Avenue de la Patrouille de France Octeville-Sur-Mer B.P. 204 - 76053 Le Havre Cedex (France) Tél. (33) 02 32 85 86 87 - Télex 190912 F Fax (33) 02 32 85 81 00
SBO 6 TECH TE CHNI NICA CAL L MA MANU NUAL AL
Indice de modification : 07 Date : 01/05/1999
NOVEMBRE 1992
MODIFICATIONS NOTICE MECANIQUE SBO 6 - ANGLAIS Indice
Date
Objet de la modification
MODIFICATIONS NOTICE MECANIQUE SBO 6 - ANGLAIS Indice
Date
Objet de la modification
MISE A JOUR DE DES S TRADUCTIONS
Liste des pages à modifier :
Liste des pages à ajouter :
TABLE OF CONTENTS FIRST PART - DESCRIPTION I-
II -
GENERAL PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . 3
III -
KINEMATIC CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IV - INFRARED LINEAR OVEN . . . . . . . . . . . . . . . . . . . . . . 10
V-
BLOW WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
VI - AIR SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
VII - WATER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
VIII - TRANSFER UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SECOND PART - MACHINE INSTALLATION I-
II -
III -
HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
INSTALLATION ORDER . . . . . . . . . . . . . . . . . . . . . . . . . 50
FLUID AND POWER REQUIREMENTS . . . . . . . . . . . . . 54
IV - TREATMENT OF COOLING SYSTEM WATER . . . . . . . . 55
THIRD PART - MACHINE START UP I-
II -
ADJUSTMENTS BEFORE START UP . . . . . . . . . . . . . . 57
CHECKS BEFORE FIRST START UP . . . . . . . . . . . . . . 64
III - MACHINE CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
IV - NOISE MADE BY THE MACHINE . . . . . . . . . . . . . . . . . 72
FOURTH PART - ASSEMBLY AND ADJUSTMENTS I-
SAFETY DURING ASSEMBLY AND ADJUSTMENTS . . 74
II -
ASSEMBLY AND ADJUSTMENT OF MOULDS . . . . . . . 75
III -
MOULD OPENING/CLOSING CONTROL . . . . . . . . . . . . 79
IV - ASSEMBLY AND ADJUSTMENT OF BASE MOULDS . . 81 V-
ASSEMBLY AND ADJUSTMENT OF BLOW NOZZLES . 82
VI - ADJUSTMENT OF STRETCHINGS . . . . . . . . . . . . . . . . 84
VII - ADJUSTING THE BLOWING PRESSURE . . . . . . . . . . . 87
VIII - ELECTROMAGNETIC BRAKE ADJUSTMENT . . . . . . . 89
IX - MEMBRANE CONTROL VALVE . . . . . . . . . . . . . . . . . . . 91
X-
TRANSFER ARM ADJUSTMENT . . . . . . . . . . . . . . . . . . 93
XI - RESYNCHRONIZATION PROCEDURE AFTER ONE OR MORE TORQUE LIMITERS HAS TRIPPED . . . . . . . . . . 97
XII - ADJUSTMENT IN INFRARED OVEN . . . . . . . . . . . . . . . 99
FIFTH PART - CLEANING/CHECKS I-
SAFETY DURING CHECKS AND CLEANING . . . . . . . 103
II -
MAINTENANCE OF THE SBO MACHINES . . . . . . . . . 104
III -
DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
IV - WEEKLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 V-
MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
VI - QUARTERLY (1.500 HOURS) . . . . . . . . . . . . . . . . . . . . 114 VII - ANNUAL (6.000 HOURS) . . . . . . . . . . . . . . . . . . . . . . . 115
SIXTH PART - GREASING/LUBRICATION I-
SAFETY DURING MAINTENANCE . . . . . . . . . . . . . . . . 117
II -
TABLE OF OIL AND GREASE CHARACTERISTICS. . . 118
III -
DAILY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
IV - WEEKLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 V-
MONTHLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
VI - ANNUAL - 6.000 HOURS . . . . . . . . . . . . . . . . . . . . . . . 126
FIRST PART DESCRIPTION
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-1-
I - GENERAL PRESENTATION
1-
DEFINITION
2-
FLOW DIAGRAM
PREFORM INFEED RAILS
PREFORM INFEED WHEEL
INFRARED OVEN
PREFORM TRANSFERED WHEEL
ELECTRICAL CABINET
FAULTY PREFORM EJECTION BLOW WHEEL
BOTTLE TRANSFER WHEEL
BOTTLE OUTFEED FAULTY PREFORM EJECTION
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-2-
II - GENERAL PRESENTATION
1-
COLD PREFORM INFEED
2-
PREFORM REHEATING LINEAR OVEN
3-
HOT PREFORM TRANSFER WHEEL
4-
PREFORM EJECTION
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-3-
5-
BLOW WHEEL
6-
BOTTLE TRANSFER WHEEL
7-
BOTTLE EJECTION
8-
BOTTLE OUTFEED WHEEL
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-4-
9-
ELECTRICAL CABINET
10 - CONTROL CONSOLE (P.C.) - CONTROL/MONITORING STATION (P.C.C.) 10 - 1 Control console 10 - 2 Control/monitoring station Operating mode: 11- MACHINE PROTECTION
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-5-
III - KINEMATIC CHAIN
1-
DESCRIPTION
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-6-
KINEMATIC CHAIN
1 2 3 4 5 6 7 8
-
Asynchronous motor-reducer Torque limiter Epicyclic module Torque limiter Electromagnetic brake Slewing bearing Preform infeed wheel Blow wheel axis
NOTICE TECHNIQUE SBO 6 - ANGLAIS
910 11 12 13 14 15 16 -
Preform transfer wheel Bottle transfer wheel Bottle exit wheel Torque limiter Synchronism adjustment Synchronism adjustment Torque limiter Manual rotation
-7-
2-
MOTORISATION
3-
MANUAL ROTATION Before rotating the machine, the technician must check that nobody is standing behind the sides of the machine which cannot be seen from this device.
4-
BELTS
5-
BRAKES
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-8-
6-
TORQUE LIMITERS The torque limiters are calibrated in the plant. This adjustment must never be modified.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-9-
IV - INFRARED LINEAR OVEN
1-
DESCRIPTION
PREFORM INFEED
LOADING EJECTION PREFORM CHECK EJECTION TURNING UPSIDE DOWN
PREFORM ROTATION
PASSAGE BEFORE IR MODULE
TURNING UPSIDE DOWN
UNLOADING
PREFORM TRANSFER
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 10 -
2-
HEATING OF PREFORMS
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 11 -
1 2 3 4 5 6 7
-
Box with 3 modules Shutter Cover with 3 modules Reflector IR lamp Cooling ramp NYLAIR fan
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 12 -
3-
REGULATION
4-
PREFORM INFEED A retractable guide installed on a pneumatic cylinder is used as a preform feed safety device. In case of defective preform feed, the guide displacement is detected and its cylinder is used to retract it fully home. (See PCC manual).
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 13 -
PREFORM INFEED
2
5 1
3
4
1 2 3 4 5
-
Feeding wheel Retractable guide Preform stop pneumatic cylinder Preform infeed rails Retractable guide cylinder
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 14 -
5-
SLOTTED INFEED WHEEL
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 15 -
SLOTTED INFEED WHEEL
1 2 3 4 5 6 7
-
Releasing cam Fork Slotted wheel Infeed plate Spindle Spindle position before loading Spindle position after loading
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 16 -
6-
DETECTION - EJECTION OF PREFORMS
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 17 -
DETECTION - EJECTION OF PREFORMS
1 2 3 4 5 6 7
-
Fork Motor driven disk Spindle Infeed plate Ejection cylinder Fork Photoelectric cell
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 18 -
7-
SPINDLES IMPORTANT: Comply with spindle greasing procedure, page 124.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 19 -
SPINDLE
1 - Rod 2 - Body 3 - Cylinder 4 - Pinion 5 - Spring 6 - Ball joint 7 - Roller 8 - Cover 9 - Ejector 10 - Ring 11 - Snap ring 12 - End-piece Note: The parts 9 - 10 - 11 and 12 are personalized parts
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 20 -
V - BLOW WHEEL
1-
DESCRIPTION
2-
MOULD SUPPORT UNIT 2-1
Description * Never remove this bracket in any circumstances.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 21 -
GUPM MOULD SUPPORT UNIT
1 2 3 4 5 6 7 8
-
Connecting rod Hinge Connecting rod Needle collet Locking Right bracket Left bracket Shock absorber
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 22 -
3-
MOULD OPENING/CLOSING CONTROL
Any maladjusted roller causes the machine to stop, as it acts on a safety device.
COMMON LUBRICATION OF THE MOULD OPENING/CLOSING DEVICE PINIONS
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 23 -
MOULD OPENING/CLOSING CONTROL VIEW AS PER A
This screw must btightened only when it is assembled with the toothed part, thus enabling the pinion teeth to be aligned. The screw must be removed when the operation is in progress.
C
C D
N O I T C E R I D N O I T A T O R
D
D-D SECTION
C-C SECTION 1
5
2
3
A
6
4
1 2 3 4 5 6
NOTICE TECHNIQUE SBO 6 - ANGLAIS
-
Shaft Pinion Tapered binder Toothed quadrant Roller Mould opening/closing cam
- 24 -
4-
GUPM LOCKING * NOTE: All the treated steel bushes are mounted flush using LOCTITE 648.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 25 -
GUPM LOCKING
12345678910 11 12 -
Left-hand bracket Shaft Stop Spring bush Treated steel bushes Right-hand bracket Locking pin Interconnecting rod Bronze pad Support roller Roller Hydraulic shock absorber
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 26 -
5-
BASE MOULD - 1 rod: - 1 base mould support: - 1 base mould raised section: - 1 roller support yoke: - 1 guide: - 1 shock absorber: There are 2 cams to ensure: - The lowering of the base once the mold has opened. - The lifting of the base before the closing of the mould.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 27 -
BASE MOULD
12345678910 11 12 -
Base mould support Raised section Base mould rod Shock absorber Guide Ball collets Grease nipple Spring Yoke Peel-off shim Roller Limit ring
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 28 -
6-
BLOW NOZZLE CYLINDER Theory of operation:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 29 -
BLOW NOZZLE CYLINDER
6
7 3 8 1
5 4
12345678-
Hollow rod Stretching rod HP body Piston Plug Nozzle lowering control Nozzle lifting control Preblowing - Blowing
NOTICE TECHNIQUE SBO 6 - ANGLAIS
2
- 30 -
7-
STRETCHING The purpose of the stretching is to mechanically elongate the preforms once they have been run through the oven.
8-
THREETHRE E-W WAY VAL ALVE VE The purpose of the 3-way valve is to switch the pre-blow and blow pressures and to make sure that bottle gas relief operates. Description: Theory of operation:
2 0 1
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 31 -
VI - AIR SYSTEMS
1-
DESCRIPTION The main pneumatic functions are: The air is supplied by two distinct systems: - 1 high high pre press ssur ure e circ circui uitt -
1 low pressure circuit
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 32 -
2-
RECOM OMME MEN NDATI TION ONS S Compressed air system: Contaminants:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 33 -
3-
HIGH PRESSURE SYSTEM 3-1
Pneumatic board
It must be closed for any servicing on the machine.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 34 -
PNEUMATIC TABLE
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 35 -
3-2
Air inlet central part * 1 rotary union. * 1 rotating joint. * 1 air distributor. - Rotary union: - Rotating joint: - Air distributor:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 36 -
ROTARY UNION
1 2 3 4 5 6 7 8 9 10
-
Rotary union Mechanical seal sub-assembly Washer Seal ring sub-assembly Spacer Locking ring Angular contact ball bearings Body Rotary spindle O’ Ring * These components rotate with the machine shaft
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 37 -
ROTATING JOINT
1 2 3 4 5 6 7 8
-
Shaft Cylinder Ball bearing Ball bearing Circlip Joint Quadring O’ Ring Grease nipple * Spare parts kit: 3239 3/3
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 38 -
4-
LOW PRESSURE SYSTEM
A valve at the head of the system cuts the machine off from the factory air system.
* A filter - pressure regulator with a manometer - lubricator set The filter - The pressure regulator
- The lubricator
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 39 -
* A 3 way valve NOTE The air supply unit of the infrared oven tightener is equipped with a check valve and a bleeding valve. For any intervention on the spindle chain or on the tightener, it is compulsory to bleed this system.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 40 -
VII - WATER CIRCUIT
1-
DESCRIPTION The water system assembly breaks down into the following: * A hydraulic panel * A hot water rotary union * A cold water rotating joint. * A set of pipes * A inlet circuit for the cooling Standard: On option:
2-
ROTATING JOINTS These are two rotary devices allowing water to pass between the fixed part of the box to which the hydraulic panels hoses are connected and a mobile part connected to the drilled block. CAUTION: The quality of the seals will not allow their use "dry". The layout of the circuit will still permit the pressurizing of the rotating joint. Do not run with a hose disconnected.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 41 -
ROTARY UNION - TYPE REB/RS - 17586/RIC/386
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 42 -
HOT WATER ROTATING JOINT
12345678910 -
Shaft Body Circlip Ball bearing Quadring seals Grease nipple Ball bearing Discharge valve O-Ring O-Ring
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 43 -
VIII - TRANSFER UNIT The transfer unit includes: - A preform transfer wheel: - Preform ejection device: - A bottle transfer wheel: - A bottle ejection device: - The bottle exit:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 44 -
SECOND PART MACHINE INSTALLATION
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 45 -
I - HANDLING
1-
SAFETY DURING HANDLING Handling operations must be carried out by qualified and authorised staff who will check the good quality of slings, shackles, lifting rings, etc. They must wear all the protective and safety gear. Besides, a person in charge of operations shall be appointed beforehand and will manage the whole team in charge of handling and lifting operations. The sling attachments must comply with the sketches on pages 47, 48 and 49.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 46 -
2-
BLOWING WHEEL SLING ATTACHMENT Weight: 8.000 daN.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 47 -
3-
INFRARED OVEN SLING ATTACHMENT SBO 6-10: Weight: 2.100 daN. 0 m 3, 5
m , 0 2 0
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 48 -
4-
ELECTRICAL CABINET SLING ATTACHMENT Weight: 850 daN.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 49 -
II - INSTALLATION ORDER
1-
INSTALLATION The machine must be installed by qualified and authorised staff, they must wear all protective and safety gear. Besides, a person in charge of the installation shall be appointed beforehand who will manage the whole team carrying out the operations. This person shall also see to the safety of all the staff. For work carried out at a height, platforms complying with safety standards shall be used. It is necessary to consult the lay-out drawing corresponding to your installation.
2-
INSTALLATION OF THE EQUIPMENT
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 50 -
3-
CONNECTIONS Check that electrical power cables, and air and water piping are disconnected from the power supply. NOTE: Systematically check and tighten all screws that tighten electrical connections. Do not forget the connections of the autotransformer or those of the transformer if the equipment has one.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 51 -
WATER AND AIR CONNECTIONS DETAILS * STANDARD SYSTEM
ABCDEFG-
Mould body water inlet, Ø 1"1/2 tapped gas pipe Mould base water inlet, Ø 1"1/2 tapped gas pipe Mould body return line, Ø 1"1/2 tapped gas pipe Mould base return line, Ø 1"1/2 tapped gas pipe Drain system, Ø 3/4" tapped gas pipe 7-Bar compressed air intake, Ø 3/4" tapped gas pipe HP compressed air intake for preblowing and blowing, Ø 1" 1/2 tapped gas pipe H - Oven system inlet, Ø 1" tapped gas pipe (option) I - Oven system return line, Ø 1" tapped gas pipe (option)
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 52 -
WATER AND AIR CONNECTIONS DETAILS * HR SYSTEM
ABCDEFG-
Mould body water inlet, Ø 1"1/2 tapped gas pipe Mould base water inlet, Ø 1"1/2 tapped gas pipe Mould body return line, Ø 1"1/2 tapped gas pipe Mould base return line, Ø 1"1/2 tapped gas pipe Drain system, Ø 3/4" tapped gas pipe 7-Bar compressed air intake, Ø 3/4" tapped gas pipe HP compressed air intake for preblowing and blowing, Ø 1" 1/2 tapped gas pipe H - Oven system inlet, Ø 1" tapped gas pipe (option) I - Oven system return line, Ø 1" tapped gas pipe (option) J - Town water inlet, Ø 9/5 grooved pipe
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 53 -
III - FLUID AND POWER REQUIREMENTS The compressed air pressure and flow, the electrical power used, the cooled water flow, depend on the shape, capacity and weight of the bottle. 1-
2-
Electricity: Compressed air: Control air: Blowing air - dry, de-oiled and filtered to 0.01 ppm. Spherical base: Petaloid base:
3-
Cooled water:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 54 -
IV - TREATMENT OF COOLING SYSTEM WATER
The hydraulic systems of SIDEL machines are delivered drained and clean. This is the reason why any acid etching must be avoided, as it may corrode some steel or copper systems or tightness bushings if the flushing and neutralization processes are not carried out correctly. In addition to that, a biocide treatment is recommended if the system must be stopped for some time, in order to prevent alga and micro organisms development, which may clog some parts of the machine and molds. Glossary : pH = TH = French TH English TH
German TH
Biocide :
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 55 -
THIRD PART MACHINE START UP
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 56 -
I - ADJUSTMENTS BEFORE START UP The machine has been designed and manufactured in order to meet the performance data mentioned before. Should the user modify the machine or its performances, our guarantee and conformity for this machine shall become void. The machine must be installed by qualified staff, they must wear all protective and safety gear. The machine is supposed to be in correct condition of operation, that is to say:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 57 -
1-
SYNCHRONISM ADJUSTMENT 1-1
Preform transfer
1-2
Bottle transfer
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 58 -
PREFORM TRANSFER
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 59 -
1-3
Oven notched wheel
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 60 -
OVEN INFEED PLATE
1 2 3 4 5
-
Shaft Torque limiter Epicyclic module Adjusting disk Screw
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 61 -
1-4
Bottle exit wheel
2-
SYNCHRONISM CHECK
3-
USING THE MANUAL ROTATION DEVICE
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 62 -
BOTTLE EXIT WHEEL
1 - Slotted plate 2 - Support bush 3 - Clamping screw
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 63 -
II - CHECKS BEFORE FIRST START UP
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 64 -
III - MACHINE CONTROL
1-
STARTING UP PRODUCTION 1-1
1-2
Safety devices On the blow-wheel: The machine doors are equipped with key locks and doubled with an electrical safety device. This safety system stops the machine upon braking and air release as soon as the door is opened. These doors prevent access to the moving parts. It is strictly forbidden to shunt electrical safety devices and to operate the machine with doors open: NO SAFETY IS PROVIDED. On the blow-wheel and on the infrared oven: The panels secured with triangular locks prevent access to the moving parts. Only maintenance personnel can open these panels provided that they take ALL the safety precautions to avoid an accident. IMPORTANT: Before any intervention, make sure that the machine is de-energized. Make sure that the compressed air is cut off and the systems bled. Logical operating order to be complied with
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 65 -
1-3
Operating order to be complied with in the case of a machine equipped with a Control/Monitoring Station (P.C.C.) NOTE: The audio warning buzzes to inform about machine start-up. The machine is set to work when releasing the pushbutton. NOTE: The preforms will be automatically loaded into the oven when it has reached the setpoint temperature. NOTE: The audio warning buzzes to inform about machine start-up. The machine is set to work when releasing the pushbutton.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 66 -
NOTE: For adjustments to be performed from Control/Monitoring Station, refer to instructions: "ELECTRICAL DESIGN AND AUTOMATION"
1-4
Stopping a machine equipped with a Control/Monitoring Station (P.C.C.) NOTE: Such a shutdown is to be avoided because preforms may remain in the oven.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 67 -
2-
CHECKS CHEC KS DU DURI RING NG OP OPER ERA ATI TION ON * Pr Pref efor orm m inf infee eed: d: * In Infr frar are ed oven oven:: * Tra rans nsfe ferr sy syst stem ems: s: * Blow wheel:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 68 -
CHOICE OF START START-UP -UP MODE
< F26 >
CHOICE OF START-UP MODE ADJUSTMENT < F1 > SIDEL
SBO16 MANUAL < F2 >
AUTOMATIC < F3 >
CODE < F4 >
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 69 -
MANU MA NUAL AL MO MODE DE
MANUAL MODE
F24
F25 TEMPERATURE (C) PREFORMS
OVEN < F11 >
OPTION < F14 >
CODE < F12 >
HISTO < F15 >
REPORT < F13 >
ALARM < F16 >
MACHINE ON MANUAL
ADJUST. MODE
F1
F2
7200
F17
F 2 0
SETPOINT
20
RATE SETPOINT
BOTTLE COUNTER
O VE N
0
F 2 1
95 F 2 2
% OUTPUT
100
F 2 3
88
RESET < F18 > AUTO MODE
F3
PREFORM ELEVAT. ON
F4
F5
STRETCH START UP
F6
FAULT CLEARED
F7
F8
F9
F10
MANUAL MODE
F24
F25
MOTOR CURRENT x 0 1
4
8
12
16
RATE B/H
TEMPERATURE (C) PREFORMS
20
7200
F 2 0
SETPOINT
20 OVEN < F11 >
OPTION < F14 >
CODE < F12 >
HISTO < F15 >
7200
F1
HEATING ON
F2
95
RATE SETPOINT
BOTTLE COUNTER
O VE N
0
REPORT < F13 > MACHINE OFF
F17
F 2 1
F 2 2
% OUTPUT
100
F 2 3
88
RESET < F18 > BLOWING REQUEST
PREFORM ELEVAT. ON
F3
NOTICE TECHNIQUE SBO 6 - ANGLAIS
F4
PREFORM LOADING REQUEST
F5
STRETCH START UP
F6
PREFORM EJECT. ON
F7
BOTTLE EJECT. ON
F8
FAULT CLEARED
F9
F10
- 70 -
AUTOMA AUT OMATIC TIC MOD MODE E
AUTOMATIC MODE
F2 4
F2 5 TEMPERATURE (C) PREFORMS
OVEN < F11 >
OPTION < F14 >
CODE < F12 >
HISTO < F15 >
REPORT < F13 >
ALARM < F16>
MACHINE ON
F1
7200
SETPOINT
20
RATE SETPOINT
BOTTLE COUNTER
OVEN
0
F 2 1
95 F 2 2
% OUTPUT
100
F 2 3
88
RESET < F18 >
ADJUST. MODE
MANUAL MODE
F3
F4
F2
F17
F 2 0
FAULT CLEARED
F5
F6
F7
F8
F9
F10
AUTOMATIC MODE
F24
F2 5
MOTOR CURRENT x 0 1
4
8
12
16
RATE B/H
TEMPERATURE (C) PREFORMS
20
7200
F 2 0
SETPOINT
20 OVEN < F11 >
OPTION < F14 >
CODE < F12 >
HISTO < F15 >
7200
OVEN
0
F 2 2
% OUTPUT
100
F 2 3
88
RESET < F18 >
MACHINE OFF
PRODUCTION OFF
F2
95
RATE SETPOINT
BOTTLE COUNTER
REPORT < F13 >
F1
F17
F 2 1
F3
F4
NOTICE TECHNIQUE SBO 6 - ANGLAIS
F5
PREFORM EJECT. ON
F6
F7
BOTTLE EJECT. ON
F8
FAULT CLEARED
F9
F10
- 71 -
IV - NOISE MADE BY THE MACHINE MACHINE NF S 31.048.
2
1
3
5
4
12345-
Preform Prefor m infe infeed ed Therm The rmal al condi conditio tionin ning g Blow Bl ow wh whee eell Bottle Bot tle cle cleari aring ng Elect Ele ctric rical al cabin cabinet et
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 72 -
FOURTH PART ASSEMBLY AND ADJUSTMENTS
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 73 -
I - SAFETY DURING ASSEMBLY AND ADJUSTMENTS Only authorized people wearing all protective and safety gear are allowed to carry out assembly and adjustment operations. Besides, they shall check that power supplies have been properly cut off and drained before any servicing on the machine.
In case there are hot parts, the operator must be provided with heat resistant protective equipment. In case assembly or adjustment operations have to be carried out using a power supply, the people authorized to carry out these operations must comply with the safety instructions in force.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 74 -
II - ASSEMBLY AND ADJUSTMENT OF MOULDS
1-
ASSEMBLY OF MOULD GUPM
Disassembly and assembly of moulds is easier on the left side of the machine and made easier by using a lifting plate.
The reference surfaces defining the positions of the two half-moulds are: "C'" "A" "A" "C'" item 6 "C" "C" X X' X X' item 6 NOTE: Fixing screws do not undergo any particular effort and will be thentightened at the nominal torque corresponding to their diameter and grade class.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 75 -
ASSEMBLY OF A MOULD GUPM
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 76 -
2-
ASSEMBLY OF GUPM MOULD WITH COMPENSATED PRESSURE
Disassembly and assembly of moulds is easier on the left side of the machine and made easier by using a lifting plate.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 77 -
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 78 -
III - MOULD OPENING/CLOSING
Adjustment procedure: NOTE : The electrical safety device prevents the machine from starting if the tool is not set to low position.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 79 -
MOULD OPENING/CLOSING CONTROL
1
5 1 - cam of the tool 2 - roller 17 - locking screw
17 CAM SUPPORT PLATE
FRAME
1
2
1 2 3 4
-
3
A
4
Pin Pinion Cone ring Toothed sector
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 80 -
IV - ASSEMBLY AND ADJUSTMENT OF BASE MOULDS
Disassembly and assembly of moulds is easier on the left side of the machine.
IMPORTANT: After any intervention on adjustments of mould base and systematically every 120 hours, check the fall value when the roller leaves the cam. 0.05 mm must be found (moulds in operating temperature).
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 81 -
V - ASSEMBLY AND ADJUSTMENT OF BLOW NOZZLES
1-
ADJUSTMENT
2-
CHECKING THE TIGHTNESS
3-
WARNING: Never force mould unlocking whilst under pressure. CHANGE OF SEALS * PLUG: * PISTON:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 82 -
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 83 -
VI - ADJUSTMENT OF STRETCHINGS
1-
ADJUSTMENT OF STRETCHING CYLINDER PRESSURE
2-
STRETCHING ADJUSTMENT
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 84 -
Particular check of stretching equipped with a stop: 3-
ADJUSTMENT OF PREBLOWING AND BLOWING PRESSURES Preblowing: Blowing:
4-
ADJUSTMENT OF PREBLOWING AND BLOWING CONTROLS Point 0 - Point 10 Point 0
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 85 -
point 0
Put the preblowing cam in active position by using an external compressed air supply.
5-
STRETCHING CONTROL VALVE ADJUSTMENT
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 86 -
VII - ADJUSTING THE BLOWING PRESSURE NOTE: There are two needle valves for internal filling: The upper valve opens in the dome. The lower valve opens in the supply line. A filling duct links these valves.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 87 -
HIGH PRESSURE REDUCING VALVE
21 27 19 13
23
14
9
30
28 16 31
32 73
8 1
3 24 7
72
71 29
13478913 14 16 19 21 23 24 27 28 29 30 31 32 71 72 73 -
4
Needle valve Throttle spring Valve spring Adjustment key Cap screw Dome seal Pin Push rod Valve seat seal Dome plug Identification sheet Throttle Body Dome unit Throttle plate Body plug Valve Valve seat unit Valve seat bushing Inlet hole Outlet hole O ring seal
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 88 -
VIII - ELECTROMAGNETIC BRAKE ADJUSTMENT
1-
DESCRIPTION
1 2 3
4 8
5 6 7
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 89 -
2-
MANUAL UNLOCKING
A
3
ADJUSTMENT OF AIR GAP Adjustement of the air gap:
4-
ADJUSTMENT OF POSITION SWITCH
B
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 90 -
IX - MEMBRANE CONTROL VALVE
1-
Piston adjustment:
2-
Pilot pressure:
3-
Stuffing box:
4-
Leakage:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 91 -
MEMBRANE CONTROL VALVE PILOTING DEPRESSURIZED
PILOTING UNDER PRESSURE
1 2 3 4 5 6 7 8
-
Piston Arcade Piston nut Rod Stuffing box nut Upper seat Valve Lower seat
A - 40 Bar air supply B - Machine circuit C - Purge
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 92 -
X - TRANSFER ARM ADJUSTMENT
1-
ADJUSTMENT OF TRANSFER ARMS ON BENCH Arm adjustment method: * The arm can now be refitted on the machine.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 93 -
2-
TRANSFER ARM ADJUSTMENT
l e e h w g n i d e e f m r o f e r P
l e e h w d e t t o l s d e e f n I
r e p p i r g r e f s n a r t m r o f e r P
NOTICE TECHNIQUE SBO 6 - ANGLAIS
d l u o M
r e p p i r g r e f s n a r t e l t t o B
e t a l p t i x e e l t t o B
- 94 -
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 95 -
3-
SETTING OF TRANSFERS AFTER REMOVAL OF MOULD SET
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 96 -
XI - RESYNCHRONIZATION PROCEDURE AFTER ONE OR MORE TORQUE LIMITERS HAS TRIPPED
A-
BEFORE ANY RESYNCHRONIZATION
B-
AFTER ANY RESYNCHRONIZATION
1-
TORQUE LIMITER OF THE OVEN WHEEL Refer to point "A" Refer to point "B"
2-
TRANSFER WHEEL TORQUE LIMITER Refer to point "A" Refer to point "B"
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 97 -
3-
BLOW WHEEL TORQUE LIMITER Refer to point "A" Refer to point "B"
4-
TORQUE LIMITER OF THE OUTFEED WHEEL Refer to point "A" Refer to point "B"
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 98 -
XII - ADJUSTMENT IN INFRARED OVEN
1-
CHANGING THE LAMPS
2-
PROTECTION RAMPS
3-
LAMP ADJUSTMENT
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 99 -
4-
SPINDLE DIASSEMBLY AND REASSEMBLY Disconnect the machine from any source of energy. Disassembly: CAUTION: These nuts are mounted with some screw thread liquid (LOCTITE) and may be hard to unclamp: Preferably use a ring spanner. Installation:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 100 -
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 101 -
FIFTH PART CLEANING CHECKS
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 102 -
I - SAFETY DURING CHECKS AND CLEANING Only authorized people wearing all protective and safety gear are allowed to carry out checks and cleaning operations. Furthermore, they shall check that the power supplies have actually been cut off and drained before any servicing.
In case there are hot parts, the operator must be provided with heatresistant protective gear. In case checks must be performed when power is supplied, the people authorized to carry out these operations shall comply with the safety instructions in force.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 103 -
II - MAINTENANCE OF THE SBO MACHINES
1-
DAILY MAINTENANCE IMPORTANT:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 104 -
2-
WEEKLY MAINTENANCE
3-
CLEANING
4-
CHECKS Mould bases:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 105 -
5-
SAFETY DEVICES * Preform loading: * Mould locking: * Faulty bottle ejection: * Brake:
6-
ADJUSTMENTS * Locking mechanisms:
7-
ADJUSTMENT OF THE OIL FLOW RATES IN THE LUBRICATORS Air flow in Nm3 /h
NOTICE TECHNIQUE SBO 6 - ANGLAIS
Number of drops per minute
- 106 -
III - DAILY
OUTPUT RATE: CELLS: PNEUMATIC PRESSURES: BLOWING STATIONS: 40 BAR DRY AIR FILTERS: CYLINDER MOVEMENT AIR FILTER: STRETCHING: PREFORM AND BOTTLE TRANSFERS: INFRARED CAMERAS:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 107 -
IV - WEEKLY
MOULDS: MACHINE SAFETY DEVICES: ROLLER CHECK: MOULD OPENING/CLOSING CONTROL ROLLER: BLOW NOZZLES: STRETCHING:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 108 -
3-WAY VALVE: OVEN SPINDLES: MOULD SUPPORT UNIT: TRANSMISSION:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 109 -
MOULD BASE: MOULD CLOSING CAM: CHECK FOR CONTACT STATUS MODIFICATION THRESHOLD:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 110 -
CHECK FOR SAFETY ON THE MOULD LOCKING CAM: Adjustment:
CHECK OF LOCK POSITION:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 111 -
V - MONTHLY
COOLING SYSTEM: TRANSFER ARMS: BLOW WHEEL: CENTERING ROLLERS: STRETCHING CONTROL BEARING: STRETCHING ASSEMBLY: STRETCHING CONTROL VALVE CLEARANCE: BLOW NOZZLES: PNEUMATIC DISTRIBUTORS:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 112 -
ELECTROMAGNETIC BRAKES: HEATING UNITS: VOLTAGE - FREQUENCIES: EARTHING CHECK: Ω INFRARED LAMPS: IMPORTANT: Lamps must always be handled by their ends. Their service life may be reduced if anybody touches the tube. ALUMINIUM REFLECTORS: ELECTRICAL CABINET FILTERS:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 113 -
VI - QUARTERLY (1.500 HOURS)
24 VOLT LEDS:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 114 -
VII - ANNUAL (6.000 HOURS)
HIGH PRESSURE SILENCER (EXHAUST): BLOW NOZZLES: ELECTRICAL CABINET: PROGRAMMABLE CONTROLLER: INFRARED LAMPS:
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 115 -
SIXTH PART GREASING - LUBRICATION
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 116 -
I - SAFETY DURING MAINTENANCE
Only authorized people wearing all the protective and safety gear are allowed to carry out maintenance. In addition to this, they shall check that power supplies have actually been cut off and drained before any servicing.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 117 -
N O T I C E T E C H N I Q U E S B O 6 A N G L A I S
Item
Actual reference
SIDEL code
Conditionning
Qty
ISO Standard
NGLI Grade
Scap
Basic oil viscosity 40°C (mm3/s)
TEMP. MIN.
Type of vaseline oil
MAX.
LUB 1
LUB 2
LUB 3
LUB 4
LUB 5
LUB 6
LUB 7
LUB 8 Edible LUB 9 Edible
LUB 10
LUB 12
LUB 13
LUB 14
LUB 15 Edible
LUB 11
LUB 16
1 1 8 -
Color
LUB 17
LUB 18
LUB 19
LUB 20
LUB 21
LUB 22
LUB 23
LUB 34
LUB A01
LUB A02
LUB A03
III - DAILY
CYLINDER MOVEMENT AIR OILER: LUB 8 Air flow in Nm3 /h
I I T A B L E O F O I L A N D G R E A S E C H A R A C T E R I S T I C S
III - DAILY
CYLINDER MOVEMENT AIR OILER: LUB 8 Air flow in Nm3 /h
NOTICE TECHNIQUE SBO 6 - ANGLAIS
Number of drops per minute
- 119 -
IV - WEEKLY
STRETCHING: Slide: LUB 3 Note: If the ball collets are replaced by Pacific collets, use LUB 8 instead. Roller: LUB 3 Columns: LUB 3 MOULD SUPPORT UNIT AND MOULD BASE: LUB 3 LUB 3 LOCKING MECHANISM: LUB A01 NOZZLE CYLINDER: LUB 9
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 120 -
BLOW WHEEL: LUB 16 LUB 3 MOBILE WHEEL: Orientable ring: Bearing: LUB 3 Teeth: LUB 2 Bearing on central shaft: LUB 3 Eccentric roller: LUB 3 Mould opening/closing unit (toothed part) : LUB 2 MOULD OPENING/CLOSING CAM: Greased pivot: LUB 3
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 121 -
TRANSFER TABLE: Preform transfer shaft: Bottle transfer shaft: LUB 3 MOTOR-REDUCER: LUB 5 EPICYCLOIDAL MODULE: LUB 19
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 122 -
V - MONTHLY BLOW WHEEL: Air inlet central part: Revolving joint LUB 4 Rotary union LUB 4 Water inlet central part: Revolving joint LUB 4 Rotary union LUB 4 Moulds: LUB 10 Mould opening/closing control: LUB 3 LUB 2 TRANSFER TABLE: Preform transfer shaft: Bottle transfer shaft: LUB 3 LUB 2 Bottle outfeed shaft: LUB 3 LUB 2 NOZZLE CYLINDER: LUB 9
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 123 -
MANUAL ROTATION: LUB 2 MOTOR SHAFT: LUB 3 INFRARED OVEN: LUB 13 LUB 6 When applying grease, one impulse is sufficient because an excess of grease would cause its running on the spindle nose.
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 124 -
Oven transmission: LUB 3 Infeed transmission: LUB 3 LUB 2
NOTICE TECHNIQUE SBO 6 - ANGLAIS
- 125 -
