June 2007 APPLICA A PPLICA TION ENGINEERING MANUA L S AE-101 AE-102 AE-103 AE-104 AE-105
Fundamentals of Refrigeration Refrigeration System Components The Refrigeration Load System Design Installation and Service
APPL ICATION ENGINEERING BULL B ULL ETINS Section 04: Compressors Ai r Cond Co ndit it io ni ng 4-1240 Application of Model “BR” Compressor 4-1279 External Discharge Line Mufflers for BR Compressors 4-1303 ZR84KC(E) to ZR144KC(E) and ZP90KCE to ZP18KEC Copeland Scroll™ 4-1311 4-1312 4-1316 4-1329 4-1330 4-1331
Compressors ZRS and ZPS Modulating Scroll Application Guidelines for 1.5 to 6.75 6.75 Ton Refrigerant R-22, 407C, 134a Scroll Compressors Application Guidelines forZR90K3 to ZR19M3 ZR19M3 and ZR250KC to ZR300KC Copeland Scroll™ Compressors CR_KQ, CR_K6, CR_K7 Hermetic Reciprocating Compressors Application Guidelines for 2.5 to 5.0 5.0 Ton VR30KS to VR54KS and VR34KF VR34KF to VR61KF Copeland Scroll™ Compressors Application Guidelines for 1.5 to 5 Ton Model ZP R-410A Copeland Copeland Scroll™ Compressors ZRH**KJE and ZBH**KJE Horizontal Scroll™ Compressors ZRHV72KJE AND ZBHV45KJE Variable Speed Horizontal Scroll™ Compressors
4-1338 4-1343 General 4-1111 Mounting Parts for Copeland Compressors 4-1181 Discharge Line Mufflers 4-1183 Production Line Starting Conditions for Copelaweld PSC Compressors 4-1219 Torque Values on Copeland Brand Products 4-1255 Regulatory Agency File Numbers U.L.- C.S.A - M.E.A. (New York City) 4-1273 Factors to Consider in Converting Compressor Rated Capacity to Actual Capacity 4-1274 Motor Horsepower vs. Compressor Efficiency 4-1294 Megohm Values of Copeland Compressors Refrigeration 4-1285 Extending Medium Temperature R-502 Compressors and Condensing Units 4-1292 Medium Temperature R-22 Copelaweld Compressors 4-1295 HFC-134a Refrigerant Guidelines Compressors 4-1296 Application Guidelines for Glacier K3 Refrigeration Scroll Compressors 4-1298 Extended Medium Temperature R-404A/507 Hermetic Compressors and Condensing 4-1299 4-1302
Units Application Guidelines for K4 Refrigeration Refrigeration Scroll Compressors 2-6 Horsepower Application Guidelines for K4 Refrigeration Refrigeration Copeland Scroll™ Compressors Compressors 7.5 -15 Horsepower
Date 6/88 2/87 5/05 3/07 1/05 6/01 12/05 10/04 2/05 9/06 1/07 11/96 3/00 8/88 5/06 10/03 12/02 1/85 8/92 12/89 12/93 6/05 1/95 3/00 6/04 3/05
4-1305 Application Guidelines for SystemPro™ AF, AR & AS Refrigeration Hermetic 1/8-1 4-1306 4-1307 4-1310
Horsepower Compressors Application Guidelines for RF Low Temperature Refrigeration Compressors Application Guidelines for CF Refrigeration Compressors and Condensing Units Application Guidelines for Glacier K4 Refrigeration Horizontal Scroll Compressor 2-6 Horsepower Application Guidelines for TF Open Drive Scroll Compressors Application Guidelines for ZBKC /ZBKCE Refrigeration Scroll Compressors 1.3 to 6 HP Application Guidelines for ZB*KC/ZB*KCE Refrigeration Scroll Compressors 7 to 15 HP Economized Vapor Injection (EVI) Compressors Application Guidelines for RFT, RRT, RST Compressors
4-1315 4-1317 4-1318 4-1327 4-1344 Semi-Hermetic 4-1094 Identification of Port Locations in Heads of Copelametic Compressors 4-1135 Cooling Requirement for Copelametic Compressors 4-1166 Copeland Oil Pumps 4-1167 Copelametic Tandem Compressors Application and Service Instructions 4-1199 Non-Standard Stator Cover Identification 4-1265 Model 8D Compressors 4-1281 Oil Charges for Copelametic Compressors 4-1283 Discus R-22 Envelope Extended 4-1287 Copeland Discus Demand Cooling 4-1291 Using Air-Cooled Copelametic Compressors for Low Temperature HCFC-22 Applications 4-1334 Low Condensing Temperature Bulletin 4-1336 Discus™ Optimized Medium Temperature Models Bulletin Secti on 05: Condensers 5-1174 Water Flow Requirement and Water Pressure Drop for Copeland Water Cooled 5-1340
Condensing Units Care and Cleaning of Air Cooled Condensing Units
Section 08: 8-1275 8-1314 8-1328 8-1337
Control Devices, Electrical
Section 09: 9-1076 9-1154 9-1209 9-1228 9-1249 9-1250 9-1269
Motors
SENTRONIC AND SENTRONIC+™ - Electronic Oil Pressure Control SENTRONIC+TM Electronic Oil Pressure Control Copeland Scroll Digital Compressor Controller Emerson Climate Technologies Intelligent Store™ Discus Operators Manual
Terminal Plate Connections for Dual Winding Compressors Copeland Nameplate Amperage Rating Single Phase Motors - Frequent Causes of Failure Copeland Nameplate Voltages Power Factor Correction Maximum Continuous Current Rating for Copeland Compressors Copelaweld Motor Terminal Connections
7/06 3/00 2/00 12/00 2/01 12/04 12/03 11/03 6/07 6/84 7/04 4/93 3/82 9/68 12/94 12/94 5/89 9/03 2/91 9/05 2/06
1/85 10/06
11/99 2/01 10/05 3/06
2/94 6/77 12/94 5/06 12/94 12/94 12/99
Section 10: 10-1187 10-1244 10-1264 10-1267 10-1272 10-1313
Motor Protectors and Starting Equipment The Effect of Electrical Components on Motor Protection Recommended Contactor Selection for Three Phase Motor Control The Electronic Motor Protector Potential Nuisance Field Problem with Impedance Lockout Relays on Solid State Protected Compressors Copeland Supplied Run Capacitors Guidelines to Using a Three Phase Voltage Monitor
Section 11: 11-1147 11-1247 11-1297
Accessories
Section 17: 17-1195 17-1212 17-1214 17-1233 17-1234 17-1235 17-1238 17-1242 17-1243 17-1251 17-1252 17-1257 17-1260 17-1261 17-1262 17-1263 17-1268 17-1282 17-1284 17-1320
Basic Application Recommendations
Suction Accumulators Suction Accumulators for Heat Pump Applications Liquid Line Filter-Driers
The Effect of Defrost Control on Compressor Operation Design Consideration for Refrigerant Receivers High Pressure Controls Non-Standard Application of Copeland Compressors Low Ambient Compressor Operation Parallel Compressor Operation Application of Immersion Type Crankcase Heaters System Design for Bulk Milk Tank Refrigeration Air to Air Heat Pump System Design Design Considerations for High Ambient Conditions Design Considerations for Heat Reclaim Systems System Design for Container Refrigeration Compressor Overheating Compressor Selection for Mobile or Transport Applications Compressor Short Cycling - An Unrecognized Problem Air to Water Heat Pump Cycles Compression Ratio as it Affects Compressor Reliability Oil Additives Switching Refrigerants in Field Installations Oil Management for Scroll Compressors in Parallel Applications
10/03 2/04 6/04 2/88 12/94 9/00
2/88 12/75 12/05
10/72 10/70 1/76 12/94 3/93 8/88 9/73 12/94 3/83 9/78 2/88 2/81 3/93 2/81 4/02 4/93 12/82 4/07 12/94 4/04
Secti on 19: Low Temperature Systems, Single and Two Stage 19-1132 Copelametic Two Stage Compressors, Application and Service Instructions
12/04
Section 20: Transpor t Refrigeration 20-1152 Transport Refrigeration 20-1197 Low Limit Pressure Controls for Low Temperature Truck Applications
6/72 3/93
Section 21: 21-1160 21-1216 21-1222 21-1278 21-1319
Capacity Contro l Hot Gas Bypass Control Systems Internal Capacity Control Valves for 4, 6, and 8 Cylinder Compressors External Capacity Control Valves for 9R and 9D Compressors MODULOAD - Capacity Control for 3D Compressors Digital Capacity Control for Refrigeration Scroll Compressors
10/65 4/01 2/84 2/97 11/03
Section 22: Refrigeration Migration and Charge Limi tations 22-1182 Liquid Refrigerant Control in Refrigeration and Air Conditioning Systems 22-1230 Off Cycle Motor Heat for Liquid Refrigerant Migration Control
4/93 10/84
Section 23: Electric al Control Circui ts 23-1221 Recommended Control Circuits for Liquid Refrigerant Control
12/89
Section 24: Installation 24-1105 Principles of Cleaning Refrigeration Systems
3/91
Section 25: 25-1068 25-1177 25-1290
9/87 6/05 6/05
Testi ng, Service, and Warranty Air Cycle Testing of Reciprocating Compressors Safe Handling of Compressed Gases When Testing or Cleaning Refrigeration Systems Use of Reclaimed Refrigerant In Copeland Compressors
Sectio n 27: Screw Compressor s 1.501 Screw Compressors for Commercial Air Conditioning and Refrigeration 9-1154 Copeland Nameplate Amperage Rating 27-1308 Application Guidelines for Contour SCH1 High Temp Semi-Hermetic Refrigeration 27-1309 27-1322 2001-141 ESC201-C 2001CC-71 2002-08 2004CC-122 2004CC-124 2004CC-13 2004CC-206 99-107 99-14 99-77
Compressors Application Guidelines for SHL1/SHM1 & SHL2/SHM2 Semi-Hermetic Screw Compressors Copeland Screw Compressors Semi-Hermetic Compact Application Manual Screw Compressor Replacement Parts Guide Installation and Operation Manual ESC 201 Electronic Module and JETKOOL Oil Cooling System Screw Compressor Semi-hermetic Compact Operating Instructions, SCH2 & SCA2 Instructions for Replacing ESC-200 Electronic Control Module with ESC-201 Module Screw Compressors INT69VSY-11 to SE-E1 Conversion Guidelines Screw Compressors Maintenance Guidelines Copeland Screw Compressors Competitive Compressor Replacement Guide Screw Compressor Low and Medium Temperature Semi-Hermetic Operating Instructions Screw Compressor Mechanical Guidelines for SHL and SHM Models using ESC-201 Control System Screw Compressor Semi-hermetic Compact Operating Instructions, SCH1
8/04 6/77 12/99 2/00 4/02 8/04 4/02 5/05 1/02 7/04 6/04 1/04 2/05 12/99 11/05 1/99
99-90 Brochure - Copeland Screw Compressors Efficiency and Reliability
3/05
Section 28: Refrigerants and Lubr icants Ap pr ov ed Refri ger ant s an d L ub ri can ts Copeland Accepted Refrigerants/Lubricants 93-11
5/06
FAQ 2005ES-46 (FAQ) Frequently Asked Questions for Refrigerants and Lubricants
5/05
Guidelines for Refrigerant Conversions 1284 Switching Refrigerants in Fi eld Installations 2005CC-54 Refrigerant Changeover Guidelines HCFC R-22 to HFC R-404A/R507 2007CC-13 Refrigerant Changeover Gui delines HCFC R-22 to HFC R-422A/D 93-02 Refrigerant Changeover Gui delines CFC-12 to R-401A (MP39) 93-03 Refrigerant Changeover Gui delines CFC-12 to R-401B (MP66) 93-04 Refrigerant Changeover Gui delines CFC-12 to HFC-134a 93-05 Refrigerant Changeover Gui delines R-502 to R-402A/R-408A 94-15 Refrigerant Changeover Gui delines CFC R-502 to HFC R-404A/R-507 95-14 Refrigerant Changeover Gui delines R-22 to R-407C
12/94 9/05 6/07 6/05 6/05 6/05 6/05 6/05 6/05
Oils - MSDS and Additives 1282 MSDS-998-A100-01 MSDS-998-E170-01 MSDS-998-E320-01 MSDS-999-5170-31 MSDS-Copeland3MAW MSDS-Copeland46CST MSDS-CP-4600seriesPAO MSDS-CP-6006seriesPAO MSDS-EmkarateRL22CF MSDS-EmkarateRL22CFQ MSDS-EmkarateRL22D MSDS-EmkarateRL32-3MAF MSDS-EmkarateRL32CF MSDS-Suniso3GS MSDS-Suniso160 MSDS-SunisoAKB200A
4/07 6/00 7/00 6/00 4/00 8/98 8/98 6/98 7/01 4/04 4/04 4/04 6/02 4/02 6/05 6/05 2/00
Oil Additives Copeland 998-A100-01 & 05 Copeland 998-E170-01 & 05 Copeland 998-E320-01 & 05 Copeland Blended White Oil (999-5170-31) Copeland 3MAW LUBRICANT (32 cst) 46 assembly oil (46 cst) CP-4600 Series PAO CP-6006 Series PAO EMKARATE RL22CF EMKARATE RL 22CFQ EMKARATE RL 22D EMKARATE RL 32-3MAF EMKARATE (TM) RL 32CF SUNISO® 3GS Refrigeration Oil SUNISO® 160 Refrigeration Oil SUNISO® AKB 200-A
Refrig erants fo r Commercial Refrig eration A pplic ations 4226 White Paper 2005 Refrigerants for Commercial Refrigeration Applications
9/05
Use and Disposal of Refrig erants 1105 Principles of Cleaning Refrig eration Systems 1177 Safe Handling of Compress ed Gases When Testing or Cleaning Refrigeration 1290
Systems Use of Reclaimed Refrigera nt In Copeland Compressors
3/91 6/05 6/05
Catalogs
Condensing Units
2005DS-125R4 2005DS-9R2
Copeland Condensing Unit Catalog (all Copeland Units) TM SystemPro 1/6 - 5 HP Hermetic Air-Cooled Condensing Units
07/07 10/06
2004CC-114 2004CC-115
Scroll Condensing Units - Medium Temperature & Low Temprature R-404A Scroll Condensing Units - High Temperature R-134a
06/04 06/04
Catalogs
Compressors
2000-40WR2 2000-46WR1
Copelaweld Compressor Product Guide ('A', 'C' & 'R') Scroll Compressor Product Guide (Z models)
2003-50WR1 Nomenclature Tech Tips Suct Driers Suct Press
Crankcase Heaters Semi Hermetic Nomenclature (H,K,E,3,4,6,8,9 Models) RSD-TC Compressor Service Tips & Measurements Suction Line Driers - Maximum pressure drops Appropriate Suction Pressure – a Guide
Visit the RSD web site at www.rsd.net
06/01 09/00
