Section 3 Wellhead Control Test and Injection Units

Contents

S3

Section 3: Wellhead Control, Test and Injection Units

HYDRAULIC CONTROL UNITS: Portable Hydraulic BOP Unit ................................................ 49

PRESSURE TESTING WORKSHOPS: + Containerised Pressure Testing Workshop (Mobile) ............ 66

Portable Hydraulic Actuator .................................................. 50 Dual Output 10,000 psi Control Unit ..................................... 51 DHSV/MV/2-BOP/SB Control Unit ....................................... 52 Mini Series 2 or 3-BOP Hydraulic Module ............................ 53 15 Series 3-BOP Hydraulic Module ...................................... 54 “Smart” Control Module ........................................................ 55

TEST AND INJECTION UNITS: Portable Glycol Injection and Pressure Test Test Unit ................. 67 Portable 10,000 psi Pressure Test Unit ................................ 68 700 Series Pressure Test Unit ............................................. 69 800 Series Pressure Test Unit ............................................. 70 900 Series Pressure Test Unit ............................................. 71

GREASE CONTROL UNITS:

“Maxsafe” Workshop Pressure Test Unit ............................. 72

Single Pump Grease Unit ..................................................... 56

Wall Mounted Pressure Test Unit ......................................... 73

Mini Series Grease Module .................................................. 57

Gas Booster Unit ................................................................. 74

15 Series Grease Module ..................................................... 58 + 5D+ Control Module ............................................................. 59 + 20,000 - 30,000 psi Diesel Driven Grease Intensifier Module ................................................................. 60

ACCESSORIES: Air Driven Grease Injection Pumps Pumps and Accessories.......... Accessories .......... 75/6 Hand Pump Assemblies ....................................................... 77 Stand Alone Mechanical

COMBINED GREASE AND HYDRAULIC CONTROL UNITS:

and Electronic Chart Recorders ........................................... 78

5 Series 2-BOP Control Module ........................................... 61

and Remote Emergency Shutdown Units ............................ 79

10 Series 3-BOP Control Module ......................................... 62

Hose End Fittings and Accessories ..................................... 80

5 Series “E-Lite” Control Module .......................................... 63

Grease Line Connectors and Accessories ........................... 81

+ “Smart Inject” Control Module ............................................... 64 Truck Mounted 5 Series Control Module .............................. 65

+ Indicates new product. N.B. The technical data contained within these pages was correct at the time of publication but should not be used as operational guidelines. For operational guidelines please refer to the operation and maintenance manual supplied with the equipment.

www.nov.com/Elmar © Copyright National Oilwell Varco Varco,, Inc. 2008

Stand Alone "Wet Centre" Reels

s t i n U n o i t c e j n I d n a t s e T , l o r t n o C d a e h l l e W 3 n o i t c e S

Hydraulic Control Units

49

Portable Hydraulic BOP Unit This compact unit is ideal for opening and closing all sizes from single to quad hydraulic BOP’s.

PART NUMBER L-691050

Control panel for part number L-691050 single BOP

WEIGHTS AND DIMENSIONS Weights Dry 38kg (84lbs) Wet 52kg (114lbs) Dimensions cm (in) L 40 (16) W 47 (19) H 40 (16) FEATURES:

OPTIONS:

• Lightweight and economical

• Choice of hoses and fittings

• Positive control - leaves no doubt whether BOP is

• Choice of pump ratios

open or closed

• Choice of controls from single to quad BOPs

• Air driven hydraulic pump

• Steel frame and tank

• Machine engraved, stainless steel, colour coded

• CE marked, ATEX approved

panel

• High quality valves, gauges and fittings used throughout

• All stainless steel construction UNIT OPTIONS P ar t N um be r

D esc ri pt io n

L-691050

Single BOP

L-691060

Dual BOP

L-690778

Dual BOP accumulator plus hand pump back-up

L-6901010891

Quad BOP accumulator plus hand pump back-up

Control panel for part number L-691060 dual BOP

Part number L-690778

HOSE OPTIONS Part Number

Working Pressure

Description

L-691000

5,000 psi

1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open

L-691100

5,000 psi

1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close

L-690760

5,000 psi

2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose

Dual BOP part number L-690778

www.nov.com/Elmar © Copyright National Oilwell Varco, Inc. 2008


50 Hydraulic Control Units

Portable Hydraulic Actuator This portable hydraulic actuator is designed for those wireline pressure operations which do not require larger and more expensive Elmar units.

This package offers a flexible, lightweight and cost effective means of controlling various combinations of wireline pressure control equipment. Control panel for part number L-690170


PART NUMBER L-690170 WEIGHTS AND DIMENSIONS Weights 95kg (210lbs)

Dimensions cm (in) L 84 (33)

W 33 (12) H 66 (26)

FEATURES:

TYPICAL PANELS (more available on request)

• 5 gallon reservoir • All stainless steel construction • 2.6 gallon (10 litre) accumulator • Machine engraved, stainless steel, colour coded panel

• Air driven hydraulic pump with back-up manual pump • High quality valves, gauges and fittings used throughout

L-690160

L-690170

Line Wiper

Line Wiper

Tool Catcher

Stuffing Box

BOP 3

Tool Catcher

BOP 2

BOP 2

BOP 1

BOP 1

L-690190

L-691110

Line Wiper

Line Wiper

Tool Catcher

Tool Catcher

OPTIONS:

Tool Trap

BOP 3

• Choice of panel controls

BOP 2

BOP 2

• Choice of hoses and fittings

BOP 1

BOP 1

• Choice of pump ratios

L-691120

L-691130

• Stainless steel back-up hand pump

Stuffing Box

Line Wiper


Tool Catcher

Stuffing Box

Tool Trap

Tool Catcher

BOP 2

Tool Trap

BOP 1

BOP 1

HOSE OPTIONS Part Number

Working Pressure

Description

L-690341

L-691080

5,000 psi

1 x 25ft (7.6m) 1/4” I.D. (6.4mm) Hose

Stuffing Box

L-690586

5,000 psi

1 x 50ft (15.2) 1/4” I.D. (6.4mm) Hose

Tool Catcher

L-690740L075

5,000 psi

1 x 75ft (22.8m) 1/4” I.D. (6.4mm) Hose

Tool Trap

L-690740

5,000 psi

1 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose

Line Wiper

L-690740L120

5,000 psi

1 x 120ft (36.5m) 1/4” I.D. (6.4mm) Hose

BOP 3

L-691000

5,000 psi

1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Open

BOP 2

L-691100

5,000 psi

1 x 1/4” I.D. (6.4mm) “Y” Hose BOP Close

BOP 1



51

Dual Output 10,000 psi Control Unit These multipurpose control units are used to actuate or pressure test master valves, sub surface safety valves, downhole safety valves and other hydraulically actuated equipment.

Side view Control panel c/w stainless steel back-up hand pumps



Dimensions cm (in) L 70 (28) W 50 (20) H 58 (23)

FEATURES:

OPTIONS:

• Dual outlets

• All required connectors can be supplied

• Two air driven hydraulic pumps

• All hose configurations/pressures can be

• All stainless steel construction • 10,000 psi maximum output pressure

accommodated


• Adjustable relief valves on each circuit • Tank mounted return filter with bypass valve • External drain facility to eliminate contaminated hydraulic fluid

• Stainless steel back-up hand pumps

Stand alone reel assembly L-690674 These stand alone reel assemblies can be used to connect hydraulic lines between equipment.

HOSE ASSEMBLY OPTIONS Part Number

Working Pressure

Description

L-690183L010

10,000 psi

2 x 10ft (3.1m) 1/4” I.D. (6.4mm) Hose

L-690183L050

10,000 psi

2 x 50ft (15.2m) 1/4” I.D. (6.4mm) Hose

L-690183L100

10,000 psi

2 x 100ft (30.4m) 1/4” I.D. (6.4mm) Hose

Part Number

Working Pressure

Description

L-690674

10,000 psi

1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose

HOSE REEL OPTION



DHSV/MV/2-BOP/SB Control Unit This Elmar hydraulic unit has been developed to control a downhole safety valve, a master valve, two wireline BOPs, test line and stuffing box.

The unit features an audible warning air horn which operates whenever the DHSV, MV or air lines fall below their preset pressures.


Control panel

PART NUMBER L-690267 WEIGHTS AND DIMENSIONS Weights 855kg (1,881lbs)


FEATURES:

OPTIONS:

• Alarm system

• Remote ESD system

• Large hydraulic oil reservoir

• CE marked, ATEX approved for use in a Category 2

• Relief valves on each circuit • Machine engraved, stainless steel, colour coded

(Zone 1) hazardous area

• 3-BOP version part number L-6901010507

panel

• Two 5 gallon (20 litre) accumulators • Air driven hydraulic pumps with back-up stainless steel hand pumps

• Emergency shutdown facility • Test line facility • Hoses on Elmar “wet centre” reels

Typical reel assembly


Rear view


53

Mini Series 2 or 3-BOP Hydraulic Module This module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system. Either module may be used separately.

This hydraulic module has been designed to operate various combinations of 2 or 3 wireline BOPs, a tool trap, tool catcher, line wiper and stuffing box. This module is suitable for well pressure up to 10,000 psi.

Side view


Control panel

WEIGHTS AND DIMENSIONS Weights 450kg (992lbs)


FEATURES:

• Air driven hydraulic pump • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved stainless steel colour coded panel

• Back-up stainless steel hand pumps • Lightweight compact unit • Multiple choice of controls • Storage locker OPTIONS:

• Transport frame for pressure equipment • Glycol/chemical injection facility/pressure test facility • 5.3 gallon (20 litre) accumulator • CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area





15 Series 3-BOP Hydraulic Control Module This module and the 15 series grease control module form the controls for the 15 series pressure equipment system for up to 15,000 psi maximum wellhead pressure.

This hydraulic module has been designed to operate 3 wireline BOPs, a tool trap, tool catcher, line wiper and a dual stuffing box.

Rear view


Control panel



FEATURES:

OPTIONS:


• Transport frame for pressure equipment

• 5.3 gallon (20 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved stainless steel, colour coded panel

(page 4/125)

• Single stuffing box control and air reel (part number L-695800)


• Back-up stainless steel hand pumps • Glycol/chemical injection facility • Pressure test facility • Compliments 15 Series Grease Module (part number L-695740 page 3/58 )




55

“Smart” Control Module Well Control Module and Remote Control Unit with central processing unit and monitor. To operate (1) shear/seal BOP, (2) wireline BOP's and grease injection to BOP.

Zone 1 m embrane keypad P.C with hard wire connector


Control panel

WEIGHTS AND DIMENSIONS Weights 3,400kg (7,480lbs)


FEATURES:

• Remote electronic operation and process monitoring based on a Zone 1 membrane keypad P.C. with hard wire connector

• Full override operation of module using conventional valves

• Certified to DNV 2.7-1, Norsok and NPD require ments, with CE marking and ATEX approval for use in a Category 2 (Zone 1) hazardous area

• (2) Air-hydraulic pumps, 35:1 and 60:1 (1) Air-grease pump 175:1

• (4) x 37 litre Accumulators to control a 6 3/8” ID 10k Triple BOP

• Back-up hand pump • Forklift pockets • Storage locker • Hoses on Elmar “Wet Centre” reels OPTIONS:

• Primary Well Control for Grease Injection Head/Line Wiper/Stuffing Box/ Tool Catcher/Tool Trap etc

• L-690579 Air rewind tool for hose reels

Typical reel assembly Note: UK pat. 2337545B US pat. 6 305 471 Australia pat. 30/10/3959 Europe pat EPO959225B Norway pat. 317364 Singapore pat. 90051



56 Grease Control Units

Single Pump Grease Unit This Elmar air powered single pump grease injection unit supplies grease at up to 10,000 psi to the grease head and BOP.


Control panel



FEATURES:

• Bulkhead mounted outlet for grease injection to BOP • Storage facility for spare grease barrel • 96 gallon (363 litre) grease tank • 120ft (36.5m) grease supply and grease return hoses mounted on Elmar “wet centre” reels Typical Reel assembly

Storage for spare grease barrel OPTIONS:

• Grease transfer pump (part number L-698420 page 3/75)

• CE marked, ATEX approved • Machine engraved, stainless steel, colour coded panel

• Either 175:1 or 85:1 grease pumps


Grease Control Units

57

Mini Series Grease Control Module This module and the mini-series hydraulic control module form the controls for the mini-series pressure equipment system. Either module may be used separately.

The grease module has been designed to operate 2 grease pumps. This module is suitable for well pressure up to 10,000 psi.

Rear view

Control panel PART NUMBER L-691420 WEIGHTS AND DIMENSIONS Weights 1,400kg (3,080lbs)


FEATURES:

OPTIONS:

• Two air driven grease pumps 175:1


• Hoses on Elmar “wet centre” reels

• Wellhead pressure monitoring facility

• Machine engraved, stainless steel, colour

• Two air driven 85:1 grease injection pumps

coded panel

• Large grease tank with divider • Lightweight compact unit • Multiple choice of controls

(part number L-840880)







15 Series Grease Module This module and the 15 series hydraulic control module form the controls for the 15 series pressure equipment system for up to 15,000 psi wellhead pressure. Either module may be used separately.

It has been developed to eliminate problems which conventional diesel driven intensifiers present when used on an offshore installation.


Control panel

PART NUMBER L-695740 WEIGHTS AND DIMENSIONS Weights 1,100kg (2,425lbs)


FEATURES:

OPTIONS:



• Maximum grease output pressure 22,500 psi • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel

(page 4/125)



• Large grease tank • Two Grease Head and one BOP grease injection lines

• Individual pump stroke counters • Storage locker • Compliments 15 Series Hydraulic Module (part number L-697830 page 3/54 )



Grease Control Units

59

5D+ Control Module This diesel driven grease and hydraulic control module is designed to operate 3 BOPs, tool trap, tool catcher, stuffing box, line wiper, grease injection and optional water/glycol pressure test.

This module is suitable for well pressure up to 10,000 psi.

PART NUMBER L-690693-V03 WEIGHTS AND DIMENSIONS Weights 3,250kg (7,165lbs)


Control panel with throttle control lever

FEATURES FOR L-690693-V03:

• Rigsafe, air cooled, electric start diesel engine • Two Elmar hydraulically driven grease intensifiers each capable of delivering 0.6 US gal/min (2.3 l/min) at 40 strokes/min

• 5.3 gallon (20 litre) accumulator for BOP back-up supply

• Twin x 60 gallon (2 x 225 litres) grease tank for different viscosities

• Low fuel consumption • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel

• Back-up stainless steel hand pumps • Cupboard for accessory storage OPTIONS:

• 60 gallon (225 litre) water/glycol pressure test unit with hydraulically driven volume and pressure pumps

• Stainless steel panel covers with sound deadening material

• Back-up air driven grease pump in place of one intensifier Variant V04: As V03 but including (1) air driven grease pump and (1) hydraulically driven grease intensifier Variant V05: As V03 but including a hydraulically driven PTU and no cupboard

Typical reel assembly complete with optional test line

Variant V06: As V04 but including a hydraulically driven PTU and no cupboard


Throttle control lever



20,000 - 30,000 psi Diesel Driven Grease Intensifier Module This diesel driven grease control module features an Elmar high pressure grease intensifier pump in a compact package. The intensifier delivers high flow rates at high pressures.

Electronic switching and seal-less liquid ends ensure that the pump delivers superior performance, reliability and longevity. The main intensifier is primed using a charge pump. The module features dual 60USgal (227litre) grease tanks or a single 120USgal (454litre) tank and a 53 USgal (200litre) fuel tank giving stand alone grease control capacity for prolonged well site operations. The compact dimensions allow transport on smaller vehicles reducing transport and handling costs. This module is suitable for controlling well pressures up to 25,000psi.


Part number L-6901017786-V04

WEIGHTS AND DIMENSIONS Part Number L-6901017786-V01 Weights 2,250kg (4,960lbs)


Part Numbers L-6901017786-V02/V03/V04/V05 Weights V02: 2,775kg (6,118lbs) V03: 2,650kg (5,842lbs) V04: 3,000kg (6,614lbs) V05: 3,000kg (6,614lbs) Control panel

Part Numbers L-6901017786-V02/V03/V04/V05 Dimensions cm (in) L 250 (98) W 132 (52) H 190 (75) FEATURES FOR L-6901017786-V01:

OPTIONS:

• Maximum working pressure 30,000 psi

• Low temperature kit (-40°C)

(limit can be specified)

• Rigsafe, air cooled, electric start 44hp Deutz diesel engine

• Elmar hydraulically driven grease intensifier pump capable of delivering 1.6 US gal/min (6 l/min) at 50 strokes/min

• Sound deadening panels for power pack Variant V02: As standard but including powered grease hose reels and storage cupboard Variant V03: As standard but including hydraulic control facility for quad BOP control,

• Air driven back-up 235:1 grease pump

tooltrap, toolcatcher, dual stuffing box

• (2) grease supply outlets, 1 grease to BOP outlet,

and line wiper. Accumulator storage

1 grease return outlet

• 120 USgal (454 litre) grease capacity in twin tanks

for emergency BOP operation Variant V04: As V03 but including powered grease

• 53 USgal (200 litre) fuel tank capacity

hose reels and manual hydraulic

• Elmar mimic control panel for easy logical control

hose reels

• BS EN12079 frame with full drip pan • Operating temperature range -20°C to +50°C

Variant V05: As V04 but suitable for use in hazardous areas up to ATEX category II (Zone 2)


Standard Module Part number L-6901017786-V01

Combined Grease and Hydraulic Control Units

61

5 Series 2-BOP Control Module This combination module is designed to operate 2 wireline BOP’s, a tool trap, tool catcher, stuffing box, line wiper and grease injection. It is suitable for well pressure up to 10,000 psi.

Rear view

Control panel showing optional accumulator panel (left)

WEIGHTS AND DIMENSIONS Weights 920kg (2,024lbs)


FEATURES:

OPTIONS:




Optional chemical injection control panel

(page 4/122)

• 2.6 gallon (10 litre) accumulator

• Glycol/chemical injection facility


• Galvanised base skid (part number L-696670)

• Machine engraved, stainless steel, colour coded

• Grease transfer pump (part number L-698420

panel

page 3/75 )

• Back-up stainless steel hand pumps

• 85:1 grease pumps

• Large grease tank with divider


OPTIONS - PUMP AND GLYCOL/CHEMICAL INJECTION Part Number

Pump Type

Glycol/Chemical Injection Facility

L-690299

175:1 Pump

No

L-696950

85:1 Pump

No

L-690369

175:1 Pump

Yes

L-690309

85:1 Pump

Yes




62 Combined Grease and Hydraulic Control Units

10 Series 3-BOP Control Module This combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper and grease injection. It is suitable for well pressure up to 10,000 psi.


Control panel


Optional chemical injection control panel Dimensions cm (in) L 174 (69) W 112 (44) H 146 (57)

FEATURES:

OPTIONS:




(page 4/123)


• L-697210 c/w glycol/chemical injection


• Galvanised base skid (part number L-699050)



coded panel

• Back-up stainless steel hand pumps



Rear view Typical reel assembly



63

5 Series “E-Lite” Control Module This combination grease and hydraulic control module i s designed to operate 3 wireline BOP’s, a tool trap, tool catcher, stuffing box, line wiper and grease injection during wireline intervention up to 10,000 psi maximum wellhead pressure.

Rear view

Control panel

PART NUMBER L-6901010860 WEIGHTS AND DIMENSIONS Weights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59) FEATURES:

OPTIONS:



• Two air driven 175:1 grease injection pumps • Two x 10 litre accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel

• Back-up stainless steel hand pumps • Large grease tank with divider for use with two grease types

(page 4/124). Note: L-6901010860-V02 not suitable for transport frames L-690598/690665

• Grease transfer pump (L-698420 Wiwa 4:1 page 3/75 or L-840689 Alemite 5:1)

• Two air driven 85:1 grease injection pumps (part number L-840880)

• CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area

• Large bore grease return valve • Frame designed to BS EN 12079-1 (2006)




64 Combined Grease and Hydraulic Control Units

“Smart Inject” Control Module Allows Automatic Grease Control during wireline operations. Primarily designed to be a bolt on feature to the Elmar 5 Series E-lite Control Module.

“Smart Inject” Control Module L-6901020153


5 Series “E-Lite” Control Module Control panel

Option: Control via remote PC 5 Series “E-Lite”Control Module WEIGHTS AND DIMENSIONS PART NUMBER L-6901020153 Weights 300kg (661lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 50 (20) WEIGHTS AND DIMENSIONS 5 Series “E-Lite” Control Module Weights Dry 920kg (2,024lbs) Wet 1,300kg (2,860lbs) Dimensions cm (in) L 146 (58) W 82 (32) H 147 (59)

FEATURES:

• LCD screen to show system status

• Well pressure monitoring

• Automatic data logging - internal SD card

• Automatic grease injection • System automatically maintains grease pressure at

records job

• Rated for Zone 1 and ATEX compliant

specified level above well pressure

• Inject grease at 5-30% above well pressure

OPTION:

• Instant reaction to changes in well pressure and

• Control via remote PC - could be in logging cabin

line speed

• Auto control of individual or both grease pumps • Alarm system • Battery back up for power supply

5 Series “E-Lite” Control Module reel assembly

• Normal manual control of control module can be

Note: UK pat. 2337545B US pat. 6 305 471 Australia pat. 30/10/3959 Europe pat EPO959225B Norway pat. 317364 Singapore pat. 90051

taken at any time

• Monitors well pressure at BOP and Injected Grease pressure at grease control head Bolt on design



65

Truck Mounted 5 Series Control Module This combination module is designed to operate 3 wireline BOPs, a tool trap, tool catcher, stuffing box, line wiper, grease injection and glycol injection.

It is specifically designed for use on a wireline mast truck and the control panel on the unit replaces an existing cupboard on the truck, with the module located on the rear bed. It is suitable for well pressure up to 10,000 psi.

Glycol injection control panel

Truck mounted wireline mast (section 2 page 47)

Control panel

Accumulator control panel

PART NUMBER L-698711 WEIGHTS AND DIMENSIONS Weights Dry 860kg (1,892lbs) Wet 1,100kg (2,420lbs) Dimensions cm (in) L 150 (59) W 65 (26) H 212 (83) FEATURES:

• Air driven hydraulic pump • Two air driven grease pumps 175:1 • 2.6 gallon (10 litre) accumulator • Hoses on Elmar “wet centre” reels • Machine engraved, stainless steel, colour coded panel

• Back-up stainless steel hand pumps OPTION:

• Two air driven 85:1 grease injection pumps

Truck mounted module in position

(part number L-840880 page 3/75)


HOSES SUPPLIED LOOSE C/W QUICK COUPLINGS BOP Hose (L-651192)

Tool Trap Hose (L-651192)

25ft Twin Hose (7.6m)

25ft Twin Hose (7.6m)

2 x 3/16” I.D. (4.8mm)

2 x 3/16” I.D. (4.8mm)

5,000 psi W. P. ( 345 bar)

5,000 psi W. P. (345 bar )




66 Pressure Testing Workshops

Containerised Pressure Testing Workshop (Mobile) This Elmar Pressure Testing Workshop has been designed to provide a safe and controlled environment for pressure testing and maintenance operations.

The workshop allows testing to be carried out on location or on a company base. The cabin gives the operator full control of testing and monitoring up to maximum 24,000 psi working pressure.


Workshop with test unit, Baker vice and chain hoist


Dimensions m (ft) L 9.15 (30.01) W 2.44 (8.00) H 2.85 (9.35)

FEATURES:

• Max-Safe (24,000 psi WP) pressure test unit

Max-Safe pressure test unit (24,000 psi) wall mounted panel

• (4) x colour camera CCTV system and DVD recorder

• (3) x roof mounted air conditioners • 10ft work bench complete with vice

MONITORING SYSTEM:

• (4) x colour camera CCTV system • 24 hour DVD recorder

FEATURES:

• Flat screen monitor

• Air driven high volume and high pressure pump systems

• Removable Baker vice

• 56.8 gallon (215 litre) stainless steel reservoir

• Chain hoist rated to (1) tonne

• Wall mounted Elmar “wet centre” reel

• 220V/110V electrical system

• Diaphragm pump to return drained fluid to tank

• Removable steel blast panels (internal)

• Electronic chart recorder

• Door locks when pressure applied • Warning light • Operator’s control cabin • Designed, built and certified in accordance with DNV.2.7-1 (2007)

• Floor mounted test stump (removable) • Internals lined with wood • Fully load tested

Flat screen monitor and CCTV controls

Roof mounted air conditioners


Wall mounted “Max-Safe” pressure test unit

CCTV camera

Test and Injection Units

67

Portable Glycol Injection and Pressure Test Unit This Elmar compact stand-alone portable pressure test unit has been designed for glycol injection, or to pump water for pressure testing up to 10,000 psi.

Control panel for CE marked and ATEX approved version

PART NUMBER L-697240-V02-001 (European CE compliant) WEIGHTS AND DIMENSIONS Weights Dry 60kg (132lbs) Wet 83kg (183lbs) Dimensions cm (in) L 89 (35) W 31 (12) H 43 (17) FEATURES:

• 5.3 gallon (20 litre) stain less steel test fluid tank • Machine engraved, stain less steel, colour coded panel

• Air driven high pressure pump • Stroke counter to moni tor injection rate • CE marked, ATEX approved for use in a Category 3 (Zone 2) hazardous area OPTIONS:

• Non CE marked and non ATEX approved version • 50ft hose assembly (part number L-690183-L050)


Typical 10,000 psi pump chart


68 Test and Injection Units

Portable 10,000 psi Pressure Test Unit This Elmar compact stand-alone portable pressure test unit has been designed to pump water, or glycol for pressure testing up to 10,000 psi.

Control panel

Rear view



Dimensions cm (in) L 90 (35) W 95 (37) H 80 (31) Typical reel assembly

FEATURES:

• 54 gallon (200 litre) stain less steel test fluid tank • Machine engraved, stain less steel, colour coded panel

• 100ft test line hose on Elm ar “wet centre” reel • Air driven high pressure pump OPTION:

• 15,000 psi unit (part number L-696830) • CE marked, ATEX approved Test fluid tank and reel assembly Typical 10,000 psi pump chart

Control panel



69

700 Series Pressure Test Unit This Elmar 700 series pressure test unit has been designed for pressure testing up to 22,500 psi. Two air driven pumps are provided; a volume pump for rapid fill ing and a high pressure pump. A chart recorder allows the pressure test to be recorded.

Control panel for part number L-690240 CE marked

Side view

PART NUMBER L-690240 (European CE compliant option) WEIGHTS AND DIMENSIONS Part Numbers L-690268/L-690240/L-690250 Weights 190kg (420lbs)


FEATURES:

OPTIONS:

• Machine engraved, stainless steel, col our

• 0-10,000 and 0-22,500 psi high press ure pump • Galvanised 4 wheel trol ley

coded panel

• 8” chart recorder with 2/8 hour mech anical clock • Air driven high volume and high press ure pumps • Hoses mounted on Elmar “wet centre” reels • 14 gallon (53 litre) stain less steel reservoir tank • Stainless steel front pro tective covers UNIT OPTIONS Part Number

Working Pressure

Reservoir

L-690268

10,000 psi (690 bar)

52 Litre Tank

L-690240

15,000 psi (1,035 bar)

52 Litre Tank

L-690250

22,500 psi (1,552 bar)

52 Litre Tank

CHART OPTIONS Part Number

Description

L-570040

0-15,000 psi

L-570030

0-20,000 psi

L-571490

0-30,000 psi

CONVERSION FACTORS 277 cu. in. =

1 Imp gallon

231 cu. in. =

1 U.S. gallon


• CE marked, ATEX approved for use in a Category 2 (Zone 1) hazardous area




800 Series Pressure Test Unit This compact air driven pressure test unit is designed to operate horizontally or vertically in workshop or field environments and will stow into a logging truck compartment.

These units feature a high volume pump for fast filling and a high pressure pump for testing up to a maximum 10,000 psi (690 bar), 15,000 psi (1,035 bar) or 22,500 psi (1,550 bar).

Control panel CE marked version


p m u p e m u l o v l a c i p y T

Rear view

WEIGHTS AND DIMENSIONS Part Number L-690646-V02 Weights Dry 82kg (181lbs) Wet 112kg (247lbs) Dimensions cm (in) L 76 (30) W 45 (18) H 61 (24) FEATURES:

OPTIONS:

• Stainless steel frame

• 30ft long pressure hose

• Lightweight, 110 pounds (50 kg)

• Free standing chart recorder with 10ft long hose

• Vertical or horizontal operation

• External suction

• 5 gallon (19 litre) stain less steel reservoir tank

• CE marked, ATEX approved for use in a Category 2

• Air driven high volume and high press ure pumps

p m u p i s p 0 0 0 , 0 1 l a c i p y T


• Machine engraved, stain less steel, colour coded panel UNIT OPTIONS Part Number

Working Pressure

Reservoir

Features

L-690535-V01

0-10,000 psi (690 bar)

19 Litre Tank

L-690535-V02

0-10,000 psi (690 bar)

30 Litre Tank

L-690646-V01

0-15,000 psi (1,035 bar)

30 Litre Tank

L-690646-V02

0-15,000 psi (1,035 bar)

30 Litre Tank

L-690801

0-22,500 psi (1,552 bar)

19 Litre Tank

L-690802

0-22,500 psi (1,552 bar)

19 Litre Tank

L-692610-V01

0-15,000 psi (1,035 bar)

19 Litre Tank

L-692610-V02

0-15,000 psi (1,035 bar)

19 Litre Tank

with external suction

L-697850

0-20,000 psi (1,379 bar)

19 Litre Tank

with chart recorder

CE

CE/ATEX

with chart recorder

p m u p i s p 0 0 0 , 5 1 l a c i p y T

p m u p i s p 0 0 5 , 2 2 l a c i p y T

OPTIONAL EXTRAS Part Number

Description

L-690538

10,000 psi 6mm ID hose assembly x 50 ft, 10,000 psi WP, with quick couplings and (1) 1/2” NPT (M) adapter

CONVERSION FACTORS

L-691220

15,000 psi 8mm ID hose assembly x 30ft, 18,850 psi WP, with quick couplingsand (1) 1/2” NPT (M) adapter

277 cu. in. =

1 Imp gallon

L-691221

22,500 psi 8mm ID hose assembly x 30ft, 30,450 psi WP, with quick couplings and (1) 9/16” AE (M) adapter

231 cu. in. =

1 U.S. gallon



71

900 Series Pressure Test Unit These systems have been developed for oil or service company use. Each pumping unit has a large reservoir for injection fluids such as water and glycol. The high volume and high pressure pumps allow rapid fill and pressure build up.

Rear view

Control panel for part number L-696902

PART NUMBER L-696902 WEIGHTS AND DIMENSIONS Part Numbers L-696902/L-696905 Weights 770kg (1,700lbs)


Part Numbers L-696903/L-696904 Weights 850kg (1,870lbs)


FEATURES:

OPTIONS:

• 6,000 psi, 10,000 psi, 15,000 psi or 22,500 psi W.P.

• Free standing chart recorder c/w hose

• Air driven high volume and high pressure pumps

• Stainless steel frame

• Choice of reservoir capacity (1,000 litre/1,500 litre)

• Stainless steel protective covers

• Stroke counter switchable between pumps

• Forklift runners

• Output hose and reel

• Methanol service

• Air supply hose and reel

• Gas driven

Reel assembly for part number L-696902

• CE marked, ATEX approved for use in a Category 2 UNIT OPTIONS


Part Number

Working Pressure

Reservoir

L-696902

10,000 psi (690 bar)

1,000 Litre Tank

L-696903

6,000 psi (414 bar)

1,500 Litre Tank

L-696904

10,000 psi (690 bar)

1,500 Litre Tank

L-696905

6,000 psi (414 bar)

1,000 Litre Tank

L-690546

15,000 psi (1,035 bar)

1,000 Litre Tank

L-690554

22,500 psi (1,552 bar)

1,500 Litre Tank

• Reduced height version (part number L-696913) suitable for use with mast truck

• Test fluid return pump

Test fluid return pump for part number L-696902-V04




“Maxsafe” Workshop Pressure Test Unit This Elmar “Maxsafe” two piece workshop pressure test unit has been designed for mounting either side of a workshop pressure test bay wall.

Pressure transducers have been used to remove all fluid pressure from behind the operator panel making this the safest most efficient hydrostatic pressure test unit available.


Control panel unit

Tank pump unit Control panel

PART NUMBER L-6901003825 WEIGHTS AND DIMENSIONS

Wall Bracket

Control Panel Unit Weights 240kg (529lbs)

Crank Handle


Tank Pump Unit Weights 290kg (639lbs)

Dimensions cm (in) L 111 (44) W 91 (36)

H 110 (43)

Reel/Bracket Weights 90kg (198lbs)


W 46 (18) H 58 (23)

Typical Hose Installation Kit Weights 70kg (154lbs) Rewind Mechanism

FEATURES:

OPTIONS:

• Air driven high volume and high pressure

• (4) x Camera colour CCTV system

pump systems

• Diaphragm pump to return fluid (drained from test piece) back to tank

• 56.8 gallon (215 litre) stain less steel reservoir tank • 15,000 psi electronic strip chart recorder • Wall mounted Elmar “wet centre” reel with 12mm ID

• 24 hour VCR • Data aquisition software for PC or laptop • 0-24,000 psi unit (1,632 bar) (part number L-6901003825-VO3)


x 75ft (23m) long hose

• Installation kit options to suit clients test bay design and dimensions

• Safety features include: - Flashing lights indicate when unit is in use - Door interlock relays prevent pressure build up when personnel or test bay door is open - Automatic bleed-off if door is opened


Complete assembly

Reel assembly Note: Installation kit needs to be confirmed at time of order. Client to supply pressure test bay dimensions.


73

Wall Mounted Pressure Test Unit This Elmar two piece pressure test unit has been designed for mounting either side of a workshop pressure test bay wall, and includes features essential for safe and efficient hydrostatic pressure testing up to 22,500 psi.

Control panel

PART NUMBER L-690708 WEIGHTS AND DIMENSIONS Weights Overall 140kg (309lbs) Dimensions Frame and Reel

cm (in) L 63 (25) W 77 (30) H 125 (49)

Dimensions Control Panel

cm (in) L 28 (11)

W 61 (24)

H 61 (24)

FEATURES:

OPTIONS:

• Air driven high volume and high pressure

• (4) x Camera colour CCTV system

pump systems

• Diaphragm pump to return fluid (drained from test piece) back to tank

• Adjustable gauge cut-off pump at preset test pressure

• 0-30,000 psi 8” 2/8 hour chart recorder • Wall mounted Elmar “wet centre” reel with 8mm ID x 82ft (25m) long hose

• Installation kit options to suit clients test bay design and dimensions

• Safety features include: - Flashing lights indicate when unit is in use - Door interlock relays prevent pressure build up when personnel or test bay door is open - Automatic bleed-off if door is opened


• Electronic pressure recorder and digital display • 24 hour VCR • 8mm I.D. x 40ft (12m) hose • Charts (part number L-571490) • CE marked, ATEX approved

Typical reel assembly Note: Installation kit needs to be confirmed at time of order. Client to supply pressure test bay dimensions.



Gas Booster Unit The Elmar compact, stand-alone, portable gas booster unit has been designed for pressure testing/charging up to 5,000 psi using nitrogen gas.

Control panel


Emergency Stop Button

Test Line Pressure

Gas Inlet Pressure



W 54 (21) H 40 (16)

FEATURES:


Start Button


Air Supply Pressure

coded panel

• Air driven gas booster pump • Stainless steel protective covers • Emergency shutdown and exhaust function • Supply hoses for air and gas, output gas hose • CE marked, ATEX approved for use in a Category 3 (Zone 2) hazardous area

Machine engraved, stainless steel, colour coded panel


Accessories

75

Air Driven Grease Injection Pumps and Accessories Elmar air-operated Grease Pumps, developed in conjunction with WIWA, are designed for use in Elmar's Grease Control Modules. Elmar high-pressure Grease Pumps consist of a reciprocating air drive, coupled to a piston fluid pump.

There are three pumps ratios available: 85:1, 175:1, and 235:1. With an air input of 100 psi the maximum output pressure is respectively 8,500 psi, 17,500 psi and 22,500 psi, to suit well operations to 5,000, 10,000 and 15,000 psi. A 4:1 ratio pump is also available for fast transfers from a drum to grease reservoir on Elmar modules. Driving the pump through an air regulator allows an infinitely variable control of the grease flow rate and pump stall pressure. An Air Line Lubricator is required at the pump air input for reliable performance.

Air Lubricator

WIWA GREASE INJECTION AND TRANSFER PUMPS Part Number

Ratio

Air Motor Size

Output per Cycle

Max Cycles per Min.

Max Air Pressure

Maximum Pressure

L-840890

235:1

12” (30cm)

2.6 cu.in. (43cc)

75

100 psi (6.9 bar)

23,500 psi (1,621 bar)

L-840750

175:1

8” (20cm)

2.6 cu.in. (43cc)

75

100 psi (6.9 bar)

17,500 psi (1,207 bar)

L-8401005837*

175:1

8” (20cm)

2.6 cu.in. (43cc)

75

100 psi (6.9 bar)

17,500 psi (1,207 bar)

L-840880

85:1

6” (15cm)

2.6 cu.in. (43cc)

75

115 psi (8 bar)

8,500 psi (586 bar)

L-698420

4:1

3” (7.5cm)

1.8 cu.in. (29cc)

75

100 psi (6.9 bar)

460 psi (32 bar)

FEATURES:

• Air driven hydraulic pump • Relief valve on air motor to set maximum working pressure

• Oil bath above upper packing for long service life • Large built-in air silencer • High pressure pump tube of rugged construction

Filter

• Replaceable packing sets in pump tube • Foot valve can be examined/replaced without pump strip-down

• ATEX approved versions are available* WIWA Pump Ratio: 175:1 PART NUMBER L-840750

Ratio: 85:1

Ratio: 235:1

Ratio: 4:1

L-840888

L-840890

L-698420

ELMAR WIRELINE GREASE Elmar Wireline Greases are polybutene base fluids,

GREASE FOR WIRELINE GREASE INJECTION SYSTEMS Part Number

Grease Type

Operating Temp. Range (°C)

wireline lubrication. Elmar Wireline greases contain

L-8871010730

OCR 767-VIS 10

-40°C to -15°C

inhibitors, and provide protection during wireline

L-8871010731

OCR 768-VIS 12

-23°C to +7°C

operations against corrosion from hydrogen sulphide

L-880194

OCR 770-VIS 16

+7°C to +30°C

OCR 780-VIS 16

L-880284

(H2S), acids, caustics and saline brines. Elmar

L-880195

OCR 774-VIS 20

+18°C to +40°C

OCR 780-VIS 20

L-880285

L-880102

OCR 776-VIS 24

+27°C to +55°C

OCR 780-VIS 24

L-880104

L-880103

OCR 778-VIS 28

+32°C to >+55°C

OCR 780-VIS 28

L-880101

L-880217

OCR 779-VIS 30

+35°C to >+60°C

OCR 780-VIS 30

L-880286

L-880247

Poly Multi K

-20°C to +5°C

L-882800

Poly Multi

-5°C to +20°C

L-882802

Poly Multi HP-HT

+5°C to +35°C

specially formulated for effective pressure control and

Wireline Greases have a clear amber colour, and because of their cohesive and adhesive properties minimise drip and spatter, thus reducing well site contaminations. Elmar Wireline Greases are supplied in 55 US gallon (205 litres) drums and are available in a range of viscosities to cover applications in ambient temperatures ranging from -20°C to in excess of +60°C. A Bio-Degradable version is available in selected viscosities. On special request, greases are available for temperatures down to -40°C, and specially inhibited for well fluids with high CO2 content.


Biodegradeable Grease Type

Part Number

OCR 780-VIS 12

L-8871010729


76 Accessories

Air Driven Grease Injection Pumps and Accessories Continued

AIR MOTOR KITS FOR 235:1 WIWA GREASE INJECTION PUMP L-840890 Part Number

Description

L-661450

Air Motor Seal Kit

L-661460

Air Motor Repair Kit (includes items in above seal kit)

FLUID SECTION KITS L-660506

Fluid Section Repair Kit

L-830016

Upper Packing Mixed Assembl y

L-831429

Lower Packing Mixed Assembl y

L-838890

Bottom Valve Assembly

AIR MOTOR KITS FOR 175:1 WIWA GREASE INJECTION PUMP L-840750


Ratio: 235:1 PART NUMBER L-840890

Part Number

Description

L-660770

Air Motor Seal Kit

L-660340


FLUID SECTION KITS L-660350


L-838750


L-838930


L-838890


AIR MOTOR KITS FOR 85:1 WIWA GREASE INJECTION PUMP L-840880 Part Number

Description

L-661430

Air Motor Seal Kit

L-661440


FLUID SECTION KITS WIWA Pump Ratio: 175:1 PART NUMBER L-840750

L-660350


L-838750


L-838930


L-838890


GENERAL ITEMS

WIWA Pump Ratio: 85:1 PART NUMBER L-840880


Part Number

Description

L-661470

85:1 Pump Repair Kit (Kits L-661440 and L-660350 combined)

L-660360


L-661480


L-837241

Engineer ing Adhesive for Air Motor

L-837242

Lubri cator Grease for Ai r Mot or

L-880000

“Kill fr ost” Air line Lubr icant

L-690207

Fl ow Test Unit for Grease Pump

Accessories

77

Hand Pump Assemblies Elmar lightweight portable hand pumps have been designed to be used with wireline pressure control equipment.

FEATURES:

• 3,000 psi maximum working pressure on B OP hand pump

• 6,500 psi maximum working pressure on stuffing box hand pump

• 10,000 psi maximum working pressure on Quick Test Sub and Wireline Cable Cutter hand pump

• Lightweight portable construction • Aluminium base channel • Integral hydraulic reservoir

Single BOP hand pump part number L-690750

Stuffing box or pack-off hand pump

OPTIONS:

• 15,000 psi maximum working pressure on Q.T.S. (part number L-690676)


STUFFING BOX OR PACK-OFF HAND PUMP

SINGLE BOP HAND PUMP

Part Number

Description

Part Number

Description

L-690730

Hand Pump Assembly 6,000 psi Working Pressure

L-690750


HYDRAULIC HOSE ASSEMBLIES

HYDRAULIC HOSE ASSEMBLY Part Number

Description

L-691080

25ft

L-690760

50ft

L-690740

100ft

Hose Assembly 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends and Snaptite Male and Female Connectors

Part Number

Description

L-691080

25ft

L-690760

50ft

L-690740

100ft

L-691000

“Y” Hose Assembly for BOP Opening

L-691100

“Y” Hose Assembly for BOP Closing

Hose Assembly 1/4” ID 100 R2AT Hose with 1/4” NPT Male Hose Ends and Snaptite Male and Female Connectors

QUICK TEST SUB & WIRELINE CABLE CUTTER HAND PUMP Part Number

Description

L-690573


HYDRAULIC HOSE ASSEMBLY Part Number

Description

L-690587

25ft

L-690586

50ft

L-6901004505

100ft

Hose Assembly 6mm ID, 10,000 psi Hose with Quick Connectors and Dust Covers

STAINLESS STEEL HYDRAULIC HAND PUMP Elmar-designed, stainless steel, modular hand pumps. These are now fitted to all our

PART NUMBERS

hydraulic modules. They are completely interchangeable with the former steel hand

Part Number

Output Pressure

Output Volume

In Port

Out Port

pumps.

L-793400 Service Kit L-663820

0-3,000 psi (0-207 bar)

0.66 cu.in./stroke (11cc)/stroke

1/4” N.P.T.-F

1/4” N.P.T.-F

FEATURES:


0-6,000 psi (0-414 bar)

0.36 cu.in./stroke (5.9cc)/stroke

1/4” N.P.T.-F

1/4” N.P.T.-F


0-10,000 psi (0-690 bar)

0.28 cu.in./stroke (4.6cc)/stroke

1/4” N.P.T.-F

1/4” N.P.T.-F

L-790008 Service Kit L- 660487

0-15,000 psi (0-1,035 bar)

0.13 cu.in./stroke (2.1cc) /stroke

1/4” N.P.T.-F

3/8” A.E.S.L.

• Naval brass cylinder • All other parts stainless steel • “O” ring and PolyPak Seals • Improved check valve • Dust seal on top of cylinder • Easy to maintain • No more seized-up hand pumps

Stainless steel hydraulic hand pump



78 Accessories

Stand Alone Mechanical and Electronic Chart Recorders These chart recorders are designed as an “Add on” to existing Pressure Test Units to produce a paper or paper and electronic pressure test record.

Mechanical chart recorder

Electronic chart recorder part number L-6901004669


WEIGHTS AND DIMENSIONS Weights 45kg (99lbs)


FEATURES:

• Mechanical Chart Recorder • Paper type output • Mounted on anti-vibration mounts within a hand portable stainless steel frame

• Suitable for up to 22,500 psi test pressure • Complete with 10ft hose and quick connectors

ELECTRONIC CHART RECORDER PART NUMBER L-6901004669 WEIGHTS AND DIMENSIONS Weights 15kg (33lbs)

OPTIONS:


• CE marked, ATEX approved for use in a Category 2 FEATURES:

OPTION:

• Transport “Peli” case (fully water proof)

• Electronic Chart Recorder

• Full range of adapters for connection to equipment

• Full range of adapters for connection to equipment

• Digital display


• Record to memory function UNIT OPTIONS

• Supplied c/w computer software for viewing collected data

P art Nu mb er

D es cri pt io n

L -6 907 72

f or 6, 00 0 p si Pr es su re Te st Un it

• CE marked

L -6 907 67

f or 10 ,0 00 psi Pr es su re Tes t U ni t

• Supplied in stainless steel trimmed flight case

L -6 906 96


• Suitable for up to 22,500 psi test pressure

L -6 907 68


• 30,000 psi test pressure transducer included


• Anti tamper file transfer

Accessories

79

Stand Alone “Wet Centre” Reels and Remote Emergency Shutdown Units

These stand alone reel assemblies can be used to connect air/hydraulic lines between equipment. OPTIONS:

• All required connectors can be supplied • All hose configurations/pressures can be accomodated

• CE marked PART NUMBERS Part Number

Working Pressure

Description

L-690754

10,000 psi

1 x 150ft (45.7m) 1/2” I.D. (12.7mm) Hose

L-690728

10,000 psi

3 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose

L-690674

10,000 psi

1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose

L-690147

10,000 psi

3 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 120 psi 1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose

L-690166

5,000 psi

3” Reel No Hose

L-690167

5,000 psi 10,000 psi 120 psi

1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 1 x 150ft (45.7m) 1/4” I.D. (6.4mm) Hose 1 x 60ft (18.2m) 1/2” I.D. (12.7mm) Air Hose

L-690588

150 psi

1 x 150ft (45.7m) 3/8” I.D. (9.5mm) Hose

L-690608

10,000 psi

1 x 50ft (15.2m) 1/2” I.D. (12.7mm) Hose

L-697560

10,000 psi

1 x 60ft (18.2m) 1/4” I.D. (6.4mm) Hose

Stand Alone 4 x “Wet Centre” Reel Assembly



REMOTE EMERGENCY SHUTDOWN (ESD) UNIT The ESD System can be operated during an emergency either by a pilot operated manual reset valve on the control panel of the hydraulic control module, or by a push button valve on a Remote Emergency Shut Down System.



PART NUMBERS Part Number

Working Pressure

Description

L-690131

120 psi

1 x 150ft (45.7m) 3/8” I.D. (9.5.mm) Hose

L-690219

120 psi

1 x 100ft (30.4m) 3/8” I.D. (9.5mm) Hose

L-690319*

120 psi

1 x 82ft (25m) 3/8” I.D. (9.5mm) Hose

L-690321*

120 psi

1 x 197ft (60m) 3/8” I.D. (9.5mm) Hose

L-690403*

120 psi

2 x 82ft (25m) 1/4” I.D. (6.4mm) Hose

*Note: Positive shutdown version. OPTIONS:

• All required connectors can be supplied • All hose configurations/pressures can be accomodated

• CE marked

Remote ESD Unit



80 Accessories

Hose End Fittings and Accessories The fittings shown are types of fittings most commonly used on Elmar equipment. Other fittings as specified by a client can also be supplied.

Air Line Connectors CHICAGO CONNECTORS 250 PSI WORKING PRESSURE

Chicago Connectors

Part Number

Description

L-580200

1/2” I.D. 1/2” N.P.T. – M

L-583400

1/2” I.D. 1/2” N.P.T. – F

L-580300

3/4” I.D. 3/4” N.P.T. – M

L-583300

3/4” I.D. 3/4” N.P.T. – F

ARO CONNECTORS 250 PSI WORKING PRESSURE


Part Number

Description

L-582800

1/4” I.D. 1/4” N.P.T. - M, Nipple

L-582700

1/4” I.D. 1/4” N.P.T. - F, Nipple

L-582900

1/4” I.D. 1/4” N.P.T. - F, Coupling

L-580100

1/2” I.D. 1/2” N.P.T. - M, Nipple

L-585400

1/2” I.D. 1/2” N.P.T. - F, Nipple

L-580000


Aro Connectors

Hydraulic Line Connectors - Steel and Stainless Steel SNAPTITE H SERIES 6,500 PSI WORKING PRESSURE

Snaptite H Series Connectors

Part Number

Description

L-585200

1/4” I.D. 1/4” N.P.T. - M, Nipple

L-586800

1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Nipple

L-585300

1/4” I.D. 1/4” N.P.T. - M, Coupling

L-586700

1/4” I.D. 1/4” N.P.T. - M, Stainless Steel Coupling

L-581000

1/4” I.D. 1/4” N.P.T. - F, Nipple

L-583800

1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Nip ple

L-581100


L-583700

1/4” I.D. 1/4” N.P.T. - F, Stainless Steel Coupling

WALTHER CONNECTORS

Walther Connectors

Part Number

Description

L-500165

6mm I.D. 3/4” Type - M, Nip ple 30,000 psi Working Pressure - without check valve

L-580129

6mm I.D. 3/4” Type - M, Coupling 30,000 psi Working Pressure

L-582100

6mm I.D. 1/4” N.P.T. - F, Nipple 10,000 psi Working Pressure - with check valve

L-581870

6mm I.D. 1/4” N.P.T. - M, Nipple 10,000 psi Working Pressure - without check valve

L-582000

6mm I.D. 1/4” N.P.T. - F, Coupling 10,000 psi Working Pressure

BAYONET CONNECTORS 10,000 PSI WORKING PRESSURE

Walther Connectors


Part Number

Description

L-580800

1/2” N.P.T. - F, Upper Element

L-580700

1/2” N.P.T. - M, Lower Element

Accessories

81

Grease Line Connectors and Accessories

SNAPTITE STAINLESS STEEL COUPLINGS Part Number

Description

L-585600


L-585700

1/2” I.D. 1/2” N.P.T. - F, Nipple

L-585800

3/4” I.D. 3/4” N.P.T. - M, Nipple

Snaptite Stainless Steel Couplings

PIONEER COUPLINGS 10,000 PSI WORKING PRESSURE Part Number

Description

L-587940

3/8” I.D. 3/8” N.P.T. - M, Coupling

L-587930

3/8” I.D. 3/8” N.P.T. - M, Nipple

Pioneer Couplings

HEX UNION ASSEMBLY 10,000 PSI WORKING PRESSURE

Hex Union Assembly

Part Number

Description

L -5 80 900

C om pl et e A ss em bl y

L-587300

1/2” I.D. 1/2” N.P.T. - F, Insert

L-587500

2 1/4” Hex Nut

L-587400

1/2” I.D. 1/2” N.P.T. - F, Adapter

L-871500

Adapter “O” Ring

HIGH PRESSURE ADAPTERS 10,000 PSI WORKING PRESSURE

High Pressure Adapters

Part Number

Description

L-202500

1/2” N.P.T. - M, Adapter

L-204900

1/2” - 1/4” N.P.T. - M, Reducing Adapter

L-202300

1/4” N.P.T. - M, Adapter

MANIFOLD BLOCKS 10,000 PSI WORKING PRESSURE

Manifold Blocks

Part Number

Description

L -7 40 300

4 Po rt 1/ 2” N. P. T. – F

L -7 40 410

3 Po rt 1/ 2” N. P. T. – F

L -7 40 510

2 Po rt 1/ 2” N. P. T. - F

MANIFOLD VALVE AND CHECK VALVE

Manifold Valve

Part Number

Description

L-500060

1/2” N.P.T. - M - F, 10,000 psi Working Pressure Manifold Valve

L-505590

1/2” N.P.T. - F, 10,000 psi Working Pressure Check Valve

Check Valve

WALTHER CONNECTORS 10,000 PSI WORKING PRESSURE

Walther Connectors


Part Number

Description

L-582300

10mm I.D. 1/2” N.P.T. - F, Coupling

L-582400

10mm I.D. 1/2” N.P.T. - F, Nipple


Section 3 Wellhead Control Test and Injection Units

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