METHOD STATEMENT FOR ERECTION OF CONCRETE BATCHING PLANT Issued Date:28November2017
Doc.No.: EXW-P008-0002-SE-DEC-MT-00095
APPENDIX B
RISK ANALYSIS
Project ID: Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Rev. CA
1/20
RISK ASSESSMENT ERECTION OF BATCHING PLANTAPPENDIX PROJECT
CLIENT
Construction and Upgrading of E-Ring Road-
ITEM
1
2
ACTIVITY
OBTAIN NECESSARY DOCUMENTS for the erection of batching plant from the appropriate department
OBTAIN PTW for the erection of batching plant
CONSULTANT
Ashghal Public Works Authority
CONTRACTOR
PARSON BRICKERHOFF
HAZARD/POTENTIAL CONSEQUENCES
Daewoo E&C
INITIAL RISK P
C
R
3 Hazard not assessed Safety precautions not taken Control measures not communicated / implemented
2
6
RA NO:
Date:
Method Statement to be explained to all employees and made available on site Discuss all possible (Including work at nights) hazards with crew at Tool box talk, safety inductions
EXW-P008-0002-RM-DEC-AS-00087
CURRENT CONTROLS
B APPENDIX B
22-Nov-17
REV
ADDITIONAL CONTROLS
CA
RESIDUAL RISK P C R
RESPONSIBL E PERSON
RA to be made available on the site Job specific hazards & control measures to be communicated to all involved personnel during HSE induction Implement all control measures Safety Induction ID(must) be kept by workers all the time
1
2 2
Plant Manager Safety Officer
Ensure PTW is kept at work area Ensure all controls are in place Provide employees with basic PPE mentioned in Safety Induction
2
3
Prod. Manager Safety Officer
Necessary information not communicated to the facility owner Necessary controls not implemented
3
3
9
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Ensure crew members understand PTW requirements Obtain PTW prior to work commencement
6
3
MOBILIZATION OF EQUIPMENT AND MATERIAL
Poor truck conditio Poor Weather condition Pinch points, hand or body injuries Environmental spill
2
4
8
Ensure equipment have third Verify that equipment have party certification and are we current site inspection stickers maintained Ensure use of competent Operate only within Operator and Riggers permissible 10m/sec wind Ensure use of competent condition or as given by supervision, PPE crane manufacturer Enforce use of all PPE Ensure that Load’s Centre of Use of drip trays Gravity is found / known Paved surfaces and bundled Wear gaiters and insect storage areas treated clothing Ensure appropriate packagin Training of handlers Use of flaggers Work zone area established. Train the workers for manual Ensure proper supervision. handling procedures Control on working area Use the reflected vest and Trained operator will be provided proper PPE Job rotation & Task variation Speed restriction signs will be provided Training and create awareness in equipment hazards
1
4
4
Plant Manager Prod. Manager Safety Officer
1
3
3
Civil Foreman Site Surveyor QC Engineer
Speed restriction signs to be displayed Flagmen to be deployed Establish the work zone area T rain the workers for in manual handling of materials
2
3
6
Civil Foreman QC Engineer
4
LEVELLING & COMPACTION
Material dumping Hit by roller Exposure to vibration
3
3
9
5
BLINDING for footing & SCREED CONCRETE WORKS
Hit by trucks(Concrete pump, trucks) Manual Handling Splashing of concrete
3
3
9
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Competent operators should be deployed Ensure awareness on the possible hazards and preventive measures Proper training on safe posture whilst handling the load Use hand tools like crowbar, spanner engineering controls, machineries as applicable.
Provide mechanical aids ,drum lifters, trolleys etc. W ear eye goggles during placing of concrete
6
STEEL FIXING
Muscular-skeleton 3 disorders Unsafe lifting practices Fall of steel bars from stack while lifting Sharp edges, projections, rebar cut pieces, protruding nails Wrong posture/unsafe handling of rebar and other associated material Walking over steel bar/material
3
9
Do not attempt manually while material is heavy Use proper PPE like safety shoes, safety helmet, leather gloves etc. Ensure proper coordination between operator and the crew members while lifting Always ensure that the tools are in good condition to complete the task Ensure that trained rigger, operator deployed at site Ensure visual inspection lifting gears before activity Do not try to step over the moving load Do not move beneath the lifted load Nails, protruding bars in the vicinity should be suitably capped and removed Maintain good housekeeping in working
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
2 Ensure the operator efficiency and condition of crane before started Use guide rope to control the swing of material while using equipment Maintain safe distance from each stack to avoid contact with potential injury points Always place the rebar’s on wooden battens to avoid fingers getting trapped in Deploy efficient rigger to finish the task Use third party certified lifting accessories for the job Barricade the lifting area to restrict the unauthorized personnel Do not use make shift lifting tackle For lifting, do not hook on the binding strap provided on the bundles
3
6
Civil Foreman QC Engineer Safety Officer Site People
area Provide wooden planks as walkways, where practicable
7
FORMWORK/SHU TTERING/DESHUT TERING
Sharp edges, protruded nails, projection parts Wrong posture/un safe handling of formwork material/unsafe handling of tools Lack of communication within the team/other activities in the vicinity Removal of shuttering material from heights Poor housekeeping
4
3
12
Shuttering planks should be inspected for nails, sharp edges prior to handling Be sure of the path I which the load to be carried and the obstacles involved Check the weight to be handled Carry load with back straight, head erect, chin in, arms close to the body with watchful steps Maintain proper posture and grip over tools while handling Do not use tools with blunt edges Ensure proper condition of tools prior to job Maintain proper posture and grip over the tools while handling and to avoid falling down or hitting any object injuring fingers
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Proper segregation and inventory to reduce the wastage Watch for open spaces/gaps within the rebar to avoid foot getting trapped and subsequent injuries
Maintain good housekeeping in working areas. Proper segregation and inventory to reduce the wastage Train in safe manual handling practice Avoid changing positions/adjusting the loads while walking Periodic rest/job rotation Resort to mechanical means (such trolleys) where possible Use right tools for the job Periodic rest /job rotation Sharp edges of tools should be suitably capped and stored safely while not in use Use right tool for the job Be attentive and concentrated Wear PPE (Google’s, leather gloves, helmets etc.) Discuss and agree on individual responsibility and scope, prior to commencement of work
2
3
6
Civil Foreman QC Engineer Site People
Ensure proper coordination and communication within the team and surroundings Plan the work properly and avoid conflicting activity’s in the vicinity Tools and other material shall be secured safely/placed to avoid falls, trips or being dropped below inadvertently Barricade below to prevent passage under working area and inadvertent injuries Establish clearly maintained walkways for movement of vehicles and manpower Ensure adequacy of resources required and plan the work area properly to avoid accumulation materials, spills, wastages
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Ask assistance when not sure Ensure strict supervision Probable segregation, inventory control to reduce the wastage Do not leave any loose material on scaffold Consider provision nets to avoid the falling down of materials Establish a site cleanup schedule for collection and disposal of waste spills etc. Plan the storage, use and control resources to avoid wastage
8
PLACING/CASTI NG OF CONCRETE FOR FOOTINGS(SILO SAND ICE PLANT)
Congested work area Walking over reinforcement bars Ingress of water from sides while concreting Exposure to cement, silica and Admixture
5
3
15
Establish clearly maintained walk ways, for movement of vehicles, manpower Ensure that all the supporting system was adequately braced while moving Protruding bars, nails, binding wire shall be carefully observed while walking to avoid injuries Watch open spaces, gaps with in rebar’s to avoid foot getting trapped Maintain proper posture, grip on walking over steel mats Remove the accumulated water from the concrete area prior to commencement pouring Through inspection needed prior to concreting Ensure awareness on work related hazards Provide appropriate sign/warning boards Do not eat and drink in the work area Display MSDS sheets in work area
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
2 Ensure, provide proper training to the team before start the job Provide a certified snaffled to ensure the stability of system Provide wooden planks over rebar’s as walkway Wear safety shoes of right size Concentrate on your job and watch the footsteps to avoid slips, falls Maintain good housekeeping in working area Wear necessary PPE to avoid injuries Provides shoring sidewall to avoid cave in Use proper PPE, Chemical mono goggles, pvc, gloves, suitable respirators, coverall, rubber shoes/gumboots etc. Use appropriate PPE like coverall, alkali resistant hand gloves, water proof boots, and chemical monoglasses Provide well maintained eye wash facility Rinse eyes if splashed for 15 minutes Disposal of waste as per MSDS
3
6
Civil Foreman QC Engineer Site People
9
INSTALLATION OF PRECAST FOOTING
Crane collapse. Caught in between . Personal injuries
2
4
12
PTW shall be obtained and approved method statement and risk assessment shall be attached Proper access and egress to the workplace shall b
10
LIFTING OPERATION/INS TALLATION OF MAIN MIXER,MAIN CONVEYOR,AG
Crawler Crane, Mobile Crane, Collapse Accident property Property Damage Personal Injuries
3
4
12
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
PTW shall be obtained and approved method statement and risk assessment shall be attached Proper access and egress
2 Crane should be certified Lifting accessories should be certified and in good condition. Certified operator and competent signal man Proper maintenance and stable position Uses tag line to control the load In Case of any accident report immediately and get first aid as soon as possible One first aid kit must be available at erection on site Access should be clear Flag man should be posted who helps the driver toward exact offloading position Speed limit 9.8 m/s (22mph) Proper Signal man for loading and off-loading procedures No work will be allowed in heavy wind, maximum wind speed is 9.8 m/s (22 mph) when heavy wind start and it will cross its limit speed the safety inspector shall be responsible for the stop the crane 2 Crane should be certified Lifting accessories should be certified and in good condition. Certified operator and competent signal man Proper maintenance and stable
4
8
Civil Foreman QC Engineer Site Surveyor Site People
4
8
Civil Foreman QC Engineer Site Surveyor
GREGATES WEINGHING HOPPERS,PREFEEDING CONVEYOR,SIL OS,ICE PLANT,WATER AND ADMIXTURE TANKS
Accident Property Damage Road Accident / Damage. Wire rope broken. Caught in between
to the workplace shall be identified Unauthorized entry shall be prohibited
11
HEAT STRESS
Heat Stress
3
4
12
Provide rest periods for work crew Ensure availability of water Follow HSE heat stress program Personnel must be attentive Proper sorting of materials
position Uses tag line to control the load In Case of any accident report immediately and get first aid as soon as possible One first aid kit must be available at erection on site Access should be clear Flag man should be posted who helps the driver toward exact offloading position Speed limit 9.8 m/s (22mph) Proper Signal man for loading and off-loading procedures No work will be allowed in heavy wind, maximum wind speed is 9.8 m/s (22 mph) when heavy wind start and it will cross its limit speed the safety inspector shall be responsible for the stop the crane 2 Ensure awareness of heat effects during safety induction Locate shaded areas for periodic rest, supervision
Site People
4
8
Safety Officer
3
3
Safety Officer Civil Foreman
12
HOUSE KEEPING
Slips, trips and falls Pinch points Material Wastage
3
3
9
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Proper supervision of personnel Ensure that materials are properly handled and disposed
1
13
WEATHER FORECASTS
Rain,dust, wind and sand storm
5
3
15
Weather forecast will be updated prior to start the works If high winds, dust/sandstorm, rain be prepared to stop the work Discuss and train the workers in the tool box meeting regarding worst situations Lifting cranes, mobile crane booms should be lowered and kept proper position
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Regular monitoring will be ensured If work stops due to weather workers will go to the shelters until the conditions improve Conduct training and awareness frequently Immediately stop the work When the wind speed exceeds 9m/sec (32km/hr.), stop the lifting operation
2
3
6
Safety Officer Prod. Manager
14
EMERGENCY
All Emergency situations
3 5
1 5
Ensure discussion of all emergency scenarios during SI meetings Report to emergency response team Immediate reporting to DEC HSE, Project manager Use the prescribed equipment to control the risk Communication facilities, emergency telephone numbers will be posted on prominent locations Mobilize vehicle at site, Clear area of people inform to immediate First aid Emergency action will be taken when situation occurred at working hour
Risk Factor Product Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Consequence
Provide proper communication Incident communication Immediate SMs and phone call to ERT 33092303. Emergencies, Rescue and Evacuation. Communication Facilities and Emergency Telephone number posted in prominent locations Training programs emergency mock drill for emergency situation and evacuation procedure Emergency response equipment will be locked and visible location Trained and certified first aid will be provided at all work locations. Deploy competent and certified rescue team
1
5
5
Safety Officer Prod. Manager Plant Manager
Probability
RISK ASSESSMENT Operation/Task: Location/Area:
Risk Assessment Prepared by (Name):
Next Revision Date:
KAMRAN S. B.
RIZWAN MAJEED
C = Consequence
P = Probability of Occurrence
1.
Negligible
1.
Improbable
2.
Minor Injury
2.
Remote 1 – 10%
Major Injury (RIDDOR)
3.
Possible 10 – 50%
4.
Fatality
4.
Probable 50 – 90%
5.
Multiple Fatality
5.
Almost certain 90%+
Signature:
Date:
Signature:
Date:
itl
y
5
5
10
15
20
25
R
High: Unacceptable risk, plan out or add further controls
4
4
8
12
16
20
O
Medium High:Acceptable only if no other method viable and with high level controls in place
P
r
o
b
a
3
3
6
9
12
15
Y
Medium: Acceptable with suitable controls
2
2
4
6
8
10
G
Low: Acceptable, no further action required
1
1
2
3
4
5
2
3
4
5
b
1
Consequence
Project No: P008 C2
ERP008 – F22 rev. 0 - 21.05.2017
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
METHOD STATEMENT FOR BATCHING PLANT ERECTION (EXWP008-0002-SE-DEC-MT-00095)
RR = Risk Rating
i
3.
EXW-P008-0002-RM-DEC-AS-00087 Rev. CA
Applicable to Method Statement Title & No:
DAEWOO CONSTRUCTION SITE
Risk Assessment Approved by (Name):
KEY:
Risk Assessment No:
Risk Assessment for Erection of Batching Plant
METHOD STATEMENT FOR ERECTION OF CONCRETE BATCHING PLANT Issued Date:19/November2017
Doc.No.: EXW-P008-0002-SE-DEC-MT-00095
Rev. CA
APPENDIX D
JOB SAFETY ANALYSIS
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
1/20
JOB
S AFETY
ANALY SIS
Construction & Upgrading of E-Ring Road, North/South Link Date of Issue : Work Group/ Dept. Preparing JSA :
Prepared/revised by:
November 22, 2017 Construction ERECTION OF CONCRETE BATCHING PLANT
Method Statement Ref. No.
Job Description :
Key Job Elements (sequence of basic job steps) OBTAIN NECESSARY DOCUMENTS for the erection of batching plant from the appropriate department.
Obtain PTW for erection of batching plant
Potential Hazards (Source or condition that may cause harm) Hazard not assessed Safety precautions not taken Control measures not communicated / implemented
Necessary information not communicated to the facility owner Necessary controls not implemented Fall of load, overturning, Failure of equipment resulting in personal injuries and property damages.
MOBILIZATION OF EQUIPMENT AND MATERIAL
Poor truck condition Poor Weather condition.
LEVELLING & COMPACTION
Reviewed by: (Stakeholder Mgr.- Structure) Approved by: (HSE Mgr.)
. Material
dumping Hit by roller Exposure to vibration
Karmran S. B. Richard Yoo RizwanMajeed EXW-P008-0002-SE-DEC-MT00087
Recommendations / Control Measures (Include the responsible person) Method Statement to be explained to all employees and made available on site Discuss all possible (Including work at nights) hazards with crew at Tool box talk, safety inductions Ensure PTW is kept at work area Ensure all controls are in place Provide employees with basic PPE mentioned in Safety Induction
Crane lifts to be subject to contract lift supervised by Appointed person. Lift plan to address interaction with operational infrastructure. Lifts and hoists to be fully maintained, installed and operated in accordance with manufacturers instructions including guarding of all moving components. Area of lift to be clearly demarcated and exclusion zone established. All operators and equipment must have valid third party certification to enable lifts to be performed. Crane permit issued for all lifting operations.
Work zone area established. Ensure proper supervision. Control on working area Trained operator will be provided Speed restriction signs will be provided
Training and create awareness in equipment hazards
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
JOB
S AFETY
ANALY SIS
Construction & Upgrading of E-Ring Road, North/South Link BLINDING for footing& SCREED CONCRETE WORKS
Hit by trucks (Concrete pump, trucks) Manual Handling Splashing of concrete
Competent operators should be deployed Ensure awareness on the possible hazards and preventive measures Proper training on safe posture whilst handling the load Use hand tools like crowbar, spanner engineering controls, machineries as applicable. .Use guide rope to control the swing of material while using Muscular-skeleton disorders equipment Unsafe lifting practices Maintain safe distance from each stack to avoid contact with Fall of steel bars from stack while lifting potential injury points Sharp edges, projections, rebar cut pieces, protruding nails Always place the rebar’s on wooden battens to avoid fingers W rong posture/unsafe handling of rebar and other associate getting trapped in material Deploy efficient rigger to finish the task Walking over steel bar/material Use third party certified lifting accessories for the job Barricade the lifting area to restrict the unauthorized personnel Do not use make shift lifting tackle For lifting, do not hook on the binding strap provided on the bundles Proper segregation and Sharp edges, protruded nails, projection parts .Shuttering planks should be inspected for nails, sharp edges prior to handling Wrong posture/un safe handling of formwork material/unsafe handling of tools Be sure of the path I which the load to be carried and the obstacles involved Lack of communication within the team/other activities in the vicinity Check the weight to be handled Removal of shuttering material from heights Carry load with back straight, head erect, chin in, arms close to the body with watchful steps Poor housekeeping Maintain proper posture and grip over tools while handling Do not use tools with blunt edges Ensure proper condition of tools prior to job
STEEL FIXING
FORMWORKS/SHUTTERING/DESHUTTERING
PLACING OF CONCRETE FOR FOOTING(SILOS AND ICE PLANT)
Congested work area Walking over reinforcement bars Ingress of water from sides while concreting Exposure to cement, silica and Admixture
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Maintain proper posture and grip over the tools while handling and to avoid falling down or hitting any object injuring fingers. Ensure, provide proper training to the team before start the job Provide a certified snaffled to ensure the stability of system Provide wooden planks over rebar’s as walkway
Wear safety shoes of right size Concentrate on your job and watch the
JOB
S AFETY
ANALY SIS
Construction & Upgrading of E-Ring Road, North/South Link footsteps to avoid slips, falls Maintain good housekeeping in working area Wear necessary PPE to avoid injuries Provides shoring sidewall to avoid cave in Use proper PPE, Chemical mono goggles, pvc, gloves, suitable respirators, coverall, rubber shoes/gumboots etc. Use appropriate PPE like coverall, alkali resistant hand gloves, water proof boots, and chemical monoglasses Provide well maintained eye wash facility Rinse eyes if splashed for 15 minutes Disposal of waste as per MSDS Crane should be certified Lifting accessories should be certified and in good condition. Certified operator and competent signal man Proper maintenance and stable position Uses tag line to control the load In Case of any accident report immediately and get first aid as soon as possible One first aid kit must be available at erection on site Access should be clear Flag man should be posted who helps the driver toward exact offloading position Speed limit 9.8 m/s (22mph) Proper Signal man for loading and off-loading procedures No work will be allowed in heavy wind, maximum wind speed is 9.8 m/s (22 mph) when heavy wind start and it will cross its limit speed the safety inspector shall be responsible for the stop the crane. PTW shall be obtained and approved method statement and risk assessment shall be attached Proper access and egress to the workplace shall be identified Unauthorized entry shall be prohibited. Crane should be certified Lifting accessories should be certified and in good condition. Certified operator and competent signal man Proper maintenance and stable position Uses tag line to control the load In Case of any accident report immediately and get first aid as soon as possible
INSTALLATION OF PRECAST FOOTING
Crane collapse. Caught in between. Personal injuries
Lifting Operation/installation of main mixer, main conveyor aggregates weighing hoppers, pre-feeding conveyors, silos, ice plant, water and admixture tanks
Crawler Crane, Mobile Crane, Collapse Accident property Property Damage Personal Injuries Accident Property Damage Road Accident / Damage. Wire rope broken. Caught in between
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
JOB
S AFETY
ANALY SIS
Construction & Upgrading of E-Ring Road, North/South Link
Housekeeping
Slips, trips and falls Pinch points Material Wastage
Proper supervision of personnel Ensure that materials are properly handled and disposed
Rain, dust, wind and sand storm.
Weather
One first aid kit must be available at erection on site Access should be clear Flag man should be posted who helps the driver toward exact offloading position
Regular monitoring will be ensured If work stops due to weather workers will go to the shelters until the conditions improve Conduct training and awareness frequently Immediately stop the work When the wind speed exceeds 9m/sec (32km/hr.), stop the lifting operation Supervisors and HSE must inspect the worksite regularly Emergency number must be posted on site area and everyone must be informed First aide kit must be available at the worksite.
Emergency
All emergency situations
Hard Hat Full Body Harness (when required) Safety Shoes Safety Glasses
PPE & Safety Equipment Required to Perform the Task (Tick and specify as appropriate) Face Shield Goggles Hand Gloves Fire Extinguisher
Ear Plug Ear Muff
Spill Container Barricade (when required)
Gas Testing Illumination
Ventilation Others (rubberized welding gloves
Conform: This Job Safety Analysis has been discussed/explained and all the personnel listed and signed below, fully understands and agrees to the procedures stated herewith, therefore, strict compliance is expected and any violation will be subjected for disciplinary action as per the company policy. Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
JOB
S AFETY
ANALY SIS
Construction & Upgrading of E-Ring Road, North/South Link
s/n
Name
Designation
Employee No.
Signature
1 2 3 4 5 (Use separate sheet if required)
Person-in-Charge
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
___
METHOD STATEMENT FOR ERECTION OF CONCRETE BATCHING PLANT Issued Date:19/November2017
Doc.No.: EXW-P008-0002-SE-DEC-MT-00095
Project ID:1A 14/15 C 075 ST Project Name: Construction & Up Grading of E-Ring Road North/South Link (P008-C2)
Rev. CA
1/20
