Contents
S3
Section 3: Wellhead Control, Test and Injection Units
HYDRAULIC CONTROL UNITS: Portable Hydraulic BOP Unit ................................................ 49
PRESSURE TESTING WORKSHOPS: + Containerised Pressure Testing Workshop (Mobile) ............ 66
Portable Hydraulic Actuator .................................................. 50 Dual Output 10,000 psi Control Unit ..................................... 51 DHSV/MV/2-BOP/SB Control Unit ....................................... 52 Mini Series 2 or 3-BOP Hydraulic Module ............................ 53 15 Series 3-BOP Hydraulic Module ...................................... 54 “Smart” Control Module ........................................................ 55
TEST AND INJECTION UNITS: Portable Glycol Injection and Pressure Test Unit ................. 67 Portable 10,000 psi Pressure Test Unit ................................ 68 700 Series Pressure Test Unit ............................................. 69 800 Series Pressure Test Unit ............................................. 70
GREASE CONTROL UNITS:
“Maxsafe” Workshop Pressure Test Unit ............................. 72
Single Pump Grease Unit ..................................................... 56
Wall Mounted Pressure Test Unit ......................................... 73
Mini Series Grease Module .................................................. 57
Gas Booster Unit ................................................................. 74
15 Series Grease Module ..................................................... 58 + 5D+ Control Module ............................................................. 59 + 20,000 - 30,000 psi Diesel Driven Grease Intensifier Module ................................................................. 60
ACCESSORIES: Air Driven Grease Injection Pumps and Accessories .......... 75/6 Hand Pump Assemblies ....................................................... 77 Stand Alone Mechanical
COMBINED GREASE AND HYDRAULIC CONTROL UNITS:
and Electronic Chart Recorders ........................................... 78
5 Series 2-BOP Control Module ........................................... 61
and Remote Emergency Shutdown Units ............................ 79
10 Series 3-BOP Control Module ......................................... 62
Hose End Fittings and Accessories ..................................... 80
5 Series “E-Lite” Control Module .......................................... 63
Grease Line Connectors and Accessories ........................... 81
+ “Smart Inject” Control Module ............................................... 64 Truck Mounted 5 Series Control Module .............................. 65
+ Indicates new product. N.B. The technical data contained within these pages was correct at the time of publication but should not be used as operational guidelines. For operational guidelines please refer to the operation and maintenance manual supplied with the equipment.
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Stand Alone "Wet Centre" Reels
Section 3 Wellhead Control, Test and Injection Units
900 Series Pressure Test Unit ............................................. 71
Hydraulic Control Units
49
Portable Hydraulic BOP Unit
PART NUMBER L-691050
Control panel for part number L-691050 single BOP
WEIGHTS AND DIMENSIONS Weights Dry 38kg (84lbs) Wet 52kg (114lbs) Dimensions cm (in) L 40 (16) W 47 (19) H 40 (16) FEATURES: • Lightweight and economical • Positive control - leaves no doubt whether BOP is open or closed • Air driven hydraulic pump • Machine engraved, stainless steel, colour coded panel • High quality valves, gauges and fittings used throughout • All stainless steel construction
OPTIONS: • Choice of hoses and fittings • Choice of pump ratios • Choice of controls from single to quad BOPs • Steel frame and tank • CE marked, ATEX approved
UNIT OPTIONS Part Number
Description
L-691050
Single BOP
L-691060
Dual BOP
Control panel for part number L-691060 dual BOP
L-690778
Dual BOP accumulator plus hand pump back-up
L-6901010891
Quad BOP accumulator plus hand pump back-up
Part number L-690778
HOSE OPTIONS Part Number
Working Pressure
Description
L-691000
5,000 psi
1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open
L-691100
5,000 psi
1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close
L-690760
5,000 psi
2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose
Dual BOP part number L-690778
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
This compact unit is ideal for opening and closing all sizes from single to quad hydraulic BOP’s.
50 Hydraulic Control Units
Portable Hydraulic Actuator This portable hydraulic actuator is designed for those wireline pressure operations which do not require larger and more expensive Elmar units.
This package offers a flexible, lightweight and cost effective means of controlling various combinations of wireline pressure control equipment.
Section 3 Wellhead Control, Test and Injection Units
Control panel for part number L-690170
PART NUMBER L-690170 WEIGHTS AND DIMENSIONS Weights 95kg (210lbs)
Dimensions cm (in) L 84 (33) W 33 (12) H 66 (26)
FEATURES: • 5 gallon reservoir • All stainless steel construction • 2.6 gallon (10 litre) accumulator • Machine engraved, stainless steel, colour coded panel • Air driven hydraulic pump with back-up manual pump • High quality valves, gauges and fittings used throughout
TYPICAL PANELS (more available on request)
OPTIONS: • Choice of panel controls • Choice of hoses and fittings • Choice of pump ratios • Stainless steel back-up hand pump • CE marked, ATEX approved
HOSE OPTIONS
L-690160
L-690170
Line Wiper
Line Wiper
Tool Catcher
Stuffing Box
BOP 3
Tool Catcher
BOP 2
BOP 2
BOP 1
BOP 1
L-690190
L-691110
Line Wiper
Line Wiper
Tool Catcher
Tool Catcher
Tool Trap
BOP 3
BOP 2
BOP 2
BOP 1
BOP 1
L-691120
L-691130
Stuffing Box
Line Wiper
Tool Catcher
Stuffing Box
Tool Trap
Tool Catcher
BOP 2
Tool Trap
BOP 1
BOP 1
Part Number
Working Pressure
Description
L-690341
L-691080
5,000 psi
1 x 25ft (7.6m) 1/4” I.D. (6.4mm) Hose
Stuffing Box
L-690586
5,000 psi
1 x 50ft (15.2) 1/4” I.D. (6.4mm) Hose
Tool Catcher
L-690740L075
5,000 psi
1 x 75ft (22.8m) 1/4” I.D. (6.4mm) Hose
Tool Trap
L-690740
5,000 psi
1 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose
Line Wiper
L-690740L120
5,000 psi
1 x 120ft (36.5m) 1/4” I.D. (6.4mm) Hose
BOP 3
L-691000
5,000 psi
1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open
BOP 2
L-691100
5,000 psi
1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close
BOP 1
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Hydraulic Control Units
51
Dual Output 10,000 psi Control Unit These multipurpose control units are used to actuate or pressure test master valves, sub surface safety valves, downhole safety valves and other hydraulically actuated equipment.
Side view
Section 3 Wellhead Control, Test and Injection Units
Control panel c/w stainless steel back-up hand pumps
PART NUMBER L-691710 WEIGHTS AND DIMENSIONS Weights 65kg (143lbs)
Dimensions cm (in) L 70 (28) W 50 (20) H 58 (23)
FEATURES: • Dual outlets • Two air driven hydraulic pumps • All stainless steel construction • 10,000 psi maximum output pressure • Adjustable relief valves on each circuit • Tank mounted return filter with bypass valve • External drain facility to eliminate contaminated hydraulic fluid • Stainless steel back-up hand pumps
OPTIONS: • All required connectors can be supplied • All hose configurations/pressures can be accommodated • CE marked, ATEX approved
Stand alone reel assembly L-690674 These stand alone reel assemblies can be used to connect hydraulic lines between equipment.
HOSE ASSEMBLY OPTIONS Part Number
Working Pressure
Description
L-690183L010
10,000 psi
2 x 10ft (3.1m) 1/4” I.D. (6.4mm) Hose
L-690183L050
10,000 psi
2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose
L-690183L100
10,000 psi
2 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose
HOSE REEL OPTION Part Number
Working Pressure
Description
L-690674
10,000 psi
1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
52 Hydraulic Control Units
DHSV/MV/2-BOP/SB Control Unit This Elmar hydraulic unit has been developed to control a downhole safety valve, a master valve, two wireline BOPs, test line and stuffing box.
Section 3 Wellhead Control, Test and Injection Units
The unit features an audible warning air horn which operates whenever the DHSV, MV or air lines fall below their preset pressures.
Control panel
PART NUMBER L-690267 WEIGHTS AND DIMENSIONS Weights 855kg (1,881lbs)
Dimensions cm (in) L 120 (47) W 85 (33) H 154 (61)
FEATURES: • Alarm system • Large hydraulic oil reservoir • Relief valves on each circuit • Machine engraved, stainless steel, colour coded panel • Two 5 gallon (20 litre) accumulators • Air driven hydraulic pumps with back-up stainless steel hand pumps • Emergency shutdown facility • Test line facility • Hoses on Elmar “wet centre” reels
OPTIONS: • Remote ESD system • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area • 3-BOP version part number L-6901010507
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Rear view
Hydraulic Control Units
53
Mini Series 2 or 3-BOP Hydraulic Module This module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system. Either module may be used separately.
Side view
PART NUMBER L-696740
Control panel
WEIGHTS AND DIMENSIONS Weights 450kg (992lbs)
Dimensions cm (in) L 137 (54) W 68 (27) H 135 (53)
FEATURES: • Air driven hydraulic pump • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved stainless steel colour coded panel • Back-up stainless steel hand pumps • Lightweight compact unit • Multiple choice of controls • Storage locker OPTIONS: • Transport frame for pressure equipment • Glycol/chemical injection facility/pressure test facility • 5.3 gallon (20 litre) accumulator • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
This hydraulic module has been designed to operate various combinations of 2 or 3 wireline BOPs, a tool trap, tool catcher, line wiper and stuffing box. This module is suitable for well pressure up to 10,000 psi.
54 Hydraulic Control Units
15 Series 3-BOP Hydraulic Control Module This module and the 15 series grease control module form the controls for the 15 series pressure equipment system for up to 15,000 psi maximum wellhead pressure.
This hydraulic module has been designed to operate 3 wireline BOPs, a tool trap, tool catcher, line wiper and a dual stuffing box.
Section 3 Wellhead Control, Test and Injection Units
Rear view
Control panel
PART NUMBER L-697830 WEIGHTS AND DIMENSIONS Weights 770kg (1,700lbs)
Dimensions cm (in) L 137 (54) W 85 (33) H 137 (54)
FEATURES: • Air driven hydraulic pump • 5.3 gallon (20 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved stainless steel, colour coded panel • Back-up stainless steel hand pumps • Glycol/chemical injection facility • Pressure test facility • Compliments 15 Series Grease Module (part number L-695740 page 3/58 )
OPTIONS: • Transport frame for pressure equipment (page 4/125) • Single stuffing box control and air reel (part number L-695800) • CE marked, ATEX approved
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Hydraulic Control Units
55
“Smart” Control Module Well Control Module and Remote Control Unit with central processing unit and monitor. To operate (1) shear/seal BOP, (2) wireline BOP's and grease injection to BOP.
PART NUMBER L-690544
Control panel
WEIGHTS AND DIMENSIONS Weights 3,400kg (7,480lbs)
Dimensions cm (in) L 200 (79) W 180 (71) H 193 (76)
FEATURES: • Remote electronic operation and process monitoring based on a Zone 1 membrane keypad P.C. with hard wire connector • Full override operation of module using conventional valves • Certified to DNV 2.7-1, Norsok and NPD require ments, with CE marking and ATEX approval for use in a Category 2 (Zone 1) hazardous area • (2) Air-hydraulic pumps, 35:1 and 60:1 (1) Air-grease pump 175:1 • (4) x 37 litre Accumulators to control a 6 3/8” ID 10k Triple BOP • Back-up hand pump • Forklift pockets • Storage locker • Hoses on Elmar “Wet Centre” reels OPTIONS: • Primary Well Control for Grease Injection Head/Line Wiper/Stuffing Box/ Tool Catcher/Tool Trap etc • L-690579 Air rewind tool for hose reels
Typical reel assembly Note: UK pat. 2337545B US pat. 6 305 471 Australia pat. 30/10/3959 Europe pat EPO959225B Norway pat. 317364 Singapore pat. 90051
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
Zone 1 membrane keypad P.C with hard wire connector
56 Grease Control Units
Single Pump Grease Unit
Section 3 Wellhead Control, Test and Injection Units
This Elmar air powered single pump grease injection unit supplies grease at up to 10,000 psi to the grease head and BOP.
Control panel
PART NUMBER L-696810 WEIGHTS AND DIMENSIONS Weights 550kg (1,212lbs)
Dimensions cm (in) L 135 (53) W 71 (28) H 160 (63)
FEATURES: • Bulkhead mounted outlet for grease injection to BOP • Storage facility for spare grease barrel • 96 gallon (363 litre) grease tank • 120ft (36.5m) grease supply and grease return hoses mounted on Elmar “wet centre” reels Typical Reel assembly
Storage for spare grease barrel OPTIONS: • Grease transfer pump (part number L-698420 page 3/75) • CE marked, ATEX approved • Machine engraved, stainless steel, colour coded panel • Either 175:1 or 85:1 grease pumps
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Grease Control Units
57
Mini Series Grease Control Module This module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system. Either module may be used separately.
The grease module has been designed to operate 2 grease pumps. This module is suitable for well pressure up to 10,000 psi.
Control panel PART NUMBER L-691420 WEIGHTS AND DIMENSIONS Weights 1,400kg (3,080lbs)
Dimensions cm (in) L 137 (54) W 72 (28) H 137 (54)
FEATURES: • Two air driven grease pumps 175:1 • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel • Large grease tank with divider • Lightweight compact unit • Multiple choice of controls
OPTIONS: • Transport frame for pressure equipment • Wellhead pressure monitoring facility • Two air driven 85:1 grease injection pumps (part number L-840880) • Grease transfer pump (part number L-698420 page 3/75) • CE marked, ATEX approved
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
Rear view
58 Grease Control Units
15 Series Grease Module This module and the 15 series hydraulic control module form the controls for the 15 series pressure equipment system for up to 15,000 psi wellhead pressure. Either module may be used separately.
Section 3 Wellhead Control, Test and Injection Units
It has been developed to eliminate problems which conventional diesel driven intensifiers present when used on an offshore installation.
Control panel
PART NUMBER L-695740 WEIGHTS AND DIMENSIONS Weights 1,100kg (2,425lbs)
Dimensions cm (in) L 137 (54) W 98 (38) H 130 (51)
FEATURES: • Two air driven grease pumps 235:1 • Maximum grease output pressure 22,500 psi • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel • Large grease tank • Two Grease Head and one BOP grease injection lines • Individual pump stroke counters • Storage locker • Compliments 15 Series Hydraulic Module (part number L-697830 page 3/54 )
OPTIONS: • Transport frame for pressure equipment (page 4/125) • Grease transfer pump (part number L-698420 page 3/75) • CE marked, ATEX approved
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Grease Control Units
59
5D+ Control Module This diesel driven grease and hydraulic control module is designed to operate 3 BOPs, tool trap, tool catcher, stuffing box, line wiper, grease injection and optional water/glycol pressure test.
PART NUMBER L-690693-V03 WEIGHTS AND DIMENSIONS Weights 3,250kg (7,165lbs)
Dimensions cm (in) L 252 (99) W 130 (51) H 163 (64)
Control panel with throttle control lever
FEATURES FOR L-690693-V03: • Rigsafe, air cooled, electric start diesel engine • Two Elmar hydraulically driven grease intensifiers each capable of delivering 0.6 US gal/min (2.3 l/min) at 40 strokes/min • 5.3 gallon (20 litre) accumulator for BOP back-up supply • Twin x 60 gallon (2 x 225 litres) grease tank for different viscosities • Low fuel consumption • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel • Back-up stainless steel hand pumps • Cupboard for accessory storage OPTIONS: • 60 gallon (225 litre) water/glycol pressure test unit with hydraulically driven volume and pressure pumps • Stainless steel panel covers with sound deadening material • Back-up air driven grease pump in place of one intensifier Variant V04: As V03 but including (1) air driven grease pump and (1) hydraulically driven grease intensifier Variant V05: As V03 but including a hydraulically driven PTU and no cupboard Variant V06: As V04 but including a hydraulically driven PTU and no cupboard
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Typical reel assembly complete with optional test line Throttle control lever
Section 3 Wellhead Control, Test and Injection Units
This module is suitable for well pressure up to 10,000 psi.
60 Grease Control Units
20,000 - 30,000 psi Diesel Driven Grease Intensifier Module This diesel driven grease control module features an Elmar high pressure grease intensifier pump in a compact package. The intensifier delivers high flow rates at high pressures.
Electronic switching and seal-less liquid ends ensure that the pump delivers superior performance, reliability and longevity. The main intensifier is primed using a charge pump. The module features dual 60USgal (227litre) grease tanks or a single 120USgal (454litre) tank and a 53 USgal (200litre) fuel tank giving stand alone grease control capacity for prolonged well site operations. The compact dimensions allow transport on smaller vehicles reducing transport and handling costs.
Section 3 Wellhead Control, Test and Injection Units
This module is suitable for controlling well pressures up to 25,000psi.
Part number L-6901017786-V04
WEIGHTS AND DIMENSIONS Part Number L-6901017786-V01 Weights 2,250kg (4,960lbs)
Dimensions cm (in) L 158 (62) W 132 (52) H 190 (75)
Part Numbers L-6901017786-V02/V03/V04/V05 Weights V02: 2,775kg (6,118lbs) V03: 2,650kg (5,842lbs) V04: 3,000kg (6,614lbs) V05: 3,000kg (6,614lbs) Control panel
Part Numbers L-6901017786-V02/V03/V04/V05 Dimensions cm (in) L 250 (98) W 132 (52) H 190 (75) FEATURES FOR L-6901017786-V01: • Maximum working pressure 30,000 psi (limit can be specified) • Rigsafe, air cooled, electric start 44hp Deutz diesel engine • Elmar hydraulically driven grease intensifier pump capable of delivering 1.6 US gal/min (6 l/min) at 50 strokes/min • Air driven back-up 235:1 grease pump • (2) grease supply outlets, 1 grease to BOP outlet, 1 grease return outlet • 120 USgal (454 litre) grease capacity in twin tanks • 53 USgal (200 litre) fuel tank capacity • Elmar mimic control panel for easy logical control • BS EN12079 frame with full drip pan • Operating temperature range -20°C to +50°C
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
OPTIONS: • Low temperature kit (-40°C) • Sound deadening panels for power pack Variant V02: As standard but including powered grease hose reels and storage cupboard Variant V03: As standard but including hydraulic control facility for quad BOP control, tooltrap, toolcatcher, dual stuffing box and line wiper. Accumulator storage for emergency BOP operation Variant V04: As V03 but including powered grease hose reels and manual hydraulic hose reels Variant V05: As V04 but suitable for use in hazardous areas up to ATEX category II (Zone 2)
Standard Module Part number L-6901017786-V01
Combined Grease and Hydraulic Control Units
61
5 Series 2-BOP Control Module This combination module is designed to operate 2 wireline BOP’s, a tool trap, tool catcher, stuffing box, line wiper and grease injection. It is suitable for well pressure up to 10,000 psi.
Control panel showing optional accumulator panel (left)
WEIGHTS AND DIMENSIONS Weights 920kg (2,024lbs)
Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)
FEATURES: • Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel • Back-up stainless steel hand pumps • Large grease tank with divider
Optional chemical injection control panel
OPTIONS: • Transport frame for pressure equipment (page 4/122) • Glycol/chemical injection facility • Galvanised base skid (part number L-696670) • Grease transfer pump (part number L-698420 page 3/75 ) • 85:1 grease pumps • CE marked, ATEX approved
OPTIONS - PUMP AND GLYCOL/CHEMICAL INJECTION Part Number
Pump Type
Glycol/Chemical Injection Facility
L-690299
175:1 Pump
No
L-696950
85:1 Pump
No
L-690369
175:1 Pump
Yes
L-690309
85:1 Pump
Yes
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
Rear view
62 Combined Grease and Hydraulic Control Units
10 Series 3-BOP Control Module
Section 3 Wellhead Control, Test and Injection Units
This combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper and grease injection. It is suitable for well pressure up to 10,000 psi.
Control panel
PART NUMBER L-697200 WEIGHTS AND DIMENSIONS Weights 1,200kg (2,645lbs)
Optional chemical injection control panel Dimensions cm (in) L 174 (69) W 112 (44) H 146 (57)
FEATURES: • Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel • Back-up stainless steel hand pumps
OPTIONS: • Transport frame for pressure equipment (page 4/123) • L-697210 c/w glycol/chemical injection • Galvanised base skid (part number L-699050) • 5.3 gallon (20 litre) accumulator • Grease transfer pump (part number L-698420 page 3/75) • CE marked, ATEX approved
Rear view Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Combined Grease and Hydraulic Control Units
63
5 Series “E-Lite” Control Module This combination grease and hydraulic control module is designed to operate 3 wireline BOP’s, a tool trap, tool catcher, stuffing box, line wiper and grease injection during wireline intervention up to 10,000 psi maximum wellhead pressure.
Control panel
PART NUMBER L-6901010860 WEIGHTS AND DIMENSIONS Weights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59) FEATURES: • Air driven hydraulic pump • Two air driven 175:1 grease injection pumps • Two x 10 litre accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel • Back-up stainless steel hand pumps • Large grease tank with divider for use with two grease types • Large bore grease return valve • Frame designed to BS EN 12079-1 (2006)
OPTIONS: • Transport frame for pressure equipment (page 4/124). Note: L-6901010860-V02 not suitable for transport frames L-690598/690665 • Grease transfer pump (L-698420 Wiwa 4:1 page 3/75 or L-840689 Alemite 5:1) • Two air driven 85:1 grease injection pumps (part number L-840880) • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
Rear view
64 Combined Grease and Hydraulic Control Units
“Smart Inject” Control Module Allows Automatic Grease Control during wireline operations. Primarily designed to be a bolt on feature to the Elmar 5 Series E-lite Control Module.
Section 3 Wellhead Control, Test and Injection Units
“Smart Inject” Control Module L-6901020153
5 Series “E-Lite” Control Module Control panel
Option: Control via remote PC 5 Series “E-Lite”Control Module WEIGHTS AND DIMENSIONS PART NUMBER L-6901020153 Weights 300kg (661lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 50 (20) WEIGHTS AND DIMENSIONS 5 Series “E-Lite” Control Module Weights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59) FEATURES: • Well pressure monitoring • Automatic grease injection • System automatically maintains grease pressure at specified level above well pressure • Inject grease at 5-30% above well pressure • Instant reaction to changes in well pressure and line speed • Auto control of individual or both grease pumps • Alarm system • Battery back up for power supply • Normal manual control of control module can be taken at any time • Monitors well pressure at BOP and Injected Grease pressure at grease control head
• LCD screen to show system status • Automatic data logging - internal SD card records job • Rated for Zone 1 and ATEX compliant OPTION: • Control via remote PC - could be in logging cabin
5 Series “E-Lite” Control Module reel assembly Note: UK pat. 2337545B US pat. 6 305 471 Australia pat. 30/10/3959 Europe pat EPO959225B Norway pat. 317364 Singapore pat. 90051
Bolt on design
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Combined Grease and Hydraulic Control Units
65
Truck Mounted 5 Series Control Module This combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper, grease injection and glycol injection.
It is specifically designed for use on a wireline mast truck and the control panel on the unit replaces an existing cupboard on the truck, with the module located on the rear bed. Glycol injection control panel
Truck mounted wireline mast (section 2 page 47)
Control panel
Accumulator control panel PART NUMBER L-698711 WEIGHTS AND DIMENSIONS Weights Dry 860kg (1,892lbs) Wet 1,100kg (2,420lbs) Dimensions cm (in) L 150 (59) W 65 (26) H 212 (83) FEATURES: • Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel • Back-up stainless steel hand pumps OPTION: • Two air driven 85:1 grease injection pumps (part number L-840880 page 3/75) • CE marked, ATEX approved
Truck mounted module in position
HOSES SUPPLIED LOOSE C/W QUICK COUPLINGS BOP Hose (L-651192)
Tool Trap Hose (L-651192)
25ft Twin Hose (7.6m)
25ft Twin Hose (7.6m)
2 x 3/16” I.D. (4.8mm)
2 x 3/16” I.D. (4.8mm)
5,000 psi W.P. (345 bar)
5,000 psi W.P. (345 bar)
Typical reel assembly
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
It is suitable for well pressure up to 10,000 psi.
66 Pressure Testing Workshops
Containerised Pressure Testing Workshop (Mobile) This Elmar Pressure Testing Workshop has been designed to provide a safe and controlled environment for pressure testing and maintenance operations.
Section 3 Wellhead Control, Test and Injection Units
The workshop allows testing to be carried out on location or on a company base. The cabin gives the operator full control of testing and monitoring up to maximum 24,000 psi working pressure.
Workshop with test unit, Baker vice and chain hoist
PART NUMBER L-6901013720 WEIGHTS AND DIMENSIONS Weights 18,000kg (39,672lbs)
Dimensions m (ft) L 9.15 (30.01) W 2.44 (8.00) H 2.85 (9.35)
FEATURES: • Max-Safe (24,000 psi WP) pressure test unit • (4) x colour camera CCTV system and DVD recorder • (3) x roof mounted air conditioners • 10ft work bench complete with vice • Removable Baker vice • Chain hoist rated to (1) tonne • 220V/110V electrical system • Removable steel blast panels (internal) • Door locks when pressure applied • Warning light • Operator’s control cabin • Designed, built and certified in accordance with DNV.2.7-1 (2007) • Floor mounted test stump (removable) • Internals lined with wood • Fully load tested
Max-Safe pressure test unit (24,000 psi) wall mounted panel FEATURES: • Air driven high volume and high pressure pump systems • 56.8 gallon (215 litre) stainless steel reservoir • Wall mounted Elmar “wet centre” reel • Diaphragm pump to return drained fluid to tank • Electronic chart recorder
MONITORING SYSTEM: • (4) x colour camera CCTV system • 24 hour DVD recorder • Flat screen monitor
Flat screen monitor and CCTV controls
Roof mounted air conditioners
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Wall mounted “Max-Safe” pressure test unit
CCTV camera
Test and Injection Units
67
Portable Glycol Injection and Pressure Test Unit This Elmar compact stand-alone portable pressure test unit has been designed for glycol injection, or to pump water for pressure testing up to 10,000 psi.
PART NUMBER L-697240-V02-001 (European CE compliant) WEIGHTS AND DIMENSIONS Weights Dry 60kg (132lbs) Wet 83kg (183lbs) Dimensions cm (in) L 89 (35) W 31 (12) H 43 (17) FEATURES: • 5.3 gallon (20 litre) stainless steel test fluid tank • Machine engraved, stainless steel, colour coded panel • Air driven high pressure pump • Stroke counter to monitor injection rate • CE marked, ATEX approved for use in a Category 3 (Zone 2) hazardous area OPTIONS: • Non CE marked and non ATEX approved version • 50ft hose assembly (part number L-690183-L050)
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Typical 10,000 psi pump chart
Section 3 Wellhead Control, Test and Injection Units
Control panel for CE marked and ATEX approved version
68 Test and Injection Units
Portable 10,000 psi Pressure Test Unit This Elmar compact stand-alone portable pressure test unit has been designed to pump water, or glycol for pressure testing up to 10,000 psi.
Control panel
Section 3 Wellhead Control, Test and Injection Units
Rear view
PART NUMBER L-696820 WEIGHTS AND DIMENSIONS Weights 217kg (477lbs)
Dimensions cm (in) L 90 (35) W 95 (37) H 80 (31) Typical reel assembly
FEATURES: • 54 gallon (200 litre) stainless steel test fluid tank • Machine engraved, stainless steel, colour coded panel • 100ft test line hose on Elmar “wet centre” reel • Air driven high pressure pump OPTION: • 15,000 psi unit (part number L-696830) • CE marked, ATEX approved Test fluid tank and reel assembly Typical 10,000 psi pump chart
Control panel
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Test and Injection Units
69
700 Series Pressure Test Unit This Elmar 700 series pressure test unit has been designed for pressure testing up to 22,500 psi. Two air driven pumps are provided; a volume pump for rapid filling and a high pressure pump. A chart recorder allows the pressure test to be recorded.
Control panel for part number L-690240 CE marked
PART NUMBER L-690240 (European CE compliant option) WEIGHTS AND DIMENSIONS Part Numbers L-690268/L-690240/L-690250 Weights 190kg (420lbs)
Dimensions cm (in) L 69 (27) W 76 (30) H 102 (40)
FEATURES: • Machine engraved, stainless steel, colour coded panel • 8” chart recorder with 2/8 hour mechanical clock • Air driven high volume and high pressure pumps • Hoses mounted on Elmar “wet centre” reels • 14 gallon (53 litre) stainless steel reservoir tank • Stainless steel front protective covers UNIT OPTIONS Part Number
Working Pressure
Reservoir
L-690268
10,000 psi (690 bar)
52 Litre Tank
L-690240
15,000 psi (1,035 bar)
52 Litre Tank
L-690250
22,500 psi (1,552 bar)
52 Litre Tank
CHART OPTIONS Part Number
Description
L-570040
0-15,000 psi
L-570030
0-20,000 psi
L-571490
0-30,000 psi
CONVERSION FACTORS 277 cu. in. =
1 Imp gallon
231 cu. in. =
1 U.S. gallon
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
OPTIONS: • 0-10,000 and 0-22,500 psi high pressure pump • Galvanised 4 wheel trolley • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area
Typical reel assembly
Section 3 Wellhead Control, Test and Injection Units
Side view
70 Test and Injection Units
800 Series Pressure Test Unit This compact air driven pressure test unit is designed to operate horizontally or vertically in workshop or field environments and will stow into a logging truck compartment.
These units feature a high volume pump for fast filling and a high pressure pump for testing up to a maximum 10,000 psi (690 bar), 15,000 psi (1,035 bar) or 22,500 psi (1,550 bar).
Typical volume pump
Rear view
WEIGHTS AND DIMENSIONS
FEATURES: • Stainless steel frame • Lightweight, 110 pounds (50 kg) • Vertical or horizontal operation • 5 gallon (19 litre) stainless steel reservoir tank • Air driven high volume and high pressure pumps • Machine engraved, stainless steel, colour coded panel
OPTIONS: • 30ft long pressure hose • Free standing chart recorder with 10ft long hose • External suction • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area
UNIT OPTIONS Part Number
Working Pressure
Reservoir
Features
L-690535-V01
0-10,000 psi (690 bar)
19 Litre Tank
L-690535-V02
0-10,000 psi (690 bar)
30 Litre Tank
L-690646-V01
0-15,000 psi (1,035 bar)
30 Litre Tank
L-690646-V02
0-15,000 psi (1,035 bar)
30 Litre Tank
L-690801
0-22,500 psi (1,552 bar)
19 Litre Tank
L-690802
0-22,500 psi (1,552 bar)
19 Litre Tank
L-692610-V01
0-15,000 psi (1,035 bar)
19 Litre Tank
L-692610-V02
0-15,000 psi (1,035 bar)
19 Litre Tank
with external suction
L-697850
0-20,000 psi (1,379 bar)
19 Litre Tank
with chart recorder
Typical 15,000 psi pump
Weights Dry 82kg (181lbs) Wet 112kg (247lbs) Dimensions cm (in) L 76 (30) W 45 (18) H 61 (24)
Typical 10,000 psi pump
Part Number L-690646-V02
CE
CE/ATEX
with chart recorder
Typical 22,500 psi pump
Section 3 Wellhead Control, Test and Injection Units
Control panel CE marked version
OPTIONAL EXTRAS Part Number
Description
L-690538
10,000 psi 6mm ID hose assembly x 50 ft, 10,000 psi WP, with quick couplings and (1) 1/2” NPT (M) adapter
CONVERSION FACTORS
L-691220
15,000 psi 8mm ID hose assembly x 30ft, 18,850 psi WP, with quick couplingsand (1) 1/2” NPT (M) adapter
277 cu. in. =
1 Imp gallon
L-691221
22,500 psi 8mm ID hose assembly x 30ft, 30,450 psi WP, with quick couplings and (1) 9/16” AE (M) adapter
231 cu. in. =
1 U.S. gallon
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Test and Injection Units
71
900 Series Pressure Test Unit These systems have been developed for oil or service company use. Each pumping unit has a large reservoir for injection fluids such as water and glycol. The high volume and high pressure pumps allow rapid fill and pressure build up.
Control panel for part number L-696902
PART NUMBER L-696902 WEIGHTS AND DIMENSIONS Part Numbers L-696902/L-696905 Weights 770kg (1,700lbs)
Dimensions cm (in) L 160 (60) W 92 (35) H 176 (69)
Part Numbers L-696903/L-696904 Weights 850kg (1,870lbs)
Dimensions cm (in) L 160 (60) W 130 (53) H 176 (69)
FEATURES: • 6,000 psi, 10,000 psi, 15,000 psi or 22,500 psi W.P. • Air driven high volume and high pressure pumps • Choice of reservoir capacity (1,000 litre/1,500 litre) • Stroke counter switchable between pumps • Output hose and reel • Air supply hose and reel UNIT OPTIONS Part Number
Working Pressure
Reservoir
L-696902
10,000 psi (690 bar)
1,000 Litre Tank
L-696903
6,000 psi (414 bar)
1,500 Litre Tank
L-696904
10,000 psi (690 bar)
1,500 Litre Tank
L-696905
6,000 psi (414 bar)
1,000 Litre Tank
L-690546
15,000 psi (1,035 bar)
1,000 Litre Tank
L-690554
22,500 psi (1,552 bar)
1,500 Litre Tank
OPTIONS: • Free standing chart recorder c/w hose • Stainless steel frame • Stainless steel protective covers • Forklift runners • Methanol service • Gas driven • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area • Reduced height version (part number L-696913) suitable for use with mast truck • Test fluid return pump
Reel assembly for part number L-696902
Test fluid return pump for part number L-696902-V04
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
Rear view
72 Test and Injection Units
“Maxsafe” Workshop Pressure Test Unit This Elmar “Maxsafe” two piece workshop pressure test unit has been designed for mounting either side of a workshop pressure test bay wall.
Section 3 Wellhead Control, Test and Injection Units
Pressure transducers have been used to remove all fluid pressure from behind the operator panel making this the safest most efficient hydrostatic pressure test unit available.
Control panel unit
Tank pump unit Control panel
PART NUMBER L-6901003825 WEIGHTS AND DIMENSIONS
Wall Bracket
Control Panel Unit Weights 240kg (529lbs)
Crank Handle
Dimensions cm (in) L 103 (41) W 61 (24) H 179 (70)
Tank Pump Unit Weights 290kg (639lbs)
Dimensions cm (in) L 111 (44) W 91 (36) H 110 (43)
Reel/Bracket Weights 90kg (198lbs)
Dimensions cm (in) L 66 (26)
W 46 (18) H 58 (23)
Typical Hose Installation Kit Weights 70kg (154lbs) Rewind Mechanism
FEATURES: • Air driven high volume and high pressure pump systems • Diaphragm pump to return fluid (drained from test piece) back to tank • 56.8 gallon (215 litre) stainless steel reservoir tank • 15,000 psi electronic strip chart recorder • Wall mounted Elmar “wet centre” reel with 12mm ID x 75ft (23m) long hose • Installation kit options to suit clients test bay design and dimensions • Safety features include: - Flashing lights indicate when unit is in use - Door interlock relays prevent pressure build up when personnel or test bay door is open - Automatic bleed-off if door is opened
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
OPTIONS: • (4) x Camera colour CCTV system • 24 hour VCR • Data aquisition software for PC or laptop • 0-24,000 psi unit (1,632 bar) (part number L-6901003825-VO3) • CE marked, ATEX approved
Complete assembly
Reel assembly Note: Installation kit needs to be confirmed at time of order. Client to supply pressure test bay dimensions.
Test and Injection Units
73
Wall Mounted Pressure Test Unit
Control panel
PART NUMBER L-690708 WEIGHTS AND DIMENSIONS Weights Overall 140kg (309lbs) Dimensions Frame and Reel
cm (in) L 63 (25) W 77 (30) H 125 (49)
Dimensions Control Panel
cm (in) L 28 (11)
FEATURES: • Air driven high volume and high pressure pump systems • Diaphragm pump to return fluid (drained from test piece) back to tank • Adjustable gauge cut-off pump at preset test pressure • 0-30,000 psi 8” 2/8 hour chart recorder • Wall mounted Elmar “wet centre” reel with 8mm ID x 82ft (25m) long hose • Installation kit options to suit clients test bay design and dimensions • Safety features include: - Flashing lights indicate when unit is in use - Door interlock relays prevent pressure build up when personnel or test bay door is open - Automatic bleed-off if door is opened
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
W 61 (24)
H 61 (24)
OPTIONS: • (4) x Camera colour CCTV system • Electronic pressure recorder and digital display • 24 hour VCR • 8mm I.D. x 40ft (12m) hose • Charts (part number L-571490) • CE marked, ATEX approved
Typical reel assembly Note: Installation kit needs to be confirmed at time of order. Client to supply pressure test bay dimensions.
Section 3 Wellhead Control, Test and Injection Units
This Elmar two piece pressure test unit has been designed for mounting either side of a workshop pressure test bay wall, and includes features essential for safe and efficient hydrostatic pressure testing up to 22,500 psi.
74 Test and Injection Units
Gas Booster Unit The Elmar compact, stand-alone, portable gas booster unit has been designed for pressure testing/charging up to 5,000 psi using nitrogen gas.
Section 3 Wellhead Control, Test and Injection Units
Control panel
Emergency Stop Button
Test Line Pressure
Gas Inlet Pressure
PART NUMBER L-6901003451 WEIGHTS AND DIMENSIONS Weights 85kg (187lbs)
Dimensions cm (in) L 85 (33) W 54 (21) H 40 (16)
FEATURES: • Air driven hydraulic pump • Machine engraved, stainless steel, colour coded panel • Air driven gas booster pump • Stainless steel protective covers • Emergency shutdown and exhaust function • Supply hoses for air and gas, output gas hose • CE marked, ATEX approved for use in a Category 3 (Zone 2) hazardous area
Start Button Air Supply Pressure
Machine engraved, stainless steel, colour coded panel
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Accessories
75
Air Driven Grease Injection Pumps and Accessories Elmar air-operated Grease Pumps, developed in conjunction with WIWA, are designed for use in Elmar's Grease Control Modules. Elmar high-pressure Grease Pumps consist of a reciprocating air drive, coupled to a piston fluid pump.
There are three pumps ratios available: 85:1, 175:1, and 235:1. With an air input of 100 psi the maximum output pressure is respectively 8,500 psi, 17,500 psi and 22,500 psi, to suit well operations to 5,000, 10,000 and 15,000 psi. A 4:1 ratio pump is also available for fast transfers from a drum to grease reservoir on Elmar modules. Driving the pump through an air regulator allows an infinitely variable control of the grease flow rate and pump stall pressure. An Air Line Lubricator is required at the pump air input for reliable performance.
Air Lubricator
Part Number
Ratio
Air Motor Size
Output per Cycle
Max Cycles per Min.
Max Air Pressure
Maximum Pressure
L-840890
235:1
12” (30cm)
2.6 cu.in. (43cc)
75
100 psi (6.9 bar)
23,500 psi (1,621 bar)
L-840750
175:1
8” (20cm)
2.6 cu.in. (43cc)
75
100 psi (6.9 bar)
17,500 psi (1,207 bar)
L-8401005837*
175:1
8” (20cm)
2.6 cu.in. (43cc)
75
100 psi (6.9 bar)
17,500 psi (1,207 bar)
L-840880
85:1
6” (15cm)
2.6 cu.in. (43cc)
75
115 psi (8 bar)
8,500 psi (586 bar)
L-698420
4:1
3” (7.5cm)
1.8 cu.in. (29cc)
75
100 psi (6.9 bar)
460 psi (32 bar)
FEATURES: • Air driven hydraulic pump • Relief valve on air motor to set maximum working pressure • Oil bath above upper packing for long service life • Large built-in air silencer • High pressure pump tube of rugged construction • Replaceable packing sets in pump tube • Foot valve can be examined/replaced without pump strip-down • ATEX approved versions are available*
Filter
WIWA Pump Ratio: 175:1 PART NUMBER L-840750
Ratio: 85:1
Ratio: 235:1
Ratio: 4:1
L-840888
L-840890
L-698420
ELMAR WIRELINE GREASE Elmar Wireline Greases are polybutene base fluids, specially formulated for effective pressure control and wireline lubrication. Elmar Wireline greases contain inhibitors, and provide protection during wireline operations against corrosion from hydrogen sulphide (H2S), acids, caustics and saline brines. Elmar Wireline Greases have a clear amber colour, and because of their cohesive and adhesive properties minimise drip and spatter, thus reducing well site contaminations. Elmar Wireline Greases are supplied in 55 US gallon (205 litres) drums and are available in a range of viscosities to cover applications in ambient temperatures ranging from -20°C to in excess of +60°C. A Bio-Degradable version is available in selected viscosities. On special request, greases are available for temperatures down to -40°C, and specially inhibited for well fluids with high CO2 content.
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
GREASE FOR WIRELINE GREASE INJECTION SYSTEMS Part Number
Grease Type
Operating Temp. Range (°C)
L-8871010730
OCR 767-VIS 10
-40°C to -15°C
Biodegradeable Grease Type
Part Number
L-8871010731
OCR 768-VIS 12
L-880194
OCR 770-VIS 16
-23°C to +7°C
OCR 780-VIS 12
L-8871010729
+7°C to +30°C
OCR 780-VIS 16
L-880195
L-880284
OCR 774-VIS 20
+18°C to +40°C
OCR 780-VIS 20
L-880285
L-880102
OCR 776-VIS 24
+27°C to +55°C
OCR 780-VIS 24
L-880104
L-880103
OCR 778-VIS 28
+32°C to >+55°C
OCR 780-VIS 28
L-880101
L-880217
OCR 779-VIS 30
+35°C to >+60°C
OCR 780-VIS 30
L-880286
L-880247
Poly Multi K
-20°C to +5°C
L-882800
Poly Multi
-5°C to +20°C
L-882802
Poly Multi HP-HT
+5°C to +35°C
Section 3 Wellhead Control, Test and Injection Units
WIWA GREASE INJECTION AND TRANSFER PUMPS
76 Accessories
Air Driven Grease Injection Pumps and Accessories Continued
AIR MOTOR KITS FOR 235:1 WIWA GREASE INJECTION PUMP L-840890 Part Number
Description
L-661450
Air Motor Seal Kit
L-661460
Air Motor Repair Kit (includes items in above seal kit)
FLUID SECTION KITS L-660506
Fluid Section Repair Kit
L-830016
Upper Packing Mixed Assembly
L-831429
Lower Packing Mixed Assembly
L-838890
Bottom Valve Assembly
AIR MOTOR KITS FOR 175:1 WIWA GREASE INJECTION PUMP L-840750 Section 3 Wellhead Control, Test and Injection Units
Ratio: 235:1 PART NUMBER L-840890
Part Number
Description
L-660770
Air Motor Seal Kit
L-660340
Air Motor Repair Kit (includes items in above seal kit)
FLUID SECTION KITS L-660350
Fluid Section Repair Kit
L-838750
Upper Packing Mixed Assembly
L-838930
Lower Packing Mixed Assembly
L-838890
Bottom Valve Assembly
AIR MOTOR KITS FOR 85:1 WIWA GREASE INJECTION PUMP L-840880 Part Number
Description
L-661430
Air Motor Seal Kit
L-661440
Air Motor Repair Kit (includes items in above seal kit)
FLUID SECTION KITS L-660350
Fluid Section Repair Kit
WIWA Pump Ratio: 175:1
L-838750
Upper Packing Mixed Assembly
PART NUMBER L-840750
L-838930
Lower Packing Mixed Assembly
L-838890
Bottom Valve Assembly
GENERAL ITEMS
WIWA Pump Ratio: 85:1 PART NUMBER L-840880
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Part Number
Description
L-661470
85:1 Pump Repair Kit (Kits L-661440 and L-660350 combined)
L-660360
175:1 Pump Repair Kit (Kits L-660340 and L-660350 combined)
L-661480
235:1 Pump Repair Kit (Kits L-661460 and L-660506 combined)
L-837241
Engineering Adhesive for Air Motor
L-837242
Lubricator Grease for Air Motor
L-880000
“Killfrost” Airline Lubricant
L-690207
Flow Test Unit for Grease Pump
Accessories
77
Hand Pump Assemblies Elmar lightweight portable hand pumps have been designed to be used with wireline pressure control equipment.
FEATURES: • 3,000 psi maximum working pressure on BOP hand pump • 6,500 psi maximum working pressure on stuffing box hand pump • 10,000 psi maximum working pressure on Quick Test Sub and Wireline Cable Cutter hand pump • Lightweight portable construction • Aluminium base channel • Integral hydraulic reservoir
Single BOP hand pump part number L-690750
Stuffing box or pack-off hand pump PART NUMBER L-690730
STUFFING BOX OR PACK-OFF HAND PUMP
SINGLE BOP HAND PUMP
Part Number
Description
Part Number
Description
L-690730
Hand Pump Assembly 6,000 psi Working Pressure
L-690750
Hand Pump Assembly 3,000 psi Working Pressure
HYDRAULIC HOSE ASSEMBLIES
HYDRAULIC HOSE ASSEMBLY Part Number L-691080
Description 25ft
L-690760
50ft
L-690740
100ft
Hose Assembly 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends and Snaptite Male and Female Connectors
QUICK TEST SUB & WIRELINE CABLE CUTTER HAND PUMP Part Number
Description
L-690573
Hand Pump Assembly 10,000 psi Working Pressure
Part Number
Description
L-691080
25ft
L-690760
50ft
L-690740
100ft
L-691000
“Y” Hose Assembly for BOP Opening
L-691100
“Y” Hose Assembly for BOP Closing
Hose Assembly 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends and Snaptite Male and Female Connectors
HYDRAULIC HOSE ASSEMBLY Part Number
Description
L-690587
25ft
L-690586
50ft
L-6901004505
100ft
Hose Assembly 6mm ID, 10,000 psi Hose with Quick Connectors and Dust Covers
STAINLESS STEEL HYDRAULIC HAND PUMP Elmar-designed, stainless steel, modular hand pumps. These are now fitted to all our hydraulic modules. They are completely interchangeable with the former steel hand pumps. FEATURES: • Naval brass cylinder • All other parts stainless steel • “O” ring and PolyPak Seals • Improved check valve • Dust seal on top of cylinder • Easy to maintain • No more seized-up hand pumps
Stainless steel hydraulic hand pump
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
PART NUMBERS Part Number
Output Pressure
Output Volume
In Port
Out Port
L-793400 Service Kit L-663820
0-3,000 psi (0-207 bar)
0.66 cu.in./stroke (11cc)/stroke
1/4” N.P.T.-F
1/4” N.P.T.-F
L-790013 Service Kit L-663830
0-6,000 psi (0-414 bar)
0.36 cu.in./stroke (5.9cc)/stroke
1/4” N.P.T.-F
1/4” N.P.T.-F
L-792000 Service Kit L-663810
0-10,000 psi (0-690 bar)
0.28 cu.in./stroke (4.6cc)/stroke
1/4” N.P.T.-F
1/4” N.P.T.-F
L-790008 Service Kit L-660487
0-15,000 psi (0-1,035 bar)
0.13 cu.in./stroke (2.1cc)/stroke
1/4” N.P.T.-F
3/8” A.E.S.L.
Section 3 Wellhead Control, Test and Injection Units
OPTIONS: • 15,000 psi maximum working pressure on Q.T.S. (part number L-690676)
78 Accessories
Stand Alone Mechanical and Electronic Chart Recorders These chart recorders are designed as an “Add on” to existing Pressure Test Units to produce a paper or paper and electronic pressure test record.
Mechanical chart recorder
Section 3 Wellhead Control, Test and Injection Units
Electronic chart recorder part number L-6901004669
WEIGHTS AND DIMENSIONS Weights 45kg (99lbs)
Dimensions cm (in) L 36 (14) W 26 (10) H 50 (20)
FEATURES: • Mechanical Chart Recorder • Paper type output • Mounted on anti-vibration mounts within a hand portable stainless steel frame • Suitable for up to 22,500 psi test pressure • Complete with 10ft hose and quick connectors OPTIONS: • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area • Transport “Peli” case (fully water proof) • Full range of adapters for connection to equipment UNIT OPTIONS Part Number
Description
L-690772
for 6,000 psi Pressure Test Unit
L-690767
for 10,000 psi Pressure Test Unit
L-690696
for 15,000 psi Pressure Test Unit
L-690768
for 22,500 psi Pressure Test Unit
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
ELECTRONIC CHART RECORDER PART NUMBER L-6901004669 WEIGHTS AND DIMENSIONS Weights 15kg (33lbs)
Dimensions cm (in) L 40 (16) W 23 (9) H 23 (9)
FEATURES: • Electronic Chart Recorder • Digital display • Record to memory function • Supplied c/w computer software for viewing collected data • Anti tamper file transfer • CE marked • Supplied in stainless steel trimmed flight case • Suitable for up to 22,500 psi test pressure • 30,000 psi test pressure transducer included
OPTION: • Full range of adapters for connection to equipment
Accessories
79
Stand Alone “Wet Centre” Reels and Remote Emergency Shutdown Units
These stand alone reel assemblies can be used to connect air/hydraulic lines between equipment. OPTIONS: • All required connectors can be supplied • All hose configurations/pressures can be accomodated • CE marked
Part Number
Working Pressure
Description
L-690754
10,000 psi
1 x 150ft (45.7m) 1/2” I.D. (12.7mm) Hose
L-690728
10,000 psi
3 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose
L-690674
10,000 psi
1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose
L-690147
10,000 psi
3 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 120 psi 1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose
L-690166
5,000 psi
3” Reel No Hose
L-690167
5,000 psi 10,000 psi 120 psi
1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose
L-690588
150 psi
1 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose
L-690608
10,000 psi
1 x 50ft (15.2m) 1/2” I.D. (12.7mm) Hose
L-697560
10,000 psi
1 x 60ft (18.2m) 1/4” I.D. (6.4mm) Hose
Stand Alone 4 x “Wet Centre” Reel Assembly
PART NUMBER L-690147 WEIGHTS AND DIMENSIONS Weights 140kg (309lbs)
Dimensions cm (in) L 160 (60) W 92 (35) H 176 (69)
REMOTE EMERGENCY SHUTDOWN (ESD) UNIT The ESD System can be operated during an emergency either by a pilot operated manual reset valve on the control panel of the hydraulic control module, or by a push button valve on a Remote Emergency Shut Down System.
PART NUMBER L-690403 WEIGHTS AND DIMENSIONS Weights 35kg (77lbs)
Dimensions cm (in) L 65 (26) W 25 (10) H 65 (26)
PART NUMBERS Part Number
Working Pressure
Description
L-690131
120 psi
1 x 150ft (45.7m) 3/8” I.D. (9.5.mm) Hose
L-690219
120 psi
1 x 100ft (30.4m) 3/8” I.D. (9.5mm) Hose
L-690319*
120 psi
1 x 82ft (25m) 3/8” I.D. (9.5mm) Hose
L-690321*
120 psi
1 x 197ft (60m) 3/8” I.D. (9.5mm) Hose
L-690403*
120 psi
2 x 82ft (25m) 1/4” I.D. (6.4mm) Hose
*Note: Positive shutdown version. OPTIONS: • All required connectors can be supplied • All hose configurations/pressures can be accomodated • CE marked
Remote ESD Unit
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Section 3 Wellhead Control, Test and Injection Units
PART NUMBERS
80 Accessories
Hose End Fittings and Accessories The fittings shown are types of fittings most commonly used on Elmar equipment. Other fittings as specified by a client can also be supplied.
Air Line Connectors CHICAGO CONNECTORS 250 PSI WORKING PRESSURE
Chicago Connectors
Part Number
Description
L-580200
1/2” I.D. 1/2” N.P.T. – M
L-583400
1/2” I.D. 1/2” N.P.T. – F
L-580300
3/4” I.D. 3/4” N.P.T. – M
L-583300
3/4” I.D. 3/4” N.P.T. – F
Section 3 Wellhead Control, Test and Injection Units
ARO CONNECTORS 250 PSI WORKING PRESSURE Part Number
Description
L-582800
1/4” I.D. 1/4” N.P.T. - M, Nipple
L-582700
1/4” I.D. 1/4” N.P.T. - F, Nipple
L-582900
1/4” I.D. 1/4” N.P.T. - F, Coupling
L-580100
1/2” I.D. 1/2” N.P.T. - M, Nipple
L-585400
1/2” I.D. 1/2” N.P.T. - F, Nipple
L-580000
1/2” I.D. 1/2” N.P.T. - F, Coupling
Aro Connectors
Hydraulic Line Connectors - Steel and Stainless Steel SNAPTITE H SERIES 6,500 PSI WORKING PRESSURE
Snaptite H Series Connectors
Part Number
Description
L-585200
1/4” I.D. 1/4” N.P.T. - M, Nipple
L-586800
1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Nipple
L-585300
1/4” I.D. 1/4” N.P.T. - M, Coupling
L-586700
1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Coupling
L-581000
1/4” I.D. 1/4” N.P.T. - F, Nipple
L-583800
1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Nipple
L-581100
1/4” I.D. 1/4” N.P.T. - F, Coupling
L-583700
1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Coupling
WALTHER CONNECTORS
Walther Connectors
Part Number
Description
L-500165
6mm I.D. 3/4” Type - M, Nipple 30,000 psi Working Pressure - without check valve
L-580129
6mm I.D. 3/4” Type - M, Coupling 30,000 psi Working Pressure
L-582100
6mm I.D. 1/4” N.P.T. - F, Nipple 10,000 psi Working Pressure - with check valve
L-581870
6mm I.D. 1/4” N.P.T. - M, Nipple 10,000 psi Working Pressure - without check valve
L-582000
6mm I.D. 1/4” N.P.T. - F, Coupling 10,000 psi Working Pressure
BAYONET CONNECTORS 10,000 PSI WORKING PRESSURE
Walther Connectors
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Part Number
Description
L-580800
1/2” N.P.T. - F, Upper Element
L-580700
1/2” N.P.T. - M, Lower Element
Accessories
81
Grease Line Connectors and Accessories
SNAPTITE STAINLESS STEEL COUPLINGS Part Number
Description
L-585600
1/2” I.D. 1/2” N.P.T. - F, Coupling
L-585700
1/2” I.D. 1/2” N.P.T. - F, Nipple
L-585800
3/4” I.D. 3/4” N.P.T. - M, Nipple
Snaptite Stainless Steel Couplings
PIONEER COUPLINGS 10,000 PSI WORKING PRESSURE Part Number
Description
L-587940
3/8” I.D. 3/8” N.P.T. - M, Coupling
L-587930
3/8” I.D. 3/8” N.P.T. - M, Nipple
HEX UNION ASSEMBLY 10,000 PSI WORKING PRESSURE
Hex Union Assembly
Part Number
Description
L-580900
Complete Assembly
L-587300
1/2” I.D. 1/2” N.P.T. - F, Insert
L-587500
2 1/4” Hex Nut
L-587400
1/2” I.D. 1/2” N.P.T. - F, Adapter
L-871500
Adapter “O” Ring
HIGH PRESSURE ADAPTERS 10,000 PSI WORKING PRESSURE
High Pressure Adapters
Part Number
Description
L-202500
1/2” N.P.T. - M, Adapter
L-204900
1/2” - 1/4” N.P.T. - M, Reducing Adapter
L-202300
1/4” N.P.T. - M, Adapter
MANIFOLD BLOCKS 10,000 PSI WORKING PRESSURE
Manifold Blocks
Part Number
Description
L-740300
4 Port 1/2” N.P.T. – F
L-740410
3 Port 1/2” N.P.T. – F
L-740510
2 Port 1/2” N.P.T. - F
MANIFOLD VALVE AND CHECK VALVE
Manifold Valve
Part Number
Description
L-500060
1/2” N.P.T. - M - F, 10,000 psi Working Pressure Manifold Valve
L-505590
1/2” N.P.T. - F, 10,000 psi Working Pressure Check Valve
Check Valve
WALTHER CONNECTORS 10,000 PSI WORKING PRESSURE
Walther Connectors
www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008
Part Number
Description
L-582300
10mm I.D. 1/2” N.P.T. - F, Coupling
L-582400
10mm I.D. 1/2” N.P.T. - F, Nipple
Section 3 Wellhead Control, Test and Injection Units
Pioneer Couplings