Schenck Calibration

INTECONT MS (VEG206XX) Commissioning and Set-Up Assistant 

BV-H5058GB

Service:

Quality and reliability form the basis for Schenck’s corporate philosophy all over the world. In House Support (Mond (Monday ay through Friday Friday from at least 8 o’cloc o’clock k to 5 p.m. CST) Service specialists are available for technical assistance to answer your questions or assist you in trouble shooting. Heavy Industry Phone:: 800-5 Phone 800-558-018 58-0184 4 Fax: 262-4 262-473-24 73-2489 89 Light Industry Phone:: 800-5 Phone 800-558-018 58-0184 4 Fax: 262-4 262-473-24 73-2489 89 Spare Parts and Components Phone:: 800-5 Phone 800-558-018 58-0184 4 FAX: 262-473-2489 MKTG@ACCURATEFEEDE MKTG@ACCU RATEFEEDERS.com RS.com - Light Industry [email protected] MKTG@Schenckamer icas.com - Heavy Industry 24 hour Emergency Support You have a malfu malfunctio nction n or problem outside of our norma normall busine business ss hours. You can reach our servic service e technician at any time outside of our office hours for after hour emergency support. Phone:: 800-5 Phone 800-558-018 58-0184 4 (Plea (Please se listen closely closely to menu for after hours hours support.) support.)

Copyright  2008 SCHENCK AccuRate, USA-PO Box 208, Whitewater, WI, http://www.s http://www.sarinc.com arinc.com a subsidiary of Schenck Process GmbH, Pallaswiesenstraße 100, 64293 Darmstadt, Germany www.schenckprocess.com All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by Schenck Process GmbH in writing, even by excerpt, is prohibited. Subject to change without prior notice.

Table of Contents 1 Introdu Introducti ction on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.1 1.1 1.2 1. 2 1.3 1. 3

What is What is the the INTE INTECO CONT NT MS?. MS?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Purp Pu rpos ose e of Ra Rapid pid St Star artt Manu Manual al . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safe Sa fety. ty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 .1

2 Basic Components of the INTECONT MS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2.1 2.1 2.1. 2. 1.1 1 2.1. 2. 1.2 2 2.1. 2. 1.3 3 2.2 2. 2

Basic Co Basic Comp mpon onen ents. ts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 .3 Disp Di spla lay y Area. Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 .3 LED LE D Area Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 .4 Keyb Ke yboa oard rd Are Area. a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 .4 Basi Ba sic c Def Defin init itio ions ns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 .5

3 INTECONT MS Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.1 3.1 3.2 3. 2 3.3 3. 3 3.4 3. 4 3.5 3. 5 3.6 3. 6 3.7 3. 7 3.8 3. 8

Verify Veri fy Mec Mecha hanic nics s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 .7 Veri Ve rify fy Pr Prog ogra ram. m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 .7 Veri Ve rify fy Spe Speed ed and and Imp Impul ulse ses/ s/Fo Foot ot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Impu Im puls lses es/B /Bel eltt Cir Circu cuit it . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 .9 Tari Ta ring. ng. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 .11 Chec Ch eck k Weig Weight. ht. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Mate Ma teri rial al Che Check. ck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Zero Ze ro Set Setti ting ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 .14

4 FAQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 .17 Appendix Calibration Worksheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

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INTECONT ® MS Commissioning and Set-Up SCHENCK AccuRate

1.3 Safe Safety ty

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Introduction

1.1 1. 1

What Wh at is th the e IN INTE TECO CONT NT MS MS? ? The INTECONT MS is a measuring and evaluating system. In addition to basic measuring functions, the INTECONT MS is designed for applications with a need for convenient and elaborate display, control, and monitoring capabilities. The INTECONT MS is supplied with specification sheets including customer parameters and design specifications. Elecrical Drawings are also included for customer specific wiring.

1.2

Purpos Pur pose e of Rap Rapid id Sta Start rt Man Manual ual The purpose of this manual is to provide the infor information mation necessary necessary to make the initial set-up of the INTECONT MS as easy as possible. NOTE: This manual is meant as a quick reference only. For more NOTE: This detailed information, see your INTECONT MS Operating Manual (BV-H2214GB).

1.3

Safety Preparation, installation, commissioning, operation, maintenance, and servicing of the INTECONT MS may be performed by skilled persons only. All persons working on the INTECONT MS are required to observe the saftey instructions. Refer to your INTECONT MS Operating Manual (BV-H2214GB) for further safety instructions.

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1.3 Safet Safety y


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INTECONT® MS Rapid Start Manual SCHENCK AccuRate

2.1 INTECONT MS Operator Interface

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Basi Ba sic c Co Comp mpon onen ents ts of th the e IN INTE TECO CONT NT MS

2.1

INTECO INT ECONT NT MS Ope Operat rator or Int Interf erface ace The operator interface is used for direct operation of the INTECONT MS. Figure 1 below shows the operator interface. The three parts of the operator interface are the display, LED, and keyboard areas.

Figure Figur e 1: Opera Operator tor Interface Interface

2.1.1 2.1 .1 Dis Displa play y Are Area a There are two display areas, areas, the upper display and the lower display. display. Both the upper and lower display areas have a left and right display. Upper Display Left: Displa Displays ys rotating rotating point. When the feeder is started, started, the point will rotate. rotat e. When the feeder is stopp stopped, ed, the point will stand still. Right:: Displa Right Displays ys Counter Z1, the totalized totalized material material amount in kg or t. Lower Display Left: Displa Displays ys event messages. messages. Event messages are triggered triggered by alphanumeric code. Refer to manual BV-H2216GB, Event Message Section for a complete listing of event messages. Right:: Using the Scroll Right Scroll buttons, you can view counter counter Z2 and Z3, feed rate (I), relative feed rate (Ir), belt load (Q), relative relative belt load (Qr), and belt speed (V).

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2.1 INTECONT MS Operator Interface

2.1. 2. 1.2 2 LE LED D Ar Area ea The LED area has 2 green and 3 red LEDs. The green LEDs mean the INTECONT MS is ready to operate. The red LEDs mean there is an error or limit value message. When the green Power LED is lit, all power supplies are OK. When the green CPU OK LED is lit, the microprocessor is ready to operate. When the red Alarm LED is flashing, an alarm event is available. In addition, an event code is flashed in the lower display line. When the red LO TOL LED is lit, the preselected limit value is to low (e.g. feed rate). When the red HI TOL LED is lit, the preselected limit value is exceeded (e.g. feed rate).

2.1.3 2.1 .3 Key Keyboa board rd Are Area a The keyboard area covers: - Numeric buttons (1-9) - Function buttons This is the Start button.

This is the Stop button.

This is the Reset Totalizer button. 1. Press this this button to reset counter. counter. 2. Enter number number of counter counter to be reset. reset. 3. Press the Enter Enter button button to acknowledge. acknowledge.

This is the Function button. 1. Press this button button to display the function distributor distributor (main (main menu) and event messages. 2. Use the Scroll buttons buttons to select desired function. function. 3. Activ Activate ate the functions functions by pressing the Enter button. button.

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2.2 Basic Definit Definitions ions

These are the up/dow up/down n Scroll buttons. The Scroll buttons can be used to scroll through the lower right line of the display. They can also be used to scroll through functions.

These are the left/ left/right right Scroll buttons. buttons. They are used in sett setting ing hardware I/O parameters.

This is the Delete button. Pressing this button acknowledges an event message or deletes an entry.

This is the Edit button. Pressing Pressing this button allows the operator to edit parameters.

This is the Escape button. Pressing this button will abort the function and return you to the normal display.

This is the Enter button. Press this button to acknowledge entry and start functions.

2.2 2. 2

Basi Ba sic c De Defi fini niti tion ons s Letter Coding I = Feed rate Material amount discharged from belt per unit of time (kg/h, t/h, or lbs/h) Z = Totalizer Material amount fed = Feed rate x feed time (kg, t, or lb) V = Speed of conveyor belt (m/s, t/s, or f/s) Q = Belt load Material weight on one belt meter (kg/m, t/f, or lb/f) Measuring Principles Belt load (Q) and speed (V) are continuously measured and multiplied. The result is feed rate (I) from which (Z) feed amount is computed. I = Q x V x 3600


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2.2 Basic Definit Definitions ions


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3.2 Verif Verify y Program Program

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INTE IN TECO CONT NT MS Ca Calilibr brat atio ion n This section will describe the procedures necessary to calibrate the INTECONT MS. There are 8 steps for calibration. 1. Verif Verify y Mechanical Mechanical Installation Installation 2. Verif Verify y Program Program 3. Verif Verify y Speed Speed 4. Implus Impluses/Be es/Belt lt Circuit (Must be done before taring or weight check) 5. Tar Taring ing 6. Weight Check 7. Manual Check Check (Optiona (Optional) l) 8. Zero Setting Setting (Done (Done on a weekly basis) basis)

3.1

Verify Ver ify Mec Mechan hanica icall Ins Instal tallat lation ion The first step is to verify the mechanical installation. Refer to the BEMP mechanical drawings.

3.2 3. 2

Veri Ve rify fy Pr Prog ogra ram m Customer parameters have been pre-set at SCHENCK AccuRate. Check the program against your parameter data sheet. To check the parameters, follow the steps below. 1. Press the the Function Function button. button. 2. Press the Scroll button button until the lower display display shows Programming. Programming. 3. Press the the Enter Enter button. button. 4. Press the Scroll Scroll button until the lower display display shows Read Parameters. 5. Press the the Enter Enter button. button. 6. Conti Continue nue pressing pressing the Enter button to view parameters parameters A01 through R4. 7. Press the Escape Escape button button twice when done. done. If a parameter is wrong, you will need to edit the parameter. To edit parameters, follow the steps below. 1. Press the the Function Function button. button. 2. Press the Scroll button button until the lower display display shows Programming. Programming. 3. Press the the Enter Enter button. button.


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3.3 Verif Verify y Speed and Impulses/F Impulses/Foot oot 4. Press the Scroll Scroll button until the lower display display shows Enter Parameters. 5. Press the the Enter Enter button. button. 6. Using the numeric numeric buttons, buttons, enter the password, password, 07734. 7. Press the the Enter Enter button. button. 8. Press the Scroll Scroll button until the lower display display shows the corresponding block of the parameter that needs to be edited. 9. Press the the Enter Enter button. button. 10. Press the Scroll Scroll button until the lower display display shows the prameter prameter that needs to be edited. 11. Press the the Edit button button.. 12. Using the numeric numeric buttons, buttons, enter the desired parameter parameter data or use the Scrol Scrolll butto buttons ns to select the desired value. 13. Press the the Enter button. button. 14. Press the Escape Escape button button twice when done. done.

3.3

Verify Ver ify Spe Speed ed and Imp Impuls ulses/ es/Foo Foott NOTE: If your system does not have a speed sensor, you must change parameter B03 Tacho Source to “---” before running this program. The next step is to manually calculate the belt speed and impluses per foot. Belt Speed Procedure Follow the steps below to calcul calculate ate belt speed: 1. Measur Measure e the belt. 2. With the BEMP running, running, time the belt for three revolutions revolutions and divide by 3 for the time of 1 revolution. This value needs to be entered in parameter C02. 3. Press the the Function Function button. button. 4. Press the Scroll button button until the lower display display shows Programming. Programming. 5. Press the the Enter Enter button. button. 6. Press the Scroll Scroll button until the lower display display shows Enter Parameters. 7. Press the the Enter Enter button. button. 8. If prompted, prompted, enter the password password 07734 and press the Enter button. button. 9. Press the Scroll Scroll button until the lower display display shows Block: C. 10. Press the the Enter button. button. 11. Press the Scroll Scroll button until the lower display display shows C02. 12. Press the the Edit button button.. 13. Using the numeric numeric buttons, buttons, enter the value from step 2. 14. Press the the Enter button. button. 15. Press the Escape Escape button button twice. 16. Divide the the belt length in step step 1 by the time in step 2. This gives you feet per second.

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3.4 Impul Impulses/B ses/Belt elt Circuit Circuit

Impulses/Foot Procedure (Skip Procedure (Skip if you do not have a speed sensor) Follow the steps below to calcul calculate ate the impuls impulses es per foot: 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Service Service Values. 3. Press the the Enter Enter button. button. 4. Press the Scroll Scroll button until the lower display display shows Tacho. 5. Recor Record d the Hz value shown in the lower display. display. 6. Divide the the Hz value in step 5 by the ft/sec ft/sec value in step step 16 of the Belt Speed Procedure. This gives you impulses impuls es per feet. This value needs to be enter entered ed in param parameter eter B04. 7. Press the the Function Function button. button. 8. Press the Scroll button button until the lower display display shows Programming. Programming. 9. Press the the Enter Enter button. button. 10. Press the Scroll Scroll button until the lower display display shows Enter Parameters. 11. Press the the Enter button. button. 12. If prompted, prompted, enter the password password 07734 and press the Enter button. 13. Press the Scroll Scroll button until the lower display display shows Block: B. 14. Press the the Enter button. button. 15. Press the Scroll Scroll button until the lower display display shows B04. 16. Press the the Edit button button.. 17. Using the numeric numeric buttons, buttons, enter the value from step 6. 18. Press the the Enter button. button. 19. Press the Escape Escape button button twice.

3.4

Impuls Imp ulses/ es/Bel Beltt Cir Circui cuitt NOTE: You must preform this calibration program before the tare or weight check calibration programs. The impulses/belt circuit program acquires the number of speed transducer pulses for one belt circuit. Follow the steps below to change parameter B03. 1. Press the the Function Function button. button. 2. Press the Scroll button button until the lower display display shows Programming. Programming. 3. Press the the Enter Enter button. button. 4. Press the Scroll Scroll button until the lower display display shows Enter Parameters. 5. Press the the Enter Enter button. button. 6. If prompted, prompted, enter the password password 07734 and press the Enter button. button. 7. Press the the Scroll button button until the the lower display display shows Block: Block: B.


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3.4 Impul Impulses/B ses/Belt elt Circuit Circuit

8. Press the the Enter Enter button. button. 9. Press the Scroll Scroll button until the lower display display shows B03. 10. Press the the Edit button button.. 11. Press the Scroll Scroll button until the lower display display shows “-”. 12. Press the the Enter button. button. 13. Press the Escape Escape button button twice. Follow the steps below to run the impulses/belt circuit program: NOTE: The conveyor belt must be running and completely empty empty while performing the following steps. 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Calib. Functions. 3. Press the the Enter Enter button. button. 4. If prompted, prompted, enter the password password 07734 and press the Enter button. button. 5. Press the Scroll Scroll button button until the lower display display shows LB: IMP/ IMP/Belt. Belt. 6. Press the Enter button. button. The impulse/belt impulse/belt circuit program will begin running. See figure 2.

Upper Display: Display: Residual Residual run time in seconds seconds Lower Low er Display: Added speed transducer transducer pulses pulses Figure 2: Impulse/Belt Ciruit Program Running

7. When the program program is finish finished ed running and the impulse/belt impulse/belt circuit circuit result is acquired, press the Enter button. See figure 3.

Upper Display: Belt speed Upper speed mean value over total run time Lower Display: Impulse/belt circuit total Figure 3: Impulse/Belt Circuit Program Complete

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3.5 Tar Taring ing

3.5

Tarrin Ta ing g The taring program acquires the zero point error. In normal operation, the current measuring result is corrected by this value. NOTE: The conveyor belt must be running and completely empty while performing the tare program. Follow the steps below to tare: 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Calib. Functions. 3. Press the the Enter Enter button. button. 4. If prompted, prompted, enter the password password 07734 and press the Enter button. button. 5. Press the Scroll Scroll button until the lower display display shows TW: Tare. 6. Press the Enter Enter button. The tare program program will begin running. See figure 4.

Upper Display: Residual Residual run time in % of total total run time Lower Display: Display: Continuousl Continuouslyy averaged tare in % of nominal belt load Figure Figur e 4: Tare Program Program Running Running

7. When the program program is finished running running and the tare result result is acquired, press the Enter button. See figure 5.

Upper Display: Display: Deviation Deviation of tare value from previous previous taring results in % of nominal belt load Dev=+:: Tar Dev=+ Tare e has increased increased Dev=-: Tare has decreased decreased Lower Low er Display: Display: Mean value value of total tare in % of nominal nominal load Figure Figur e 5: Tare Program Program Complete Complete

8. Repeat steps steps 1-7 for a more accurate accurate tare.


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3.6 Weight Check

3.6 3. 6

Weig We ight ht Ch Chec eck k The weight check program is used to check the measuring range. Before running the check weight program, follow the steps below: 1. Place test test weights on the hooks under under the weigh idler. idler. The test weight value is indicated on your Parameters Data Sheet under Block C08. 2. Start the the conveyor conveyor belt. belt. Follow the steps below to run the check weight program: program: 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Calib. Functions. 3. Press the the Enter Enter button. button. 4. If prompted, prompted, enter the password password 07734 and press the Enter button. button. 5. Press the the Scroll button button until the the lower display display shows CW: CW: Weight Check. 6. Press the Enter Enter button. The check weight weight program will begin running. See figure 6.

Upper Display: Display: Residu Residual al run time in % of total run time Lower Low er Display: Contin Continuously uously averaged averaged measuring result SET/ACT SET/ACT Figure Figur e 6: Check Weight Weight Program Running Running

7. When the weight check check program is finished running, running, press the Enter button. See figure 7.

Upper Display: Display: Fictitious Fictitious amount amount of material fed over run time Lower Low er Display: Mean value KOR KOR of SET/ACT over total run time Figure Figur e 7: Check Weight Weight Program Complete Complete

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3.7 Mater Material ial Check Check

8. If KOR=.99 KOR=.99 through through 1.01, the weigher weigher is OK. NOTE: If the KOR value is less than 0.8 or great greater er than 1.2, re-check re-check your parameters and the mechanical installation. Run the check weight program again. If the KOR value is still less than 0.8 or greater than 1.2, contact your SCHENCK AccuRate Service Representative. 9. If the KOR=.8 KOR=.8 through .98 or 1.02 through through 1.2, you will need need to enter this value into prameter D02. Follow the steps below to change parameter D02. 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Programming. 3. Press the the Enter Enter button. button. 4. Press the Scroll Scroll button until the lower display display shows Enter Parameters. 5. Press the the Enter Enter button. button. 6. If prompted, prompted, enter the password password 07734 and press the Enter button. button. 7. Press the the Scroll button button until the the lower display display shows Block: Block: D. 8. Press the the Enter Enter button. button. 9. Press the Scroll Scroll button until the lower display display shows D02. 10. Press the the Edit button button.. 11. Using the numeric numeric buttons, buttons, enter the KOR value acquired acquired during the weight check program. 12. Press the the Enter button. button. 13. Press the Escape Escape button button twice.

3.7 3. 7

Mate Ma teri rial al Ch Chec eck k Running a mater Running material ial check is optional. Howe However, ver, it is recommended recommended to verify the accuracy. Follow the steps below to do a material check: 1. Zero totalizer totalizer 1 (Z1), press the Reset Totalizer Totalizer button. button. 2. Using the numeric numeric buttons, buttons, enter 1. 3. Press the Enter Enter button. Totalizer Totalizer 1 (Z1) is now zeroe zeroed. d. 4. Run as much material material over the belt as is reasonable reasonable to handle. Run three minutes or more if possible. Make sure the material going over the weigh bridge is equal to the amount that is retrieved. 5. The actual weight weight of the material material run should be compared compared with the value displayed displayed for totalizer totalizer 1 (Z1). Divide the actual weight by the displayed value for totalizer 1 (Z1).


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3.8 Zero Sett Setting ing

6. Multiply Multiply the value in step 5 by the KOR value acquired acquired in the weight check program and enter in parameter D02. 7. To enter in parameter parameter D02, press the Function button. button. 8. Press the Scroll Scroll button until the lower display display shows Programming. 9. Press the the Enter Enter button. button. 10. Press the Scroll Scroll button until the lower display display shows Enter Parameters. 11. Press the the Enter button. button. 12. If prompted, prompted, enter the password password 07734 and press the Enter button. 13. Press the the Scroll button button until the the lower display display shows Block: Block: D. 14. Press the the Enter button. button. 15. Press the Scroll Scroll button until the lower display display shows D02. 16. Press the the Edit button. button. 17. Using the numeric numeric buttons, buttons, enter the new KOR value calculated calculated in step 6. 18. Press the the Enter button. button. 19. Press the Escape Escape button button twice. 20. Repea Repeatt this procedure procedure until the KOR value is withi within n tolerances. tolerances.

3.8 3. 8

Zero Ze ro Se Sett ttin ing g The zero setting should be done on a weekly basis. This will take care of any build-up between maintenace. Follow the steps below to set to zero: 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Zero Set. 3. Press the Enter Enter button. The zero setting setting program will begin running. See figure 8.

Upper Display: Display: Residul Residul time in % of total operating operating period. Lowerr Display: Zero point error related Lowe related to nominal belt load. Figure Figur e 8: Zero Setting Setting Program Program Running

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4. When the zero setting setting program is finished running, running, press the Enter button. See figure 9.

Upper Display: Display: Deviation Deviation of zero point from previous previous zero setting in % of nominal belt load. Deviation Deviat ion = +: Error has has increased. increased. Deviation Deviat ion = -: Error has decrease decreased. d. Lowerr Display: Deviati Lowe Deviation on of zero point from basic tare tare in % of nominal belt load. Figure Figur e 9: Zero Setting Setting Progrm Complete Complete


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4 FA FAQ Q

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Freq Fr eque uent ntly ly As Aske ked d Qu Ques esti tion ons s Q. What are the event classific classification ations? s? A. There are four event classes: Event Class Display/Effect Alarm

Display is underscored and flashes. The red alarm LED also flashes. Totalizing stops, weigher is not ready to operate. Start if cause of alarm has been remedied and error message acknowleged. Acknowledgment: If cause is not removed, flashing stops but message remains on display.

Warning Warnin g1

Display is perma Display permanent nent and unders underscored. cored. Totali Totalized zed acacquisition goes on. Acknowledgment: If cause of warning is not remedied, underscores are faded out.

Warning Warnin g2

Display Displa y is perma permanent nent and is not unders underscored cored.. AckAcknowledgment: None required.

Ignore Ign ore

Events are not mon Events monito itored red;; MI MIN/M N/MAX AX mes messag sages, es, by contact outputs and MIN/MAX LEDs.

If several events occur at the same time, display follows in accordance with priority, Alarm, Warning 1, Warning 2. Refer to manual BV-H2214GB, Event Message Section, for a complete list of event messages. Q. How do I change from German to English? A. Follow the steps below to change from German to English. 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Programmieren. 3. Press the the Enter button. button. 4. Press the Scroll Scroll button until the lower display display shows Par. eingeben. 5. Press the the Enter button. button. 6. If prompted, prompted, enter the password password 07734 and press the Enter button. 7. Press the Scroll Scroll button until the lower display display shows Block: A. 8. Press the the Enter button. button. 9. Press the Scroll Scroll button until the lower display display shows A01. 10. Press the the Edit button button.. 11. Press the Scroll Scroll button until the lower display shows shows American Eng. 12. Press the the Enter button. button. 13. Press the Escape Escape button button twice.

INTECONT® MS Commissioning and Set-Up BV-H5058GB / 0851 SCHENCK AccuRate

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Q. Why doesn’t the system system totalize or show a feed rate? A. The systemmust systemmust be running or integrating. integrating. This is shown by the dot turning in the upper left corner of the display. Q. What rate should should be display displayed ed on the unit when the test weights weights are on the scale? A. Check your design sheet. Q. Why does the system not run after powering powering up? A. The default condition condition for a power failure alarm alarm is A. This must be cleared from the display by pressing the Ack. Alarm button. button. If you want to change the default condition condition for a power failur failure, e, you can change parameter O01 to Ignore. Follow the steps below to change O01. 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows Programming. 3. Press the the Enter Enter button. button. 4. Press the Scroll Scroll button until the lower display display shows Enter Parameters. 5. Press the the Enter Enter button. button. 6. If prompted, prompted, enter the password password 07734 and press the Enter button. 7. Press the Scroll Scroll button until the lower display display shows Block: O. 8. Press the the Enter Enter button. button. 9. Press the Scroll Scroll button until the lower display display shows O01. 10. Press the the Edit button. button. 11. Press the Scroll Scroll button until the lower display display shows Ignore. Ignore. 12. Press the the Enter button. button. 13. Press the Escape Escape button button twice. Q. Why are the Tare and Weight Check programs programs taking so long? A. You must run the Impulses/Belt Circuit program program before running Tare and Weight Check. Q. Why is the system displaying negative feed rate? A. Load cells may be wired backwards. backwards. Check the over load stops. stops. Q. What is the symbol displayed displayed in the upper left corner corner of the displa display? y? A. This means you are in a special mode of operation, operation, such such as VOL, keyboard, simulation, or batch. Q. Why is the system not starting? A. All alarms must be acknowledged by pressing the ACK. Alarm button before the system will run. See the following questions on starting from various sources.

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BV-H5058GB / 0851


Q. How do I star startt the system from the keypad? A. The system must must be put into keyboard keyboard mode. Follow the steps steps below to initiate keyboard mode. 1. Press the the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows START KEYB. MODE. 3. Press the the Enter Enter button. button. 4. Press the the Escape button. button. Q. How do I start the system system automatical automatically? ly? A. A switch or relay must be installed installed as shown on the installation installation drawing and the system must not be in keyboard mode. Follow the steps below to exit keyboard keyboard mode. 1. Pres Press s the Function Function button. button. 2. Press the Scroll Scroll button until the lower display display shows STOP KEYB. MODE. 3. Press the the Enter Enter button. button. 4. Press the the Escape button. button. Q. Why don’t the parameter parameter numbers numbers on my Intecont Intecont MS match those listed in this manual? A. You may have the older hardware hardware version of the Intecont MS. Check the hardware type on the controller. If the type number starts with “FIP”, you need the Rapid Start Manual (BV-H5028GB). If the type starts with “VEG”, contact customer service to report the discrepancy.


BV-H5058GB / 0851 BV

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BV-H5058GB / 0851


Appendix Calibration Worksheet


BV-H5058GB / 0851 BV

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Schenck Calibration

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