pulsar-200-ns-spare-parts-catalogsmallpdf com

Bajaj Auto Limited Limited Akurdi Pune 411 035 India Tel +91 20 20 27472851 Fa x +9 1 2 0 27407385 www.bajajauto.com

Spar Spare e Par Parts ts Cata Catalo logu gue e

Notice All information contained in this manual is based on the latest product information at the time of publication. Bajaj Auto Limited Limite d acce accepts pts no liabili liability ty for any inaccu inaccuracie racies s or omissions omissions in this publicati publication, on, although although every every possible possible care has been been taken taken to make ma ke it as co comp mple lete te an and d ac accu cura rate te as po poss ssib ible le.. Al Alll pr proc oced edur ures es and an d sp spec ecif ific icat atio ions ns sub subje ject ct to ch chan ange ge wi with thou outt pr prio iorr noti notice ce.. The The righ ri ghtt is res ese erv rve ed to ma mak ke su such ch ch cha ang nge es at any ti time me wi with thou outt prio pr iorr noti notice ce an and d wit itho hou ut in incu currrin ing g an obl oblig iga ati tion on to to ma mak ke su such ch changes to product manufactured previously. Contact your auth au thor oriz ized ed Ba Baja jajj De Deal aler er fo forr th the e la late test st in info form rmat atio ion n on pr prod oduc uctt improvement improv ements s incorpora incorporated ted after this manual manual was issued. issued.

DOC. NO.: 71111474

REV. 00, JUNE 12

Copy rig Copy right hts s : All All ri righ ghts ts re rese serv rved ed.. No No pa part rt of th this is pub publi lica catin tin ma may y be re repr prod oduc uced ed,, store stored d in a re retr triv ival al sy syst stem em,, Or tran transm smitt itted ed in any any form for m or by any any means means,, electr electromi omic c mec mechan hanica icall pho photoc tocopy opying ing,, record rec ording ing or othe otherwi rwise, se, with without out the pri prior or writ written ten per permis missio sion n of Baja Ba jajj Au Auto to LT LTD D.

Foreword

Instructions

We ha have ve pl plea easu sure re in pr pres esen enti ting ng th the e Sp Spar are e Pa Part rts s Ca Cata talo logu gue e fo forr ‘P ‘Pul ulsa sarr 20 200 0

Open en the the ca cata talo logu gue e an and d fr from om the the pi pict ctor oria iall 1. How How to to Rea Read d the the Ca Cata talo logu gue e : Op inde in dex x lo loca cate te th the e gr grou oup p in whi hich ch th the e pa part rt you wan antt to fi find nd is pr pres esen entt. Turn Tu rn ove overr to th the e co conc ncer erne ned d pa page ge nu numb mber er (as (as giv given en by by pict pictor oria iall in inde dex) x).. Now No w fin find d ou outt th the e fi figu gurre of th the e pa part rt yo you u wis wish h to to ord rder er.. Wri Write te do down wn th the e partt num par number ber aga agains instt tha thatt par partic ticula ularr figu figure re num number ber from the tex text. t.

Motorc orcycl ycle. e. This This catalog catalogue ue has been been specia specially lly desig designed ned to ass assist ist you in NS’ Mot select sel ecting ing the cor correc rectt par parts ts for procur procureme ement nt to mai mainta ntain in 100% avail availabi abilit lity. y. The Th e Ba Baja jajj sp spar ares es are are su subj bjec ecte ted d to th the e st stri ring ngen entt qu qual alit ity y co cont ntro roll st stan anda dard rds s to ensu en sure re lo long nger er li life fe of th the e ve vehi hicl cle. e. It is th ther eref efor ore e ne nece cess ssar ary y th that at on only ly th the e Genu Ge nuin ine e Ba Baja jajj Sp Spar ares es ar are e us used ed.. In a co cont ntin inua uall ef effo fort rt to im impr prov ove e Pe Perf rfor orma manc nce e an and d Ef Effi fici cien ency cy of th the e ve vehi hicl cles es,, Specificat Speci fications, ions, Diagr Diagrams, ams, Illus Illustratio trations ns and and Part Numbe Numbers rs can can change change witho without ut notice. notic e. Conse Consequent quently, ly, the descr descriptio iption n in in this this Spare Parts Catal Catalogue ogue canno cannott ther th eref efor ore e be fi fina nall an and d bi bind ndin ing g on us. us. The Th e mo modi difi fica cati tion ons s / al alte tera rati tion ons s wh whic ich h ar are e ca carr rrie ied d ou outt af afte terr th the e is issu sue e of th this is catalo cat alogue gue,, wil willl be con convey veyed ed to you thr throug ough h our Ser Servic vice e Cir Circul culars ars.. You are requ re ques este ted d to ma make ke ne nece cess ssar ary y co corr rrec ecti tion ons s in the the Pa Part rts s Cata Catalo logu gue e as per per the circ ci rcul ular ars s so so as to ke keep ep yo your ur ca cata talo logu gue e up up-t -too-da date te.. Thi This s wil willl en ensu sure re th the e appr ap prop opri riat ate e an and d sp spee eedy dy de deli live very ry of th the e Sp Spar are e Pa Part rts s as th the e or orde derr pl plac aced ed wi will ll bear be ar the the la late test st pa part rt nu numb mber ers. s. In cas case, e, if you nee need d any tec techni hnical cal ass assist istanc ance e con contac tactt the con concer cerned ned Reg Region ional al Offi Of fice ce or wr writ ite e to us on th the e fo foll llow owin ing g ad addr dres ess s : Bajaj Auto Limited

Service Department Akurdi, Pune 411 035 India Phone : 020-27 020-2740655 406557 7 Fax : 020-2 020-274073 7407385 85

In cas case, e, ifif yo you u hav have e th the e pa part rt numb number er an and d yo you u nee need d th the e ot othe herr det detai ails ls,, the the part pa rt in inde dex x ca can n be be us used ed.. Th The e par artt in inde dex x (a (att th the e en end d of the ca cattal alog ogu ue) wi will ll give gi ve yo you u the the fi figu gure re an and d pa page ge nu numb mber er of th the e pa part rt yo you u wis wish h to to or orde der. r. The e pa part rt nu numb mber er an and d th the e de desc scri ript ptio ion n of th the e 2. How How to Ord rder er Sp Spar are e Pa Parrts : Th partt req par requir uired ed sho should uld be inv invari ariabl ably y mentio mentioned ned in the order as per the catalo cat alogue gue tex text. t. The lat latest est par partt num number ber as con convey veyed ed thr throug ough h our our ser servic vice e cir circul culars ars sho should uld only on ly ap appe pear ar on th the e or orde der. r. In ca case se of or orde deri ring ng pa pain inte ted d co comp mpon onen ents ts,, colo co lour ur shade shade of th the e co comp mpon onen ents ts shoul should d be me ment ntio ione ned. d. The qua quanti ntity ty sho shown wn aga agains instt the par partt num number ber is the qua quanti ntity ty per vehicl vehicle e forr th fo that at gr grou oup p so th that at pa part rtic icul ular ar qu quan anti tity ty sh shou ould ld be mu mult ltip ipli lied ed by the the numberr of sets requir numbe required. ed. have ve us used ed 8 dig digit it sy syst stem em for for pa part rt nu numb mber ers. s. 3. Part Number System : We ha The model or hardware item is indicated by first two digits or alph al phan anum umer eric ic,, the ne next xt tw two o or four four digi digits ts indi indica cate te ma main in grou group p an and d th the e la last st fourr or fou or two two dig digits its ind indica icate te ser serial ial num number ber in mai main n grou group p or ser serial ial num number ber or su subg bgro roup up of fa fast sten ener er re resp spec ecti tive vely ly.. Th Thus us th the e pa part rt nu numb mber ers s wi will ll be indicated indic ated by 2-2-4 2-2-4 or 2-4-2 2-4-2 digit digit syste system. m. Underst Understandin anding g this syste system m will will enable ena ble you to ide identi ntify fy the spa spare re par parts ts eas easily ily.. follow lowing ing abb abbrev reviat iation ions s are use used d in this this catal catalogu ogue. e. 4. Ab Abbr brev evia iati tion ons s : The fol Assly N.I. C'case Cyl O/s Rr. L R.H. Hex.

Assembly Not ilillustrated Crankcase Cylinder Over size Rear Length Right ha hand Hexagonal

V W Accl. Comp. Fr. Std. A/t. L.H. AR

Volts Watts Accelerator Complete Front Standard Alternate Left ha hand As required

Index

Index

Plate No.

Description

1

Cover Cylinder Head

2 3

Page No.

Plate No.

Description

Page No.

2

31

Front Hub

62

Cylinder Head

4

32

Front Master Cylinder

64

V alve

6

33

Front Disc Brake Fr

66

4

Camshaft / Tensioner

8

34

Rear Hub

68

5

Cylinder and Piston

10

35

Rear Disc Brake System

70

6

Crankshaft

12

36

Rear Brake Pedal Re

72

7

Transmission

14

37

Handle Bar Assly Ha

8

Change Drum / Shift Fork

16

38

Fron Fr ontt Fo Fork rk

76,, 78 76

9

Gear Change Mechanism

18

39

Painted Parts & Decals

80, 82

74

10

Engine As Assly / Crankcase RH

20

40

Radi Ra diat ator or Co Cove verr

84

11

Crankcase LH

22

41

Petrol Ta T ank, Cap Ta T ank & Ga G auge Fu F uel

86

12

Balancer Idler Gear / Water Pump

24

42

Fittings - Petrol Tank, Side Cover & Cover Seat

88

13

Oil Pump

26

43

Meter Assly.

90

14

Radiator

28

44

Control Cables

92

15

Cover Clutch

30

45

Chain Case

94

16

Cover Magneto

32

46

Head Lamp & Fairing

96

17

Clutch Assly

34

47

Indicator Light Assly.

98

18

Carb Ca rbur uret etto torr

36

48

Tail La L amp As A ssly. / Front No N o. Plate

100

19

Air Cleaner Complete

38

49

Electrical Equipments

102

20

Sile Si lenc ncer er As Assl sly y

40

50

T o o l Ki t

104

21

Starter Assly

42

51

Accessories / Grab Handle

106

22

Magneto, C.D.I. & H.T. Coil

44

23

Seat Assly / Seat Lock

46

Kits List Fo For Pulsar 135 LS

24

E ngine Mountings En

48

25

Frame and Frame Fitting

50

Amendment Sheet (Parts Added)

107, 108 109 111

26

Swing Ar A rm / Rear Shock Absorber

52

27

Pillion Foot Rest / Holder

54

Amendment Sheet (Parts Deleted)

112

28

Mudguard- Front & Rear

56

29

Stand Assembly

58

30

Tyre/ Tube / Rim Ty

60

Part Pa rt In Inde dex x

Pictorial Index

Pictorial Index

PLATE NO. : 1 COVER CYLINDER HEAD

PAGE NO. 1

PLATE NO. : 2 CYLINDER HEAD

PAGE NO. 3

PLATE NO. : 5 CYLINDER & PISTON

PAGE NO. 9

PLATE NO. : 6 CRANKSHAFT

PAGE NO. 11

PLATE NO. : 3 VALVE

PAGE NO. 5

PLATE NO. : 4 CAMSHAFT / TENSIONER

PAGE NO. 7

PLATE NO. : 7 TRANSMISSION

PAGE NO. 13

PLATE NO. : 8 CHANGE DRUM DRUM / SHIFT SHIFT FORK

PAGE NO. 15

6

Pictorial Index

Pictorial Index

PLATE NO. : 9 GEAR CHANGE MECHANISM

PAGE NO. 17

PLATE NO. : 10 ENGINE ASSLY & CRANKCASE RH

PAGE NO. 19

PLATE NO. : 13 OIL PUMP

PAGE NO. 25

PLATE NO. : 14 RADIATOR

PAGE NO. 27

PLATE NO. : 11 CRANKCASE LH

PAGE NO. 21

PLATE NO. : 12 BALANCER IDLER GEAR/WATER PUMP

PAGE NO. 23

PLATE NO. : 15 COVER CLUTCH

PAGE NO. 29

PLATE NO. : 16 COVER MAGNETO

PAGE NO. 31

Pictorial Index

Pictorial Index

PLATE NO. : 17 CLUTCH ASSEMBLY

PAGE NO. 33

PLATE NO. : 18 CARBURETTOR

PAGE NO. 35

PLATE NO. : 21 STARTER ASSEMBLY

PAGE NO. 41

PLATE NO. : 22 MAGNETO, CDI & H.T. COIL

PAGE NO. 43

PLATE NO. : 19 AIR CLEANER COMPLETE

PAGE NO. 37

PLATE NO. : 20 SILENCER ASSEMBLY

PAGE NO. 39

PLATE NO. : 23 SEAT ASSEMBLY ASSEMBLY / SEAT LOCK

PAGE NO. 45

PLATE NO. : 24 ENGINE MOUNTINGS

PAGE NO. 47

Pictorial Index

Pictorial Index

PLATE NO. : 25 FRAME & FITTINGS

PAGE NO. 49

PLATE NO. : 26 SWING ARM/REAR SHOCK SHOCK ABSORBER ABSORBER

PAGE NO. 51

PLATE NO. : 29 STAND ASSEMBLY

PAGE NO. 57

PLATE NO. : 30 TUBE / TYRE / RIM

PAGE NO. 59

PLATE NO. : 27 PILLION PILLION FOOT FOOT REST / HOLDER HOLDER

PAGE NO. 53

PLATE NO. : 28 MUD GUARD GUARD - FRONT FRONT & REAR

PAGE NO. 55

PLATE NO. : 31 FRONT FRONT HUB

PAGE NO. 61

PLATE NO. : 32 FRONT MASTER CYLINDER

PAGE NO. 63

Pictorial Index PLATE NO. : 33 FRONT FRONT DISC BRAKE BRAKE

Pictorial Index PAGE NO. 65

PLATE NO. : 34 REAR HUB

PAGE NO. 67

PAGE NO. 69

PLATE NO. : 36 REAR BRAKE PEDAL

PAGE NO. 71

PLATE NO. : 37 HANDLE BAR ASSEMBLY

PAGE NO. 73

PLATE NO. : 38 FRONT FRONT FORK

PAGE NO. 75, 77

x

PLATE NO. : 35 REAR DISC BRAKE SYSTEM

PLATE NO. : 39 PAINTED PARTS & DECALS

PAGE NO. 79, 81

PLATE NO. : 40 RADIATOR COVERS

PAGE NO. 83

9

Pictorial Index

Pictorial Index

PLATE NO. : 41 PETROL TANK, CAP TANK & GAUGE FUEL

PAGE NO. 85

PLATE NO. : 43 METER ASSEMBLY

PAGE NO. 89

PLATE NO. : 42 FITTING PETROL TANK TANK COVER, SIDE COVERS COVERS & SEAT SEAT COVER

PLATE NO. : 44 CONTROL CABLES

PAGE NO. 87

PLATE NO. : 45 CHAIN CASE

PAGE NO. 93

PLATE NO. : 46 HEAD LAMP & FAIRING

PAGE NO. 96

PAGE NO. 91

PLATE NO. : 47 INDICATOR LIGHT ASSEMBLY

PAGE NO. 97

PLATE NO. : 48 TAIL STOP ASSEMBLY / FRONT NUMBER PLATE

PAGE NO. 99

Pictorial Index

Pictorial Index

PLATE NO. : 49 ELECTRICAL EQUIPMENTS

PAGE NO. 101

PLATE NO. : 51 ACCESSORIES / GRAB HANDLE

PAGE NO. 105

PLATE NO. : 50 TOOL KIT

PAGE NO. 103

Plate No.: 1

Brand ID: 001MC629

Cover Cylinder Head No. 1 2 3 4

Part No. JL 51 5110 JL 5110 JG 5110 JG 5110

Description

02 Cover Cy Cylinder He Head 01 Gasket Head Cover(Rubber) 21 Wa Washer 22 Bolt Special

Qty.

Remarks

1 1 4 4

4

3

1

2

1

Front Front Wheel Directio Direction n

2

Plate No.: 2

Brand ID: 001MC629

Cylinder Head

1

3

7

4 8

15

9

2

13 5

10 11 12

Description

Qty.

No.

Part No.

1 2 3 4 5

JG 54 5 410 68 LD A000 08 JL 5110 09 36 JL00 10 JG 5110 46

Hex Flange Head Bo B olt M10 Washer 11 11.2*20*2T M6 Stud Bolt Cylinder Head Stud (M8*1.25)

4 4 2 1 2

6 7 8 9 10

JL JL 39 39 39

Gasket Cylinder He Head Sleeve Spark Plug ‘O’ Ring Sleeve ‘O’ Ring Sl Sleeve Bolt - Flange :- M6

1 1 1 1 2

Cover Thermostat Thermostat Assembly Coolant Water Temp Sensor Switch Oi Oil Pressure Grub Screw

1 1 1 1 1

5110 22 51 5112 19 2629 21 1283 21 1673 04

11 JL 5110 29 12 BF 60 6012 07 13 JG 3514 00 14 DK 1012 25 15 39 2608 01

Remarks

Top side Bottom side

14 6

3


4

Plate No.: 3

Brand ID: 001MC629

Valve No.

9

1 2 3 4 5

6

5

Part No. 39 JL JL JL JL

2017 5110 5110 5110 5110

19 10 11 06 07

Description

Qty.

Seal - Oil Valve Intake Valve Exhaust Assembly Rocker Arm I ntake Assembly Rocker Arm Exhaust

4 2 2 1 1

Rocker Arm Shaft Plate Stopper Ro R ocker Ar A rm Bolt Fl an anged M5X0.8X6L-Precoated Cotter Valve Valve Repair Kit

1 1 1 8 4

Remarks

6

6 JL 5112 05 7 JF 51 5 112 07 8 LA E000 16 9 DG 1010 29 10 36 JL00 11

4 10

1

8

7 2/3

5


6

Plate No.: 4

Brand ID: 001MC629

Camshaft / Tensioner

12 9 11

13

8 3 1

15

2

No.

Part No.

1 2 3 4 5

JF 51 5112 28 JG 53 5312 20 AP 1012 36 LE B000 01 JL 5112 21

Description

Qty.

Assembly Camshaft Bearing - Ball 6202/HN3 Bearing - Ball :- 12 X 28 X 8 Circlip - Internal Spacer Camshaft

1 1 1 1 1

6 JL 51 5112 20 7 DU 1012 25 8 JL 5112 22 9 JC 1010 34 10 39 2669 21

Sprocket Camshaft Bolt Special Flanged (Camshaft) Timing Chain Tens Te nsio ione nerr As Asse sem mbl blyy Ring - O (T (Tensioner Bo B o lt )

1 1 1 1 1

11 12 13 14 15

Bolt Hexagonal Gasket Ga Bolt Flanged M6X1X6L-Special Chain Gu Guide Pivot Bolt Kit Cam Ch Chain Gu Guide

2 1 1 1 1

KA DQ06 20 CS 1011 28 CS JG 5112 70 DH 1013 92 36 JL00 01

Remarks

N.I.

14

4 5 6 7

7


8

Plate No.: 5

Brand ID: 001MC629

Cylinder and Piston

3

1

No.

Part No.

1 2 3 4

36 JL00 07 36 JU00 01 39 2181 06 JL 52 5210 02 JG 52 5210 08 39 2132 17

5

Description Kit Asly Block Piston Kit Piston Ring Pin - Hollow Dowel :- 14 X 20 Gasket Cylinder Bl Block Gasket Cylinder Bl B lock Ring - Snap

Qty. 1 1 2 1 1 2

Remarks

or

3

2

4

5

5

9


10

Plate No.: 6

Brand ID: 001MC629

Crankshaft

1

2

8 5

6 7

9

10 15

Part No.

1 2 3 4 5

JU 5310 27 JF 53 5310 07 JF 5310 14 JU 5310 21 39 2203 07

Description

Qty.

Crankshaft Assembly Comp Conrod As Assly Compl Bolt (Jf Con Rod) Bush Big End Pin - Parallel

1 1 2 2 2

6 39 1931 20 7 31 101 0111 73 8 JF 51 5112 25 9 JG 5310 31 10 39 2200 11

Bearing - Ball : 28 X 68 X 18 Key ey-W -Woo oodr druf ufff fo forr Cr Cran ankksha hafft Cl Cl.. Sid Sidee Sprocket Crankshaft Spacer Cr Crankshaft Washer - Plain (Pri ma mary Drive Gear)

1 3 1 1 1

11 12 13 14 15

Nut Sprocket Drive Lock Balancer Drive Gear Beleville Washer Nut Balancer Dr D rive Lock Washer - Plain

1 1 1 1 2

Remarks

11

13

14

No.

LC D000 01 JG 53 5310 41 JG 5310 39 JG 53 5 310 40 39 2165 11

4

15 12

3

11


12

Plate No.: 7

Brand ID: 001MC629

Transmission 1 2 3 4 6

5 17

7

8

6

5

19

18 16

15

15

9 3

14

23

10 12

24

13 22 21

11

20

18

15

25 26

29

28

13

27


Description

Qty.

No.

Part No.

1 2 3 4 5 6 7 8 9 10

JG 55 5510 27 39 2158 11 JG 5510 13 JG 5512 13 JG 5512 10 BF 5510 37 JG 55 5512 14 JG 5512 20 JG 5512 27 JG 5510 22

Shaft Input T/M Comp Washer - Plain Bush 6th Drive / Bush 2nd Driven Gear 6th Drive Washer Splined Ring - Snap Gear Dr Drive Multiple 3&4 Gear 5th Drive Gear 2nd Drive Washer - Plain

1 1 1 1 2 2 1 1 1 1

11 12 13 14 15 \ 16 17 18 19 20

JG 5510 25 DH D H 1012 35 39 216 1666 11 JG 5512 28 BF 5510 37 JG 5512 22 JG 5512 23 JG 55 5510 22 JG 5510 21 JG 5512 15

Output Shaft Assy With Plug Circlip Ci Wash Wa sheer Spe peci ciaal Gear 2nd Driven Ring - Snap Gear 5th Driven Gear 3rd Driven Spline Thrust Washer Lock Washer Splined Thrust Gear 4th Driven

1 1 1 1 3 1 1 2 1 1

21 22 23 24 25 26 27 28 29

JG 5512 24 JG 5510 00 JG 5512 25 JG 5510 21 DK 1013 52 JG 5510 10 JG 55 5510 19 LA E000 17 DV 1010 48

Gear 6th Driven Bush 1st Driven Gear 1st Driven Washer - Plain O-Ring Sprocket Collar(17.5*1.5) Collar Sprocket Plate Drive Sprocket Bolt Flanged M6X1X10L-Precoated Sprocket Output (14T)

1 1 1 1 1 1 1 2 1

Remarks

14

Plate No.: 8

Brand ID: 001MC629

Change Drum / Shift Fork

8

Description

Qty.

No.

Part No.

1 2 3 4 5

JG 56 5 610 11 EC 5610 23 39 2606 07 JG 56 5610 10 JG 5612 22

Drum Co C omplete Gear Sh S h if t Spring Gear Switch Indicator Pin - Parallel Spacer-Guide Gear Sh S hift Guide Gear Shift

1 1 1 1 1

6 7 8 9 10

LA JG JG JG JG

Bolt Socket Head M6X1X20L Fork Gear Sh Shift Input Fork Gear Sh Shift Output Shaft Gear Sh Shift Fork Shaft Ge Gear Shift Fork Output

1 1 2 2 1

Remarks

8 3 2

1

10

C000 24 5610 12 56 5610 13 56 5610 16 56 5612 25

11 JG 56 5612 15 Compression Sp Spring

4

2

7

5 6

15

9


16

Plate No.: 9

Brand ID: 001MC629

Gear Change Mechanism

15

No.

Part No.

1 1A 2 3 4 5

JL 5614 00 JL 56 5 614 01 JL 5614 04 D H 1015 09 DH JL 5614 05 JD 56 5614 16 16

Description

Qty.

Remarks

12 11

10

13

1

9 2

4

7

Assembly L ev ever Complete Change Lever Co C omplete Change Assembly Lever Change Arm Damper Rod Tie Ro Washer - Ny Nylon (Dia6.5Xd15X2.0)

1 1 1 1 1 2

6 39 0808 08 Pin - Split 7 JL 5614 07 Boot -Change Arm 8 JL 56 5614 08 Boot -Change Lever 9 39 1902 04 Bolt - Flange :- M6 10 JG 5612 00 Lever Gear Shift Assy Comp.

2 1 1 1 1

11 JG 56 5612 15 Compression Sp Spring 12 JG 5612 18 Torsion Spring 13 JG 56 5612 17 Bush-Torsion Sp Spring 14 JL 56 5 614 09 Bolt Gear Ch C hange Lever 15 JL 5614 10 Washer - Steel

1 1 1 1 1

14 1A

6 3

5 8

17


18

Plate No.: 10

Brand ID: 001MC629

Enginee Assembly Engin Assembly / Crankcase Crankcase RH RH 3

2

7

4

5

6

8

9 10

14 22 21

18 28

20 19 16

23

6

27 24

19

1 2 3 5

JL 50 5010 03 36 JL JL00 00 04 39 1931 20 LA D000 77

Assembly Engine 200 Kit As Kit Asly ly Cr Cran ankc kcas asee RH Ball Bearing 28 2 8 X 68 X 18 Bolt Flanged M6 M6x16

1 1 1 1

4 6 7 8 9 10

JG 54 5 410 46 JG 6010 07 JU 5312 13 39 2602 20 DH 1013 83 JG 5410 59

Balancer Be B earing St S topper Special Shaft Seal Ring (oil) Balancer Assly. Bearing - Ball 6202/HN3 Precoated Fl F langed Bo B olt M6 Plate Stopper Bearing Drum

1 2 1 1 1 1

Beari Bea ring ng - Bal alll :-:- 61 6190 9055 (2 (255 X 42 X 9) Screw Pan head Breather Plate Bearing Ball RH Bolt Drum St Stopper

1 3 1 1 1

11 39 260 6011 20 12 LB B000 06 13 JU 5410 05 14 59 2000 28 15 JG 56 5612 04

12

15

Qty.

Part No.

Remarks N.I.

11

13

17

Description

No.

25

26


16 JG JG 5612 05 Wa Washer 17 JG 56 5610 09 Stopper D Drrum Co Complete 18 39 3 9 2005 11 Wa W asher 19 JG JG 5612 26 Sp Spring 20 39 2562 20 Bearing - Ne Needle Roller :- 13X19X12

1 1 1 1 1

21 39 0746 01 22 JG 5410 45 23 DP 1011 91 24 JG 5710 14 25 JG JG 5710 16

1 1 1 1 1

Screw Pa Pan Cr Cross - M6 Input Shaft Bearing Stopper Bolt Shifter Oil Filter O-Ring O-

26 JL 5412 21 Cap Oil Filter 27 KA DP05 16 Hexagonal Flange Bolt 28 LE B000 01 Circlip Internal

1 2 1

20

Plate No.: 11

Brand ID: 001MC629

Crankcase LH

1

2

4

3 2

5 6

7 8

15

11

9

10

14

16

Description

Qty.

No.

Part No.

1 2 3 4 5

36 JL00 03 LA E000 14 DH 1013 81 JG 54 5410 63 JG 54 5410 44

Kit Assly. Crankcase LH Bolt Flanged Pre Coated pa pan Sc Screw Bracket Harness Upper Bracket Harness Lower

1 2 1 1 1

6 39 1773 04 7 JL 35 3 518 00 8 39 1043 19 9 KE BA37 15 10 DG 1014 56

Bolt M-5 x 16 Neutral Indicator Sw S witch Seal Oil Circlip Internal Seal Oil

2 1 1 1 1

11 59 2000 06 12 JG 5410 15 13 39 2562 20 14 JG 557710 24 15 JA 5410 48

Bearing Ball Needle Bearing Needle Bearing Mesh Oi Oil Filter As Assly. Strainer Ca C ap wi w ith ‘O ‘ O’ Ring

1 1 1 1 1

16 JG 54 5410 41 Gasket Crankcase 17 36 JL00 14 Kit Engine Gasket

1 1

Remarks

Gear Change lever Output Shaft Output Shaft Output Shaft Drum

N.I.

12

13

21


22

Plate No.: 12

Brand ID: 001MC629

Balancer Idler Gear / Water Pump

7 8 1

14

2 10

9

11

4

Description

Qty.

No.

Part No.

1 2 3 4 5

JU 5312 13 59 2000 36 JG 53 5312 11 JG 53 5312 12 JG 5312 15

Balancer Assy Balancer Bearing (6203/HN3C3D8) Sleeve Balancer Dr Driven O Ri Ring Ba Balancer Dr Driven Washer (2.5MM)

1 2 1 1 1

6 7 8 9 10

JG JG DS DH DK

Do D ome Nut Gear Ba Balancer Dr Driven Key Washer - Special :- Camshaft Pre-coated Soc Hd Cap Bolt M8X40

1 1 1 1 1

11 JG 6010 13 12 JG 6010 11 13 JG6010 12 14 KADQ06 20 15 39 1665 11

Water Pump Rotor Cover Water Pump O-Ring (W ( Water Pump Co C over) Bolt Hexagonal Washer - Seal :- 6

1 1 1 5 1

N.I.

16

Pin - Parallel

2

N.I.

6010 05 5312 07 53 1011 54 1010 48 1013 86

Remarks

13

5

39 2606 07

3 6 12

23


24

Plate No.: 13

Brand ID: 001MC629

Oill Pu Oi Pum mp

7 3

4

Description

No.

Part No.

1 2 3 4 5

JU 5710 00 JG 5710 22 JG 57 5710 18 KE AA11 10 KE 28 1210 08

6 7

39 0999 06 Pin - Hollow Dowel LA E0 E000 18 18 Bolt Fl Flanged M6X1X30L-Precoated

Oil Pump As Assy Comp Rotor Oil pump Inner With Shaft Gear Oi Oil Pump Dr Drive Circlip Outer Rotor

Qty. 1 1 1 1 1

Remarks

N.S.

2 3

6

5

2

1

25


26

Plate No.: 14

Brand ID: 001MC629

Radiator 5 4

3

2

25

1

Part No.

1 2 3 4 5

JL 6012 10 DJ 1810 65 JL 18 1 812 56 JW 17 1710 15 KA DA06 16

Description

Qty.

Remarks

18 21 20

24 19

23 5

22

7

Cowl Radiator Nut - Clip :- M6 Grommet For Radiator Cowl Collar Sp Spoiler Ce Central Bolt-Flange Dia-06 L-12

1 3 3 3 3

6 JL 6010 00 Hose Thermostat To Radiator 7 JG 6012 10 Clamp Radiator Pipe 8 JG 6012 09 Clamp Radiator Pipe Dia 19.8 9 JL 60 6 012 04 Coolant Hose Radiator To To T 10 JL 660012 19 Hose By Pass To Pu Pump

1 1 2 1 1

11 JL 60 6012 12 Clamp Ra Radiator Dia 19 12 JL 60 6 012 08 Coolant Pipe T As A ssembly 13 JG 60 6012 21 O-Ring Co Coolant Pipe 14 39 2204 04 Bolt - Hexagon Head With Flange:M6 15 JL 6012 00 Radiator

1 1 1 2 1

16 17 18 19 20

Radiator Fan Pressure Cap Ra Radiator Cap Ex Expansion Ta Tank Clamp -E -Expansion Ta Tank Spring Ba Band Cl Clip 10 10 Mm

1 1 1 2 3

21 JL 6012 09 22 DJ 1810 65 23 39 1944 04 24 JL 60 6012 13 25 JL 60 6 012 14

Tank Expansion Nut - Clip :- M6 Bolt - Flanged Hose -Expansion T Taank Hose -Expansion Tank Top

1 2 2 1 1

26 27

Bleeding Screw-Radiator O ring Bleeding Screw

1 1

15 17

16

6

8

9

11 10 12 14 13

27

No.


JG 6014 00 JG 60 6012 29 JG 60 6012 11 JL 60 6012 15 JG 17 1710 29

– –

28

Plate No.: 15

Brand ID: 001MC629

Cover Clutch 14

Description

Qty.

No.

Part No.

1 2 3 4 5

36 JL00 02 39 1990 20 LD B000 20 J G 5510 17 JG JG 55 5 510 15

Kit Asly Clutch Co C over Bearing - Needle Washer 12 12.5X24X0.8T Spring Shaft Clutch Re R elease Assy

1 1 1 1 1

6 7 7A 8 9 10

JU 5514 01 JG 5412 30 39 1537 21 DG 1014 18 DG DS 1012 15 39 1041 19

Ro R od Push Cap Oil Filling Ring ‘O’ Gauge Clip - Wire Seal - Oil

1 1 1 1 1 1

Pin - Hollow Do Dowel Gasket Clutch Co Cover Bracket Clutch Ca Cable Bolt Flanged Seal - Oil

2 1 1 11 1

Remarks

13

5 18 3 7

With No N ozzle, NRB, Jet

4

11 7A 17 16 15

2

11 39 12 JL 13 JL 14 KA 15 39

1

6

0999 06 5412 07 54 5412 10 54 DQ06 30 1046 19

N.I.

12

16 JG 5412 31 Plate -position 17 DH DH 1013 83 Bo Bolt M6 18 JL 554412 22 Decal Triple Spark

1 2 1

9 8

29


30

Plate No.: 16

Brand ID: 001MC629

Cover Magneto

2 4

No.

Part No.

1 2 3 4 5

JL 5412 02 JA 5412 33 30 1011 95 39 0999 06 JL 54 5412 08

Description

Qty.

Cover Magneto Cap TDC Finder R in g - O Ri Pin - Hollow Dowel Gasket Magneto Co Cover

1 1 1 2 1

6 KA DQ06 30 7 JL 5412 03 8 KA DQ06 45 9 JL 2330 15 10 JL 54 5412 23

Bolt Flanged Cover LH RR Hex Headed Bo B olt Flange Gear Shift Label Decal ‘Bajaj logo’

9 1 3 1 1

11

Gear Sh S hift Label-6 Speed

1

Remarks

6 3

1 7

6 8

6

JL 23 2 330 15

8

8 11 10

31

6

6


32

Plate No.: 17

Brand ID: 001MC629

Clutch Assly No. 1 2 3 4 5

1

3

JU 5514 JG 5514 36 JL00 JG 5514 JG 55 5514

Description

04 Clutch Assy Comp 27 Collared Bush 05 Ki t Set Pr Primary Dri ve ve & Driven Gear 28 Washer Clutch 49 Plate (Wheel Clutch)

Qty.

Remarks

1 1 1 1 1

4

9

2 8

11

10

16 15

7

5

6 36 JU00 02 7 JG 5514 47 8 JG 555514 43 9 JU 5514 06 10 JU 5514 02

Kit Friction Plate Pressure Plate Clutch Ho H older (H ( Hub Cl C lutch) Clutch Center (Holder Clutch) Spring -Clutch

1 6 1 1 4

11 12 13 14 15

Bolt Sh 6*22 Washer - Plain (Pri ma mary Drive Gear) Nutt Cl Nu Clut utcch Ce Cent nteer Lo Locck (P (Pre re-c -co oat ated ed)) Clutch Li Lifter Be Bearing Plate Judder Sp Spring

4 1 1 1 1

JG 5514 51 39 2200 11 DH 10 10116 48 JG 55 5514 23 DP 1012 43

16 DP 1011 14 Spring An Anti Judder

12 6 13

33

Part No.

1

14


34

Plate No.: 18

Brand ID: 001MC629

Carburettor No.

Part No.

Description

Qty.

Remarks

9

5

1 2 3 4 5

JL JL JL JL JL 36

5812 558813 5110 5810 JL00

01 00 16 27 19

Carburettor Clamp (D ( Duct Carburettor) Insulator Rubber Clamp Kit Jet P200

1 1 1 1 1

Refer Page No. 109

6 7 8 9 10

36 36 36 36 36

JL00 JL00 JL00 JL00 JL00

20 21 22 24 23

Kit Kit Kit Kit Kit

1 1 1 1 1

Refer Pa Page No. 109 Referr Page No. Refe No. 109 Refer Pa P age No. 109 Refer Page No. 109 Refer Page No. 109

11 12 13 14 15

JA 5813 14 CB 1210 42 DH 1210 64 DH 1210 63 DK 1210 47

8

6 18

20

16

17 2

3

15

4

5 7 14 21

16 39 1780 01 17 JD 3518 00 18 JL 5812 04 19 JL 5812 05

VC Screw P2 P200 Idling Screw Piston Va V alve P200 Jet Needle Hardware P200 Gasket / O-ring P200

Drain Screw Float Chamber Sc Screw Screw Ne Needle Shaft Float Needle Needle Assly.

1 2 1 1 1

Screw Pan - M5 TPS Assly. Choke Lever Tube Drain Carb.

2 1 1 1

13

20 JL 5812 06 Tube Breather 21 DK 1210 45 Float Assembly 12

1 1

11 19

35


36

Plate No.: 19

Brand ID: 001MC629

Air Cleaner Complete No.

1

1 2 3 4 5

9 5

2 4

3

17

8

Part No.

Description

Qty.

Remarks

JL JL LB JL JL

5810 00 5810 23 58 B000 04 5810 25 5810 07

Air Filter As Assembly Assembly Top Co Cover Screw Cross Pan Hd Bt6*11L Seal Top Cover Entry Duct

1 1 6 1 1

6 JL 7 JL 8 JL 9 KA 10 JL

5810 24 58 558810 18 5810 09 EM06 22 5810 16 58

Assembly Bottom Co Cover Plate Air Fi F ilter Mo M ounting Filter Element B olt-Flange Bo Tube Breather As Assly

1 1 1 4 1

11 JL 58 5810 15 12 DG 1210 02 13 DS 1211 26 14 JL 5810 10

Tube Drain As Assembly Clamp Plug Tube Connecting

1 2 1 1

15 16 17 18 19 20

AP 1210 64 JL 5810 04 KB QA35 06 JL 58 5810 22 KA DM06 10 KA DA06 30

Clamp Cl Flame Arrester Screw Ta T apping Pan Slotted Plate Top Co Cover Mt Mtg Bolt Flange M6-L10mm Bo Bolt Flange M6-L33mm

1 1 3 1 1 1

RH Mounting RH Mounting

21

39 0239 11

Plain Wa Washer

2

N.I. RH Mounting

18

7 16 6 15

14

10

12

11

12 13

37

19 20


38

Plate No.: 20

Brand ID: 001MC629

Silencer Assembly

10

7

Description

Qty.

No.

Part No.

1 2 3 4 5

JL 5910 52 JL 59 5910 48 JG 5910 38 JL 59 5 911 44 DH 1016 07

Assembly Muffler Pipe Exhaust A Assly B and Clip Ba Shield Ca C atalytic Converter Truss Screw

1 1 1 1 4

6 7 8 9 10

JG 59 5910 39 JG 59 5910 96 JG 59 5 910 97 JL 5910 75 JG 5910 70

Gasket Muffler Pi Pipe-A Bush Si Silencer Mo Mounting Damper Si S ilencer Mo M ounting Heat Shield Gasket Exhaust

1 4 4 1 1

11 12 13 14 15

39 27 2754 54 04 39 2492 11 JG 59 5 910 53 KA DQ06 25 JG 5910 88

Bolt He Bolt Hexx Plain Washer Damper Silencer Mounting Bolt M6 Clip Nut M6

1 1 4 2 2

16 17

JL 5910 86 JL 5911 48

Bolt Stepped Bolt Hex Flange

2 2

Remarks

8 17

2

1

11

9

12

4 5 16

3 6

39


40

Plate No.: 21

Brand ID: 001MC629

Starter Assembly 1 2 3

4

Description

Qty.

No .

Part No.

1 1A 2 3 4 5

JL 35 3516 00 KA DQ06 25 JG 62 6 214 13 JG 62 6214 12 JG 53 5310 41 JG 5310 39

Starter Mo Motor As Assly. Bolt M6-Motor mt mtg. Gear Starter Counter 2 Assy Gear St Starter Co Counter 1 Balancer Dr Drive Gear Belleville Washer

1 2 1 1 1 1

6 7 8 9 10

JG 5310 40 JG 6214 17 39 2165 11 DH 1013 96 DK 1015 95

Nut Balancer Assembly Gear Starter Clutch Plain Washer Hex Bolt Flanged Body Complete Starter Clutch

1 1 1 1 1

11 12 13 14 15

DH 1011 63 DK 1015 96 DK 1016 05 DH 10 13 82 39 0849 14

Roller - Clutch Spring St Starter Cl Clutch Plate Roller Cl Clutch Pre-coated Sc Screw Washer - Lock :- Toothed

5 5 1 3 3

16

59 1000 02

Spring Do Dowel Sleeve

4

Remarks

N .I .

7

5

6

8 13

9

14 15

10

N .I .

11 12

41

Front Front Wheel Direction Direction

42

Plate No.: 22

Brand ID: 001MC629

Magneto, CDI & H.T. Coil

3

5

Qty.

Part No.

1 2 3 4 5

JL 4020 01 JL 3510 09 JL 3510 03 JL 35 3 510 05 DK 10 1012 84 84

Regulator Assly Rotor As Assy. (W/O Clutch Assy) Stator As Assly Compl Grommet G (S ( Stator Ca C able) Hex So Socket He Head Screw(M5X0.8X35)

1 1 1 1 3

6 7 8 9 10

DH 10 1011 99 99 LA E000 10 DK 1110 28 JG 35 3512 09 JL 3512 00

Plate - Stopper (Wiring Harness) Bolt Flange M5 X 13L Spark Plug RG6HC Ignition Sp Spark Plug DC CDI With Sealed Coupler

1 2 2 1 1

11 DD 1110 12 12 JD 3512 07 13 AN 1110 15 14 JL 35 3 512 01 15 JL 35 3 512 02

Grommet For H. H . T. Cable Spark Plug Cap Spark Plug Cap Ignition Coil with Cable LH LH Ignition Coil with Cable RH

2 1 1 1 1

16 17 18 20

DH DH DD DK

Grommet Grommet Grommet Cap Spark

2 1 1 1

21

39 1944 04

Remarks

10

2

6 7 14

Description

No.

11

21

21

1 15

21

N.I. N.S.

21

17

20

13

16 12

18 8

43

16

1110 1110 1110 1110

13 16 11 11

Spark Plug Sleeve Spark Plug Spark Plug Cap Plug

Bolt - Flanged

4

9

8


44

Plate No.: 23

Brand ID: 001MC629

Seat Assem Assembly bly / Seat Seat Lock Lock Description

Qty.

No.

Part No.

1

JL 19 1910 01

Seat Assy Comp Fr Front

1

2

36 JL00 13

Kit Damper Fo F or Se S eat

1

3

DK 2110 07 Damper Se Seat Front

4

JG 1910 08 Collar -Seat

2

5

FD 2110 06 Grommet - Seat

2

6

DS 1612 87 Flange Bolt - M6

2

7

JL 19 1910 04

Seat Assy Comp Re Rear

1

8

JD 1910 06

Damper Round

2

9

JG 23 2326 01 Lock Assy Seat Rear

Remarks

3

1 6

6

5

2

Refer Pa P age No.107

1

1

4 4

10 JG 2326 06 Seat Lock Cable

1

11

2

39 1913 04

Bolt - Flanged

7

11

8 10 9

45


46

Plate No.: 24

Brand ID: 001MC629

Engine Mountings

3

8

6

2 6

9

Description

Qty.

No.

Part No.

1

JL 1134 00

Engine Stay Lh

1

2

JL 1134 01

Engine Stay Rh

1

3

39 1951 04

Bolt - Flanged Sm Small

4

4

JL 11 1110 54

Engine Mtg Bo Bolt Front

1

5

JA 1134 03

Flanged Bo Bolt M10X110

2

6

39 2723 15

Nut Flanged M10

2

7

JL 11 1110 92

Bkt. Radiator Lo Lower LH LH

1

8

JL 11 1110 93

Bkt. Radiator Lo Lower RH RH

1

9

39 1062 04

Bolt Flanged

4

Remarks

5

6

5

3

9 7 1

4

47

Frontt Wheel Directio Fron Direction n

48

Plate No.: 25

Brand ID: 001MC629

Frame and Frame Fittings

2 5

1

4 3 7

Description

Qty.

No.

Part No.

1

JL 11 1111 06

Frame Assly Complete

1

2

JL 1111 03

Cap Tube End

2

3

JL 11 1 110 81

Bracket Loose H.T. Coil 1

1

4

JL 11 1 110 82

Bracket Loose H.T. Coil 2

1

5

39 1944 04

Bolt - Flanged

4

6

JL 11 1110 78

Bracket Horn Mt Mtg Lh Lh

1

7

36 JG00 11 Kit Steering he h ead be b earing

1

8

JG 5810 14 Silent Block

4

9

LA D000 40 Bolt Flange

2

Remarks

9

6

8

49


50

Plate No.: 26

Brand ID: 001MC629

Swing Arm Arm / Rear Rear Shock Absorb Absorber er No.

1 2

Part No.

Description Shockabsorber Mo Mono

Qty.

1

JL 12 1220 06

2

LA C000 19 Bolt Socket M10 X 1.25 X 55

2

3

JL 12 1 220 14

1

4

DG 1710 16 Sleeve DG

2

5

DG 1710 18 Bearing - Needle

2

6

DG 1710 19 Se Seal - Oil

4

7

JL 1220 02

Cap Swing Arm Tube

2

8

JL 1220 01

Adjuster Chain Lh

1

9

JL 1220 09

Adjuster Chain Rh

1

10

JL 1220 03

Slider Chain

1

11

39 0454 11

Washer - Plain

2

12

39 0553 02

Screw - Self Tapping

2

13

JL 12 1220 04

Spacer Ch Chain Ad Adjuster

2

14

JL 12 1 220 08

Spacer Ce C entral Swing Ar A rm

2

15

JL 1812 24

Grommet I

1

16

JL 1812 25

Grommet Ii

1

Assembly Swing Ar A rm Co C omp

Remarks

1

2

5

14

6

19

18

16

12 11

3

6

10

9 4 15 17

5 6 7

18

8 13

17 DG 1710 15 Shaft - Swing Arm

1

18

2

JL 11 1111 09

Cap -S -Swing Ar Armpivot

19 DG 1710 17 Nut

51


1

52

Plate No.: 27

Brand ID: 001MC629

Pillion Foot Rest / Holder No.

Part No.

Description

Qty.

Remarks

2

1 2 3 4 5

6 3

5

JL 1130 JL 1130 JL 1130 JL 11 1 130 39 2475

02 07 12 33 04

Holder Step RH Step Assy Main RH Spring Torsion Bracket Rear Br B rake Switch Bolt - Hexagon Head Flange M6

1 1 1 1 1

6 KA CA08 20 7 JL 1130 34 8 JL 1130 00 9 DG 1611 44 10 LD A0 A000 13 13

Bolt-Socket Dia-08 L-20 Holder Step LH Step Assly Main LH B o lt Washer Plain Dia 6. 6.4Xdia 12 12.5X 2

2 1 1 1 1

11 LA C000 16 12 JL 11 1130 13 13 JL 111130 26 14 JL 1130 14 15 JL 1130 16

Bolt Socket M8X35 Step Ho Holder- Pillion LH LH Flap Pi Pillon Ho Holder LH LH Step Pillion Assy Complete LH Step Pillion Assy Complete RH

2 1 1 1 1

16 17 18 19

Step Ho Holder - Pillion RH RH Flap Pi Pillon Ho Holder RH RH Bolt - Flanged ::- Small Rubber Ma Main Step

1 1 4 2

1 19

4

7

15 16 12

8

18

17

18

JL JL 39 JL

111130 1130 11 1954 1130

15 27 04 28

13 14

53


54

Plate No.: 28

Brand ID: 001MC629

Mudguard - Front & Rear

12

9

13

Description

Qty.

No.

Part No.

1 2 3 4 5

JL 1814 05 DS 1611 25 DJ 1610 69 JL 18 1814 02 JL 18 1 814 11

Mudflap -Front Guide - Cable Nail - Cable Guide Bracket Brace Fender Washer Fr F ront-Fender-Mtg

1 1 1 1 2

6 7 8 9 10

39 39 39 39 39

Bolt - Hexagon Socket Head :- M6 Bolt - Flanged M8 Bolt - Flanged Washer - Plain Screw - Pan He Head M5 M5

2 4 2 6 3

11 39 0326 15 12 JL 13 1318 11 13 JL 13 1 318 12 14 KA Ca08 30

Nut - Nyloc M5 X 0.8 Bracket -Hose Clamp Bracket Hose Clamp To T op Bolt - Flanged

3 1 1 2

15 16 17

Fender Rear Front Foam-Rear Fe F ender Fr F ro n t Washer - Plain

1 1 2

Remarks

N.I.

10

4

2038 1946 1943 0242 2420

04 04 04 11 01

3

1

7 2

16

15

JL 1812 09 JL 18 1 812 21 39 0239 11

17 8

55


56

Plate No.: 29

Brand ID: 001MC629

Stand Assembly Description

Qty.

No.

Part No.

1 2 3 4 5

36 JL00 25 DG D G 1611 24 JL 1132 10 39 1941 04 39 1946 04

Kit Center St Stand Damper Bush Main Stand LH Bolt - Flanged M8 Bolt - Hexagon M8 M 8 X 1.25

1 1 2 1 1

6 7 8 9 10

39 JL JL JL JL

Bolt Flanged Spring Main Stand Cover Sp Spring Ma Main St Stand Assembly Side Stand Switch Si Side Stand

1 1 1 1 1

Nut - Nyloc M10 Bolt For Side Stand Mounting Bolt - Flanged Magnet Assembly Spring Side Stand

1 1 1 1 1

Remarks

4

3

7

8 1

2

6 17 5

10

12

04 07 12 01 02

11 39 0422 15 12 DF 1611 02 13 39 2060 04 14 JL 4036 00 15 JL 1132 09

16 DH 1611 46 Cover - Spring Si S ide Stand 17 JL 111132 02 Bracket Side Stand Mt Mtg

11 9

2469 1132 1132 11 1132 11 4014

As an ac accessories

1 1

14 15 16

57


58

Plate No.: 30

Brand ID: 001MC629

Tube / Tyre / Rim

1

3

No.

Part No.

1 2 3 4 5

JL 1310 06 DK 1510 26 JL 1310 04 JL 1312 09 JL 13 1312 19

Description Tyre Tubeless (Size 100/80-17) Valve Tubeless Tyre Wheel Rim 2.5X17 Wheel Rim 3.5X17 Tyre 130/70-17

Qty. 1 2 1 1 1

Remarks Not Serviceable

Not Serviceable

5

4 2

2

59


60

Plate No.: 31

Brand ID: 001MC629

Front Hub

6 5

1

4 3

2

14

No.

Part No.

1 2 3 4 5

JL 1310 04 JJG G 1310 01 39 2241 20 DG 1510 05 JL 1310 05

6 JD 7 JL 8 JC 10 JC

1318 1310 1510 2010

11 00 20 46

11 59 12 39 13 39 14 JL 15 L LD D

2100 19 0900 12 0840 01 1310 01 B000 29

Description

Qty.

Wheel Front Spacer Bearing - Ball Seal - Oil Se Disc Front

1 1 2 1 1

Special Bolt M8 Collar Co Case Meter Housing(W/O Sensor) Stopper

6 1 1 1

‘O’ Ring Washer - Spring Screw Pa Pan Cr C ross - M4 Axle Washer Wa

1 1 1 1 1

Remarks

N.I. Sensor Mtg N.I. Sensor N.I. Sensor Mt Mtg N.I. Sensor Mt M tg

3

16 LC J000 02 Nut - U M14

1

7

8 15 16

61


62

Plate No.: 32

Brand ID: 001MC629

Front Master Cylinder No.

3

5

5 E U S : T 3 - 4 I N G R N D O O M W A N L Y I D F R E R O F L U A I N E N T A P A K O C I N G B R D C E R O V E A L E F I L L M A S L E A N E R E C F O R B E

1 2 3 4 5

1

2

6 4

Part No. DJ 1910 DJ 1910 DJ 1910 36 Dh19 D J 1910 DJ

57 29 30 02 31

Description

Qty.

Lever Front Brake Bolt Front Bracket l Nut Oil Window Kit Screw

1 1 1 1 2

6 DE 1910 29 7 DE 1910 28 8 DJ 1910 56 9 DJ 2011 09 10 DE 1910 10

Cover - Reservoir Diaphragm Master Cy C ylinder wi w ith le l ever Front Brake Switch Washer - Copper

1 1 1 1 4

11 12 13 14 15

Bolt - Banjo Hose Assembly Bolt Flanged M8 M8X1X50 Maj or or Kit MM-11 Clamp - Holder : RH

2 1 2

Remarks

10 10 11

14

7

13 12 8

DE 1910 11 JL 1318 02 LA D000 37 DJ 19 1910 23 23 DE 1910 33

1

13 15

9 10 10 11

63


64

Plate No.: 33

Brand ID: 001MC629

Front Fro nt Disc Disc Bra Brake ke

1

2 3

4

5 x

Part No.

1 2 3 4 5

JL 13 1 318 04 JL 1318 06 DE 1510 47 JL 1318 07 JL JL 1318 08

6 7 8

JL 1318 05 Pad DJ 1510 74 Minor Kit DJ 1510 75 M Maajor Kit

Caliper As A ssy Brake Front Screw Bleeder Bleeder Cap Boot S p ri n g Sp

Qty. 1 1 1 1 1

Remarks

N.S.

1 1 1

7

3

6

Description

No.

2

PISTON PISTON SEAL DUST SEAL BLEEDER CAP PROTECTION PROTECTION BOOT INSULATOR CALIPER PISTON BLEEDER SCREW PAD SPRING

8

65


66

Plate No.: 34

Brand ID: 001MC629

Rear Hub

1

3 5

2

16

4

17

6 7 9

8

19 18

Description

Qty.

No.

Part No.

1 2 3 4 5

DK 1510 36 36 JL0 L000 09 39 2241 20 39 2242 20 JL 13 1312 16

Lock Set Lo Kit Cha hain in Sp Spro rock cket et Bearing - Ball Bearing - Ball Collar Bearing As Assy

1 1 1 1 1

6 7 8 9 10

JG 1312 19 JL 1312 25 DK 1510 13 DK 1510 12 LA A000 19

Coupling Rubber Coupling Bearing Coupling Oil Seal Oi D Bol t

1 1 1 2 6

11 JL 1312 26 12 LC A000 09 13 JL 1312 03 14 DK DK 1510 15 15 JL 13 1312 11

Washer 6 Rubber Nut Axle Sleeve Sl Spacer fo for Coupling

3 6 1 1 1

16 JL 1312 18 17 39 2038 04 18 L LD D B000 29 19 LC J000 02 20 DK DK 1510 81

Disc Rear Bolt Hex Washer Wa Nu t - U Spacer I Sp

1 6 2 1 1

Remarks

10

11 12 13

21 DK D K 1510 82 Sp S pacer II

67


1

68

Plate No.: 35

Brand ID: 001MC629

Rear Disc Brake Syste System m Description

Qty.

No.

Part No.

1 2 3 4 5

DK 1510 83 DK 1510 31 JL 13 1318 03 DK 1510 69 JG 13 1318 21

Assembly Caliper Assembly Master Cyl. Rear Hose Disc Brake Rear Banjo Bolt Reservoir Rear Br Brake

1 1 1 2 1

6 7 8 9 10

JL 1312 20 DK 1510 63 DE 1910 10 DE 1510 47 DE 1510 46

Hose - Reservoir Clip Re Reservoir Copper Wa Washer Cap Bleeder Screw Bleeder Screw

1 1 4 1 1

Caliper Pi Piston K Kiit Caliper Pi Piston Se Seal Kit Set Disc Pad Pin Washer Plain

1 1 1 1 1

Remarks

5

6 4 2

3

16

15

14

12

4 1

PISTON PISTON SEAL DUST SEAL

9

BLEEDER CAP PROTECTION PROTECTION BOOT

11 DK 1510 88 12 DK 1510 1510 89 13 DK 1510 85 14 30 1910 38 15 39 0198 11

16 39 0808 08 Split Pin 17 DK 1510 73 Master Cy Cyl. Major kkiit 18 DK 1510 74 Master Cy Cyl. Minor ki kit

INSULATOR

1 1 1

Cap Re Reservoir (N (N.I.) Banjo Bo Bolt (N.I.)

N.I. N.I.

N.I. N.I.

CALIPER PISTON

10

BLEEDER SCREW

13 PAD SPRING

11

69


70

Plate No.: 36

Brand ID: 001MC629

Rear Brake Pedal Description

Qty.

No.

Part No.

1 2 3 4 5

JL 1610 01 39 1769 04 JL 16 1 610 10 DH 19 1910 10 13 31 2010 79

Brake Pedal Bolt - Flanged : M8 Shaft Assy Brake Lever Spac Sp acer er Br Brak akee Sh Shaf aftt as assl sly. y. Switch - Rear Br Brake

1 1 1 1 1

6 7 8 9

39 2475 04 JL 11 1 130 33 JL 16 1 610 06 DH 1910 06

Hex. head bolt Bracket Rear br b rake switch Spring Re Rear Br B rake Switch Spring - Brake Pedal

1 1 1 1

Remarks

1

2

N.I.

4

6 3

5 7

8

71


72

Plate No.: 37

Brand ID: 001MC629

Handle Bar Assly

21

20

3 11

7

4

2A 12 10 9

5

1

6

3 2A

16

2 8

15 10

73

19

9


No.

Part No.

1 2 2A 3 4 5

JL 15 1 510 21 JL 1510 26 JL 1510 38 39 1180 11 LA C000 20 JL 1510 28

Description

Qty.

Handle Bar Tu T ube LH assly. Holder Handle LH O ring Washer - Plain Bolt Socket M8X1.25Px55L Plug Handle Holder

1 1 4 2 2 2

6 JL 1510 30 7 JL 15 1 510 34 8 DG 1810 08 9 JL 1510 35 10 39 2427 04

Holder Handle Handlebar Tu T ube Assy RH Bolt - Socket Handlebar Weight Bolt - He Hexagon Socket Head Cap:M6

1 1 4 2 2

11 12 13 14 15

Lever & Support Holder Assly LH Lever LH For New Clutch Switch Clutch Switch (6Amp Di D iode) Clamp - Rubber Handle Grip LH

1 1 1 1 1

16 JL 1610 08 17 DH 1910 17 18 JL 1510 23 19 JL 4014 03 20 JL 4014 00

Grip Hand Assy RH Pipe - Throttle Lock Set 3 In 1 Switch Ignition Switch Co Control LH

1 1 1 1 1

21

Switch Co Control RH

1

DJ 1910 82 DJ 1910 83 DJ 2012 46 DD 1910 15 JL 1610 03

JL 4014 01

Remarks

N.I.

N.I. N.I.

74

Plate No.: 38

Brand ID: 001MC629

Front Fork

1

Description

Qty.

No.

Part No.

1 2 3 4 5

JL 1510 24 JL 1510 02 JL 1510 03 DK 1810 06 DK 1810 07

Fork Assly- Front Tube Outer LH Tube Outer RH Socket Headed Bolt - M10 X1.5X35 Copper Washer

1 1 1 2 2

6 7 8 9 10

DK DK DK DK DK

Inner Dust Seal Washer Seal Oil Seal Oi Guide Bush Oil Seal Stopper

2 2 2 2 2

11 D DK K 1810 15 12 JL 1510 12 13 JL 15 1510 04 14 DK 1810 09 DK 1810 10 DK 1810 12 DK 1810 13 15 DK 1810 73

Washer Wa Spacer Tube Fork Pipe Spinning Cap Oil Lock S eat Pipe Se Piston Ring Rebound Spring Spring Ma Main Sp Spring

2 2 2 2 2 2 2 2

16 D DK K 1810 22 17 DK DK 1810 23 18 JL 1510 32 19 JL 1812 35 20 JC 1810 23

F o rk B o l t O' Ring O' Upper Bracket Lamp Shade Assy Cover Cushion

2 2 1 1 4

21 JC 1810 22

Cove Trail B

4

Remarks

26 16 14

17 11

6 7

18

12

25 20

8

1810 1810 1810 1810 1810

21 18 19 17 20

9 10

21

13

19

15

10

2/3 21 20 5 22

4 24

75

23


76

Plate No.: 38

Brand ID: 001MC629

Front Fork

1

26

Description

Qty.

No.

Part No.

22 23 24 25

JL 15 1 510 37 DK 1810 25 DK 1810 28 DG 1810 08

Under Bk B kt Assy Complete Spring Washer B o lt Bolt - Socket

1 2 2 2

26

JL 1510 36

Steering Top Bolt

1

Remarks

16 14

17 11

6 7

18

12

25 20

8 9 10

21

13

19

15

10

2/3 21 20 5 22

4 24

77

23


78

Plate No.: 39

Brand ID: 001MC629

Painted Paint ed Parts Parts and Decals Decals

13

7

Description

Qty.

No.

Part No.

1

JL 7401 5P 5P JL 7401 5N JL 7401 5Q JL 74 7 401 5M

Tank Tank Tank Tank

Cover Top P200 Co Cover Top P200 Cover Top P200 Cover To T op P2 P 200

Saffire Bl Sa Blue Black Yellow Red

1 1 1 1

2

JL 7301 5P JL 7301 5N JL 7301 5Q JL 73 7 301 5M

Tank Tank Tank Tank

Cover Cover Cover Cover

Side Side Side Side

LH LH LH LH

-

Saffire Blue Black Yellow Red

1 1 1 1

3

JL 7302 5P JL 7302 5N JL 7302 5Q JL 73 7 302 5M

Tank Tank Tank Tank

Cover Cover Cover Cover

Side Side Side Side

RH RH RH RH

-

Saffire Blue Black Yellow Red

1 1 1 1

4

JL JL JL JL

7602 5P 776602 5N 7602 5Q 76 7602 5M 76

Side Si d e Side S id e

Mask Mask Mask Mask

RH RH RH RH

-

Saffire Blue Sa Black Yellow Red

1 1 1 1

5

JL JL JL JL

7601 5P 76 776601 5N 7601 5Q 76 7601 5M 76

Si d e Si d e Si d e S id e

Mask Mask Mask Mask

LH LH LH LH

-

Blue Black Yellow Red

1 1 1 1

6

52 52 52 52

JL00 JL00 JL00 JL000 JL0

F ro n t F ro n t F ro n t Fron Fr ontt

12

Remarks

10/11

9 1 16 8 2

5

3 6

15

4 14

79


65 66 67 59

Fender Fender Fender Fender Fend er

Blue Bl Bllack B Yellow Ye Red

1 1 1 1

80

Plate No.: 39

Brand ID: 001MC629

Painted Paint ed Parts Parts and Decals Decals

13

7

Qty.

Part No.

7

JL 78 7801 5P JL 78 7 801 5N JL 78 7 801 5Q JL 78 7801 5M

Seat Seat Seat Seat

8 9 10

52 JL00 54 52 JL00 55 JL 2330 04

Cover Si Side LH Assly Cover Si Side H Assly 3D Decal Tank RH

1 1 1

3D Decal Tank LH ‘B’ L o g o Fairing DCL Fender DCL-Red Fender DCL-Blue Fender DC DCL-Black Fender DC DCL-Yellow Decal Side Cover 4 Valve Decal Seat Cowl 200 NS

1 1 1 1 1 1 1 2 2

12 10/11

9

Description

No.

Cowl Cowl Cowl Cowl

Assy Assy Assy Assy

-

B lu e Black Yellow Ye Red

Remarks

1 1 1 1

1 16 8 2

5

3 6

15

11 JL 2330 12 JJL L 2330 13 36 JL00 14 36 JL00 36 JL00 36 JL00 36 JL00 15 JL 23 2 330 16 JL 23 2 330

03 02 26 27 28 29 30 05 06

Common

4 14

81


82

Plate No.: 40

Brand ID: 001MC629

Radiator Covers

1

5 7

4

Description

Qty.

No.

Part No.

1 2 3 4 5

JL 1812 29 KB UB05 12 JW 1812 36 KB UA06 12 39 1672 04

Shroud Assy RH Sccrew Trus S Clip Nut M5 Screw - Truss Bolt - Flange : M6 X 16

1 4 4 4 2

6 7 8 9

JL 1812 32 39 2141 24 JL 1812 26 DJ 1810 85

Shroud Mtg Bkt RH Washer (Non Metal lilic Round Washer) Shroud Assy LH Clip Nut M5

1 4 1 4

Remarks

2

6

3

9

9

4 3

7

8 2

83


84

Plate No.: 41

Brand ID: 001MC629

Petrol Pet rol Tan Tank, k, Cap Cap Tank Tank and Gaug Gaugee Fuel Fuel 2

1

5

No.

3

7

6

1 2 3 4 5

4 8

5

17

13 14 16

12

Bottom Botto m View

9 Top/ Side View View

Part No.

Description

Qty.

JL 1710 44 Tank Assembly JL 1716 00 C Caap Tank 39 2381 04 Bolt - Hexagon Socket Head Cap:M5 JL 17 1710 49 Damper Ri Ring Ta Tank Cap 36 Jl00 12 Kit Tank Damper

1 1 6 1 1

6 6A 7 8 9 10

JL 39 39 JL JL JL

4026 2758 2484 1710 1710 1718

00 21 15 37 63 02

Sensor Fuel Level ‘O’ ring fo for Fu Fuel Sensor Nut - Flange :- M5 Breather Tube Pipe - Drain Filter Inline

1 1 4 1 1 1

11 12 13 14 15

JL JL JL JL JL

117710 1710 1718 17 1710 1718

36 35 00 60 03

Tube Fuel (Carburettor) Tube Fuel (Tank) Tap Fu Fuel Assembly O Ring-For Knob Pin Snap For Knob

1 1 1 1 1

16 JL 1718 01 17 DD 1410 22 18 39 194 9466 04 19 JL 17 1710 19 20 JL 17 1 710 18

Knob Fuel Tap Bolt - Flanged Bolt Bo lt Ta Tan nk mt mtg g Fro ront nt Sleeve Tank Mtg Fr F ro n t Grommet Tank Mtg Fr F ro n t

1 2 1 3 1

21 BA 1220 03 21 39 0983 08 22 39 1054 11 23 JL 17 1710 20

Clip - Pipe Pin Snap Washer Plain Grommet Tank Mtg Re Rear

6 1 2 2

Remarks

N.I.

10 11

22 21 18 23

19 20

Front Mounting

85

Rear Mounting


86

Plate No.: 42

Brand ID: 001MC629

Fittitings Fit ngs - Petr Petrol ol Tan Tankk Cov Cover, er, Sid Sidee Cove Covers rs & Cove Coverr Seat Seat 1 2A

3 26 15/16

27

28

28 29

30

27

4

5

29 4

7

10

6 13

11

9

4 8 13 12 14 8 24

9

Qty.

Part No.

1 2 2A 3 4 5

JL 1710 57 JL 17 1710 23 JL 17 1 710 22 39 2060 04 DJ 1612 29 JL 17 1710 24

Daamper D Bracket Side Cover Mt Mtg Rh Rh Bracket Side Cover Mt M tg LH LH Bolt - Flanged Clip Nut Damper St Structure Mtg

4 1 1 2 16 2

6 7 8 9 10

JL 39 39 39 LA

Tank Cover Central Screw - Tapping : 4 X 14 Screw - Truss Cross : M5 Washer (Non Metalic Round Washer) Bolt Socket-Special Head

1 12 8 8 4

11 12 13 14 15

31 1610 78 DS 1410 12 3 9 1781 01 59 0200 01 JL 1710 62

Washer Grommet Side Cover S crew Sc Screw Se S elf Tapping 3. 3 .5X9.5 Cover Mesh Rh

4 4 4 5 1

JL 59 39 xx 39 39

Cover Mesh LH Bolt Flanged M6X1 Bolt - Flanged Washer Washer Screw - M6

1 4 2 2 2 2

Grommet Grommet Seal cowl inner Washer Pl Plain Small S crew Sc Bolt - Socket :- M6 Washer Rubber Grommet Tank Cover Mt Mtg Sl Sleeve Bolt M6 X 20 Kit Tank Mtg Ha Hardware

2 2 1 4 4 2 8 8 8 2 1

Remarks

17

20 21

23

31

17 17A

16 17 17A 18 19 20

1710 48 1778 02 1907 01 2141 24 C000 22

1710 0400 1943 xxxx 0239 1076

61 14 04 xx 11 01

19

25

87

Description

No. 2

18


21 22 23 24 25 26 27 28 29 30 31

DL 1610 15 JL 1812 19 JL 1812 14 LD A000 07 3 9 1776 02 39 1197 04 39 0239 11 JL 1710 70 JL 17 1710 71 LA C000 34 36 JL00 31

88

Plate No.: 43

Brand ID: 001MC629

Meter Assembly No.

6

4

5

Part No.

Description

Qty.

1 2 3 4 5

JL 40 4024 00 Speedometer As Assembly JG 18 1812 38 Grommet Dashboard 39 0291 15 Nut - Hexagon :: - M5 X 0.8 JL 18 1812 41 Assembly Speedo Fl Flap JB 1812 23 Beading Sp Speedo Fl Flap

1 3 3 1 2

6 7 8

KA C CB B05 14 14 Bolt-Socket-Kac St St-B Di Dia-05 LL-14 LD B000 07 Washer Plain JL 40 4024 03 Speedometer Ha Harness

4 3 1

Remarks

N.I.

1

2 7 3

89


90

Plate No.: 44

Brand ID: 001MC629

Contro Con troll Cab Cables les No.

Part No.

1 2 3

JL 1612 01 JL 1612 00 JC 1510 19

Description Cable Throttle Cable Clutch Speed Se Sensor As Assly.

Qty. 1 1 1

Remarks

N.I.

1

2

91


92

Plate No.: 45

Brand ID: 001MC629

Chain Case No. 1 2 3 4 5

1 3

Description

Qty.

JL 1812 05 Cover Assly Chain JG 1220 28 Extruded Washer 39 1791 04 Bolt Flanged M6X8 JL 1814 09 Asly Hugger Rear JL 18 1810 06 Tube Rear Hu Hugger Mt Mtg

1 2 2 1 1

Part No.

Remarks

2

6 JL 18 1814 07 7 JL 1814 08 8 KB UB04 10 9 LA C000 C000 37 10 39 0265 12

4

5

6

Cover 11- Hugger Re Rear Cover 2- Hugger Rear Screw Bolt Bo lt So Socc-sp spec ecia iall He Head ad Spring Washer

11 LA C000 36 Bolt Special Socket 12 JL1814 10 Collar Hu Hugger Re Rear

8

1 6 3 2 2 2

9

7

93

11 10


94

Plate No.: 46

Brand ID: 001MC629

Head Lamp & Fairing

1 4 5

6

7 8

17 10

11

9 12

13

14

18 10

No.

Part No.

1 2 3 4 5

JL 18 1810 08 JG 18 1812 36 JG 1812 35 LB S000 01 JL 1812 47

Description

Qty.

Windshield As Assembly Well Nut - M5 X 16 L Washer Special Screw M5X20Lx4.8 Grommet Wind Screen Mounting

1 2 2 2 2

6 JL 1812 03 7 LD A000 07 8 LB R000 02 9 JL 4010 12 10 39 1943 04

Faairing F Washer Pl Plain Sm Small Self Tapping Sc S crew - Dia 5 Head Lamp Assy Bolt - Flanged

1 6 6 1 2

11 39 0198 11 12 KB UC05 16 13 39 2141 24 14 39 1781 01 15 JL 1812 36

Washer - Plain Screw - Truss - M5 X 16L, 4.8 Washer (Non Metal ic ic Round Washer) Round Head Screw Bracket Lower Mtg

3 2 2 1 1

16 JL 17 JL 18 JL 19 KA

Damper He Head La Lamp Bracket Upper Mt Mtg Lamp Sh Shade assly. Bolt Pivot Mass Carrier

1 1 1 4

Kit Wind Sh Shield Mt Mtg

1

20

1812 49 1812 37 1812 35 18 Cb08 35

36 JL00 17

Remarks

N.I. N.I.

N.I.

15 19

95


96

Plate No.: 47

Brand ID: 001MC629

Indicator Light Assembly No. 1 2 3 4 5

Part No. JL JL JL JL 39

440010 4010 40 4010 40 4010 40 1225

05 06 03 04 15

Description Indicator As Assy FR LH Indicator As Assy FR RH Indicator Assy RR LH Indicator As Assy RR RH Nut - Hexagon With Flange : M10

Qty.

Remarks

1 1 1 1 4

2 1

5 4 5

3 5

97


98

Plate No.: 48

Brand ID: 001MC629

Taill Lam Tai Lampp Assly Assly / Front Front Numb Number er Plate Plate Description

Qty.

No.

Part No.

1 2 3 4 5

LB U000 09 39 214 1411 24 JU 2328 00 LC A000 08 KA CB08 25

Screw Ma Mashroom He Head Wash sheer Non onee Me Meta tall llic ic Front Number Pl Plate Fl an ange Nut B olt Socket Bo

2 2 1 2 2

6 7 8 9 10

JZ JL 39 JL 39

Bracket Number Pl P late Mtg Lamp Tail Assly Screw - Truss Cross : M5 Bracket Rear Bl B linker Mt M tg Bolt M-6

1 1 3 1 2

11 JD 4010 07 12 DD 20 2010 02 13 JL 1138 03 14 39 0705 01 15 39 1972 15

Rear Nu N umber Pl P late Lamp Reflector - Reflex Bracket -Reflector Reflex Mtg Screw - M5 Nu t

1 1 1 2 1

16 DP 1611 45 17 39 2476 04 18 DJ D J 1612 29 19 PA 4022 04

Rear Nu Number Pl Plate Bolt - Hexagon Head With Flange:M6 N u t C li p Band (Length 110Mm)

1 2 3 2

Remarks

1 3

2

6 4 5

8

18 7

9

10

17

11 16

14 13

118812 99 4010 02 1907 01 1 138 00 11 1681 04

N.I.

15 12

99


100

Plate No.: 49

Brand ID: 001MC629

Electrical Elect rical Equip Equipment mentss No.

8

9

Part No.

1 2 3 4 5

JL JL 30 30 30 30 JL

4022 4030 1910 2010 4 022 40

03 00 48 64 01

6 7 8 9 10

JL JZ JL 39 39

4022 02 4010 13 4016 00 1507 11 2205 04

11 12 13 14 15 15a

JL 1812 18 JL 4018 03 JL 4018 01 39 1944 04 JU 40 4018 03 03 J U 4018 02 JU

Description

Qty.

Harness Wiring Relay Inter lock Band Band Cable Assy Relay To Mo M otor

1 1 5 3 1

Cable Earth Headlamp Control Unit (Ve Model) Horn Lh Ho Washer - Plain Hex Head Bolt - Flanged M8

1 1 1 1 1

Battery Case Foam Bottom Battery 6 & 88A Ah Battery Band Bolt - Flanged 12V 8A 8Ah Vrla Ba Battery W/ W/o acid Bottl e Acid Bottle

1 11 1 4 1 1

Starter Relay- With Grommet Fuse - 20A (Blade Type) Fuse 15A (Blade Type) Flasher - D. C. :- Solid State

1 2 2 1

Remarks

N.I.

10

16 1 3

4

N.I.

15 17 18

7

13

16 JN 3516 04 17 JL 40 4 022 08 18 AP 2010 25 19 DS 2010 25

2

N.I. N.I.

14

19 11 12

101


102

Plate No.: 50

Brand ID: 001MC629

Tool To ol Ki Kitt No.

1

103

Part No.

Description

Qty.

1

DJ 2210 19 To T o o l Kit

1

2

DK 2210 24 Band Tool Kit

2

Remarks

2


104

Plate No.: 51

Brand ID: 001MC629

Accessories Access ories / Grab Grab Handle Handle Description

Qty.

No.

Part No.

1

JL 2312 01

Guard Leg LH

1

2

JL 2312 03

Guard Leg Guard Rh

1

Remarks

10 11

2 10

1

11

2A LA LA C000 29 Bolt Socket Head

5

13 14

7

105

12

10

6 6

1

3

JL 23 2314 04

Grab Ha Handle Assy Lh

1

4

JL 23 2314 05

Grab Ha Handle Assy Rh

1

5

LA C000 17 Bolt Socket M8 X 1.25

4

6

JL 2312 02

7

KA Cb06 22 Bolt Socket L-22

Guard Saree

3

1

8

JL 2316 00

Mirror Assly LH

1

9

JL 2316 01

Mirror Assly RH

1

10 KD BE06 13 Washer

4

11 KA K A CA06 35 Bolt Socket

2

3


12 LA D000 40 Bolt Flanged M6 M6-6L

1

13 JU 2312 07

Nut Nylock M8 x 1.25

1

14 JU 2312 05

Nut Leg Gu G uard Mo M o u n t in g

1

106

Kit List Sr Kit No Part No.

Kit List

Kit Description

Consistin Consisting g of Followi Following ng Parts Parts Part Part No. No.

Desc Descri ript ptio ion n

Qty/Kit

1.

36JL0005

Kit Pr Primary Drive+driven-P200 JG551216 Gear Pr Primary Drive 2222T JU551405 Housing Clutch Assy Comp

1 1

2.

36JL0009

Kit Chain Sprocket-P200

DV101048 Sprocket Output (14T) JL141000 Chain O Ri Ring Type JL131228 Sprocket 39T O Ring Chain

1 1 1

39201719 Seal - Oil JF511215 Seat Valve Spring JF511217 Valve Spring JF511214 Retainer Valve Spring DG101029 Co Collet

1 1 1 1 2

JL171028 JL171029 JL171030 JL171031 JL171032 JL171038

Damper Ta Tank Cover Fr Fr LH Damper Tank Cover Fr RH Damper Ta Tank Cover Center LH LH Damper Ta Tank Cover Ce Center RH RH Damper Tank C over Rear Beading Tank LH LH

1 1 1 1 1 1

JL191007 DK211007

Damper For Seat Damper Seat Front

6 1

3.

4.

5.

6.

7.

107

36JL0011

36JL0012

36JL0013

36JL0014

36JL0003

Kit Valve Repaire-P200

Kit Tank Damper-P200

Kit Seat Damper-P200

Kit Engine Gasket-P200

Kit As Assly C 'case LH LH-P200

JL541207 Gasket Clutch Cover JL541208 Gasket Magneto Cover JL521002 Gasket Cylinder Block JL511022 Gasket Cylinder Head JG541041 Gasket Crankcase CS101128 Ga G asket JL511001 Gasket He Head Co Cover(rubber) JG591070 Gasket Exhaust

1 1 1 1 1 1 1 1

JL541009 JC101077 JG541021 JG541015 39256220 JG541020

1 2 1 1 1 1

Crankcase LH LH Bl Black Plug Taper Oil Nozzle Needle Bearing HK 1514 RS Bearing - Needle Roller Jet Oil Cr Crankcase RH

Consistin Consisting g of Followi Following ng Parts Parts

Sr Kit No Part No.

Kit Description

8.

36JL0004

Assly C' C ' Case RH-P200

JL541010 BA102003 39256220 JL541008

Crankcase RH Black Plug - Oil Hole Bearing - Needle Roller Pipe Breather Crankcase

1 3 1 1

9.

36JL0007

Block & Piston-P200

JL521200 JL52 JL5210 1004 04

Piston Assly Co C ompl Cyli Cylind nder er Bloc Blockk With t h Pipe p e Brea Breath ther er

1 1

10. 36JL0010

Assly Cy Cyl He Head-P200

JL511019 39128321 JG511046

Cylinder Head Ring - O Stud (M8*1.25)

1 1 2

11. 36JL0001

Chain Guide-P200

JL531004 JL531005

Guide Ch Chain (Slack S ide) Guide Chain (Tight Side)

1 1

12. 36JL0002

Asly Cl C l Co C over-P200

JL541206 JC101077 JL541218 JG541021 39199020

Clutch Cover P2011 Plug Taper Jet Oil Co Cover Clutch Oil Nozzle Bearing - Needle

1 1 1 2 1

13. 36JU0001

Piston Ring-P200

JU521206 JU521207 JU521208

Ring Piston Top Ring Piston Second Ring Piston Oil

1 1 1

14. 36JU0002

Friction Plate-P200

JG551448 JG551455

Friction Disk A Disc CC -Clutch Friction

5 1

15. 36JL0015

Pillion Hardware-P200

JD113019 30141031 39104011 39078408

Pin Foot Step Ring - O Washer - Plain Pin - Split

1 1 1 1

16. 36JL0016

S Cowl Grommet-P200

JL181219 JL181220 DL161015

Grommet -1 Seat Cowl Grommet -2 Seat Cowl Grommet

2 2 2

Part Part No. No.


Qty/Kit

108

Kit List

Kit List

Sr Kit No Part No.

Kit Description

17. 36JL0017

Consisting Consisting of Followi Following ng Parts Parts

Sr Kit No Part No.

Kit Description

Consistin Consisting g of Followi Following ng Parts Parts

Part Part No. No.


Wind Shield MtG-P200

JG181236 JG181235 JL 18 18 12 12 47 47 JL171057

Well N ut - M5 X 16 L Washer Special G ro ro mm mm et et Wi nd nd Sc re re en en M ou ou nt nt in g Damper -Tank Sidecover

2 2 2 2

24. 36JL0031

Kit Ta Tank M tg Ha Hardware

JL171070 JL171071 39023911 LAC00034

18. 3 6JL0019

Jet P200

-- ---- --- ---- --- ---- --- ---- -DK12 DK1210 1063 63

Jet Needle Needle Jet Je Holder Main Jet Pilo Pilott Jet Jet

1 1 1 1 1

25 36JL0021

Kit Idling Screw

– ----- – Screw Idling Adjustment DH121163 Plain Washer DH121077 Sp S pring

19. 36JL0020

VC Screw P200

-- ---- -DH121130 DH121086 DH121087 DH121088

Screw Adjuster VC O- Ring Screw VC Spring Screw VC Plain Washer O- Ring Screw VC

1 1 1 1 1

20. 36JL0021

Idling Screw P200

-- ---- -Screw Idling Adjustment DH121163 Plain Washer DH12 DH1210 1077 77 Spri Spring ng

1 1 1

21. 36JL0022

Piston Valve P200

-- ---- -Vacuum Piston Compl. DK121055 Diapragm DK121054 Sp S pring

1 1 1

22. 36JL0023

Gasket / ‘O’ ring P200

DK121058 O-Ring / DH121118 O-Ring DH1210 DH121088 88 O-Ring O-Ring DH1211 DH121130 30 O-Ring O-Ring -

1 1 1 1

23. 36JL0024

Jet Needle Hardware P200

DD121056 Holder For Jet Needle DD121050 Spring-Jet Needle DD121052 Washer-Jet Needle Dd121054 E-Clip

109

Gasket Float Chamber Drain Screw VC Screw Screw VC Screw Screw

Qty/Kit

Part Part No. No.

Desc Descri ript ptio ion n Tank Co C over Gr Grommet Tank C oover Mtg Sleeve Washer - Plain Bolt M6 X 20

Qty/Kit 4 4 4 2 1 1 1

1 1 1 1

110

Amendment Sheet

111

Amendment Sheet

112

Parts Index Part Number

28121008 30101195 30191038 30191048 30201064 31101173 31161078 31201079 36Dh1902 36JG0011 36JL0001 36JL0002 36JL0003 36JL0004 36JL0005 36JL0007 36JL0008 36JL0009 36JL0010 36JL0011 36Jl0012 36JL0013 36JL0017 36JL0019 36JL0020 36JL0021 36JL0022 36JL0023 36JL0024 36JL0025 36JL0031 113

Parts Index Figure No.

Page No.

Part Number

5 3 14 3 4 7 11 5 4 7 15 1 1 2 3 1 6 2 4 10 5 2 20 5 6 7 8 10 9 1 31

26 32 70 102 102 12 88 72 64 50 8 30 22 20 34 10 34 68 4 6 86 46 96 36 36 36 36 36 36 58 88

36JU0001 39019811 39019811 39023911 39023911 39023911 39024211 39029115 39032615 39042215 39045411 39055302 39070501 39074601 39080808 39080808 39084001 39084914 39090012 39098308 39099906 39099906 39099906 39104119 39104319 39104619 39105411 39106204 39107601 39118011 39119704

Figure No.

Page No.

Part Number

Figure No.

Page No.

Part Number

2 15 11 17 19 27 9 3 11 11 11 12 14 21 6 16 13 15 12 21 6 11 4 10 8 15 22 9 20 3 18

10 70 96 56 88 88 56 90 56 58 52 52 100 20 18 70 62 42 62 86 26 30 32 30 22 30 86 48 88 74 88

39119704 39122515 39128321 39150711 39166511 39167204 39167304 39168104 39176904 39177304 39177602 39177802 39178001 39178101 39178101 39179104 39190204 39190701 39190701 39191304 39193120 39193120 39194104 39194304 39194304 39194304 39194404 39194404 39194404 39194404 39194604

26 5 9 9 15 5 10 10 2 6 25 7 16 13 14 3 9 8 8 11 6 3 4 8 17A 10 23 22 5 14 7

88 98 4 102 24 84 4 100 72 22 88 88 36 88 96 94 18 88 100 46 12 20 58 56 88 96 28 44 50 102 56

39194604 39194604 39195104 39195404 39197215 39199020 39200511 39201719 39203804 39203804 39206004 39206004 39213217 39214124 39214124 39214124 39214124 39215811 39216511 39216511 39216611 39218106 39220011 39220011 39220307 39220404 39220504 39224120 39224120 39224220 39238104

Figure No.

Page No.

5 18 3 18 15 2 18 1 6 17 13 3 5 7 9 13 2 2 15 8 13 3 10 12 5 14 10 3 3 4 3

58 86 48 54 100 30 20 6 56 68 58 88 10 84 88 96 100 14 12 42 14 10 12 34 12 28 102 62 68 68 86 114


39242001 39242704 39246904 39247504 39247504 39247604 39248415 39249211 39256220 39256220 39260120 39260220 39260607 39260607 39260801 39262921 39266921 39272315 39275404 39275821 59020001 59040014 59100002 59200006 59200028 59200036 59210019 AK201012 AN111015 AP101236 AP121064 115


Page No.

Part Number

10 10 6 5 6 17 7 12 20 13 11 8 3 16 15 8 10 6 11 6A 14 17 16 11 14 2 11 17 13 3 15

56 74 58 54 72 100 86 40 20 22 20 20 16 24 4 4 8 48 40 86 88 88 42 22 20 24 62 102 44 8 38

AP201025 BA122003 BF551037 BF551037 BF601207 CB121042 CS101128 DD111011 DD111012 DD141022 DD191015 DD201002 DE151046 DE151047 DE151047 DE191010 DE191010 DE191011 DE191028 DE191029 DE191033 DF161102 DG101029 DG101418 DG101456 DG121002 DG151005 DG161124 DG161144 DG171015 DG171016

Figure No.

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Part Number

18 21 6 15 12 12 12 18 11 17 14 12 10 3 9 10 8 11 7 6 15 12 9 8 10 12 4 2 9 17 4

102 86 14 14 4 36 8 44 44 86 74 100 70 66 70 64 70 64 64 64 64 58 6 30 22 38 62 58 54 52 52

DG171017 DG171018 DG171019 DG181008 DG181008 DH101048 DH101163 DH101199 DH101235 DH101381 DH101382 DH101383 DH101383 DH101392 DH101396 DH101509 DH101607 DH101648 DH111013 DH111016 DH121064 DH161146 DH191006 DH191013 DH191017 DJ151074 DJ151075 DJ161069 DJ161229 DJ161229 DJ181065

Figure No.

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Part Number

19 5 6 8 25 9 11 6 12 3 14 9 17 14 9 3 5 13 16 17 13 16 9 4 17 7 8 3 4 18 2

52 52 52 74 78 24 42 44 14 22 42 20 30 8 42 18 40 34 44 44 36 58 72 72 74 66 66 56 88 100 28

DJ181065 DJ181085 DJ191023 DJ191029 DJ191030 DJ191031 DJ191056 DJ191057 DJ191082 DJ191083 DJ201109 DJ201246 DJ221019 DK101225 DK101284 DK101352 DK101386 DK101595 DK101596 DK101605 DK111011 DK111028 DK121045 DK121047 DK151012 DK151013 DK151015 DK151026 DK151031 DK151036 DK151063

Figure No.

Page No.

22 9 14 2 3 5 8 1 11 12 9 13 1 14 5 25 10 10 12 13 20 8 22 15 9 8 14 2 2 1 7

28 84 64 64 64 64 64 64 74 74 64 74 104 4 44 14 24 42 42 42 44 44 36 36 68 68 68 60 70 68 70 116


DK151069 DK151073 DK151074 DK151081 DK151082 DK151083 DK151085 DK151088 DK151089 DK181006 DK181007 DK181009 DK181010 DK181012 DK181013 DK181015 DK181017 DK181018 DK181019 DK181020 DK181021 DK181022 DK181023 DK181025 DK181028 DK181073 DK211007 DK221024 DL161015 DP101191 DP161145 117


Page No.

Part Number

4 17 18 20 21 1 13 11 12 4 5 14 14 14 14 11 9 7 8 10 6 16 17 23 24 15 3 2 21 23 16

70 70 70 68 68 70 70 70 70 76 76 76 76 76 76 76 76 76 76 76 76 76 76 78 78 76 46 104 88 20 100

DS101154 DS101215 DS121126 DS141012 DS161125 DS161287 DS201025 DU101225 DV101048 EC561023 FD211006 JA113403 JA541048 JA541233 JA581314 JB181223 JC101034 JC151019 JC151020 JC181022 JC181023 JC201046 JD131811 JD191006 JD351207 JD351800 JD401007 JD561416 JF511207 JF511225 JF511228

Figure No.

Page No.

Part Number

8 9 13 12 2 6 19 7 29 2 5 5 15 2 11 5 9 3 8 21 20 10 6 8 12 17 11 5 7 8 1

24 30 38 88 56 46 102 8 14 16 46 48 22 32 36 90 8 92 62 76 76 62 62 46 44 36 100 18 6 12 8

JF531007 JF531014 JG122028 JG131001 JG131821 JG171029 JG181235 JG181236 JG181238 JG191008 JG232601 JG232606 JG351209 JG351400 JG511021 JG511022 JG511046 JG511270 JG531031 JG531039 JG531039 JG531040 JG531040 JG531041 JG531041 JG531207 JG531211 JG531212 JG531215 JG531220 JG541015

Figure No.

Page No.

2 3 2 2 5 20 3 2 2 4 9 10 9 13 3 4 5 11 9 13 5 14 6 12 4 7 3 4 5 2 12

12 12 94 62 70 28 96 96 90 46 46 46 44 4 2 2 4 8 12 12 42 12 42 12 42 24 24 24 24 8 22

Part Number

JG541041 JG541044 JG541045 JG541046 JG541059 JG541063 JG541068 JG541230 JG541231 JG551000 JG551010 JG551013 JG551015 JG551017 JG551019 JG551021 JG551021 JG551022 JG551022 JG551025 JG551027 JG551210 JG551213 JG551214 JG551215 JG551220 JG551222 JG551223 JG551224 JG551225 JG551227

Figure No.

Page No.

16 5 22 4 10 4 1 7 16 22 26 3 5 4 27 19 24 10 18 11 1 5 4 7 20 8 16 17 21 23 9

22 22 20 20 20 22 4 30 30 14 14 14 30 30 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 118


JG551228 JG551423 JG551427 JG551428 JG551443 JG551447 JG551449 JG551451 JG561009 JG561010 JG561011 JG561012 JG561013 JG561016 JG561200 JG561204 JG561205 JG561215 JG561215 JG561217 JG561218 JG561222 JG561225 JG561226 JG571014 JG571016 JG571018 JG571022 JG571024 JG591038 JG591039 119


Page No.

14 14 2 4 8 7 5 11 17 4 1 7 8 9 10 15 16 11 11 13 12 5 10 19 24 25 3 2 14 3 6

14 34 34 34 34 34 34 34 20 16 16 16 16 16 18 20 20 16 18 18 18 16 16 20 20 20 26 26 22 40 40

Part Number

JG591053 JG591070 JG591088 JG591096 JG591097 JG601005 JG601007 JG601011 JG601012 JG601013 JG601209 JG601210 JG601211 JG601221 JG601229 JG601400 JG621412 JG621413 JG621417 JL111054 JL111078 JL111081 JL111082 JL111092 JL111093 JL111103 JL111106 JL111109 JL113000 JL113002 JL113007

Figure No.

Page No.

13 10 15 7 8 6 6 12 13 11 8 7 18 13 17 16 3 2 7 4 6 3 4 7 8 2 1 18 8 1 2

40 40 40 40 40 24 20 24 24 24 28 28 28 28 28 28 42 42 42 48 50 50 50 48 48 50 50 52 54 54 54

Part Number

JL113012 JL113013 JL113014 JL113015 JL113016 JL113026 JL113027 JL113033 JL113033 JL113034 JL113201 JL113202 JL113207 JL113209 JL113210 JL113212 JL113400 JL113401 JL113800 JL113803 JL122001 JL122002 JL122003 JL122004 JL122006 JL122008 JL122009 JL122014 JL131000 JL131001 JL131004

Figure No.

Page No.

Part Number

3 12 14 16 15 13 17 4 7 7 9 17 7 15 3 8 1 2 9 13 8 7 10 13 1 14 9 3 7 14 3

54 54 54 54 54 54 54 54 72 54 58 58 58 58 58 58 48 48 100 100 52 52 52 52 52 52 52 52 62 62 60


Figure No.

Page No.

1 5 1 13 4 15 5 16 5 6 7 11 6 12 3 1 6 2 4 5 12 13 2 3 13 12 1 18 1 2 5

62 62 60 68 60 68 68 68 60 70 68 68 68 64 70 66 66 66 66 66 56 56 76 76 76 76 74 74 76 74 74 120


JL151030 JL151032 JL151034 JL151035 JL151036 JL151037 JL151038 JL161001 JL161003 JL161006 JL161008 JL161010 JL161200 JL161201 JL171018 JL171019 JL171020 JL171022 JL171023 JL171024 JL171035 JL171036 JL171037 JL171044 JL171048 JL171049 JL171057 JL171060 JL171063 JL171070 JL171071 121


Page No.

6 18 7 9 26 22 2A 1 15 8 16 3 2 1 20 19 23 2A 2 5 12 11 8 1 6 4 1 14 9 28 29

74 76 74 74 78 78 74 72 74 72 74 72 92 92 86 86 86 88 88 88 86 86 86 86 88 86 88 86 86 88 88

Part Number


Figure No.

Page No.

Part Number

2 13 16 10 15 5 1 6 1 15 23 16 15 11 22 16 15 16 8 1 6 19 18 15 17 4 5 16 3 4 1

86 86 86 86 86 94 96 96 94 56 88 88 88 102 88 56 52 52 84 84 84 76 96 96 96 90 96 96 28 56 56


Figure No.

Page No.

Part Number

4 5 1 7 1 6 2 3 4 8 9 1 2 3 4 10 14 15 1 7 7 3 4 1 2 9 20 21 10 19 8

94 56 46 46 106 106 106 106 106 106 106 44 44 44 44 44 44 44 42 22 100 98 98 98 98 96 74 74 58 74 102


Figure No.

Page No.

13 12 21 5 6 1 16 1 8 6 2 14 1 2 1 4 5 3 2 3 3 6 11 6 7 6 5 8 4 1 7

102 102 44 102 102 102 102 90 90 86 102 58 20 2 2 6 6 4 6 6 36 4 4 6 4 8 8 8 10 32 32 122


JL541207 JL541208 JL541210 JL541221 JL561400 JL561401 JL561404 JL561405 JL561407 JL561408 JL561409 JL561410 JL581000 JL581004 JL581007 JL581009 JL581010 JL581015 JL581016 JL581018 JL581022 JL581023 JL581024 JL581025 JL581027 JL581201 JL581204 JL581205 JL581206 JL581300 JL591048 123


Page No.

12 5 13 26 1 1A 2 4 7 8 14 15 1 16 5 8 14 11 10 7 18 2 6 4 4 1 18 20 21 2 2

30 32 30 20 18 18 18 18 18 18 18 18 38 38 38 38 38 38 38 38 38 38 38 38 36 36 36 36 36 36 40

Part Number

JL591052 JL591075 JL591086 JL591144 JL601000 JL601200 JL601204 JL601208 JL601209 JL601210 JL601212 JL601213 JL601214 JL601215 JL601219 JL71012V JL71014K JL71014L JL71014M JL73012V JL73014K JL73014L JL73014M JL73022V JL73024K JL73024L JL73024M JL74012V JL74014K JL74014L JL74014M

Figure No.

Page No.

1 9 16 4 6 15 9 12 21 1 11 24 25 19 10 6 6 6 6 2 2 2 2 3 3 3 3 1 1 1 1

40 40 40 40 28 28 28 28 28 28 28 28 28 28 28 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80

Part Number

JL76012V JL76014K JL76014L JL76014M JL76022V JL76024K JL76024L JL76024M JL77012V JL77014K JL77014L JL77014M JL77022V JL77024K JL77024L JL77024M JL78012V JL78014K JL78014L JL78014M JN351604 JU231205 JU231207 JU232800 JU401802 JU401803 JU531021 JU531027 JU531213 JU531213 JU541005

Figure No.

Page No.

Part Number

5 5 5 5 4 4 4 4 9 9 9 9 8 8 8 8 7 7 7 7 20 14 13 3 15a 15 4 1 7 1 13

80 80 80 80 80 80 80 80 82 82 82 82 82 82 82 82 82 82 82 82 102 106 106 100 102 102 12 12 20 24 20

JU551401 JU551402 JU551404 JU551406 JU571000 JW171015 JW181236 JZ181299 JZ401013 KACA0635 KACA0820 KACa0830 KACB0514 KACb0622 KACB0825 KACb0835 KADA0616 KADP0516 KADQ0620 KADQ0620 KADQ0625 KADQ0625 KADQ0630 KADQ0630 KADQ0645 KAEM0622 KBQA3506 KBUA0612 KBUB0410 KBUB0512 KBUC0516

Figure No.

Page No.

6 10 1 9 1 4 3 6 7 11 6 14 6 7 5 19 5 27 13 14 14 1A 14 6 8 9 17 4 6 2 12

30 34 34 34 26 28 84 100 102 106 54 56 90 106 100 96 28 20 8 24 40 42 30 32 32 38 38 84 94 84 96 124

Part Parts s Index Index Part Number

KDBE0613 KEAA1110 KEBA3715 LAA00019 LAC00016 LAC00017 LAC00019 LAC00020 LAC00022 LAC00024 LAC00029 LAC00034 LAD00037 LAD00040 LAD00077 LAE00010 LAE00014 LAE00016 LAE00017 LAE00018 LBB00004 LBB00006 LBR00002 LBS00001 LBU00009 LCA00008 LCA00009 LCD00001 LCJ00002 LCJ00002 LDA00007 125

Figure No.

Page No.

10 4 9 10 11 5 2 4 10 6 2A 30 13 12 5 7 2 8 28 7 3 12 8 4 1 4 12 11 16 19 24

106 26 22 68 54 106 52 74 88 16 106 88 64 106 20 44 22 6 14 26 38 20 96 96 100 100 68 12 62 68 88

Part Number

LDA00007 LDA00008 LDA00013 LDB00007 LDB00020 LDB00029 LDB00029 LEB00001 LEB00001

Figure No.

Page No.

7 2 10 7 3 15 18 4 28

96 4 54 90 30 62 68 8 20

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