Power Tong ZQ203-100 II

ZQ203-100

DRILL PIPE TONG

AXONOMETRIC DRAWING

JINGSU RUSHI MACHINERY CO., LTD.

1.GENERAL DRAWING

2. TONG HEAD (I)

3. TONG HEAD (II)

4.TRANSMISSION DEVICE

5.PLANET GEARBOX (I)

6. PLANET GEARBOX (II)

7. BRAKE DEVICE

9.BRAKE DISC AND LOCATING CASE

8. AIR VALVE PART

11.HYDRAULIC 11.HYDRAULIC COMPONENTS

10.GRIPPING CYLINDER

12.SHIFFING CYLINDER

   R    E    D    N    I    L    Y    C    G    N    I    T    F    I    H    S    R    O    F    E    M    A    R    F    T    R    O    P    P    U    S  .    3    1

14.ZQ100-DS SUSPENDER

1.General Drawing  No.

Description

Part No.

Unit

Qty per set

1

Door assy. assy.

01.02.02.00M

pcs

1

2

Tong head

01.01.00M

pcs

1

3

Suspension rod

01.09.00B

pcs

1

4

Control assy. assy.

01.08.00M

pcs

1

5

Oil motor

JML12-F0.8H

pcs

1

6

Planet gearbox

01.03.00M

pcs

1

7

Shifting cylinder

02.00M

pcs

1

8

Griping cylinder

01.04.00M

pcs

1

Weight

2.Tong Head (I)  No.

Description

Part No.

Unit

Qty per set

1

Locating pin

01.01-01M

pcs

4

2

Inserts of jaw rack

01.02-02M

pcs

8

3

Jaw pin

01.01-03M

pcs

16

4

Bolt

01.01-06M

pcs

4

5

Dial disc

01.01-07M

pcs

4

6

Locating pin

01.01-08M

pcs

1

8″roller

01.01-09M

pcs

4

51/2″roller

01.01-10M

pcs

4

5″roller

01.01-11M

pcs

8

31/2″roller

01.01-12M

pcs

4

Roller parts

0101.01.00M

pcs

14

8″ jaw

01.01-14M

pcs

4

51/2″ jaw

01.01-15M

pcs

4

5″ jaw

01.01-16M

pcs

4

41/2″ jaw

01.01-17M

pcs

4

31/2″ jaw

01.01-18M

pcs

4

10

Steel plate

01.01-23MⅠ

 pcs

2

11

Spring

01.01-23MⅡ

 pcs

2

12

Jaw rack

01.01-24M

pcs

2

13

Plug screw

01.01-26M

pcs

2

14

Die

01.01-27M

pcs

8

15

Die screw

01.01-28M

pcs

64

16

Wedge block

01.01-29M 01.01-29 M

pcs

4

17

Cam

01.01-30M

pcs

4

18

Screw

GB70-85

pcs

32

19

Sleeve

01.01-38M

pcs

14

20

Pin

01.01-39M

pcs

14

7

8

9

Weight

21

Screw

GB70-85

pcs

1

22

Screw

01.01-41M

pcs

14

23

Bearing 51106

GB/T301-95

pcs

14

24

Lower cover

01.02-01M

pcs

1

25

Brake band pin

01.01-26M

pcs

1

26

Spring pin-shaft

01.01-27M

pcs

1

27

Door assy. assy.

01.02.02.00M

pcs

1

28

Gasket

01.02.02-03M

pcs

1

29

Pin

01.02-28M

pcs

1

30

Ear

01.02-29M

pcs

1

31

Spring

01.02-30M

pcs

1

32

Spring sleeve

01.02.03.00M

pcs

1

33

Pin shaft

GB882-86

pcs

1

34

Nut

GB6170-86

pcs

1

35

Washer e

GB93-87

pcs

1

36

Nut

GB6170-86

pcs

4

37

Washer

GB95-85

pcs

1

38

Screw

GB63-85

pcs

2

3.Tong Head (II)  No.

Description

Part No.

Unit

Qty per set

1

Locating pin

01.01-01M

pcs

4

2

Inserts of jaw rack

01.01-02M

pcs

8

3

Screw

GB70-85

pcs

32

4

Jaw pin

01.01-03M

pcs

4

5

Bolt

01.01-06M

pcs

4

6

Washer

GB95-85

pcs

4

7

Washer

GB93-87

pcs

4

8

Nut

GB6170-86

pcs

4

9

8″roller

01.01-09M

pcs

4

10

8″ jaw

01.01-14M

pcs

4

11

Sleeve

01.01-20M 01.01-20 M

pcs

3

12

Press cap

01.01-21M

pcs

3

13

Washer

GB93-87

pcs

3

14

Bolt

GB5782-86

pcs

3

15

Flange

01.01-22M

pcs

2

16

Washer

GB93-87

pcs

10

17

Bolt

GB5782-86

pcs

10

18

Screw

GB63-85

pcs

2

19

Steel plate

01.01-23MⅠ

 pcs

2

Weight

20

Spring

01.01-23MⅡ

 pcs

2

21

Jaw rack

01.01-24M

pcs

2

22

Plug

01.01-26M

pcs

2

23

Die

01.01-27M

pcs

8

24

Die screw

01.01-28M

pcs

64

25

Wedge block

01.01-29M 01.01-29 M

pcs

4

26

Cam

01.01-30M

pcs

4

27

Washer

01.01-32M 01.01-32 M

pcs

4

28

Spring

01.01-33M

pcs

4

29

Sleeve

01.01-34M

pcs

3

30

Cover

01.01-35M

pcs

3

31

Screw

GB68-85

pcs

12

32

Locating pin

01.01-36M

pcs

1

33

Pin

01.01-42M

pcs

3

34

Floating body

01.01-43M

pcs

1

35

Notched gear

01.01-37M

pcs

1

4.Transmission 4.Transmission Device  No.

Description

Part No.

Unit

Qty per set

1

42315 bearing

GB283-64

pcs

4

2

Lower case

01.02-01M

pcs

1

3

Idle gear

01.02-02M

pcs

2

4

Key

GB1096-79

pcs

2

5

Spacer

01.02-03M

pcs

2

6

Oil cup

01.02-04M

pcs

2

7

Retainer ring

GB893.1-86

pcs

2

8

Idle gear shaft

01.02-05M

pcs

2

9

Seal ring

01.02-09M

pcs

6

10

Gear

01.02-10M

pcs

1

11

Gear

01.02-11M

pcs

1

12

3614 bearing

GB286-64

pcs

4

13

Spline shaft

01.02-13M

pcs

1

14

Retainer ring

01.02-15M

pcs

2

15

Spline sleeve

01.02-16M

pcs

1

16

Bearing cover

01.02-18M

pcs

2

17

Gear shaft

01.02-20M

pcs

1

18

Bolt

GB5782-86

pcs

12

19

Washer

GB93-87

pcs

26

20

Bolt

GB5782-86

pcs

14

21

Gland

01.02-23M

pcs

1

Weight

5.Planet Gearbox (I)  No.

Description

Part No.

Unit

Qty per set

1

Oil motor

JML12-F0.8H

pcs

1

2

Bolt

GB5782-86

pcs

10

3

Washer

GB93-87

pcs

10

4

Flange of oil motor

01.03-03M

pcs

1

5

Upper case

01.02-08M

pcs

1

6

Bolt

GB5782-86

pcs

23

7

Washer

GB93-87

pcs

39

8

Bearing cover

01.02-19M

pcs

1

9

3614 bearing

GB286-64

pcs

4

10

Gear shaft

01.02-19M

pcs

1

11

Oil cup

GB1152-89

pcs

3

12

Bolt

GB5782-86

pcs

5

13

Bearing cover

01.02-14M

pcs

1

14

Retainer ring

01.02-15M

pcs

2

15

Pin

GB118-86

pcs

3

16

Screw

GB73-85

pcs

7

17

Bolt

GB70-85

pcs

16

18

Gland with ear

01.02-07M

pcs

2

19

Liner

01.02-06M

pcs

2

20

Bolt

GB70-87

pcs

1

Weight

6.Planet Gearbox (II)  No.

Description

Part No.

Unit

Qty per set

1

Upper flange

01.03-01M

pcs

1

2

Support ring

01.03-02M

pcs

1

3

Flange of oil motor

01.03-03M

pcs

1

4

Air tyre clutch

E01.01.00

pcs

3

5

Upper inner gear

01.03-04M

pcs

1

6

Screw

GB70-87

pcs

36

7

306 bearing

GB276-64

pcs

1

8

Retainer ring

GB894.1-86

pcs

2

9

Flange gear

01.03-05M

pcs

1

10

Upper seal ring

01.03-06M

pcs

1

11

Lower seal ring

01.03-07M

pcs

1

12

Gear

01.03-08M

pcs

1

13

Bearing

GB289-64

pcs

15

14

Lower planet gear

01.03-09M

pcs

3

15

Lower inner gear

01.03-10M

pcs

1

Weight

16

Washer for lower planet gear

01.03-11M

pcs

3

17

Pin shaft

01.03-12M

pcs

6

18

Lower support ring

01.03-13M

pcs

1

19

306 bearing

GB276-64

pcs

2

20

Lower flanger

01.03-14M

pcs

1

21

Press plate

01.03-15M

pcs

6

22

Bolt

GB5782-86

pcs

12

23

Washer

GB93-87

pcs

12

24

Bolt

GB5782-86

pcs

5

25

Washer

GB93-87

pcs

5

26

Bolt

GB5782-86

pcs

10

27

Washer

GB93-87

pcs

10

28

Upper planet gear

01.03-16M

pcs

3

29

Gear

01.03-17M

pcs

1

30

Screw

GB68-85

pcs

34

31

Oil plate

01.03-M

pcs

1

32

Bolt

GB5782-86

pcs

5

33

Washer

GB861.1-87 GB861.1 -87

pcs

3

7.Brake Device  No.

Description

Part No.

Unit

Qty per set

1

Brake band

01.06.00M

pcs

2

2

Connecting plate

01.06-01M

pcs

1

3

Connecting rod

01.06-02M

pcs

4

4

Tightening screw

01.06-03M

pcs

1

5

Square-head bolt (left)

01.06-04M

pcs

1

6

Sliding sleeve

01.06-05M

pcs

1

7

Spring

01.06-06M

pcs

1

8

Tube

01.06.02.00M

pcs

1

9

Square-head bolt (right)

01.06-07M

pcs

1

10

Bolt

GB5782-86

pcs

2

11

Top sleeve

01.06-08M 01.06-08 M

pcs

2

12

Pillar

01.06-09M

pcs

2

13

Cotter pin

GB91-86

pcs

8

14

Pin

GB882-86

pcs

4

15

Adjustment tube assy. assy.

pcs

1

Weight

8.Air Valve Part  No.

Description

Part No.

Unit

Qty per set

1

Through way joint

01.08.01-01M

pcs

5

2

Long angle joint

01.08.01-02M

pcs

2

3

Bolt

GB5782-86

pcs

6

4

Washer

GB93-87

pcs

6

5

Three-way valve

QF501B

pcs

3

6

Angle joint

01.08.01-03M

pcs

2

7

Air valve panel

01.08.01.01.00M

pcs

1

8

Air pipe joint

Weight

pcs

9.Brake disc and Locating Case  No.

Description

Part No.

Unit

Qty per set

1

Sleeve

01.01.01-01M

pcs

2

2

Locating case

01.01.01.01.00M

pcs

2

3

Washer

GB93-87

pcs

2

4

Locating turning pin

01.01.01-02M

pcs

2

5

Nut

01.01.01-03M

pcs

2

6

Pin

01.01.01-04M

pcs

2

7

Spring

01.01.01-05M

pcs

2

8

Screw

GB5782-86

pcs

2

9

Screw pillar

01.01-04M

pcs

4

10

Nameplate

01.01-04M

pcs

1

11

Brake disc

01.01.02.00M

pcs

1

Unit

Qty per set

Weight

10.Gripping Cylinder  No.

Description

Part No.

1

Nut

GB6170-86

pcs

8

2

Cotter pin

GB91-86

pcs

8

3

Bolt

01.04-01M

pcs

4

4

Back cover

01.04-02M

pcs

1

5

O ring

JB/ZQ4224-97

pcs

2

6

Nut

GB6178-86

pcs

1

7

Cotter pin

GB91-86

pcs

1

8

Piston

01.04-03M

pcs

1

9

Yx seal ring D100

JB/ZQ4264-97

pcs

2

10

O ring

JB/ZQ4224-97

pcs

1

11

Piston rod

01.04-04M

pcs

1

12

Cylinder barrel

01.04-05M

pcs

1

13

Sleeve

01.04-06M

pcs

1

14

Front cover

01.04-07M

pcs

1

Weight

15

O ring

JB/ZQ4224-97

pcs

1

16

Yx seal ring d40

JB/ZQ4264-97

pcs

1

17

Spacer

01.04-08M

pcs

1

18

J seal ring

HG4-332-66

pcs

1

19

Gland

01.04-09M

pcs

1

20

Screw

GB70-85

pcs

6

21

Fork

01.04-10M

pcs

1

22

Pin shaft

01.04-11M

pcs

1

23

Cotter pin

GB91-86

pcs

1

24

Cover

01.04-12M

pcs

1

25

Bolt

GB5782-86

pcs

6

Unit

Qty per set

11.Hydraulic 11.Hydraulic Components  No.

Description

Part No.

1

Bolt

GB5782-86

pcs

4

2

Washer

GB93-87

pcs

4

3

Pressure gauge cover

01.08.03.00M

pcs

1

YK-100

pcs

1

4

Shock-resistant

pressure

gauge

5

Joint parts of pressure gauge

01.08.04.00M

pcs

1

6

Pressure hose assy. assy.

JB1887-77

pcs

1

7

Valve panel of oil motor

01.08.11.00M 01.08.11.00 M

pcs

1

8

Hand-reversing valve

34SH-B20H-T

pcs

1

9

Relief valve

YF-B20H3S

pcs

1

10

Return hose assy. assy.

JB1887-77

pcs

1

Unit

Qty per set

Weight

12.Shifting Cylinder  No.

Description

Part No.

1

Back cover

02-01M

pcs

1

2

O ring

JB/ZQ4224-97

pcs

2

3

Nut

GB6178-86

pcs

1

4

Cotter pin

GB91-86

pcs

1

5

Large piston

02-02M

pcs

1

6

Yx ring

JB/ZQ4264-97

pcs

2

7

Press sleeve

02-03M

pcs

1

8

Small piston

02-04M

pcs

1

9

Yx ring

JB/ZQ4264-97

pcs

2

10

Sleeve

02-05M

pcs

1

11

Outer cylinder barrel

02-06M

pcs

1

Weight

12

Inner cylinder liner

02-07M

pcs

1

13

Piston rod

02-08M

pcs

1

14

Front cover

02-09M

pcs

1

15

Shaft sleeve

02-10M

pcs

1

16

Yx seal ring

JB/ZQ4265-97

pcs

1

17

Spacer

02-11M

pcs

1

18

J seal ring

HG-4-332-66

pcs

1

19

Bolt

GB5782-86

pcs

6

20

Washer

GB93-87

pcs

6

21

Screw

GB70-85

pcs

4

22

Nut

GB6172-86

pcs

1

23

Fork

02-12M

pcs

1

24

Gland

02-13M

pcs

1

25

J seal ring

HG-332-66

pcs

1

26

Spacer

02-14M

pcs

1

27

Yx seal ring

JB/ZQ4265-97

pcs

1

28

Gland

02-15M

pcs

1

29

Front box

02-16M

pcs

1

30

O ring

JB/ZQ4224-97

pcs

1

31

Shaft sleeve

02-17M

pcs

1

32

Back box

02-18M

pcs

1

33

Nut

GB6170-86

pcs

1

34

Cotter pin

GB91-86

pcs

1

35

Screw rod

02-19M

pcs

1

36

O ring

JB/ZQ4224-97

pcs

1

37

O ring

JB/ZQ4224-97

pcs

1

Part No.

Unit

Qty per set

13.Support Frame for Shifting Cylinder  No.

Description

1

Clip

03.01.00

pcs

1

2

Nut

GB6170-86

pcs

4

3

Washer

GB93-87

pcs

4

4

Bolt

GB5782-86

pcs

4

5

Universal coupling

03-01M

pcs

2

6

Pin shaft

GB882-86

pcs

1

7

Round strand wire rope

GB/T8918-1996

pcs

2

8

Pin shaft

GB882-86

pcs

1

9

Pin

GB91-86

pcs

4

10

Bolt

03-05M

pcs

4

11

Nut

GB6170-86

pcs

4

12

Washer

GB95-85

pcs

4

Weight

14.ZQ100-DS SUSPENDER  No.

Description

Part No

Unit

Unit Qty. Qty.

1

Screw M12*35

GB/T70.1-2000

pcs

8

2

Hinged cover

01.09.01-01B

pcs

2

3

Suspension rod frame

01.930.00A

pcs

1

4

Nut M20

GB/T6170-2000

pcs

2

5

Nut M24

GB/T6170-2000

pcs

2

6

Adjusting screw M20

01.05-16M

pcs

2

7

Adjusting screw M24

01.05-14M

pcs

2

8

Rubber hose joint A6Ⅱ

JB1885-77

pcs

3

9

Screw M10*70

GB/T70.1-2000

pcs

4

10

FD balance valve

FD16KA10/B30

pcs

1

11

Joint

01.09-21

pcs

1

12

Bolt M12*25

GB/T5783-2000

pcs

4

13

Short angle square joint NPT3/4

A01.510-06A

pcs

2

14

Through-way joint

07.700-04

pcs

2

01.09.03.00A

pcs

1

15

Valve

panel

for

suspension

cylinder

16

Hand-reversing valve

34SM-B20H-T

pcs

1

17

Bolt M14*65

GB/T5781-2000

pcs

4

18

Bolt M12*60

GB/T5781-2000

pcs

2

19

Joint

01.09.05-01

pcs

1

20

Bolt

01.08.02-02MA

pcs

1

21

O ring 10*1.9

JB/ZQ4224-97

pcs

1

22

Junction nut

01.08.02-01MA

pcs

1

23

Screw M4*10

GB65-85

pcs

3

24

Pressure gauge

YK60-Ⅲ

 pcs

1

25

Cotter pin 6.3*50

GB/T91-2000

pcs

1

26

Washer φ60*φ40.5*10

01.05-04M

pcs

1

27

Screw M14*45

GB/T70.1-2000

pcs

4

28

Screw rod

01.05-03M

pcs

1

29

U cylinder cover

01.920-01A

pcs

1

30

Pin φ40*275

01.05-01M

pcs

1

31

Limit sliding sleeve

01.920-02A

pcs

1

32

Retainer ring 35

GB894.2-86

pcs

1

33

Key nut

01.09.02-02

pcs

1

34

Piston

01.09.02-05

pcs

1

35

Square ring for hole

GSF0750

pcs

1

36

Guide ring

GST5906

pcs

2

37

Key

01.09.02-03

pcs

1

38

O ring 35*3.1

JB/ZQ4224-97

pcs

1

39

Piston rod

01.921.00

pcs

1

40

Cylinder body

01.920-03

pcs

1

41

Key for hole

01.09.02-10

pcs

1

42

Guide sleeve

01.920-05

pcs

1

43

Retainer ring

01.09.02-11

pcs

1

44

Yx ring d40

JB/ZQ4265-97

pcs

1

45

Lower cylinder cover

01.920-04A

pcs

1

46

Screw M6*35

GB/T70.1-2000

pcs

1

47

Washer 14

GB93-87

pcs

8

48

Screw M14*90

GB/T70.1-2000

pcs

4

49

Fixing block

01.910-02A

pcs

1

50

Rod head

01.910-01

pcs

1

51

Limit block

01.910-03A

pcs

1