Schenck Intecont Plus Weighfeeder manual.pdf

®

INTECONT PLUS Solids Flow Meter

Operating Manual BV-H2219 GB

Contacts, Copyright Sales:

Tel.: Email:

+49 (0)6151 32 - 10 28 [email protected]

Service:

24h Emergency hotline: +49 (0) 172 172 - 650 17 00 Discontinuous Discontinuous Weighing Technolog Technology y +49 (0) 171 - 255 11 95 Continuous Weighing Technology Email: [email protected]

Business Segments: Heavy Duty Weighing & Feeding Service Tel.: E-Mail: Light Duty Weighing & Feeding Service Tel.: E-Mail: Vibrating Machines Service Tel.: E-Mail: Transport & Logistics Service Tel.: E-Mail: Components & Spare Parts Service Tel.: Service Fax: E-Mail:

+49 (0) 61 51 32 - 26 23 Service Fax: +49 (0) 61 51 32 - 32 70 [email protected]




+49 (0) 61 51 32 - 17 58 +49 (0) 61 51 32 - 36 32 [email protected]

©Copyright 2004 SCHENCK PROCESS GmbH Measuring and Process Systems Landwehrstrasse Landwehrstra sse 55, D-64293 Darmstadt Darmstadt http://www.schenck-process.com All rights reserved. Any reproduction of manual, regardless of method, without prior permission by SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.

Contacts, Copyright Sales:

Tel.: Email:

+49 (0)6151 32 - 10 28 [email protected]

Service:

24h Emergency hotline: +49 (0) 172 172 - 650 17 00 Discontinuous Discontinuous Weighing Technolog Technology y +49 (0) 171 - 255 11 95 Continuous Weighing Technology Email: [email protected]

Business Segments: Heavy Duty Weighing & Feeding Service Tel.: E-Mail: Light Duty Weighing & Feeding Service Tel.: E-Mail: Vibrating Machines Service Tel.: E-Mail: Transport & Logistics Service Tel.: E-Mail: Components & Spare Parts Service Tel.: Service Fax: E-Mail:





+49 (0) 61 51 32 - 17 58 +49 (0) 61 51 32 - 36 32 [email protected]

©Copyright 2004 SCHENCK PROCESS GmbH Measuring and Process Systems Landwehrstrasse Landwehrstra sse 55, D-64293 Darmstadt Darmstadt http://www.schenck-process.com All rights reserved. Any reproduction of manual, regardless of method, without prior permission by SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.

INTECONT PLUS

VDM

Contents 1.

Over Ov ervi view ew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.

Cont Co ntro rol. l. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Powe Po werr ON · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4 LEDs · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4 Norm No rmal al Dis Displ play ays s ····· ····· ······ ······ ····· ····· ····· ······ ····· ····· ····· ····5 Oper Op erat atio ion n in Nor Norma mall Mode Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 5 Even Ev entt Mess Messag ages es · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6 Func Fu ncti tion on Dis Distr trib ibut utor or · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8 Display Check and Version Number · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 8 Keyboard Mode· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9 STAR ST ART/ T/ST STOP OP Fee Feede derr · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9 Easy Ea sySe Serv rve e Acti Active ve/D /Dea eact ctiv ive e· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 9 Batc Ba tchi hing ng Mod Mode e · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 10 Load Lo adin ing g By Sigh Sightt · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13 Print Batch Report· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 13 Zero Setting· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 15 Read Re ad Par Param amet eter ers s · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 17

3.

Cont Co ntro roll Over Overvi view. ew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.

Tec echn hnic ical al Dat Data a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 21

5.

Char Ch arac acte teri rist stic ics. s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 25

6.

Sett Se ttin ing g Prog Progra rams. ms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Func Fu ncti tion on Dis Distr trib ibut utor or · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 27 Calibrating Functions· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 28 TW Tare· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 28 CW Wei Weigh ghtt Chec Check k · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 29

0405

Simu Si mula lati tion on Mod Mode e · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 31

Transmissionto thirdparties andreproduction of this documentati documentation on are not perm permitted itted.. SCHENCK SCHE NCK PROCESS GmbH reserves reserves all rights of ownership and copyrights.

Technische Redaktion BVED

Contents BV-H BV -H22 2219 19 GB I - 1

VDM

INTECONT PLUS

Sett Time Se Time · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 31 7.

Serv Se rvic ice e Val Value ues s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

8.

Para Pa rame mete teri riza zati tion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 35 Select Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Ente En terr Para Parame mete ters rs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Hard Ha rdwa ware re Con Confi figu gura rati tion on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Load Lo ad Def Defau ault lt Par Param amet eter ers s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Para Pa rame mete terr Overv Overvie iew w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.

Even Ev entt Mess Messag ages. es. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 System Message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Cali Ca libr brat atio ion n C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Maxi Ma ximu mum m H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Minimum L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Mate Ma teri rial al Flo Flow w (Bat (Batch ch)) B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Signal Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

10.. 10

Comm Co mmis issi sion onin ing. g. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Tes estt Plug Plug · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 65

11. De Deta tail ils s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Start Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Batching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Data Flow Charts: Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Wiri Wi ring ng Dia Diagr gram am . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Base Card . Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Opti Op tion on Car Card d . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Printer Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 12.. Re 12 Repl plac acem emen entt Instru Instruct ctio ions ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Replac Rep lacing ing INTEC INTECONT ONT PLU PLUS S FIP —> INTECO INTECONT NT PLUS PLUS VEG . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Contents BV-H BV -H22 2219 19 GB

I-2


Transmissionto thirdparties andreproduction of this documentati documentation on are not permi permitted tted.. SCHENCK SCHE NCK PROCESS GmbH reserves reserves all rights of ownership and copyrights.

0405

INTECONT PLUS

VDM

This manual applies to software version

Edition

VDM 20600-00.

: 0405

0405

Transmissionto thirdparties andreproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.


Contents BV-H2219 GB I - 3

VDM

INTECONT PLUS

This page left intentionally blank

0405

Contents BV-H2219 GB

I-4



INTECONT PLUS 1.

VDM

O ve rv ie w

On INTECONT: INTECONT PLUS is designed as measuring and evaluation system for Belt Weighers Solids Flow Meters Mass Flow Meters Mass Flow Feeders Weighfeeders Loss-in-weight Feeders

For Further Reading: Fieldbus manual BVH2220 S5-RK512 (3964R) FH 458 Modbus (Comp) FH 525 Display: 5 x 7 - dot matrix with 6 mm character height Upper display

left right

: running message : totalized amount in kg/h or t/h

Lower display

left right

: event messages : selectable flow rate, measured load, etc.

The system is supplied in 3 variants: 1. Without option card (standard) 2. With option card VFE 610V for additional input/outputs and printer 3. With option card for fieldbus VSS021V : Modbus/S5 VPB 020V: Profibus VCB020V: DeviceNet

Display can be changed over to American units.

The present manual applies to solids flow meters with controlled material prefeeder.

LEDs: 2 green and 3 red LEDs

Task: A Solids Flow Meter is designed for continuous weighing of materials with free flowing or fluidizable properties. Combined with a controlled material prefeeder, preset material amounts can be batched.

O E1

Green LEDs Red LEDs

: Ready : Error or limit value messages

Z1 = 362.5 kg I = 1 0 0 0 kg/h

0405



Overview BV-H2219 GB 1

VDM

INTECONT PLUS

Keyboard:

Measuring Technique:

Flexible membranes with tactile touch

gB TU



Precision AC voltage amplifier with continuous correction of zero point and range.



Highly resolving analog-to-digital converter. The integrated method is designed to efficiently suppress mains voltage interferences.



16-bit microcontroller



Unlimited storage of counter configuration and calibration data.

Start/stop measurement Preselect lower display Select functions

i G

Reset counter FUNC

Call function distributor and event texts

O

DEL

Acknowledge event message, delete input

N

ESC

Abort function

f

ENT

Start function, acknowledge input

P B9 KL

DAT

Prepare input, e.g. of setpoint

readings,

Enter parameters Enter sign and decimal point

Some Definitions: I

=

Z Q

= =

Feed rate in kg/h or t/h Material amount per unit time Totalized amount in kg or t Measured load Load on load cells in kg

Measuring Principle: Material is guided to measuring chute S free from whirls. Deflection force acts on load cell L/C whose output voltage is proportional to flow rate. INTECONT evaluates signal and computes flow rate and totalized amount.

0405

Overview BV-H2219 GB

2



INTECONT PLUS

VDM

The schematic below shows all inputs and outputs.

MIN

= Relay output for MIN limit value

The sample mechanical equipment presents a system equipped with crossed flexure strip.

MAX

= Relay output for MAX limit value

ACK

= Acknowledge event messages

EXT INPUT

= External interrupt input

ON

= Relay output, scale started

START/STOP = Start and stop scale Release

O

0405

Z1 = 362.5 k g I = 1498 kg/h

S

= Measuring chute

L/C

= Load cell

M

= Relay output for material prefeeder

F, G

= Relay output for full feed/dribble feed changeover

Z

= External totalizing counter

A

= Analog display for feed rate or measured load

SERIAL =

= Release input

Serial interface for printer and host computer

24 V

= Power supply

ALARM

= Relay output for ALARM

Transmissionto third partiesand reproduction of this documentation are not permitted. SCHENCK PROCESS GmbH reserves all rights of ownership and copyrights.


Overview BV-H2219 GB 3

VDM 2.

INTECONT PLUS

C on tr ol Power ON

LEDs

During power failure all counter readings counter pulses still to be output preselected normal displays, Service values, e.g. ON-time are stored for an unlimited time. The internal clock continues running for approx. 5 days. After power-up, an automatic display and lamp test is performed, followed by the display version number, then by normal displays.

E1

Z1 = 2 5 0 0 kg I = 0 kg/h

a

(green)

POWER OK lit if all power supplies are OK.

b

(green)

CPU OK lit if microprocessor is ready to operate.

X

(red)

ALARM flashes if an Alarm is available. In addition, the event code is shown in lower display line.

MIN

(red)

MIN LIMIT VALUE lit if feed rate limit value is exceeded down.

MAX

(red)

MAX LIMIT VALUE lit if feed rate limit value is exceeded up.

READY:

The two green signal lamps light; no Alarm is available.

Message E1

E1

Z1 = 2 5 0 0 kg I = 0 kg/h

reports power failure . Message can be configured as ALARM or WARNING. ALARM:

WARNING:

O

Red LED

X and symbol E1 flash.

Acknowledge message before starting scale. LED remains dark, symbol E1 does not flash. No acknowledgement required. Start scale manually or automatically.

X

Acknowledge event message.

0405

Control BV-H2219 GB

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INTECONT PLUS

VDM

Normal Displays Upper Display Left : Running message and operating modes. Rotating point indicates that totalization and material prefeeder are active. Right

:

Operation in Normal Mode

g

Totalizing counter 1

Start totalization. Condition : External Release signal available (selectable). START_Source (B03) set to OP or Keyboard mode active.

Operating Modes Feature

Stop totalization. Feature: points stands still Measured load continues being acquired.

i

Reset totalizing counters.

1

Enter number of desired counter (1 or 2). FMZ No. : _ Counter 3 cannot be reset. In case of overflow, counting resumes from 0.

f

Acknowledge input.

Delete faulty digits.

Event reported by alphanumeric code, e.g. E1 for power failure. Selectable

N TU O

Acknowledge event message.

Select display

G

Call further functions, e.g. Display Event, Calibration.

N

Exit function distributor.

Lower Display

Right

TU

Rotating point in left field of upper display

B

Z1 = 5 0 0 0 kg Z2 = 6 0 0 0 kg/h

Left

:

Counter Z1 Counter Z2 Counter Z3 Feed rate Feed rate Measured load Measured load rel. Batch

Z1 = Z2 = Z3 = I = Ir = Q = Qr = Zb, ZI,

5000 kg 6000 kg 1000 kg 1000 kg/h 50,00 % 1) 10.000 kg 68,91% 2) Zd, Nb, Zbn, Zdn 3)

Select lower display (see Normal Displays).

1) related to nominal feed rate 2) related to nominal measured load 0405

3) see Batching Mode Display formats and units of Z1, Z2, Z3 and I can be selected individually.



Control BV-H2219 GB 5

VDM

INTECONT PLUS 

Event Messages

WARNING 2

Acknowledgement: Not required.

Definitions All important scale functions are internally monitored. Errors are reported by event message.



IGNORE

For troubleshooting details, see chapter “Event Messages”.

E1

Display permanent, not underscored.

No monitoring of events, save MIN/MAX messages and deviation via contact outputs and signal lamps.

If several events occur at the same time, the event with the highest priority is displayed first. Priority: Alarm, Warning 1, Warning 2.

Z1 = 2 5 0 0 kg I = 0 kg/h

Operation

O

Message E1 Power Failure Message is output in left field of lower display in form of a group letter (e.g. E) and a number (e.g. 1). In addition, an explanatory text can be called up. The events are organized into 4 classes. The assignment of event to class can be selected using relevant parameter. 

ALARM

Display flashing and underscored. In addition, red signal lamp flashes. Totalization cuts off, scale is not operable.

X

Acknowledge all available events of classes Alarm and Warning 1. If several events are available, acknowledge same one after the other.

To display event texts:

G TU f

Call function distributor. Scroll “Display Events” into lower display field (normally not required). Select function.

Start: First remove cause of fault and acknowledge message. Acknowledgement: If cause has not been removed yet, flashing stops, underscores are deleted, but message is still available. If fault is remedied after acknowledgement, message automatically effaces. 

WARNING 1

Display permanent and underscored. Totalization continues. Acknowledgement: If fault has not been remedied yet, underscore is faded out.

Control BV-H2219 GB

6


0405


INTECONT PLUS

VDM I L/C

1. Events S 2 = M06 No Release

Feed rate Load cell

* fault in device or cabling

Contact Outputs

Display shows: Name Code and hint

= =

e.g. No Release e.g. S2 e.g. Parameter M04

of respective event.

General alarm

available until acknowledgement

Min/Max outputs

independent of event class, active also with IGNORE. Limit values are reported as long as event is available provided that scale is active

The hint informs the service staff of the relevant parameter. The consecutive number relates to the priority sequence.

TU N

View several events. Return to normal displays.

List of Events

Automatic Zero Setting Function If automatic zero setting is selected and measurement is cut off, zero point error is continuously acquired and corrected. Zero setting is reported by feature “Zero” independent of measurement success.

The list is sorted by display priority.

System Message S

S1 S2 S3 S4 S7 S9

Memory Error * No Release Maint. Scale Run Maintenance Int. Elec Simulation Active Data Link Host

Batching B

B1 B9

Out of Tolerance Linearization

Electrical System E

E1 E6

Power Failure External Input

Calibration C

C1 C5

L/C Input* Tare Corr. > MAX

Maximum H

H1 H4

I >MAX L/C Input > MAX

Minimum L

L1 L4

I < MIN L/C Input
0405


AUTOMATIC ON

0o

Z1 = 2 5 0 0 kg I = 0 kg/h



VDM

INTECONT PLUS Function Distributor

The function distributor lets you call further functions and/or dialogs.

G

Call function distributor. If no event is available, display shows the function selected last. If an event is available, the “Display Events” function is displayed.

f N

Start function. Return to normal displays and/or abort function.

Programming” and “Calibrating Functions” lead to further menus you can move through using cursor keys. B

=

If batching mode is selected, additional functions can be accessed in main distributor. Abort Batch Deselect Batch Batch Number Print Batch Reload

S

=

E

=

Calibrating functions accessible after password input. Prompt is output after call of function Only if an event is available

With opposed functions, e.g. START/STOP, only the one currently availabe can be reached.

Function Display Events

Moving in function distributor does not limit any scale-specific functions.

TU

Move through function distributor. Display Events E Display Check START/STOP Feeder Service Values START/STOP KEYB. MODE Select Batch B EasyServe active/deactiv >0< Zero Set Programming Calib.Functions S Print FMZ Read Parameters Enter Parameters Load Default Par. Print Parameters Print Stat. Rep.

S S

START/STOP Simulation TW: Tare CW: Weight Check Set Time

Display Check and Version Number This function lets you check displays and signal lamps.

G TU f

Call Display Check function. 1. All display elements rhythmically flash. 2. Version number is displayed for approx. 10 s. Test terminates automatically.

I N TE C O NT P LU S VDM 20600-00 2063

Example: VMD 20600-00

: :

Solids Flow Meter Version number 0405

Control BV-H2219 GB

8



INTECONT PLUS

VDM

Keyboard Mode This function lets you shift the selected control source for START/STOP to the INTECONT keyboard. After deselection of Keyboard mode, the former source is active again. Upon changeover from external source (e.g. serial) to keyboard, START/STOP status is maintained. In reverse direction, the external signals are active.

GT

Call function distributor. Select “START Keyboard Mode” or “STOP Keyboard Mode” function.

Display feature: You will know Keyboard mode by the square in the left upper display field.

START/STOP Feeder

EasyServe Active/Deactive The “EasyServe Active/Deactive” functions let you control your INTECONT using the EasyServe PC service tool.

GT

Call function distributor. Select “EasyServe Active” function To set communication parameters, use Block Q.

Note:

Upon power failure, the current status is stored, i.e. “EasyServe Active” function needs not be re-called.

Connection to PC can also be made using a 9-pole SUB-D connector on X4 (RS 232 only) or a Phoenix connector on X5 (RS232, RS422 or RS485). See also Wiring Diagram in chapter DETAILS.

The “START/STOP Feeder” function lets you start and stop material prefeeder. In started state (ON), INTECONT controls prefeeder. The normal Start/Stop commands cannot be used. In Stop state, material flow is interrupted and scale can be tared, etc.

GT

Call function distributor. Select “Start Feeder” or “Stop Feeder” function.

f

Start function.

0405




VDM

INTECONT PLUS Batching Mode

1. Zb

= Batch setpoint

2. ZI

= Batch actual value (amount already discharged)

3. Zd

= Batch residual value (amount still to be discharged)

Batching mode is used to feed a defined amount of material. When batch setpoint is reached, batching operation is complete. 0 Start batch, open prefeeder. 1 Abort batch at any time and 2 resume. 3 Change over to dribble feed by reducing prefeeder output. 4 Cut off prefeeder. 5 Batch setpoint is reached.

Zd = Zb-ZI 4. Nb

= Consecutive batch number. To set start value, use “Batch Number“ function.

Before start of a batch, ZI and Zd indicate the amounts fed out during previous batch. Batching mode deselected (”Deselect Batch” function), displays are disabled but can be used again upon next selection. Display format corresponds to the format of Counter 1.

Select Batching Mode

Additional Displays

Selection of Batching mode enables batching, however, no batch is started yet. O

Condition: Scale OFF

Z1 = 2 5 0 0 kg Z2 = 4 0 0 kg

Upper display:

If batching mode is selected, totals sign . is displayed left of running message. The square indicating Keyboard mode is omitted.

G TU f

Call function distributor. Scroll “Select Batch” function into display field. Select function.

System prompts for input of batch setpoint. If batch is selected from external PC, setpoint input is omitted.

Lower display:

TU

Control BV-H2219 GB

Use cursor keys to scroll 3 additional values into display field.

10


0405


INTECONT PLUS Enter Setpoint Prompt for setpoint input is output automatically upon selection or can be started in manual when batch is complete (scale OFF). If Batching mode is deselected or a batch is running, no input is possible. If batch setpoint is preset via fieldbus (Parameter I07 Batch Source=FB), no input is possible either. This also applies to input of batch number and reload setpoint.

VDM Start and Abort

g

Start batch, process starts. Display ZI : moves from 0 towards setpoint Display Zd : moves from setpoint towards 0

B

Abort batch. Batching continues upon next Start command.

Prepare setpoint input.

P

Deselect Batch

19

Enter setpoint. Max. 9 digits including decimal point. The unit is that of Counter 1.

f

Acknowledge input.

Lets you deselect Batching mode, i.e. mode is removed from available functions. Totals sign Σ disappears from upper display, batching values ZI, Zd, Zb and Nb are not longer available but remain stored. Conditions:

O

Setpoint Zb = - - - - - - kg

GT f N

Abort input; old setpoint is maintained.

O

Delete faulty digits.

Batch complete, or aborted using “Abort Batch” function, scale OFF. Call function distributor. Select “Deselect Batch” function. Acknowledge.

The “Select Batch” function lets you reactivate batching mode. The old ZI, Zd , Zb and Nb values can be viewed again.

0405




VDM

INTECONT PLUS

Abort Batch Lets you abort a running batch, i.e. batching immediately stops. Batching mode remains selected.

If reloaded batch is complete, next Start command starts a normal batch. To repeat reloading, re-call function. The “Abort Batch” function lets you also abort reloading.

New batch starts upon next start command, old batch is not resumed. The “Reload” function lets you complete old batch.

Batch Number Nb

Call function distributor and select “Abort Batch” function.

GT f

Acknowledge.

Enter batch number. Number increments by 1 upon start of every new batch. Number is printed in batch report and can be viewed in lower display. Reloading operations belong to previous batch and are not counted.

You can also abort batch using contact O02. Call function distributor. Select “Batch Number” function.

GT

Reloading Lets you add a specified amount to a complete batch. Conditions

:

Running batch complete, scale OFF. No batch report.

Display ZI

:

Batch actual value increments from value achieved.

Display Zd

:

Batch residual value keeps value achieved.

Display Zbn

:

Make-up setpoint

Display Zdn

:

Batch residual value of make-up amount. Zdn = Zbn - make-up amount reloaded

f f N

Acknowledge. Prompt for input of Nb = ——- is output. Acknowledge input. Abort input. Old number is maintained.

You can also change current number during batching.

All displays can be scrolled into lower display field. Zdn and Zbn are available only until start of next batch.

GT

Call function distributor. Select “Reload” function.

f

Acknowledge function. System prompts for input of reload setpoint in kg or t. The unit is that of counter 1.

P

Change setpoint Zbn before start of reloading.

gB

Start or abort reloading.

Control BV-H2219 GB

12


0405


INTECONT PLUS

VDM

Loading By Sight

Print Batch Report

Batch report can be printed only if a batch is complete (setpoint reached).

The printing functions require an option card to be present.

If you wish to batch an amount not previously determined and print the result, follow these steps:

Print Batch

1. Call “Select Batch” function. 2. Select very high batch setpoint, e.g. 999999999 kg. 3. Scroll batch actual value ZI into lower display field. 4. Start scale.

Start of printout disables the “Reload” function for the batch in question. Function can be called only in Batching mode. Printing can be started:

5. If amount ZI is reached, stop scale. 6. Call “Stop Batch” function.

1. Manually via function distributor

7. Start printing (see “Print Batch”).

2. Automatically, after each complete batch (Parameter I 06).

The “Reload” function can be performed only before print command. For next batch, follow steps 4...7.

GT

Call function distributor. Select “Print Batch” function.

f N

Start function. Abort printing.

Batch Report

07.07.03

11:45:10

Batch setpoint 0.150 t Batch act.value 0.150 t Counter 1 0.806 t Counter 2 806.47 kg Batch number 40 Events E1 Power Failure M01

07.07.03 : Batch setpoint: Batch act. value: Counter 1 : Counter 2 : Batch number : Events :

Date and time Preset batch amount Amount batched Totalizing counter 1 Totalizing counter 2 Consecutive number NB of scale Events available during printout

0405




VDM

INTECONT PLUS

Print Counter Readings (FMZ)

Print Events

Identical with batch report; however, the title is “Quantity Report”.

Parameter J 02 lets you decide whether event messages are to be printed or not.

Batch number, setpoint and actual value are printed only if Batching mode is selected.

Eligible settings :

To call:

1. No printout (NO) 2. Print events (Error)

1) Select “Print FMZ” function. Unlike “Print Batch”, report canalso be printed during batching. 2) Automatically upon each event printout (Parameter J 02 = YES)

3. Print events and counter readings (YES) (see “Batching”)

30.04.03 11:45:21 30.04.03 11:59:01

L1 W1 L1 W1

 

I < MIN I < MIN

Print Parameters Lets you print out parameter list complete with current values. Parameter values varying from default settings are cross-marked (*). As Appendix, a list of possible events and current hardware assignment is printed.

GT

Call function distributor. Select “Print Parameters” function.

f N

Start function.

L1 W1

: :

Event code Message class, e.g. WARNING 1

−>

<—

: :

I < MIN

:

Event has occurred Cause removed; event acknowledged, if required. Explanation

Event is reported on INTECONT display as long as available. For details, see “Event Messages”.

Abort printing at any time. Status Report PRINT PARAMETERS

INTECONT PLUS VDM 20600-00 2063 03.06.03

7:39:25

BLOCK A 01 Language 02 Units

Scale Definitions ENGLISH SI

BLOCK B Rated Data 01 Feed Rate Unit ——— kg/h 02 Nominal Feed Rate * 1,000 t/h usw.

Printable at any time, the status report includes most significant status values and event messages output after last printout. If status is printed for the first time, counting starts from last power-on of INTECONT.

GT

Call function distributor. Select “Status Report”.

f

Start function.

N

Abort printing at any time. 0405

Control BV-H2219 GB

14



INTECONT PLUS

VDM

Voltage ON-time Total voltage ON-time Scale ON-Time Total ON-time of measurement and INTECONT Events after last status report Number and type of events since last report printout. If report is printed for the first time, counting starts from power-On. Counters 1, 2, 3 Totalizing counters 1-3

Zero Setting The zero setting program lets you acquire the measuring system’s zero point error over a settable time. The acquired value is used to correct the current measuring result during operation. Effects: 1. During zero setting, totalizing counters stop. 2. Analog value is set to elevation value. 3. Events continue being monitored.

STATUS REPORT INTECONT® PLUS 03.06.03 13:37:12 Software : VMD 20600-00 2063 Hardware version :1 Option card version :1 Station address :1 -------- ------- -------- ------- Mode OP : NO Mode Simulation : NO Scale ON : NO Alarm : NO Voltage ON-time : 35 h Scale ON-time : 23 h Counter 1 : 5635 kg Counter 2 :6t Counter 3 :6t ----------------------------------------------------------Events after last status report

Conditions: 1. No material flow 2. Scale turned off (prefeeder, if present, closes). Follow these steps:

G

Call function distributor.

TU

Scroll >0< (zero set) into lower display field.

f

Start function.

N

Abort function at any time.

2 * S02 No Release

0405




VDM

INTECONT PLUS

Program Running:

0o

>0< Tarkor

Special Messages:

70 % 1.12 %

Upper display :

Residual run time in % of total run time

Lower display :

Zero point error related to nominal measured load

N

1. OFF

INTECONT is still ON

2. ABORTED

Zero setting result has not be accepted

3. VALUE TOO BIG

Zero setting result has exceeded specified limits (Parameter H03). Result is rejected.

Abort program at any time.

0o Dev. Tarkor

2.45% 3.50 %

Program Complete: Upper display:

Deviation of zero point from previous zero setting operation in % of nominal measured load dev = + : error increased dev = - : error decreased

Lower display:

Mean value of total zero point in % of nominal measured load

f

Accept “Tarkor” result and enter into Parameter D 05.

N

Reject result, i.e. scale not tared.

0405

Control BV-H2219 GB

16



INTECONT PLUS

VDM

Read Parameters Parameters are defined as variable characteristics or data used to match the INTECONT to the application. Parameter input is protected by password. The “Read Parameters” function lets you view all parameters without jeopardizing the operating safety. The parameters are organized into function blocks A , B... and consecutively numbered within a block.

GT f Tf

Scroll “Programming” function into display field and acknowledge.

Select “Read Parameters” sub-function.

Display shows title of first parameter block.

Scale Definitions Block: A

TU fT

Move through parameter blocks A, B... Move through parameters within a block.

Nominal Feed Rate B02 1000.0 kg/h

N N

Return to blocks. Return to normal displays.

For details, see “Enter Parameters”. 0405




VDM

INTECONT PLUS


0405

Control BV-H2219 GB

18



INTECONT PLUS 3.

VDM

C o nt r ol O v er v ie w

O --

Z1 = 362.5 kg I = 100 k g/h

Status Displays (Upper Display Field) In normal mode, totalizing counter Z1 is displayed. 

Point rotates

Scale (totalization) started

Control Keys: Start/stop totalization (if selected)

gB U T

SCROLL

Select lower display and functions. 1. Counters Z2, Z3 4. Measured load Q 2. Feed rate I 6. Batch displays Zb, ZI, Zd, Nb, Zbn, Zdn 3. Feed rate Ir in %

i

RESET

Reset totalizing counter. 1. Enter number of desired counter (1 or 2). Counter 3 cannot be reset. 2. Acknowledge input with ENTER key, or 3. Abort with ESCAPE key, or 4. Delete faulty input with DELETE key

G

FUNCTION

Call function distributor and event messages. 1. Select desired function using SCROLL keys. If an event is available, “Display Events” function is already selected. 2. Activate function with ENTER key. 3. Pass through available event messages with SCROLL keys. 4. Return to normal display with ESCAPE key

0405



Control Overview BV-H2219 GB 19

VDM

INTECONT PLUS

O N f

DELETE

Acknowledge event message, delete input.

ESCAPE

Abort function, return to normal displays.

ENTER

Acknowledge input, e.g. parameter. Start function, e.g. Display Events

P

DATA

(see FUNCTION).

Prepare input, e.g. parameters

Lower display field shows event message, if any, e.g. symbol S2 = No Release. List of Events sorted by display priority. System Messages

S1 S2 S3 S4 S7 S9

Memory Error * No Release Maint. Scale Run Maintenance Int. Elec Simulation Active Data Link Host

Batching

B1 B9

Out of Tolerance Linearization

Electrical System

E1 E6

Power Failure External Input

Calibration

C1 C5

L/C Input * Tare Corr. > MAX

Maximum

H1 H4

I >MAX L/C Input > MAX

Minimum

L1 L7

I < MIN WZ Eingang
I L/C

= =

Feed rate Load cell

* fault in device or cabling

0405

Control Overview BV-H2219 GB 20



INTECONT PLUS 4. 

VDM

T e ch n ic a l D a ta Panel-mounting unit: VEG 20600/20610 Front panel 96 x 288 mm: Panel cut-outs : 88 x 282, wall thickness max. 10 mm Mounting depth : min. 225 mm (including 50 mm for connectors) Protected to : IP 20, front to IP 65 Material : plastic grey to RAL 7022 Display : fluorescent, 2 lines of 20 characters, 6 mm high Keyboard : flexible membranes with tactile touch : LEDs, 2 x green, 3 x red : 24 V(DC) + 50 % -25%, max. 1 A, no fuse, pole-reversal protective circuit Ext. power supply : 90...264V/ 50HZ...60HZ



Surface-mounting unit: with panel mounting unit VEG 20...



Wall-mounting housing Measuring systems Feeding systems

Signal lamps Power supply



Protected to Material Voltage supply

: width x height x depth 500x600x300mm : IP 65 : steel sheet, 1.5 mm, grey : 90...264V/50Hz...60Hz

Extension

: Feed unit controller

Environment Temperature Humidity Interference immunity Interference

P = 100.00 kg/h I= 0 kg/h

: width x height x depth 410x330x236mm

: -25 °C ... +45 °C, tested to -40°C : Class F (DIN 40 040) * : to IEC 801

suppression

: to VDE 871, EN 55 011

Housing safety EC recommen-

: to IEC 348

dations

: CE label

* Tropical version (class R) upon request 

Storage temperature -40 °C ... +60 °C



Connectors Plug/screw connectors (Phoenix Combicon), non-confusible



Control outputs Number Base board Option card Load

8 N/O relay contacts 3 5 max. 230 V(AC) 8 A resistive load, 1 A inductive If error message “CPU Not OK” is output, all contacts open.

0405



: : : :

Technical Data BV-H2219 GB 21

VDM 

INTECONT PLUS

Control inputs



Number Base card Option card Type



: : : :

5 3 2 24 V(DC) +/-30 %, 5 mA, galvanically isolated

Number Current Raise Load Reference Resolution Acuracy:

Control inputs (NAMUR) Number : Type :

Analog input

2 NAMUR (DIN 19234), short-circuit and cable breakage monitoring



Analog output Number Base card Option card Current Raise Load Reference

: : : : : : :

2 1 1 raise ...20 mA impressed 0... <20 mA max. 500 ohms 0 V by user, galvanically isolated : 12 bits +/- 1 d

Resolution

If error message “CPU Not OK” is output, output signal turn 0 mA.



1 raise ...20 mA impressed 0... 20 mA 500 ohms 0 V internal, galvanically non isolated : 10 bits +/- 1/2 d <0.4% over entire temperature range

External totalizing pulse counter Frequency Pulse length Output



: : : : :

: max. 10 Hz : selectable 50...1000 ms : 24 V, max. 100 mA optionally active low or active high, galvanically isolated, short-circuit-proof, limited to apr. 350 mA, negative amounts are stored internally and must be compensated by positive amounts before new pulse is output. This ensures integral accuracy also with minimal belt load.

Serial printer interface Number Type Data format Isolation Connectors

: 1 (option card) : RS 232 (V24), max. 38400 baud : 8 data bits, 1 stop bit, no parity : galvanically non-isolated : Phoenix MSTB, contat spacing 3.5 mm, max. 1.5 2 mm

0405

Technical Data BV-H2219 GB

22



INTECONT PLUS 

VDM

Load cell connection Voltage supply

: +/- 6 V AC (+/-3 %) (apr. 66 Hz), short-circuit-proof Measuring cycle : 100ms Resolution : 24 Bit Load : R (load cell) = min. 80 ohms Cable length : max. 30 % voltage drop, max. 500 m Measuring range : -20mV....+50mV with VLW: -1.6mV...min. 32mV 

Serial interface for service PC Number Type Data format

Isolation Connectors

: 1 : RS232; RS422 or RS 485 max. 19200 baud : 8 data bits, 1 stop bit, odd parity changeable to even or no : galvanically non-isolated : Phoenix MSTB, contact spacing 3.5 mm, max. 1.5 mm2 or 9-pole D-Sub HD20

0405



Technical Data BV-H2219 GB 23

VDM

INTECONT PLUS


0405

Technical Data BV-H2219 GB

24



INTECONT PLUS 5. 

VDM

C ha ra ct er is ti cs Power Failure



Scale data, calibration values, counter readings and pulses pending remain stored after power failure for an unlimited period of time. The internal clock continues running for approx. 5 days.



Dialog Language for error messages, programs. Eligible



operation, and

: DEUTSCH ENGLISH FRANCAIS ESPANOL ITALIANO

kg, t , m, NON-SI units : lb , t , f , (see Parameter Shortlist)

kg/h t/h cm lb/h t/h inch

Totalizing counter 1 Totalizing counters 2...3 Feed rate absolute I Feed rate relative Ir Measured load absolute Measured load relative Batch data

Select lower display using cursor keys.



Signal Lamps (top down) VOLTAGE PROCESSOR ALARM MIN MAX



OK OK (red) (red) (red)

(green) (green) feed rate MIN limit feed rate MAX limit

Release, Emergency Stop

Event Messages Events and faults are displayed in form of an alphanumeric code. Call clear text of events via keyboard. Events are organized into Alarms, and Warnings with and without acknowledgement. Alarms stop scale, warnings don’t. All alarms are additionally reported via relay outputs.

Start/Stop Totalizing Counter Select using Parameter B03.



Upper display : Lower display:

Units (selectable) SI units :



service

Displays



Operating Philosophy Operator prompting through multi-level menus. Important configuration and calibration functions are protected by password.

Functions are realized using a digital input O01.

0405



Characteristics BV-H2219 GB 25

VDM 

INTECONT PLUS

Zero Setting



Zero setting is performed by an automatic program. No material is required. Program can be started

Calibration

1. manually via keyboard 2. automatically with closed prefeeder

Calibration as such is not required. All you have to do is enter some constructional data of load cells, speed transducer, belt inclination, etc. INTECONT uses these data to compute all requisite display normalisations. Check, or recalibration, canbe effectedin twoways:

Max. admissible zero setting amount is monitored.

a) Using material Enter check result into INTECONT, and measurement value will be corrected.



Taring

b) Using check weight

Designed to zero the basic tare load, the taring program on principle has the same function as the zero setting program. However, tare elevation is not monitored, and the call is protected by password.



Zero Drop Out Suppresses totalization upon measurements around zero point, so that counter stops with small feed rates. Deselect function if not desired.



A special check program lets you check normalizations, and correct them if technical data or not exactly known. In later operation, program can also be used to show technical modifications.

Display Filters can be defined individually for feed rate and measured load.



Number

Name

Default

O03 O01 B03 O02 O02

DI Ackn. Events Release START Source DI Stop Batch DI Ext. Event

DI1 DI2 —-(OP) ——-

 

Digital Outputs

Maintenance Hints through display of event s 1. Voltage ON-time 2. Scale ON-time



Digital Inputs

Adaptions The electrical system needs not be redesigned nor adapted.

Nummer

Name

Default

P04 P05 P01 P02 P03 P07 P08 P06

DO I-MIN DO I-MAX DO ALARM DO Prefeeder ON DO Feeder ON Full Feed Dribble Feed DO Batch Active

D01 DO2 D03 D06 D05 ———-

0405

Characteristics BV-H2219 GB

26



INTECONT PLUS 6.

VDM

S e tt i n g P r og r am s Function Distributor

The function distributor lets you call further functions and/or dialogs.

G

Call function distributor. If an event is available, “Display Events” is displayed; if no event has occurred, display shows function selected last.

f

Start function.

Programming and Calibration functions lead to further menus you can move through using cursor keys. B

=

Abort Batch Deselect Batch Batch Number Print Batch Reload S

=

Calibrating functions protected by password. Prompt for password input is output after call of function.

E

=

If an event is available.

Return to normal displays, or abort function.

N

If Batching mode is selected, additional functions can be accessed in main distributor.

With opposed functions, e.g. START/STOP, only the one currently accessible can be called.

F u nc t i o n DisplayEvents

Moving through function distributor has no effect on weighing functions.

TU

Move through function distributor. Display Events E Display Check START/STOP Feeder Service Values START/STOP Keyb. Mode Select Batch B EasyServe active/deactiv >0< Zero Set Programming Calib.Functions S Print FMZ Read Parameters Enter Parameters Load Default Par. Print Parameters Print Stat. Rep

0405

S S

START/STOP Simulation Tare CW: Weigh Check Set Time



Setting Programs BV-H2219 GB 27

VDM

INTECONT PLUS Calibrating Functions

Menu item “Calibration Functions” lets you access 3 functions: 1. TW Tare 2. CW: Weight Check 2. Set Time All functions are protected from unauthorized use by password. The operating sequence is the same for all programs.

TW Tare The taring program acquires zero point error of complete measuring system over a settable time (Parameter C 01, default = 30 s). INTECONT uses this value to correct measuring result during operation. In contrast to zero setting program, zero setting range is not monitored nor limited. Taring program deletes the zero setting result.

Effects:

G TUf ......

f

Call function distributor. Scroll CALIBRATION FUNCTIONS into lower display field and acknowledge. Enter password 07734.

Display shows one of the setting programs, e.g. TW: Tare.

CALIBRATION FUNCTIONS TW: Tare

f N

Start setting program.

Conditions:

1. During taring, no totalization takes place. 2. Analog output is set to elevation value. 3. Events continue being monitored. 1. No material flow. 2. Scale cut off (prefeeder closed, if present).

Follow these steps:

Gf

Function distributor, Calibration functions, password (see “Calibration Functions”).

TU

Scroll “TW: Tare” function into lower display field.

f N

Start function. Abort at any time

Return to normal displays. For apr. 2 min., Calibration menu can be recalled without password input.

0405




INTECONT PLUS

VDM

Program running:

>.

>0< TW: Tare

CW Weight Check

9 0. 2 5 2. 3 5

%

Upper display:


Lower display:

Continuously meaned tare in % of nominal measured load

Upper display

Lower display

Conditions:

2.45 % 3.50%

:

:

Effects: 1. During run time, no totalization takes place. 2. Analog output is set to elevation value. 3. Events continue being monitored.

Program complete:

>0< Dev. Tare

This program lets you check the INTECONT measuring range. Load measuring system with a known check weight and acquire load cell load mean value over a certain time. INTECONT compares result with specified setpoint and displays value. No automatic correction takes place.

1. 2. 3. 4.

Deviation of tare value from previous taring operation in % of nominal measured load

Taring or zero setting performed Effective check weight entered into Parameter C 05 Check weight applied in provided point Scale cut off

Sequence:

dev = +: tare increased dev = - : tare decreased

Gf

Function distributor, Calibration function, password (see “Calibration Functions”)

Mean value of total tare in % of nominal measured load

TU

Scroll “CW: Weight Check” into lower display field.

f N

Start program.

f

Accept taring result and enter value into Parameter D 04. Tare correction (D05) is set to zero.

N

Reject result, i.e. scale not tared.

Abort at any time

Special Messages: 1. STOP

if INTECONT is still started

2. ABORTED

if taring result is not acquired yet

0405




VDM

INTECONT PLUS

Program running

Evaluating result:

>. CW 51.4% SET/ACT 0.9842%

Upper display :


Lower display :

Continuously meaned SET/ACT measuring result

Error < 1 %

:

COR = 0.99...1.01 Scale OK, no further action required.

Error < 5 %

:

COR = 0.95...1.05 Enter KOR value into Parameter D 02 . This makes good sense only if parameter has not yet considered result of check using material.

Error > 5 %

:

COR < 0.95 or COR > 1.05 Multi-percent deviations suggest wrong data input (e.g. belt inclination not exactly known, lever arms) and/or mechanical faults (misalignment, distorsions).

Program complete

>. CW COR

Check does not consider Parameter “Weight Correction" D 02, so that check program will indicate same error quotient COR after check.

5.325 % 0.9915%

Feed rate display for check weight:

Upper display

:

ACTUAL measured load in kg

Lower display

:

Mean value COR of SET/ACT over total run time

fN

I = D02

I C05 C04 D02

= = = =

C05 C04

Feed rate in t/h Check Weight Device Constant Weight Correction

in kg in kg/(t/h)

Exit program. Since result is not acquired automatically, the two keys are equivalent.

Special hints: 1. STOP

if INTECONT is still ON

2. ABORTED

after exit of program

*

Lets you check scale zero point without check weight Display format: xxxxxxx,yy kg 0405




INTECONT PLUS

VDM

Simulation Mode Simulation Mode lets you check all scale functions without material at the time of commissioning. During simulation, scale is cannot operate in normal mode.

Gf

Function distributor, Calibration functions, password (see “Calibration Functions”).

TU

Scroll “Start Simulation” into lower display field.

f

Start program.

Display

:

Event message S7 In upper line, “=” symbol flashes.

Function can be cut off in the same way (STOP Simulation).

Features: 1. All operating functions can be performed.

Set Time Unlike the other programs, date and time can be changed in Start and Stop states of scale and be read off under SERVICE VALUES.

Gf

Function distributor, calibration functions, password (see “Calibration Functions”).

TU f N

Scroll “Set Time” into lower display field.

03

Enter year, e.g. 03, month, day, hour, minute, and second.

f

Acknowledge every input. When seconds have been acknowledged, new date is acquired.

Call menu. Abort at any time.

Complete date is displayed for some seconds.

O

Delete digit entered last.

2. Feed rate actual value is set to nominal rate. 3. Measured load measurement is active. 4. All control inputs and outputs operate in normal fashion.

After power failure, time remains stored for min. 5 days.

0405




VDM

INTECONT PLUS


0405




INTECONT PLUS 7.

VDM

S e rv i ce V a lu e s

The Service table includes detailed system information. Call does not affect weighing functions.

6. Inputs switching conditions I+ : DI = 1 1 1 1 1 + 0

GTf TU

Move through service values.

N

Return to normal displays.

Inputs 4 + 5 on option card “N” = No option card Inputs 6 + 7 are designed as Namur inputs (external input) “+” short-circuit; “-” cable breakage; “1” = sensor covered; “0” = sensor free

7.

Displays: 1. 2. 3.

“1” = Contact closed “0” = Contact open

Call SERVICE VALUES function and start.

VMD 20600-00 2063 HW = 1 Opt.K: 0 1

EL = 22 h Voltage ON-time

Version number Hardware version (no option card) option card available)

Monitoring: Parameter K 01, Message S4 8.

O Z1 =

ED = 19 h Scale On-time

1500100 kg Opt..IND : 1

Condition Monitoring

: Totalization ON : Parameter K 03, Message S3

4. Date and time 9.

aw = 30.988 %

5. Relay outputs switching conditions

Load on load cells related to total of load cell rated capacities. If value exceeds 100%, load cells are overloaded. From 110 % onward, Message H4: “L/C Input > MAX” is output.

I +: DO = 1 1 1 0 0 0 0 0 “1” = Contact closed “0” = Contact open Inputs 4-8 on option card “N” = No option card

10

wz = 1.383257 mV/V Unnormalised output value of load cell amplifier (Gross)

11.

R_wz = 300 ohms Load cell resistance value

0405



Service Values BV-H2219 GB 33

VDM 12.

INTECONT PLUS

AO1 = 4.15 mA Analog output 1 output current

13.

AO2 = 10.00 mA Analog output 2 output current (on option card)

14.

ZE = 53 Pulses output across pulse output for external totalizing counter, counted after command “Reset Counter 1".

15.

ZO = 1 Pulses still to be output. If value keeps exceeding zero, pulse frequency is higher than 10 Hz. Increase weighting of smallest display digit of Counter 1 (Parameter B 10).

16.

AI = 12.54 mA Analog input input current .

17.

CS = 10851 Scale software check sum

18.

CS_b = 10851 Check sum cyclically recomputed. If value “CS_b” is unequal to “CS”, a serious fault is given. Contact the Schenck Service.

19.

Iun = 4876 kg/h Unlinearized feed rate

0405

Service Values BV-H2219 GB

34



INTECONT PLUS 8.

VDM

P a ra m et e r iz a ti o n

General Information

There are two types of parameter:

Parameters are variable characteristics or data used to match INTECONT to the application.

Selection parameters

Display units and format Limit values Nominal and calibration data, etc.

Let you select from various options, e.g. WARNING, ALARM. Numeric parameters

Some parameters can be set in accordance with requirements (e.g. display formats), others have to be taken from Spec Sheet supplied. During parameter input, all functions are maintained. However, during operation, only parameters with no influence on measurement, e.g. display filters, should be changed. Default Values All parameters are preset with default values. These are proven suggestions and can normally used as defined. The default values can be loaded using sub-function “Load Default Parameters”.

Enter numeric value, e.g. nominal feed rate.

Call Parameter Menu

G TUf

name number 1, 2, 3 .. and value.

Scroll PROGRAMMING into lower display field and acknowledge.

TUf

Select ENTER PARAMETER function.

Bf

Enter password 07734.

Identification The parameters are organised into function blocks A, B, ... and, within a block, described by

Call function distributor.

Display shows title of first parameter block.

Values differing from default are identified by a * before the block letter.

Dialog Behaviour Block: A

Nominal Feed Rate B02 1000.0 kg/h

N

Return to normal display. For apr. 2 min., Parameter menu can be recalled without password input.

0405



Parameterization BV-H2219 GB 35

VDM

INTECONT PLUS

Select Parameters

Enter Parameters

1. Block Letter

P TU Rated Data Block: B

TU

Move through blocks A, B ... up and down. Block letter flashes.

f

Select block. Display shows parameter selected last.

2. Parameter Number

Prepare input. Selection parameter: value flashes. Scroll desired value into lower display field.

46

Go to the left (4) or to the right (6); see “Hardware Configuration”.

B9

Numeric parameters: Feature - - - - - - - - - - - - - - - Enter value using number keys.

f

Acknowledge input. Next parameter is displayed.

O

Delete digits.

N

Abort input.

OFF key “0" is always active; ON key ”I" only if parameter input is complete. Nominal Feed Rate B02 10000.0 kg/H

TU

Move through parameter numbers within a block. Parameter number flashes.

f

Move through parameter numbers independent of block (UP only).

NN

Return to block titles. Return to normal mode.

0405




INTECONT PLUS

VDM

Hardware Configuration

Load Default Parameters

When parameterising the hardware, the source determines whether unit, channel and level must be indicated or not. The table below will assist you in configuring the hardware.

Lets you load the default setting. Function is protected by password and YES/NO prompt.

Source

Unit

Channel

Level

FB OP v — DI

I+

DI1-DI7

HI, LO

DO

I+

DO1-DO8

HI, LO

AI

I+

As you can see, with “Fieldbus” (FB), “Operator Panel” (OP), “Speed” (v) and “Not Assigned” (—) no additional input is required. “Digital Inputs” (DI) and “Digital Outputs” (DO) require unit, channel and level to be indicated. With “Analog Input” (AI), the unit is firmly set to I+.

Attention! All changes to parameters and calibration values get lost.

G

Select PROGRAMMING function, call DEFAULT PARAMETERS.

B1

YES = 1 NO = 0

f

Acknowledge selection.

Power Failure Parameters remain stored for an unlimited period of time.

Sample: Parameter B06 “START Source" determines from where the scale is started. Description

Source

B06 START Source

OP

Alternatives

FB, DI

On standard the scale is started from the INTECONT keyboard. Alternatively, fieldbus or digital input (DI) can be selected. If DI is the desired source, additionally indicate channel and level (see table above). The unit is firmly set to I+.

0405

4 6

Keys 4 (go to the left) and 6 (go to the right) let you shift between source, channel and level.




VDM

INTECONT PLUS

Parameter Overview

BLOCK F

This list applies to software: VDM 20600-00

01 Value for I-MIN 02 Event Class I-MIN 03 Value for I-MAX 04 Event Class I MAX

BLOCK A 01 Language * 02 Units

Scale Definitions

Limit Values 5.0 % Io W1 (L 01) 120.0 % Io W1 (H 01)

ENGLISH SI BLOCK G Filter Setting

BLOCK B 01 Feed Rate Unit 02 Nominal Feed Rate 03 START Source 04 FMZ1 Unit 05 FMZ 1 Pulse Dur. 06 FMZ 2 Unit 07 FMZ 3 Unit

BLOCK C 01 Calibration Time 02 L/C Charac. Value 03 L/C Rated Cap. 04 Device Constant 05 Check Weight

BLOCK D 01 Nominal Platf. Load 02 Span Correction 03 Total Tare 04 Basic Tare N 05 Tare Correction T 06 Material Corr.

Rated Data ——— kg/h 0200.000 t/h OP ———- t 0 ms ———- t ———- t

Calibrating Data 30.0 s 2.0000 mV/V 60.000 kg 0.0400 kg/h 1.000 kg

Calibrat. Results 8.00 kg 1.0000 0.00 kg/h 0.00 kg/h 0.00 kg/h 1.00

01 I Display 02 I Analog Output 03 Q Display 04 L/C FILTER 05 Afterfl. Time

BLOCK H 01 AUTO Zero Active 02 Autom. Zero Limit 03 Zero Set Limit 04 Tare Corr. MAX 05 ZDO Active 06 ZDO Limit

BLOCK I 01 Batch Dribble FD 02 Batch End 03 Adaption fact. 04 Batch Tolerance 05 Out of Tolerance 06 AUTO Print 07 Batch Source

BLOCK J BLOCK E 01 Source AO 1 02 Elevation AO 03 Limit Value AO 1 04 Source AO 2 05 Elevation AO 2 06 Limit Value AO 2

Analog Output I 1 4.00 mA 20.00 mA Q 4.00 mA 20.00 mA

01 Baud Rate 02 Print Subtotal 03 Print Page Length

BLOCK K 01 Maintenance Elec. 02 Event Maint. EL. 03 Maint. Scale Run. 04 Event Maint. Run.

3.0 s 3.0 s 3.0 s 1.0 s 5.0 s

Additional device NO 1.00 % Io 5.00 % Io W1 (C 05) NO 1.00 % Io

Batch Mode 100.000 kg 0.000 kg 0.5 100000.000 kg W1 (B 01) NO OP

Printer Setting 9600 Error 72

Maintenance Int. 3000 h W1 (S 04) 3000 h W1 (S 03) 0405




INTECONT PLUS BLOCK L 01 Protocol Type 02 Host timeout 03 Comm.-Error Host 04 Address 05 Resolution 06 Word sequence 07 Physics 08 Baud Rate 09 Format Data 10 FLOAT-format 11 Physics 12 Baud Rate 13 Format Data 14 Address 15 FLOAT-format 16 Configuration 17 Address 18 Baud Rate 19 Configuration 20 Byte sequence 21 Word sequence

BLOCK M

VDM

Comm. Fieldbus NO 10 s IGNORE (S 09) 1 4096 I:std/L:std RS485 9600 8-E-1 SIEMENS-KG RS422 9600 8-E-1 16 IEEE FIXED-1 16 125K FIXED-1 Low - High I:std/L:std

BLOCK O

Digital Inputs

01 Release 02 DI Stop batch 03 DI Ackn. Events 05 DI Ext. Event

DI I+.DI2 HI — DI I+.DI1 HI —

BLOCK P 01 DO ALARM 02 DO Prefeeder ON 03 DO Feeder ON 04 DO I-MIN 05 DO I-MAX 06 DO Batch active 07 DO Full feed 08 DO Dribble feed

BLOCK Q 01 Station address 02 Physics 03 EasyServe Baudr. 04 Format Data

Digital Outputs DO I+.DO3 LO DO I+.DO5 HI DO I+.DO6 HI DO I+.DO1 LO DO I+.DO2 LO — — —

Comm. EasyServe 1 RS232 19200 8-O-1

Events

01 Power Failure 02 Memory Error 03 L/C Input 04 No Release 05 L/C Input MAX 06 L/C
A (E 01) A (S 01) A (C 01) W1 (S 02) A (H 04) A (L 04) W2 (S 07) A (E 06)

BLOCK N

Linearization

01 Linearization ON 02 Lin.-S1 03 Lin.-I1 04 Lin.-S2 05 Lin.-I2 06 Lin.-S3 07 Lin.-I3 08 Lin.-S4 09 Lin.-I4 10 Lineariz. error

NO 25.00 % Io 25.00 % Io 50.00 % Io 50.00 % Io 75.00 % Io 75.00 % Io 100.00 % Io 100.00 % Io W2 (B 09)

0405




VDM

INTECONT PLUS Block A :

A 02 Units

A 01 Language Range:

DEUTSCH ENGLISH* AMERICAN ENG* FRANCAIS ESPANOL ITALIANO

Scale Definitions

Default: DEUTSCH

Range:

SI NON-SI

Default: SI

Lets you change over displays and parameter inputs from SI units to American units.

Selection holds for all displays, event messages and parameters. * identical

American Unit

SI Unit

Conversion *

lb t f inch

kg t m cm

1 lb = 0.453593 kg 1 t = 0.907185 t = 2000 lb 1 f = 0.3048 m 1 inch = 2.54 cm

*also applicable to compound units, e.g. kg/h

Block B : B 01 Feed Rate Unit Range:

---------.---.---.-----------.- - -. - - -.- - -

t/h t/h t/h t/h kg/h kg/h kg/h kg/h

Rated Data B 02 Nominal Feed Rate

Default: - - - - - - kg/h

Range:

0.0001..230000.0 t/h

Default: 200.0 t/h

Reference for limit values and service displays

Determines feed rate display format

0405




INTECONT PLUS

Dialog function “Keyboard Mode” lets you change over from selected source to keyboard, and vice versa.

B 03 START Source Range:

OP FB DI

VDM

Default: OP

To start/stop totalization, there is no single solution: OP FB DI

: : :

From INTECONT keyboard Via fieldbus interface Using digital input. Default value is DI3. You can also use any other free digital input. Digital input operates edge-controlled, i.e. if scale fails after Alarm, remove START signal and re-apply.

Note G05 defines the totalizing counter tracking time. If Parameter O01 “Release” is set to “- -”, no release is required.

0405




VDM

INTECONT PLUS

B 04 FMZ1 Unit Range:

------- t - - -- -. - t - - -- .- - t - - -. -- - t - - - - - - t *10 ----t *100 - - - - - - - kg - - - - - . - kg - - - - . - - kg - - - . - - - kg

B 06 FMZ 2 Unit Default: - - - - - - - t

As with B04; however, for counter 2

B 07 FMZ 3 Unit As with B04; however, for counter 3

B10 determines the display format for counter 1, batching values and pulse weighting for external counter. If no external counter is present, set Parameter B11 to 0.

B 05 FMZ 1 Pulse Dur. Range:

0....1000 ms

Default: 0 ms

Length of external counter output pulse. Pulse weighting corresponds to the smallest display digit of counter 1 (Parameter B04). B05 < 10 ms :

Pulse output is blocked. All pulses not yet output are deleted.

Output frequency at nominal feed rate:

PNENN= Zmin =

n nominal feed rate in kg/h or t/h smallest display digit of counter 1 (B 04) in kg or t

Select Zmin (B 04) so that f does not exceed 10 Hz. Furthermore, pulse duration B05 should be smaller than 1/f .

0405




INTECONT PLUS

VDM

Block C : Calibrating Data

C 01 Calibration Time Range:

1...9999 s

C 06 Check Weight Default: 30 s

Measuring time for taring and zero settings programs

Range:

0.010...22 000.0 kg

Default: 1 kg

The check weight is used to check weighing system using calibration program “CW: Weight Check”. Enter weight actingon load cell through check weight.

C 02 L/C Charac. Value Range:

0.01...9.9999 mV/V

Default: 2 mV/V

Load cell characteristic value (transmission factor)

C 03 L/C Rated Cap. Range:

0.5000...220000.0 kg

Default: 60 kg

Total of load cells rated capacities

C 04 Device Constant Range:

0.00100...1.0 kgh/t

Default: 0.04 kgh/t

Unit: kg h/t = kg / (t/h)

The device constant indicates the correlation of measured load and feed rate, i.e. load on load cell in kg / t/h.

GK =

Q I

= =

Q kg in I t/h

Measured load on load cell in kg Feed rate in t/h

GK determines calibration accuracy. For value, see technical Spec Sheet. 0405




VDM

INTECONT PLUS Block D :

D 01 Nom. Platform Load No input

Calibrat. Results

D 04 Basic Tare N Default: 8000 kg

Computed from rated data B 02 and C 04 Nominal measured load serves as reference for limit values and zero setting programs.

No input max. 10000 kg/h

Default: 0.00 kg/h

Result of taring program

For computation, see DETAILS chapter.

D 05 Tare Correction T No input max. +- 1000 kg/h

D 02 Weight Correction Range:

0.5000...2,0000

Default: 1,0000

Default: 0.00 kg/h

Result of manual or automatic zero setting.

Proportionally influences feed rate I measurement Every taring operation sets D 05 to 0. I(corrected) = I(measured) ∗ D 02 Function:

Correct measuring system through check using material and calibration program CW: Weight Check

D 06 Material Corr. Range:

Default: 1

Proportionally influences measurement of linearized feed rate I.

D 03 Total Tare No input

0.5000...2,0000

Default: 0.00 kg/h I(corrected) = I(measured) ∗ D 06

Total tare = basic tare + tare correction = D04 + D05

Function:

Correct feed rate through check using material

Attention! If you enter Parameters D 02 ... D 05 in manual, enter D 02 first.

0405




INTECONT PLUS Block E :

VDM Analog Output

E 01 Source AO 1 Range:

I (feed rate) Q (measured load)

Default: I X = I, Q

Xnom = nominal value

Note: One of these values can be output in analog fashion.

1) Maximum output current is 20 mA. 2) Minimum output current corresponds to elevation E 02.

Filters: Parameters G 02, G 04

3) In Stop state of scale, output for I is set to elevation value; for Q, measurement value is output.

E 02 Elevation AO 1 Range:

0.00...20.00 mA

Default: 4.00 mA

Output current of 0% value I, or Q.

E 04 Source A02 Range:

I (feed rate) Q (measured load)

Default: Q

E 03 Limit Value AO 1 Range:

0.00...1000.00 mA

Default: 20.00 mA

See Parameter E01

Output current of 100% value I, or Q.

E 05 Elevation A02 Range:

0.00...20.0 mA

Default: 4.00 mA

See Parameter E02

E 06 Limit Value A02 Range:

0.00...1000.00 mA

Default: 20.00mA

See Parameter E03

i = ELEV + (END- ELEV)

X Xnom

0405




VDM

INTECONT PLUS Block F :

F 01 Value for I MIN Range:

-10...200.0 % Io

Limit Values

F 03 Value for I MAX Default: 5.0 % Io

Range:

-10...200.0 % Io

Default: 120.0 % Io

Related to nominal feed rate B 02 Related to nominal feed rate B 02 If measurement value exceeds MIN limit, event message L1 is output.

If measurement value exceeds MAX limit, event message H1 is output.

Monitoring starts 10 s after start-up.

F 04 Event Class I MAX Range:

F 02 Event Class I MIN Range:

WARNING 2 WARNING 1 IGNORE ALARM

L1


H1 Default: WARNING 1

Default: WARNING 1

0405




INTECONT PLUS

Block G : I = feed rate

0.0...600.0 s

G 05 Afterfl. Time Default: 3.0 s

Feed rate display

0.0...600.0 s

Range:

0.0...2000.0 s

Default: 3.0 s

During specified time, totalization goes on after scale stop.

G 02 I Analog Output Range:

Filter Settings Q = measured load

G 01 I Display Range:

VDM

Default. 3.0 s

Feed rate analog output

All filters are of the first-order type (exponential), i.e. upon abrupt change of signal, approx. 2/3 of full scale are reached after set time. Long times lead to a stable but slowly refreshing display.

G 03 Q Display Range:

0.0...600.0 s

Default: 3.0 s

Measured load display

G 04 L/C Filter Range:

0.0...600.0s

Default: 1.0 s

Applies to all functions and displays depending on measured load

0405




VDM

INTECONT PLUS Block H :

H 01 AUTO Zero Active Range:

Additional Device H 03 Zero Set Limit

NO YES

Range: Default: NO

0.00...100.00 %Io

Default: 5.00 %Io

Bezug: Nom. Platf. Load D01

Lets you select automatic zero setting. NO

:

No automatic zero setting

YES :

Automatic is running, if 1. Measurement is cut off 2. No other setting program is running 3. No parameters are input. Start delay is 60s.

Measuring time :

Parameter C 01

Monitorings:

Parameters H 02...H04

Display feature :

“0” in upper display field

Max. admissible amount of the total of all manual and zero setting operations. If limits are exceeded, correction value is not acquired. Monitoring

:

Parameter H 04, message C5

H 04 Tare Corr. > MAX Range:

C5

WARNING 1 WARNING 2 ALARM IGNORE

Default: WARNING 1

Automatic zero setting result exceeds limit H 03. Value is not acquired.

H 02 Autom. Zero Limit Range:

0.00...10.00%Q

Default: 1%Q

Related to: Nom. Platform Load D01 If mean value measured by automatic zero setting function falls below H 02 and H03 over time C01, zero point is corrected. Result:

H 05 ZDO Active Range:

NO YES

Default: NO

Active Zero Drop Out (see H 06).

H 06 ZDO Limit

Parameter : D 05

Range:

0.0...10.00 %Io

Default: 1.00 %Io

Related to: Nominal Feed Rate B 02 If Zero Drop Out is active and feed rate exceeds set limit, value is set to 0. No display feature. Conditions:

Totalization ON or Afterfl. Time G 05. 0405




INTECONT PLUS Block I :

VDM Batch Mode

For detailed batching sequence, see DETAILS chapter.

I 01 Range:

Batch Dribble FD 0.00...220 000 kg

I 03 Default: 100.000 kg

If batch setpoint (I 01-I 02) is reached, dribble feed output (P08) is set. Signal can be used, e.g. to reduce prefeeder rate.

Adaption Fact.

Range: 0.0...1.0

Default: 0.5

Pre-cut-off amounts I 01 and I 02 are adapted automatically so that the system better fits the situation upon next batch. The two values are adapted by value “batch error * I 03".

I 02 Range:

Batch End 0.00...220 000 kg

Default: 0.000 kg

If batch setpoint has reached pre-cut-off amount I 02, batching terminates and prefeeder stops.

I 03 I 03

= 0 : no adaption = 1 : full adaption

Intermediate values cause a filtered adaption which is preferable in plants with unprecise repeatability behaviour.

I 04

Batch Tolerance

Range: 0.0...2200000.0 kg I 02 considers material afterflow, if any.

Default: 100000.000 kg

Related to batch setpoint Admissible deviation from setpoint. Check takes place after completion of batch.

I 05 Range:

Out of Tolerance WARNING 1 WARNING 2 ALARM IGNORE

B1 Default: WARNING 1

If limit value I 04 is exceeded, event message B1 is output . 0405




VDM I 06

INTECONT PLUS

AUTO Print

Range:

YES :

NO YES

Default: NO

Automatic printout after every complete batch Batch report can be printed only using control menu.

NO:

06.03.03 Batch Setpoint Batch Actual Val. Counter 1 Counter 2 Batch-Number Events B1

I 07 Range: OP FB

16:20:16 200 kg 205 kg 31779 kg 32 t 6

Out of Tolerance

I05

Batch Source OP FB

Default: OP

: Enter batch and make-up setpoints from INTECONT keyboard : Values are set via fieldbus.

0405




INTECONT PLUS Block J : J 01 Baud Rate Range:

2400 4800 9600 19200 38400

VDM Printer Settings J 03 Print Page Length

Default: 9600

Range:

9...127 lines

Default: 72 lines

Page length for Quantity Report

Speed of transmission to printer

Line spacing is always 1/6 inch. Printer initializes upon change of parameter or power-up.

J 02 Print Subtotal Range:

Error : YES : NO

:

Error YES NO

Default: Error

Every event is printed automatically as soon as occurred See above, but complete with totalizing counter (FMZ) sub-totals No printout

Quantity Report 28.01.04

11:45:10

Counter 1 [kg] Counter 2 [kg] Zero set before [h]

12000 90000 3.00

Event L1

I
Printing takes place in Normal and Batching modes.

30.09.03 11:45:21 L1 W1 --> I < MIN 30.09.03 11:59:01 L1 W1 <-- I < MIN

0405




VDM

INTECONT PLUS Block K :

K 01 Maintenance Elec. Range:

0...10000 h

Maintenance Int.

K 04 Event Maint. Run. Default: 3000 h Message: S4 (K 02)

Range:

WARNING 1 WARNING 2 IGNORE

S3 Default: WARNING 1

Alerts you on maintenance work to be effected as a function of voltage ON-time. Total measuring times exceeds time K 03. If a time interval has elapsed, message S3 is output.

K 02 Event Maint. EL. Range:

WARNING 1 WARNING 2 IGNORE


The total of power ON-times exceeds time K 01. If a time interval has elapsed, message S4 is output.

K 03 Maint. Scale Run. Range:

0...10000 h

Default: 3000 h Message: S3 (K 04)

Alerts you on maintenance work to be effected as a function of scale run time.

0405




INTECONT PLUS

VDM

Block L :

L 01 Protocol Type Range:

NO MODBUS COMP. S5-BCC COMP. MODBUS PROFIBUS DP DEVICENET

Comm. Fieldbus

L 05 Resolution Default: NO

Range:

L 02 Host Timeout Range: 0...600s

Default: 10s

If timeout value exceeds zero, a message from host system is expected to arrive during set time.

L 03 Comm. Error Host

S9

L 06 Word Sequence Range:

RS232 RS 422 RS 485

Default: RS 485

Sets interface physics for Modbus

L 08 Baud Rate Range:

L 04 Address 1...254

Default: I: std/L: std

L 07 Physics

Default: IGNORE

If no message is received during the time set by Parameter L02, event message S9 “Data Link Host” is output.

Range:

I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp

Determines the word sequence within a data double word in the Modbus protocol. “I” stands for IEEE-754 values (floating point values) “L” stands for 4-byte integer values “std” does not swap the word sequence; “swp” does.

Range: IGNORE W1 (WARNING 1) W2 (WARNING 2) A (Alarm)

Default: 4096

Resolution of data for nominal value in Modbus protocol (integer format).

Eligible protocol variants. Every protocol requires an optional interface card to be present. “COMP” identifies the compatible protocols.

Range:

1...32767

Default: 1

2400 4800 9600 19200 38400

Default: 9600

Modbus baud rate

Slave address for Modbus protocol

0405




VDM

INTECONT PLUS

L 09 Format Data Range:

8-E-1 8-0-1 8-N-2 8-N-1

L 14 Address Default: 8-E-1

Default: 16

L 15 FLOAT-format Range:

L 10 FLOAT-format SIEMENS-KG IEEE

0...126

Profibus DP slave address

Modbus data format (data bits - parity bit - stop bits)

Range:

Range:

Default: SIEMENS-KG

SIEMENS-KG IEEE

Default: IEEE

Determines representation of floating point values for Profibus DP protocol

Determines representation of floating point values for S5 protocol

L 16 Configuration

L 11 Physics Range:

RS 232 RS 422

Default: RS 422

Range:

Sets interface physics for S5 protocol

2400 4800 9600 19200 38400

Default: 9600

L 17 Address Range:

0...63

Baud rate for S5 protocol

DeviceNet slave address

L 13 Format Data

L 18 Baud Rate

Range:

8-E-1 8-0-1 8-N-2 8-N-1

Default: FIXED-1

Determines structure and size of process image (Profibus DP)

L 12 Baud Rate Range:

FIXED-1 FIXED-2 NO-PARA-ID PARA-ID

Default: 8-E-1

Range:

125k 250k 500k

Default: 16

Default: 125k

DeviceNet baud rates

S5 data format (data bits - parity bit - stop bits)

0405




INTECONT PLUS

VDM

L 19 Configuration Range:

FIXED-1 FIXED-2 NO-PARA-ID PARA-ID

Default: FIXED-1

Determines structure and size of process image (DeviceNet)

L 20 Byte Sequence Range:

LOW-High High-LOW

Default: LOW-High

Determines byte sequence within a data word

L 21 Word Sequence Range:

I: std/L:std I: swp/L: std I: std/L: swp I: swp/L: swp

Default: I: std/L: std

Determines the word sequence within a data double word in the DeviceNet protocol. “I” stands for IEEE-754 values (floating point values) “L” stands for 4-byte integer values “std” does not swap the word sequence; “swp” does.

0405




VDM

INTECONT PLUS Block M:

M 01 Power Failure Range:

ALARM WARNING 1 WARNING 2 IGNORE

Events

E1 Default: ALARM

M 02 Memory Error

Default: ALARM

Full scale:

approx. 115 % with CSD load cells 160% with HBM load cells

M 06 L/C Input < MIN

No changes possible

Range:

M 03 L/C Input ALARM WARNING 1 WARNING 2

ALARM WARNING 1 WARNING 2

S1

Scale no longer operable

Range:

Range:

H4

Load on load cell exceeds 110 % of the total of load cell rated capacities (C 03).

Scale does not start automatically regardless of event class.

ALARM:

M 05 L/C Input > MAX

C1 Default: ALARM

L4

ALARM WARNING 1 WARNING 2

Default: ALARM

Load on load cells is smaller than 1% of total load cells rated capacities (C 03) Meldung: L4

M 07 Simulation Active Range:

1. Load cell not (or improperly) connected. 2. Analog-to-digital converter of measuring amplifier is in saturation (see Service Value wz). 3. Supply voltage is below 19V.



Simulation Mode is active.

Error must be available for at least 3 s.

M 08 Error Ext. Event Range:

M 04 No Release Range:



IGNORE WARNING 1 WARNING 2 ALARM

E6 Default: ALARM

Event is output if external digital input (Parameter O04) is set.

No RELEASE input signal Exception: IGNORE always releases scale.


0405



INTECONT PLUS Block N: N 01 Linearization ON Range:

NO YES

VDM Linearization N 06 Lin.-S3

Default: NO

Range:

0.10...1000.00%Io

Default: 75%Io

Linearization point 3:

This function lets you linearize feed rate measurement. The 4 linearization points can be determined through checks using material. Place points not needed, or measured, outside the measuring range or interpolate.

See N 02

N 07 Lin.-I3 N 02 Lin.-S1 Range:

0.10...1000.00%Io

Range: Default: 25%Io

Related to nominal feed rate B02

0.1...1000.0%Io

Default: 75%Io

Linearization point 3: See N 03

Linearization point 1: Material amount fed out divided by measuring time

N 08 Lin.-S4 Range:

N 03 Lin.-I1 Range:

0.1...1000.0%Io

0.10...1000.0%Io

Default: 100%Io

Linearization point 4: Default: 25%Io

See N 02

Related to nominal feed rate B02 Linearization point 1:

N 09 Lin.-I4

Check amount displayed on INTECONT divided by measuring time

Range:

0.1...1000.0%Io

Default: 100%Io


N 04 Lin.-S2 Range:

0.10...1000.00%Io

See N03 Default: 50%Io

N 10 Lineariz. Error


Range: See N 02

N 05 Lin.-I2 Range:

0.1...1000.0%Io

Linearization point 2: 0405

Default: 50%Io


B9 Default: WARNING 2

Monitoring for monotonously rising compensation takes place only if linearization is active. 1. Upon start of linearization 2. Upon change to parameter

See N03




VDM

INTECONT PLUS Block O:

Digital Inputs

O 01 Release Range:

DI —

Default: DI (DI2)

Determines digital input used to release scale. Setting “- - ” means that no release is required. Default is DI2; however, any other free digital input can be used as well.

O 02 DI Stop batch Range:

DI —

Default: —

Digital input signal used to stop a running batch

O 03 DI Ackn. Events Range:

DI —

Default: DI (DI1)

Determines digital input used to acknowledge events

O 05 DI Ext. Event Range:

DI —

Default: - -

Digital input used to output external fault signal

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INTECONT PLUS Block P:

P 01 DO Alarm Range:

DO —

VDM Digital Outputs

Q 06 DO I-MAX Default: DO (DO3)

Digital output used to report general alarm

Range:

DO —

Default: DO (D02)

Digital output signal used to report that maximum feed rate (F03) is exceeded up. Contact output is independent of event class (F04).

P 02 DO Prefeeder ON Range:

DO —

Default: DO (DO6)

Digital output used to START/STOP prefeeder

DO —

Range:

DO —

Default: —

Digital output signal used to report that a batch is running. Signal becomes active upon start of batch, and is reset after batch complete. If batch is stopped, signal continues being available.

P 03 DO Feeder ON Range:

P 06 DO Batch Active

Default: DO (DO5)

Digital output signal used to report START/STOP states of scale

P 07 DO Full Feed Range:

DO —

Default: —

P 04 DO I-MIN Range:

DO —

Default: DO (DO1)

Digital output signal used to report that minimum feed rate (F01) is exceeded down. Contact output is independent of event class (F02).

Full feed signal is available from start of batch until amount batched = batch setpoint - I01-I02 is reached. Feeding continues in dribble feed.

P 08 DO Dribble Feed Range:

DO —

Default: —

Dribble feed signal is output when full feed phase is complete (see P07). 0405




VDM

INTECONT PLUS Block Q:

Q 01 Station Address Range:

1...254

Comm. EasyServe

Q 04 Format Data Default: 1

Make sure station address and baud rate of scale and EasyServe are identical. EasyServe lets you search for proper setting including COM interface (menu: Tools/Options/Communication). The station address is specially designed for plants using a service bus. If the latter is not available, select 1. Connection to PC can also be made using a 9-pole SUB-D connector on X4 (RS 232 only) or a Phoenix connector on X5 (RS232, RS422 or RS485). See also Wiring Diagram in chapter DETAILS.

Range:

8-0-1 8-E-1 8-N-2 8-N-1

Default: 8-0-1

EasyServe uses either a 10- or 11-bit character frame.

Example: 8-0-1 means: 1 start bit, 8 data bits, odd parity, 1 stop bit (N = No Parity, E = Even Parity)

Q 02 Physics Range:

RS 232 RS 422 RS 485

Default: RS 232

Physics of data transmission protocol

Q 03 EasyServe Baudr. Range:

9600 19200

Default: 19200

Data transmission rate

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INTECONT PLUS 9.

E ve nt M es sa ge s

System Message S S1

S7

S9

: Maint. Scale Run. Total ON-time of totalization exceeds set limit. Perform requisite service work, if necessary. Acknowledgement of message does not influence time intervals. Parameters : K 03, K 04

S4

: DATA LINK HOST Serial communication interrupted for longer than timeout period. Action : Check cable connections. Parameter : L 03

: No Release No external RELEASE signal. Scale cannot start. Parameter : M 04

S3

: Simulation Active Operating in Simulation Mode, scale is not prepared for normal operation. In Simulation Mode, all scale functions can be tested without material at the time of commissioning. Action : Stop “Simulation” function. Parameter : M 07

: Memory Error Program and parameter memories are checked in cycles. If an error is detected, scale is normally inoperable. Action : Contact the SCHENCK Service. Parameter: M02

S2

VDM

Electrical System E E1

: Power Failure Power failed or cut off. It is possible that totalization has stopped during this time. Action : Acknowledge message. Parameter : M 01

: Maintenance Int.Elec The INTECONT power supply has been switched on for a set time. Perform requisite service work, if necessary. Acknowledgement of message does not influence time intervals. Parameters : K 01, K 02

E6

: External Input External fault signal available across fault input. Parameter : M08

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Event Messages BV-H2219 GB 61

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INTECONT PLUS

Calibration C

Maximum H

C1

H1

: L/C Input 1. Load cell cable broken, not (or improperly) connected. 2. Supply voltage smaller than 19V Action : Check cabling. If OK, check load cell amplifier. Parameter : M05

Current feed rate exceeds set limit value. Action : Normally none, unless message H4 is additionally available or systemspecific limits have to be observed. Parameters : F 03, F 04 H4

C5

: I > MAX

: L/C Input > MAX

: Tare Corr. > MAX Scale overloaded. Errors in measurement can occur. Action : Check material infeed. Parameter : M 05

Automatic zero setting result exceeds zeroing limit. No correction takes place. Action: Retare device. Parameters: H 03, H 04

Minimum L L1

: I < MIN Current feed rate has fallen below set limit value. Action : System-specific Parameters : F 01, F 02

L4

: L/C Input < MIN Weighing system is underloaded, or not positively tied. Measurement can fail. Action : Check mechanical scale system and cabling. Parameter : Q 06

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INTECONT PLUS Material Flow (Batch) B B1

: Out of Tolerance Batch not completed with preset accuracy. Tolerance : Parameter I04 Event : Parameter I05 Cause : Automatic adaption connected (Parameter I 03)? Material infeed faulty ?

B9

VDM Signal Lamps

a

(green)

POWER OK LED not lit: 1. No power supply 2. Device defective 3. All other functions OK, LED probably defective. Call display test.

b

(green)

CPU OK If display is pending or flashing, processor system is faulty, Scale is inoperable.

(red)

ALARM flashes if an Alarm is available. Display additionally shows event code.

: Linearization Linearisation for feed rate measurement improperly set. Message is output only if linearization is active. Action : Check relevant parameters to see if preset curve features plateaus or turning points. Parameters : N 01...N 10

X

Action: see relevant event code. MIN

(red)

MIN LIMIT VALUE lit if feed rate limit value is exceeded down. Action: see L1: I
MAX

(red)

MAX LIMIT VALUE lit if feed rate limit value is exceeded up. Action: see H1: I>MAX.

No power supply: Upon short circuit on the secondary side of the power supply, internal overload protection responds. Disconnect power for approx. 1 min., and it is ready to operate again.

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INTECONT PLUS


0405




INTECONT PLUS

VDM

10. Commissioning Test Plug

Almost any possible error in operation is reported by event message. For interpretation, see Chapter 10. Check INTECONT for proper operation by using a simple test plug. This helps to see whether the fault is with load cell, cabling or electrical equipment. 1. Switch plug as shown in drawing. 2. Withdraw load cell connector X7 and replace by test plug. At the indicated resistance values, the following service values result: 1. wz

apr. 1.1mV/V

2. Load cell utilization aw apr.

apr. 50 % (C02 =2mV/V) 35% (C02 =2.85mV/V)

If wz is in specified range, measuring amplifier operates properly. Note: With different R1 and R2 resistance values, the following raw measured value results: Raw measured value ~ 500 * R2 / R1 [mV/V].

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Commissioning BV-H2219 GB 65

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INTECONT PLUS


0405

Commissioning BV-H2219 GB

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INTECONT PLUS

VDM

11. Deta ils Start Sources

Fig.: START Sources

Sources START/STOP Synchronization The “Start/Stop” functions can be started from different control sources preselected via parameters. The “Keyboard Mode” dialog function lets you shift from preselected sources to keyboard and vice versa.

Upon changeover from external setpoint source or keyboard, external setpoint is acquired. In reverse direction, the external source is active.

Parameter: B 03

START Source

FB (fieldbus) OP (keyboard) DI (contact)

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Details BV-H2219 GB 67

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INTECONT PLUS

Control Inputs/Outputs

Fig.: Control Inputs/Outputs

Operating Sequence 1 As long as no Release signal is available (contact open), no start command is effective. 2 Scale is released. 3 L-H edge of Start input or Start command from another source starts measurement and prefeeder. 4 Cut-off command Prefeeder immediately stops, measurement and totalization continue for time G 05. 5 Feed rate acquisition and totalization complete.

Measured load is acquired and displayed also in Stop state of scale. Running display (rotating point) reports all phases during which totalization is active. Cut-off after alarm is identical with normal cut-off sequence.

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Details BV-H2219 GB

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INTECONT PLUS

VDM

Batching

Principle:

Sequence:

When batch is complete, material prefeeder cuts off. Changeover from full feed to dribble feed can be effected using prefeeder speed or opening angle. .

0 Start batch using Start command. Prefeeder and totalizing counter start operating. 1 Stop batch using Stop command. Measurement continues for time G 05. 2 Continue batch using Start command.

Output signals (Batch Running, Full Feed, Dribble Feed) can be placed on free output contacts, if required.

0405




VDM

INTECONT PLUS

3 Dribble feed changeover point FM = SET - A - F is reached. Dribble Feed signal changes its level. A and F are the cut-off amounts defined by parameters I 01 and I 02.

Alarm: Batch stops (measuring wheel and prefeeder immediately cut off) and can be resumed after removal of cause and acknowledgement of event message.

4 Cut-off point AM = SET - A is reached and batch is complete. Prefeeder stops. 5 Material afterflow If parameters A and F are properly set, defined setpoint is exactly reached. If note, see “Adaption”.

Power OFF: Batch aborts, batching mode remains selected. All counter readings and amounts batched are stored for an unlimited period of time. Next Start command starts new batch.

Adaption: After every complete batch, INTECONT uses the missing material amount to compute a correction value (I02). Dribble feed changeover point is adapted automatically. Error = SETPOINT - amount batched Cut-off point for next batch is computed from error and an evaluation factor. A(new) = A(old) + FAK * error

A(new) = FAK =

Batch cut-off point Adaption factor

I02 I03

Errors smaller than smallest display digit are not corrected. DI Complete Batch: The Complete Batch contact acts like a Stop command with additional abort of batch. Next Start command starts new batch.

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Details BV-H2219 GB

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Data Flow Charts: Signal Flow

Fig.: Simplified Signal Flow Chart Note: In normal INTECONT operation, the data flow charts need not be known. In special cases, they can be used to trace internal normalizations relevant for precalibration (theoretical calibration).

Code

Meaning

WZ

Load cell

D

Cross-flexure strip for chute and check weight

Qwz

Measured load on load cell

QPRF

Measured load on load cell

LWZ

Load cell lever arm

C05

LPG

Check weight lever arm

QP

Check weight

GK

Device constant

C04

GEWKOR

Weight correctionr

D02

TARA

Basic tare

D04

TARKOR

Tare correction

D05

MATKOR

Material correction

D06

WZF0

Load cell rated capacity

C03

WZ KEN N

Load cell characteristic value C02

Q

Measured load

P

Flow rate

0405




VDM

INTECONT PLUS

Device Constant

GK

C04

in kg/(t/h)

GK indicates the correlation of load cell load and feed rate and thus determines calibration accuracy.

Calibration

CW

The CW calibration program compares the effective check weight entered (load on load cell through check weight) with measured load cell load.

GK = QNOM / PNOM QNOM = Spec Sheet value; does not refer to Parameter L/C Rated Cap. (C 03)!

L/C Rated Cap.

WZF0 C03

in kg

Enter total of load cells rated capacities. WZF0 influences calibration accuracy.

L/C Charac. Value WZKENN C02

in mV/V

Load cell transmission coefficient WZKENN is an important calibration value. Ua = Ue x WZKENN x (F / WZF0) Ua Ue

Output voltage Input voltage

CSD load cells HBM load cells

in mV in V WZKENN WZKENN

2.85mV/V 2 mV/V 1)

1) With certain types, WZKENN is not calibrated. For exact value, see type plate. Effective Check Weight

QPRFC05

in kg

Enter the force the check weight exerts on load cell. Effective check weight QPRF = U2 x check weight U2 = LPG / LWZ

(see Fig.)

Feed rate is P = QPRF / GK in kg/h (MATKOR = 1, TARKOR = 0, LIN on Linear)

0405

Details BV-H2219 GB

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INTECONT PLUS

VDM

Wiring Diagram Base Card

0405




VDM

INTECONT PLUS

0405

Details BV-H2219 GB

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INTECONT PLUS

VDM

Option Card

0405




VDM

INTECONT PLUS

Namur Inputs:



Cable fastening

> 8 mA = short circuit 1.65.. 1.6 5...8 .8 mA mA = level level 0 0.1...1.65 mA = level 1 (sensor covered) < 0. 0.1 1 mA =cab =c able le br brea eaka kage ge

Option Card: The option card is affixed to the INTECONT cover. Signal exchange with base card is via a pluggable flat cable connector. If pulled off, system behaves as if no option card was present and only the operating functions and parameters of the base card can be used.

In the rear wall of the INTECONT, under each connector, several slots are provided. The upper slot pair is reserved for the cable clamp which presses the Cabling Hints: shielded cable against the rear wall. The shield needs not be separately connected. The lower cut-out serves Alll ca Al cabl bles es are le led d to th the e de devi vice ce fr from om the re rear ar  for accommodation of a pull relief, e.g. by cable (front-of-p (fron t-of-panel anel mou mountin nting g hous housing) ing) or from belo below w binders. (flush (fl ush mou mounti nting ng ho housi using ng)) an and d con connec nected ted wit with h spec sp ecia iall co conn nnec ecto tors rs.. Co Conn nnec ecto tors rs ca cann nnot ot be confused. Attention! The INTECON INTECONT T is iso isolat lated ed fro from m the mountin mounting g  Connectors to base card require to be plugged-in surface by its plastic housing. with screwed connections up; connectors to option The rear earthing connector is internally connected card, with screwed connections down. with the electronics zero potential. The pro protec tectiv tive e gro groun und d use used d req requir uires es to be hu humm- an and d transient-free.  Connectors on INTECONT INTECONT rear wall: The power supply zero potential (0V ext.) is not connected to the earthing connector. Normally no earthing is required.. 

Make sure no leakage leakage currents currents are conducted conducted over over cable shields. Therefore shields are applied to one side of INTE INTECONT CONT.. The load cell hous housing ing is not connected with shields. Shie Sh ield lds s of da data ta ca cabl bles es to ho host st co comp mput uter er ar are e connected to ground on either side.



The consum consumers ers connect connected ed to the the relay relay and pulse pulse outp ou tput uts s re requ quir ire e to be ra radi dios oshi hiel elde ded, d, e. e.g. g. by suppressor diodes or RC elements.



Analog outputs Long cables, particularly to frequency transducers, can interact on analog outputs. We suggest to use an isolating amplifier..



Mak ake e su sure re th the e sp spa ace bet etw wee een n powe werr and measuring cables, if run in parallel, is min. 0.30 m. If this is not possible lay measuring cable in steel conduit. The same holds if the measuring cable is laid la id ov over er fr free ee st stre retc tche hes s or cl clos ose e to po powe werf rful ul transmitters (e.g. broadcasting stations).

Details BV-H2219 GB

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0405

Transmissionto thirdparties andreproduction of this documentatio documentation n are not permitted. permitted. SCHENCK SCHE NCK PROC PROCESS ESS GmbH reserves reserves all rights of ownership and copyrights.

INTECONT PLUS

VDM

Printer Connection Interf Inte rfac ace e Cable :

:

Serial Seri al,, se see e “T “Tec echn hnic ical al Da Data ta”. ”. The connection diagram refers to EPSON and CITIZEN printers.

Switch 1-1 1-2 1-3 1-4 1-5...8 2-1. 21... ..6 6

: : : : : :

OFF 8-bit message OFF No parity bit egal Even/odd OFF Postive edge OFF, ON, OFF, OFF 9600 baud ON,, ON ON ON,, OF OFF F, OF OFF F, OF OFF F, OF OFF F (default)

Use Parameter J 01 to set baud rate to 9600. On the right side of printer, there are two additional DIP switches. Diagram view corresponds to top of printer.

Fig. Printer Cable

EPSON printer: LX 850

Fig. EPSON Printer

Switch 1-1 1-2 1-3 1-4 1-5 1-6...8 2-1 2-2 2-3 2-4

: : : : : : : : : :

OFF 10 CPI character spacing OFF Zero without backslash ON Graphics character set OFF AUTO hyphenation activated ON Normal sprint speed . ON, ON, ON USA ON 12" page length OFF No single sheet OFF Jump over performation OFF No AUTO line feed

Information on switch position can be printed using the printer self-test function. (Press line feed key while starting printer). CITIZEN Printer: 120D Fig. EPSON Interface The interface board is equipped with 2 DIP switches used for selection of serial message base data. To initialize: Fig. Serial Interface Printer is initialised via serial interface, 5s after power-up of INTECONT PLUS. 0405

Transmissionto thirdparties andreproduction of this documentatio documentation n are not permitted. permitted. SCHENCK SCHE NCK PROCESS GmbH reserves reserves all rights of ownership and copyrights.


Details BV-H BV -H22 2219 19 GB 77

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INTECONT PLUS


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Details BV-H2219 GB

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Transmissionto thirdparties andreproduction of this documentatio documentation n are not permitted. permitted. SCHENCK SCHE NCK PROC PROCESS ESS GmbH reserves reserves all rights of ownership and copyrights.

INTECONT PLUS

VDM

12. Replacement Instructi ons Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG

FIP base card wiring diagram The VEG digital inputs and outputs can be configured, i.e. the logical signals can be freely distributed on physical signals.

0405

FIP option card wiring diagram

Transmissionto thirdparties andreproduction of this documentatio documentation n are not permitted. permitted. SCHENCK SCHE NCK PROCESS GmbH reserves reserves all rights of ownership and copyrights.


Replacement Instructions Replacement BV-H BV -H22 2219 19 GB 79

VDM

INTECONT PLUS

The FIP base and option cards connection diagrams indicate for every digital input and output the relevant INTECONT VEG parameter numbers used for distribution on physical signals. The tables below compares the connector assignments of FIP and VEG for all physical signals. Digital Outputs FIP X1 X1 X1 X6 X6 X6 X6 X6

1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10

Physical Signal

VEG

DA1 DA2 DA3 DA4 DA5 DA6 DA7 DA8

X1 X1 X1 X8 X8 X8 X8 X8

1,2 3,4 5,6 1,2 3,4 5,6 7,8 9,10

Load Cell FIP X5 X5 X5 X5 X5 X5

3 4 5 6 7 8

FIP X3 X9 X9 ——X3

1,2 1,2 3,4

5,6

Physical Signal

VEG

DE1 DE2 DE3 DE4 DE5 Ext. input

X3 X3 X6 X9 X9 X3

FIP X9 ——-

9,10

Physical Signal

VEG

A01 A02

X6 X9

4,5 5,6

AI

X6

1,2,3

X7 X7 X7 X7 X7 X7

3 4 6 5 7 8

1 2 3 4

Physical Signal

VEG

24V ext 0V ext ext. supply 0V ext. supply 24V

X2 X2 X2 X2

Physical Signal

VEG

Screen TX RX

X10 X10 X10

Physical Signal

VEG

24V Open collector Open emitter 0V

X6 X6 X6 X6

1 2 3 4

Printer FIP X8 X8 X8

Analog Inputs/Outputs

OUT1 REF1 IN2 IN1 REF2 OUT2

Power Supply

X2 X2 X2 X2 1,2 3,4 6,7 1,2 3,4 5,6

VEG

Attention: Signals IN1 and IN2 are swapped between FIP and VEG. (VEG is compatible to DISOCONT).

FIP Digital Inputs

Physical Signal

1 2 3

1 2 3

Pulse Output FIP X9 X9 X9 X9

5 6 7 8

8 9 10 11

With VEG, fieldbus is connected via separate fieldbus cards (FIP: Connector X7). See Fieldbus Manual BVH2220.

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Replacement Instructions BV-H2219 GB 80



Schenck Intecont Plus Weighfeeder manual.pdf

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