-003 90307-GJ6-003 91508-GC8-000 93500 - 04016 OA 93500 06010 93891 05020 - 07 93903 34380 94102 - lODO 1991 .02.01

R R . H A N D L E *NHl*....... (l)(l) L I P , 4MM................ 2 2 SEAT LOCK............... 1 1 ADJUSTING............... 1 1 F L A N G E , 10X50........... 1 1

SCREW, PAN, 6 x 1 0 S C R E W - W A S H E R , 5 x 20 SCREW, TAPPING, 4 x 12 ( WASHER, PLAIN, 10 MM F’_4 E

(2) 1 2

) _._. ((1)

12) 1 (2) (1)


Notes Catatan

F-5 Steering

stem


F. R. T.

RACE, STEERING BALL........... 1.4 (ONE OR ALL) (SATU ATAU SEMUANYAI RACE, STEERING BOTTOM CONE STEM COMP., STEERING.......... 1.5 RACE, STEERING TOP CONE....... 0.9 THREAD COMP., STEERING HEAD T O P

‘ef.No. omor etunjuk 1 2 3 4 5

50301

GN5

901

50302-GNS-900 50306-GNS-830 53200-GN5-830 53211 -GN5-900

8’

53212-GNS-900 53214-GNS-900 53215-GNS-900

9 10

53216-GN5-830 53220-GN5-900

6

11 12

4t

Part No. N o m o r Part

95aoi-10045-00 9621

I-06000


Reqd. NO.

J:lGolah K2 M2 RACE, STEERING-TOP BALL....... 1 1 1 1 RACE, STEERING BOTTOM BALL.... 1 1 NUT, STEERING STEM LOCK....... S T E M C O M P . , S T E E R I N G . . . . . . . . . . (l)(l) 1 1 RACE, STEERING TOP CONE....... RACE, STEERING BOTTOM CONE.... DUST SEAL, STEERING HEAD...... WASHER, STEERING HEAD ‘DUST SEAL WASHER, STEERING STEM NUT..... THREAD COMP., STEERING HEAD TOP

1 1 (l)(l)

B O L T , F L A N G E , 10X45........... B A L L , S T E E L , #6 (3/16)........

4 4 52 52

(l)(l) (l)(l) (l)(l)


Notes Catatan

F-6 Front

fender

Service item Bagian ya’ng diservis

F. R. T.

FENDER A, FR.................. FENDER B, FR.................. .FENDER, I N N E R

0.1 0.2

ief.No. P a r t N o Uomor Nomor Part

‘etunjuk 7 2

3

4 5

45451-086-970 6 1 1 0 1 G N 5 830FMB 61101 -GNS-830FMD 6 1 1 0 1 -GN5 8 3 0 F M N 61101 GN5 830FMM 61102 GN5 830FMB 61102 GN5 - 8 3 0 F M D 61102-GN5830FMN 61102 - GN 5 830 FMM 61103-GN5-830 90111 -162-000

Read.

Description Nama Part ’ GROMMET, WIRE . . . . . . . . . . F E N D E R A , F R . *NHl* . . . . F E N D E R A , F R . *R131CU* . F E N D E R A , F R . *NH229MU* F E N D E R A , F R . bPB16lCU* F E N D E R B , F R . *NHl* . . . . F E N D E R B , F R . *R131CU*. F E N D E R 8, FR. *NH229MU* F E N D E R B , F R . *PB161CU* FENDER, INNER . . . . . . . . . . BOLT, FLANGE, 6MM . . . . . .

1991.02.01

E

No.

Jyz/ah

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

K2 . . . . . . . . . . .

F-6

M2 1 1 (l)(l)

(l)(l)

(l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) 2 2

Serial No.

Notes

Nomor Serie

Catatan

/ @8

-10

63-g

- 1 8 2

F-7 Front

fork 14

3 G9----7

12

,&& 4 CN5i-FOTOO

Service item Bagian yang diservis

Ref.No. F . R . T . Nornor Petunjuk

A S S Y . , FR............... 0.5 (ADD 0.1 FOR EACH.) TAMBAHKAN 0.1 UNTUK MASING-MASING) SPRING, FR. FORK.............. 0.3 (ADD 0.1 FOR EACH.) U N T U K MASING-MASING) PIPE COMP., FR. FORK.......... 0.8 (ADD 0 . 4 F O R E A C H . ) TAMBAHKAN 0.4 UNTUK MASING-MASINGI BOTTOM................. 0.9 (ASEr (ADD 0.5 FOR EACH.) (TAMBAHKAN 0.5 UNTUK MASING-MASINGI SEAL SET, FR. FORK (ADD 0.5 FOR EACH) ( T A M B A H K A N 0 . 5 U N T U K MASING-MASING) F O R K

1 51400-GNS-831 2 5 1 4 0 1 -GNS-781 3 51410-GNS-781 4 51412-GNS-901 5 5 1 4 2 1 -‘GNS-831 6 7 8 9 1 0


Part No. Nomor Part

51425-GNS-901 51437-GMO-003 51449-GMO-003 51454-GMO-003 51456-GMO-003

Reqd. N o . JcCn;lglah K2 M2

.... 1 1 FORK ASSY., R. FR. S P R I N G , F R . F O R K . . . . . . . . . . . . . . (2)(2) P I P E C O M P . , F R . F O R K . . . . . . . . . . (2)(2) S P R I N G , R E B O U N D . . . . . . . . . . . . . . . (2)(2) CASE, R. BOTTOM............... 1 1 DUST

SEAL.....................

(2) (2) (2)(2) C A P , F O R K P I P E . . . . . . . . . . . . . . . . (2)(2) S E A T , S P R I N G U P P E R . . . . . . . . . . . . (2) (2) R I N G , S T O P P E R . . . . . . . . . . . . . . . . . (2)(2)

R I N G ,

PISTON..................

11 51466-065-901 1 2 51470-GNS-901 1 3 53490-GNS-305 1 4 51500-GNS-831 1 5 51521-GNS-831

RING, OIL SEAL STOPPER........ PIPE, SEAT.................... SEAL SET, FR. FORK............ .... FORK ASSY., L. FR. CASE, L. BOTTOM.............

16 90116-383-721 17 90544-283-000 1 8 91356-GMO-003

. . . . . (2) (2) BOLT, SOCKET, 8MM W A S H E R , S P E C I A L , 8MM.......... (2)(2) O - R I N G . . . . . . . . . . . . . . . . . . . . . . . . (2)(2)

1991.02.01

E

(2)(2) (2)(2) (2)(2) 1 1 .. 1 1

F-7


Notes Catatan

1

F-8 Front

brake

panel

CN51-F0800 Reqd. No. Ref.No. P a r t N O . Description F . R . T. N o m o r Nomor Part Jzah Nama Part Petunjuk 1(2 M2 SHOE SET, BRAKE............... 0.4 1 45120- 001 - 010 SHOE SET, BRAKE (l)(l) 2 4 3 1 4 1 -KB9-000 C A M, R R . BR A K E. . . . . . . . . . : : : : : : P A N E L S U B COMP., F R . B R A K E 1 3 44806-GN5-901 ... 1 1 (INC. R E L A T I V E P A R T ) GEAR, SPEEDOMETER ITERMASUK PARTYANG BERHLJBIJNGAN) 4 44808-107-720 W A S H E R , S P E E D O M E T E R G E A R . : : . . . ‘I 1 GEAR, SPEEDOMETER............. 0.3 5 45010-GN5-305ZA P A N E L S U B C O M P . , F R . B R A K E ARM, FR. BRAKE................ 0.1 *NH310m (l)(l) (INC. R E L A T I V E P A R T ) (TERMASUK PART YANG BERHUBUNGAN) 6 45133-028-000 S P R I N G , B R A K E S H O E . . . . . . . . . . . . (2)(2) 7 45134-250-000 D U S T S E A L , B R A K E C A M . . . . . . . . . . (l)(l) 8 45145-121-710 I N D I C A T O R , F R . B R A K E . . . . . . . . . . (l)(l) A R M , F R . B R A K E . . . . . . . . . . . . . . . . (l)(l) 9 45410-GN5-900 10 45435-121-010 S P R I N G , F R . B R A K E A R M R E T U R N . . (l)(l)

Service i tern Bagian yang diserws

.....

1 1 9 1 2 5 1 -GN5-901

DUST SEAL, 47X57X7

12 13 14 15

93700-05020 - OB 94050-06000 95015-32001 95015-42000

1 1 SCREW, OVAL, 5X20.. . . . . . . . . . . . N U T , F L A N G E , 6MM.............. 1 1 J O I N T B , B R A K E A R M . . . . . . . . . . . . (l)(l) N U T 8, B R A K E R O D A D J U S T I N G . . . . 1 1

16

95701-06028-00

BOLT,

1991.02.01

FLANGE,,

1

6X28............

E

1

F-8

1

1


Notes Catatan

F-9 Front

wheel

2 9 11 0 0’ 4

13

Q F

Service i tern Bagian yang dis’arvis

F.R.T.

RIM, RR. WHEEL................ TUBE, TIRE.................... T I R E , FR. W H E E L AXLE, FR. WHEEL............... HUB, FR. WHEEL................ B E A R I N G , R A D I A L B A L L , 63OlU... (ADD 0 . 1 F O R E A C H . ) VAMBAHKAN 0 1 UNTUK MASING-MASING)

2.2 0.8 0.2 2.5 0.4

Part No. Description rlomor Nomor Part Nama - Part ‘etunjuk R I M , RR. WHFEI . . . . . . . . . . . . . . . . 1 4 2 7 0 1 086 - 9 1 0 ..................... 2 TUBE, TIRE (2.2512.50 - 17) ..................................... 3 AXLE, FR. WHEEL 44301 - GN 5 - 960 ...................... COLLAR, FR. WHEEL SIDE 4 44311 -GN5-900 ................... 5 44601 - GN 5 - 960 ~GHUB, FR. W H E E L l NH 310” .................................... 6 12-159 SPOKE SET 22517 3 ................ COLLAR, FR. AXLE DISTANCE 8 44620 - 400 - 000 ........... 9 TIRE, FR. WHEEL (2.25 . 27 4 PR) .................... .......... 10 FLAP, FR TUBE (17)

ief.No.

11

90755-229-003

OIL

12 13 14 15

9 4 0 1 1 - I 2000-0s 94101-l 2000 94201-30250 96140-6’3010

N U T , C A S T L E , 12MM . . . . . . W A S H E R , P L A I N , 12MM . . . . P I N , S P L I T , 3.0X25 . . . . . BEARING, RADIAL BALL,

SEAL,

21X37X7

......

Reqd. N o .

Jy;/ah K 2 M2

Notes


Catatan

Cl)(l)

11) (1) (1)

Ii

(‘)’

(1)*

(lJ*

(1) (1)

(1) (1)

(1)

(1)

(1) (1)

Cl)(l)

. . . . . . . 1 1 . . . . . . . Cl)(l) . . . . . . . 1 1 6301U ..i (2)(2)

*

1 Set = 18 PCS

INSIDE SPOKES + 18 PCS OUTSIDE SPOKES

F-10 Rear

brake

panel

Description Ref.No. P a r t N o . F. R. T. N o m o r Nama - Part Nomor Part Petunjuk SHOE SET, BRAKE . . . . . . . . . . . . . . . . SHOE SET, BRAKE . . . . . . . . . . . . . . . 0.4 1 45120- 001 . 0 1 0 AXLE, RR. WHEEL . . . . . . . . . . . . . . . 0.2 2 4 0 5 4 1 -GN5-830 ADJUSTER, R. CHAIN . . . . . . . . . . . . PANEL COMP., RR. BRAKE . . . . . . . . 0.5 3 4 2 3 0 1 -GN5-830 AXLE, RR. WHEEL . . . . . . . . . . . . . . . 4 42313-GNS-830 COLLAR, RR. BRAKE PANEL SIDE . . (INC. RELATIVE PART) 5 43100-GN5-960ZC P A N E L C O M P . , R R . B R A K E (TERMASUK PART YANG BERHUBUNGAN) ARM, RR. BRAKE . . . . . . . . . . . . . . . . 0.1 *NH310m (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) CAM, RR. BRAKE . . . . . . . . . . . . . . . . 6 43141-400-010 7 43145-149-000 INDICATOR, RR. BRAKE . . . . . . . . . . 8 43410 - 086 - 720 ARM, RR. BRAKE............, . . . RUBBER, STOPPER ARM CUSHION . . . 9 43434-286-000 SPRING, BRAKE SHOE . . . . . . . . . . . . 10 45133-028-000 Service i tern Baglan yang diservis

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

1 1 (l)(l) 1 1 (l)(l) (2)(2)

(l)(l) (l)(l) (l)(l) 1 1 1 1

94101-06000 94101-08000 94102-12000 94111-06000 94201-20150

. . . . .

(l)(l)

W A S H E R , P L A I N , 6MM . . . . . . . . . . . . WASHER, PLAIN, 8MM . . . . . . . . . . . . W A S H E R , PLA.IN, 12MM ........... WASHER, SPRING, 6MM . . . . . . . . . . . P I N , S P L I T , 2.0X15 . . . . . . . . . . . .

16 17 18 19 20

. . . . .

K2 M2 1 1 (l)(l) (l)(l) (l)(l)

(l)(l) 1 1 1 1 1 1 1 1

45134-250-000 DUST 92811-10000 BOLT 94001-06000-OS N U T , 94001-08000-OS N U T , 94050-06000 NUT,

. . . . .

J~~‘ah

. . . . .

11 12 13 14 15

S E A L , B R A K E C.qM . A, BRAKE STOPPER H E X . , 6MM . . . . . . . H E X . , 8MM . . . . . . . FLANGE, 6MM . . . . .

Reqd. N o .

2 1 9 5 7 0 1 - 0 6 0 3 2 - 0 0 B O L T , F L A N G E , 6X32 . . . . . . . . . . . .

1991.02.01

E

1

F-IO

1

S e r i a l rd0. Nomor Serie

Notes Catatan

F-11 Rear

wheel


F. R. T.

SPROCKET, FINAL DRIVEN........ 0.6 DAMPER, RR. WHEEL............. 0.3 CONE OR ALL) (SATU ATAu SEMUANYA) SLEEVE, RR. WHEEL...>......... 0.4 COLLAR, RR. AXLE DISTANCE B E A R I N G , R A D I A L B A L L , 6301~ (ADD 0 . 1 FOR EA C H. ) (TAMBAHKAN 0.1 U N T U K MASING-MASING) HUB, RR.-WHEEL................ FLANGE, FINAL’DRIVEN.......... . TIRE,. RR. WHEEL .TUBE, T I R E R I M , R R. WH E E L. . . . . . . . . . . . . . . .

2.6 0.8 2.3

!af.No. P a r t N o . lomor NomoTPart etunjuk 1 40540-GNS-830 2 41201-GNS-900 3 41241-GB4-770 4 42303-GN5-830 5 42304-GNS-900 6 8’ 9 10 11 12 13 14 15

Description N a m a - Part ADJUSTER, SPROCKET, DAMPER, RR. S L E E VE , R R . C O L L A R , RR.

Reqd. No.

Jy lah CiFo K2 M2 L . C H A I N . . . . . . . . . . . . Cl)(l) F I N A L D R I V E N C36TI.. Cl)(l) W H E E L . . . . . . . . . . . . . (4IC4) WH E E L . . . . . . . . . . . . . Cl)(l) W H E E L S I D E . . . . . . . . Cl)(l)

W H E E L *NH3lOM% . . . . . . . FINAL DRIVEN . . . . . . . . . . RR. AXLE DISTANCE . . . . . 40.5X3 (DUST KEEPER)

42601-GN5-960ZC 42610-GNS-900 42620-686-920 42653-001-004

HUB, RR. FLANGE, COLLAR, O-RING,

42701 - 030 - 007

RIM. RR. WHEEL (1.40 x 17) .................... (I) TIRE, RR WHEEL 12.50 . 17 4P8) ............ (1) TUBE, TIRE (2.2512.50 . 17) ..................... (1) FLAP, TIRE 117) ......................................... (1) B O L T / S T U D 8 x 4 B ...................................... 4 NUT, RR AXLE SLEEVE ................................ 1

90128-GS4-000 90307 - 001 - 000

Cl)(l) CIICI) CIICII Cl)(l) (1) (1) (11 (I) 4 1


Notes btatan

F-II Rear

wheel 18


F. FL T.

ief.No. Jomor ‘etunjuk

Part No. Nomor Part

Reqd. N o .


JcCl:‘ah K2

M2

17 18 19 20

90309-357-000 90753-GK4-003 94001-06000-0~ 94011-12000-0s 94101-06000

4 4 N U T , H E X . , 8MM................ O I L S E A L , 27X40X6 (ARAI)......, (l)(l) 1 1 N U T , H E X . , 6MM................ N U T , C A S T L E , IZMM............. (l)(l) (l)(l) W A S H PEL ARI N, , 6MM............

21 22 23 24 2s

94111-06000 94201-30250 96106 - 62030 96100- 6 3 0 1 0 10-159

W A S H E R , S P R I N G , 6MM........... P I N , S P L I T , 3.0X25............ BEARING, RADIAL BALL, 6203U... BEARING, R A D I A L B A L L , 63OlU...

1 1 1 1 (l)(l) (2)(2)

SPOKESET

(I)* (I)*

16

_

__

_

_

____

.


Notes Catatan

+l set = 18 PCS INSIDE SPOKES + 18 PCS OUTSIDE SPOKES

F-12 Fuel tank

11

6

12


F. R. T .

S T R A I N E R COMP., F U E L . . . . . . . . . . 0 . 4 TANK COMP., FUEL.............. 0.5 FUEL UNIT..................... 0.3

tef.No. P a r t N o . lomor Nomor Part ‘etunjuk 1 16910-GNS-911 17516 - GNS - 7 8 0 F M B 2 1 7 5 1 0 - GN5 - 7 8 0 F M D 1 7 5 1 0 - GN5 - 780FMN 1 7 5 1 0 - GN5 - 7 8 0 F M M 17620-GA7-023 3 17630-GS4-000 4 17631-096-701 5

Reqd. N o .

D e s cr i p t i o n Nama - Part

JY,T;ah K2

M2

STRAINER COMP., FUEL.......... 1 1 T A N K C O M P . , FU;L *NHl* . . . . . . . . T A N K C O M P . , F U E L *R131CU* . . . . . (l)(l) T A N K C O M P . , F U E L *NH229MU* . . . . (l)(l) T A N K C O M P . , F U E L *pf3161CU* . . . . (l)(l) C A P , F U E L F I L L E R . . . . . . . . . . . . . . (l)(l) T U B E , F U E L , 5 . 3 X 4 4 0 . . . . . . . . . . . (1)(11 P A C K I N G , F U E L F I L L E R C A P . . . . . . (l)(l)

(i)(i)

6 7 8 9 IO

17640-GNS-910 37800-GNS-901 37801 -GA7-700 37802-GA7-700 93481 _ 06016 - 00

CLAMPER, F U E L T U B E . F U E L U N I T (NIPPON) . PACKING, BASE . . . . . . RETAINER, FUEL UNIT B O L T - W A S H E R , 6X16 . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

(l)(l) 1 1 Cl)(l) 11)(l) 2 2

11 12

95001-55050-40 95002-02100

TUBE, FUEL, 5.3X50 . . . . . . . . . . . . CLIP 810, TUBE . . . . . . . . . . . . . . . .

(l)(l) (4) (4)


Notes Catatan

F-13 Seat


F. R. T.

G R I P C O M P . , S I D E . . . . . . . . . . . . . . 0.,3 CATCH COMP., SEAT GRIP COMP., RR................ 0.1 SEAT ASSY., DOUBLE (INC. RELATIVE PART) (TERMASUK PART Y A N G B E R H U B U N G A N ) LOCK ASSY., SEAT HINGE COMP., SEAT

tef.No. P a r t N o . Jomor Nomor Part ‘etunjuk 1 50316-GNS-830 50410-GNS-830 2 50415-GNS-830 3 50524-001-000 4 75581 -GN8-920 5 77000 - GN 5 - 830 6 6 A 77200 - GN 5 - 830 66 772Ab GN 5 _ 830 77203-GNS-830 7 77204 -GN5 -830 8 77205-GNS-900 9 1 0 77206~GN5-030 11 77207-GNS-910 77220-GNS-830 12 13 77220-KAN-900 14 77228-340-001 15 77229 - 340-001

Reqd. NO.


J:lzah K2 M2 G R I P C O M P . , S I D E . . . . . . . . . . . . . . (l)(l) G R I P C O M P . , R R . . . . . . . . . . . . . . . . (l)(l) C A P , R R . G R I P E N D . . . . . . . . . . . . . (2) (2) R U B B E R , M A I N S T A N D S T O P P E R . . . . (3) (3) 1 1 SPRING, LOCK KEY SETTING . . . . . . SEAT ASSY, DOUBLE . . . . . . . . . . (l)(l) SEAT COW’. DOUBLE . . . . . . . . . . . . (l)(l) SEAT COVER (Kulit saja) R U B B E R , S E A T M O U N T I N G . . . . . . . . . (l)(l) P L A T E , S E A T H I N G E S E T T I N G . . . . . (l)(l) R U B B E R B , S E A T S F T T I N G . . . . . . . . (2) (2) 1 1 RUBBER A, SEAT SETTING . . . . . . . . RUBBER B, SEAT MOUNTING . . . . . . . B A R A S S Y . , S E A T L O C K . . . . . . . . . . (l)(l) L O C K A S S Y . , S E A T . . . . . . . . . . . . . . (l)(l) R U B B E R , S E A T L O C K B A R C U S H I O N . (2) (2) C O L L A R , S E A T L O C K B A R . . . . . . . . . (2) (2)

tr, ti,

16 17 18 19 20

77230-GNS-830 77230-GN8-920 77234-GNS-830 77235-GNS-830 77240-GNS-830

HINGE CATCH HOOK, HOOK, STAY,

COMP., SEAT . . . . . . . . . . . . . COMP., SEAT . . . . . . . . . . . . . R. ROPE . . . . . . . . . . . . . . . . . L, ROPE . . . . . . . . . . . . . . . . . R. FR. ROPE HOOK . . . . . . . .

21 22 23 24 25

77241 -GNS-830 77242-GNS-830 77243-GNS-830 77301-I 24-000 92101-06010-OA

S T A Y , L . FR. ROPE HOOK STAY, R. RR. ROPE HOOK STAY, L. RR. ROPE HOOK COLLAR, S E A T M O U N T I N G . B O L T , HE,X., 6X10.. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

(l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (2) (2) 4 4


Notes Catatan

F-13 Seat

27-e e-30

--*

*.

,/ ..

I

56


Ref.Nc. F. R. T. Nomor Petunjuk

Part No. Nomor Part


J:l;‘ah K2

27 28 29 30

93481- 06010 -- 00 94001-06000-OS 94050-06000 94050-08000 94103-06000

BOLT-WASHER, 6 X 1 6 . . . . . . . . . . . . . N U T , H E X . , 6MM . . . . . . . . . . . . . . . . NUT, FLANGE, 6MM . . . . . . . . . . . . . . N U T , F L A N G E , 8MM.............. W A S H E R , P L A I N , 6MM............

31 32 33

94305-25251 95701-06012-00 95701-08014-00

PIN, SPRING, 2X18............. BOLT, FLANGE, 6X12............ B O L T , F L A N G E , 8x14............

26-

Reqd. N o .

1 9 9 1 .02.01

E

M2

2 2 2 2 2 2 2 2 (2)(2) 1 2 8

F-13

1 2 8

/

*

S e r i a l No. Nomor Serie

Notes Catatan

F-14 Side

cover

Sarvic e i tern Bagian yang diservis COVER,

Raf.No. F. R. T. Nomor Petunjuk

SIDE . . . . . . . . . . . . . . . . . . .

(ONE OR ALL) (SATU ATAU SEMUANYA) COVER, R. BODY COVER, L. BODY

0.1

Part No. Nomor Part

De’scription Nama - Part

Reqd.

No.

J%‘ah K 2 M2

1 64315-GB4-000 GROMMET, TOP COVER . . . . . . . . . . . . S C R E W , FR,.COVEFi 2 6 4 3 2 1 -GNS-830 3 835DO-GNS-83DFMB C O V E R , R . S I D E *NHl*. . . . . . . . . . 83500 . G N 5 8 3 0 F M D C O V E R , R.) S I D E *R131CU* . . . . . . . 83500-GN5-83DFMN C O V E R , R . S I D E +NH229MU* . . . . . . 83500-GN5-83rFMM C O V E R , R . S I D E *PB161CU* . . . . . . 4 83551-300-000 GROMMET, AIR CLEANER CASE . . . . . 5 83600-GN5-830FMB C O V E R , L . S I D E *NHl*. . . . . . . . . . 838OD-GN5-83DFMD C O V E R , L . S I D E *R131CU* . . . . . . . 838DD-GNS-83DFMN C O V E R , L . S I D E *NH229MU* . . . . . . 83800-GN5-830FMM C O V E R , L . S I D E *PB161CU* . . . . . .

(l)(l) (l)(l) (l)(l) (l)(l) (4)(4) (l)(l) (l)(l) (l)(l) (l)(l)

87121-GN5_83DFMB‘COVER, R . B O D Y *NHl*. . . . . . . . . . 87121-6N5-830FMD C O V E R , R . B O D Y *R131CU* . . . . . . . 87121:GN5-830FMN C O V E R , R . B O D Y *NH229MUX . . . . . . 87’2’-GN5-83DFMM C O V E R , R . B O D Y *PB161CU* . . . . . . ;;;;;:~N;;~;o;~D C O V E R , L . B O D Y *NHl*. ............... C O V E R , L . B O D Y *R131CU*. 87122-GN5-830FMN C O V E R , L . B O D Y *NH229MU*. . . . . . 87122 GN5 . 830FMM C O V E R , L . B O D Y *PB161CU* . . . . . . S C R E W , P A N , 5X9 . . . . . . . . . . . . . . . Y1509-GNS-900 93500-06010-1A S C R E W , P A N , 6x10 . . . . . . . . . . . . . . W A S H E R , P L A I N , 6MM . . . . . . . . . . . . 94103-06000

(l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (l)(l) (II(l) (6)(6) (l)(l) (l)(l)

6

7

8 9 IO

1991 .02.01

E

2

F-14


Notes Catatan

2

i7

‘3-3

F-15 A i r

c l e a n e r

“4 11

15 k

GNs1-F1500

Service item Bagianyang diservis

Raf.Nc.

Description Nama -Part

Part No. Nomorf'art

F. R. T. Nomor Petunjuk 1 17205-GNS-900 ELEMENT, AIR CLEANER.......... 0.3 2 17212-GNS-900 TUBE, AIR CLEANER CONNECTING 3 17213-GNS-900 TRAP COMP., FRAME............. 0.2 4 17214-GNS-900 COVER, AIR CLEANER CASE 5 17230-GNS-830 CASE, AIR CLEANER............. 0.4

Read.

No.

Jy,y;ah K2

ELEMENT, AIR CLEANER.......... TRAP COMP., FRAME............. SEAL, AIR CLEANER COVER....... SEAL, AIR CLEANER CASE........ CASE, AIR CLEANER.............

M2

(l)(I) (l)(l) (I)(I) (2)(2) (l)(l)

COVER, AIR CLEANER CASE....... (l)(l) CAP, R. DUCT.................. (l)(l) CAP, L. DUCT.................. (I)(l) TUBE, AIR CLEANER CONNECTING.. (l)(I) BAND 8, AIR CLEANER CONNECTING TUBE (l)(l)

6 7 8 9 10

17231-GNS-830 17233-GN5-900 17234-GNS-900 17253-GNS-900 17256-053-010

11 12 13 14 15

BOLT, FLANGE, 6MM............. 90116-ME9-000 93500-05020-OA SCREW, PAN, 5X20.............. SCREW, TAPPING, 4X12.......... 93901-24310 17232 - GN5 - 830 F,“G,A/CDRAIN .,.................................... SCREW, TAPPING, 5x16.......... 93903-25310

1991.02.01

E

2 2 (l)(l) (2)(2)

2

2

4

4

F-15

Serial No. NomorSerie

Notes Catatan

F-16 Exhaust

muffler


F. R. T.

COVER, EX..................... 0.1 MUFFLER COMP., EX............. 0.2

Pert No. Description Uomor Nomor Part Nama - Part ‘etunjuk 1 18240-GNS-900 C O V E R , EX........,........... 3 18350-GN5-830 M U E F L E R COMP.,.EX . . . . . . . . . . . . . 4 93500-05008-4J S C R E W , P A N , 5X8 . . . . . . . . . . . . . . . 5 9 4 0 0 1 - 0 6 0 0 0 - 0 3 N U T, H E X . , ~MM . . . . . . . . . . . . . . . . 6 94050-08000 NUT, FLANGE, 8MR . . . . . . . . . . . . . . 7 94101-05000 WASHER, PLAIN, 5MM . . . . . . . . . . . . 8 94111-05000 WASHER, SPRING, 5MM g 9 5 7 0 1 - 0 8 0 1 6 - 0 0 B O L T , F L A N G E , 8X16 . . . . . . . . . . . . . . . . . . . . . .

qef-No.

Reqd.

N,o.

Jyr;ah K 2 M2

(l,(l) (l)(l) 2 2 2 2 1 1 (2)(2) ,:,,:,


Notes Catatan

9

? 15

16

F-17 Pedal-Kick

starter


arm

F.R.T.

PEDAL, GEAR CHANGE ............ #ARM ASSY., KICK STARTER SWITCH ASSY., STOP ............ ROD, RR. BRAKE ................ PEDAL COMP., BRAKE ............

0.1 0.2 0.4 0.5

Description Nama-Part

Reqd. No.

Ref.No. Part No. bbmor Nomor Part Petunjuk 1 24701 . GN5 . 840 24701 . GN5 830 2 28300-141-850 3 28311-342-000 4 35350-292-003 5 35357-041-000

PEDAL, GEAR CHANGE ............ PEDAL, GEAR CHANGE ............ ARM ASSY., KICK STARTER ....... RUBBER, KICK STARTER .......... SWITCH ASSY., STOP ..... SPRING, STOP SWITCH ...........

(1) - (1) (l)(l) (l)(l) (l)(l) (l)(l)

6 43451-GN5-a30 7 46500-GN8-920 a 46514-086-720 9 90502-GN5-920 IO 92101-06020-O'A

ROD, RR. BRAKE ................ PEDAL COMP., BRAKE ............ SPRING, BRAKE PEDAL ........... WASHER, IIMM .................. BOLT, HEX., 6X20 ..............

(l)(l) (l)(l) (l)(l) (l)(l) 1 1

11 92101-06022-OA 12 94101-05000 13 94201-20150 14 95014-73100 15 95015-32001

BOLT, HEX., 6X22 .............. WASHER, PLAIN, 5MM ............ PIN, SPLIT, 2.0X15 ............ SPRING A, BRAKE ROD ........... JOINT B, BRAKE ARM ............

1 1 (l)(l) 1 1 (l)(l) (l)(l)

*

16

95015-42000

J%ah K 2 M2

NUT

1991.02.01

B,

BRAKE

ROD

ADJUSTING ....

E

1

F-17

1

. Serial No. NomorSerie

Notes Catatan

F-18 Step


!.ef.No. P a r t N o . Description F, R. T. Nomor Notnor Part Nama - Part Petunjuk 0.3 BAR COMP., STEP . . . . . . . . . . . . . . . BAR COMP., STEP . . . . . . . . . . . . . . . 1 5 0 6 1 O-GN5-830 0.1 RUBBER, STEP . . . . . . . . . . . . . . . . . . 5061 O-GN5-840 BAR COMP., STEP . . . . . . . . . . . . . . . (ONE OR ALL) 2 5 0 6 6 1 -GN8-920 RUBBER, STEP . . . . . . . . . . . . . . . . . . .(SATU A T A U S E M U A N Y A ) 3 50710-GN5-830 RUBBER, PILLION STEP . . . . . . . . . . .BAR, R . P I L L I O N S T E P 4 5 0 7 1 1 -GN5-830 PLATE, R. PILLION STEP . . . . . . . . (INC. RELATIVE PART) P L A T E , L . P I L L I O N S T E P ........ 5 50712-GN5-830 (TERMASUK PART YANG BERHUBUNGAN) .BAR, L . P I L L I O N S T E P 6 50713-GN5-830 BAR, R. PI-LLION STEP . . . . . . . . . . 7 50714-GN5-830 (INC. RELATIVE PART) BAR, L. PILLION STEP . . . . . . . . . . 8 50715-GN5-830ZA B R A C K E T , R . P I L L I O N S T E P (TERMASUK PART YANG BERHUBUNGAN) *NH310w 0.2 BRACKET, R. PILLION STEP . . . . . . 9 50716-GN5-830ZA B R A C K E T , L . P I L L I O N S T E P BRACKET, L. PILLION STEP *NH310m 1 0 90502-GN5-830 WASHER, SPECIAL, 6MM . . . . . . . . . . 11 93482-08020-00 B O L T - W A S H E R , 8x20 ............. 12 9 4 0 5 0 - 1 0 0 0 - 0 N U T , F L A N G E, 10MM . . . . . . . . . . . . . 13 9 4 2 0 1 - 1 6 1 5 0 PIN, SPLIT, 1.6X15 . . . . . . . . . . . . 14 95015-81000 PIN A, PILLION STEP . . . . . . . . . . . 1 5 9 5 7 0 1 - 0 8 0 1 6 - 0 0 B O L T , F L A N G E , 8X16 . . . . . . . . . . . .

1991 .02.01

E

Req.d.

No.

J%?ah K2 M2


Notes Catatan

(1) - (I) (2)(2) (2)(2) (l)(l)

(l)(l) (l)(l) (l)(l)

(l)(l) (I I(1 1 (2)(2) 4 4 2 2 2 2 (2)(2) 1 1

F-18

il

F-19 Stand


F.R.T.

S TAND CoMP., MAIN ............. *PIPE, RR. BRAKE PIVOT HOOK, MAIN STAND SPRING....... .BAR COMP., SIDE STAND SPRING D, MAIN STAND..........

0.4 0.2 0.1

Ref.No. rhmOrr Petuniuk 1 2 3 4 5

Part No. NomorPart

50500-GN5-830 50512-087-820 50523-041-000 50524-397-000 50530-GN5-830

6 90108-223-000 7 94002-lOOOO-OS 8 94201-30250 9 95014-71402 10 95014-72102

Description Nama - Part STAND COMP., MAIN............. PIPE, RR. BRAKE PIVOT......... HOOK, MAIN STAND SPRING....... RUBBEb, STAND STOPPER......... BAR COMP., SIDE STAND.........

Reqd. N o .

JYR;lglah K2

M2

(l)(l) 1 1 (l)(l) (l)(l) (l)(l)

SCREW, SIDE STAND PIVOT....... 1 1 NUT, HEX., lOMM............... 1 1 PIN, SPLIT, 3.0X25............ 1 1 SPRING D, MAIN STAND.......... (l)(l) SPRING A, SIDE STAND.......... (l)(l)

1991.02.01

E

F-19

Serial No. NomotSerie

Notes Catatan

F-20 R e a r

fork*Chain


c a s e

F. R. T.

CASE, UPPER HALF DRIVE CHAIN.. 0.1 (ONE OR ALL) (SATU ATAU SEMUANYAI [HAIN, D R I V E . . . . . , . . . . . . . . . . . . 0 . 3 ARM, RR. BRAKE STOPPER FORK ASSY., RR................ 0 . 7

?ef.No. Uomor ‘etunjuk

Part No. Nomor Part



1

40510-GN5-83OZA

2

40520-GNS-830ZA

3 4 5

428- 100 ( 4 0 5 3 1 2 0 5 013) 40545-001-000

CASE, UPPER HALF DRIVE CHAIN *NH31Ot% CASE, UNDER HALF DRIVE CHAIN %NH310w CHAIN, DRIVE . . . . . . . . . . . . .v. . . JOINT, DRIVE CHAIN............ CAP, CH AI N C A S E PE E P HO L E . . . . .

6 7 8 9 10

4 0 5 9 1 -GN5-830 4 3 4 3 1 -GN5-830 SZOOO-GN5-830ZA 90118-383-000 90120-GNS-830

PACKING, DRIVE ARM, RR. BRAKE FORK ASSY., RR. BOLT-WASHER, BOLT, RR. F O R K

11 12 13 14 15

90505-425-000 92812-10000 93481 - 0603 0 - 00 9 4 0 0 1 -OSOOO-OS 94002-10000-08

W A S H E R , SMM................... (l)(l) BOLT A, STOPPER A R M. . . . . . . . . . . 1 1 B O L T - W A S H E R , 6X10............. ? 1 N U T , H E X . , SMM................ 1 1 N U T , H E X . , IOMM............... 1 1

16 17

94111-10000 94201-20150

W A S H E R , S P R I N G , IOMM.......... 1 1 P I N , S P L I T , 2.0X15............ 1 1

(l)(l) (l)(l) (l)(l) (l)(l) (l)(l)

CHAIN CASE..... 1 1 S T O P P E R . . . . . . . . (l)(l) *NH310M*. . . . . . (l)(l) 6X6.............. 3 3 PIVOT.......... 1 1

Notes Catatan

16 17* ‘D d

F-21 Rear

cushion 2

#$* GNsI-Fe100

Ref.No. P a r t N o . F. R. T. Nomor Nomor Part Petunjuk CUSHION ASSY., RR............. 0.2 51413-GB4-003 1 2 52400-GN5-831 CONE OR ALL) (SATU ATAU SEMUANYA) 3 5 2 4 0 1 -GN5-831 DAMPER COMP., RR.............. 0.4 4 52404-459-881 (ADD 0 . 2 F O R E A C H . ) 5 52410-GN5-831 (TAMBAHKAN 0.2 UNTUK MASING-MASING) (INC. R E L A T I V E P A R T ) 6 52423-GN5-831 (TERMASUK PART YANG BERHUBUNGAN) 7 52460-GN5-831 8 52462 - G N 5 ‘ 8 3 1 9 52476-GN5-901 1 0 52485-GA7-003 Service item Bagian yang diservis

1 1 52486-GA7-003 12 52486-056-000 13 14 15

52489-399-601 52517-178-003 90202-329-000

16 90528-230-000 1 7 94001-10000-0s 19

94101-12000


Reqd. No. JG’ah

K2 M2 __N U T , LOCK, ~MM................ (2)(2I C U S H I O N A S S Y . , R R . (SHOWA).... (2)(2) S P R I N G , R R . C U S H I O N . . . . . . . . . . . (2IC2) M E T A L , R R . C U S H I O N B O T T O M . . . . . (2IC2) D A M P E R C O M P . , R R . . . . . . . . . . . . . . C2IC2) CASE, CASE, GUIDE GUIDE BUSH,

RR. CUSHION UNDER....... RR. CUSHION UPPER....... , SPRING................. , SPRING................. RUBBER..................

C2)(2) (2IC2) (2IC2) C2IC2) C2)(2)

C O L L A R , R U B B E R B U S H . . . . . . . . . . . C2)(2) COLLAR, RR. CUSHION RUBBER B U S H (2) (2) BUSH, UPPER RUBBER . . . . . . . . . . . . (2IC2) RUBBER, S T O P P E R . . . . . . . . . . . . . . . (2) (2) N U T , F L A N G E C A P , lOMM......... 2 2 W A S H E R , 10.2X20............... N U T , H E X . , IOMM............... WASHER,

1991.02.01

4 4 2 2

P L A I N , IZMM........... (2)(2)

E

F-21


Notes Catatan

8

5

5

F-22 Rear

A

fender

9 CN51-FZ200


Ref.Nc. P a r t N o . F. R. T. Nomor Nomor Part Petunjuk FENDER, RR.................... 0 . 3 1 - 33741 - KG2 - 910 MUDGUARD, RR. FENDER.......... 0.1 2 80100- GN 5-830 FM6 3 80110-GN5-830 4 84701 - GN 5 - 780 5 90111-162-000 6 90300-GBO-900 7 94050-04080 8 94050-06000 9 94101-06700

1991 .02.01

Reqd. No.

Description N a m a - Part

Jz’ah K? - M3 R E F L E C T O R , R R . R E F L E X . . . . . . . . . (l)(l) F E N D E R , R R . *NHl*............. (l)(l) MUDGUARD,ARFENDER **.****** (l)(l) BRACKET,NUMBERPLATE-........... (‘)(I) BOLT, FLANGE, GMM . . - - . . . . . . . . . (1) (1)


Notes Catatan

BOLT, MUDGUARD................ 2 2 N U T , F L A N G E , 4MM.............. 2 2 N U T , F L A N G E , 6MM.............. 3 3 WASHER, PL A I N, ~MM............ (2)(2)

E

F-22

F M PNOOl

F-23 Front

winker

SeTvic e item Bagian yang diservis

F. R. T.

WINKER ASSY., FR.............. (ADD 0 . 1 F O R E A C H . ) (TAMBAHKAN 0.1 UNTUK MASING-MASING (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) CORD COMP., R. WINKER C O R D COMP., L . W I N K E R BULB, WINKER.................. (ONE OR ALL) fSATU ATAU SEMUANYA)

0.2

iaf.No. Jomor ‘etunjuk

Reqd. No.


Part No. Nomor Part

JGah

K? M?

1 2 3 4 5

33400-GNS-831 33402-GNS-831 33403-GNS-831 33410-GNS-830 33450-GNS-831

W I N K E R A S S Y . , R . F R . (12V low) LENS CORP., R. WINKER......... BASE, R. WINKER............... CORD COMP., R. WINKER......... W I N K E R A S S Y . , L . F R . (12V lOWI

(l)(l) (l)(l) (l)(l) (l)(l) (l)(l)

6 : 9 10

33452-GNS-831 33453-GNS-831 33460-GNS-830 34905-GM9-003 34908-GA7-701

LENS COMP., L. WINKER . . . . . . BASE, L. WINKER . . . . . . . . . . . . CORD COMP., L. WINKER . . . . . . B U L B , W I N K E R (12V IOU) . . . . . B U L B , W E D G E B A S E (12V 3.4W)

. . . . .

(l)(l) (l)(l) (l)(l) (2) (2) (2) (2)

11 12

93901 - 24480 93903-24210

S C R E W , T A P P I N G , 4X16 . . . . . . . . . . S C R E W , T A P P I N G , 4X10 . . . . . . . . . .

(2) (2) (6) (6)

0.1

1991.02.01

E

. . . . .

. . . . .

F-23


Notes Catatan

1

F-24

7 ,

/ Rear

combination

I ight

6

Service

i tern

Bagian yanp diservis

F. R. T.

LIGHT ASSY., RR. COMBINATION.. BASE COMP., RR. COMBINATION... BULB, WINKER.................. (ONE OR ALL) (SATUATAU SEMUANYA)

0.3 0.4 0.1

!ef.Nc. P a r t N o . Jomor Nomor Fart ‘etunjuk


1

33700-GNS-831

LIGHT

2 3 4 5

33701 -GN5-831 33702-GNS-831 33703-GNS-831 33704-GNS-831

LENS, LENS, LENS, LENS,

6 7 8 9 1 0

33705-GNS-831 34905-GM9-003 34906-GBb-921 50451-686-920 61104-GNS-830

BASE COMP., RR. COMBINATION... BULB, WINKER (12~ low)........ BULB, TAILLIGHT (12V 18/5W)... RUBBER, TAILLIGHT SETTING..... COLLAR, TAILLIGHT.............

1 1 1 2

93901 - 2 4 4 8 0 94050-05000

SCREW, TAPPING, 4X16.......... NUT, FLANGE, SMM..............

Rsqd.

No.

J%/ah K2 M2

ASSY., RR.

COMBINATION (12V 18/5W) .(l)(l) TAIL LI GH T............... (II(l) R. WINKER............... (l)(l) L. WINKER............... (l)(l) LICENSE................. (l)(l) (l)(l) (i)(2) (l)(l) (3)(3) (3)(3) 2 3

2 3

S e r i a l N o . Nomor Serie

Notes Catatan

F-25 Battery

S ervic e I tern Bagian Yang diservis

Ref.No. F. R. T. Nomorr Petunjuk

BATTERY ASSY . . . . . . . . . . . . . . . . . . 0.2 RECTIFIER CORP., REGULATE . . . . . 0.4 SWITCH COMP., STARTER MAGNETIC 0.3

1 2 3 4 5

Jyt$ah

31502-GB4-680 31600-GWO-004

B A T T E R Y ASSY. (YBSL-8) . . . . . . . . TUBE, BATTERY BREATHER . . . . . . . . RECTIFIER COMP., REGULATE.. . . . .

K2 M 2 1 1 Cl)(l) Cl) Cl)

35856-GN5-830 35857-GN5-970

RUBBER, SHOCK . . . . . . . . . . . . . . . . . COVER, STARTER MAGNETIC SWITCH

- 1 - Cl)

6 35858-GN5-970 7 3 5 8 6 0 GN5 - 9 7 0 8 38505-GNS-830 9 50380-GNS-830 1 0 50381-GNS-900 11 1 2 13 14 15

Reqd. N o .


Part No, Nomor Part

G U I D E , S T A R T E R M A G N E T I C S W I T C H - Cl) S W I T C H C O M P . , STARTER MAGNETIC - Cl) STAY, STARTER MAGNETIC SWITCH. - Cl) C A S E , B A T T E R Y . . . . . . . . . . . . . . . . . Cl)(l) B A N D , B A T T E R Y C A S E . . . . . . . . . . . . Cl)(l)

BOLT, FLANGE, 6MM . . 90111-162-000 NUT, CLIP, 6MM . . . . . 90344-GM9-000 93500-06020-OH S C R E W , P A N , 6X20 . . . 94002-06080-OS N U T , H E X . , 6MM . . . . . WASHER, PLAIN, 6MM . 94101-06800

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

1 1 C2)(2) - (2) - (2)

WASHER, PLAIN, 6MM . WASHER, S P R IN G , ~MM B O L T , F L A N G E , 6x10 . B O L T , F L A N G E , 6X16 . F U S E A (lOA) . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

C2)(2) - (2) - 1 1 1 (l)(l)

16 94103-06800 17 94111-06800 18 95701-06010-08 19 95701-06016-00 20 98200-l 1000

1991.02.01

E

1

1

F-25


Notes Catatan

F-26 W i re hernessIgnition coil

Servic a item Bagian yang diservis

F. R. T.

UNIT COMP., C.D.I............. 0.4 COIL ASSY., C.D.I. IGNITION... 0.6 HARNESS, WIRE................. RELAY COMP., WINKER...........

1.2 0.2

:i$.tr;.

Part No. Nomor Part

‘etunjuk 1 3 0 4 0 1 -GNS-830 2 30410-GNS-831 3 30500-GNS-830 4 3 0 7 0 0 - GN5 - 900 5 31605-GNS-830

Reqd. N o . Jw$ah


K 2 M2

1 - (1) (l)(l)

HARNESS, WIRE . . . . . . . . . . . . . . . . . HARNESS, WIRE . . . . . . . . . . . . . . . . . CASE, FUSE CONNECTOR . . . . . . . . .

32113-230-004

C A S E , F U S E C O N N E C T O R . . . . . . . . . . (l)(l)

8 9 10

32114-230-003 3 8 3 0 1 -GNS-780 38306-292-000 94050-06000

CASE, FUSE CONNECTOR . . . . . RELAY COMP., WINKER . . . . . . SUSPENSION, WINKER RELAY . NUT, FLANGE, 6MM . . . . . . . . .

. . . . .. . .

(l)(l) (l)(l) (l)(l) 1 1

11 12

95701-06010-08 98200-11000

B O L T , F L A N G E , 6x10 . . . . . . . . . . . . F U S E A (lOA) . . . . . . . . . . . . . . . . . .

1 1 (l)(l)

7

Notes Catatan

CUSHION, C.D.I. UNIT.......... 1 1 UNIT COMP., C.D.I............. (l)(l) C O I L A S S Y . , C.D.I. IGNITION . . . (l)(l) C A P A S S Y . , NOISE SUPPRESSOR . . . (l)(l) 1 1 STAY, C.D.I. UNIT . . . . . . . . . . . . .

32100-GNS-840 32100-GNS-830 32113-230-003

w


. . . .

. . . .

. . . .

69

F-27 Frame

body


F. R. T.

H O R N COMP..................... 0.1 B O D Y C O M P . , F R A M E . . . . . . . . . . . . . a5.0

;;;zr”-

Part No. Nomor Part

‘etunjuk 1 381 IO-GN5-961 50100 - GN5 - 8 3 0 F M B 50100 - GN5 - 830FMD 50100 - GN5 - 8 3 0 F M N 5 0 1 0 0 - GN5 830FMM 50105-GN5-830 90116-001-010 90120-198-000 94030-08000 94111-08000 95701-06012-00


Reqd. N o .

Jy$ah K 2 M2

H O R N COMP.....................

Catatan Notes

F-28 Tools*T~ol

box

Service item F. R. T. Bagian yang diservis BOX, T O O L . . . . . . . . . . . . . . . . . . . . . 0 . 1

izA:rc.

Part Nomor

No.

Part

‘etunjuk 1 80120-GNS-830 2 83642-l 71-000 8901 O-GN8-920 3 89102-538-000 4 89103-538-000 5

Reqd. No.

Description Nama - Part B O X , TOOL......... BAG, OWNERS MANUAL . . TOOL SET . . . . . . . . . . . . SHAFT, SCREW DRIVER . GRIP . . . . . . . . . . . . . . . .

Jwyiah

............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

K2 M 2 (l)(l) (l)(l) 1 1 1 1 1 1

6 7 8 9 10

89214-041-000 90111-162-000 99001-10120 99001-14170 99002-l 3500

WRENCH, BOX, 23MM . . . . . . . . . BOLT, FLANGE, 6MM . . . . . . . . . S P A N N E R , 10X12 . . . . . . . . . . . . SPANNER, 14X17 . . . . . . . . . . . . PLIERS, 135 . . . . . . . . . . . . . . . .

. . . . .

1 1 1 1 1

1 1 1 1 1

11 12 13

99004-16170 99005-02000 99008 - 01600

W R E N C H , B O X , P16X17 . . . . . . . . . . . BAR 8, H A N D L E . . . . . . . . . . . . . . . . . BAG, TOOL, 160MM . . . . . . . . . . . . . .

1 1 1

1 1 1

. . . . .

. . . . .

. . . . .


Notes Catatan

r

F-29 Front

carrier

L

Servic 0 i tern Bagian yang diservis CARRIER COMP.,

F. R. T.

F R . . . . . . . . . . . . .

0.1

ief.Nc. P a r t N o . qomor Nomor part ‘etunjuk


Reqd.

No.

Jylzah K2 M2

2 3 4 5

61105-GN5-830

a1010-GNS-a30 81101-086-901 81102-086-901 90501-GNS-a30

COLLAR, FR. FENDER SETTING.... (l)(l) CARRIER COMP.,, FR ............. (l)(l) CLAMPER, FR. CARRIER .......... (l)(l) SPRING, CLAMPER ............... (l)(l) COLLAR, 8.5X7 ................. (2)(2)

6 a 9

90523-GB6-920 957oi-08065-00 96001-0601 a-00

WASHER, CEN T ER COVER .......... BOLT, FLANGE, 8X65 ............ BOLT, FLANGE, 6X18 ............

1

(l)(l) 1 1 2 2


Notes Catatan

F-30 Front

cover

4

7 10

&+. 7

S ervic e i tern Bagian Yang diservis

Ref.Nc. P a r t N o . F. R. T. Nomorr Nomor Part Petunjuk COVER, FR..................... 1 6 4 3 0 1 -GN5-830LA 0.2 2 64302-GNS-830ZA ( O N E O R ALL) (SATU ATAU SEMUANYA) 3 64303-GNS-830ZA 4 64310 -GN5 - 830FMB C O V E R , M A I N P I P E . . . . . . . . . . . . . . 0.1 84310 .GN5 - 830FMD COVER, FR. TOP 64310 .GN5 - 8 3 0 F M N 843,0 .GN5 - BSOFMM 5 64315-GB4-000 6 6 4 3 4 1 -GNS-960 7 64345-GNS-830 8 64347-001-000 9 64365-040-OOOZC 1 0 90103-GNS-830 1 1 1 2 1 3

90107-KW7-930 92101-06018-OA 92201-06070-OA

1991.02.01

Reqd. N o .

Serial No. Notes Jz:‘ah Catatan Nomor Serie K2 M2’ COVER,R. C O V E R , L . F R . *NH138*......... Cl)(l) COVER, M A I N P I P E *NH~*........ Cl)(l) C O V E R , FR. TOP +NHl* . . . . . . . . . . Cl)(l) C O V E R , FR. T O P *R131CUb....... Cl)(l) C O V E R , F R . T O P *NH229MU*...... Cl)(l) C O V E R , F R . T O P *~6161CU*...... Cl)(l) G R O M M E T , T O P C O V E R . . . . . . . . . . . . Cl)(l) Description Nama - Part

H O O K , F R . C O V E R . . . . . . . . . . . . . . . Cl)(l) C O L L A R , F R . C O V E R S E T T I N G . . . . . C2)(2) W A S H E R , F R . C O V E R S E T T I N G . . . . . (3)(3) C A P , CR. C O V E R *NH138*........ (l)(l) BOLT, FR. TOP COVER SETTING... 1 1 BOLT, COWL SETTING............ BOLT, HEX., 6X18.............. BOLT, HEX., 6X70..............

E

F-30

1 2 2

1 2 2

F-31 Caution

label


F. R. T.

tef.No.

lomor

Part No. Nomor Part

‘etunjuk 1 87505-GNS-920 2 87506-GNS-900 3 8751 I-323-670 4 87512-GK4-600 5 87560-323-6702E

Description Nama - Part MARK, TIRE CAUTION............ MARK, BATTERY CAUTION......... LABEL, HELMET HOLDER.......... L A B E L , S H I F T P A T T ER N . . . . . . . . . . M A R K , D R I V E C A U T I O N *TYPEWt...

Reqd.

No.

Jyr$ah K2

M2

(l)(l) (l)(l) (l)(l) (i)(i) (l)(l)


Notes Catatan

G

A

F

F -32 Stripe

1

GNSI-F3200


Ref.No. F. R. T. Nomor Petunjuk

Cob chart for front cover mark

Tabel warna untuk front cover mark,

Part No. Nomor Part


Fteqe. NO. JyT;ah K2 M2

87101-GN5-830ZA S T R I P E , F R . T O P C O V E R *TYPEl*. 1 1 87101-GN5-830ZB S T R I P E , F R . T O P C O V E R *TYPEZ*. 1 1 87101-GN5-830ZC S T R I P E , F R . T O P C O V E R *TYPE3*. 1 1 87101-GN5-830ZD S T R I P E , F R . T O P C O V E R *TYPE4*. 1 1 87101-GN5-830ZE S T R I P E , F R . T O P C O V E R *TYPE5*. 1 1 87101-GN5-830ZF S T R I P E , F R . T O P C O V E R WYPE6*. 1 1 MARK, FR. COVER............... 1 1 2 87102-GN5-830 3 87103-GN5-830ZA S T R I P E , R . S I D E C O V E R HYPEI*. - 1 87103-GN5-830ZB S T R I P E , R . S I D E C O V E R *TYPEZ*. - 1 87103-GN5-830ZC S T R I P E , R . S I D E C O V E R *TYPE3*. - 1 87103-GN5-830ZD S T R I P E , R . S I D E C O V E R MYPE4*. - 1 87103-GN5-830ZE S T R I P E , R . S I D E C O V E R *TYPE5*. J 1 87103-GN5-830zF ST R I P E , R . SI D E COVER *TYPES*. - 1 87103-GN5-840ZA S T R I P E , R . S I D E C O V E R *TYPEl*. 1 87103-GN5-84026 S T R I P E , R . S I D E C O V E R *TYPEZ*. 1 87103-GN5-840ZC S T R I P E , R . S I D E C O V E R *TYPE3*. 1 87103-GN5-840ZD S T R I P E , R . S I D E C O V E R *TYPE4*. 1 87103-GN5-840ZE S T R I P E , R . S I D E C O V E R *TYPE5*. 1 87103-GN5-840ZF S T R I P E , R . S I D E C O V E R WYPE6*. 1 4 87104-GN5-830ZA S T R I P E , L . S I D E C O V E R *TYPEI*. _ -l 87104-GN5-83028 S T R I P E , L . S I D E C O V E R *TYPEZ*. - 1 87104-GN5-8302C S T R I P E , L . S I D E C O V E R *TYPE3*. - 1 87104-GN5-830ZD S T R I P E , L . GIDE C O V E R *TYPE4*. - 1 87104-GN5-830ZE S T R I P E , L . S I D E C O V E R *TYPES*. - 1 87104-GN5-830ZF S T R I P E , L . S I D E C O V E R *TYPE6*. -’ 1 87104-GN5-84OZA STRIPEl L . SIDE C O V E R *TYPEI*. 1 _ 87104-GN5-840ZB STRIPE* L . SIDE C O V E R *TYPE.?*. 1 87104-GN5-840ZC STRIPE/. L. S,,,E C O V E R WYPE3*. 1 87104-GN5-840ZD S T R I P E / L . SIDE C O V E R HYPE4*. 1 1991.02.01 E F-32 1


Notes Catatan

F-32 S t r i p e

1

GN51-F3200

S ervic e i tern Bagian yang diservis

Ref.No. F. R. T. Nomorr Petuniuk


Part No. Nomor Part

87104-GN5-840ZE 87104-GN5-840ZF

R*qfJ. NO. Jwy;ah K2 M2

S e r i a l No. Nombr Serie

Notes Cat&an

S T R I P E , L . S I D E C O V E R *TYPE5b. 1 S T R I P E , L . S I D E C O V E R *TYPE6*. 1 -

5 87105-GN5-830ZA S T R I P E , R . B O D Y C O V E R *TYPElY. 1 , 87105-GN5-83028 S T R I P E , R . B O D Y C O V E R *TYPE2*. 1 87105-GN5-830ZC S T R I P E , R . B O D Y C O V E R ITYPE3*. ; 87105-GN5-830ZD S T R I P E , R . B O D Y C O V E R bTYPE4*. 87105-GN5-830ZE S T R I P E , R . B O D Y C O V E R *TYPE5d. 1 87105-GN5-830ZF S T R I P E , R . B O D Y C O V E R *TYPE6*. 1

1 1 ;

6 87106-GN5-830ZA S T R I P E , L . B O D Y C O V E R *TYPEl*. 1 87106-GN5-83028 S T R I P E , L . B O D Y C O V E R *TYPE2*. ; 87106-GN5-830ZC S T R I P E , L. B O D Y C O V E R *TYPE3*. 87106-GN5-830ZD S T R I P E , L . B O D Y C O V E R *TYPE4*. 1 87106-GN5-830ZE S T R I P E , L . BODY C O V E R *TYPE5*. 1 87106-GN5-830ZF S T R I P E , L . B O D Y C O V E R *TYPE6*. 1

1 ;

1991.02.01

E

F-32

1 1

1 1 1

/

G

A

F

F-32 S t r i p e I 1

GN51-F3200


eef.No. P a r t N o . F. R. T. N o m o r Nomor Part Petunjuk


Reqd. N o . J%A’ah K2 M 2


Color chart for side cover stripe and body cover stripe

1991.02.01

E

F-32

Notes Catatan

KLIK PADA KELOMPOK ITEM YANG DICARI

ASTREA GRAND KELOMPOK ENGINE E1 E2 E3 E4 E5 E6 E7 E8 E9

Cylinder head cover Cylinderhead Camshaft/valve Camchain/tensioner Cylinder Right crankshaft cover Oneway clutch Clutch Oil pump

E10 E11 E12 E13 E14 E15 E16 E17 E18 E19

Left crankcase cover Generator Starting clutch Starting motor Crankcase Crankshaft/piston Transmission Gearshift drum Kick starter spindle Carburetor

E-l Cylinder

head

Service item Bagian Yang diservis

cover

F.R.T.

COVER, CYLINDER HEAD.......... 0.3 .COVER, R . C Y L I N D E R H E A D S I D E COVER, L. CYLINDER HEAD SIDE.. 0.2 PLUG, SPARK................... 0.1

tef.No. lopor

Part No. Nomor Part

‘etunjuk 12301-GB6-910 1 12331 -CEO-910 2 3 12341-GB6-910 12361-035-000 4 5 12391 - GE 2 003 6

12394-604-680

7

12395-GB2-003

8 9 10

9 0 2 0 1 -GF6-010 90442 GF.6 010 90443 - GB 6 - 010

11 12 13 14 15

90461-357-000 91302-001-020 9 5 7 0 1 - 0 6 1 lo-00 96001-06020-00

98056 - 56723 98056 - 57723 98056 - 58723

Reqd. N O .


Jy;Oiah

COVER, CYLINDER HEAD.......... COVER, R. CYLINDER HEAD SIDE.. COVER, L. CYLINDER HEAD SIDE.. CAP, TAPPET ADJUSTING HOLE.... GASKET, CYLINDER HEAD COVER... GASKET,

R.

C YL I N D E R

HEAD

K2 M2 Cl)(l) Cl)(l) CIICI) (2)(2) Cl)(l)


Notes Catatan

SIDE

C O V E R Cl)(l) GASKET, L. CYLINDER HEAD SIDE C O V E R Cl)(l) N U T , C A P , 7MM................. 4 4 W A S H E R , S E A L I N G , 7MM.......... 3 3 W A S H E R A , S E A L I N G , 7MM...CDVER 1 1 W A S H E R , S E A L I N G , 6.5X12MM..... 1 1 O - R I N G , 30.8MM................ 2 2 B O L T , F L A N G E , 6X110........... 1 1 B O L T , F L A N G E , 6X20............ 2 2 PLUG,SPARK 03iSA NGK) . . . . . . . . . (1) (1) (OPTIONAL PART1 PLUG. SPARK WHSA NGK) . . . . . . . . . . . (1) (1) ; ; PLUG, SPARK (CEHSA NGK) . . . . . . . . . . (OPTIONAL PART) . . . . . . . . . PLUG, SPARK (UZOFS-U ND) (I) (1) PLUG,SPARKIU22FS-UND) . . . . . . . . . (I)(,) PLUG, SPARK W24FS U ND) (OPTIONAL PART)

. . . . . . . . . . .l

1

J

E-2 Cylinder

service

head

item Bagian yang diservis

F . R. T .

H E A D COfiP., C Y L I N D E R . . . . . . . . . . 1 . 8 .GUIDE, V A L V E (INC. R E A M I N G ) (TERMASUK REAMING) ;ADD 0 . 3 F O R E A C H . ) (TAMBAHKAN 0.3 UNTUK MASING-MASING) (EXC. V A L V E R E F A C I N G > KECUALI SKIR KLEW i T A M B A H K A N 0.2 LAGI JIKA DILAKUKAN) GASKET ASSY., CYLINDER HEAD... 1.1 P I P E , I N . . . . . . . . . . . . . . . . . . . . . . 0 . 3 .EOLT, S T U D , 6X32 ( A D D 0 . 1 FOR EACH.) [TAMBAHKAN 0.1 UNTUK MASING-MASING)

Part No. rlomor Nomor Part ‘etunjuk 12200-GN5-910 1 12237-GB4-305 2 12245-G04-305 3 12250-GF6-000 4 5 12251 -GF6-004 12251-GF6-030

?ef.No.

Rsqd. NO .


Jy$ah K2

M2

HEAD CORP., CYLINDER.......... 1 1 GUIDE, I N . V A L V E . . . . . . . . . . . . . . 1 1 GUIDE, E X . V A L V E . . . . . . . . . . . . . . 1 1 G A S K E T A S S Y . , C Y L I N D E R H E A D . . . <‘l)(lf G A S K E T , C Y L I N D E R H E A D . ..a_.1 1 GASKET, C Y L I N D E R H E A D . . . . . . . . . 1 1 (1) (1) 1 1 1 1 1 1 1 1 (l)(l)

8 9 10

12255-GF6-003 12255-GF6-010 16201 -G86-910 16211 -G85-750 16211-053-690 17111-GN5-910

SEAL, CAM CHAIN CHAMBER . . . . . . . SEAL, CAM CHAIN CHAMBER . . . . . . . GASKET, INSULATOR . . . . . . . . . . . . . INSULATOR, CARBURETOR . . . . . . . . . INSULATOR, CARBURETOR . . . . . . . . . PIPE, IN. . . . . . . . . . . . . . . . . . . . . .

11 12 13 14 15

90033-041-020 90082-035-010 90602-GBO-911 9 1 3 0 5 KFO 0 0 3 91307 - PEO - 010

BOLT, STUD, 6X32...........: BOLT, 6MM . . . . . . . . . . . . . . . . . . . C O L L A R , 9.5MM . . . . . . . . . . . . . . . O-RING, 27X2.0 . . . . . . . . . . . . . . O-RING, 25X2.4 . . . . . . . . . . . . . .

. . . . . . . . . .

2 1 .1 1 1

1 1 1

16 17 18 19

91305-028-158 91306-GF6-003 95701-06022-00 95701-06028-00

O-RING, 9X1.6 . . . . . . . . . . . . . . . . . GASKET, RUBBER, 9MM . . . . . . . . . . . B O L T , F L A N G E , 6X22 . . . . . . . . . . . . . B O L T , F L A N G E , 6X28 . . . . . . . . . . . .

2 1 2 2

2 1 2 2

6 7

2

1


Notes Catatan

E-3 Camshaft*Valve

Service I tern Bagian yang diservis

F. R. T.

C A M S H A F T COMP................. *ARM, V A L V E R O C K E R (ONE OR ALL) , (SATU ATAU SEMUANYA) VALVE......................... (ADD 0.2 FOR EACH.)

1.3

1.6

(TAMBAHKAN 0.2 UNTUK MdiING-MASING (INC. REFACING) (TERMASUK SKIR, KLEP) (EXC. VALVE GUIDE REPLACEMENT) ( K E C U A L I PENGGANTIAN V A L V E G U I D E ) 1.4 SPRING, VALVE INNER........... (ADD 0.1 FOR EACH.) ( T A M B A H K A N 0 . 1 U N T U K MASING-MASING (INC. RELATIVE PART) (TERMASUK P A R T Y A N G BERHUBUNGAN)

2


Reqd. N o .

lef.No. P a r t N o . iomorr Nomor Part ‘etunjuk 1 12209-G84-681 2 14100-GNS-911 14150-GN5-910 3 4 1 4 4 3 1 -GN5-911 5 14451-035-000

S E A L , V A L V E S T E M (NOK) . . . . . . . . CAMSHAFT CONP . . . . . . . . . . . . . . . . . PLATE CONP., STOPPER . . . . . . . . . . ARM, VALVE ROCKER . . . . . . . . . . . . . SHAFT, VALYE ROCKER ARN . . . . . . .

2 1 1 2 2

2 1 1 2 2

6 14711-GN5-912 14721-GF6-010 7 8 14751-GN5-911 9 1 4 7 6 1 -GN5-911 1 0 14771-GB4-680

VALVE, I N . . . . . . . . . . . . . . . . . . . . . VALVE, EX . . . . . . . . . . . . . . . . . . . . . SPRING, VALVE OUTER . . . . . . . . . . . SPRING, VALVE INNER . . . . . . . . . . . RETAINER, VALVE SPRING . . . . . . . .

1 1 2 2 2

1 1 2 2 2

1 1 14775-MA6-000 1 2 1 4 7 8 1 -MA6-000 13 90012-333-000 14 90206-001-000

SEAT, VALVE SPRING OUTER . . . . . . COTTER, VALVE . . . . . . . . . . . . . . . . . SCREW, TAPPET ADJUSTING . . . . . . . NUT, TAPPET ADJUSTING . . . . . . . . .

2 4 2 2

2 4 2 2

J:lz’ah K2 M 2


Notes Catatan

E -4 Cam

chain-Tens i

Oner

Service i tern F, R. T. Bagian Yang diservis _.~. SPROCKET, CAM................. 0.6 C HA I N, CAM.................... 1 . 6 (WITH STARTER MOTOR TYPE 1.9) (PADA TIPE S T A R T E R L I S T R I K 1 .g) ! 0.4 A R M C O M P . , CAM CH A I N TENSIONER 0 . 4 (WITH STARTER MOTOR TYPE 0.7) (PADA TIPE STARTER LISTRIK 0.7) . ROLLER, CAM CHAIN TENSIONER (WITH STARTER MOTOR TYPE 0.7) (PADA TIPE S T A R T E R LlSTRlK 0.7) ROD COMP., C A M C H A I N T E N S I O N E R 0 . 3 PUSH ROLLER COMP., C A M C H A I N G U I D E . 1 . 2 SPROCKET, CAM CHAIN GUIDE..... 1.4 (WITH STARTER MOTOR TYPE 1.7) (PADA TIPE STARTER LISTRIK 1.7) .SPINDLE, CAM CHAIN GUIDE SPROCKET (WITH STARTER MOTOR TYPE 1.7) (PADA TIPE S T A R T E R tlSTRlK 1.7)

&f..rp.

Part No. Nomor Part

‘etunjuk I 14321-686-910 i 25H-B4 3 14500-035-020 4 ~4SO2-086-000 14531-035-000 5


Reqd. N o . JwT;ah K2

M2


Notes Catatan

S P R O C K E T , C A N (28Tf........... 1 1 ..,......... CHAIN, CAM (l)(l) ARM COMP., CAM CHAIN TENSIONER 1 1 ROLLER, CAM CHAIN TENSIONER... 1 1. PIVOT, CAM CHAIN TENSIONER.... 1 1

6 7

14541-684-680 14550-660-910

8

14566-086-030

9 10

14610-086-003 14615-035-000

SPRING, CAM CHAIN TENSIONER... ROD COMP., CAM CHAIN TENSIONER PUSH HEAD, CAR CHAIN TENSIONER PUSH ROD R O L L E R C O R P . , CAM CHAIN GUIDE. PIN, CAB CHAIN GUIDE ROLLER...

11

14670-035-030

SPROCKET, CAM CHAIN GUIDE

12

14675-178-000

13 14 15 16 17 18 19

1

1

1

1

1 1 1

1 1 1

1

1

1

1

90081-035-000 90083-G86-911 90441-035-000

(2ST) SPINDLE, CAM CHAIN GUIDE SPROCKET B O L T , S E A L I N G , 14MM........... B O L T , K N O C K , SMM.............. #ASHER, S EA LI N G , 14~~.........

: 1

: 1

90461-357-000 90481-035-000 90702-GB6-910 95701-06018-00

W A S H E R , S E A L I N G , 6.5Xl2RR..... W A S H E R , 8MM................... PIN, DOWEL, 8X12.............. B O L T , F L A N G E , 6X18............

1 1 1 1

1 1 1 1

!1

E-5 Cyl

inder

Description Ref.No. P a r t N o . F. R. T. Nomor Nama - Part Nomor Part Petunjuk 1 12101-GNS-910 C Y L I N D E R . . . . . . . . . . . . . . . . . . . . . . CYLINDER...................... 1.4 GASKET, CYLINDER.............. 1.3 2 12191-GF6-003 GASKET, CYLINDER . . . . . . . 3 9 0 0 8 2 - 0 3 5 - 0 1 0 B O L T , 6MM..................... 4 90603-GBO-911 C O L L A R , 14.8MM................ 5 9 0 7 0 1 -GF6-000 P I N , D O W E L , 8 X 1 4 . . . . . . . . . . . . . . 6 91301 -GF6-003 O-RING, 14.5MM................ 7 91303-GF6-003 P A C K I N G , R U B B E R , 16MM......... Service itemBagian Yang diservis

1991.02.01

E

Reqd. N o . Jy17;rolah K2 M 2 Cl)(l) Cl)(l) 1 1 1 1 4 4 1 1 1 1

E-5


Notes Catatan

E-6 Right

crankcase


cover

F. R. T.

C O V E R COMP., R . C R A N K C A S E . . . . . 0 . 8 .BOSS, C L U T C H L I F T E R GASKET, R. CRANKCASE COVER.... 0.6 *LEVER COMP., C L U T C H .PLATE C O M P . , C L U T C H L I F T E R C A M .OIL S E A L , 14X24X5 ROLLER, CLUTCH LIFTER......... 0.7 (WHEN S E R V I C I N G COMP., UNIT, F.R.T. IS 0 . 8 . ) (JIKA U N I T L E N G K A P Di SERVIS, F . R . T . A D A L A H O.S!

:;k,“O.

Reqd. No.


Part No. timor Part

Jy$ah K2 M2

‘etunjuk 1 17330-GN5-830 C O V E R CORP., R . C R A N K C A S E . . . . . (l)(l) G A S K E T , R . C R A N K C A S E C O V E R . . . . (l)(l) 2 11394-035-010 GAUGE, OIL L E V E L . . . . . . . . . . . . . . (l)(l) 3 156.51-GN5-912 L E V E R COMP., C L U T C H . . . . . . . . . . . 1 1 22810-GNf-910 4 P L A T E COMP., C L U T C H L I F T E R C A M 1 1 22820-GN5-940 5 7 8 9 10

22830-GNS-910 22836-GNS-970 22846-GN5-910 32921-039-000 90485-040-000

BOSS, CLUTCH LIFTER . . . ROLLER, CLUTCH LIFTER . BOLT, CLUTCH ADJUSTING C L I P , DYNABO C O R D . . . . . W A S H E R , ~MM . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . . . . . .... . . . . . . . .

11 12 13 14 15

90515-GN5-910 90702-G86-910 91202-302-010 91303-001-000 91307 - KF 0 - 003

W A S H E R , PLAIN, 4X8 P I N , D O W E L , 8X12 . . OIL SEAL, 14X24X5 . O-RING, 8MM . . . . . . . O - R I N G , 18X3 . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

16 17 18 19 20

94030-08000 94540-03019 96001-06040-00 96001-06065-00 96001-06080-00

N U T,

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

6

H E X. , ~MM . . . . E - R I N G , 3MH . . . . . . . B O L T , F L A N G E , 6X40 B O L T , F L A N G E , 6X65 B O L T , F L A N G E , 6X80

1 1 3 3 1 1 (1)(l)

1

1

. . . . .

3 2 1 z 1

3 2 1 1 1

. . . . .

1 3 5 1 2

1 3 5 1 2


Notes Catatan

E-7 ,Oneway c I utch

S ervic e

i tern Bagiah yang diservis

F. R. T.

C O V E R , OIL F I L T E R . . . . . . . . . . . . . 0 . 7 PLATE CORP., P R I M A R Y D R I V E . . . . 1 . 0 I N N E R C O M P . , ONEWAY C L U T C H (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) W E I G H T , PRJMARY CLUTCH ( O N E O R ALL) (SATU A T A U SEMUANYA) SUB GEAR (INC. RELATIVE PART) ( T E R M A S U K P A R T Y A N G EIERHUBUNGAN) O U T E R ASSY., PRIFIABY C L U T C H . . . 1 . 2 G E A R C O R P . , P R I M A R Y DRE-VE..... 1 . 3

l.ef.Nc. P a r t N o . Jomoi’ Nomor Part ‘etunjuk -1 15431 -GN!i-910 15439-GNS-910 2 3 22&O&-GN5-910 4 22610~GN5-910 22&30-GB2-000 5

Reqd. NO.


Jyzah K2 M2

C O V E R , OIL F I L T E R . . . . . . . . . . . . . 1 1 GASKET, OIL F I L T E R . . . . . . . . . . . . (l)(l) SPRING, ONE WAY RETAINER . . . . . . 6 6 P L A T E C O M P . , PRIMARY DRIVE . . . . 1 1 I N N E R C O M P . , ONEWAY C L U T C H . . . . 1 1

; 8 9 10

22631 -GN5-912 22641 -GNS-920 22660-GNS-911 22804-GB2-000 23120-GN5-912

WEIGHT, PRIMARY CLUTCH . . . . . . SPRING, PRIMARY CLUTCH . . . . . . OUTER ASSY., PRIMARY CLUTCH . RUBBER, CLUTCH DAMPER . . . . . . . GEAR COMP., PRIMARY DRIVE . . .

:5 13 14 15

23122-GN5-910 23123-GNS-910 23124-GN5-910 23125-GNS-910 90231-198-000

S U B G E A R (17T)................ COLLAR, SIDE . . . . . . . . . . . . . . . . . . SPRING, SUB GEAR . . . . . . . . . . . . . . PIN ........................... N U T f3, L O C K , 1 4 M M . . . . . . . . . . . . .

16 17 18 19 20

90401-682-000 9 0 4 3 1 -GN5-910 90432-086-000 90442-GNS-910 90453-682-000

WASHER, 30X45X0.8 . . . . . . . . . WASHER, LOCK . . . . . . . . . . . . . . WASHER 8, LOCK . . . . . . . . . . . . WASHER, THRUST, 8MM . . . . . . . WASHER, THRUST, 19X28X1.5 .

21 22 23 24

90455-682-000 90605-166-720 9 1 1 0 1 -GB2-000 93500-0500&-DA

CIRCLIP, INTERNAL, 45MM . . . . . . . CIRCLIP, 7MM . . . . . . . . . . . . . . . . . . ROLLER, 5X8 ................... SCREW, PAN, 5X& ...............

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

3 3 ‘l 3 1

3 3 1 3 1

1 1 2 1

1 1 1 Z 2 1

1 1 1

1 1 1

3 1

3 1

1 1 3 3 6 6 (3)(3)


Notes Catatan

E-8 Clutch

i tern Bagian yang diservis

Service

F. R. T .

P L A T E , OIL S E P A R A T O R . . . . . . . . . . 1 . 1 OUTER CORP., CLUTCH........... 1.2 CENTER COMP., CLUTCH DISK, CLUTCH FRICTION (INC. RELATIVE PART) (TERMASUK P A R T Y A N G BERHUBUNGANl (ONE OR A L L ) S A T U A T A U SEMUANYA) PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER.......... 0.7 SPRING, CLUTCH (ONE O R ALL) (SATU ATAU SEMUANYAI

.ef.No. omor etunjuk

Part No. Nomor Part

Raqd.


No.

Je?-:ah K 2 M2

2 3 4 5

-GN5-910 221 lo-GNS-910 22120-GNS-910 2 2 2 0 1 GS2 - 0 0 0 22311-107-000

PLATE, OIL SEPARATOR.......... OUTER COMP., CLUTCH . . . . . . . . . . . C E N T E R C O M P . , CLUTCH . . . . . . . . . . D I S K , C L U T C H F R I C T I O N ......... PLATE, CLUTCH . . . . . . . . . . . . . . . . .

6 7 a 9

22350-115-020 22361 -GN8-920 2 2 4 0 1 -GNS-910 23112-GN5-910

PLATE, CLUTCH PRESSURE . P L A T E , CtUTCH L I F T E R . . . SPRING, CLUTCH . . . . . . . . . COLLAR, CLUTCH CENTER . .

. . . .

. . . .

. . . .

. . . .

. . . .

1 1 4 1

1 1 4 1

11 12 13 14 15

23217-GN5-910 90050-3~7-000 90231-087-010 90432-086-000 90462-GNS-910

SET RING, 17 . . . . . . . . . . . . . . B O L T , S P E C I A L F L A N G E , 6X22 NUT, LOCK, 14MM . . . . . . . . . . . WASHER El, LOCK . . . . . . . . . . . . W A S H E R 8, SPtINE, 17MM . . . .

. . . . .

. . . . .

. . . . .

. . . . .

1 4 1 1 1

1 4 1 1 1

16 17

9 2 1 0 1 . 0 6 0 2 0 . O A B O L T , H E X . , 6x20 . . . . . . . . . . . . . . 96100-60000 B E A R I N G , RADXAt B A L L , 6 0 0 0 . . . .

1

15661

. . . .

. . . .


Notes Catatan

1 1 1 1 1 1 f4)(4) 3 3

2 2
5

.

E-9 Oi I p u m p

GN51-F.0900


R?f.No. P a r t N o . F. R. J. N o m o r Nomor Part Petunjuk PUMP ASSY., O I L ............... 1.3 1 15100-GF6-000 \(INC. R E L A T I V E P A R T ) 2 15119-178-000 (TERMASUK P A R T Y A N G BERHUBUNGANI 3 15311-GF6-300 4 1 5 3 2 1 -GF6-000 SCREEN, OIL F I L T E R . . . . . . . . . . . . 0.6 5 15329-035-003 6 1 5 3 3 1 -GF6-000 7 15332-GF6-000 8 15382-684-770 9 15383-178-300 10 15384-178-000

Reqd. No.


J$p K2 M2

PUMP ASSY., O I L ............... GASKET, OIL PUMP BODY . . . . . . . . . BODY, OIL PUMP . . . . . . . . . . . . . . . . COVER, OIL PUMP . . . . . . . . . . . . . . . GASKET, OIL PUMP COVER . . . . . . . . ROTOR, OIL PUMP INNER . R O T O R , OIL,PUMP O U T E R . DRIVESHAFT, OIL P U M P . . PIN, OIL PUMP KNOCK . . . PIVOT;OIL PUMP . . . . . . .

11 15421-035-010 SCREEN, OIL F I L T E R . S C R E W , P A N , 5X10 . . . 1 2 93500-OSOlO-OA 1 3 93500-06016-OA. S C R E W , P A N , 6X16 . . . 1 4 93500-06022-OA S C R E W , P A N , 6X22 . . .

. . . .

. . . .

. . . .

1 1 (l)(l) 1 1 1 1 1 1

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

1 1 1 1 1

1 1 1 1 1

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

. . . .

1 3 2 1

1 3 2 1

..’

c

1991 .OZ.Dl

E

E-9


Notes Catatan

E-10 Left crankcase (c 1 00K.4


cover

Ref.No. F. R. T. N o m o r Petunjuk

COVER, L. CRANKCASE........... 0.1

1 2 3

Part No. Nomor Part


Reqd.

No.

JYlzah K2


Notes Catatan

M2

C O V E R , L . C R A N K C A S E . . . . . . . . . . . (1) 11341-GNS-840 1 95701 - 06028 - 00 BOLT, FLANGE, 6X28.. . . . . . . . . . . 96001-06035-00 BOLT, FLANGE, 6X35............ 2 -

1991.02.01

E

E-10

2

E-IO-I Left crankcase (c 1 0 01M2 )

cover

7

GN51-EL001


Ref.No. F. R. T. Nomor

0.4 COVER, L. CRANKCASE........... COVER, L. RR. CRANKCASE....... 0.1 GASKET, L. CRANKCASE COVER.... 0.3

Petunjuk 1 2 3 4 5


Part No. N o m o r Part

11341-GNS-830 1 1 3 6 0 -GN5 - 830 11395-GB4-780 32961-GTO-700 9 0 0 8 4 - 471 - 000

Reqd.

No.

J%i’ah K 2 M2

-

COVER, L. CRANKCASE........... C O V E R , L . R R . CR A N K C A S E . . . . . . . GASKET, L. CRANKCASE COVER.... CLAMPER, A . C . G E N E R A T O R C O R D . . CAP, A.C. GENERATOR...........

(I) (I) (1) (I) (1)

C A P , 30MM..................... - (I) PIN, DOWEL, 8X12.............. - (2) O-RING, 27X2.0................ - 1 8 91301-028-000 O-RING, 13.8X2.5.............. - 1 9 91303-377-000 1 0 98001 - 0 6 0 1 6 - 0 0 B O L T , F L A N G E , 6X16.. . . . . . . . . . . 1 6 7

90087-428-000 90702-GB6-910

1 1 9 5 7 0 1 - 0 6 0 2 8 - 00 BOLT, FLANGE, 6X28.. . . . . . . . . . . 1 2 9 5 7 0 1 - 0 6 0 3 2 - 00 BOLT, FLANGE, 6X32.. . . . . . . . . . . 1 3 9 6 0 0 1 - 0 6 0 5 0 - 0 0 B O L T , F L A N G E , 6X50............ 14 96001-06070-00 BOLT, FLANGE, 6X70............

1991.02.01

E

-

2 2 - 1 - 1

E-10-1


Notes Catatan

E-11 Generator

(Cl OOKZ)

GNSI-El100

_ Service i tern Bagian yang diservis

F.R.T.

GENERATOR ASS?‘., FLYWHEEL TYPE 0.6 A.C. .STATOR COMP. 0.3 F L Y W H E E L COMP................. .OIL S E A L , 18.9X30X5 . O - R I N G , 107X.2 B A S E , STAT06.................- 0.4

Part N o . Jomorr Nomor Part Wunjuk 1 31100-GNS-841

?ef.No.

Reqd. N o .


Jyt;ah K2

M 2

2 -. 3 i 4 5

31110-GN5-841 31120-GNS-841 31131-GS9-020 3 2 9 6 1 -GS9-010

GENERATOR ASSY., FLYWHEEL TYPE A.C. . . . . . . . . . . FLYWHEEL COMP. . . . . . . . . . . . . . . . . . STATOR COMP. . . . . . . . . . . . . . . . . . B A S E , STATOR . . . . . . . . . . . . . . . . . . CLAMPER, A . C . G E N E R A T O R C O R D . .

6 7 8 9 10

32962-659-000 32981 -G%4-770 90426-035-000 91202-035-003 91301-035-003

CLAMPER, P U L S E R C O R D . . . . . . . . . . (1) G R O M M E T , N E U T R A L S W I T C H C O R D . . (1) WASHER, MAGNET FIXING ......... 1 O I L S E A L , 18.9X30X5 . . . . . . . . . . . O - R I N G , 107X2 ................. : -

11 12 13 14 15

91317-171-003 93301-05006-OH 93301-05010-OH 93600-06016-OA 94050-10000

O-RING, 6X1.7 . . . . . . . . . B O L T , H E X . , 5X6 . . . . . . . B O L T , H E X . , 5x10 . . . . . . S C R E W , F L A T , 6X16....: N U T , F L A N G E , IOMM . . . . .

16

96001-06022-00

B O L T , F L A N G E , 6X22 . . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

1 1 1 1 (1)

-

i? ? 2 (2) 1

-

2

-


Notes Catatan

E - I I - I Generator (cl 00M2 1

Service i tern Bagian Yang diservis

F. R. T.

GENERATOR ASSY., FLYWHEEL TYPE 0.9 A.C. F L Y W H E E L COMP................. 0.7 STATOR COMP................... 0 . 6

?ef.Nc. P a r t N o . Uomor Nomor Part )etunjuk 1

:

6 7

a

9 IO

K2 M 2

31100-GNS-831

GENERATOR ASSY., FLYWHEEL TYPE

311 IO-GNS-831 31120-GNS-831 31141-141-860 3 2 9 8 1 - GB4 - 770

. . . . . . FLYWHEEL COMP. . . . . . . . STAlOR C O M P . CLAMPER, A.C. GENERATOR CORD . . GROMMET, NEUTRAL SWITCH CORD . .

- 1 - 1 - (I) - (I)

90426-035-000 93301-05006-OH 93301 -OSOlO-OH 94050-10000 96001-06022-00

WASHER, MAGNET FIXING . B O L T , H E X . , 5X6 . . . . . . . B O L T , H E X . , 5X10 . . . . . . N U T , F L A N G E , 1OMM . . . . . B O L T , F L A N G E , 6X22 . . . .

-

A-C.

4 5

Reqd. NO. J;r/ah

Description Nama - Part .........

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

_

. . . . .

1

1 1 2 1 2


Notes Catatan

E - I I - I Generator (cl 00M2)

Service item Bagian Yang diservis

F. R. T.

GENERATOR ASSY., FLYWHEEL TYPE 0.9 A.C. 0.7 F L Y W H E E L COMP................. STATOR COMP................... 0 . 6

?ef.No. P a r t N o . Jomor Nomor Part ‘etunjuk 31 l OO-GNS-831 1

No. Jy?/ah

Roqd.


K2

GENERATOR ASSY., FLYWHEEL TYPE

M2

-

2 3 4 5

31110-GN5-831 31120-GN5-831 31141-141-860 32981 - CiB4 - 770

. . . . . . FLYWHEEL COMP. ....... STAlOR C O M P . CLAMPER, A.C. GENERATOR CORD . . GROMMET, NEUTRAL SWITCH CORD . .

1 1 1 - (1) - (I)

6

90426-035-000 93301-05006-OH 93301-05010-OH 94050-10000 96001-06022-00

WASHER, MAGNET FIXING . B O L T , H E X . , 5X6 . . . . . . . B O L T , H E X . , 5X10 . . . . . . N U T , F L A N G E , 10MM . . . . . B O L T , F L A N G E , 6X22 . . . .

-

A.C.

; 9 10

.........

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

. . . . .

1 1 2 1 2


Notes Catatan

E-13 S t a r t ing (cl OOMZ)

motor

SIrvic e i tern Bagian yang diservls

F. R. T.

M O T O R ASSY., S T A R T E R . . . . . . . . . . 0 . 7 .BRUSH S E T SPROCKET...................... 0.5 #MOTOR C O R P . C A S E A , FR.................... 0 . 8 .GEAR C O M P . , D R I V E N SUB HARNESS A................ 0.4

3:

31202-GB2-700 31204-187-701 31205-GB4-701

SPROCKET . . . . . . . . . . . . . . . . . . . . . . SPRING, BRUSH . . . . . . . . . . . . . . . . . PACKING . . . . . . . . . . . . . . . . . . . . . . .

- Cl) - (2) - Cl)

: 9 10

31208-Gl34-701 31211-GB4-701 31213-GB4-701 32410-GNS-901 91308-GB4-701

MOTOR COMP . . _ . . . . . . CASE A, FR . . . . . . . . . GEAR COMP., DRIVEN. SUB HARNESS A . . . . . . O-RING A . . . . . . . . . . .

.... . . . . . . . . . . . . . . .

-

11 12 13 14 15

9 1 3 0 9 - GB2 - 700 9 2 1 0 1 - 06045 -OA 93892-04006-08 93891 - 05030 - 08 94510-12000

O-RING B . . . . . . . . . . . BOLT,mHEX., 6X45 . . . S C R E W - W A S H E R , 4X6 . . S C R E W - W A S H E R , 5X30 . CIRCLIP, EXTERNAL,

. . . . . . . . . . . . . . . . . . . . 12MM .

‘16

96100- 6 0 0 1 0

B E A R I N G , R A D I A L B A L L , 6001....

6

....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. . . . .

. . . . .

. . . . . . . . ..

(I) (I) (I) (I) 1

- (II 3 - 1 - (4) - (I) -

(11

E-14 Crankcase

7 8

@+.

Jervic e i tern Bagian yang diservis

F. R. T.

C R A N K C A S E C O R P . , R . . . . . . . . . . . . ti.2 (WITH STARTER MOTOR TYPE 4.3) (PADA TIPE STARTER LISTRIK 4.3) G A S K E T , C R A N K C A S E . . . . . . . . . . . . . *3.8 (WITH STARTER MOTOR TYPE 3.9) (PADA TIPE STARTER LISTRIK 3.9) C R A N K C A S E C O M P . , L . . . . . . . . . . . . h4.8 (WITH STARTER MOTOR TYPE 4.9) (PADA TlPE STARTER LISTRIK 4.9) 1.3 BOLT, CYLINDER STUD........... (ADD 0.1 FOR EACH.) (TAMBAHKAN 0.1 UNTUK MASING-MASING

Ref.No. ~~t~~j~,’ 1 2 3 4 5

&

Part No. Nomor Part

llloo-GB’6-910 11191-G84-000 11200-GN5-900 11200-GNS-910 15761-087-611 16236-045-010

Reqd. No. Jy$ah


K2 M2

C R A N K C A S E C O M P., R . . . . . . . . . . . . GASKET, CRANKCASE............. CRANKCASE COMP., L............ CRANKCASE COMP., L............ TUBE, BREATHER, 5X320......... CLAMPER, O V E R F L O W P I P E . . . . . . .

(l)(l) (l)(l) - (1) (1) (l)(l) (l)(l)

6 16236-171-000 7 9 0 0 3 1 -GF6-000 8 90032-GF6-000 9 90407-259-000 10 9 0 7 0 4 - 0 3 5 - 0 0 0

CLAMPER, T U B E . . . . . . . . . . . . . . . . . (l)(l) B O L T A , CYLINDER.STUD, 6 X 1 9 8 . . 2 2 8oLT 8 , C Y L I N D E R S T U D , 6 x 2 0 5 . 5 2 2 PACKING, DRAIN COCK, 12.5X20.. 1 1 P I N A , K N O C K , 10X14........... 2 2

11 92800-I 2000 12 96001-06050-60 13 96001-06060-00 14 96001-06065-00

B O L T , D R A I N P L U G , IZMM........ 1 BOLT, FLANGE, 6X50....‘........ 1 BOLT, FLANGE, 6X60............ 2 BOLT, FLANGE, 6X65............ 4

1991.02.01

E

E-14

1 1 2 4


Notes Catatan

E-15 Crankshaft*Piston

ONSI-E15.00

Service i tern Bagian y&ng diservis

Ref.No. F . R . T . Momor Petunjuk

C R A N K S H A F T COMP............... ti.2 (WITH STARTER MOTOR TYPE 4.4) (PADA TIPE,STARTER LISTRIK 4.4) R I N G SET, PISTON.............. 1.5 PISTON PIN, PISTON.................... 1 . 4 ROD, CONNECTING....... (ACTUAL T I M E ) (WAKTU S E S U N G G U H N Y A ) (INC. RELATIVE PART) (TERMASUK.PART YANG BERHUBUNGAN) B E A R I N G , R A D I A L B A L L , 6304.... ti.4 (WITH STARTER MOTOR TYPE 4.6) (PADA TIPE STARTER LISTRIK 4.6) ( A D D 0 . 2 F O R EqCH.1 (TAMBAHKAN 0.2 UNTUK MASING-MASING)

1 2

Part No. Nomor Part

Reqd. N o .

Jwn$h KZ

M2

13000-GNS-910 13011-GNS-315

C R A N K S H A F T COMP............... (l)(l) 1 R I N G S E T , P I S T O N ( S T D . ) ,,...,.._........... 1

13011-GNS-961 13012-GNS-315

R I N G S E T , P I S T O N ( S T D . ) “‘....““.‘.... 1 1 1 R I N G S E T , P I S T O N (0.25).......... . . 1

13012-GNS-961 13013-GNS-315 1301f-GNS-961 13014-GNS-315 13014-GN5-961 13015-GNS-315

(OPTIONAL PART) R I N G S E T , P I S T O N ( 0 . 2 5 ) .‘..‘.‘...“.‘....’ 1 1 (OPTIONAL PART) R I N G S E T , P I S T O N ( 0 . 5 0 ) .-.................. 1 1 (OPTIONAL P A R T) R I N G S E T , P I S T O N (050) .~..~.-.~.~....~.~. 1 1 (OPTIONAL PART) 1 R I N G S E T , PISTON (0.75) . . . . . . ..>... 1 (OPTIONAL PART) R I N G S E T , P I S T O N ( 0 . 7 5 ) ‘...-............... 1 1 (OPTIONAL PART) R I N G S E T , P I S T O N (1.00) “.“.‘...‘-...... 1 1

(OPTIONAL P A R T) R I N G S E T , P I S T O N (1.00) “““““““~‘~’ 1 1 (OPTIONAL PART) P I S T O N ( S T D . ) . . . . . . . . . . . . . . . . . (l)(l) 13101-GNS-912 P I S T O N (0.25)................. 1 1 13102-GNS-325 (OPTIONAL PART) P I S T O N (0.50)................. 1 1 13103-GNS-325 (OPTIONAL PART) E E-15 1991.02.01 13015-GN5-961

3



Notes Catatan

E-15 Crankshaft-Piston 3

1

CN6,-El500


Ref.No. F. R. T. Nomor Petunjuk

Part No. Nomor Part

13104-GNS-325

Recd. No. Jr.r,r$ah


K2 M 2

13111-087-000 13115-001-000

P I S T O N (0.75)................. 1 1 (OPTIONAL PART) P I S T O N Cl.OO)................. 1 1 (OPTIONAL PART) PIN, PISTON................... 1 1 CLIP, PISTON PIN.............. 2 2

6 1 3 2 0 1 -GF6-300 7 13310-GN5-910 8 1 3 3 2 1 -GN5-910 9 1 3 3 8 1 -GF6-300 10 14311-035-000

ROD, CONNECTING............... 1 1 C R A N K S H A F T C O M P . , R . . . . . . . . . . . Cl)(l) C R A N K S H A E T , L . . . . . . . . . . . . . . . . . Cl)(l) PIN, CRANK.................... 1 1 S P R O C K E T , T I M I N G (14T)........ 1 1

11 90741-003-010 12 96100 - 63040 1 3 91101-GF6-003

K E Y , W O O D R U F F , 4MM............ 1 1 B E A R I N G , R A D I A L B A L L , 6304.... 2 2 B E A R I N G , C O N N E C T I N G R O D (RED). 1 1 (MERAH) BEARING, CONNECTING ROD B E A R I N G , C O N N E C T I N G R O D (BLUE) (BIRU!

13105-GNS-325 4 5

91102-GF6-003 91102-GF6-003 91103-GF6-003

BEARING,

1991.02.01

CONNECTING

E

ROD

(WHITE) (PUTI I+)

1 1

E-15


Notes Catatan

Selection tabI* of connecting rod bearing (Radial cl..rarmze 0-S uml

Tabei p e m i l i h a n b a n t a l a n b a t a n g torak ( T o l e r a n s i r a d i a l 0 - 8pm)

E-16 Transmission


I=. R. T.

M A I N S H A F T , T R A N S M I S S I O N . . . . . . . ti.0 (WITH STARTER MOTOR TYPE 4.1) (PADA TIPE STARTER LISTRIK 4.1) (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) :COUNTERSHAFT (WITH ‘STARTER MOTOR TYPE 4. I) (PADA TIPE STARTER LjSTRIK 4.1) (INC. R E L A T I V E P A R T ) (TERMASUK PART YANG BERHUBUNGAN) ( W H E N S E R V I C I N G COMP., U N I T , F.R.T. IS 4.2) (JIKA UNIT LENGKAP DISERVIS. F.R.T. ADALAH 4.21 (WITH STARTER MOTOR TYPE 4.3) (PADA TIPE STARTER LISTRIK 4 3) SPROCKET, DRIVE...............

0.2

!oerf;oNrc.

‘etunjuk 23211 -bN5;910 23221 -GNS-910 23421-GNS-910 23422-GB4-770 2 3 4 3 1 -GF6-000 6

2 3 4 4 1 -GB4-770

Reqd. N o .


Part No. Nomor Part

J~l~~ah K2 M2

M A I N S H A F T , T R A N S M I S S I O N (IZT). 1 COUNTERSHAFT.................. 1 G E A R , COUNTERSHAFT LOW (34T1.. 1 1 B U S H , 20X9.................... G E A R , M A I N S H A F T S E C O N D (17T).. 1 GEAR,

COUNTERSHAFT SECOND

1 1 1 1 1 1

(29T) G E A R , M A I N S H A F T T H I R D (ZIT)... G E A R , C O U N T E R S H A F T T H I R D (26T) G E A R , M A I N S H A F T F O U R T H (24T1.. G E A R , COUNTERSHAFT FOURTH (23T)

1 1

23801 -GF6-000 23802-GNS-910 23911 -GB4-770 24305-GB4-770 24306-GB4-770

SPROCKET, DRIVE . . . . . . . . . . . . PLATE, FIXING.......: . . . . . . COLLAR . . . . . . . . . . . . . . . . . . . . . SPRING . . . . . . . . . . . . . . . . . . . . . PLATE, GEARSHIFT DRUM LOCK .

16 17 18 19 20

90452-GB4-770 9 0 4 6 1 -G04-770 90461-035-000 90461-459-010 90601-001-000

WASHER, WASHER, WASHER, WASHEti, CIRCLIP,

::

90601-459-000 91203 - 035 - 005

C I R C L I P , 2OMM . . . . . . . . . . . . . . . . . ....... OIL SEAL, 17X29X5

7 8 9 10

23451 23461 23471 23481

11 12 13 14 15

-GK4-761 -GK4-762 -GNS-910 -GB4-770

THRUST, 17MM . . . . SPLINE . . . . . . . . . . SPLINE, 17MM . . . . S P L I N E , 2OMM . . . . EXTERNAL, 17MM .

. . . . .

. . . . .

. . . . .

1 1 1 1 1

1 1

. . . . .

. . . . .

. . . . .

1 1 1 1 1 1 1 1 1 1

. . . . .

. . . . .

. . . . .

1 1 2 2

1 1 2 2


Notes Catatan

E-16 Transmission

23 d \ Service i tern Bagian yang diservis

Ref.Nc. P a r t N o . F. R. T. Nomor Nomor Part Petunjuk 2 3 92101 -06008 - O A 24 96100-60010 25 96100-62010 26

96100-62030

Description Nama - Part BOLT, HEX., 6X8.. BEARING, RADIAL BEARING, RADIAL BEARING,

1991.02.01

RADIAL

ROQd. NO. Jyn-/ah K2

M2


Notes Catatan

.............

2 2 B A L L , 6001.... (l)(l) B A L L , 6201.... (l)(l) B A L L , 6203.... (2)(2)

E

E-16

3;

E-17 G e a r s h i f t

d r u m

23

20

-&b


F. R. T.

FORK, GEARSHIFT............... ti.0 (WITH STARTER MOTOR TYPE 4.1) (PADA TIPE STARTER LISTRIK 4.1) CONE OR ALL) (SATUATAUSEMUANYA) .DRUM, GEARSHIFT ( WITH STARTER MOTOR TYPE 4 . 1 ) (PADA TIPE STARTER LISTRIK 4.1) PLATE, GEARSHIFT DRUM STOPPER. 1.1 .STOPPER COMP., GEARSHIFT DRUM (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) SPINDLE COMP., GEARSHIFT...... 1.2 .ARM COMP., GEARSHIFT (INC. RELATIVE PART) (TERMASUK PART YANG BERHUBUNGAN) CONTACT ASSY., NEUTRAL SWITCH. 0.2 CONE OR ALL) (SATU ATAU SEMUANYA)

?ef.No. P a r t N o . \lbmor Nomor Part ‘etunjuk 24211-GF6-000 24261 - 121 -740 24263-028-000 24301-GE4-771 24411-GB4-771


Reqd.

No.

JLtEiah K2 M2 2 2 2 2

FORK, GEARSHIFT............... PIN, GEARSHIFT FORK GUIDE..... CLIP, GEARSHIFT FORK GUIDE P I N 2 DRUM, GEARSHIFT............... 1 PLATE, GEARSHIFT DRUM STOPPER. 1

2

1 1

IO

24421-200-000 24430-GB4-772 24435-GB4-772 24610-GNS-900 24610-GNS-910 24630-GNS-940

PIN, GEARSHIFT DRUM..... . . . . . STOPPER COMP., GEARSHIFT DRUM. SPRING, GEARSHIFT DRUM S T OPPER SPINDLE COMP., GEARSHIFT . . . . . SPINDLE COMP., GEARSHIFT . . . . . ARM COMP., GEARSHIFT.... . . . . .

4 4 1 1 1 1 - 1 l1 1

11 12 13 14 15

24641-041-000 24651-041-000 24652-035-000 35750-GB4-680 35753-GK4-761

SPRING; GEARSHIFT ARM... . . . . . SPRING, GEARSHIFT RETURN ...... PIN, SHIFT RETURN SPRING ...... CONTACT ASSY., NEUTRAL SWITCH. ROTOR, NEUTRAL SWITCH .........

1 1 1 2 1

16 17 18 19 20

35755-GB4-771 35756-684-770 90071-171-010 90417-041-000 90801-035-000

PLATE, FIXING ................. CAP ........................... BOLT, KNOCK, 6MM .............. WASHER, GEARSHIFT DRUM SIDE . . . PLUG, RUBBER, 19MM ............

21 22 23 24

91208 - 121 - 000 OIL SEAL, 11.6X24X10.. ........ 1 O-RING, 7X1.7 ................. 2 91312-107-000 BOLT, HEX., 6X16 .............. 1 92101 - 06016-OA 96001-06012-00 BOLT, FLANGE, 6X12............ 1 1991.02.01 E E-17

1 1 1 2 1

Cl)(l) (l)(l) 1 1

1 1

Cl)(l) 1 2 1 1


Notes Catatan

E-17 Gearshift

drum

E-18 Kick

starter


spindle

F. R. T.

P I N I O N , K I C K S T A R T E R . . . . . . . . . . *3.9 (WITH STARTER MOTOR TYPE 4.0) (PADA TIPE S T A R T E R LISTRIK 4.0) SPINDLE, KICK STARTER ( W I T H S T A R T E R M O T O R T Y P E 4.0) (PADA TIPE S T A R T E R LISTRIK 4.0) SPRING, KICK STARTER.......... 1.1 (INC. R E L A T I V E P A R T ) (TERMASUK PART YANG BERHUBUNGAN)

?ef.No.

Part No. rlomor N o m o r Part ‘etuniuk 1 28211-178-000 28221 -.178-000 2 28251 -GNS-910 3 28262-041-730 4 28271-121-690 5 6 ; 9 10

4(

28281-035-018 90452-I 1 S-000 90454-107-000 90605-200-000 94510-16000


Reqd. N o . J%‘ah K 2 M2

P I N I O N , K I C K S T A R T E R (ZZT).... 1 R A T C H E T , S T A R T E R D R I V E. . . . . . . . 1 SPINDLE, KICK STARTER......... 1 RETAINER, KICK SPRING......... 1 SPRING, STARTER PINION FRICTION 1

1 1 1 1

SPRING, KICK STARTER 1 W A S H E R , 17MM.................. 1 W A S H E R , T H R U S T , ZOMM.......... 1 S E T R I N G , ZOMM................ 2 C I R C L I P , E X T E R N A L , 16MM....... 1

1 1 1 2 1

1


Notes Catatan

1

E-19 Carburetor

I

Service i tern Bagianyang diservis

F.R.T.

.............. ..............

0.7 0.6

.VA V E C O M P . , F L O A T J EF , M A I N , ‘TOP S E T . . . . . . . . . . . . . . . . . . . . . . . 0.2 CHAMBER SET, FLOAT............ 0 . 5 VALVE SET, THROTTLE........... 0 . 3 soby S E T , C O C K . . . . . . . . . . . . . . . . 0 . 1

Part No. (ornor NomorPart 'etunjuk nGo,o_ 0~ 5_ 9 2 , 16012 - GN 5 - 840 16013-883-005 16014-GN8-921 16015-GNS-912

aef.No.

Reqd. N O .

Description Nama-Part

Jc;rlah

KZ M2

GASKET SET.. . . . . . . . . . . . . . . . NEEDLE SET, JET . . . . . . . . . . . . FLOAT SET . . . . . . . . . . . . . . . . . . TOP SET . . . . . . . . . . . . . . . . . . . . CHAMBER SET, FLOAT . . . . . . . . .

... . . . .

. . . .

9 10

16016-KBA-900 16022-GNS-911 16028-187-003 16040-CEO-911 16100-GNS-840

SCREW SET A . . . . . . . . . . . . . VALVE SET, THROTTLE . . . . . SCREW SET 8 . . . . . . . . . . . . . GASKET SET 8 . . . . . . . . . . . . CARBURETOR ASSY.CPl38’9Em)

. . . . .

11 12 13 14 15

1

1

1

1 1 1

1 1 1 1

. . . . . . . . ..

1 1 1 1 1

1 1 1 1 1

16118-684-003 16148-141-881 16155-883-005 16165-GB6-761 16175-680-911

CAP, CABLE SEALING . . . . . . . . . . . . CAP, CHOKE DUST . . . . . . . . . . . . . . . VALVE COMP., FLOAT . . . . . . . . . . . . HOLDER, NEEDLE JET . . . . . . . . . . . . CUP, FUEL STRAINER . . . . . . . . . . . .

1 1 1 1 1

1 1 1 1 1

16 17 18 19 20

16176-680-911 16199-GBO-911 16199-428-771 16951.GN5-911 93500-03012-OH

CUP, FILTER . . . . . TUBE, AIR VENT . . TUBE, OVER FLOW . BODY SET, COCK . . S C R E W , P A N , 3X12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .............. .............. ..............

1 1 1 1 2

1 1 1 1 2

21 22 23 24 25

93892-04018-18 SCREW-WASHER, 4X18 ............ 94111-03000 WASHER, SPRING, 3MM ........... CLIP 86.5, TUBE . . . . . . . . . . . . . . . 95002-02650 gglOl-116-0720 J,=T,MA,N ND.72 ............. 99107-141-0380 JET, SLOW, #38 ................

2 2 2

2 2 2

+

. . . .

. . . . .

. . . . .

. . . .

1

i

1

1

Serial No. NomorSerie

Notes Catatan

Spare Park Honda Astrea Grand

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