Renault TWINGO Repair Manual - MR305-MR306

SPECIFICATIONS Dimensions

01

SPECIFICATIONS Vehicle identification

01

SPECIFICATIONS Vehicle identification

01

LIFTING METHODS Trolley jack - axle stands

02

LIFTING METHODS Trolley jack - axle stands

02

LIFTING METHODS Vehicle lift

02

TOWING All types

03

LUBRICANTS - CONSUMABLES Capacity - Grades

03

LUBRICANTS - CONSUMABLES Capacity - Grades

03

LUBRICANTS - CONSUMABLES Packaging

03

LUBRICANTS - CONSUMABLES Packaging

03

DRAINING - REFILLING Engine

05

ENGINE AND ENGINE PERIPHERALS Identification

10

ENGINE AND ENGINE PERIPHERALS Oil leak fault finding

10

ENGINE AND ENGINE PERIPHERALS Oil consumption

10

ENGINE AND ENGINE PERIPHERALS Oil Pressure

10

ENGINE AND ENGINE PERIPHERALS Engine - gear box

10


10


10


10


10


10


10

TOP AND FRONT OF ENGINE Belts

11

TOP AND FRONT OF ENGINE Belts

11

TOP AND FRONT OF ENGINE Cylinder head gasket

11


11


11

FUEL MIXTURE General

12

FUEL MIXTURE General

12

FUEL MIXTURE Throttle body

12


12


12


12

FUEL MIXTURE Inlet - exhaust manifold

12

FUEL SUPPLY Fuel filter

13

FUEL SUPPLY Fuel pressure

13

PUMPS Fuel pump

13

PUMPS Fuel pump

13

ANTI-POLLUTION Catalytic converter - oxygen sensor

14

ANTI-POLLUTION Testing for lead

14

ANTI-POLLUTION Oil vapour rebreathing

14

ANTI-POLLUTION Fuel vapour recirculation

14

ANTI-POLLUTION Fuel vapour recirculation

14

STARTING - CHARGING Alternator

16


16


16


16

STARTING - CHARGING Starter

16


16


16

IGNITION Ignition coil

17

INJECTION Location of components

17

INJECTION Computer

17

INJECTION TDC sensor

17

INJECTION Absolute pressure sensor

17

INJECTION Oxygen sensor

17

INJECTION Pinking

17

INJECTION Plugs

17

INJECTION Fault finding using the XR25

17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17


17

INJECTION Fault finding

17


17


17


17


17


17


17


17


17


17


17


17


17


17


17

COOLING Specifications

19


19


19

COOLING Precautions

19

COOLING Filling and bleeding

19

COOLING Testing

19

COOLING Diagram

19

FUEL TANK Fuel tank

19

FUEL TANK Fuel tank

19

FUEL TANK Fuel tank

19

EXHAUST General

19

EXHAUST Silencer

19

EXHAUST Catalytic converter

19

CLUTCH Section view

20

CLUTCH Identification

20

CLUTCH Consumables

20

CLUTCH Fault finding

20


20


20


20

CLUTCH Mechanism - Disc

20

CLUTCH Mechanism - Disc

20

CLUTCH Thrust pad - Fork

20

CLUTCH Clutch shaft lip seal (guide tube)

20

CLUTCH Clutch shaft lip seal (guide tube)

20

MANUAL GEAR BOX Identification

21

MANUAL GEAR BOX Identification

21

MANUAL GEAR BOX Ratios

21

MANUAL GEAR BOX Consumables

21

MANUAL GEAR BOX Fault finding

21


21


21

MANUAL GEAR BOX Gear box (Removal-Refitting)

21


21


21


21


21


21


21

MANUAL GEAR BOX 5th gear on the vehicle

21


21


21


21


21

MANUAL GEAR BOX Differential output seal

21


21


21

MANUAL GEAR BOX Speedometer gear

21

DRIVE SHAFTS Consumables

29

DRIVE SHAFTS Transverse drive shafts

29


29


29


29


29


29

Thermoplastic GE 86 gaiter

DRIVE SHAFTS Wheel side gaiter

29



29



29



29

GI 62 gaiter

DRIVE SHAFTS Gear box side gaiter

29

GI 62 gaiter


29

GI 62 gaiter


29

GI 69 gaiter

DRIVE SHAFTS Bearing gaiter

29

GI 69 gaiter

DRIVE SHAFTS Bearing gaiter

29

GENERAL Diagram of general braking principle

30

GENERAL Main braking component dimensions

30

FRONT AXLE ASSEMBLY

GENERAL Tightening torques (in daN.m)

30

FRONT AXLE ASSEMBLY


30

REAR AXLE ASSEMBLY


30

REAR AXLE ASSEMBLY


30


30

GENERAL Axle assemblies and suspension

30

GENERAL Checking angles for front axle assembly

30

GENERAL Checking angles for rear axle assembly

30

GENERAL Measuring points

30

GENERAL Heights under body

30

GENERAL Brake fluid

30

GENERAL Brake unions and pipes

30

GENERAL Principle of checking angles

30

GENERAL Checking - adjusting the front axle assembly

30

GENERAL Front axle fault finding

30

GENERAL Braking fault finding

30


30


30

GENERAL Bleeding the braking fault finding

30

GENERAL Bleeding the braking circuit

30

FRONT BEARING ELEMENTS Lower wishbone

31

FRONT BEARING ELEMENTS Lower wishbone rubber bushes

31

FRONT BEARING ELEMENTS Track rod end

31

BENDIX Series IV

FRONT BEARING ELEMENTS Brake linings

31

BENDIX Series IV

FRONT BEARING ELEMENTS Brake linings

31

FRONT BEARING ELEMENTS Brake caliper

31

FRONT BEARING ELEMENTS Brake caliper

31

FRONT BEARING ELEMENTS Brake disc

31

FRONT BEARING ELEMENTS Stub axle carrier bearing

31


31


31


31

FRONT BEARING ELEMENTS Spring - shock absorber assembly

31

FRONT BEARING ELEMENTS Spring - shock absorber assembly

31

With spring compressor

FRONT BEARING ELEMENTS Spring and shock absorber

31

With spring compressor


31

Tooling Sus. 1052


31

Tooling Sus. 1052


31

Tooling Sus. 1052


31

FRONT BEARING ELEMENTS Axle assembly - engine mounting

31


31


31

REAR BEARING ELEMENTS Rear axle assembly

33


33


33

REAR BEARING ELEMENTS Brake drum

33

REAR BEARING ELEMENTS Brake drum

33

REAR BEARING ELEMENTS Slave cylinder

33

BENDIX 180X40

REAR BEARING ELEMENTS Brake shoes (drum)

33

BENDIX 180X40


33

BENDIX 180X40


33

BENDIX 180X40


33

BENDIX 180X40


33

BENDIX 180X40


33

BENDIX 180X40


33

REAR BEARING ELEMENTS Bearing

33

REAR BEARING ELEMENTS Spring - shock absorber assembly

33

REAR BEARING ELEMENTS Spring - shock absorber assembly

33

REAR BEARING ELEMENTS Spring and shock absorber

33

REAR BEARING ELEMENTS Spring and shock absorber

33

REAR BEARING ELEMENTS Flexible axle rubber bushes

33

WHEELS AND TYRES Specifications

35


35


35

STEERING ASSEMBLY Axial ball joint

36


36


36


36

STEERING ASSEMBLY Manual steering box

36


36


36


36


36

STEERING ASSEMBLY Steering column

36


36


36

STEERING ASSEMBLY Retractable shaft

36

MECHANICAL ELEMENT CONTROLS Master cylinder

37

MECHANICAL ELEMENT CONTROLS Master cylinder

37

MECHANICAL ELEMENT CONTROLS Brake servo

37

MECHANICAL ELEMENT CONTROLS Brake servo

37

MECHANICAL ELEMENT CONTROLS Air filter - Brake servo non-return valve

37

MECHANICAL ELEMENT CONTROLS Handbrake lever

37

MECHANICAL ELEMENT CONTROLS Handbrake control

37

MECHANICAL ELEMENT CONTROLS Handbrake control

37

MECHANICAL ELEMENT CONTROLS Brake pipes

37

MECHANICAL ELEMENT CONTROLS Braking compensator

37

MECHANICAL ELEMENT CONTROLS Braking compensator

37

MECHANICAL ELEMENT CONTROLS Clutch control cable

37

MECHANICAL ELEMENT CONTROLS Clutch pedal

37


37


37

MECHANICAL ELEMENT CONTROLS Automatic clutch wear compensation

37


37


37

MECHANICAL ELEMENT CONTROLS External gear control

37


37


37


37


37


37

HEATING General

61

HEATING General

61

HEATING Operating principle

61

HEATING Wiring diagram

61

HEATING Fault finding

61


61


61


61


61


61


61


61


61


61

HEATING Distribution unit

61


61


61


61


61

HEATING Radiator

61

HEATING Fan

61

HEATING Resistance unit

61

HEATING Control panel

61

HEATING Control cables

61

BATTERY Special notes

80

BATTERY Special notes

80

BATTERY - FRONT HEADLIGHTS Lens units

80

BATTERY - FRONT HEADLIGHTS Lens units

80

BATTERY - FRONT HEADLIGHTS Direction indicators

80

REAR AND INTERIOR LIGHTING Rear lights

81

REAR AND INTERIOR LIGHTING Number plate light

81

REAR AND INTERIOR LIGHTING Fuses

81

REAR AND INTERIOR LIGHTING Fuses

81

INTRUMENT PANEL Dashboard

83


83


83


83

INTRUMENT PANEL Intrument panel

83


83


83


83


83


83


83


83


83


83


83


83


83


83


83

INTRUMENT PANEL Dashboard warning light bar

83

INTRUMENT PANEL Dashboard warning light bar

83

INTRUMENT PANEL Fuel gauge

83


83


83

CONTROLS - SIGNALLING Wiper stalk

84

CONTROLS - SIGNALLING Wiper stalk

84

CONTROLS - SIGNALLING Lights stalk

84

CONTROLS - SIGNALLING Lights stalk

84

CONTROLS - SIGNALLING Ignition switch

84

CONTROLS - SIGNALLING Ignition switch

84

CONTROLS - SIGNALLING Dashboard switch

84

CONTROLS - SIGNALLING Dashboard switch

84

CONTROLS - SIGNALLING Cigar lighter

84

WIPERS Front windscreen wiper

85

WIPERS Rear screen wiper

85

ELECTRICAL ASSISTANCE EQUIPMENT Relay plate

87


87


87

WIRING Rear screen de-icer

88

WIRING Rear screen de-icer

88

GENERAL Vehicle dimensions and engines

40

GENERAL Vehicle identification

40

GENERAL Vehicle identification

40

GENERAL Lifting the vehicle - jack and axle stands

40

GENERAL Lifting the vehicle - jack and axle stands

40

GENERAL Lifting on a 2 post lift

40

GENERAL Towing

40

GENERAL Part descriptions (exploded view)

40

GENERAL Part descriptions (exploded view)

40

GENERAL Aperture clearances

40


40


40

GENERAL Description of symbols

40

GENERAL Description of symbols

40

GENERAL Using the symbols

40

GENERAL Determining collision damage

40


40


40

GENERAL Lower structure dimensions

40

GENERAL Sub-frame dimensions

40

GENERAL Body jig bench

40


40


40


40


40


40


40


40


40

GENERAL Special tool references

40

LOWER STRUCTURE Front panel (A)

41

LOWER STRUCTURE Front side member cover panel (B)

41

LOWER STRUCTURE Front side member cover panel (B)

41

LOWER STRUCTURE Part of front side member, front section (C)

41


41


41

LOWER STRUCTURE Front part of side cross member (D)

41


41


41


41

LOWER STRUCTURE Battery tray (E)

41

LOWER STRUCTURE Battery tray (E)

41

LOWER STRUCTURE Battery tray mounting (F)

41

LOWER STRUCTURE Front half unit (G)

41


41


41


41


41

LOWER STRUCTURE Rear engine mounting support (H)

41

LOWER STRUCTURE Rear engine mounting support (H)

41

LOWER STRUCTURE Rear part of front side member (I)

41

LOWER STRUCTURE Rear part of front side member (I)

41

LOWER STRUCTURE Complete centre floor pan (J)

41


41


41


41

LOWER STRUCTURE Front cross member under front seat (K)

41

LOWER STRUCTURE Front cross member under front seat (K)

41

LOWER STRUCTURE Part of centre floor pan (L)

41

LOWER STRUCTURE Part of centre floor pan (front section) (L)

41


41


41

LOWER STRUCTURE Part of centre floor pan (rear section) (L)

41

LOWER STRUCTURE Part of centre floor pan (rear section) (L)

41

LOWER STRUCTURE Sill cover panel stiffener (M)

41

LOWER STRUCTURE Sill cover panel stiffener (M)

41

LOWER STRUCTURE Sill cover panel (N)

41


41


41


41


41


41

LOWER STRUCTURE Front seat rear mounting unit (O)

41

LOWER STRUCTURE Front seat rear mounting unit (O)

41

LOWER STRUCTURE Part of rear side member (P)

41


41


41

LOWER STRUCTURE Rear side member frame (Q)

41


41


41

LOWER STRUCTURE Rear floor (R)

41


41


41


41

LOWER STRUCTURE Rear floor section (S)

41


41


41


41

LOWER STRUCTURE Towing ring (T)

41

UPPER SIDE STRUCTURE Front wing (A)

42

UPPER SIDE STRUCTURE Cowl side panel (pillar lining) (B)

42


42


42

UPPER SIDE STRUCTURE Wheel arch (C)

42


42


42


42

UPPER SIDE STRUCTURE Wheel arch cover panel (D)

42


42


42

UPPER SIDE STRUCTURE Plenum chamber (E)

42


42


42

UPPER SIDE STRUCTURE Part section of rear scuttle panel (F)

42


42


42

UPPER SIDE STRUCTURE Part section of front scuttle panel (G)

42


42


42

UPPER SIDE STRUCTURE Part section of upper bulkhead (H)

42

UPPER FRONT STRUCTURE Part section of upper bulkhead (H)

42

UPPER FRONT STRUCTURE Part section of upper bulkhead (H)

42

UPPER FRONT STRUCTURE Part section of scuttle panel cover panel (I)

42


42


42

UPPER FRONT STRUCTURE Bulkhead - pedal mounting, part section (J)

42


42


42


42


42

UPPER SIDE STRUCTURE Front pillar (A)

43


43


43


43


43

UPPER SIDE STRUCTURE Window aperture side pillar lining (B)

43


43


43


43


43

UPPER SIDE STRUCTURE Upper body panel (C)

43


43


43


43


43

UPPER SIDE STRUCTURE Sill panel (D)

43

UPPER SIDE STRUCTURE Sill panel (D)

43

UPPER SIDE STRUCTURE Side of body (E)

43

UPPER REAR STRUCTURE Quarter panel (A)

44


44


44


44


44


44


44

UPPER REAR STRUCTURE Bumper mounting (B)

44

UPPER REAR STRUCTURE Rear panel lining (C)

44

UPPER REAR STRUCTURE Rear quarter panel lining (C)

44


44


44


44


44


44

UPPER REAR STRUCTURE Centre pillar reinforcement (D)

44

UPPER REAR STRUCTURE Internal part of wheel arch (E)

44


44


44


44


44

UPPER REAR STRUCTURE Rear panel (F)

44


44


44


44

UPPER REAR STRUCTURE Rear panel inner cross member (G)

44


44


44

UPPER REAR STRUCTURE Bumper support panel (H)

44

UPPER BODY SECTION Roof panel (TN and TO) (A)

45

UPPER BODY SECTION Roof panel (A)

45

UPPER BODY SECTION Roof panel (A)

45

UPPER BODY SECTION Front roof cross member (B)

45

UPPER BODY SECTION Front roof cross member (B)

45

UPPER BODY SECTION Rear roof cross member (C)

45


45


45

BODY PROTECTION Wheel arch mud guard

46

SIDE OPENING ELEMENTS Doors

47

NON-SIDE OPENING ELEMENTS Bonnet

48

NON-SIDE OPENING ELEMENTS Tailgate

48

GENERAL Tooling

50

GENERAL Products

50

SIDE OPENING ELEMENT MECHANISMS Door hinges

51

SIDE OPENING ELEMENT MECHANISMS Window winder handle

51

SIDE OPENING ELEMENT MECHANISMS External door handle

51

SIDE OPENING ELEMENT MECHANISMS Front door locking barrel

51

SIDE OPENING ELEMENT MECHANISMS Front door lock

51

SIDE OPENING ELEMENT MECHANISMS Front door window winder

51

NON-SIDE OPENING ELEMENT MECHANISMS Bonnet lock

52

NON-SIDE OPENING ELEMENT MECHANISMS Tailgate locking barrel

52

NON-SIDE OPENING ELEMENT MECHANISMS Balancer

52

WINDOWS Windscreen

54

WINDOWS Windscreen

54

WINDOWS Door window

54

WINDOWS Rear side windows

54

WINDOWS Rear screen

54

EXTERNAL PROTECTION Front bumper

55


55


55

EXTERNAL ACCESSORIES Bonnet grille

56

EXTERNAL ACCESSORIES External rear view mirror

56


56


56

INTERNAL ACCESSORIES Dashboard

57


57


57


57


57

INTERNAL SAFETY ACCESSORIES Rear seat belts

59

INTERNAL SAFETY ACCESSORIES Front seat belts

59

INTERIOR BODY LININGS Roof lining

71

INTERIOR BODY LININGS Roof lining - sun roof

71

SIDE OPENING ELEMENTS TRIM Door linings

72

NON-SIDE OPENING ELEMENTS TRIM Tailgate lining

73

FRONT SEATS FRAMES AND RUNNERS Complete seat

75

FRONT SEATS FRAMES AND RUNNERS Complete seat

75

FRONT SEATS FRAMES AND RUNNERS Seat runners

75

REAR SEATS FRAMES AND RUNNERS Complete seat

76

REAR SEATS FRAMES AND RUNNERS Complete seat

76

REAR SEATS FRAMES AND RUNNERS Complete seatback

76

FRONT SEATS TRIM Squad trim

77

FRONT SEATS TRIM Squad trim

77

FRONT SEATS TRIM Seatback trim

77

FRONT SEATS TRIM Seatback trim

77

REAR SEATS TRIM Seatback trim

78

REAR SEATS TRIM Seatback trim

78

SEAT ACCESSORIES Rear bench seat lock

79

SEAT ACCESSORIES Rear bench seat lock

79

Renault TWINGO Repair Manual - MR305-MR306

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