Saipem Urea Ammonia

AMMONI NIA A-UREA AND SYNG SY NGASS-B BASED PRODUCTS ONSHOREE EENGINEERING ANDCONSTRUCTIO IONPROJECTR TREFERENCES

AMMONI NIA A-UREA AND SYNGAS-B -BASED PRODUCTS

INDEX

SAIPEM TODAY

4

SAIPEM ONSHORE

6

AMMONIA-UREA AND SYNGAS-BASED PRODUCTS

8

SYNGAS PRODUCTION CAPACITY

12

SNAMPROGETTITM UREA TECHNOLOGY IN THE WORLD

14

AMMONIA-UREA AND SYNGAS-BASED PROJECT REFERENCES

16

SNAMPROGETTITM UREA TECHNOLOGY REVAMP REFERENCES

44

UREA PLANTS BASED ON CONVENTIONAL AND I.D.R. PROCESSES

50

OTHER FERTILIZERS, RELATED UNITS AND AN D GA GASS-BASED BASED PRODUC PRODUCT TS

56 3

SAIPEM TODAY SAIPEM TODAY IS A WORLD LEADER IN THE GLOBAL SUPPLY OF ENGINEERING, PROCUREMENT, PROJECT MANAGEMENT AND CONSTRUCTION SERVICES WITH DISTINCTIVE CAPABILITIES IN THE DESIGN AND EXECUTION OF LARGE-SCALE OFFSHORE AND ONSHORE PROJECTS.

4

Saipem has a strong bias towards oil & gas frontiers, namely activities in harsh and remote areas, in deep waters as well as in extremely cold and hot environments, applying significant technological competences in many diverse fields such as gas monetization and heavy oil exploitation.

Saipem, 43% ow owned ned by Eni, Eni, is organized in three Business Units: Offs Off shore, Onshore Onshore and Drilling.

5

SAIPEM ONSHORE FOLLOWING THE ACQUISITION OF SEVERAL ENGINEERING COMPANIES OVER THE LAST YEARS, MOST PROMINENTLY OF SNAMPROGETTI, BOUYGUES OFFSHORE AND SOFRESID, SAIPEM HAS BECOME ONE OF THE WORLD’S LARGEST AND MOST COMPLETE ENGINEERING AND CONSTRUCTION COMPANIES IN THE GLOBAL OIL & GAS MARKETS ONSHORE.

6

Saipem Onshore offers a complete range of project project definition and exec ex ecut ution ion serv ervices ices,, particularly p articularly for f or t he “ mega mega-projec -projects” ts” requir required ed by the market today: from feasibility and concept conce ptual ual stu studies dies to complex integrated solutions combining design, engineering, procurement and field cons construction. truction. The integration of our engineering and project manage management ment ce cent ntres res in several continents has been completed recent recently ly,, providing pro viding a consistent design and robust execution philosophy on all our projects worldwide. Through the t he involveme involvement nt of our f our global engineering centres for onshore projects in Milan and Fano (Italy), Paris (France) and Chennai (India), which operate in connection with a growing number of medium

size and smaller engineering centres, employing altogether over 7,000 engineers engin eers,, Saipem balances high project execution quality with a competitive competit ive cos costt and – most importantly – with a major emphasis on local know-how and content. Saipem today operates in virtually every ev ery world market, often of ten in remote locations with harsh environmental conditions condit ions and challenging challenging logistics logistics,, leveraging on its proven experience acros ac ross s the mos mo st signif icant product p roduct lines in the oil & gas upstream, midstream, midstrea m, refining refining,, chemicals, chemicals, power po wer generation, environmental industries and infrastructure. This new series, therefore, outlines Saipem integrated references in onshore markets, markets, according t o individual business and technology lines. 7

AMMONIA IA-UREA ANDS DSYNGAS-B -BASEDP DPRODUCTS THE INDUSTRIAL APPLICATION OF SYNGA YNGASS-BASED BASED CH CHEMICAL EMICAL PROCESSES HAS BEEN ONE OF THE STALWARTS OF SNAMPROGETTI, RECENTLY INTEGRATED INTO SAIPEM, ALMOST SINCE ITS EARLIEST DAYS MANY DECADES AGO.

We have designed and built hundreds of plants, including more than twenty f ully int egrated complexes complexes, in ev every ery remote corner corner of the world, w orld, mostly mostly based on the world leading and proprietary propri etary licensed licensed Snamprogett Snamprogett iTM Urea Technolo echnology gy as well as on t hird party syngas syngas generation, generation, ammonia and methanol synthesis technologies. In the Ammonia Ammonia-Urea -Urea proc proces ess s sequence, Saipem is a recognized world leader: Over 110 Urea Technology licensed plants in operation. In the quest for the economies of scale, design and construction of the largest single train urea unit in operation today (Profertil, Bahia 8

Blanca Fertilizer Complex in Argentina), Argent ina), which wh ich achieve achieved d an average yearly production of 3,558 Tons per Day (T/D) in 2006 and has become the reference for the subsequent design and construction of today’s biggest single train urea plants, like the Daharki Ammonia-Urea Complex for Engro in Pakistan and the Qafco 5 Fertilizer Complex in Qatar with the capacity of 3,835 T/D and 3,850 T/D respectively. Design and construction in 20022005 of the largest ammonia-urea single project, namely Omifco in Oman, with the total urea design capacity of 5,060 T/D; in 2008 the plant achieved the capacity peak of 6,000 T/D.

Cont inuous Continu ous Urea Technolo echnology gy improvements and upgrading. To name just j ust a few f ew most m ost recent achievements: - the new OmegabondTM Advanced Tubing Technology (Ti/Zr metallurgically coextruded) for improved stripper performance developed in collaboration with ATI WahChang; - focus on plant reliability and availability concepts applied on the 5,000+ T/D single train; - the adoption of continuously improved environmental impac im pactt reduction and energy saving schemes.

Moron Fertilizer Complex - Venezuela 1972

9

10

In addition to a large number of integrated int egrated ammonia-urea complexes complexes based on natural gas and light naphthas as feedstocks, in 2002 Saipem has placed on stream in Nanjing Nanji ng,, P.R .R.. China, Chin a, a complex compl ex utilizing ut ilizing coal-like Eureka Eureka pitch pit ch as feedstock. This feedstock is gasified by means of a GE (former Texaco) gasification technology to produce syngas, subsequently converted into 1,000 T/D of ammonia and 1,700 T/D of urea. Our project reference list has been enriched with the award a few years ago of the multibillion Gas-to-Liquids project in Escravos, Nigeria from Chev Chevron ron Nigeria Ltd. The goal of this new investment is the conversion of natural gas into 33,000 BPSD of top quality middle distillates for transportation fuels via the new process technology licensed by Sasol. The first steps in the process sequence, namely the syngas production, product ion, are bas based on a technology which is very similar to the one applied in large scale ammonia and methanol synthesis.

Among other technological novelties, this project will see one of the first applications on a very large scale of Haldor Topsøe’s ATR – Auto Thermal Reform eformer er – proces process s t ec echnolog hnology y. Wit h a capacity of 560,000 Nm3 /h of each of the two ATRs, this will be one of the th e largest largest syngas product production ion unit units s in the world. Saipem has been traditionally a leading lea ding playe playerr in th the e design design and exec ex ecut ution ion of Methanol Synthesis plants, based based on dif different ferent proces process s technologies, with the more recent focus on Haldor Topsøe’s – e.g. the 3,000 T/D Bandar Imam plant in Iran – a world class plant at the time of its start-up start-up in 2004 and, more recently, the Front End Design of the 10,000 T/D VIVA Methanol Project in Nigeria. This last one could become the largest methanol synthesis and syngas genera generati tion on plant p lant ev ever er built .

11

SYNGASPRODUCTIO ION CAPACITY SYNGAS PRODUCTION CAPACITY IN RECENT SAIPEM DESIGNS.

Project

Syngas Generation Technology

Syngas Production Capacity per Train (dry basis), kNm3/h

N. Type

VIVA METHANOL,(b) NIGERIA

1

ATR

ESCRAVOS GTL,(c) NIGERIA

2

ATR

QAFCO 5,(a) QATAR

1

Primary and secondary Air Blown Reformer

ENGRO,(a) PAKISTAN

2


OMIFCO,(a) OMAN

1


FERTINITRO,(a) VENEZUELA

2


PROFERTIL,(a) ARGENTINA

1


BANDAR IMAM,(b) IRAN

1

One step reformer

NANJING,(a) CHINA

2

Gasifier

0

(a) Ammonia

100

200

Synthesis including Nitrogen (b) Methanol Synthesis (c) Gas-to-Liquids 12

300

40 0

500

600

700

800

900

1000

1100

13

SNAMPROGETTI UREATECHNOLOGY INTHEWORLD TM

CANADA

SPAIN

U.S.A.

ALGERIA MEXICO

TRINIDAD & TOBAGO

VENEZUELA

SAIPEM TODAY IS A MARKET LEADER IN THE AMMONIA-UREA PROCESS CHAIN, WITH OVER 110 SNAMPRO SNAMPROGE GET TTITM UREA TECHNOLOGY LICENSES WORLDWIDE, WITH MORE THAN 20 INTEGRATED AMMONIA-UREA COMPLEXES AND NUMEROUS INDIVIDUAL PROCESS UNITS DESIGNED AND BUILT IN EVERY CONTINENT. SAIPEM HOLDS A LEADING SHARE OF THE TOTAL INSTALLED CAPACITY WORLDWIDE.

14

ARGENTINA

RUSSIA

GERMANY AUSTRIA ITALY BULGARIA PAKISTAN IRAQ

P.R. CHINA

IRAN BAHRAIN

SAUDI ARABIA

BANGLADESH

QATAR

OMAN

INDIA

SOMALIA

VIETNAM

INDONESIA MALAYSIA

15

AMMONIA IA-UREAANDSYNGAS-BASED PROJECTREFERENCES SAIPEM IS TH E OW OWNER OF OF TH TH E SNAMPROGETTITM UREA TECHNOLOGY.

LOCATION

CLIENT

Count ry, Locat ion

Technologies AMMONIA License Capacit y T/ D

UREA Snamproget t iTM Technology Capacit y T/ D

Algeria, Arzew

ALGERIA OM AN FERTILIZER COM PANY

2 x 3 5 00

China, Fugu, Shaanxi

SHAANXI POPULAR JURASSIC (GROUP) Co., Lt d.

1 7 60

China, Jungar, Inner M ongolia

INNER M ONGOLIA TALENT CHEM ICAL FERTILIZER Co., Lt d.

1 7 60

China, Korla, Xinjiang Uyugur

PETROCHINA TARIM PETROCHEM ICAL COM PANY

2 6 40

Nigeria, Niger ia, Escravos

CHEVRON NIGERIA Lt d. (C (CNL)

ESCRAVOS GASS-TO TO-LIQUI UIDS DS PROJECT - NI NIG GERIA In addition to being one of the first applications of the Gas-to-Liquids technology on a world-class scale (process (proces s t ec echnol hnologi ogies es by Sas Sasol, ol, Chev Chevron, ron, Ha Haldor ldor Topsø opsøe e and ot hers hers), ), t he design design and const const ruct ruction ion of t his complex had several elements of originality, such as the harsh and remote site environment. In order to simplify local construction on the site in Escravos, Nigeria, many plant sections were designed and built in an U.A.E. fabrication yard as modules, then shipped to the site. • M odulariza odularizatt ion design: design: t he biggest biggest Saipe aipem m modulariz modu larized ed plant of all times t imes (pipe rack rack modules of ove overr 1,000 tons each, process modules of over 2,000 tons each) • Erecti rection on - Reac eactt or ors s Size: World Wor ld Clas Cl ass s Record 2008 20 08

16

GRANULATION License Capacit y T/D

OTHERS

SCOPEOF WORK

ONSTREAM

License / PDP / Tech. Ass Assistan istance

Under Exec.


Under Exec.


Under Exec.


Under Exec.

Engineering / Procurement / Construct ion

Under Exec.

Plant (License) Capacit y T/ D

Gas-to-Liquids (Sasol, (S asol, Che Chevron, vron, Haldor Topsøe A/S) 2x 17000 BPSD

17

AMMONIA IA-UREAANDS DSYNGAS-B -BASED PROJECTREFERENCES

Technologies LOCATION

CLIENT

Count ry, Locat ion

AMMONIA License Capacit y T/ D

Iran, Assaluyeh

HENGAM PETROCHEM ICAL COM PANY

Pakist an, Daharki

ENGRO CHEM ICAL PAKISTAN LIM ITED (ECPL)

Snamproget t iTM Technology Capacit y T/ D

3 2 50 Haldor Topsøe A/S

2 1 94

DAHARKI AMMONI NIA A-UREACOMPLEX - PAKISTAN The Daharki Ammonia-Urea Complex, with an ammonia capacity of 2,194 T/D and an urea capacity of 3,835 T/D, will be one of the two largest single train urea plants in the world. The complex is characterized by the world tallest urea prilling tower.

18

UREA

3 8 35


UFT

32 5 0

OTHERS

SCOPEOF WORK

ONSTREAM


Under Exec.

License / Engineering / Procurement / Supervision

Und ndeer Ex Exec.


19



CLIENT

Count ry, Locat ion

Qat ar, M esaieed


QATAR FERTILIZER COM PANY QAFCO-5 Pr Project


Haldor Topsøe A/S 2x 2 30 0

3 8 50

Viet nam, Ca M au

PETROVIETNAM

2 3 85

Viet nam, Ninh Binh

VIETNAM NATIONAL CHEM ICAL CORP. (VINACHEM )

1 7 60

Nigeria, Lekki Peninsula (Lagos)

VIVA M ETHANOL

QAFCO5 O5 FERTIL ILIZ IZER COMPLEX - QATAR The Qafco 5 Fertilizer Complex, with a total capacity of 4,600 T/D of ammonia partially converted into 3,850 T/D of granular urea, will be the largest single train urea projec projectt ins inside ide the t he larges largest f ertil ertilize izerr complex in the th e world. worl d. The project is also characterized by a common utilities and offsites complex to feed subsequent development of Qafco as fertilizer producer as well as by an excess of ammonia production ca capac pacit ity y for fo r ot her applicat applicat ions ions..

20


UFT

OTHERS

SCOPEOF WORK

ONSTREAM

License / Engineering / Procurement / Supervision

Und ndeer Ex Exec.


Under Exec.


Under Exec.

Front End Engineering

-


38 5 0

Methanol (Haldor Topsøe A/S)

1 0 0 00

21



CLIENT

Count ry, Locat ion

License Capacit y T/ D

Oman, So Sohar

Sohar Int ernat ional Urea & Chemical Indust ries SAOC (SIUCI)

Oman, Sur

OM IFCO

Iran, Ira n, Ba Bandar ndar Imam (R (Razi) azi)

AMMONIA


2 x 1 7 50 Haldor Topsøe A/S, Giammarco Vetrocoke

2 x 1 7 50

2 x 2 5 30

PETROCHEMIC MICAL AL IN IND DUS USTTRIE IESS DEVE VELLOPME MENT NT MANA MANAG GEME MENT NT Co.

OMAN INDIAFERTILIZER COMPLEX - OMAN At the time of the start-up in 2005, the Omifco Fertilizer Complex was the largest ammonia-urea project in t he world, wor ld, supplying granular urea. urea. The plant w as implemented under limit lim ited ed recours recourse e of projec projectt f inanc inancing, ing, including the involvement of Italian and French ECA. The project was built quickly and started up smoothly: • Firs irstt gas int into o the t he ammonia ammonia plant 32 3 2 months mont hs aft after er project project f inanc inancial ial clos closure, ure, 35 months after EPC contract signature • Firs irstt productio production n in 18 day d ays s and 1 day f or ammonia-urea ammonia-urea train one; 12 days days and 1 day f or train t rain tw o

22


UFT HydroAgri

2 x 25 3 0 18 0 0

OTHERS

SCOPEOF WORK

ONSTREAM


20 0 9

License / Engineering / Procurement / Construction

2005


20 0 4


Ut ilit ies & Offsit es

23



CLIENT

Count ry, Locat ion


Iran, Ba Bandar Imam

FANAVARAN PETROCHEM ICAL Co.

Viet nam, Phu-M y

PETROVIETNAM

China, Nanjing, Jiangsu

SINOPEC NANJING CH CHEM IC ICAL IN INDUSTRIAL Co., Lt d. d.

Indonesia, Bont ang-Ut ara

AMMONIA


2 2 00 Haldor Topsøe A/S, Texaco, Lind indee, Ici

1 00 0

P.T. PUPUK KALIM ANTAN TIM UR

BANDAR IMAM THIRDMETHANOL PLANT- IRAN At the time of the design in 2001, the Bandar Imam Third Methanol was the largest methanol project in the world, supplying methanol high quality grade (AA).

24

UREA

1 75 0 1 7 25


OTHERS

SCOPEOF WORK

ONSTREAM

License / Engineering / Procurement

20 0 4

License / Basic / Te Tech. Ass Assistan istance

20 0 4


20 0 2


20 0 2


Methanol (Haldor Topsøe A/S)

3 0 30

25



CLIENT

Count ry, Locat ion

Bahia Blanca, Argent ina


PROFERTIL S.A.

Haldor Topsøe A/S, Basf


2 0 50

3 2 50

China, Hefei, Anhui

HEFEI SIFANG GROUP

4 00

China, Qingzhen, Guizhou

GUIZHOU FERTILIZER Co., Lt d.

4 00

BAHI HIA ABLANCAFERTI TIL LIZERCOMPLEX - ARGENTI TINA NA At the time of completion in 2001, the Bahia Blanca Fertilizer Complex included the largest single train urea plant in the world, with the design granular urea production capacity of 3,250 T/D. It w as t he firs fir st plant t o break break the t he 3,000 T/D T/D production t arge argett in single single st st rea ream m urea. urea. In 2006 it produced 1,280,718 tons in a full year of operation, achieving in 360 days of operation an average daily production of 3,558 T/D, with a maximum peak of 3,700 T/D.

26


HydroAgri

2 x 18 5 0

OTHERS

SCOPEOF WORK

ONSTREAM


20 0 1


20 0 1


20 0 1



27



CLIENT

Count ry, Locat ion

Venezuela, Jose


FERTINITRO C.E.C.

Haldor Topsøe A/S, Giammarco Vetrocoke

2x 1 80 0


2 x 2 2 00

China, Huainan, Anhui

ANHUI HUAINAN CHEM ICAL GROUP Co., Lt d.

9 00

China, Anyang, Henan

ANYANG CHEM ICAL INDUSTRIAL GROUP Co., Lt d.

6 00

China, na, Hechi, Guangxi

GUANGXI HECHI CHEM ICAL Co., Lt d.

4 00

China, Huaxian, Shaanxi

SHAANHUA FERTILIZER Co., Lt d.

4 00

China, Pingdingshan, Henan

PINGDINGSHAN FEIXING CHEM ICAL GROUP Co., Lt d.

4 00

JOSE SEFE FERTILIZERCOMPLEX - VENEZUELA With the design production of 4,400 T/D of urea in two lines, the Jose Fertilizer Complex is still today the largest ammonia-urea complex in Latin America.

28


HydroAgri

2 x 22 0 0

OTHERS

SCOPEOF WORK

ONSTREAM


20 0 1


20 0 0


19 9 9


19 9 9


19 9 9


19 9 9



29



CLIENT

Count ry, Locat ion

AMMONIA

UREA


M alaysia, Gurun, Kedah

PETRONAS FERTILIZER Sdn Bhd

Bahrain, Sitra Island

GULF PETROCHEM ICAL INDUSTRIES Co.

China, Zhanyi, Yunnan

YUNNAN ZHANYI CHEM ICAL Co., Lt d.

India, Kakinada, A. A.P.

NAGARJUNA FE FERTILIZERS AND CHEM ICAL CORP.


1 8 00 1 7 00 (941 uninterrup unint errupted ted production days between turnarounds) 4 00 Haldor Topsøe A/S, Giammarco Vetrocoke

90 0

1 5 00

Venezuela, Jo Jose

SUPERM ETANOL CA

China, Lanzhou, Gansu

PETROCHINA LANZHOU PETROCHEM ICAL Co.

India, Phulpur, U.P.

INDIAN FARM ERS FERTILIZERS COOPERATIVE Lt d.

2 x 1 1 00

India, Vijaipur, M .P.

NATIONAL FERTILIZERS Lt d.

2 x 1 1 00

China, Chishui, Guizhou

GUIZHOU CHITIANHUA GROUP Co., Lt d.

China, Dongfang, Hainan

CNOOC CHEM ICAL Lt d.

1 7 65

China, na, He Hejiang, jiang, Sichuan

SICHUAN TIANHUA Co., Lt d.

1 7 65

30

1 7 60

5 00


OTHERS

SCOPEOF WORK

ONSTREAM


19 9 9


19 9 8


19 9 8

License / Engineering / Supervision

19 9 8

Engineering / Procurement / Const r. M ng ngmt

19 9 8


19 9 7


19 9 7


19 9 7


19 9 6


19 9 6


19 9 6


Methanol (Kvaerner) f ro m 2 0 0 0 t o 2 2 5 0

31



CLIENT

Count ry, Locat ion


China, Hohhot , Inner M ongolia

INNER M ONGOLIA TIANYE CHEM ICAL GROUP Co., Lt d.

China, Jining, Shandong

JINING CHEM ICAL FERTILIZER PLANT

China, Jiujiang, Jiang-Xi

SINOPEC JIUJIANG PETROCHEM ICAL COM PANY (JPC)

India, Aonla, U.P.


China, Baoji, Shaanxi

SHAANXI BAOJI NITROGEN FERTILIZER PLANT

India, Ba Babrala, U. U.P.

TATA (FERTILIZER DIVISION) CHEM ICALS Lt d.

India, Shahjahanpur, U.P.

KRIBHCO SHYAM FERTILIZERS Lt d. (KSFL)

India, Ga Gadepan, Ra Ra.

CHAM BAL FERTILIZERS AND CHEM ICALS Lt d.


1 7 60 4 00 1 7 60 2 x 1 1 00 4 00 Haldor Topsøe A/S, Giammarco Vetrocoke

1 35 0

2 x 1 1 25 2 x 1 1 00


1 35 0

2 x 1 1 25

Venezuela, Jo Jose

SUPERM ETANOL CA

China, na, Fuling, Sichuan

CHONGQING JIANFENG CHEM ICAL COM PLEX

1 7 50

China, Jinxi, Liaoning

JINXI NATURAL GAS & CHEM ICAL Co., Lt d.

1 7 60

Pakis akistan, tan, Goth Machhi

FAUJI FERTILIZER COM PANY Lt d.

32

Haldor Topsøe A/S, Basf

1 10 0

1 9 25


OTHERS

SCOPEOF WORK

ONSTREAM


19 9 6


19 9 6


19 9 6


19 9 6


19 9 5


19 9 5


19 9 5


19 9 4

Engineering / Procurement / Const r. M ng ngmt

19 9 4


19 9 3


19 9 3


19 9 3


Methanol (Ici)


2 0 00

33



CLIENT

Count ry, Locat ion

AMMONIA

UREA



Bangladesh, Tarakandi

JAM UNA FERT. COM PANY Lt d.

1 7 00

China, Luoyang, Henan

LUOYANG ZHONGHAO CHEM ICAL INDUSTRIAL Co., Lt d.

4 00

China, Yuanping, Shanxi

SHANXI YUANPING CHEM ICAL INDUSTRY Co., Ltd.

4 00

India, Kakinada, A. A.P.

NAGARJUNA FERTILIZERS AND CHEM ICALS Lt d.


90 0

1 5 00

It aly, Fe Ferrara

ENICHEM AGRICOLTURA S.p.A.

China, Beijing

BEIJING CHEM ICAL EXPERIM ENTAL PLANT

4 00

China, Xuanhua, Hebei

HEBEI XUANHUA FERTILIZER GROUP Co., Lt d.

4 00

China, Puyang, Henan

HENAN ZHONGYUAN DAHUA GROUP Co., Lt d.

1 7 60

It aly, Nera M ont oro

TERNI INDUSTRIE CHIM ICHE S.p.A.

Saudi Arabia, Al Jubail

NATIONAL CHEM ICAL FERTILIZER Co. (IBN AL-BAYTAR)

Bahrain, SiSitra Island


1 5 00 Uhde from 1000 to 1200

34


OTHERS

ONSTREAM


19 9 2


19 9 2


19 9 2


19 9 2


19 9 2


19 9 1


19 9 1


19 9 0


19 9 0


19 9 0


19 8 9


Deep Hydrolysis (SnamprogettiTM)

Kaltenbach Thuring S.A.

SCOPEOF WORK

1 7 00

400

Methanol (Ici) f ro m 1 0 0 0 t o 1 2 0 0

35



CLIENT

Count ry, Locat ion


Venezuela, Zulia

PEQUIVEN

India, Ao Aonla, U. U.P.


India, Jagdishpur, U.P.

AMMONIA

INDO GULF Co., Lt d.


Haldor Topsøe A/S, Benfield (UC)

1 35 0

2 x 1 1 00


1 3 50

2 x 1 1 00

India, Vijaipur, M .P.

NATIONAL FERTILIZERS Lt d.

Unite Un itedd King Kingdom dom,, Im Immin mingha gham m

NOR NO RSK HYDRO FERTIL ILIZ IZEERS Ltd.

Pakist an, M ult an

PAKARAB FERTILIZERS Lt d.

Bahrain, Sitra Island


India, Hazira, Gu.

KRISHAK BHARATI COOP. Lt d.

4 x 1 1 00

India, Thal Vaishet , M a.

RASHTRIYA CHEM ICALS FERTILIZERS Lt d.

3 x 1 5 00

Somalia, M ogadishu

M INISTRY OF NATIONAL PLANNING

Mexico, Pajarit os

AGRO NITROGENADOS S.A.

36

2 x 1 1 00

3 00 Uhde

1 0 00

1 50 1 5 00


OTHERS

SCOPEOF WORK

ONSTREAM


Deep Hydrolysis (SnamprogettiTM)

Ammonium Nitrate (HydroAgri) Calcium Ammonium Nitrate Granulation (HydroAgri)

Methanol (Ici)

2 x 1 2 00

19 8 9 License / Engineering / Supervision

19 8 8


19 8 8


19 8 8

Engineering Services

19 8 8


19 8 6


19 8 5


19 8 5


19 8 5


19 8 5


19 8 4

1 8 00 3 00 0

1 0 00

37



CLIENT

Count ry, Locat ion

AMMONIA

UREA



Bulgaria, Vrat za

CHIM CO

Canada, Red Wat er er, A lb lbert a

AGRIUM U.S. Inc.

Spain, Cast elellon de de la la Pl Plana

PROQUIM ED ED

Trinidad and Tobago, Point Lisas

PCS NITROGEN

1 6 20

India, Bh Bharu aruch, Gu.

GUJARAT NARM ADA VALLEY FERTILIZERS Co., Lt d.

1 8 00

India, Tr Trombay, Ma M a.


Libya, M ar arsa El Brega

NATIONAL PETROCHEM ICAL Co. (N ( NAPETCO)

Mexico, Pajarit os

AGRO NITROGENADOS S.A.



CIS, Togliat t igrad

TOGLIATTI AZOT

India, Phulpur, U.P.


Pakist an, Mi M irpur M at helo


38

6 00 1 5 00


9 00


1 0 00

1 0 00

1 5 00 Haldor Topsøe A/S, Benfield (UC)

1 00 0

1 7 25 2 x 1 5 00 1 5 50


1 00 0

1 7 40


OTHERS

SCOPEOF WORK

ONSTREAM


19 8 3


19 8 3


19 8 3


19 8 3

Licence / Engineering / Procurement

19 8 2


19 8 2


19 8 2


19 8 2


19 8 2


19 8 0


19 8 0


19 8 0


Ammonium Sulphate (Struthers Wells)

3 66

39



CLIENT

Count ry, Locat ion



USA, Bo Borger, Texas

AGRIUM U.S. In Inc.

CIS, Novomoskovsk

NOVOM OSKOVSK AZOT

1 5 00

Germany Germ any,, Bös Bösterrei terreichische

YARA BÖSTERREICHISCHE GmbH

1 0 00

Iraq, Khor Al-Zubair

M INISTRY OF INDUSTRY AND M INERALS

It aly, M anfredonia


1 0 00

Aust ria, Linz

AGROLINZ M ELAM IN GmbH

1 0 00

Iraq, Basrah

M INISTRY OF INDUSTRY AND M INERALS

1 3 00

USA, M emphis, Tennessee

PCS NITROGEN

1 0 00

USA, US A, Lawrence, Kansas

FARM LAND FERTILIZER/Ag CHEM ICAL

It aly, Ravenna

ANIC S.p.A.

It aly, M anfredonia


Venezuela, M oron

40

SERVIFERTIL

2 50

2 x 1 6 00

6 00


1 20 0

1 0 00 7 50


OTHERS

SCOPEOF WORK

ONSTREAM


19 8 0


19 7 9


19 7 9


19 7 9


19 7 8


19 7 7


19 7 6

License / Basic / Te Tech. As Asssis istan tance

19 7 5


19 7 4


19 7 3


19 7 2


19 7 2


Ammonium Sulphate (Ici) Calcium Nitrate (Pintsch Bamag)

1 4 00 2 00

NPK (Dorr Oliver) 9 20

41

AMMONIA IA-UREAANDS DSYNGAS-B -BASED PROJECTREFERENC NCES


CLIENT

Count ry, Locat ion

AMMONIA

UREA





3 00

Mexico, M inat it lan

FERTIM INA S.A.

7 50

Spain, Puert ollano

EM PRESA NACIONAL DE FERTILIZANTES S.A.

3 00

Syria, Ho Homs

GENERAL ORGANIZATION FOR EXECUTING INDUSTRIAL PROJECTS (GOEIP)

It aly, Gela


Russia, Tula

V/O TECHM ASHIM PORT

Italy,, Pisticci Italy

ANIC S.p.A.

Romania, Vict oria

INDUSTRIAL IM PORT

42

I ci 150 M T/D 70 Air Liquide, Ammonia Casale

4 30


OTHERS

SCOPEOF WORK

ONSTREAM


19 7 1


19 7 1


19 7 1


19 7 1


19 6 6

Methanol (Ammonia Casale) from 720 M T/D

Engineering / Procurement

19 6 6

Methanol (Ammonia Casale) 1 70

Engineering / Supervision

19 6 4

Engineering / Procurement

19 6 3


Methanol (Ammonia Casale) 90

43

SNAMPROGETTI UREAT ATECHNOLOGY REVAMP REFERENCES TM

WITH THE OBJECTIVE OF IMPROVING THE ECONOMICS AND ENVIRONMENTAL IMPACT OF PLANTS BUILT EARLIER MOSTLY ON SNAMPROGETTITM UREA TECHNOLOGY, SAIPEM HAS INTRODUCED SEVERAL NEW SOLUTIONS IN ORDER TO EXPAND THEIR PRODUCTION CAPACITY, MODERNIZE THEIR HARDWARE AND ENHANCE THEIR OPERABILITY AND RELIABILITY.

Main revamp undertakings: Updated process scheme Energy opt imization Improveme Improv ement nt of product quality Reduction of emissions Improved metallurgy Saipem has developed a successful revamp methodology to meet client’s expectations: Contin uous ass Continuous assis istt anc ance e during dur ing th the e developme dev elopment nt of the project project and the lifetime of the plant. Identification of client’s needs through feasibility studies. Definit De finit ion of the appropriate appropriate and economically viable revamp process scheme. 44

Development of a process design package and supply of the relevant services (licensor technical assistance during detailed engineering, enginee ring, commis commiss sioning and start-up) to allow an effective implementation. Based on this approach, almost twenty revamps have been implemented during the last few years, mainly in India, Pakistan and P.R .R.. China, Chi na, res r esult ult ing in a typical t ypical capacity increase between 30 and 70% , as well as in a significant reduction in energy consumption.

45

SNAMPROGETTITM UREAT ATECHNOLOGY REVAMPREFERENC NCES

LOCATION

CLIENT

ORIGINALPROCESS

China, Ch ina, He Hejiang, jiang, Sichuan

SICHUAN TIANHUA Co., Lt d.

Snamproget t iTM

India, Ba Babrala, U. U.P.

TATA (FERTILIZER DIVISION) CHEM ICALS Lt d.

Snamproget t i TM

India, Hazira, Gu.


Snamproget t iTM

India, Aonla, U. U.P.


Snamproget t i TM

India, Bha Bharu ruch, Gu Gu.

GUJARAT NARM ADA VALLEY FERTILIZERS Co., LtLt d.

Snamproget t i TM

India, Ga Gadepan, Ra Ra.

CHAM BAL FERTILIZERS AND CHEM ICALS Lt d.

Snamproget t iTM

India, Ph Phulpur, U. U.P.


Snamproget t i TM

India, Ph Phulpur, U. U.P.


Snamproget t i TM

Pakist an, M irpur M at helo


Snamproget t iTM

India, Namrup

HINDUSTAN FERTILIZER COM PANY Lt d.

M ontedison

India, Namrup

HINDUSTAN FERTILIZER COM PANY Lt d.

M ontedison

India, Thal Vaishet , Ma Ma.


Snamproget t iTM

India, Hazira, Gu.


Snamproget t iTM

India, Jagdishpur, U.P.

INDO GULF Co., Lt d.

Snamproget t iTM

Country, Location

46

ORIGIN INA ALNOMIN INA AL CAPACITY

CAPACITYAFTERREVAMPIN ING G

ONSTREAM

(M T/ D)

(M T/ D)

Year

1765

23 0 0

Under Exec.

2x 1125

2 x 19 0 0

Under Exec.

4x 1300

4 x 16 6 0

Under Exec.

4x 1100

4 x 15 1 5

2 0 08

2350

2350 energy efficiency improvement

2 0 08

2x 1125

2 x 17 5 0

2 0 08

1550

21 1 5

2 0 08

2x 1100

2 x 15 1 5

2 0 08

1740

21 7 5

2 0 08

2x 500

2x 500

2 0 05

1167

11 6 7

2 0 02

3x 1500

3 x 19 0 0

2 0 02

4x 1100

4 x 13 0 0

2 0 01

2x 1100

2 x 15 0 0

2 0 01

47

SNAMPROGETTITM UREAT ATECHNOLOGY REVAMPREFERENC NCES

LOCATION

CLIENT

ORIGINALPROCESS

Canada, Red Wat er er, A lb lbert a

AGRIUM U.S. Inc.

Snamproget t iTM



Snamproget t iTM

Spain, Pu Puert ollano

EM PRESA NACIONAL DE FERTILIZANTES S.A.

Snamproget t i TM

Germany, Brunsbüt t el

YARA BRUNSBUTTEL GmbH

Snamproget t iTM

India, Bha Bharu ruch, Gu Gu.

GUJARAT NARM ADA VALLEY FERTILIZERS Co., LtLt d.

Snamproget t i TM

Pakist an, M ult an

PAKARAB FERTILIZERS Lt d.

Invent a

USA, M emphis, Tennessee

PCS NITROGEN

Snamproget t iTM

USA, US A, Lawrence, Kansas

FARM LAND FERTILIZER/Ag CHEM ICAL

Snamproget t iTM

Aust ria, Linz

AGROLINZ M ELAM IN GmbH

Snamproget t iTM



Snamproget t i TM

Country, Location

48

ORIGIN INA ALNOMIN INA AL CAPACITY

CAPACITYAFTERREVAMPIN ING G

ONSTREAM

(M T/ D)

(M T/ D)

Year

1500

21 0 0

1 9 96

1725

21 0 5

1 9 92

300

400

1 9 91

1000

14 0 0

1 9 90

1800

23 5 0

1 9 90

150

300

1 9 86

1000

12 5 0

1 9 83

600

720

1 9 82

1000

13 0 0

1 9 80

300

360

1 9 80

49

UREAPLANTSBASEDO DON CONVENTIONALANDI D I.D.R. PROCESSES SAIPEM IS THE OW OWNER OF THE FORMER FORMER MONTEDISON UREA TECHNOLOGY. COMPANY

LOCATION

ZAKLADY AZOTOWE PULAWY

Poland, Pulaw y

1700

19 9 4

AGRIM ONT

It aly, Ferrara

1700

19 8 9

C.N.C.C.C.

China, Luzhou

750

19 8 8

TECHM ASHIM PORT

Russia, Berezniki

1500

19 8 2

QUIM IGAL

Port ugal, Lavradio

Rev. to 270

19 8 2

FERTIM ONT.

It aly, San Giuseppe di Cairo

300

19 8 1

TECHM ASHIM PORT

Russia, Kemerovo

1500

19 8 1

THE FERTILIZER CORP. OF INDIA Ltd.

India, Ramagundam

150 0

1979

THE FERTILIZER CORP. OF INDIA Ltd td..

India,T ,Taal cher

1500

19 7 9


India, Sindri

1000

19 7 9

THE FERTILIZER CORP. OF INDIA Lt d.

India, Haldia

500

19 7 9

TECHM ASHIM PORT

Ukraine, Gorlovka

1500

19 7 9


India, Nangal

100 0

1978

M ONTEDISON

It aly, Ferrara

15 00

1977

50

CAPACITYT/DUREA

START-UP

COMPANY

LOCATION

CAPACITYT/DUREA

START-UP


India, Nampur

100 0

1976


India, Rarauni

100 0

1976

KIROVAKAN CHIM

Russia, Kirovakan Chim

54

19 7 3

THE FERTILIZER CORP. OF INDIA Lt d.

India, Durgapur

10 00

1973

THE FERT. & CH CHEM. TR TRAVANCORE

India, Co Co chin

10 00

1973

C.N.A. (Compagnie Neerlandaise de l’ Azot e)

The Net herlands, Sluiskil

1 1 00

1970

M ONTEDISON

It aly, Cast ellanza

450

19 6 8



7 00

1968

M ONTEDISON


450

19 6 7

VETROCOKE

It aly, Porto M arghera

250

19 6 7

NEYVELI LIGNITE

India, Neyveli

500

19 6 5


The Net herlands

3 30

1965

51

UREAPLANTS BASEDO DON CONVENTIO IONALANDI DI.D.R. PROCESSES

COMPANY

LOCATION

NISSAN CHEM .

Japan, Toyama

60

19 6 5

IND. COLOMB MBIIANA DE DE FERTILIZANTES

Col oloombi biaa, Barran ca

30

19 6 4

OESTERREISCHICHE STICKSTOFFWERKE

Aust ria, Linz

80

19 6 3

M INISTRY OF M INES FERT. CORP.

Iran, Shiraz

120

19 6 3

M ONTEDISON

It aly, Novara

70

19 6 3

M ONTEDISON

It aly, Novara

43

19 6 3

UNIAO FABRIL AZOTO

Port ugal, Lisboa

150

19 6 3

IST. VENEZOLANO DE PETROQUIM ICA

Venezuela, M oron

50

19 6 3

OFFICE NATIONAL IND. DE L’ AZOTE

Fran ce, Toulouse

200

19 6 2

PIERREFITTE STE’ GENERALE D’E ’EN NGRAIS ET PRODUITS CHIMI MIQ QUES

Fran ce, Pierrefit t e

120

19 6 2

AZOLACQ

France, Pardies

120

19 6 2

VETROCOKE

It aly, Porto M arghera

125

19 6 2



2 00

1962



1 80

1962

52

CAPACITYT/DUREA

START-UP

COMPANY

LOCATION

ARM OUR

U.S.A., Cherokee

SUN OLIN CHEM .

CAPACITYT/DUREA

START-UP

45

19 6 2

U.S.A., Nort h Claymont

200

19 6 0

SPENCER CHEM .

U.S.A., Henderson

100

19 5 9

FINALENS

France, La Bassé

70

19 5 9

BEFU CHEM .

Japan, Befu

100

19 5 9

OESTERREISCHICHE STICKSTOFFWERKE

Aust ria, Linz

40

19 5 8

SINDRI FERTILIZERS

India, Sindri

70

19 5 8

M ITSUBISHI CHEM .

Japan, Kurosaki

60

19 5 8

TOKAI AM M . SULPH.

Japan, Yekkaichi

200

19 5 8

M ITSUBISHI CHEM .

Japan, Kurosaki

60

19 5 7

UBE IND.

Japan, Ube

100

19 5 7

NISSAN CHEM .

Japan, Toyama

50

19 5 7

SPENCER CHEM .

U.S.A., Vi cksburg

30

19 5 7

OFFICE NATIONAL IND. DE L’ AZOTE

Fran ce, Toulouse

100

19 5 6

M ONTEDISON

It aly, Ferrara

200

19 5 6

53

UREAPLANTS BASEDO DON CONVENTIO IONALANDI DI.D.R. PROCESSES

COMPANY

LOCATION

M ITSUBISHI CHEM .

Japan, Korodaki

60

19 5 6

KIOWA HAKKO

Japan, Ube

80

19 5 6

SHELL CHEM .

U.S.A., Vent ura

100

19 5 6

NISSAN CHEM .

Japan, Toyama

50

19 5 3

M ONTEDISON

It aly, Ferrara

100

19 5 3

M ONTEDISON

It aly, Novara

120

19 5 3

STAATSM IJINEN

The Net herlands, Lut t erada

2

19 4 5

HOLZVERZUCHERRUNGS

Sw it zerland, Ems

10

19 4 5

M ONTEDISON


30

19 3 9

STOCK, SUPERFOSFAT

Sw eden, Ljiungavark

2

19 3 8

M ONTEDISON

It aly, Novara

6

19 3 5

54

CAPACITYT/DUREA

START-UP

55

OTHERFERTILIZERS, RELATEDUNITS ANDG DGAS-BASEDP DPRODUCTS SAIPEM HAS FURTHER REFERENCES IN DESIGNIN DESIGNING G AND BUILDIN B UILDING G PLANTS PLANTS TO PRODUCE OTHER FERTILIZERS AND ASSOCIATED PRODUCTS.

AMMONIUM NITRATE AMMONIUM SULPHATE GRANULATED CALCIUM AMMONIUM NITRATE CO PRODUCTION DIAMMONIUM PHOSPHATE (DAP) HYDROGEN PRODUCT PRODUCTION ION NITRIC ACID NPK PHOSPHATE GRANULATION PHOSPHATE ROCK GRINDING PHO PH OSPHORIC ACID SULPHURIC SULPH URIC ACID ACID TRIPLE SUPER SUPER PHOS PH OSPH PHA ATE

56

9 0 0 2 . 7 0

People, ideas, energy. Saipem S.p.A. Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - Italy Tel. +39.02.520.1 - Fax +39.02.520.44415 www.saipem.eni.it - A subsidiary of Eni S.p.A.

Saipem Urea Ammonia

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