Dis pers io ns fo r Arc hi tect ur al Coatings: Elt on semi nar 12.02.2008 Luis Santos E-EDK/BA Marketing Architectural Coatings E-EDK/BA
Santos: E-EDK/BA
1
Disp ersio ns fo r Arc hit ectu ral coa tin gs
Content 1-Chemistry, Principles 2- Binders 3-Straight acrylic dispersions 4. SA dispersions, Applications 5-Exterior paints 6-Silicate paints 7-Textured paints 8-Flexible coatings (6267, 6252) 9-Low VOC paints 10-Marble stone finishes (A 754, DS 6266) 11-Interior paints 12-House paints (A 684) 13-Gloss paints 14-Wood coatings 15-Primers 16-floor coatings 15-Additives L.Santos: E-EDK/BA
CONTENT
Disp ersio ns fo r Arc hit ectu ral coa tin gs
BASF
L.Santos: E-EDK/BA
Disp ersio ns fo r Arc hit ectu ral coa tin gs
Our c hemistr y and product range - Backwa rd Inte gra tion CrudeOil
Aromatics
Benzene
Maleicacid
C yclohexanone
Binders S/A-Dispersions
Styrene Naphta
Ethylene
Methacrylicacid
Methacrylic ester
VC-Copolymers
Vinyl chloride Ethylen oxide Propylene
Naturalgas
Acetylene Ammonia Synthetic gas
L.Santos: E-EDK/BA
Emulsifier
Polyacrylate resins
Propylen oxide
Polyetherols
Acrylic ester resin
Acrylonitrile
D iisocyanates
Aldehyde resins
Acrylic acid
Acrylic esters
Crosslinkers
Butyraldehyde
Oxoalcohols
Formaldehyde
Polyisocyanates Melamine resins
Vinylether Urea
Methanol
PA-Dispersions
Melamine
Urearesins
Func tio nal Poly mers a nd it s pos it ion i n the BA SF valu e ch ain Functional Polymers
Non F unct ional Polymers
Monomers
Basic Chemicals
Polymers
Markets/Customer Merch ant Market for
Naphtha
Acryl ic Acid & Acryl ic Monom Acrylic Acid
Propylene
Oxo Alc oh ols
Superabsorbents Dispersions Straight Acrylic s Styrene Acrylics Styrene Butadiene (XSB+HSL) Acrylic Solut ions Acryl ic Resins
Acrylic Monomers
Styrene Butadiene
Acryl ic Powders Polye thy lene imin e
Ethyl en imin e
n-Vinylpyrrolidon
L.Santos: 1. BASF GroupE-EDK/BA 2. Functional Polymers Divisio
n
Construction Industry Architectural Coati Fibe r Bondin g Indus & Carpet Industr Paper Industry
Medic al Memb ranes
Dyes Acetylene
Adhesive Indust
Polyvinylamine
Vinylformamid
LPG
Hygiene Industr
Polyvinylpyrrolidon
3. Regional Business Unit Adhesive and Construction Polymers Europe
Pharma & Cosme tics 4. Strategic Business Units
Functional Polymers Division
Glo bal Pos it io ni ng t o Serv e Cus to mers
Antwerp Appleton
Monaca
Ludwigshafen
Chattanooga Portsmouth
Freeport Altamíra
Hamina
Tarragona
Gebze
Nanjing
Karachi Thane
Aberdeen
Rayong
Mangalore
Yokkaichi Shanghai
Kuantan Jakarta
Lima Guaratinguetá Melbourne Concón
General Lagos
Monomers L.Santos: 1. BASF GroupE-EDK/BA 2. Functional Polymers Divisio
n
SAP
Polymers
3. Regional Business Unit Adhesive and Construction Polymers Europe
4. Strategic Business Units
Strate gic B usi ness U nit
Architectural Coatings Market Segm ents
Wood int s Wood Pa Paints
Exterior Exterior Paints Pa int s
Construction Coatings
L.Santos: 1. BASF GroupE-EDK/BA 2. Functional Polymers Division
Interior Interio rPaints Paint s
Elastome ric Coatings 3. Regional Business Unit Adhesive and Construction Polymers Europe
Glos s Paint s
4. Strategic Busin ess Units
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Dispersions
Emulsions Acrylics
Gloss paints
Dispersions
Elastomeric Wood coatings
Emulsions Exterior
Vinylcopolymers L.Santos: E-EDK/BA
Interior
Con. R oof Tiles
Styrene acryli cs
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Influe nce of mo nome r c omposi tion 60
%
50
Typical water a bso rpti on (%) from p ain t fil ms afte r 24 h w ater i mersio n
40
Monomer
Glass transition tempera ture, Tg (°C)
Acr yl ic aci d es th er Methyl-acrylate Ethyl-acrylate n-Buthyl-acrilate t-Buthy-acrylate 2-Ethyl Hexyl acrylate
MA EA nBA tBA EHA
ca. +6 ca. -26 ca. -53 ca. +55 ca. - 60
metacrylic acid esther Methyl metacrylate Buthyl metacryla te
MMA BMA
ca. +105 ca. +40
30
20
10
Poli mer compo sition 0
S
Styrene
Pure Acrylic dispersions Styrene –Acrylic
St/Acr
ca. +95
Monomer
Tg (°C)
MMA, nBA S, nBA
13 20
Water absorp tio n after 24h (%) 12 8
dispersions
Acr
VAc/E
VAc/Vers
VPr/Acr
VAc/Acr
VPr
VC/VAc/E
VAc/V
50 45 40 35 30 25
not saponificated
saponificated
20 15 10
Hydrolisis of paint ( in %) afte r 24 h w it h 1N NaOH/ 60 °C L.Santos: E-EDK/BA
5
Polime r compos ition
0 St/Acr
Acr
VPr /Acr
VAc/E
VAc/E/VC
VAc/Acr
VPr
VAc/Ve r s
V
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Prefe rr ed p ain t appl ic ati on Compos ition Pure A crylics
Styrene/ Ac ryl ics
good good to very good
Saponification very low
Wateruptake Low ca. 12%
extremely low
extremely low ca. 8%
Pigment binding power low
very good
Prefered paint application gloss emulsion paints wood stains exterior TiO2 free exterior and interior paints, textured finishes; primers gloss emulsion paints exterior paints textured finishes interior paints
VacCopolymer. VeoVa
very good
low
rel. high
low
Vac-Acrylics
very good
high
very high
more or less
low
very high
high
low
Vac/VC/E
UV Resistance very good to
exterior paints interior paints EIFS
Stra ight acrylics/ pure a cryli cs : base d on acrylic esters a nd metha crylic esters UV-stability, hydrophobicity, chemical resistance, water vapou r permeability . Mainly applied for low pigm enta tion paint grades
Acylic-styrene-copolymers (SA) : base d on a cryl ic este rs, ( methacrylic este rs) and styr ene saponification resistance, hydrophobicity, pigment binding capacity, highest gloss, excellent cost/ performance ratio. Mainly a ppli ed for highly f illed paints
L.Santos: E-EDK/BA
BINDERS
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Genera l evalua ti on betwe en di sp ers io ns St/Acr (290D)
Wat er u p-ta ke 5 Pric e /Quality
4 3
Easy to hand le
2
St/ Acr (EHA/St)
Yellowing
Ac r (Bu A/MMA) Ac r (Bu A/EA o r MMA/ VAc/Vers
Saponification
1 0 Fre e mon om.
Shea r s tress s tability
su perficia l self degradation L.Santos: E-EDK/BA
UV Re sistanc e / ou t do or
Pigment- Bind ing po w er
Wat er vapo ur p ermeability ( 1:1)
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Poss ibl e appl ication of t he dis persi on ty pe St/Acr (290D)
Facade pain ts 5 Cement mo dification s
Anti-corrosio n coatings
4 3
St/ Acr (EHA,
Glos s/ Satin p aints
Acr (BuA/MMA) Acr (BuA/EA) VAc/Vers
High PVC paints
2 1 Wood coatings
0
Textu red paints
Prime r to minera l s ub strate s
Low odou r paints
Plasters / Mor tar Silicate pain ts
L.Santos: E-EDK/BA
Elastic p aints
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Where are appl yed the acry lic di spersions
Pure
Principal area of app licat ion
Acrylic Styrene Acrylic
Principal area of app licat ion
....... Intern paint .......
... Wood coati ng s ...
Applic atio n
Water b ased gloss p aint
Tr anspa rent / Stain varnishes
Gloss level
PVC
Prim er and und ercoats ... Facade paints .....
High gloss
...... Satin/ matt paint ....... Satin paint
0%
L.Santos: E-EDK/BA
10%
20%
30%
To tal matt
40%
50%
60%
70%
80%
90
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
One of the firs t l ink s i n a re fin ement c hain Monomers Pigments, Fillers Producers of paints and lacquers *)
EDK/BA Binders *)
Additives
Solvents *): Influenced by Surface materials, Coating technol ogy, Legislation
Distribution DIY
Applicators *) Consumer Coate d s urf ace *)
L.Santos: E-EDK/BA
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Stra ight Acryli cs dispersions c hart DS 6257 X
Double crosslinking, elastic
APEO- fr ee
High gloss, solvent free
DS 6277 X Low
weather stab.
Crosslinking; wet adhesion R/blocking
LR 8960
hard, blocking resistant
wood coatings/ sta ins
core/shell
DS 6260/ 61
LR 9014
DS 6276 X Emulsion gloss paints
low odour, CIT free, fine particle, clear R/blocking
low VOC
A 509
solvent-free, low odour Good for
MFFT
fine particle size, good penetration
unpigmented primer
A 508
Universal character
A 754 (ex-DS 6254)
Nano comp Identical to 18 D, but
DS 6266
UV stabiliy.
Col .9 DS 110
wet adhesion
House paints Low PVC, APEO free
A 684
BDS
APEO-free
high
crosslinking wet adhesion, block resistance hard
With adhesion promotor
8995 (RA) / 1070 Floor paint
A 706
Emulsion gloss paint; swimming pool paint
8974 (RA) 8972 9006
Luhydra n A 848 S L.Santos: E-EDK/BA hard, chemical resistant
8979 (SA) / 1051
DS 6262 X
9009
No R/ Ca effluorescenc
New, comes from 9009 Grund dispers. von 1
Clear coat on concrete, new develop. in whitening, coagulat
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Stra ight Acryli cs dispe rsions table APE-f Dispersion Acron al A 508 (ex-DS 6208) Acron al A 509 Acron al A 706 (ex-DS 6058) Acron al A 684 Luhydran A 848 S Acron al LR 8960 Acron al DS 6270 X Adronal LR 9014 Acron al A 754 (DS 6254) Acron al DS 6266 Acron al DS 6257 X Acron al DS 6262 X
Solids
MFFT
Observations
[%]
[°C]
41
1
a), especially for mineral grounds
50
5
outstanding b); Gloss: flat gloss
48
26
c), f) > A 603, sw imming pool; Gloss: high; self-c rosslinking
50
16
low e) , a) excellent a); univ.; Gloss: flat/gloss
44,5
39
f) , g), d); gloss paints; self- crosslinking
50
<3
c), flexible, good d); Gloss: flat/gloss; CS
50
<2
Low VOCpaints
45
3
semi/highgloss; CS (c ore shell)
48
13
universal
48
14°
gloss, floor paints
60 50
<1 elastic; Gloss: Flat/silk 16 - 24 Gloss: Semi/gloss
Observations: a): Good adhesion, b) wheatering resistance; c): blocking resistant; d) wet adhesion; e): dirt pick-up, f) hardness; g): chemically resistant; CS: core shell; L.Santos: E-EDK/BA
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Styr ene Acry lic s dis persi ons c hart
567 D
UV-crosslinking
DS 6252 silicate&mineral /low VOC
Pigment binding power
Wet adhesion, low tack
S 563
S 559 low dirt pick-up
DS 6258 X (stain blocking)
tack-free, water resistant water sensitivity
LR 8976 tannin blocking
290 D/ 296 D
APEO-free
S 726
ammonia -free
S 790
S 710 DS 5013
stain&tannin
with adhesion promotor for mineral substrates. Good in adhesion to ceramics
high gloss, long open time
blocking resistant, cross linking at higher temp.
DS 6275
hybrid tech. high gloss
AqaGl os s
S 980 Fiber cement
L.Santos: E-EDK/BA
.
S 716
STYRENE ACRYLICS
Disp ersi ons for Ar chit ectur al coa ting s: Bin ders
Styr ene Acr yli cs di spersions t able APE-free Dispersion Acronal Acronal Acronal Acronal Acronal Acronal Acronal Acronal Acronal Acronal Acronal
567 D S 559 (ex-L R 8959) S 563 (ex- DS 6203) 290 D/ 296 D S 716 S 726 S 790 (ex-LR 8961) LR 8976 DS 6275 DS 6252 DS 6258 X
a): Wet adhesio n
L.Santos: E-EDK/BA
Solids
MFFT Observ.
[%]
[°C]
50
1
Standardelastic
50
3
Gloss:Flat
50
3
Gloss: Flat/silk; a): good
50
20
universal
50
22
low odour
45
8
taninblock
50
20
universal
52
1
Gloss: Flat/silk, mortar compatible
46
21
Gloss:High
50
1
elastic,UV X-link.
50
3
Gloss:Flat/silk
Dispe rsions for Architectura l coa tings: Applications
Disp ersi ons : Fie ld o f applic atio n Field of application Façades Siliconepaints Silicate & mineral paints House Paints Texturedpaints Marbl e sto ne finis hes Elastome ric coa tings: Primers Stain blocking primers Interiorpaints Low V OC- Inte rior paints Emulsion satin paints Wood stains/ coatings
Recommended
Also possible
Acronal 290D/ 790 S 754 A ; A 509; Acronal2 90D/ S790 Acronal S559 Ac ronal S 559 Ac ronal 290 D/ S 790 Ac ronal A 684 / LR 9014 Acronal2 90D/ S 790 Ac ronal S 559 Ac ronal A 684/ A 754 Ac ronal DS 6252/ DS 6257 X, 567 D Ac ronal A 508 Acronal LR 8976/ S 559 Acronal S 726, LR 8976, DS 6258 X Acronal2 90D/ S790 Acronal S559 Ac ronal S 559/ DS 6258 X/ LR 8976 Acr on al S 563 / DS 6255X Acronal 290 D/ S 790 / DS 6275 Acronal LR 9014/ LR 8960 Acr on al A 754, A 684; Luh . A 848 S
Mid to High gl oss Pa ints Acronal LR 9014/ DS 6275 / A 706 High gloss Paints AQAgl os s X / Acronal DS 6275 Acronal LR 9014 Floor paints Acronal DS 6262 Swimming pool paints Acronal A 706 Tile coatings Acronal DS 5013 Concrete R oof t iles Acronal 9006 … … Crossli nking at high tempe rature s-ce ment/ Fibre ceme nt coa tings : Acr on al S 980/ Lu hyd ran A 848 S
APPLICATIONS
L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Ext eri or pa in t : Flat and Text ured paints TOPICS:
Function and prop ertie s needed
FUNCTIONS: Protection of S ubstrate against:
Bind types a nd propro perties PVC er and applic ation perties of di fferent paints Type s of exterior paints i n Europe Main pr oblems in exte rior paints Renova tion and wate r base d prim ers (Acr. A 508) Future tre nds and furt her commends Solvent- free e xterior paints (Acr. DS 6258 X) New binders for e lastomeric coatings (Acr. DS 6252; DS 6257 X) House paints wi th un iversal a dhesion and for tiles (Acr. A 684) Nanocomposit es – a new binde r genera tion for e xterior
paints (Col. 9 DS 1100) Smart coatings – paints with “ extra functionality” Dryin g accele rators t o elongate pa inti ng s eason (Basophob RSP) Water pe rling effect pa ints (Acr.l S 790, DS 6258 X) and photoc atalyt. paints
Humidity/Rain Wind Frost Sunlight, UV-radiation Micro organisms Air impurities Dirt
EXTERIOR PAINTS L.Santos: E-EDK/BA
Decora tion and Aesthetics Colour , textur e, appea rance
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Ext eri or pa in t : Flat and Text ured paints Binders used:
Main Properties:
long term durabilit y (no yellowing ,
fading, no chalking etc. ) resista nce to dirt pick-up and micro organisms (fung i, alga e)
Polymer D ispersio ns: Acryl ic copolymers (straight or pure acrylics) Acrylic-styrene-copolymers (styrene-acrylics) Vinyle ste r copolyme rs: Vinyl aceta te / Ethyl en/ VC Vinyl acetate / Acr yl ate Vinyl acetate / Vinyl v ersatate (Vin yl acetate / Ma leate)
water resist ance a nd water barrier properties
wate r vapor permea bilit y (poss ibili of re- dryin g the subst rate )
good adhe sion (unde r dr y and wet conditions) to all pos sible substrate
elastic ity and cra ck-bridg ing ability
Silicon Resins
Water gl ass
no efflor esce nce a nd no snail trails
Lime
environmental friendliness
exce llent applic ation b ehavior
L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Ext eri or pa in t : Flat and Text ured paints Main types:
Dispersion paints vinylester-based,
(acrylic, styrene acrylic or
PVC ≤ 50 to 60 %, low water uptake, durability and color strength, good adhesion)
Sil-paints (styrene acrylic, high PVC > 65 %, open porous, low cost)
Silicon resin pa ints (styrene acrylics with silicon resin emulsion, high PVC, open porous, high water resistance, excellent water-vapor permeability, algae and fungi resistant, highest quality reputation)
Dispe rsio n sili cate paints (acrylics with potassium water glass, mineral character, desinfective, often used for renovation of historical buildings)
Lime or mineral pa ints (cheap, in Southern Europe and for renovation, desinfective, watervapor permeable, low water resistance, chalking)
L.Santos: E-EDK/BA
Textur ed finish es, plasters, structu red pa (very often in D, CH, Au,
Pl etc.; especially on Exterior Insulation Finishing Systems; EIFS)
Colored aggregates (clear acrylic polymer matri with imbedded marble stones or quartz)
Elastome ric paints (low PVC 30 – 45 %, c bridging ability; mainly in Portugal, Spain and France)
House paints (dispersion paint, universal character, excellent adhesion to all kind of substrates, wood, metal, mineral, plastics; specialty; PVC < 50 %)
Special types (e.g. sol-silicate, water pearling effect, antigraffiti, winter paints, smart coatings etc.)
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Ext eri or pa in t : Flat and Text ured paints Properties
Dispersion Paints
Sil
Silicate
Silicon resin
Paints
Paints
Paints
Water uptake
+
+/−
−− to +
++
Water vapor
− to +/−
+
++
+ to ++
to
+
permeability
10
E Silicate Silicone PVC 21%
8
+/−
−
− to −−
Chalking resistance
+ to ++
Elasticity
++ to +
−
Adhesion
++
+
+/−
+
Dirt pick-up
− to +
+
++
+
++
+/-
to
+
PVC 31% PVC 57%
6
−−
−
Sil PVC 65% 4
2
Resistance Color tones
Effect of PVC and ty pe of for mul atio on dirt pick-up beha vior
−−
+/−
Time of exposure (m onth s)
0 0
1
2
3
4
5
6
7
8
9
10
1
Renovation: Old painters rule: „ A paint is only as good as the qua lity of the substra te“ . reason f or reclaims in exterior paints !
Adhesion loss very often
Pretreatment of great importance: Check the substrate (old paintings) , Surface mechanically cleaned and disinfested, fix the substrate with deep penetrating primer, repair cracks, and finally ...
apply the paint in 3 coats –at least in 2 (the first one diluted), being the total layer at least ca. 300 g/m 2. L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Exte rior c oatings – Pointe rs Pointers:
Seasonality
Future Trends:
New appli cation t echnologies to reduce labor costs (e.g. spraying inst ead of roller application)
Application under critical conditio tempera ture, high hum idit y, ra iny period); e longation of paintin g sea
Self-primi ng paints or „ one- coat“ systems; ease of a ppl icati on
Paints with adhesion to all kind substrates (e.g. for renovation)
new no rm EN 1062 (water vapo r transmis sion and CO 2 permea bili ty, c apillary wate r-uptake , crack-bridgin g pro perti es, labeling... ....)
Thermal insul ation sys tems for facade (EIFS)
„ Smart C oatings“ with e xtra fu nctiona (e.g. self cleaning , IR-reflect ive etc.)
Algae and fungi protection
Antigraffity coatings
More colo r
„ Solve nt- fre e“ or „ solve nt– poor “ e paints
Price pressure; lack of d ifferentiation Low buildin g activitie s in Europe; more focus on renova tion
Thermal insulation needed (energy saving)
VOC-limi tations (in futur e also f or exterior paints; gree nhous e effect i nduced by VOC‘s)
Unive rsal c hara cter f or renovation needed
Cost effe cti ve appli cation
European harmoni zatio n; e.g.
L.Santos: E-EDK/BA
of
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Exterior paint s/ Summ ary: Trends and pos sib ili ties Different
e xterior paints wi th dif fere nt pro files today existin g in para llel in the E uropean Architectural Coatings Market (dispersion paints,
Nanocompos
elastomeric paints, silicon resin paints, silica paints etc. )
resistance, water-vapor permeability
te
ites; new inorg anic/orga nic hyb rid s (pro tot ype Col. 9 D S 1100 X) offer n ew prop erties to exte rior paints (e .g. dirt pick -up …)
Polyamine drying Further
possibi liti es for S outh ern E urop ean Market (EIFS, textu red f ini shes, so l-sil icate etc.) realize d in other co untr ies
acce lera tors (Basoph ob RSP, RSI) help t o i ncr ease paint ing season New
Solve nt-free e
low T g binders for e lastomeric paints (e Acronal DS 6252, DS 6257 X) available for hi PVC paints
DS 6258 X)
Smart
xterior paints with exce llent properties poss ible today (e.g. Acro nal S 559,
House
paints based on new bi nders (e. g. Acro nal A 684, LR 9014) offer better or universal substrate adhe sion ; special binders for tile coatings available (e.g. S 710, DS 5013 X) Fine- si zed, water-ba
sed acry lic pri mers (e.g Acronal A 508) help to overcome adhesion loss L.Santos: E-EDK/BA
co atings wit h extra functio nality are new market trend (e .g. self cl eaning by photo cata lysi s o r water pea rling effe ct)
Disp ersi ons fo r Arc hitectural coa ting s: Exte rio r paint s
Exterior paint s: parameters of classif ication Exterior paints & coatin gs (EN 1062-1) Gloss (EN ISO 2813) G1 G2 G3
Glossy >60% (angle 60º) Silk-gloss <60% (angle 60º) >10% (angle 85º) Matt < 10% (angle 85º)
CO2 permeability ((EN 1062-6) C0 no requirement C1 < 5 g/(m² . day) Sd > 50 m
Dry coa ting thickness / paint consumption (EN 1062-1) E1 < 50 µm E2 > 50 µm to < 100 µm E3 > 100 µm to < 200 µm E4 > 200 µm to < 400 µm E5 > 400 µm
L.Santos: E-EDK/BA
G
E
S1 Fine S2 Medium S3 Coarse S4 Very coarse
< 100 µm < 300 µm < 1.500 µm > 1.500 µm
Water v apor p erme ability (EN ISO 7783-2) V0 no requirement V1 high >150 g/(m² . d) Sd < 0,14 m V2 medium < 150 > 15 g /(m² . d) Sd > 0,14 < 1,4 m . d) V3 low <15 g/(m² Sd > 1,4 m
Crack bridging (EN 1062-7, method 1) A no requirement A01 > 100 µm at speed: A2 > 250 µm at speed: 0,05 mm/min. A3 > 500 µm at speed: 0,05 mm/min. A4 > 1.250 µm at speed: 0,5 mm/min. A5 > 2.500 µm at speed: 0,5 mm/min EN 1062-1
Particle size (EN-ISI 1524; ISO 787-7 & 787-18)
Water permeability (EN 1062-3) W0 no requirement W1 high > 0,5 kg/(m² .h0,5) W2 medium <0,5 >0,1 kg/(m² .h0,5) W3 low <0,1 kg/(m².h0,5) S
VWAC
Disp ersi ons fo r Arc hitectural coa ting s: Exte rio r paint s
Guidi ng for mula tion s
L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Dispe rsions : exte rior- Façades - general use Universa l us e
APE
Typ e Sol ids MFT
Fiel d o f app li cation
Acr onal A 754 Acr onal A 509
free No
A A
48 50
17 °C 5 °C
Façad e pai nt s, mi ner al & w ood , marb le sto ne f in ishes Min eral faç ade p ain ts
Acr onal DS 6270X fr ee
A
50
ca. 1°C low VOC, als o f or ex teri or (replacement o f L R 9001)
Ac ro nal A 684
fr ee
A
50
17 °C
Marb le st on e fi nishes , Hous e Pain ts, go od adhes ion
Acr on al DS 6266 free
A
48
14°C
Repl acement of A cr. 18 D wi th goo d ext eri or r esi stan ce.
Acr on al 290 D
No
SA
50
20°C
Façad es - Sil icon e nor mal + tex tu red pai nts
Acr on al S 790
free
SA
50
20 °C
id. To 290 D
Acronal S 716
free
SA
50
25 °C
Ammonia, odor free façade and textured paints
Acr on al S 559
fr ee
SA
50
3 °C
Façades – Silico ne, silic ate, low VOC
50
3°C
Low dirt pick-up, good scrub resistance, good blocking properties
Elastomerics
Acronal DS 6258X free Plasti lit 3060 Acronal LR 8976
APE
Type Solids MFT
SA*
Field of application
ether stain-blocking dispersion, NH3 free, also interior free plasticizer; SA* 52polypropylene 1 °C glycolalkyl-phenyl Mat and satin paints, (ca. of 1 to 4 % to increase elasticity of 290 D
Ac ro n. 567 D Ac ro n .DS DS6252 6252
No free
SA SA
50 50
< 1 °C <1°C
elas to mer ic pai nt s ( Tg -6°C) no X-link in g elastomeric Paints (Tg -5°C)with X-linking
Ac ro nal nal DS6257 6257
free
A
60
<1°C
elastomericP aints(Tg- 28°C)
Notes: APEO-free: c ol our green; A: St rai gh t ac ry lic; SA: Styrene a cryl ic ; CS: Core sh ell , Bold: active ; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Dispe rsion s: e xte rior- with we t adhe sion With wet adhesion
Typ e
Sol ids MFT
Fiel d of app licati on
Ac ro nal DS 6262X fr ee
A
50
24°C
Harder d evel opm ent of A 603. Flo or p aint. Ric h em uls ion pai nts
Ac ro nal A 706
No
A
48
24 °C
Swimm ing poo l and sati n gl os s pai nts
Ac ro nal A 684
fr ee
A
50
17 °C
Hou se Pai nt s, Mabl e sto ne f ini sh, ex cell ent wet ad hesi on
Ac ro nal LR 8960
free
A- CS 50
<3°C
Wood coati ng s and s tai ns.
Ac ro nal LR 9014
fr ee
A- CS 45
3°C
Woo d coat ing s an d stai ns . Clear p ro tect ion o f c onc ret e. Ric h emulsion paints, high glos sy to s atin pa ints , low VO C
Luhydran A 848 S Ac ro nal S 563
APE
free fr ee
A
45
SA
50
39 °C 3 °C
suitable for fiber mortar & roof paints. Combin. with CS dispers. lo w voc Hou se Pain ts, unt il sat in gl oss pai nt, goo d wet adh esi on
Notes: APEO-free: c ol our green; A: St rai gh t ac ry lic; SA: Styrene a cryl ic ; CS: Core sh ell , Bold: active ; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Sil ic ate pa in ts Properties: Mineral binder Lower superficial tension, non film formation Non thermoplastic Adhesion due to chemical reaction with the substrate High water vapor permeability
Dispersion b ased p aint
High CO2 permeability Silicate pa ints :
Silicate -dispersion paints:
Potassium water glass
Potassium water glass
Pigments
Pigments
Fillers
Fillers
No organic components
Dispersion
Inorganic binding
Organic components < 5%
2 components
Mainly inorganic binding
SILICATE 2 components L.Santos: E-EDK/BA
Silicate paint
Low water up take (w < 0,1 kg/(m2.h0,5) + High water vapor permeab. (SD < 0,14 m) = Longer resistance, lowe r dirt pick up and no pr esence of algae PA INTS
or f ungus
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Sil ic ate pa in ts Influence of binder ratio Orga nic Inorganic
6000
Amount of waterglass decreasing from 7.0% to 4.2%
5000
Outdoor expos ure afte r 3 yea rs show s a total degrada tion where no organic binder is used and a pe rfect s urface a fter 3 years of exposure when an opti mize d amount of org anic binder is used. The opti mize d ratio o rganic bi nder: wate r glass, re port ed in solids in relation to the Delta E are the fol low ing ones: ΔE
4,03
(Cielab)
Chalk (0-5)
0
Polymer,solid,% 10 Waterglass, solid, % 0
1,78
1,05
Polymer content 5 wt%
3000
DIN Scrub ISO S crub
2000 1000
Ratio o rganic to inorganic (d ry on dry by wt) 0 0,7
0,75
0,8
0,85
0,9
0,95
1
1,05
1,1
1,15
1
2
•With increasing ratio organic: inorganic decreases also drastically the adhesion and increases the drying time at
10 2,8
10 5,6
low temperatures
•Othe r impo rtant issu es to ha ve in mind : •Diff erent f illers (type a nd amount ) to verify whic h are the ones which m ore influ ence chalking L.Santos: E-EDK/BA
4000
•Amount of TiO2 •Selection of appro priate thick eners •Selection of pigm ent dispersers in ord er to have more stable disp ersio n (this is o ptim ized with Polyacryla tes and Polyphosphonate s)
Disp ersi ons f or Ar chi tectur al coatings: Exterior paint
Guiding formula tions- silic ate paints
L.Santos: E-EDK/BA
Disp ersi ons for Arc hitectural coa ting s: textured pa ints
Text ured paint s A Tex ture d coating is a thick-layer The Tex tured pai nts can rough st ructured pai nt be cl assifi ed b y: The main difference with a standard exterior paint are: The use of coarser aggregates Grain siz e: Typical: 1 to 4 mm Higher Polymer: Filler ratio Coarse, fine, rough Exterior paint: ca. 1:3 Application and floating Textured paint: ca. 1:9
Troweled Sprayed Rolled Brushed
Structure or Texture Swirled Scraped Tyrolean Sandpebble Sandblast
TEXTURED PAINTS L.Santos: E-EDK/BA
Disp ersi ons for Arc hitectural coa ting s: textured pa ints
Text ur ed p ain ts : t ext ur es The di fferent tex tures can be o btain ed by: Different aggregates Different thickeners: MHPC, MC, HEC; Bentonite, Latekoll D, ...
Differe nt mo dif icatio ns of CaCO 3
Limestone
Chalk
L.Santos: E-EDK/BA
Marble
Disp ersi ons for Arc hitectural coa ting s: textured pa ints
Text ur ed p ain ts : agg rega tes Important also to have present the
Al-silicate
....The packagi ng of th e agg regate
Fine Mica or Talk
Acr. 290 D
35% vo id -volu me betwee n the filler particles
TiO2 The finest Ca lciu m carbonate
different sizes and shapes of the several components in the formulation
Optimun g packa ging L.Santos: E-EDK/BA
Disp ersi ons for Arc hitectural coa ting s: textured pa ints
Textu red paints: Stru ctu res and for mul atio ns Acronal 290 D TKPP,50%sol. ParmetolA26 Defoamer, ex: Nopco 8034 MHPC, 20.000, 3% sol. Lumiten I-ES Lusolvan FBH or Texanol BasophobWDS TiO2,rutile Calcite,40µm Calcite,130µm Mg.K.Al. Silicate, 600 µm Calcite, 1,8 - 2,5 mm Water Total
168 5 2 4 40 2 10 5 30 260 87 77 300 10 1000
Trowe lle d with “scrapped effect ”.
Rolled, coars e, flo ated Ac ronal 290 D
Ac ronal 290 D TKPP,50%sol. ParmetolA26 Defoamer, ex: Nopco 8034 MHPC, 20.000, 2% sol. CollacralPU75 Water Lusolvan FBH or Texanol Mineralspirits BasophobWDS TiO2,rutile Calcite,5µm Calcite,15µm Calcite,130µm Calcite, 0,5 - 1,0 mm Calcite, 1,8-2,5mm Total
MHPC: Good adhesion and no smearing upon floating L.Santos: E-EDK/BA
220 7 3 3 20 4 43 7 10 6 62 120 45 130 270 50 1000
a-Polyphosphate, 25% sol. PigmentdisperserA Parmetol A26 Defoamer, ex: Nopco 8034 Latekoll D, 6% sol. with NH3 Mineralspirits Butyl DiGlyc ol BasophobW DS TiO2, rutile Quartzflour20µm Quarz sand0,35mm Water Total
Disp ersi ons for A rchi tectur al coatings: Ela sti cs
Flexible coa tings - Acrona l DS 6257 X Chemical composition: APEO-free; self- and UVcrosslinking straight acrylic emulsion PhysicalData: MFT: <0°C
Outdoor Exposure after 10 Months
50 - 500 mPas
Residual Monomers :
<100ppm;
200,0 100,0 0,0
Tensile Strength @ Break (23°C), N/mm2: 1,8 N/mm²
Acronal DS 6257
Elongation @ Brea k (23°C, film /PVC 35%):1800% / 300 % Tensile Strengt h at Break (-10°C), N/mm2 : 8,5 N/mm²
6,0
Elongation @ Break (-10°C , film /PVC 35%):1100%/300%
5,0
Water up-take of fi lm of di spersion :
• high elasticity over a broad temperature range, especially in the low temperature region • low surface tack • good dirt pick-up resistance • good thickener response • good water vapor permeability
Ac ro nal DS 6257 X Prim al EC 2848
3,0
1,0 0,0 Acronal DS 6257
20,0
Water Uptak e Paint Film [%]
50,0
19,0
Primal
60,0
19,5
W ater Vapor Permeab ility
40,0
18,0
30,0
17,5
20,0
17,0
WDD [g / m² * d]
10,0
16,5 16,0
0,0
Acronal DS 6257
L.Santos: E-EDK/BA
Maximum Tensile Strength [N/mm²]
2,0
Ac ro nal S 321
18,5
FLEXIBL E COATINSGS
Primal EC2
4,0
ca.11%
Ap pl ic ati on Pro per ti es
Elongation @ Break [%]
300,0
SC : 60 ± 1 %; pH :7,0 – 8,5; Tg:- 28°C
Viscosity (100 1/s):
400,0
Primal EC 2848
Acronal DS 6257
Primal EC 2848
Disp ersi ons for A rchi tectur al coatings: Ela sti cs
Flexib le coa tin gs - Acronal DS 6252 • Composition: Styrol acrylate copolymer with UV crosslinking modern stabilized with APEO-free surfactants
Water Uptake (Dispersion film) 5
Ac rona l DS 6252
• Physical Data : S.C. :50 ± 1 %; p H :7,0 -8,5; MFFT :<1 °C
4
Partic le size :appr.130 nm Tg: -5 °C
3
Elongation@ breack (20°C): ca. 1100 % Tensile Strengt h @ Break (20 °C), N/mm 2 : ca. 2,0 Elongation@ breack (0°C) :ca. 600 % Tensile Strengt h @ Break (0 °C), N/mm2 :ca. 13,0 Viscosity (100 1/s, DIN ISO 3219) :400 - 1200 mPas Water uptake of f ilm (after 24 h) : approx. 12% Application Properties: •high elasticity at room temperature with sufficient elasticity at 0°C • low surface tack due to photocrosslinking and good dirt pick-up resistance of formulated coatings • good adhesion to critical substrates („sand paint“) • low water sensitivity at acceptable water vapour permeability • good overall performance Modern styrene acrylate as a cost effective binder for elastomeric coatings (incl. APEO-free, modern alternative for Acronal 567 D)
Ac ronal 567 D
2
Elong ation @ -10 °C
Water Uptak e (PVC 35) 1 0
Elong ation @ R T
800
Tack
Elasticity, % of paint based on Acronal DS 6252 at
700
different PVC and at different temperature
600
20 0°C -10°C
500 400 300 200 100
L.Santos: E-EDK/BA
0 25%
30%
35%
40%
45%
Disp ersi ons for A rchi tectur al coatings: Ela sti cs
Flexib le coa tin gs – Formulations Based o n A cr on al DS 6257X, PVC 45%.......
L.Santos: E-EDK/BA
....and DS 6252, PVC 35%
Disp ersi ons for A rchi tectur al coatings: Ela sti cs
Flexibl e co ati ngs Universa l u se
APE
Type
Sol id s, %
MFT
Fiel d o f ap pl ic ation
Ac ro nal A 754
fr ee
A
48
17 °C
Façade p ain ts , marbl e st on e fini sh es
Ac ro ro nal A 509 Ac nal DS 6270X Ac ro nal 290 D Ac ro nal S 790 Acronal S 716 Ac ro nal DS 6219
No free No fr ee free fr ee
A A SA A SA A
50 50 50 50 50 50
5 °C1 °C ca. 20°C 20 °C 25 °C 18 °C
Ac ro nal A 684
fr ee
A
50
17 °C
Façade p ain ts for exterior (replacement of LR 9001) low also VOC, Façades - Silic one n or mal +tex tu red pain ts id . To 290 D Ammonia, odour free façade and textured paints Hou se Pain ts , Marble s to ne f in is hes , Floor p ain ts , Emulsion rich paints Marb le s to ne fini sh es, House Pai nt s
Elastomerics
APE TypeSolids
Plastilit 3060
plasticizer; polypropylene glycolalkyl-phenyl ether
MFT
Field of application
(ca. of 1 to 4 % to increase elasticity of 290 D
Acron. 567 D No SA 50 < 1 °C elastomeric paints ( Tg -6°C) no X-linking Acron . DS DS6252 6252 free SA 50 < 1 °C elastomeric Paints ( Tg -5°C) with X-linking Acronal DS 6257 6257 free A
60
< 1 °C elastomeric Paints ( Tg -28°C)
Notes: APEO-free: c ol our green; A: St rai gh t ac ry lic; SA: Styrene a cryl ic ; CS: Core sh ell , Bold: active ; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Solvent-free paints
Market Situation
Ecotrend increa sing in future in europea n societie s fur ther le gis lativ e regul ations expected (e.g. EU-
hydrophobic acrylic copolymers e.g. base d on e thyl he xyl acrylate (EHA) realize d fo r in stance in Acronal DS 6258X. Special funct ionality and polym er architecture with photo- or U Vcrosslinking
VOC-directiv e for architectural c oatings forc es VO Climit of 40 g/l for exterior pa ints in 2010) in future also low VOC solutions for exterior applications needed
Further Chances Cost savings (no money for coa lescent) Elastification of coating induce d by „ softe r“ environmentally f riendly l ow MFF T binders (lower cracking se nsitivity of coatings)
Binder Technolo gy
700
Dirt pick-up resistance of convention al solvent containing paints is possible 23°C 0°C -10°C
600 500
Better e lastic ity of low VOC binders
400
Elongation at brea k values of dispersi on films
300 200 100
LOW VOC L.Santos: E-EDK/BA
0 PA, MFFT 0°C
PA, MFFT 14°C
SA, MFFT 20°C
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Disp ersi ons for sol vent f ree paint s APEODS 6257 X
Pure
Double crosslinking, elastic
acrylics
High gloss, solvent free
weather stab.
Crosslinking; wet adhesion R/blocking
LR9014
LR 8960
wood coatings/ stain s
DS6261
Emulsion gloss paints
low odour, CIT free, fine particle, clear R/blocking
core/shell
solvent-free, low odour
A 509
low VOC fine particle size, good penetration
567 D
hard, blocking resistant
Good for
A 508
unpigmente d pr im er
UV-crosslinking
DS 6252
silicate&mineral /low VOC
Pigment binding power
S 559
Styrene acrylics
Wet adhesion, low tack low odour
S 563
low dirt pick-up tannin blocking
tack-free, water resistant water sensitivity
L.Santos: E-EDK/BA
DS 6258 X (stain blocking)
LR 8976
primer, tanin / stain-blocking.
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Disp ersi ons for sol vent f ree paint s
wet adhesion S 559
Satin Matt to LR 8976 DS 6258 X
DS 6270 X S 563 LR 8960
Glossy
LR 9014
10
20
PVC rang e [%] L.Santos: E-EDK/BA
30
40
50
60
70
80
90
Pure acry li c and Styr ene acr yl ic
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Acrona l DS 6270 X – guiding formula tions Recip e exterio r p aint sol vent-free and plasti cize r-free (PVC = 42 %, S.C. ca. 56 %): partsp.w. Water .............................................................................
partsp.w.
238 ............................ 34-44
Natroso l 250 HHR ......................... .............................
3 ................
Methy lc lell ul ose, 200 00 mPa. s, 2% ............................ Pigment Disperser NL
(PVC = 50 %, S.C. ca. 64 %):
.................................. 150
......................... .........................
2 .................... .................3
NaOH, 20 %-solution .................. .................. .................. 2 .................................
1
Sodium polyphosp hate , e.g. Calgon N, 25 % .................. 4 ................................... 4 Pot conservation,
e.g. Parmetol A 33, Acticide MBS ....... 2 .................... ............... 2
Film conservation,
e.g. Parmetol DF 27 .................. ... 0–10 ............................... 0–10
Defoamer, e.g. Byk 038, Agitan 282, Agitan 731 ..........
3 ...............................
2
Tita nium dioxide rutil type , z.B. Kronos 2190 ............ 180 .................................. 180 Omyaca rb 5 GU ................ ................ ................ ........... 150 ..................................240 Talc, e.g. Finntalc M 15, Westmin 30 E ................ .......... 46 ................................... 50 disperse approx. 15 min at min. 1000 rounds/min Defoamer, e.g. Byk 038, Agitan 282, Agitan 731............. Acr on al DS 6270................ ................ ............
2 .................................
3
340 ................................ 320
Water ................ ................ ................ ................ ........18–29 ................. .............19-30 L.Santos: E-EDK/BA
1000
1000
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Acronal DS 6270 X and DS 6258 X: some basic data Some da ta compa risio n betwee n bind ers us ed in t his m arket segme nt
Acronal Acronal Prim al SF Mowilith DS 6270 X DS 6258 X 16 LDM 1871
Monomer composition MMA/BA Solidscontent/% 50 VOC/ppm 130 Water uptake/% 10 MFFT, °C 1 •: the most of the production batches.
Still in scale up
L.Santos: E-EDK/BA
EHA/ St 50 <1000* 6 3
MMA/BA VAc/E 50 52 1100 1900 12 77
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Acronal DS 6270 X : Wet abrasion binder comparison in i nte rior paints 38 37 36 35 34 33 32 31
Abrasion according EN ISO 1998
PA co mp aris on : RV 728, PVC 79 % ) m µ ( n o ia s r b A t e W
Drying conditions: 24 h 50 °C
30 29
Acr onal DS 6270 X
Acr onal A 754
90
Comp aris on with SA : PVC 83 %;
80
) 70 m µ ( n 60 o i s a r b a 50 t e W 40
30
20 Acronal 6270 X
L.Santos: E-EDK/BA
Acronal A 754
Acronal 290 D
Acronal S 559
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Acronal DS 6258 X: Binder for solvent-free interior and exterior paint s and textured fin ish es Low odor St- 2-EHA copolymer with photocrosslinking Acronal DS 6258 solids content
50 +/- 1 weight %
pH 7,5 – 8,5 viscosity (100 1/s, DIN ISO 3219): 20 - 200 mPas particlesize ca.0,15 µ m Tg MFFT / ca.10° /3°C film water uptake (24 h) ca. 6 % Elasticity / Tension, @ rupture ca. 1000 % / ca. 3,2 N/mm 2
Acronal: Solids cont ent, Viscosity
[%]
[ 100/s, mPas]
Stability
DS 6258X
S 559
50
50
38
190
ok
ok
ok ok
ok ok
3
4
180
90
against 10% CaCl2 sol .
Filler compatibility, Compatibility
t
against water glas
Film tackin ess, [not e, 1(= good) – 5 ]
Lim w ater whi tening, [sec]
Film water uptake Tensilestress
6% 3,2
12 % 2,5
at break, [N/mm ²]
Elongation at break, [ % ]
L.Santos: E-EDK/BA
1000
150
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Acronal DS 6258 X: pigment binding power and st or age stabili ty . Out doo r expos ure a ft er 1 ye ar 70 60
µm 53
50
Pigment binding p ow er based on scrub resista nce of high PVC=79% 47 interior paint
40
34
34
30
Stor age stabil ity o n interior paint, Viscosity [mPas]
900 800 700 600 500 400 300
20
Viscosity initial after 14/ 50° C after 28d /50°C
200
10
100 0
0
S559
DS6258X
KK1
S 559
KK2
E
•Better pe rfo rmance in sc rub resis tance! •Bette r b ehavior in storage sta bilit y! •With mos t thi ckeners used, there is a str ong er
response with Ac ronal DS 6258 •No big dif fere nces in aspect and chalkin g after
1 year outd oor expo sur e at d iff erent PV Cs!
8 7 6 5 4 3 2 1 0
KK1
KK2
Results of 1 yea r Outdoo r Exp os ur e of so lvent free pa int formu lation s PVC = 42% PVC = 65%
DS6258 L.Santos: E-EDK/BA
DS 6258 X
S559
DS6258
S559
Disp ersi ons for Arch itectural coa tin gs: Solvent free paint s
Dis persio ns fo r low V OC Pain ts (in ter and ext ern ) Low VOC Paints
APE
Typ e
Sol ids
MFT
Field of app licat ion (Anwendungsgebiete )
Acr on al A 508
fr ee
A
41
< 3°C
for imp reg nat ion pr imer s
Acr on al S 559
fr ee
SA
50
3 °C
Int eri or and Silicate p aint s, high PVC. Ful l shade- and Reducti on shade, P rimers , matt paints. NH3 free a lso for exterior
Acr onal S 716
free
SA
50
25 °C
Amm on ia, odo ur fr ee pai nts
Acr onal S 563
free
SA*
50
3 °C
Hou se Pain ts , wet adh esio n, mat t and silk pai nt s, NH3 fr ee-als for exterior
Acr on al DS 6258X fr ee
SA*
50
3°C
Low di rt pick -up , go od scru b res istan ., goo d bl ocki ng pro per
Acr onal LR 8976
free
SA*
52
1 °C
Mat & sati n pai nts , stain-b locking di sper s. , NH3 free, a ls o ext
AQAglos s X
free
Hybrid 42
<1°C
Acr on al LR 8960
free
A
50
< 1°C
matt and gl os sy pai nts , woo d c oati ngs and stai ns
Acr onal LR 9014
fr ee
A
45
< 1°C
Wood stai n an d coat ings
Acr on al DS 6270 X free
A
50
ca. 1 °C
low VOC, also for exterior
Glossyand satinenamels
Notes: A: St raig ht acr yl ic; SA: Styrene a cryli c ; CS: Core shell, Bold : New entry; not Bold: active ; in italic: cancelled, L.Santos: E-EDK/BA
*Styrene optimized acrylic
Nano co mp os it e: COL.9 – vs silicone & silica te paints
„ Künz el“ Theory: S umma ry for diffe rent pa int syste ms Sd
] m [ s2,0 e n k c i th r1,5 e y a l t n le1,0 a iv u q e n0,5 io s u ff i D0
„ Künz el law“ for effe ctive moisture prote ction: 0,5
Sd • W
E m u ls io n p a in ts
Property
Water vapor transmission
to
Silicone Paints
0
0,2 kg /m • h
le
ra te d
ar
Paint
High
High
COL.9 based paint High
Emulsion Paint Low
Low
High
Med. - Low
Low
Water release
High
High
High
Low
ea
0,2
Sil ic ate Pain ts 0,3
Capillary w ater t ake-up c oeffic ient w L.Santos: E-EDK/BA
Silicate
Paint
Capillarywatertake-up
COL.9 paint 0,1
Silicone
0,4
0,5
W [k g/m 2 • h 0,5 ]
Disp ersi ons for Ar chit ectur al coa ting s
First BASF -product on na nocomposi te technology:
COL.9 ® DS 1100 X • straight acrylic • Tg / MFT
- 4 °C / < 5 °C
• solids content
35 wt%
COL.9 ® – The Innovation for Waterborne Facade Paints with Outstanding Durability
• silica amount based on total solids: 40 wt% • particlesize • pH
~50–100nm
Dirt Pick up Re sis tance
–9.0 9.5
• viscosity (100 1/s, DIN ISO 3219) 5 – 100 mPas
Chalking Resis tance Color Retention
Crack Resistance L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al co ating s: Ma rbl e ston e Acronal A 754 : General purpose straight Acrylic Binder for exterior appli catio ns and marbl e stone finis hes Market product
Motivation : unive rsa l stra ight a crylic binde r for e xte rior application s, by a modern APE O-free version w ith i mprov ed application properties
Acr.A 754 / Coll .DS 6256
Main Application:marble stone finishes Demand:
- hig h o utdoor d urability - low wa ter white ning - universa l cha racte r
Composition: MMA, EHA ; APE-free emulsifying system Solids
content:
48 +1 %
Superior water whitening resistance due to:
pH:
7.5 – 9
Viscosity (100 1/s):
200-900 mPas
Monomer
MFFT:
14 °C
tailored
LD
> 90
fine
Water
take-up:
L.Santos: E-EDK/BA
8 % in STONE 24 h MARBLE FINISHES
composition: MMA/EHA
emulsifier system
particle size (~ 90 nm)
Disp ersi ons f or Ar chi tectur al co ating s: Ma rbl e ston e Acronal DS 6266 : General purpose straight Acrylic Binder for exterior appli cation s and marble stone finish es The fact s:
Solids
48%
MFFT
14°C
Particle size Composition
80 nm MMA/ BA
MFFT and inf luence of coalescing agents
Amo unt of coal esc ing ag ent added (% on pol ym er tel que l) L.Santos: E-EDK/BA
MFFT and inf luence of 3% of coalescing agents
Pendulum hardness after 7d/ RT (sec)
Disp ersi ons f or Ar chi tectur al co ating s: Ma rbl e ston e
Acronal DS 6266: Merits The me ri ts :
Formulation latitude: flat to semi-gloss Ease of formulation: Stability and resistance Unsurpassed exterior durability High associative thickener response Tough but flexible, tack free films Exceptional blush resistance
Tough but flexible, tack free films
L.Santos: E-EDK/BA
Formul ation latitude: flat to s emi-gloss
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Int eri or Pain ts : pr op ert ies a nd requi reme nt s Typic al paint properties:
Main requi reme nts :
Should not be exposed to out door conditions
Hidingpower
>98%
Brightness Scrub resistance
>85% > 1000 cycles (DIN)
Should be cheaper as possible Should be easily applicable by roll
Crack resistance
> 500 µm
Stormer viscosity
120-120 KU
Should be possible to apply them (mainly in Germany) on paperwall
ICIviscosity
1,2–1 ,8cP
Storage stability
Should be easy to use pigment pastes to get the necessary colour shades
Δ
10 KU after 14d/50°C
INTERIOR PAINTS Interiorpaint L.Santos: E-EDK/BA
Exteriorpaint
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Interior paint s: requi rements Decor ativ e paints PVC
(based on Acronal 290 D):
Glossdefinition
PVC < 20% PVC
High PVC in rel atio n PVC > CPVC
Gloss (> 60%, 60°)
ca. 30-40 % Silky gl oss p aint (< 60%, 60°; > 10, 85°)
PVC ca. 30-40%
Eggshe ll ( 20-35%, 60°)
Facade paint, matt, Flat (<10%, 85°)
PVC ca. 50 %
PVC
ca. 78 % high value d inte rior paint
PVC
ca. 82 % High PVC inte rior paint Binder phase
Fillers/ Pigments
Requireme nts from the dispersions: -
Tg pr eferabl e fin e part icl e siz e
Dispersion with coarse particle size with M ( g ) and R ( g ) L.Santos: E-EDK/BA
Fine particle size dispersions M (f) = M (g ); R (g ) = 8 x R Nr Particle : 512 Δ
140/150 nm +23% particles
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Int eri or p ain ts : i nf lu enc e of PV C and b in ders Interior paint 3000
2500
(based on Acronal 290 D)
:
Infl uence of PVC on t he Wet Scr ub PVC 78 %
2000
1500
1000
500
IN D . d r o c c a s le c y c b ru c S
PVC 83% PVC 85% PVC 86%
PVC 87%
PVC 89% PVC 91% PVC 88% PVC 90%
0
12%
8%
7%
6,50%
6%
5,50%
5%
4,50%
Influence of polym er ty pe and dr ying time in the scrub resistance
4%
Amount on Polymer dispersion (wet ) in %
Nr of scrub cycles L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Interior p aint : Br igh tness a nd Contrast ra tio Inte rior paint : Contrast ratio (PVC 87%) Influence of binder VeoVa Vac
Inte rior paint : Br ightn ess (DIN 53778) Influence of PVC
Vac/Acr
Am ou nt o f Ac r. 290 D, % (wet)
PVC 91%
4 4,5
SA
PVC 90%
Contrast ratio, %
PVC 89%
5 93
93,5
94
94,5
5,5
PVC 88% PVC 87%
6
PVC 86%
6,5 7
PVC 85%
90 L.Santos: E-EDK/BA
Brightness, %
PVC 83%
8
90,2
90,4
90,6
90,8
91
91,2
91,4
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Interior paints : in flu ence of a ddi tiv es
Influence of the followi ng Additives: - Thicke ner - Coalesce nt - Pigme nt dispe rse r Interior Pa int (based on 290 D, PVC 80%) Dependence of thickener
6000
e c n ta s i s re b ru c S fo s le c i C
5000 4000 3000 2000 1000
Interior paint (with Acronal 290 D, PVC 81%): Water rete nti on in depe ndence of MC a mou nt 35 30 25 20 15 10 5
MC amount in % formulation
0 0 DIN
0
0,1 % 71
tim e, s
0,2 % 69,1
0,3 % 67,3
0,35 % 66,2
Amount on Natrosol in % L.Santos: E-EDK/BA
0,4 % 65,5
0,45 % 64,7
0,5 % 63,9
0,6 % 62,4
Solid content of paint in %
0,1
0,2
0,3
0,4
0,5
0,6
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Interior paint (based on Acronal 290 D,PVC 82 %) : Infl uence of additiv es o n sc rub resis tance: 1000
750
500
250
Influence of Solvents : s e c y c e c n a s s e r
2,2 % on so lvent WS = White spirit; FBH = Lusolvan FBH
580 500 400
u r c s
2000
0 WS: FBH (1,2:1,0)
WS:FBH (0,6:1,6)
Influence of pig ment disp erser:
WS:FBH (0,0:2,2)
1550 1500
1000
scrub resist ance cycles (DIN) 940 730
500
Pigment disperser used: 0 A ( NH4+ ) L.Santos: E-EDK/BA
NL ( Na + )
MD 20 ( Na
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Interior paints: (based on Acronal 290 D,PVC 87%). Infl uence of typ e of f ill ers o n: 1000
100
scrub resistance
800
Brightness:
95
600 90 400 85
200
80
0 Blanc Fixe
Chalk
Calcite CCN
Calcite CCP
160 140
2,5
Viscosity:
Blanc Fixe
China Clay
KU ICI
2
120 100
1,5
80 1
60
100
Chalk
Calcite CCN
Calcite China Clay CCP
contr ast ratio:
99,5 99 98,5 98
40
0,5
20
97,5
0
0 Blanc Fixe
L.Santos: E-EDK/BA
Chalk
Calcite CCN
Calcite CCP
China Clay
97 Blanc Fixe
Chalk
Calcite CCN
Calcite CCP
China Clay
Disp ersi ons f or Ar chi tectur al co atin gs: Inte rio r pa int
Int eri or pain ts : DIN 13300 Wet scr ub resist ance 70 µm < A @ 4 0 scru bs
A < 70 µm @ 40 scru bs
20 µm < A < 70 µm @ 200 scr ubs
5 µm < A < 20 µm @ 200 scr ubs
Class
Contrast ratio: 95% > CR
A < 5 µm @ 200 scr ub s Abrasion (A, µm)
98% > CR > 95%
99,5% > CR > 98%
CR > 99,5%
Contrast ratio (CR, %) L.Santos: E-EDK/BA
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Interi or pain ts : DIN 13300 Iso Norm@ PVC 83%, Thickene rs
•Class 3: „Bulk class “ and/ or DIY class •Class 3: d om in ated by SA @ PVC > 80% •Class 2: do mi nated b y Vac-Copo . @ PVC < 7 •New Norm make s c onsu mer decision easier:
1st sele ct A brasion c lass, 2nd compare by Hiding p ower
ISO Nor m, Poly mers PVC 83
•Important also t he type of TiO 2 S 790
L.Santos: E-EDK/BA
PVC 79%,
Disp ersi ons f or Ar chi tectur al coatings: Interior paint
Interi or pain ts: DIN 13300
The main differences of this norm with the old one is that now is important to verify which is the hiding power we can get for the same abrasion resistance.
The old scrub resistance level (now ~ class 2: 5 to 20 µm in abrasion) which could be reached then with >5000 scrubs, is now in the class 2 dominated by PVAc binders because for the lower PVC level (when compared with class 3) at which we have to work –and where is no possible to make use of the dry hiding effect – it is easier to reach higher Hiding power, or same Hiding power with lower amount TiO2, than if we use SA binders instead.
The old wash resistance level (now ~ class 3) which could be reached then with >2000 scrubs, is now in the class 3 dominated by SA binders because for higher PVC level at which SA binders have higher pigment power than other binders, at which we can work with the dry hiding effect (introduction of included air pores – refractive index of air ca. 1,00 - and for that not using so much TiO2, it is easier to reach higher Hiding power for the respective abrasion resistance level (20 to 70 µm)
The class 1 is a very special class of paints (< 5 µm of abrasion) with very low PVC, very much high level of binder with higher gloss level and in principle is possible to reach with all kind of binders. However for the same abrasion resistance the hiding power is eventually higher with PVAc (refractive index ca. 1,45-1,47) Pure acrylics (refr. Index ca. 1,45) than with SA binders (refr. Index ca. 1,55 – 1,59), or using eventually TiO2, due to the refractive index differences between TiO2 and the used binders in each case.
The hiding power in class 2 (and eventually class 1) is easily to reach with binders which presents higher refractive index differences with TiO2 ( refractive index 2,70-2,76) -which is the case for PVAc or pure acrylics than with SA binders. The higher the differences the higher the hiding power.
L.Santos: E-EDK/BA
Disp ersi ons fo r Arc hit ectur al coatings: Inte rio r paints
Interior p aint s: Norms Interio r paint s & c oatings DIN EN 13 300 ( ol d: DIN 53 778) (ISO 11 998) Scrub resis tance loss of dry film thickness
Class 1 Class 2 Class 3 Class 4 Class 5
Contr ast ratio (ISO 6504-3) Determined at the spread rate, which is quoted by the supplier
<5 µm after 200 cycles >5 < 20 µm after 200 cycles >20 < 70 µm after 200 cycles < 70 µm after 40 cycles >70 µm after 40 cycles
Class 1 >99,5% Class 2 >98% <99,5% Class 3 >95%<98% Class 4 <95%
same as for exterior paints/coatings:
Particle size
Gloss
(EN-ISI1524;ISO787-7&787-18)
(ENISO2813)
S1 Fine S2 Medium S3 Coarse S4 Verycoarse L.Santos: E-EDK/BA
< 100 µm < 300µm <1.500µm >1.500µm
G G G
Glossy >60% (angle 60º) Silk-gloss <60% (angle 60º) 2 >10%(angle85º) <10% (angle 85º) 3 Matt 1
Disp ersi ons fo r Arc hit ectur al coatings: Inte rio r paints
BAS F Disp ersi ons for Inte ri or paint s application: Satin gloss paints APE Typ e Sol ids MFT Fiel d o f app lic ation Ac ro nal A 706
No
Luhydran A 848 S free
Ac ro nal Ac ro nal Ac ro nal Ac ron al Ac ro nal Ac ro nal
290 D S 790 S 716 S 563 DS 6258X LR 8976
A A
48 44
24°C 39°C
No free fr ee fr ee fr ee fr ee
SA SA SA SA* SA* SA*
50 50 50 50 50 52
20 °C 20 °C 25 °C 3 °C 3 °C 1°C
High gl oss paints
APE
Typ e
Sol ids MFT
Ac ro nal DS 6275 Ac ro nal LR 9014 AQA Glo ss X
fr ee free free
SA* 46 A 45 Hyb ri d 42
21°C 3 °C <1°C
(int eri or/ex ter ior )
har d v ers io n of A 603, „ water res istan t“ , self cross linked, blocking resistance, very good chemical resistance, wetparticle, adhesion hard, scratch resistant, self cross-linking, very fine chem. Resistance, wet adhesion PVC +/- 35 % fro Sati n p aint s APE f ree 290 D APE f ree, l ow od or 290D goo d w et ad hesi on , low VOC hi gh water stabi lity, (fo r w et r ooms ), low VOC co mp ati bl e with m or tar
Field of app lication Hig h g los s acr yl ic pai nt High gloss acr yl ic paint , solvent -fr ee Hig h gl os s wat er bas ed en amel . Repl acem ent of Al qui ds .
Notes: A: Str aig ht acrylic; SA: Styrene a cryl ic ; CS: Core sh ell , Bold: active ; not Bold: withdraw ; in italic:
*
cancelled; Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons fo r Arc hit ectur al coatings: Inte rio r paints
Guidi ng for mula tion s
L.Santos: E-EDK/BA
Disp ersi ons fo r Ar chit ectur al coatings : House pa ints
Acronal A 684 : PA for exterior coatings excellent wet adhesion Stra ight acryli c dispersion APEOfree version w ith specia l wet HOUSE PAINTS adhe sion promo tor Data: Solids Content : pH-value : MFFT : Light transmitta nce (LD-value): Particle diameter : Viscosity (at 100 1/s, DIN ISO 3219):
50 ± 1 weight % 7,5 - 9 ca. 17°C ca. 90 % ca. 0,12 µm 100 - 400 mPas
Application properties • superior dry a nd wet a dhesion on critical substrate s (e.g. on con crete, old fassade paints, wood, a lkyd paint s, ceramic t il es, glass, PMM A, PVC, metal (zinc, iron , alumini um, galvanize d stee l.) • exce llent outdoor durability in differe nt climate s (no yellowin g, low c racking and ch alking tende ncy) • good blushing re sista nce • low dirt pick- up te nde ncy • good formula tion la ttitude (from fla t to gloss)
Tests to d o:
Modified cold -check te st: Ad hes ion and Blist eri ng. W V P, Water up take, Xenon test 1200 (1000 h):
Gloss,
L*a*b*,
Chalking.
straight a crylic dispersion with univ ersal cha racte r hous e paints, wood coating s, exterior paints
Outdoor stability,
Al l tes ts on 12 s ub st rat es
L.Santos: E-EDK/BA
Adhesion tests (dry/ wet) of paints on different substrates Dry Standard acrylic binder
Wet Wet
Acr A 684
Dry fibr cem.
zinc
alumina
pin e aged alkyd
(PVC)
til es
Disp ersi ons f or A rchi tectur al c oating s: House P aints
Disp ersi ons for House Paints : produ ct por tfol io
House Paints
APE
Typ e
Sol ids MFT
Fiel d of app lication
Ac ro nal A 684
fr ee
A
50
17°C
Goo d adh esi on o n almo st all ki nd of subs tr ates. Wet adh esi Transparent coatin gs
Ac ro nal S 563
fr ee
SA*
50
3°C
sati ngl oss , low VOC
Notes: APEO-free: c ol our green; A: St rai gh t ac ry lic; SA: Styrene a cryl ic ; CS: Core sh ell , Bold: active ; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons for Ar chit ectur al coa ting s
Glos s paints : High gl oss made by BAS F High Glo ss Superio r Ope n Time Acronal DS 6275 GLOSS PAINTS
Absolutely Solvent Fr Acronal LR 9014
High glos s paints : k ey requireme nts
Acronal DS 6275 Superior high gloss open time closer to those of alkyd paints good blocking resistance low water sensitivity good wet adhesion solvent free formulation If a “ must“ , use Acrona l LR 9014
L.Santos: E-EDK/BA
Disp ersi ons for Ar chit ectur al coa ting s
Acr yli c g los s paints wit h DS 6275 High G los s at any vi ewin g angle Glos s at 20°: > 65 % (DS 6275) Gloss at 60°: > 85 % 20° (DS 6275)
Test Method “ Open Time“
200 µm film (wet) is applied on PVC-foil (Leneta) with a
blade every minute the paint film is distributed with a wire blade
open time ends, when the disturbed paint film is not levelling out
60°
Open tim e
Solvent base d alkyd glos s paints
Surface of co ated su bstr ate
Ac ro nal DS 6275
Defi ni ti on acc.EN 13300 and EN 1062-1 Required reflection : angle Glosspaint
Standard dispersions
reflection
60° 20° 85°
>60 not defined not defined
Semi gloss / satin 60° 20° 85°
up to 60 not defined >10
L.Santos: E-EDK/BA
Superior high glos s !
open time closer to tho se of a lkyd paints !
Disp ersi ons for Ar chit ectur al coa ting s
Acr yli c g los s paints wit h DS 6275 Acronal DS 6275 Basic
Open ti me (leve lin g) of dif fere nt p aint sys tems
prop ertie s :
MFT: 20°C 28°C
Tg:
water
uptake: 11%
bimodal solvent
particle size distribution, D 50: 105 nm
needed in formulations: about 3.2%
What makes it s
o un ique?
special co-monomer to enhance open time
optimized styrene level: –enough to achieve superior gloss –limitation to guarantee the „pure acrylic“ properties *)
solvent based glosspaint
DS 6275* based acrylicpaint
standard acry glosspaint
* Acronal DS 6275: water based binder with long open time
*) suitable for low pigmented systems, UV resistance L.Santos: E-EDK/BA
Disp ersi ons for Ar chit ectur al coa ting s
Acr yli c g los s paints wit h DS 6275
Starti ng Poin t Form ulations Water Pigment Disperser MD 20 Ultradispers AB 30, 30 % solids In can preservative Defoamer Tego Foamex LA-E 511 Tego Airex 902 W DSX 3000, 30% Collacral LR 8989, 5% solution Titanium dioxide Tronox 828 X-fast Black ED 7484
I 80,0 19,0 15,0 2,0 4,0 18,0 19,0 225,0
II 65,0 19,0 15,0 2,0
III 65,0 20,0 15,0 2,0
4,0 17,0 15,0 225,0
4,0 17,0 15,0
Influence of Dispersant
Pigment Disperser MD 20 sodium salt of MSA/iso-butene copolymer, hard gloss, block
Ultr adispe rs AB 30 : ammonium salt of BA/AA-copolymer, soft wet adhesion
50,0
grind the above for 20 minutes at 1000 rpm, then add while stirring
Agitan E 255 Tego Airex 902 W Texanol Solvenon DPM Acro nal DS 6275 Water Total
2,0 2,0 15,0 17,0 570,0 34,0
15,0 17,0 565,0 19,0 1.000,0
1.000,0 PVC: 18 % PVC: 18 % solids (weight): 51 % solids (weight): 51 % solids ( volume) : 40 % solids ( volume) : 40 % visc. (KU): 100 visc. (KU): 100 visc. (ICI): 1,6 visc. (ICI): 1,6 gloss (20°): 66 gloss (20°): 66 gloss (60°): 86 gloss (60°): 86
L.Santos: E-EDK/BA
2,0 15,0 17,0 570,0 34,0 826,0
PVC: 18 % PVC: 18 % sol ids ( weigh t): 51 % sol ids ( weigh t): 51 % solids ( volume) : 40 % solids ( volume) : 40 % visc.(KU): 100 visc.(KU): 100 visc.(ICI): 1,6 visc.(ICI): 1,6 gloss (20°): 66 gloss (20°): 66 gloss (60°): 86 gloss (60°): 86
Thickener influence Thickener
• DSX 3000 : polyether, very effective over whole viscosity range • Collacra l LR 8989 : low shear PUthickener
Dispersion s for Arc hitectural coa ting s
Acr yli c g los s paints wit h DS 6275 Gloss as functio n of solvent type 90
gloss 20°
%
80
gloss 60°
Recom mendable defoamers 120
Goss 20° 1d RT %
70
Gloss 60° 1d RT Gloss 20° 2d 50° Gloss 60° 2d 50° visual rating
100
60 50
80
40 30
60
20 10
40
0 LusolvanFBH
Texanol
Dowanol DPnB
Butyldiglykol Propylenglykol Ethylenglykol 20
0
Teg oA ir ex9 02 W Teg oF oamex8 10 Teg oF aom ex8 30*
Ag itanE 255
withou
Other defoa mers tested
L.Santos: E-EDK/BA
Tego L-AE 511
Byk 011
Byk 035
Foamstar
MF 324
Byk 022
Dehydran
1620
Byk
024
Dispersion s for Arc hitectural coa ting s
Acr yli c g los s paints wit h DS 6275 DS 6275 HG 95 HG 74 HG 98
gloss 5
4
Brillux Lacryl 275
3
2
recoatability
100
Acronal DS 6275 / RV225 wet adhesion
90
Diescolack HG
70
1
0
Bruguer esmalte
80
Titanlux 3566
60 50 40
Conti PU Weißlack
30
Einza Wohnlack LF
20 10
open time
flow / brus h drag
0
Krautol Comfort Weißlack
Einza Glanzlack
Hornbach Acryl Hoch Buntlack
Einza Glanzbuntlack
ICI Wohnraumlack
Capacryl Hauslack
Classic Design Color
gloss20°
L.Santos: E-EDK/BA
gloss60°
Glasurit Buntl ack Hochglanz
opentime[min]
Disp ersi ons for Ar chit ectur al coa ting s
Acrona l LR 9014 Acronal LR 9014 Special particle morphol
Straight acrylic dispersion fo
water-ba sed, exterior
semishell or
wood c oatings and solv ent free lacquers
halfmoon structure
r
fine size d, hydro phob ic core/ shell dispersio n basic data Solids Content : 45 ± 1 weight-% pH-value : 7,5 - 8,5 MFFT : < 3°C Parti cle si ze : < 80 nm Viscosity (100 1/s, DIN ISO 3219) : 100 - 400 mPas
AFM Phase Image 1x1µm Hard phase Soft phase 80 nm L.Santos: E-EDK/BA
Disp ersi ons for Ar chit ectur al coa ting s
Acr onal LR 9014: Starti ng Point Formul ation s III 100,0 2,0 10,0
Water Agitan E 255 Sapetin D 20
IV 100,0 2,0
1.000,0 PVC: 17 % PVC: 17 % so li ds (weig ht) : 50 % sol id s (weig ht) : 50 % gloss (20°): 56 gloss (20°): 56 gloss (60°): 80 gloss (60°): 80
L.Santos: E-EDK/BA
Gloss value
Haze
60° and 20°
Pigment Disperser MD 20 10,0 Edaplan 480 10,0 Ultradispers AB 30, 30 % s olids 10,0 Collacral LR 8990 (40% solid content) 10,0 10,0 Tronox CR 828 215,0 215,0 grind the above for 20 minutes at 1000 rpm, then add while stirring Agitan E 255 2,0 2,0 Acronal LR 9014 625,0 625,0 Plastilit 3060 20,0 Collacral LR 8990, 40 % solid content 2,0 Water 26,0 4,0 Total
Influence of TiO2
1.000,0 PVC: 17 % PVC: 17 % sol id s (weight) : 50 % so li ds (weig ht) : 50 % gloss (20°): 61 gloss (20°): 61 gloss (60°): 82 gloss (60°): 82
CIELAB valu L*
a*
in % Kemira675 Kronos2300 TiPureR700 TronoxCR828
80
/
77 81 81
56
/ /
96,78
-0,48 -0,8
68
96,78
-0,54 -0,8
49 57
/
56
57
52 55
96,87
-0,43
96,89
-0,89
Disp ersi ons for Ar chit ectur al coa ting s
Ac ron al LR 9014 or DS 6275 ? ( Com paris on f or mu la I and II I ) Your Choice for glos s Pa ints: Acron al LR 9014 or Acron al D S 6275
gloss 60° 100 90
adhesion
80 70
gloss 20°
60 50
water uptake 48 h [% ]
open time
40 30 20
DS 6275
10 0
LR 9014 Lacryl 275 Glasurit
gloss ret enti on 250h Xe non [%]
wet adhesion
water wh ite ning[min]
dirt pick up
blockin L.Santos: E-EDK/BA
max. elon ation %
Disp ersi ons for Ar chit ectur al coa ting s
Formu lation high gl oss paint ba sed on Acro nal LR 9014 Paste Propilenglicol
24,49
Water Byk 024
47,97 4,08
Viscosity
Texanol Disper byk 190
21,43 15,31
AMP 90
3,06
Tilol 267 OTipure 700 R -
Add the following ingredients in the sequence presented. By each one of the additions keep the stirring at the minimal speed. Give at least 1 min of stirring between each addition
(23°50% r el.H.) (23°50% r el.H.) (23°50% r el.H.)
212,29
CoatexRheo-2000 Sub Total
L.Santos: E-EDK/BA
3d/RT 7d/RT
10,21
Paint Acr o n al L R 9014 544,91 Water 11,33 Neorez 981 R 5,10 at each introduction 1 min. stirr at minimal speed add p as te with slow stirring 397,73 5 min. at minimal Speed 024 Byk 2,04 333 Byk 3,06 Tecalrust F2R 1,22 Mirecide 250 N / 1,74 Tynt Ayd WD 2018 0,71 Water 27,05 CoatexRheo2000 5,10 1.000,00
19,6 23,8 28,0 30,8
angle20° / angle60° angle20° / angle60° angle20° / angle60°
1d/RT
57,15
397,73
1d 3d 7d 14d
Gloss (film on glass, 240µm wet)
and introduce the foll wing mix ture:
Water
(sec); 240µm w et (23°50% rel.H.)
Pendelum hardness
1,74
10 min. stirring at maximal speed. Check the milling gr
102 / 1,9
KU / ICI
52,2 / 81,7 50,4 / 80,9 47,4 / 79,6
Wet adhesion on aged alkyd (cros s cut-test 2mm) 2 4h drying (Blisters) 2 4h drying 2h +water storage Wet adhesion on aged alkyd 1cyclus 2cyclus 3cyclus
Levelling-test
(Freeze-thaw test) , 200µm w et
adhesion/blisters
3/0
adhesion/blisters adhesion / blisters
3/0
%] %] [
w ater abs orption loss after water absorption
[
from (up 0,75 mm)
sagging behavior( Open time (min.),
4 4
3 / 0
15,3 4,2 5
from up 250 µm)
8 13
Leneta
Blocking res ist . on Leneta
Applicat. 200µm w et,dry ing time 24h at RT; Burden: 10kg (400g/cm²)
adhesion / damage adhesion / damage
1 / 0 2- / 2
Disp ersi ons for Ar chit ectur al coa ting s
AQAG lo ss : th e wate r base d alte rnativ e to A lk yd r esi ns
AQAGloss X Water it down and shine it up ! - profe ssiona l feature s - bette r for our e nvironme nt
Alkyd-like features: Gloss
and haz e
Body
and hiding po wer*
Stain
block ing
Low
Blistering
*)Confirmed by professional painter!
wi th ou t sic
Gloss 60° Gloss 20° Haze
L.Santos: E-EDK/BA
cati ve and ox im e
solvent based AQAGloss alkyd X
water based acrylic
92 83 17
81 57 159
90 81 14
Disp ersi ons for Ar chit ectur al coa ting s
AQAGloss : prop erti es and gui ding f ormu lation AQAGloss X: Properties
AQAGloss
X : b ased High Glos s Paint
Water Solid
content:
pH:
7-8.5
Viskosity
(mPas): ca. 70
MFT:
<1 °C
Water
uptake (24 h):10 %
Solvent Total
ca. 42 %
content:
2.4%
VOC approx. 2,5 %
Byk
70.3
020 4.5
Disperbyk1
90
22.2
Collacral
LR 8990
11.6
Kronos2
190
222.7
disperse at 3000 rpm for 15 min, then add AQAGloss
X
640.2
Propylene glycol
20.5
Tego
5.0
Airex 902 W
TegoW
et270
3.0 1000.0
Total VOC in lacquer: 36.5 g / 1000g L.Santos: E-EDK/BA
Disp ersi ons for A rchi tectur al coatings: Gloss pa ints
Gloss Paints: product portfo lio
APE
Typ e
Sol ids
MFT
Fiel d of appl icati on (Anwendungsgebiete )
Ac ro nal S 563
free
SA*
50
3 °C
Ac ro nal LR 8976
fr ee
SA*
52
1 °C
Ac ro nal DS 6275
free
SA*
46
< 1°C
Hous e Pain ts , wet ad hes ion, mat t an d s ilk pain ts , NH3 fr ee-als for exterior Mat and sati n p aints , stain -bl ocki ng d isper sion , NH3 free – for exterior Hig h gl os s di sper sions pai nt s
AQA gl os s X
free
Hybrid
42
<1°C
Ac ro nal LR 8960
free
A
50
< 1°C
mat t and glos sy pai nts , woo d c oat ings and stai ns , CS
Ac ro nal LR 9014
fr ee
A
45
< 1°C
Wood co ati ng s, CS
Glossyandsatinenamels
Notes: A: St raig ht acr yl ic; SA: Styrene a cryli c ; CS: Core shell, Bold : New entry; not Bold: active ; in italic: cancelled,
*Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons for A rch itectural coa ting s: Wood coatings
Wood what to do to pro tect i t? Wood: w hat is it? •
oldest raw material used by mankind
•
complex polymeric structure:
WOOD COATINGS
consisting of lignin, carbohydrates (cellulose and hemicellulose) and minor amounts of organic chemicals (extractives e.g. terpenes and resins) and minerals (variable composition)
Problems associate d wi th w ood: • inhomogeneous anisotropic, living material • porous material/surface • UV-instability • danger of attack by micro-organisms in case of high humidity • water-swellable and hygroscopic • no dimensional stability
UV-initiated decomposition of lignin => wood degradation ! Classica l solution: • pigmented coatings (TiO2) • use of transparent iron oxides (stains) • use of UV-absorber in combination with HALS
• unsolved problem: clear coats L.Santos: E-EDK/BA
Disp ersi ons for A rchi tectur al coatings: W ood coatings Types of wood coatings and market Types of wood coatings: Exte rior wo od coatings; A cronalType (EDK) • Primer - Impregnation (e.g. blue stain fungi) - Tannin blocking primer (anti -bleeding properties) - Adhesion primers
Market s egmentation Europe Consumer
Aest heti c aspects
• Top Coats - Clear Coats transparent - Wood stains semitransparent (use of transparent iron oxides for pigmentation) - Wood paints pigmented, hiding properties
Differentiation : special types for stable wood (e.g. windows) and non–stable wood (pannels, fences...) Industr ial furnit ure and parquet lacquers, interior : L uhyd ran- type (E V-busi ness) L.Santos: E-EDK/BA
Industrial
pigmented
Wood Coa ting s (exterior) nonpigmented Wood Coa ting s (industrial interior: furniture, parquet,...) Busi ness of EV P
Professional DIY
Disp ersi ons for A rch itectural coa ting s: Wood coatings Market wood coatings in Europe Regional div ersif ication of consum er requeste d produc t perform ance
Market & product types Dispersion-Types:
Industrial Professional, DIY
Pigmented
Water resistance
Elasticity
Transparency (wet and d ry)
Water whit ening
- Acrylic dispersion - Solvent-borne alkyds - Alkyd emulsions - Hybrids (Alkyd/Acrylic, PU/Acry - UV curing, water-borne systems (e.g. in future for windows) Main markets: Scandinavia, Italy, Germany, UK, Benelux, France Wood coating produ cers:
Hardness
Non-pigmented
Blocking resista nce
Industrial
Adler, Akzo Nobel, Arch Coatings, Becker Acroma, Dyrup, Helios, Sigma Kalon, Teknos, Tikurilla, Remmers, ICA, ICI, IVM, Jotun, V 33 etc.
Overa ll bi nder demand in Europ : ca. 54 0 00 ton p.a. L.Santos: E-EDK/BA
Disp ersi ons for A rch itectural coa ting s: Wood coatings
Disp ersi ons fo r wood c oatin gs a nd Joi nery Coreproducts
Application
Luhydra n A 848 S
interior stains, clea r lacquers, ha rd mod ifier
Ac ro nal S 726
tannin bl ocking primers (APEO , ammoni a)
Ac ro nal LR 8960 Ac ro nal LR 9014
Multistage Technology
Ac ro nal DS 6261
ability, ela stici ty)
high perfo rmance e xterior st ains and pa ints CIT-free, low VO C-version o f A cronal LR 9014
New development Multistage Technology New development
Dispersions for
exterior stains & paints (dur
Binder with excellent water resistance & outdoor durability, focus pigmented systems Binder with an excellent blocking resistance / elasticity profile, focus stains
joinery
Core -shell ty pe straight acrylic dis persion: Ac ro nal LR 8960
2nd genera tion ; exce llent elasticit y and outdoor du rabilit y, hailst one re sis tance but moderate bloc king resis tance and thickener re spon se
Ac ro nal LR 9014
late st genera tion w ith b est overa ll perform ance, excellent blo cki ng, a lkali and blu shi ng resistance a nd stro ng thi ckener intera ctio n but...
option of t ailor- made combinations: Ac ro nal LR 8960/ Luhyd ran A 848 S Ac ro nal LR 9014/ Acro nal LR 8960
L.Santos: E-EDK/BA
hard nes s ind uc ed by Lu hy dran extra elasticity ind. by LR 8960
Disp ersi ons for A rch itectural coa ting s: Wood coatings
Dispe rsions for w ood coa tings Interior
Exterior
Stable wood
Nonstable wood
standard
Luhydran A 848 S Self cross link.
Acronal DS 6275 High gloss
Acronal LR 8960 block Resist., wetadhesion
Acronal LR 9014 water resistant, block. Resist., wet adhesion. High gloss
Acronal DS 6277 L.Santos: E-EDK/BA
Primer
with wet adhe sio n
Acronal A 509
Acronal A 684
Stain blocking
standard, excellent outdoor stability
Acronal DS 6276
Penetration
Solvent-free pigmented
Acronal (LR 9001)
DS 6270 X
Low temperature standard with elasticity wet-adhesion
Acronal A 754
Dipping primer
Acronal S 726
Acronal A 508
• only for primers, tannin blocking
Acronal S 563
Acronal LR 8976
(wet adhesion)
(low odour)
Acronal DS 6262 X
outstanding adhesion properties
Stable Woods: window frames, joinery
Acronal LR 9014
Disp ersi ons for A rchi tectur al coatings: W ood coatings
Multi-functiona lity of Acr ona l LR 9014 Wood pi gmented coating
Wood cl ear v arni shes / Wood st ain s Acronal LR 9014
Transparent conc rete va rni sh
Matt cleanable for inte rn appli cation paint L.Santos: E-EDK/BA
… ?
Ind us tr ial and DI Wind ow fr ames application with good blocking resistance
High gl oss acry lic paints
Disp ersi ons for A rch itectural coa ting s: Wood coatings Prop ert ies of Acr onal LR 8960 and L R 9014 Test f or hailston e resist ance with : hardPU-acrylic
softLR8960
Blocking resistance ing Block
Water wh itening resist ance after 24 h
Ac ro nal LR 9014 Fine-sized, low amount of surfactant L.Santos: E-EDK/BA
Competitor 1
Competitor 2
ta resis
nce
.Acrona l LR 9014
competitor
Disp ersi ons for A rch itectural coa ting s: Wood coatings
Propertie s of Acron al LR 9014 Influence of bin der on alkali resistance a nd w et adhe sio n Cross-Cut test Alkal i st abi lity
Ac r. L R 9014
Com pet it or
Com pet it or
Com pet it or
Test with 20 % Ca (OH)2
Wet adhesion Cross-cut test after water contact
Wood pa int w ithout wet adhesion promoto r
Wet adhesion Twocoats
on aged a lky d
Onecoat Wood pa int w ith medium wet adhesion
Wood paint with excellent wet adhesion L.Santos: E-EDK/BA
Disp ersi ons for A rch itectural coa ting s: Wood coatings Dura bilit y of Acronal LR 9014 Weathe ring sta bility - Dura bility
Dura bil ity in de pendence of wet adhe sio
45° sout Wood st ains after 3 years outdoor exposure:
Dura bil ity i n depe ndence on e lastic ity
Binder without wet adhe sion promotor
Binder with special wet adhe sion promotor
Positive inf luence : • high p ermane nt and low tempera ture e lasticity of f ilm (vs. tack) • low wate r up-take and wate r (va por-) permea bili ty • good (we t) adhesion on wood as substrate • UV-protection of w ood by UV -A-absorber, pigm ents, radical sc avengers (HALS = hindered amine st abilizers) • stabiliza tion aga inst micro-organisms ( by fungici des) Elongation at brea k (dispersion film): 23°C 251 % 182 % 0°C 117 % 52 % L.Santos: E-EDK/BA
• coatings thickness 141 % %8
and multilaye r
Disp ersi ons for Ar chit ectur al co ating s: Wood coatings
Binde rs for wood coatings Selection of pos sibl e mult iphase stru
Contradictory properties soft elasticity smooth film no/low solvent
no tack
hard
⌦ blockin g resista nce surf ace ha rdness
Multi-phase acrylic partic les by stepwise polymerization (e.g. core-shell type dispersions) Combination of hard and soft polymer in one particle soft phase
good film formation,
(low Tg)
elasticity „gloss, soft ma trix“
hard phase (high Tg)
blocking resistance, surface hardness;
„ transparent, nano-size d modifi er“
L.Santos: E-EDK/BA
<100 nm
Disp ersi ons for A rch itectural coa ting s: Wood coatings Acrona l LR 9014 Acronal LR 9014 an Op timized binder • stra ight acrylic
durability, low yellowing
• hydropho bic copoly mer compositi on wate r resistance, durability • fine siz ed pene tration, adhesion, wate r whitening resistance • stage polymer with optimize d morphology • low surfa cta nt
block ing resist ance + elastic ity
wate r resistance, rheology, wate
• specia l we t adhe sion promotor
r whit ening
adhesion, durabilit y
but opti mize d fo rmulation and defe ct free a pplic ation necessa ry !
Influence of partic le size in tr anspare ncy and rh eolo gy 1300 1200 Viscosity
1100 ] s a1000 P 900 m [
800 700 86
77
74
70
65
reduced particle size
51
[nm]
600
60
65
70
75
80
85
90 -1
95
100 105 11
Viscosi ty of wood stain (@ 100 s ) wit h associativ e thickener L.Santos: E-EDK/BA
Disp ersi ons for A rch itectural coa ting s: Wood coatings
Dispe rsions for wood coa tings: pr oduct portol io Wood coatings
APE Type Soli ds MFT Field o f a ppl ic ati on
Ac ro nal A 509
---
A
50
5 ° C uni vers al, no -bl ocki ng r esist anc e request s
Ac ro nal S 563
fr ee
SA*
50
3 ° C un iv ers al, n o-b loc kin g r esist. r eques ts , sol vent fr ee, wet adh es.
Ac ro nal A 754
free
A
48
17 °C uni vers al, no-b locki ng r esi st. r equ ests, exc ell. ou tdo or dur abi lity
Ac ro nal A 684
free
A
50
17 °C stand ard , no -bl ock . resi st . req uests , exc ellent ad hes . and dur abi lity
Acr onnal al DS 6266 free Ac ro
A
48 50
14°C standard, no-block. resist. requests, good durability
Ac ro nal S 716
fr ee
SA
50
25 °C uni vers al, non bl oc king res ist . req uest s, low od or , not stai ns
Ac ro nal S 726
fr ee
SA
45
8 °C
pri mer and paint , tann in stai n – bl ocki ng
Ac ro nal LR 8976
free
SA*
52
1°C
pr imer and tan ni n, s tain -bl oc king
Ac ro nal 290 D
free
SA
50
20 °C pi gmen ted pai nts
Ac ro nal LR 8960
fr ee
A
50
< 1 °C sec on d gen erat ion CS; excel lent elasti city , ou tdo or du rab ility and hailsto ne re sist ance , modera te block ing r esistance
Ac ro nal LR 9014
free
A
50
45 ° C bes t ov eral l per fo rm anc e, exc ell ent bloc king , alkaline, b lushi ng and wate r resistance, stron g thi ckener interaction, wet a dhesion
Combinations
Acr. LR 8960/ Luh. A 848 S hardness increase; Acr. LR 9014 / LR 8960 flexibilization by softer LR 8960
Notes: A: St raig ht acr yl ic; SA: Styrene a cryli c ; CS: Core sh ell , Bold : New entry; not Bold: active ; in italic: cancelled,
*Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons for A rch itectural coa ting s: Wood coatings
Guidi ng for mula tion s
L.Santos: E-EDK/BA
Disp ersi ons fo r Arc hit ectur al coatings: Primers
Primers for mine ral subst rates- Propertie s Bin der pa rti cle size and penetration i gypsum
Problem: film formation
Wetting o f rough s ubstr ate
Excelle nt adhesion to s ubs trate a nd to top coat mate ri al
Saponifica tion resista nce
8
Electrolyte stability, interface interactions
6
PRIMERS 12
Penetration depth, [cm]
10
4
Penetration pow er
Water repellenc y
2
Regulatio n of su bst rate abso rbency
Efflore scence prot ectio n
Viscoe lastic prope rtie s of polymer exce llent resul ts w ith t aylo r-ma de, finesiz ed acrylic dispe rsion Acronal A 508
L.Santos: E-EDK/BA
Parti cle size [nm ]
0
20
40
60
80
100
120
Height of rise of acrylic dispersions in gypsum specimens (from J. Mondt, Farbe und Lack 83, 1 (1977) pages 13-17)
Aqueous Primer Testing Adhesion to Rough, Porous Substrates: Torsional Shear Test
• small sample volume (20 • failure at the interface
Clamp tool
Dynamic Mechanical Analyzer Rheometrics RDA2 L.Santos: E-EDK/BA
Controlled deformation rate
Aqueous Primer Colloidal Stability and Pore Penetration Al3+ Ca2+
•
Mg2+ Al3+
Ca2+
Al3+ Mg2+
sterically stabilized particles penetrate into substrate pores
L.Santos: E-EDK/BA
Mg2+ Al3+
•
Al3+
Mg2+
Ca2+
Al Mg
Ca2+
electrolyte-induced aggregation at the substrate surface
Aqueous Primer Capillary Force and Wetting of Porous Substrates
smallparticles
largeparticles capillary force
goodwetting SEM cohesivefailure L.Santos: E-EDK/BA
poorwetting adhesivefailure
Disp ersi ons fo r Arc hit ectur al coatings: Primers
Acronal A 508 - Product Properties Aqueous polymer dispersion of acrylics and methyl m etha cryl ate, for s olvent-free prim ers on aged mineral surf aces
Fine size d acrylic disp ersion Acronal A 508 shows exce llent pene tration in to por ous mi nera l substrates
Solidscontent(%): 41+/- 1 pH: 7,5 - 8,5 Visco si ty (mPas, at 250 sec -1): 120 - 250 MFFT (°C): 3< Particlesize(µm): <0,07
e.g. concrete specimen a fter dip ping 5 min in dilute d Acronal A 50 8; (S. C. 10%; mark ed with f luo rescent dy e); Mean penetratio n: 2,5 mm
Solve nt-free form ulation poss ible High pene tration on aged m inera l s urfaces High adhe sion on d ense minera l s urfaces No sedimenta tion Best appli cation conc entra tion 10 +/- 2%
Normal ligh t
L.Santos: E-EDK/BA
UV-ligh t
Disp ersi ons fo r Arc hit ectur al coatings: Primers
Effl oresce nce pro tecti on and adhesion Effl oresce nce pro tecti on test: Cross-cut t est results f or w ater-
Top coat =
base dp rim er base d o n fin e-siz ed acrylic dispersion Acronal A 508
red coloured exterior paint
Comparison without primer
Transp. primer Concrete specimen
Ac rylic pr i wi th S. C. 5% Ac ro nal A 508 based acrylic prim er
No
Salt cocktail
primer
Ac rylic pr i wi th S. C. 10
Ac rylic pr i wi th S. C. 15
Dry adhesio n L.Santos: E-EDK/BA
Wet adhesio n 24 h in water
Aque ous prime r: Acrona l A 508 Alternative test: Adhesion of tile adhesive Anchor for peel off test Tile Tile a dh esive Primer Self le velling c ompound Concr ete slab
Test 3 - Adhesion of t ile a dhesive on self leve lling compound
L.Santos: E-EDK/BA
Disp ersi ons fo r Arc hit ectur al coatings: Primers Acrona l LR 8976 Primer Wood tannin blocking
Paint for w et places
BA-M MA/ S tyrene- copo lymer dispersi on APEO- and ammonia-free Film: Tack-free a nd w ater resistant
Ac ro nal LR 8976 Facade paints Nicoti n sta in blocking
Tannin and nicoti ne blocking prim ers Exte rior p aints; semi ela stic c oatings
Wet roo m paints
Low voc SA Paints
Solidscontent:
Matt to satingloss Intern paints
52weight-%
MFFT:
pH:
Elongation at break of film:
approx. 700 %
Water uptake of film (24h):
approx. 12 weight %
solvent-free
Inte rior paints
solvent-free
flat, silk to glo ssy
Possible block resista nt alte rnative to Acronal 559 in lower PVC range
Al ter nat iv e to Ac ro nal S 563, when w et ad hes io not necessa ry
approx. 1 °C -8 7 LR 8976 S 559
Vac/E C
Wet adhesio n
2
5
1
5
Blocking resistance
2
4
2
4
48
49
48
35
1100
5000
Saponification Scrub resistance at PVC 76 %
L.Santos: E-EDK/BA
S 563
90
Disp ersi ons fo r Arc hit ectur al coatings: Primers Acr onal LR 8976: Nicot ine bloc king pr imer/ paint
Nicotine barrier
-Formula tion w ith and witho ut Zn O possi ble >L* b* and D
C
Λ
E
E1
E2
B A
Nico tin barrier with out ZnO Water Acrysol RM 12 W PigmentdisperserA NaPP 25%
Parmetol A26 Byk 024 Acron al LR 8976 Kronos2056 35 E Omyacarb 5Delta GU FinntalcM30SL 30 PP Lusovan Acron al LR 8976 25 Plastilit3060 Butyl 20diglycol Collcral PU 75, 1:1 with PG Byk 024 15
10
Nicotin bar rier w ith Z nO W ater Acrysol RM 12 W PigmentdisperserA NaPP 25%
637-001-5
69,0 5,0 1,0 4,0
2,0 3,0 200,0 200,0 140,0 30,0 20,0 300,0 3,0 8,0 13,0 2,0 1000,0 PVC appr ox . 32%
ParmetolA26 Byk 024 Ac ron al L R 8976 Kron os2056 Omyacarb5GU Nicotine barrier FinntalcM30SL Zn O Lusovan PP Ac ron al L R 8976 Plastilit3060 Butyldiglycol Collcral PU 75, 1:1 with PG Byk 024 PVC appro x.
Tannin ba rrier on M erba u wood
- after 24 h and 48 d in Water A - Fiber cement B- Indoor paint PVC 81 % C- Nicotine extract D- Nicotine barrier primer 100 µm wet E1- Indoor paint (as primer) PVC 81 % 100 µm wet E2- Indoor paint (as top coat) PVC 81 % 100 µm wet L.Santos: E-EDK/BA
5 0 Nicotine
001/8 100µm wet = D
D + Indoor Paint
637-001-8
59,0 5,0 1,0 4,0 2,0 3,0 200,0 240,0 140,0 30,0 30,0 20,0 240,0 3,0 8,0 13,0 2,0 1000,0 38%
Disp ersi ons fo r Arc hit ectur al coatings: Primers Acronal LR 8976: Tannin bl ocking After 24 h water immersion
Tannineblocker Water Acrysol RM 12 W PigmentdisperserA NaPP, 25% Parmetol A 26 Byk 024 Propyleneglycol Acron al L R 8976 Kronos2056
Omyacarb5GU FinntalcM30SL Lusovan PP Acron al L R 8976 Plastilit 3060 Butyldiglycol Collac ral PU 75, 1:1w ithPG Byk 024
L.Santos: E-EDK/BA
637-979-1 29,5 5,0 1,0 4,0 2,0 3,0 10,0 230,0 140,0
140,0 30,0 20,0 370,0 3,0 8,0 2,5 2,0 1000,0
Tannin blocking on 28 d in water:
Water Pigment disperser A NaPP,25% A B ParmetolA26 A – Tanni ne bl oc ki ng pr im er b ased Byk 024 on Acr. LR 8976 Ac r on al LR 8976 B - Comp etit or pro duc t Kr on os2056 Omyacarb 5 GU Finntalc M30 SL LusovanPP Ac r on al LR 8976 Plastilit3060 Butyldiglycol Byk 024 OptifloH370
001-9 87,0 1,0 4,0 2,0 3,0 200,0 200,0
140,0 30,0 20,0 300,0 3,0 8,0 2,0 3,0 1000,0
Merba u after
Disp ersi ons fo r Arc hit ectur al coatings: Primers Acr onal LR 8976: Wet space s cond iti ons Conditions of test:
Wet roo m paints or for wet condi tions Dr 78.97
The paint is applied on 2 coats on Gypsum or other type of substrate (without plaster, tissue and primer)
2.
After 1 week the painted gypsum is cut in small square forms with 10cmx10cm
3.
After that the painted sample is left for ca. 3 days to dry out, being after that sealed with a 2K-epoxy system in all their back-uncovered sides
4.
The painted sample is weighted. After that, in a box these painted surfaces turned downside, are put in contact to an high absorbency surface sponge which should be from their part immerse in water until at least the half their thickness
5.
To avoid evaporation a PE film should be used to cover all the test samples
'22.12.1997
Recommended formulation:100,0 water Pigment disperser MD 20 7,0 ParmetolA23 2,0 Agitan E 255 4,0 Rheolate 208, sol. 5% 120,0 TiO2R-H-D2 170,0 Dispersion in ca. 20 min OmyacarbextraGU 90,0 Agitan E 255 1,0 Acr. LR 8976, 52% 471,7 Water 34,3 1.000,0
1.
2 coats in a total of 600 g/m2 application: surfac e of sub 10cm x 10 cm
6.
Experim ental result s: (A and B are two different trials from the same formulation ) be fore water immersio n, in g After 28d water imme rsio n, in g Wa ter ab sorption, in g Wa ter ab sorption, in g / m²
A
B
media
104,35
104,02
104,185
107,77
107,00
107,385
3,42
2,98
3,2
349,00
298,00
323,5
according our exper iments, our r esults obt ained in l ab were :
L.Santos: E-EDK/BA
7.
ca. 323 g/m 2
After 4 weeks the sample in test, after being cleaned with a paper should be weighed again. The water absorption should be then calculated in relation to the exposed area and should be max. between 350 and 400 g/m2 or less . Important to control the real thickness applied. All the areas not to be exposed should be perfect sealed, as well as to be sure about the exact measure of area to be exposed to the test. Small slips by each of these conditions could bring to important differences in the final values in water uptake.
Disp ersi ons fo r Arc hit ectur al coatings: Primers
Prime rs : product por tfolio
Primers
APE
Typ e
Sol ids MFT
Fiel d of app licati on
Acr on al LR 8976
free
SA*
52
1 °C
hydr opho bic, solv ent- free , good co hesion; for tr anspare nt and pigmented primers. Mat and satin paints, stain-bloc king disp ersion, NH 3 free ;
Acr onal DS 6258X free
SA*
50
3°C
Low di rt pi ck-u p
Acr onal A 684
free
A
50
17°C
wit h adh esi on p ro mo tor , for tran spar ent an d pi gm ent ed
Acr on al S 726
fr ee
SA
45
8 °C
pr imer fo r t ani n bloc king and stain – blocking (Wood)
Acr on al A 508
fr ee
A
41
< 3°C
for impr egn ati on p ri mer s, ultr afi ne, go od penet rat ion; mai for t ranspare nt pr imers, solvent-free
Acr on al S 600
No
SA
50
ca. 17°C
goo d ov eral l perf orm anc e, goo d adh esi on
Acr onal 290D/296D No
SA
50
20°C
stan dar d, l ow co st s, mai nl y fo r p igm ent ed pr imer s
Notes: APEO-free: c ol our green; A: St rai gh t ac ry lic; SA: Styrene a cryl ic ; CS: Core sh ell , Bold: active ; not Bold:
*
withdraw ; in italic: cancelled; Styrene optimized acrylic L.Santos: E-EDK/BA
Disp ersi ons f or Ar chit ectur al coatings. F loor coatings
Flo or c oating s: Garage paints
FLOOR COATINGS L.Santos: E-EDK/BA
Disp ersi ons f or Ar chit ectur al coatings. F loor coatings
Flo or c oating s: Garage paints
L.Santos: E-EDK/BA
Disp ersi ons f or Ar chit ectur al coatings. F loor coatings
Guidi ng for mula tion s
L.Santos: E-EDK/BA
Architectural coatings: additives
BA SF Thi ck eners : Ra nge of pr odu ct s Acrylic ASE and HASE thickeners Lateko ll D - ASE thickener, 25 % SC. Microbicides resistant ;
Not temperature sensitive; Improved leveling;
Inexpensive; Low -High shear viscosity; Relative high water retention; pH sensitive , 100% , micronized granulate; Pseudo plastic flow; High low shear viscosity; Reduced Collwhitening, acral DS 6256 - ASEA thickener water especially with Acronal 754; Special production technology; Textured and marble stone finishes
Late kol l DS 6269 X - HASE low shear thickener, 30%, Increase KU viscosity, very pseudo plastic flow, improve settling. Good behavior in exterior application, spray application, textured finishes, elastomeric paints, semi-gloss paints.
Polyvinylpyrrolidon
-
Protective colloid and stabilizer; Prevent pigment flotation and formation of a supernatant liquid; Used as co-thickener; Best thickening effect at pH 6; Interface active; Stabilize hydrophobic resins
Colla cra l L 30 Polyu rethane (H EUR); ass oc iativ e- Systematic increase of viscosity at low, mid and high shear rates. Adjust rheologie by solvent; Strong dependency on total system by its associative mode of action; Not sensitive to microbicides; No yield point
Collacra l PU 75
-
Collacra l PU 85
-
Coll acral LR 8989
-
Coll acral LR 8990
-
L.Santos: E-EDK/BA
BASF ADDITIVES
(low to medium shear, 25%): Increase in KU viscosity, pseudoplastic flow, improve settling. For gloss to satin emulsion paints, clear marble chip coatings, airless spray application, elastomeric paints, wood paints and roof coatings (medium shear, 25%): Increase in KU viscosity, pseudoplastic flow, improve settling. For architectural finishes, satin emulsion paints, elastomeric paints, wood paints and roof coatings (solvent free low to mid shear, 20%): Increase in KU viscosity, pseudoplastic flow, improve settling. Solvent free. For gloss emulsion paints, elastomeric paints, textured finishes, wood paints and stains interior and exterior. (solvent free mid to high shear, 40%): Increase in ICI viscosity, improve in newtonian flow, improve in leveling. Solvent free, reduce spattering, increase build up. For gloss emulsion paints, elastomeric paints, wood paints and stains, interior and exterior.
Disp ersi ons f or Ar chit ectur al co ating s: Sma rt paints
Smart co ati ngs : Dry in g acc elera to rs Basop hob RSP
Water– based solutions of s pecial polyamines to improv e
dryi ng s peed and ea rly r ain r esistance Effe ct base d o n controlled agglomeration particles
of the dispersion
Acceleration of the first stage of the film formation of a nioinic stabiliz ed pa ints and texture d fini shes sta rting from coating surface
pH- decrea se by quick ammonia or amine evaporation at surface a s reaction t rigger; st artin g at pH > > 8 (best com patib ili ty at pH 9) ammonia or v olatile a mines as neutralising agent n eeded
Agglomeration of binder particles in paint through emerging polycationes
Surface prot ection; s kin effect to incr ease early-rain resistance
But no i ncrease of wate r evaporation rate !
L.Santos: E-EDK/BA
100 µm wet; drying time: 10 min at RT,30 min rain
Architectural coatings: additives BASF - other addit ives: Range of produ cts
Film formi ng age nts
Dryi ng accelera tor s
Lus olv an FBH (coalescent b.p. > 250 °C) Plastil it 3060 (pla stic izer)
Basophob RSP (poly amine )
Water repellent Basophob WDS (PE-wax e muls ion)
Wett ing age nts /surfactants Lumiten N-OG (nonionic surfacta nt) Lumi ten N-OC 30 (nonionic sur factant) Lumi ten AQA 10
L.Santos: E-EDK/BA
Thank
L.Santos: E-EDK/BA
you