Pro-Set 200 Injection Molding Control (Catalog Number 1747-L542P)
Product Data
Pro-Set 200 Software for Injection for Injection Molding Control
Before you purchase or retrofit another injection molding machine, investigate the Allen-Bradley Pro-Set 200™ Injection Molding Control. Based on our widely used SLC™ Small Logic Controller Controller,, this system provides complete control of the molding machine.
The Right Control For You
As a high-volume injection molder of tight-tolerance parts, you know that to remain competitive you must find ways to leverage your two greatest assets, your molding machinery and personnel. If you can improve machine performance with advanced technologies without staffing your operation with computer specialists, you can realize a competitive competitive advantage. If you can automate automate your processes and allow your people to focus on quality, quality, process improvement, and new product innovation, you can grow your revenues and profits. We want to help you put modern technologies to work so you can: • • • • •
improve your processes simplify machine operations increase safety reduce the cycle time and lower the scrap rate reduce machine downtime through automation
The Pro-Set 200 Injection Molding Control System offers you these features – and more.
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Pro-Set 200 Injection Molding Control System
Advanced Process Control with ERC2 – Expert Response Compensation
ERC2 is the second generation of Allen-Bradley’s patented Expert Response Compensation closed-loop control technology. It is an advanced control algorithm which provides automatic tuning of the pressure and velocity loops associated with clamp, injection, and ejector motion. It: •
eliminates the need to manually tune pressure and velocity loops, resulting in simplified machine setups in less time
•
measures machine performance during each cycle and compares it with desired molding parameters. Based on profile configuration, ERC2 provides the control outputs to achieve desired setpoints
•
informs an operator if machine performance appears to fall outside of calculated machine capabilities
ERC2 is a one-button automatic tuning feature that frees you from the tedious and complex process of tuning control systems and lets you concentrate on the quality of parts being produced. As a result, you will experience: •
greater process stability • increased production yields • lower scrap rates • simplified machine operation
Profiled Action for Better Injection and Faster Cycles
Profiling lets you configure the operation of screw, clamp, and ejectors for faster, smoother, molding cycles. We provide profiling screens where you subdivide machine action into position segments, each having a pressure or velocity setpoint. This lets you manipulate hydraulic pressure and/or velocity of the injection ram, allowing you to mold even the most complex parts with the most difficult of materials. For example, you can divide the injection phase into 5 segments and tailor the speed of the injection shot to the characteristics of your mold and/or material. Injection Profile segment 5
There is a corresponding velocity setpoint and pressure setpoint associated with each position setpoint. You use the corresponding velocity and pressure setpoints to go from one position to theprofile next (and to theeither next velocity (Vel) or The entire controls profile). Transfer a transition to the velocity or pressure (psi) iswith a corresponding nextpressure selectedsetpoint profile. associated with each position (Pos) setpoint.
segment 4
segment 3
segment 2
segment 1 Ram (screw)
Pos 4
Pos 3
Pos 2
xx.xx
xx.xx
xx.xx
Pos 1 xx.xx
Vel 5
Vel 4
Vel 3
Vel 2
Vel 1
xx.xx
xx.xx
xx.xx
xx.xx
xx.xx
psi 5
psi 4
psi 3
psi 2
psi 1
xxxx
xxxx
xxxx
xxxx
xxxx
Transfer to the pack profile can occur during any part of the injection phase. Transfer criteria position is based on: pressure
xx.xx
xxxx
xx.xx
xx.xx
Publication 6500-2.9 – February 1998
position mask time
Pro-Set 200 Injection Molding Control System
Profiles Used in the Molding Process
3
Any profile in the inject, clamp, and ejector phases can be controlled by pressure or velocity to suit you molding machine. Here are the default (pressure or velocity) control modes and number of segments for all of the profiles that Pro-Set 200 uses in the molding process: Control of Inject Phase Profile:
Segments:
Default Mode:
Injection Pack
5 2
Velocity Pressure
Hold Pre-Decompress Plastication
2 1 5
Pressure Velocity Pressure
Post-Decompress
1
Velocity
Control of Clamp Phase Profile:
Segments:
Default Mode:
Close Clamp LPMP
3 1
Velocity Pressure
Tonnage Low Hold Decompress Clamp Open
1 1 1 4
Pressure Pressure Pressure Velocity
Control of Ejector Phase
We Do the Engineering For You
Profile: Ejector Forward
Segments: 2
Ejector Reverse Tip Stroke
1 1
Default Mode: Velocity Velocity Velocity
Pro-Set 200 provides machine-tested ladder logic programs and operator-interface screens for these functions: •
set up and configure the machine
•
detect and display high and low limits and deviation alarms
•
store and retrieve mold/part setups
•
display production data
•
change the machine mode (manual, semi-automatic, automatic)
•
sequence the clamp, injection, and ejector phases
•
set and pull cores
•
interface to the temperature control module (1746-BTM)
The software is designed to run a typical injection molding machine with minimal modification. Of course you can customize these machine logic programs and operator-interface screens to support your unique requirements. This might include the integration of robots, conveyors, parts counters, material handling equipment or other devices which are involved in your plastics processing operations. Decreasing the system engineering time translates directly to reduced costs in control system retrofits and new system commissioning.
Publication 6500-2.9 – February 1998
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Pro-Set 200 Injection Molding Control System
System Expansion to Match Your Machine
Pro-Set 200 software runs on an SLC 5/04P processor, part of Allen-Bradley’s standard SLC architecture This architecture offers expansion and configuration flexibility. System I/O can range from as few as 7 I/O slots in an SLC chassis to multiple chassis with up to 30 slots. This means that Pro-Set 200 can be used in applications requiring extremely high I/O counts or unique I/O configurations. All standard SLC I/O and specialty modules can be integrated into your Pro-Set 200 system.
Precise Temperature Control
The Allen-Bradley Barrel Temperature Module (1746-BTM) is specifically designed for the thermal characteristics of temperature zones associated with plastics molding machines and extruders. A patented cold- startup routine is designed to bring machine temperature zones up to setpoint faster than traditional tuning methods with less overshoot or temperature oscillation. The BTM’s autotuning functions ensure that temperatures are controlled even when process conditions change or environmental conditions would otherwise cause an undesired variance from setpoint. The BTM, when used in a Pro-Set 200 system, provides one-touch automatic temperature control and tuning. Machine operators need only turn on the temperature zones and BTM takes care of the rest. The BTM: •
is easy to use • has resolution of 0.1 degree C / F • is optimized for your process You would set up and monitor temperature control loops with this PanelView screen, included in the set of Pro-Set 200 operator screens.
Publication 6500-2.9 – February 1998
Pro-Set 200 Injection Molding Control System
5
An Easy-to-use Control System
Menu-driven screens step operators and setup personnel through a logical sequence of the displays necessary to configure a machine, set up a new mold, or diagnose processing problems. Pro-Set 200 offers mold/part storage making mold changes quick and easy.
Communication Networks and Software to Gather Process Data
Whether you need to gather information for process analysis, production monitoring, or integration into plant-wide information networks, Allen-Bradley networking strategies offer a variety of physical connection schemes and data transfer protocols. Since information processing requirements vary, it is extremely valuable to have choices. Allen-Bradley offers solutions including DeviceNet, ControlNet, Ethernet, Data Highway, and others which give you options when networking your injection molding operation. We also recommend Rockwell Software products such as RSTrend and RSView for production monitoring and process analysis.
Lower Cost
In addition to being a cost effective system at time of purchase, our SLC-based system offers lower life-cycle costs than most other control choices since it relies on the same modules and technologies employed in thousands of applications throughout the industry. You get the benefit of worldwide availability of replacement parts and support services from engineers who are experienced with Allen-Bradley / Rockwell Automation products.
Training and Support
At Allen-Bradley, we back everything we sell with training and support. We have plastics experts available to support your individual needs from initial system concepts throughout the life of the product. For more information, contact your local Allen-Bradley sales office or distributor.
Publication 6500-2.9 – February 1998
Pro-Set 200 Injection Molding Control System
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The Components of Our Molding Control System
The components of our molding control system are shown below:
Pro-Set 200 PanelView Screens Reserved I/O Slot PanelView 550 or 900
SLC 5/04P Processor
Fast Analog I/O Modules
Temperature Control Modules
Optional Modules for other purposes (ac, dc, relay)
Pro-Set 200 Ladder Logic
| | | | |
| | | | |
| | |/| | | |/| |/|
( ( ( ( (
) ) ) ) )
Power Supply
from position and pressure sensors
type J and K T/C to proportional pressure and flow valves
This Hardware or Software:
Does the Following:
SLC 5/04P Processor (1747-L542P)
executes the sequence logic which controls the injection molding machine. Embedded within this processor are the ERC2 algorithms which control the pressure and flow valves for the injection, clamp, and ejector phases.
Fast analog I/O module (1746-FIO4V or 1746-FIO4I)
accepts position and pressure inputs and provide analog output signals to the proportional valves which control velocity and pressure. You need a least one FIO4V or FIO4I module for each controlled phase (pressure and position inputs and pressure and velocity outputs). To select these modules: – If your valves require and/or your sensors p roduce10V dc signals, use FIO4V – if your valves require and/or your sensors pr oduce 4-20mA signals, u se FIO4I To control all three phases (inject, clamp, eject) with pressure/position inputs and pressure/flow outputs, you need at least three modules. More may be required for other I/O combinations.
Temperature control module (1746-BTM)
provides temperature control for the barrel of the injection molding machine. These modules contain specialized start-up and auto-tuning algorithms which have been optimized for barrel temperature control. Each module controls four temperature loops using either J or K thermocouples (grounded or ungrounded). The ladder logic and PanelView screens accommodate eight temperature loops. Important: Separate output modules provide the time-proportioned (on/off) or analog outputs for the temperature loops. BTM modules do not have outputs.
PanelView 550 or 900 operator interface
lets you enter and modify profile and temperature setpoints, see alarms, view production data, etc.
Pro-Set 200 software (6500-PS210) which contains: • ladder logic
• PV550
or PV900 screen display
Miscellaneous input and output modules
Publication 6500-2.9 – February 1998
works with the ERC2 algorithms to control closed-loop hydraulic pressure and flow circuits of the inject, clamp, and eject phases of machine operation. Also controls the machines sequential operations. You may modify this logic to accommodate your specific machine. lets you operate the machine (configure profiles, modify/monitor temperatures, save/restore recipes), calibrate, and troubleshoot. You may modify or add screens for additional machine features. accept limit-switch and pushbutton inputs; control heaters, directional valves, pilot lights, and manual functions. You can use any of the 1746-type I/O modules in the SLC 500 product line.
Pro-Set 200 Injection Molding Control System
How Pro-Set 200 Works
7
The following diagram illustrates how Pro-Set 200 works. Important: The processor uses selectable-timed-interrupt (STI) files to provide fast I/O updates from/to fast analog I/O modules. The processor interrupts the main program scan at timed intervals and goes to the STI file to read inputs and process outputs. This ensures a fast, repeatable response for STI functions. 2. Ladder logic scales position and pressure inputs and stores scaled values in the data table.
1. The processor scans position and pressure inputs in the STI file. Fast Analog I/O Module
Machine Setpoints
Position Inputs
Production Data
SLC 5/04P Processor Raw Position
DH Communications
Data Table
Pressure Inputs
P
Raw Pressure
T
Pressure Valve
Fast Analog I/O Module
STI File
ERC2
Algorithms
Pressure Output
scaled position
scaled position
scaled pressure
scaled pressure
3. ERC2 algorithms use scaled position and pressure inputs to compute velocity and pressure outputs.
Data Table Output to Pressure Valve
Flow Valve
Velocity Output
velocity, pressure output values
velocity, pressure output values
Direct Outputs
Output to Flow Valve Main Ladder Logic File
Directional Valves Pilot Lights Data Table
I/O
Update
Pumps Heaters Direct Inputs
5. The processor sends velocity and pressure outputs from the STI file to the fast analog I/O modules to actuate the valves. User Program and Data 4. Ladder logic transfers velocity and pressure output values from the data table into the STI file.
Operating System
Pushbuttons Limit Switches
Publication 6500-2.9 – February 1998
8
Pro-Set 200 Injection Molding Control System
Pro-Set 200 Inputs and Outputs
Ladder logic for Pro-Set 200 software includes the following inputs and outputs: Inputs
Outputs
Manual Mode Switch
Manual Mode Lamp
Semi-automatic Mode Switch
Semi-automatic Mode Lamp
Automatic Mode Switch
Automatic Mode Lamp
Clamp Open Pushbutton or Selector Switch
Motors Running Lamp
Clamp Close Pushbutton or Selector Switch
Malfunction Lamp
Ejector Retract Pushbutton or Selector Switch
Malfunction Audible Alarm
Ejector Forward Pushbutton or Selector Switch
Clamp Solenoid Valve
Core Set Pushbutton or Selector Switch
Clamp-close Solenoid Valve
Core Pull Pushbutton or Selector Switch
Clamp-open Solenoid Valve
Inject Forward Pushbutton or Selector Switch
Clamp Proportional Valve
Screw Rotate Pushbutton or Selector Switch
Inject Forward Solenoid Valve
Inject Forward Pushbutton or Selector Switch
Inject Retract Solenoid Valve
Inject Retract Pushbutton or Selector Switch
Inject Proportional Valve
Malfunction Reset Pushbutton Switch
Pack Solenoid Valve
Motors Running Switch
Hold Solenoid Valve
Safety Ratchet-up/down Switches
Screw Rotate Solenoid Valve
Front/Rear Safety Gates Closed/Open Switches
Backpressure Solenoid Valve
Barrel Heat-on Switch
Ejector Solenoid Valve
Mold Set Switch
Ejector Forward Solenoid Valve
Core Set/Pull Limit Switches
Ejector Retract Solenoid Valve
Inject/Screw Off/On (Dry Cycle) Switch
Ejector Proportional Valve
Inject Forward/Retract Limit Switches
Additional Pump Solenoid Valve
Clamp Open Overstroke Switch
Barrel Master Heat Contactor
Clamp Decompress Switch Clamp at Tonnage Pressure Switch Clamp Locked Limit Switch (Toggle Clamp) Purge Guard Closed Switch
Typical System Hardware
A typical Pro-Set 200 system consists of this Allen-Bradley equipment: Equipment:
Qty:
Catalog Number:
SLC 5/04P Processor
1
1747-L542P
Barrel Temperature Control Module
1-3
1746-BTM
Fast Analog I/O Modules
1-3
1746-FIO4I or 1746-FIO4V
Auxiliary Power Supply
1
1746-P4
I/O Chassis
1
1746-A10
Operator Interface Terminal
1
PanelView 550 or 900
Injection Molding Labels for PanelView
1
6500-PS2LBL
Pro-Set 200 Software
1
6500-PS210
I/O Modules as required, such as 1746-IB16, 1746-OB16
Publication 6500-2.9 – February 1998
Pro-Set 200 Injection Molding Control System
Specifications for the SLC 5/04P Processor (Cat. No. 1747-L542P)
9
Feature Specifications: • • • • •
•
program memory size 32K high-speed performance – 0.90 ms/K typical control of up to 960 local I/O online programming (includes runtime editing) built-in DH+ channel, supporting: – high-speed SLC 5/04P to SLC 5/04P communication – messaging capability between PLCs and SLCs built-in RS-232 channel, supporting: – DF1 Full-Duplex for remote or point-to-point communication, or direct connection to IBM compatible programming devices – DF1 Half-Duplex Master/Slave for SCADA type communication
– DH-485 (serves as a second DH-485 channel using a 1747-PIC or direct connection to IBM compatible programming devices)
– ASCII for connection to other ASCII devices, such as bar • • • • • • • • •
code readers, printers, and weigh scales passthru capability to PanelView 550 and PanelView 900 remote I/O passthru built-in real-time clock/calendar 1 ms Selectable Timed Interrupt (STI) 0.50 ms Discrete Input Interrupt (DII) advanced math features – trigonometric, PID, exponential, floating point, and the compute instruction indirect addressing flash PROM provides firmware upgrades without physically changing EPROMS keyswitch – RUN, REMote, PROGram (clear faults)
General Specifications Power Supply Loading at 5V dc
1.0A for the SLC 5/04P processor
Power Supply Loading at 24V dc
200 mA for the SLC 5/04P processor
Program Scan Hold-up Time after Power Loss
20-3000 ms (dependent on power supply loading)
Clock/Calendar Accuracy
54 81
sec/month @ 25° C (77° F) sec/month @ 60° C (140° F)
Noise Immunity
NEMA Standard ICS 2–230
Vibration
Displacement: 0.015 inch, pk-to-pk at 5–57 Hz Acceleration: 2.5Gs at 57–2000 Hz
Shock (operating)
30Gs
Ambient Temperature Rating
Operating: 0 to + 60° C (32° F to 140° F) Storage: 40°C to 85° C (–40° F to 185° F)
Humidity
5 to 95% without condensation
Agency Certification (when product or packaging is marked)
Class I Div 2 Hazardous marked for all applicable directives
Publication 6500-2.9 – February 1998
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Pro-Set 200 Injection Molding Control System
Communication Options The processor supports the following types of communication options.
Data Highway Plus (DH+) channel offers: •
communication rates of 57.6K, 115.2K, and 230K baud • maximum network length of 3,048 m (10,000 ft.) • Belden 9463 (blue hose) cable connection between nodes (daisy chain connection) • built-in isolation
DH-485 channel offers: • • • • •
configurable communication rates up to 19.2K baud electrical isolation via the 1746-AIC maximum network length of 1219 m (4,000 ft.) RS-485 electrical specifications Belden 9842 cable connection between nodes (daisy chain connection)
RS-232 channel offers: • • • • •
Specifications of the Barrel Temperature Module (Cat. No. 1746-BTM)
communication rates up to 19.2K baud maximum distance between devices is 15.24 m (50 ft.) RS-232C electrical specifications modem support built-in isolation
Electrical Specifications Backplane current consumption
110 mA at 5V dc 85 mA at 24V dc
Backplane power consumption
0.6W maximum (0.55W @ 5V dc, 2W @ 24V dc)
Number of channels
4 (backplane and channel-to-channel isolated)
I/O chassis location
any I/O module slot except slot 0
A/D conversion method
sigma-delta modulation
Input filtering
analog filter with low pass digital filter
Normal mode rejection (between [+] input and [–] input)
greater than 50 dB at 50 Hz greater than 60 dB at 60 Hz
Common mode rejection (between inputs and chassis ground)
greater than 120 dB at 50/60 Hz (with 1K ohm imbalance)
Channel bandwidth (–3db)
8 Hz
Calibration
once every six months
Isolation
1000 V transient or 150 VAC continuous channel-to-channel or channel-to-backplane
Environmental Specifications Operating temperature
0°C to 60°C (32°F to 140°F)
Storage temperature
−40°C to +85°C (−40°F to +185°F)
Relative humidity
5% to 95% (without condensation)
Agency Certification (when product or packaging is marked)
Publication 6500-2.9 – February 1998
Class I Div 2 Hazardous marked for all applicable directives
Pro-Set 200 Injection Molding Control System
11
Physical Specifications LED indicators
5 green status indicators one for each of 4 channels one for module status
Module ID code
10223
Recommended cable: for thermocouple inputs for mV inputs
shielded twisted pair thermocouple extension wire alpha 5121 or equivalent
Maximum wire size
two 14 AWG wires per terminal
Maximum cable impedance
150 maximum loop impedance, for <1LSB error
Terminal strip
removable, Allen-Bradley spare part catalog number 1746–RT32
Refer to the thermocouple manufacturer for the correct extension wire.
Overall accuracy Overall accuracy includes variances in cold-junction compensation, calibration, non-linearity, and resolution. Input Type
Maximum Error @ 25°C
Maximum Error @ 77°F
Temperature Drift (0°C–60°C)
J
±1.06°C
±1.91°F
±0.0193 °C/ °C, °F/ °F
K
±1.72°C
±3.10°F
±0.0328 °C/ °C, °F/ °F
±30
V
±30
V
±1.0
V/ °C,
±1.8
V/ °F
±30
V
±30
V
±4.0
V/ °C,
±2.7
V/ °F
±50 ±100
mV mV
Assumes
the module terminal block temperature is stable.
Input Specifications Type of input (selectable)
TC Type J –210°C to 760°C (–346°F to 1400°F) TC Type K –270°C to 1370°C (–454°F to 2498°F) Millivolt (–50 mV dc to +50 mV dc) Millivolt (–100 mV dc to +100 mV dc)
Thermocouple linearization
IPTS–68 standard, NBS MN–125, NBS MN–161
Cold junction compensation
accuracy ± 1.5°C, 0°C to 70°C (32°F to 158°F)
Input impedance
greater than 10M
Temperature scale
0.1°C or 0.1°F
DC millivolt scale
0.01 mV
Open circuit detection leakage current
20 nA typical
Open circuit detection
upscale
Time to detect open circuit
0.5 seconds, typical
Input step response
0 to 99.9% (less 1 LSB) in 600 ms (worst case)
Display resolution
0.1°C/step or 0.1°F/step
Module update time
less than 500 ms
Channel turn-off time
up to one module update time
Publication 6500-2.9 – February 1998
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Pro-Set 200 Injection Molding Control System
Specifications for Fast Analog Modules (Cat. No. 1746-FIO4I or 1746-FIO4V)
General Specifications Catalog 1746-
ID Code
Input Channels per Module
Output Channels per Module
Backplane Current 5V 24V
FIO4I
3224
2 differential, select V or I per channel
2 current output
55 mA
150 mA
FIO4V
3218
2 differential, select V or I per channel
2 voltage outputs
55 mA
120 mA
Input and output channels are isolated from the backplane but not f rom each other. SLC Communication Format
16-bit two’s compliment binary
Location of LSB in I/O Image Word
0000 0000 0000 0001
Impedance to ANL COM
500K ohms
Impedance, Channel-to-channel
1M ohms
Field Wiring to Backplane Isolation
500V dc (continuous)
Cable
shielded, Belden #8761 (recommended)
Wire Size
#14 AWG (max)
Grounding Wire (optional)
1/4” wide (min) braid
Terminal Block, 1746-RT28
removable
Installation
single slot in the 1746 I/O Rack
Calibration
factory calibrated
Noise Immunity
NEMA standard ICS 2–230
Environmental Conditions Operating Temperature Storage Temperature Relative Humidity
0-60°C (32-140°F) –40° to 85°C (–40° to 185°F) 5-95% (non–condensing)
Agency Certification (when product or packaging is marked)
Class I Div 2 Hazardous marked for all applicable directives
General Input Specifications Step Response (5-95%)
100 µsec
Converter Resolution
12-bit
Conversion Method
successive approximation
Non–linearity
±0.073%
Common Mode Voltage Range
0-20V dc (max)
Common Mode Rejection Ratio at 10 Hz
n/a
Common Mode Rejection Ratio at 60 Hz
50 db (min), 1K ohm imbalance
Normal Mode Rejection at 60 Hz (min.)
n/a
Channel Bandwidth
7.0K Hz (min) @ 3 db point
Image Format (HEX)
0FFF
Track/hold Time to Get Signal before Conversion
1.5 µs (nominal)
Signal Convert From Hold
6.0 µsec (nominal)
Conversion Time Module Throughput Delay
7.5 µsec every 512 µsec (nominal)
of full scale (max)
1.10 ms (max
) 512 µsec (typ)
Worst case throughput occurs when the module just misses seeing an event occur.
Publication 6500-2.9 – February 1998
Pro-Set 200 Injection Molding Control System
13
Current-loop Input Specifications Full Scale
20 mA
Input Range
0-20 mA (nom) 0-30 mA (max)
Current Input Coding
0-2047 counts for 0-20 mA
Absolute Maximum Input Voltage
±7.5V
Input Impedance
250 ohms (nominal)
Resolution
9.7656 µA per bit
Overall Accuracy at 25°C (77°F)
±0.510%
of full scale
Overall Accuracy, 0-60°C (32-140°F)
±0.850%
of full scale
Overall Accuracy Drift
±98
Gain Error at 25°C (77°F)
±0.400%
Gain Error, 0-60°C (32-140°F)
±0.707%
Gain Error Drift
±89
Offset Error at 25°C (77°F)
±2
LSB (typical)
Offset Error, 0-60°C (32-140°F)
±4
LSB
Offset Error Drift
±0.14
Overvoltage Protection
7.5V ac RMS (max)
dc or 7.5V ac RMS
ppm/ °C of full scale (max) of full scale of full scale
ppm/ °C (max)
LSB/ °C (max
)
Computed by box method: 2 [max offset error] / 60°C
Voltage Input Specifications Full Scale
10V dc
Input Range
0-10V dc –1 LSB
Input Impedance
1M ohms (nominal)
Overvoltage Protection (IN+ to IN–)
220V dc or ac RMS, continuously
Resolution
2.4414 mV per LSB (nominal)
Voltage Input Coding
0-4095 counts for 0-10V dc
Overall Accuracy at 25°C (77°F)
±0.440%
of full scale
Overall Accuracy, 0-60°C (32-140°F)
±0.750%
of full scale
Overall Accuracy Drift
±88
Gain Error at 25°C (77°F)
±0.323%
of full scale
Gain Error, 0-60°C (32-140°F)
±0.530%
of full scale
Gain Error Drift
±79
Offset Error, 0-60°C (32-140°F)
±4
LSB (max)
Offset Error at 25°C (77°F)
±2
LSB (typical)
Offset Error Drift
±0.14
ppm/ °C (max)
ppm/ °C (max)
LSB/ °C (max
)
Computed by box method: 2 [max offset error] / 60°C
Publication 6500-2.9 – February 1998
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Pro-Set 200 Injection Molding Control System
Output Specifications Full Scale Output Range Output Coding Output Resolution Converter Resolution Location of LSB in I/O Image Word Non–linearity Conversion Method Step Response
10V dc –10 to +10V – 1 LSB (normal) –32,768 to +32,764 fo r -10 to +10V dc 1.22070 mV per LSB 14-bit 0000 0000 0000 01XX 0.05% of full scale R–2R ladder 2.5 ms (normal)
Load Range Load Current Load Reactance Over-range Capability
1K to ∞ ohms 10 mA (max) 1 µF (max) n/a
Overall Accuracy at 25°C (77°F)
±0.208%
of full scale
Overall Accuracy, 0-60°C (32-140°F)
±0.384%
of full scale
Overall Accuracy Drift
±54
Gain Error at 25°C (77°F)
±0.208%
of full scale
Gain Error, 0-60°C (32-140° F)
±0.374%
of full scale
Gain Error Drift
±47
Offset Error at 25°C (77°F)
±9
Offset Error, 0-60°C (32-140° F)
±11 LSB
Offset Error Drift
±0.05
ppm/ °C of full scale (max)
ppm/ °C (max)
LSB (typical) LSB/ °C (max)
Pro-Set 200, ERC2, PanelView, and SLC are trademarks of Allen-Bradley Company, Inc.
Publication 6500-2.9 – February 1998
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Pro-Set 200 Injection Molding Control System
Allen-Bradley, a Rockwell Automation Business, has been helping its customers improve productivity and quality for more than 90 years. We design, manufacture and support a broad range of automation products worldwide. They include logic processors, power and motion control devices, Operator Interfaces, sensors and a variety of software. Rockwell is one of the worlds leading technology companies.
Worldwide representation. Allen-Bradley Headquarters, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414 382-2000 Fax: (1) 414 382-4444
Publication 6500-2.9— February 1998 Supersedes Publication 6500-2.9 – July 1997
Publication 6500-2.9 – February 1998
Copyright 1998 Allen-Bradley Company, Inc. Printed in USA