Project Experiences - Gunawan Muktiwibowo

Gunawan Raharjo Muktiwibowo Business Development Specialist

Project Experiences The Support

Scope of Work (supply) And Project Sales Experiences

[email protected]; [email protected] +62 838 7663 9514


Role Involvement in Energy Sector Oil & Gas Development / Production Drilling Rig

Onland Oil & Gas Development Production Well

Storage and Transport

End Users

Tanker (LPG, LNG, VLCC Vessels） Storage Tank Oil Refinery Plant

Pipeline

Conductor

HSS

Casing

Separator

Gas Processing Plant

Tubing

Down Hole Equipment

Casing

Offshore Oil & Gas Development

FPSO, Drill ship, etc. Storage Tank Petrochemical Plant

Drill Pipe

Sub Sea Well Head Platform

Offshore Production Platform Drilling Rig

CNG Vessel

（Other PLNG Vessels）

Wind Power Station

Thermal Power



Platform (Onshore – Offshore)



Drilling Tools Kelly Bar – Drives the string.  4145

Drilling Jar – Jar string when stuck.  4140 / 4330

Drill Collar – Concentrate weight of string.  4145 Mod

Rotor Bars – Turn drill bit.  4145 Mod [email protected]; [email protected] +62 838 7663 9514


Subsea Well Head Platform Marine Bending for Bouyancy Module

Pipeline End Manifold

Manifold

Riser and Flow Lines

Umbilical

Subsea Valve

Jumpers Hot Isostatic Pressure (HIP) Manifold

Clad Pipes



Total Package Plant Supply



Pipeline

Geothermal Pipeline

PIPELINE

Offshore Pipeline [email protected]; [email protected] +62 838 7663 9514


Subsea Umbilical Riser Flowline Product Manifold/manifold system Customer/field: Scomark, England/Marathon, East Brae North Sea Material: UNS 31803, Duplex alt UNS 32760, Super Duplex Dimensions: ID 16“ Weight: 1-4 tonnes/piece Valve body Customer/field: Different customers Material: UNS 31803, Duplex alt UNS 32760, Super Duplex, UNS 31254 Super Austenite Weight: 250-2000 kg/piece

Elbow riser Customer/field: Sofec, USA/TerraNova, Canada Material: Alternative depending on atmosphere; UNS 31803, Duplex alt UNS 32760, Super Duplex Dimensions: Length 900 mm, OD 350-550 mm, ID 250 mm Weight: 160-450 kg/piece

Mixerhouse Customer/field: FRAMO, Norway/Gullflaks, North Sea Material: Two different materials in one piece, Super Duplex/Duplex, UNS 32760/UNS 31803 Dimensions: Length 1800 mm, OD 750-900 mm, ID 550 mm Weight: 1-3 tonnes/piece

Wye-piece Customer/field: Rockwater, England/East Spar Alliance, Australia Material: UNS 31803, Duplex Dimensions: Length 2000 mm, OD 450 mm, [email protected]; [email protected] ID 350 mm +62 838 7663 9514 Weight: 2 tonnes/piece


The Support

International Experiences


Gunawan Raharjo Muktiwibowo Business Development Specialist MAAMOURA – Tunisia 1,200mt SAIPEM

PERENCO Platform – Morocco 1,600mt DLM

MOPU STOR – Norway 12,000mt SBM

Deep Panuke – Canada

SKARV – Norway 1455mt BP/SBM SCARABEO 8 – Italy 600mt SAIPEM

1,415mt

KASHAGAN – Kazakstan 4500mt Stock KEPPEL KZ/CSC

SBM THUNDERHAWK – GoM 11,500mt SBM

Sequoia – Egypt 503mt SAIPEM Fano

SFDP – Nigeria 5,850mt EXXONMOBIL

MEJI Helideck – Nigeria 250mt CHEVRON

ESPIRITO SANTO – Brazil 6,500mt SBM

OKHA Conversion – Australia

FPSO FRADE – Brazil 800mt SBM Block 31 Buoy– Angola 1000mt Sofec Inc.

Pazflor – Angola 732mt SonAcergy

Block 17 – Angola 469mt Block 31 – Angola SAIPEM Portugal 6219mt Heerema

OLOWI Platform – Gabon 900mt SAIPEM FPSO GIMBOA – Angola 1,000mt SAIPEM

1155mt S.B.M



Thunderhawk Gulf of Mexico

The Thunder Hawk field, located on the Gulf of Mexico's Mississippi Canyon Block 734, is situated 150 miles (241 kilometers) southeast of New Orleans. The field is located in ultra-deep water at a depth of 5,724 feet (1,745 meters). Murphy, the operator, holds a 37.5% working interest; Statoil Hydro holds 25%; Eni holds 25%; and Marubeni Oil & Gas holds the remaining 12.5%. Thunder Hawk, along with Thunder Bird and Thunder Ridge lie close to the BP-operated Thunder Horse field, the Gulf of Mexico's largest ever oil discovery. Thunder Hawk, Thunder Bird and Thunder Ridge are on the edge of the Boarshead Basin, a highly prospective region of the Central Gulf • 10,100 tonnes of Plates and 1,300 tonnes of Bulb Flats • Shipbuilding Grades AH36 to EH36z (ABS Approved) • Deep Draft Semi-Submersible platform for Gulf of Mexico • Delivered to Singapore for fabrication • Consolidated supply from five sources in both Europe & Asia to meet a tight delivery schedule • Products designed to specification due to stringent technical requirements • Monthly call-offs following tight rolling schedule [email protected]; [email protected] +62 838 7663 9514


FPSO Gimboa - ANGOLA The Gimboa field lies in block 4/05, approximately 85km off the Angola coast, in 700m (2,296ft) of water. The field is operated by Sonangol on behalf of Norsk Hydro, ACR (Angola Consulting Resources) and SOMOIL (Sociedade Petrolefira Angolana). Recoverable reserves have been put at 50 million barrels of oil equivalent. The Gimboa project is based on three production and four water injection subsea wells, which are clustered around a central manifold. This is tied back to a floating production, storage and offloading unit (FPSO).

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1,100 tonnes of Plates Shipbuilding Grade DH36 (one size) (ABS Approved) Monopiles for Suctions Anchors Delivered to Angola for fabrication Supply from W European mill on a fast track lead time. [email protected]; [email protected] +62 838 7663 9514


KASHAGAN – Caspian Region

Discovered in July 2000, Kashagan has been described as the largest field found in the past 30 years, the largest outside of the Middle East, with a projected output close to that of the Ghawar field in Saudi Arabia. The field is being developed by a group of partners including Shell, Exxon Mobil, Total, ConocoPhillips, Kazakh state-run oil company KazMunaiGas, INPEX and AgipKCO (Eni). Eni is responsible for phase I of the field's development, while Shell is responsible for production operations. • • • • • • •

>6,300 tonnes of Plates, Sections, Pipe & Profiles. Offshore Grades: EN 10225 S355 G10+M/N / EN 10225 S355 G11+M/N. Pipe racks / Infill decks & other structures for use offshore in the Caspian Sea. Delivered to Kazakhstan / Azerbaijan or other destinations for fabrication. Consolidated supply direct from the manufacturers and various European stock locations. Products designed to specification due to stringent technical requirements. Management of all Third Party Inspection activities and project documentation. [email protected]; [email protected] +62 838 7663 9514


Satellite Field Development Nigeria Abang and Itut fields are located in Oil Mining Leases (OMLs) 67 and 70, Offshore Nigeria. The project involves the construction and load out of two offshore Wellhead Platforms complete with Jackets, Piles, Boat Landing Platforms and subsea templates. Total steel tonnage fabricated by Nigerdock as the Procurement and Fabrication (PF) contractor is about 2,980 metric tons. Two Pig Receivers for 16” Pipelines and one for 12” Pipeline, including associated utilities and tie-ins; Installation on Main Deck and Cellar Deck on Usari, and on a Main Deck extension on Ubit. • • • •

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4,000mt of Plates, 600mt of SAW Pipe, 300mt of Seamless Pipe, 1000mt Sections, 300mt of Process Pipe API Grades, A36, AH36, DH36, 2W 50Z, 2MT1, X52, X65 Jacket, Topsides for 3 x New Platforms in Nigeria Delivered to Nigeria for fabrication activities – local content Consolidated supply from at least ten sources in Europe & Asia Utilisation of monthly mill allocations and stock materials to meet the delivery schedule Financing package arranged. Complex delivery schedule requiring first class project management



Pazflor – Offloading System Angola Pazflor comprises a vast subsea gathering network, the most complex ever built in Angola: 180 kilometres of lines tying in two subsea production systems encompass 49 wells (25 producers, 22 water injectors and two gas injectors), 10,000 metric tons of subsea equipment (three subsea separation units connected to six pumps) and the giant Pazflor floating production, storage and offloading (FPSO) vessel. Held in position by 16 subsea mooring connectors, with its 325 metres long, 62 metres wide and a weight of more than 120,000 metric tons, the FPSO is the largest in the world. It can store up to 1.9 million barrels of oil that is then exported to tankers via an offloading buoy. Some 175 kilometers of pipeline and 90 kilometers of control lines, or umbilical, will snake across the seabed. • 10,120 tonnes of Plates • Offshore high tensile plate Grades API 2W Gr.50 and ASTM A36 • Sourced and supplied all steel plates for the float-over deck and eight-leg jacket • Delivered to Batam, Indonesia for fabrication • Fast track project on a tight delivery schedule - 4 months from the first firm enquiry to first delivery • Products designed to specification due to stringent technical requirements • Management of all Third Party Inspection activities and project documentation. [email protected]; [email protected] +62 838 7663 9514


Su Tu Vang Project – CuuLong Basin Su Tu Vang is an offshore oil field located in Block 15-1 of the Cuu Long Basin. The basin is located southeast of Ba Ria-Vung Tau province of Vietnam and 6km away from the existing Su Tu Den field (Black Lion Block 15-1 is at the north end of the Cuu Long basin, about 180 km east-southeast of Ho Chi Minh City. Water depths in the block are 35-60 m. Production from Block 15-1 began on Oct. 29, 2003, when CLJOC brought Su Tu Den (Black Lion) field on stream (OGJ, Oct. 20, 2008, p. 41). Cumulative Block 15-1 production was about 123 million bbl of oil • • • • •

10,120 tonnes of Plates Offshore high tensile plate Grades API 2W Gr.50 and ASTM A36 Sourced and supplied all steel plates for the float-over deck and eight-leg jacket Delivered to Batam, Indonesia for fabrication Fast track project on a tight delivery schedule - 4 months from the first firm enquiry to first delivery • Products designed to specification due to stringent technical requirements • Management of all Third Party Inspection activities and project documentation. [email protected]; [email protected] +62 838 7663 9514


Esso Kipper Tuna Turrum Project Located off the Victorian coast in Bass Strait, ExxonMobil Australia’s . Kipper Tuna Turrum Project is currently one of the largest domestic gas developments on the eastern seaboard. • 14,000 tonnes of plates, tubulars and sections • Offshore high tensile Grades API 2W Gr.50 & 60, and ASTM A572Gr. 50and A36. • Delivered to Batam, Indonesia for fabrication • Fast track project on a extremely tight delivery schedule • Consolidated supply from at least 6 sources in Asia and Europe • Products designed to specification due to stringent technical requirements • Management of all Third Party Inspection activities and project documentation. • Provide materials handling and logistics solution as value added service. • Financing package arranged. [email protected]; [email protected] +62 838 7663 9514


Our Solution

CASE STUDY : EMERGENCY DELIVERY OF PIPE TO PERDIDO (The deepest oil platform in the world) Background: Shell's Perdido project in the Gulf of Mexico is recognized as one of their most challenging deep-water projects. At 2,380 meters, first production is expected in early 2010. The Problem: With tight deadlines, on a Friday afternoon, Shell was in urgent need 20 foot 20" pipe delivered out to Perdido in the Gulf. The Solution: The fix for this was knowing where to go and how to make it happen! PM located the pipe that same Friday afternoon and arranged for Expedited delivery to the fabricator shop Monday. After working, the pipe was delivered out to Perdido Tuesday. Turnaround time from the inital call to us and to our delivery to the shop: 4-5 business hours.



Our Solution

CASE STUDY : Geothermal Power Plant Background: US-Based CalEnergy's geothermal operations are located in Calipatria, California. They generate enough power to meet the energy needs of around 340,000 homes. The Problem: The brine CalEnergy uses to generate geothermal power is one of the worlds most hostile. With chloride levels between 106,000 - 167,000 ppm, pH levels between 4.5 and 5.7, and temperatures from 550° to 600° F, the demands on the materials used are extreme. The second part of the geothermal process transports this brine through over 33,000 feet of production pipes. CalEnergy needed an economical alternative to Inconel 625 for its geothermal operations in Calipatria, California. A 340-ft trial production pipeline in 2507 was installed and after 13 months of production, no indication of stress corrosion, cracking or pitting was observed.



Our Solution

The Solution: We knew that mill selection was vital to the success of a Super Duplex installation of this size and specification. We was asked to provide technical support for CalEnergy's selection of a mill able to meet their severe Super Duplex 2507 needs. We identified H. Butting GmbH & Co in Germany as the best solution for CalEnergy’s stringent technical requirements. We, along with Butting’s sales office in Canada, supported CalEnergy throughout their trial. Consequently, CalEnergy placed their initial order for 30” Super Duplex 2507 pipe with Butting. According to CalEnergy, the Super Duplex 2507 installation will be the largest ever in the USA. We will continue to provide support to both CalEnergy and Butting throughout the installation process [email protected]; [email protected] +62 838 7663 9514


Our Solution

CASE STUDY: Chevron Tahiti Project 2507 Super Duplex Pipe & Fittings

Background: Vessel manufacturer for Chevron Tahiti Project submitted invalid specification requirement for 2507 Super Duplex pipe and fittings bill of materials. The Problem: Specification addressed both Duplex 22% Cr (UNS S31803) and Super Duplex 25% Cr (UNS S32750) with the same testing requirements. The Solution: We submitted research documentation detailing the different reactions for the separate material grades as well as suggested testing requirements for Super Duplex. Our specification was approved and adopted. [email protected]; [email protected] +62 838 7663 9514


CIVIL CONSTRUCTION EXPERIENCES Client

Project

Chua Yew Seng Construction & Electr. Eng. Pte Ltd

Wak Hassan Project

GS E&C Corp

Ng Teng Feng Hospital

GS E&C Corp

Fusionpolis 2A Tower C

HSL Contractor Pte Ltd

Various projects in Jurong Island

Pan-United Asphalt Pte Ltd

T2 Silo in Jurong Port

Penta Ocean Construction

Downtown Line 3 C933 MRT

Shin Khai Construction Pte Ltd

Residential project at 88 Lorong Marican

Sing Tec Development Pte Ltd

Various projects in Singapore

SM Piling Pte Ltd

Project at Fusionpolis Way

Spazio Construction Pte Ltd

Project at Lorong 30 & 39 Geylang



Project Experiences

Indonesia Experiences



Residue Fluid Catalytic Cracking (RFCC) Pertamina Cilacap ADHI KARYA – GS Construction Korea • Shell plate A537 Class 2 + S3 Nippon Steel, 4220MT, USD 5.1M (2012): • Challange:

 Fast track project on a extremely tight delivery schedule  Consolidated supply from at least 6 sources in Asia and Europe  Products designed to specification due to stringent technical requirements  Management of all Third Party Inspection activities and project documentation.  Provide materials handling and logistics solution as value added service.

 Financing package arranged. [email protected]; [email protected] +62 838 7663 9514


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BTJT-A (Bukit Tua Platform – A (Topside Jacket Pipeline End Manifold) Petronas Carigali Ketapang II

Material:

 Supplying primary and secondary steel for Bukit Tua Jacket Topside Pipeline End Manifold Platform – A:  Topside volume : 1,500 MT  Jacket volume : 700 MT  Pipe Line End Manifold (PLEM) :  9 well x 900 m pipes dia. 16” and 8” used to evacuate from well to FPSO  12” diameter of pipe will be used to export from FPSO to Well Head Platform (WHP)  12” diameter of pipe will be used to transport WHP to Onshore Receiving Facility (ORF)

Tubular from Steel Flower = Sumitomo Plate from Voest Alpine + Clabeq Duferco Profile from AcelorMittal •

Challange:  The Wellhead Platform (WHP) is designed as "not normally manned" facility. Therefore it is imperative that the facilities designed for the platform take this into consideration. This includes minimizing the amount of processing equipment on the topside where possible, maximizing remote actuation / control operations, and minimizing maintenance visits by installing highly reliable equipment and systems. The platform is designed to accommodate a total of 9 wells/slots. There are 5 slots for horizontal producing wells and another 4 will be spare for future wells.



• Material:

Sisi - Nubi and Peciko Pipe Line TOTAL E&P Indonesie

 Thick-walled DSAW line-pipe for sour service had been proven on numerous projects and, early in 2006, supplied 50km of 22 inch and 26 inch

• Challange:  Total E & P Indonesia planned to extract extremely sour resources from the Sisi and Nubi offshore fields. They needed a linepipe supplier with proven experience of sour service pipelines.  we managed the supply of mother pipe and procurement of hot induction bends. The key success factor on the project was the blend and application of steel and line-pipe technology to produce optimum sour resistance. The pipeline was brought into service to take gas from the offshore fields to the largest liquid natural gas (LNG) liquefaction plant in the world at Bontang on Kalimantan Island [email protected]; [email protected] +62 838 7663 9514


LPG Terminal 6 Spherical Tank Makassar Pertamina – WIKA – Bosowa (2011) & LPG Terminal 4 Spherical Tank Banyuwangi Pertamina – Misi Mulia Petronusa (2012) • Shell Plate A537 Class 2 + S3, 5500MT, from Nippon Steel • Pipeline Seamless API5L, 6” and 12”, 12km, from Sumitomo and Nippon Steel Challange: • Project is scattered in 2 location: Makassar and Banyuwangi. • Fast Track Project and tight schedule • Prefabrication done in West Java at Surya Besindo Sakti and installed at site.



• We supply:

Cross Country Pipe Line Pertamina Cilacap Consortium Hutama Karya – Truba Mandiri, 2013

 Pipeline:

 Pipe and Fitting

 24” ERW Korea Dongyang and Hyundai 5km

 18” – 36” LSAW Dongyang

 12” Seamless API 5L Sumitomo 2km

 2” – 12” Seamless API 5L Sumitomo

 Hot Bend with various degree and radiant in small items which very complicated requirement.

 Flanges, Valve, Fitting, Gasket, etc Origin Korea

 Challange:  Fast track project on a extremely tight delivery schedule

 Management of all Third Party Inspection activities and project documentation.

 75% material require 3LPP Coating

 Provide materials handling and logistics solution as value added service.

 Fastest Delivery within 2 months

 Consolidated supply from at least 12  Financing package arranged. sources in Asia and Europe  Products designed to specification due to stringent technical requirements [email protected]; [email protected] +62 838 7663 9514


• We supply:

120 MW Combyned Cycle Gas Turbine Power Plant Krakatau Daya Listrik - ABB Indonesia 2013

 2”-36” Seamless and ERW, DSAW Pipe Origin Korea and Local  Flanges, fitting, Valve, Gasket, etc Origin Koream Europe and China

 Challange:  Delivery within 1 months only with more than 1200 items in various size and small quantity  Supply bigger size flanges and Elbow from 36” – 80”  Consolidated supply from at least 12 sources in Asia and Europe  Management of all Third Party Inspection activities and project documentation.  Provide materials handling and logistics solution as value added service.

 Financing package arranged. [email protected]; [email protected] +62 838 7663 9514

Project Experiences - Gunawan Muktiwibowo

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