“AÑO DEL DIÁLOGO Y LA RECONCILIACIÓN NACIONAL”
CARRERA PROFESIONAL: MECÁNICO DE MANTENIMIENTO Proyecto de Innovación y/o Mejora en los Procesos de Producción o Servicio en la Empresa
FABRICACIÓN DE PRENSA HIDRÁULICA ASESOR: Ing. AQUINO DE LA CRUZ, Heric Yuri APRENDICES:
QUISPE HUALPA, Javier Ronald CANTORIN MONTEJO, Sem Isaí
DAMIAN SANCHEZ, Velmer Joel
SAN RAMÓN – PERÚ 2018
1
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EPIGRAFE:
“Ser hoy mejor que ayer, es un propósito que enriquece espiritualmente a quien decide realizarlo” realizarlo”
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DEDICATORIA: Los dedico a mis padres que me apoyaron siempre en las decisiones que tome a lo largo de mi carrera de mecánica de mantenimiento. Al creador de todas las cosas, por habernos dado la vida y permitirnos haber llegado hasta este momento tan importante de nuestra formación profesional, el que nos ha dado fortaleza para continuar cuando estuvimos a punto de caer; por ello, con toda la humildad que emana de nuestros corazones dedicamos nuestro trabajo a Dios.
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AGRADECIMIENTO: Doy gracias a Dios por haberme dado salud y fortaleza para salir adelante y u mi carrera con éxito. Al Servicio Nacional de Adiestramiento al Trabajo industrial (SENATI) por haberme brindado la oportunidad de crecer y poderme formarme como un profesional técnico. A los instructores del CFP quienes quienes me supieron supieron guiar desde un inicio inicio en el desarrollo y sustentación de mi proyecto. A demás también agradezco a todas las personas que de una u ot4ra forma me brindaron su apoyo incondicional en el trayecto no solo de la realización de mi proyecto si no en todos estos 3 años que ya transcurrieron.
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INDICE GENERAL
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PRESENTACIÓN DEL PARTICIPANTE
APELLIDOS Y NOMBRES
: QUISPE HUALPA, Javier Ronald
ID
: 923656
PROGRAMA
: APRENDIZAJE APRENDIZAJE DUAL
CARRERA
: MECÁNICO DE MANTENIMIENTO
NIVEL
: PROFESIONAL TÉCNICO
INGRESO
: 2015-2
DIRECCIÓN
: CA.7 DE SETIEMBRE MZ. A LT 14-PERENE
CORREO ELECTRÓNICO
:
[email protected] [email protected]
CELULAR
: 935456330
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PRESENTACIÓN DEL PARTICIPANTE
APELLIDOS Y NOMBRES
: CANTORIN MONTEJO, SEM Isaí
ID
: 866127
PROGRAMA
: APRENDIZAJE APRENDIZAJE DUAL
CARRERA
: MECÁNICO DE MANTENIMIENTO
NIVEL
: PROFESIONAL TÉCNICO
INGRESO
: 2015-2
DIRECCIÓN
: jr. Apurímac N°118
CORREO ELECTRÓNICO
:
[email protected]
CELULAR
: 985504024
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PRESENTACIÓN DEL PARTICIPANTE
APELLIDOS Y NOMBRES
: DAMIAN SANCHEZ, Velmer Joel
ID
: 923498
PROGRAMA
: APRENDIZAJE APRENDIZAJE DUAL
CARRERA
: MECÁNICO DE MANTENIMIENTO
NIVEL
: PROFESIONAL TÉCNICO
INGRESO
: 2015-2
DIRECCIÓN
: CA. Las orquídeas N°622
CORREO ELECTRÓNICO
:
[email protected]
CELULAR
: 931769667
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DENOMINACIÓN DEL PROYECTO TÍTULO
: FABRICACIÓN DE PRENSA HIDRÁULICA
C.F.P
: SENATI – SAN RAMÓN
EMPRESA
:SERMAPROMECEN E.I.R.L
SECCIÓN / ÁREA
: MECÁNICO DE MANTENIMIENTO
LUGAR
: CA. MARIA AUXILIADORA N° 121 - CHANCHAMAYO CHANCHAMAYO
FECHA DE INICIO
: 16/03/2018 16/03/2018
FECHA DE CULMINACIÓN
: 07/07/2018
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RESUMEN: Este proyecto de innovación y/o mejora en el proceso esta diseñado para la carrera de mecánica de mantenimiento, la cual nos servirá para efectuar trabajos de montaje y desmontaje de piezas y componentes mecánicos como: bocinas, pines, engranajes, u otros componentes similares.
En la cual se le hace las siguientes pruebas como: Presión del sistema hidráulico, caudal de la bomba manual, prueba de perdida de potencia en el actuador hidráulico. Una vez que fueron sometidas a estas pruebas y trabajos el aprendiz tendrá la capacidad y el conocimiento de desempeñarse en el campo laboral.
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INTRODUCCION El presente trabajo consiste en documentar el desarrollo de la solución de un problema en el área de mantenimiento de la l a empresa SERMAPROMECEN E.I.R.L, es decir el proceso desarrollado desde la identificación del problema hasta la especificación del problema hasta la especificación y construcción de la solución.
El proyecto es llevado a cabo por los practicantes se SENATI aportando y aplicando sus conocimientos y habilidades adquiridos durante su formación. Este proyecto trata de demostrar que el participante esta en la l a capacidad de desempeñarse formalmente como un profesional técnico en el campo laboral.
Este proyecto esta construido con un beneficio para mejorar la calidad de trabajo y en menor tiempo, satisfaciendo las necesidades de los clientes.
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MISION Cumplir con los trabajos tr abajos de reparación de unidades móviles en el tiempo establecido con un buen nivel de calidad causando la satisfacción del cliente.
VISION
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ANTECEDENTES
en las instalaciones del taller de la empresa SERMAPROMECEN E.I.R.L donde desarrolle mis practicas pre profesionales. Durante el tiempo que iba laborando he notado que en los trabajos de mantenimiento de producción algunas de estas tareas se requerían del uso de una prensa, en vista a este problema de la falta de una prensa en el área, decidimos estructurar una prensa hidráulica manual del tipo “H” como parte de nuestro proyecto. Ya que gracias a este equipo podemos incrementar en cierta forma la formalidad del trabajo adecuado.
También la prensa hidráulica es muy útil para poder efectuar trabajos de montaje y
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JUSTIFICACION El motivo de la estructuración de la prensa es porque en el área de mantenimiento y producción de la empresa SERMAPROMECEN E.I.R.L en la cual actualmente estamos desarrollando las practicas pre profesionales, donde en su mayoría se realizan procesos de montaje de componentes y piezas mecánicas como: bocinas, engranajes, pines, etc. Que al no poseer una prensa hidráulica se dificulta demasiado los procesos de trabajo ya que no contribuye con el tiempo, puesto que nos demorábamos 2 horas a mas para realizar un embocinado que con la prensa hidráulica se hace en un tiempo de 20 a 30minutos; asiéndose más fácil y rápido el proceso de embocinado.
La prensa entonces nos ayuda a que nuestro trabajo sea mas eficiente y ser realizado en un tiempo que nos permite tomar otros trabajos el mismo día cosa que antes no se podía.
FORMULACION DEL PROBLEMA
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APROXIMACIÓN AL PROYECTO DE INNOVACIÓN SITUACIÓN REAL ENCONTRADA
La exigencia de los clientes y los servicios de calidad a bajo costo son muy importantes im portantes hoy en día para la competitividad en el mercado, por ello es indispensable que los propietarios de las empresas se preocupen por el trabajador, proporcionándole a éste de maquinaria para facilitar las operaciones de trabajo en la empresa. Tomando en cuenta lo dicho anteriormente, la empresa “SERMAPROMECEN E.I.R.L” no cuenta con equipo que facilite la operación de montaje y desmontaje de mecanismos para realizar las actividades de manera más sencilla, segura y garantizada.
VENTAJAS
Menor trabajo acumulado en el área.
Disponibilidad de personal personal para otras labores de mantenimiento. mantenimiento.
Menor esfuerzo esfuerzo físico para el operario (evitara (evitara lesiones y enfermedades). enfermedades).
Salidas de las maquinas en menor menor tiempo.
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OBJETIVOS
OBJETIVO GENERAL Diseñar y construir una prensa hidráulica manual tipo “H” con una capacidad de 50 toneladas para la implementación y un mejor manejo del área de mantenimiento y producción por parte de los personales. La cual podrá efectuar trabajos de desmontaje y montaje de piezas y componentes mecánicas como: la extracción de pines, bocinas rodajes, piñones, etc. Y en conclusión final incrementar la producción de la empresa.
OBJETIVOS ESPECÍFICOS
Analizar entre varios diseños el mas eficiente y menor costo. costo.
Seleccionar y comprar materiales y sistemas que lo componen. componen.
Ensamblar y poner poner a prueba.
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DESCRIPCIÓN TEÓRICA DEL PROYECTO DESCRIPCIÓN DE LA INNOVACIÓN
GENERALIDADES DEFINICIONES CONCEPTUALES PRENSA HIDRÁULICA: es un mecanismo conformado por vasos comunicantes impulsados por pistones de diferente área que, mediante pequeñas fuerzas, permite obtener otras mayores. Los pistones son llamados
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¿Qué entendemos por una Prensa Hidráulica? Concepto básico: Es un mecanismo que se basa en el impulso de pistones, que nos permiten obtener fuerzas grandes ejerciendo pequeñas fuerzas. Blaise Pascal experimentó que una presión aplicada a un líquido es transmitida con la misma intensidad en todas las direcciones. Gracias a este experimento Pascal consiguió crear La Prensa Hidráulica:
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¿Cómo calcularlo?
Al ejercer una fuerza a un área menor obtenemos una presión presión
A continuación, tendríamos que calcular la presión dada dada en la F2 y en el A2 (es calculada calculada con la misma fórmula que en P1)
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¿Qué son las prensas?
Las prensas son máquinas o aparatos que ejercen una gran cantidad de f uerza sobre algún elemento, para lograr su compresión, doblamiento o deformación.
CLASES DE PRENSAS Dependiendo de la función que cumpla, del material del que esté conformada y de los materiales sobre los que pueda trabajar, se encontrar los siguientes tipos:
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Prensa Hidráulica: Este mecanismo consta de la aplicación de un conjunto de diversas fuerzas que poca intensidad que provocan una fuerza total de gran magnitud. Funciona por el accionar conjunto de varios mecanismos como bombas de agua, que ejercen un movimiento generador de potencia sobre pistones, que actúan generando presión dentro de un objeto conductor de menor tamaño y que luego se distribuye hacia una superficie mayor, generando una igual cantidad de fuerza.
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Prensa Neumática: Estas prensas funcionan utilizando la aplicación de la fuerza provocada por la energía neumática, es decir, por el flujo de aire. Se genera una corriente direccionada con una determinada presión de aire, como por ejemplo el aire comprimido, generando el movimiento de determinados mecanismos.
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diferencia de las hidráulicas u otros sistemas de mayor complejidad estas prensas requieren menor mantenimiento.
Prensa Rotativa: Las prensas rotativas son las utilizadas mayormente para trabajos de impresión sobre grandes formatos donde las gráficas a imprimir se encuentran en soportes como chapas metálicas que al ser accionadas a través de un cilindro se curvan y se ejerce
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REFERENCIAS
http://principiodepascal.com/prensa-hidraulica
