p2_221841- MAINTENANCE ACMV.xls

Non-Public Facilities MEPS

CN 7006107

Attachment 1.1 - Mechanical Tasks

MECHANICAL TASKS FREQUENCY

K R O W F O E P Y T

HVAC SYSTEMS

$ ! A

& o ( t 4 l o e o o o  C e ' ) i a A * s k t c i n a n a P $ F

e k m a t o n o i  ' i a s ' s e t ' t e ' t e u i e o & & n u & m m m m C a e a o /  % C A %

l a t n a i e m h ' e e  t / t " a e s C * s h l " e e i o A 5 ' o P C " b

s t i n $ ) n i s n e ( n o C

s ' e t a e ! c i ' t c e l E

' e t a e ! t i n $ c i ' t c e l E

' e t a e h t c u ( c i ' t c e l E

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

' i A l e l k a ' o  e m s / n S ' o 6 e o t i i 9 & ( ( m i n n e a ' i o F %  c

m e t s # S t i l & S C / A

' i A e ' ( ' o e ' u i t t A s a a l s ' ' e e e ' o ' & ) ' s & t i e ' e , 4 # m n m e ' l e o o a T C C  % "

' e n i a ' t S

s n o i t a t S ' e h t a e 

) n i & i P ( n o i n t a a t l u c s u n % 

n o i ' t u b i ' ' k t o s i t ( 6 ' i c u A (

ENEA MANTENANCE TAS2S Check &oints3 M Check 4an bla(es 4o' (ust buil(u& an( clean i4 necessa'#.

A

M Check 4an bla(es an( mo, in) &a'ts 4o' c'acks an( e5cessi, e ea'.

A

M Check 4an PM a)ainst (esi)n s&eci4ications.

A

M Check bea'in) colla' set sc'es on 4an sha4t to make su'e the# a'e ti)ht.

A

M

Check (am&e's 4o' (i't accumulations* clean as necessa'#. Check 4elt* 'e&ai' o' 'e&lace as necessa'#.

A

M

Check (am&e' actuato's an( linka)e 4o' &'o&e' o&e'ation. A(:ust linka)e on (am&e's (am&e's i4 out o4 ali)nment.

A

M ub'icate mechanical connections o4 (am&e's s&a'in)l#.

A

M Clean coils b# b'ushin)* bloin)* , acuumin)* o' &'essu'e ashin).

A

A

A



M $se 4in comb to st'ai)hten coil 4ins.

A



Flush an( clean con(ensate &ans an( ('ains* 'emo,e all 'ust &'e&a'e metal an( &aint. Consult the Mate'ial Sa4et# %ata Sheet o' less. !ose (on coils an( ('ain &ans an( ash ith ith an a&&'o&'iate EPA a&&'o,e( solution a&&'o,e( solution. T'eat con(ensate &ans ith an EPA a&&'o,e( bioci(e.

A

M

Check belts 4o' ea' an( c'acks* a(:ust tension o' ali)nment* an( 'e&lace belts hen necessa'#. Multi-belt ('i,es shall onl# be 'e&lace( ith matche( sets.

A

M

Check 'i)i( cou&lin)s 4o' ali)nment on (i'ect ('i,es* an( 4o' ti)htness o4 assembl#. Check 4le5ible cou&lin)s 4o' ali)nment an( ea'. ea'.

A

M

?e4o'e heatin) season
A

M

Check coils 4o' leakin)* ti)htness o4 4ittin)s. ;n (i'ect e5&ansion units* check 4o' 'e4'i)e'ant leaks on all lines* ,al,es* 4ittin)s* coils* etc.* usin) a halo)en leak (etecto' o' simila' testin) (e,ice. 4 leaks a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'.

M Check 4'ee8estat 4o' &'o&e' tem&e'atu'e settin) an( o& o&e'ation.

A

M "acuum inte'io' o4 unit.

A

ub'icate 4an sha4t bea'in)s hile unit is 'unnin). A(( )'ease slol# until sli)ht M blee(in) is note( note( 4'om the seals. %o not o,e' lub'icate. emo,e ol( o' e5cess lub'icant.

A

7/ 7/17/1

1


1.1 !"AC S#stems

CN 7006107


MECHANICAL TA TASKS SKS K R O W F O E P Y T

FREQUENCY

HVAC HVAC SYSTEMS SYSTEM S

$ ! A

M Ch Check all elect'ical connections.

A

M eco'( su&&l# an( 'etu'n ai' tem&e'atu'es.

A

M Chan)e 4ilte's





M Clean Clean u& o'k o'k a'ea a'ea.. M Check ith o&e'atin) o' a'ea &e'sonnel 4o' (e4iciencies.

A

M Check tension* con(ition an( ali)nment o4 be b elts@ a(:ust as necessa'#.



M u ub'icate sha4t an( moto' bea'in)s.

A

M e&lace ai' 4ilte's.



M Clean elect'ical i'in) an( connections@ ti)hten loose connections.

A

M Clea Clean n coil coils* s* e,a e,a&o &o'a 'ato to'' ('a ('ain in &an &an** blo blo e's* e's* 4an 4ans* s* mot moto' o's s an( an( ('a ('ain in &i& &i&in in) ) as as 'eBu 'eBui' i'e( e(..

A

Pe'4o'm o&e'ational check o4 unit@ make a(:ustments on cont'ols an( othe' M com&onents as 'eBui'e(.

A

M %u'in u'in) ) o&e o&e'a 'ati tio on o4 o4 un unit* it* ch check eck 'e 'e4'i) 4'i)e e'an 'ant &' &'essu essu'e 'e@@ a( a(( 'e 'e4'i) 4'i)e e'an 'ant as as ne necess cessa a'#.

A

M Check com&'esso' oil le, el@ a(( oil as 'eBui'e(.

A

M Clean a'ea a'oun( unit.

A

M Clean humi(i4ie' &an 9 test.

M

A






l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S



n o i ' t u b i ' ' k t o s 6 i ( t ' i c u A (


CN 7006107


MECHANICAL TA TASKS SKS FREQUENCY

K R O W F O E P Y T


$ ! A


A


A

M Chan)e 4ilte's










l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S





A





A





A


A


A


A


A


A

M


A

M Check F'eon Cha')e 9 tem&e'atu'es.

A

M 'ease bea'in)s.



M n ns&ect belts* a(:ust o' chan)e i4 nee(e(.



M Chan)e 4ilte's.



M Chan)e 4ilte's



M Clean in(oo' unit an( ('ains.



Check Points3 M emo,e (eb'is 4'om ai' sc'een an( clean un(e'neath unit.

M

A

P'essu'e ash coil  ith ith coil cleanin) solution. inse an( neut'ali8e
A

7/ 7 /17/1




1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A




M St'ai)hten 4in tubes ith 4in comb.

A

M Check elect'ical connections 4o' ti)htness.

A

M Check mountin) 4o' ti)htness.

A

M Check all 'e4'i)e'ation lines 4o' su&&o't an( si)ns o4 ea'.

A

M Tho'ou)hl# ins&ect an( clean inte'io' an( e5te'io' o4 machine.

A

M Clean an( t'eat all 'uste( a'eas. Touch u& &'ime an( &aint as nee(e(.

A

Check 4o' 'e4'i)e'ant leaks usin) a halo)en leak (etecto'* soa& bubbles* o' simila' M testin) (e,ice. 4 leaks a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'.

A

M Ch Check 'e4'i)e'ant le, els an( 'echa')e i4 nee(e(.

A

M Pe'4o'm 'eBui'e( lub'ication an( 'emo,e ol( o' e5cess lub'icant.

A

M

Clean moto' ith ith ,acuum o' lo &'essu'e ai'
A

M

"isuall# ins&ect 4use( (isconnect sitches an( contacto's 4o' con(ition* &'o&e' o&e'ation* a'cin) o' an# e,i(ence o4 o,e'heatin).

A

M

Check moto' name &late 4o' cu''ent 'atin) an( cont'olle' manu4actu'e's 'ecommen(e( heate' si8e.
A

M Check line an( loa( connections an( heate' mountin) sc'es 4o' ti)htness.

A





l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S





CN 7006107


MECHANICAL TA TASKS SKS FREQUENCY

K R O W F O E P Y T


$ ! A


A


A

M Chan)e 4ilte's










l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S





A





A





A


A


A


A


A


A

M


A

M Check F'eon Cha')e 9 tem&e'atu'es.

A

M 'ease bea'in)s.



M n ns&ect belts* a(:ust o' chan)e i4 nee(e(.



M Chan)e 4ilte's.



M Chan)e 4ilte's



M Clean in(oo' unit an( ('ains.



Check Points3 M emo,e (eb'is 4'om ai' sc'een an( clean un(e'neath unit.

M

A

P'essu'e ash coil  ith ith coil cleanin) solution. inse an( neut'ali8e
A

7/ 7 /17/1




1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A





A


A


A


A


A


A


A


A


A

M

A

M


A

M

A


A





l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S





CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A





A


A


A


A


A


A


A


A


A

M

A

M


A

M

A


A

M Check 4an bla(es 4o' (ust buil(u& an( clean i4 necessa'#.

A

M Check 4an bla(es an( mo,in) &a'ts 4o' e5cessi,e ea'.

A

M Check 4an PM to (esi)n s&eci4ications.

A

M Check bea'in) colla' set sc'es on 4an sha4t to make su'e the# a'e ti)ht* i4 a&&licable.

A

M Check (am&e's 4o' (i't accumulation. Ch Check 4elt@ 'e&ai' o' 'e&lace as 'eBui'e(.

A

M

Check (am&e' moto's an( linka)e 4o' &'o&e' o&e'ation. A(:ust linka)e on ,anes i4 out o4 ali)nment* i4 eBui&&e(.





l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S




A

M ub'icate mechanical connections o4 (am&e's s&a'in)l#* i4 eBui&&e(.

A

M

Check com&'esso' oil le,el
A

M

un machine ith se',ice )au)e mani4ol( attache(* checkin) action o4 cont'ols* 'ela#s* sitches* etc. to see that3

A

7/ 7/17/1

D


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A

& o t 4 ( e o l o o o  C e i ) ' a A * s k t c i n a n a P $ F

e k m a t o n o i  ' i ' a s e t s ' ' t i e t e u n e o & & u & m m m m e a o C / a  % C A %

l a t n a i e m h ' e e  t / t " a e s C * s h l i " e e ' o A 5 o P C " b

a. com&'esso'
A

M Clean u& the o'k a'ea an( &'o&e'l# (is&ose o4 (eb'is an( aste.

A

Note3 Seal o44 all se',ice &o'ts ith 4la'e ca&s. e&o't an# missin) ca&s o' (ust co,e's. M Check (am&e' 4o' 4'ee(om o4 mo,ement an( &'o&e' o&e'ation.

SA

;bse',e (am&e' o&e'ation th'ou)h 4ull o&e'atin) 'an)e* b# acti,atin) cont'olle'. M A(:ust linka)e on ,anes i4 out o4 ali)nment.

SA

M Check (am&e' su'4aces 4o' ea' an( clean ,anes.

SA

M

Check actuato'/(am&e' linka)e 4o' &'o&e' o&e'ation. A(:ust i4 nee(e(. Ti)hten o&e'ato' a'm set sc'es.

SA

M ub'icate mechanical connections s&a'in)l#. i&e o44 e5cess.

SA

Check actuato' 4o' &'o&e' o&e'ation. 4 it (oes not st'oke &'o&e'l#* check 4o' bin(in) M ('i,e stem. 4 actuato' still (oes not o&e'ate &'o&e'l#* 'e&lace the (ia&h'a)m <&neumatic actuato's=.

SA

M Check 4o' ai' leaks a'oun( actuato' an( in ai' line beteen cont'olle' an( actuato'.

SA





l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

' i A e l l k a ' o e  n m s / S ' o e 6 i t o i 9 & ( ( m i n n e a ' i o F %  c


' i A e ' ( ' o ' u i t s e t A s a a l e ' ' ' e e ' o & ) ' s & t i e ' e l n m 4 m o # , o e ' e a T C C  % "

' e n i a ' t S


) n i & i P ( n o n i a t a t l c u u s n % 

n o i ' t u b i ' ' k t s o i 6 ( t ' i c u A (


CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

' i A e l l k a ' o e  n m s / S ' o e 6 i t o i 9 & ( ( m i n n e a ' i o F %  c



' e n i a ' t S




a. com&'esso'
A

M Clean u& the o'k a'ea an( &'o&e'l# (is&ose o4 (eb'is an( aste.

A

Note3 Seal o44 all se',ice &o'ts ith 4la'e ca&s. e&o't an# missin) ca&s o' (ust co,e's. M Check (am&e' 4o' 4'ee(om o4 mo,ement an( &'o&e' o&e'ation.

SA

;bse',e (am&e' o&e'ation th'ou)h 4ull o&e'atin) 'an)e* b# acti,atin) cont'olle'. M A(:ust linka)e on ,anes i4 out o4 ali)nment.

SA


SA

M

Check actuato'/(am&e' linka)e 4o' &'o&e' o&e'ation. A(:ust i4 nee(e(. Ti)hten o&e'ato' a'm set sc'es.

SA


SA

Check actuato' 4o' &'o&e' o&e'ation. 4 it (oes not st'oke &'o&e'l#* check 4o' bin(in) M ('i,e stem. 4 actuato' still (oes not o&e'ate &'o&e'l#* 'e&lace the (ia&h'a)m <&neumatic actuato's=.

SA


SA

ub'icate actuato' linka)e s&a'in)l#. i&e o44 e5cess lub'icant. %; N;T $?CATE M actuato'/('i,e stem.

SA

Clean o44 an# co''osion o' 'ust on (am&e' 4'ame an( o' (am&e' bla(es* coat ith &'o&e' t#&e an( colo' &aint.

SA

M

S&ecial nst'uctions3 M 4 necessa'#* sche(ule shut-(on ith o&e'atin) &e'sonnel. ;

A

e,ie manu4actu'e's inst'uctions.

A

M %eene')i8e* ta)* an( lock ci'cuit se',in) moto'.

A

PM Check ,entilation &o'ts 4o' soil accumulation* clean i4 necessa'#.

A

PM Clean e5te'io' o4 moto' su'4aces o4 soil accumulation.

A

PM ub'icate bea'in)s acco'(in) to ho'se&oe' 'atin)s3

A

7/17/1




1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T PM

HVAC SYSTEMS

a. emo,e 4ille' an( ('ain &lu)s
$ ! A








A

PM

b. F'ee ('ain hole o4 an# ha'( )'ease
A

PM

c. A(( )'ease - use )oo( )'a(e lithium base )'ease unless othe'ise note(.

A

PM

. Check moto' in(in)s 4o' accumulation o4 soil. ?lo out ith ai' i4 'eBui'e(* ai' &'essu'e must not e5cee( D0 &si).

A

PM Check hol( (on bolts an( )'oun(in) st'a&s 4o' ti)htness.

A

PM eco'( actual Am& ('a.

A

PM eoc'( actual ,olta)e.

A

The 4olloin) elect'ical tests a'e to be accom&lishe( at the moto' cont'ol &anel an( shoul( be com&letel# non-(est'ucti,e. The elect'ical ci'cuits an( the moto's shall be non-(est'ucti,el# teste( 4'om the loa( PM si(e o4 eithe' 1= the 4use( si(e o4 the (isconnect o' = the secon(a'# si(e o4 the b'eake'. PM

A

Testin) shall be (one to establish the &'esent o&e'atin) &a'amete's o4 the i'in) an( the moto's 4o' the 4olloin) as&ects a th'ou)h h.

a. esistance imbalance
A

PM

b. Total in(uctance imbalance ith 'esults e5&ecte( to be less than D> 4'om a &hase to &hase anal#sis on the s#stem. Note3 A su')e teste' ill )i,e these 'esults.

A

PM

c. eaks to )'oun( ith 'esults e5&ecte( to be )'eate' than  me) ohms in each &hase@ &e' EEE D-17* &). D. Note3 A me))e' ma# be use( to )i,e this 'esult.

A

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

' i A l e l k a ' o e  n m s / S ' o e 6 i t o i 9 & ( ( m i n n e a ' i o F %  c



' e n i a ' t S





CN 7006107



K R O W F O E P Y T PM

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S




A

PM

A

PM


A

PM

. Check moto' in(in)s 4o' accumulation o4 soil. ?lo out ith ai' i4 'eBui'e(* ai' &'essu'e must not e5cee( D0 &si).

A

PM Check hol( (on bolts an( )'oun(in) st'a&s 4o' ti)htness.

A

PM eco'( actual Am& ('a.

A

PM eoc'( actual ,olta)e.

A

The 4olloin) elect'ical tests a'e to be accom&lishe( at the moto' cont'ol &anel an( shoul( be com&letel# non-(est'ucti,e. The elect'ical ci'cuits an( the moto's shall be non-(est'ucti,el# teste( 4'om the loa( PM si(e o4 eithe' 1= the 4use( si(e o4 the (isconnect o' = the secon(a'# si(e o4 the b'eake'. PM

A


A

PM


A

PM


A

PM

(. e&o't on an# ,isual 4in(in)s o4 si)ni4icance o' con(itions 4oun( 4'om testin) that nee( 4u'the' in,esti)atin).

A

e. Th'ee &hase (#namic testin) o4 AC moto's in o&e'ation ill be (one on all PM s#stems o&e'atin) at 600 ,olts o' less. eco'( each &hase ,olta)e balance ith 'esults e5&ecte( to be less than 1> imbalance@ &e' EASA ui(e ?ook* &). 1G.

A

Note3 "olt mete's ill )i,e these 'esults. 4. Ca&acitance imbalance hen ca&acito's a'e &a't o4 the installation ith 'esults PM e5&ecte( to be less than 10> imbalance. Note3 HCa&acitance Measu'ement ?'i()eH ill )i,e these 'esults.

A

). eco'( am&s at 4ull loa( o' at ma5imum (esi)n loa( to be on s#stem ith 'esults PM e5&ecte( to be less than name&late 4ull loa( am&s. Note3 An ammete' ill )i,e this 'esult.

A

PM

A

h. eco'( the &oe' 4acto' o4 the s#stem un(e' loa(* usin) a &oe' 4acto' mete'.

7/17/1




1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








Com&a'e the 'esults o4 each test &e'4o'me( in ste& I1 ith the &'e,ious #ea's 'esults PM an( consi(e' ho se'ious the combination o4 &'oblems a'e* an( hat &'io'it# the# ha,e 4o' 'e&ai' o' co''ection.

A

esto'e all eBui&ment as it as hen this o'k as sta'te(. emo,e ta)s an( 'etu'n to se',ice. Clean u& o'k a'ea.

A

PM

Check &oints3 M Check 4an bla(es 4o' (ust buil(u& an( clean i4 necessa'#.

A

M Check 4an bla(es an( mo,in) &a'ts e5cessi,e ea'. Clean as nee(e(.

A


A


A

M "acuum inte'io' o4 unit i4 accessible. Clean e5te'io'.

A

ub'icate 4an sha4t bea'in)s hile unit is 'unnin). A(( )'ease slol# until sli)ht M blee(in) is note( 4'om the seals. %o not o,e' lub'icate. emo,e ol( o' e5cess lub'icant.

A

M Check belts 4o' ea'* a(:ust tension o' ali)nment* an( chan)e 4an belt.

A

Check st'uctu'al membe's* ,ib'ation eliminato's* an( 4le5ible connections.Check M moto' an( 4an sha4t bea'in)s 4o' noise

A

M Check 4o' loose o' missin) housin) 4astene's@ ti)hten o' 'e&lace as 'eBui'e(.

A

M Check elect'ical i'in) an( connections@ ti)hten loose connections.

A

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S





CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








Com&a'e the 'esults o4 each test &e'4o'me( in ste& I1 ith the &'e,ious #ea's 'esults PM an( consi(e' ho se'ious the combination o4 &'oblems a'e* an( hat &'io'it# the# ha,e 4o' 'e&ai' o' co''ection.

A


A

PM

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S




Check &oints3 M Check 4an bla(es 4o' (ust buil(u& an( clean i4 necessa'#.

A


A


A


A


A

ub'icate 4an sha4t bea'in)s hile unit is 'unnin). A(( )'ease slol# until sli)ht M blee(in) is note( 4'om the seals. %o not o,e' lub'icate. emo,e ol( o' e5cess lub'icant.

A


A

Check st'uctu'al membe's* ,ib'ation eliminato's* an( 4le5ible connections.Check M moto' an( 4an sha4t bea'in)s 4o' noise

A


A


A

M Sche(ule PM on moto' at same time.

A

M emo,e all t'ash an( clean a'ea a'oun( 4an.

A

Check Points3 M Clean coils an( othe' com&onents ith ,acuum.

SA

M Chan)e 4ilte'* i4 necessa'#.

SA

M Check 4o' loose elect'ical connections in unit an( ti)hten as necessa'#.

SA

M Clean an( i&e an# e5cess (ust o' (i't an( oil as 'eBui'e(.

SA

M ;il moto' bea'in)s as necessa'#.

SA

M Check o&e'ation o4 4an moto' 4o' e5cessi,e bea'in) ea'.

SA

7/17/1

6


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

M

HVAC SYSTEMS

$ ! A

& o t 4 ( e o l o o o  C e i ' ) A a * k t s c i n a n a P $ F






Check o&e'ation o4 all cont'ols* such as PE sitches* (am&e's* (am&e' o&e'ato's* an( the'mostats.

SA

S&ecial nst'uctions3 M e,ie manu4actu'e's inst'uctions.

A

M %isconnect* ta)* an( lock out elect'ical ci'cuit.

A

M Check all elect'ical connections. Ti)hten as necessa'#.

A


A

M Check o&e'ation o4 all cont'ols* such as PE sitches* the'mostats.

A

M Clean element contacts* an( check 4o' &'o&e' closin) un(e' loa(.

A

M Clean coils b# ,acuumin) o' b'ushin).

A


A


A

M Clean inte'io' su'4aces o4 unit to 'emo,e soil.

A

M %am& i&e e5te'io' su'4aces.

A

M Clean u& o'k a'ea an( 'emo,e all (eb'is.

A

Check Points


l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S





CN 7006107



K R O W F O E P Y T

M

HVAC SYSTEMS

$ ! A







Check o&e'ation o4 all cont'ols* such as PE sitches* (am&e's* (am&e' o&e'ato's* an( the'mostats.


l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S




SA

S&ecial nst'uctions3 M e,ie manu4actu'e's inst'uctions.

A


A


A


A

M Check o&e'ation o4 all cont'ols* such as PE sitches* the'mostats.

A

M Clean element contacts* an( check 4o' &'o&e' closin) un(e' loa(.

A


A


A


A


A


A


A

Check Points M "e'i4# that the'e a'e no obst'uctions to ai'4lo at eithe' inlet o' outlet o4 heate'.

A


A


A

M

Check o&e'ation o4 all cont'ols* such as PE sitches* the'mostats* 4an an( access (oo' inte'locks.

A

M Clean element contacts.

A

M Check 4o' &'o&e' closin) un(e' loa( 4o' all sta)es o4 heatin).

A

M "e'i4# that all &ilot li)hts a'e o&e'ational 4o' each sta)e o4 heatin).

A


A

7/17/1

7


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M


A


A

M e&lace co,e' on cont'ols enclosu'e. Note i4 co,e' is 4its loose o' is missin).

A


A

& h 0 1 + s ' o t o M


This )ui(e a&&lies to coils that a'e not &a't o4 an ai' ashe' o' ai' han(lin) unit. M "acuum o' blo out the 4ins* coils* etc.

A

M emo,e obst'uctions to ai' 4lo.

A

M Check coils. Co''ect o' 'e&o't an# leaks.

A

M Test an( ins&ect cont'ols that &'otects coils a)ainst 4'ee8in).

A

M

Check 4o' 'ust o' co''osion a'oun( coil 4'ame an( coil mountin) b'acket. Clean* &'e&a'e 4o' &aintin) an( coat ith &'o&e' t#&e &aint as necessa'#.

A

Check &oints3 Clean con(ense'* coolin) coil 4ins* ('ain &an* an( 4ans. Slime o' mol( 4oun( on the M coolin) coil o' ('ain &an shoul( be cleane( ith an a&&'o&'iate EPA a&&'o,e( solution. Place an EPA a&&'o,e( bioci(e tablet in the ('ain &an.



M ns&ect 4ins. St'ai)ht ith a 4in comb as 'eBui'e(.



M emo,e (i't* o' 'ust 4'om all inte'io' &a'ts* 'e&aint as necessa'#.





' e n i a ' t S





CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M


A


A

M e&lace co,e' on cont'ols enclosu'e. Note i4 co,e' is 4its loose o' is missin).

A


A

& h 0 1 + s ' o t o M




' e n i a ' t S




This )ui(e a&&lies to coils that a'e not &a't o4 an ai' ashe' o' ai' han(lin) unit. M "acuum o' blo out the 4ins* coils* etc.

A

M emo,e obst'uctions to ai' 4lo.

A

M Check coils. Co''ect o' 'e&o't an# leaks.

A

M Test an( ins&ect cont'ols that &'otects coils a)ainst 4'ee8in).

A

M

Check 4o' 'ust o' co''osion a'oun( coil 4'ame an( coil mountin) b'acket. Clean* &'e&a'e 4o' &aintin) an( coat ith &'o&e' t#&e &aint as necessa'#.

A

Check &oints3 Clean con(ense'* coolin) coil 4ins* ('ain &an* an( 4ans. Slime o' mol( 4oun( on the M coolin) coil o' ('ain &an shoul( be cleane( ith an a&&'o&'iate EPA a&&'o,e( solution. Place an EPA a&&'o,e( bioci(e tablet in the ('ain &an.



M ns&ect 4ins. St'ai)ht ith a 4in comb as 'eBui'e(.



M emo,e (i't* o' 'ust 4'om all inte'io' &a'ts* 'e&aint as necessa'#.



M e&lace 4ilte'

?M

M ns&ect an( a(:ust 4'esh ai' (am&e'.



M ub'icate moto' an( 4an bea'in)s.



ns&ect )askets. ook 4o' leaks beteen unit an( in(o/all an( caulk as M necessa'#.



Check 4o' 'e4'i)e'ant leaks ith halo)en leak (etecto' an( soa& bubbles. 4 leaks a'e M not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'. Consult the Mate'ial Sa4et# %ata Sheets


M Check cha')e.



M Sta't unit an( obse',e o&e'ation.



M

Check tem&e'atu'e (i44e'ential beteen ai' ente'in) e,a&o'ato' an( lea,in) the e,a&o'ato'.



7/17/1

G


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


M Check 4'ame o4 unit ith ohmmete' 4o' &'o&e' elect'ic )'oun(.



M e&lace co,e's* clean 4ilte' an( 4'ont 4ilte' )'ill.



M



Tho'ou)hl# ins&ect an( clean inte'io' an( e5te'io' o4 machine ith ,acuum <'emo,e &anels=.

Clean ('ain &an an( note e5cessi,e co''osion. T'eat 'uste( a'eas ith 'ust inhibito'. Ensu'e that the 'ust inhibito' chemical (oes not a(( ,olatile o')anic com&oun(s o' M contaminants to the ('ain &an. 4 &ossible* 'inse ell a4te' a&&lication o' choose a less ha8a'(ous mate'ial. Consult the chemicals Mate'ial Sa4et# %ata Sheet
Check 4o' 'e4'i)e'ation leaks on all lines* ,al,es* 4ittin)s* coils* etc.* usin) a halo)en M leak (etecto' o' simila' testin) (e,ice. 4 leaks a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'. M Check con(ition o4 coolin) an( 'eheat coils. $se 4in comb i4 nee( to st'ai)hten 4ins. M Clean coils. $se (ete')ent solution an( a'm ate' i4 coil is hea,il# soile(. M

%'ain an( clean humi(i4ie' &an o' &a(* hiche,e' a&&lies. e&lace &a( i4 'eBui'e(. emo,e co''osion as nee(e(.

M

Clean an( lub'icate moto' an( sBui''el ca)e 4an
M Check belt tension an( con(ition. A(:ust o' 'e&lace as 'eBui'e(. M e&lace &'e-4ilte's i4 nee(e(. M e&lace 4inal 4ilte' i4 nee(e(.

7 s t i n u m o o ' ' e t u A & t s i m o n u c t s ' o a 4 h m c o u s C * s t i n u # t l a i c e & S

' e n i a ' t S





CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


M Check 4'ame o4 unit ith ohmmete' 4o' &'o&e' elect'ic )'oun(.



M e&lace co,e's* clean 4ilte' an( 4'ont 4ilte' )'ill.



M



' e n i a ' t S




Tho'ou)hl# ins&ect an( clean inte'io' an( e5te'io' o4 machine ith ,acuum <'emo,e &anels=.

Clean ('ain &an an( note e5cessi,e co''osion. T'eat 'uste( a'eas ith 'ust inhibito'. Ensu'e that the 'ust inhibito' chemical (oes not a(( ,olatile o')anic com&oun(s o' M contaminants to the ('ain &an. 4 &ossible* 'inse ell a4te' a&&lication o' choose a less ha8a'(ous mate'ial. Consult the chemicals Mate'ial Sa4et# %ata Sheet
Check 4o' 'e4'i)e'ation leaks on all lines* ,al,es* 4ittin)s* coils* etc.* usin) a halo)en M leak (etecto' o' simila' testin) (e,ice. 4 leaks a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'.

7 s t i n u m o o ' ' e t u A & t s i m o n u c t s ' o a 4 h m c o u s C * s t i n u # t l a i c e & S

M Check con(ition o4 coolin) an( 'eheat coils. $se 4in comb i4 nee( to st'ai)hten 4ins. M Clean coils. $se (ete')ent solution an( a'm ate' i4 coil is hea,il# soile(. M

%'ain an( clean humi(i4ie' &an o' &a(* hiche,e' a&&lies. e&lace &a( i4 'eBui'e(. emo,e co''osion as nee(e(.

M

Clean an( lub'icate moto' an( sBui''el ca)e 4an
M Check belt tension an( con(ition. A(:ust o' 'e&lace as 'eBui'e(. M e&lace &'e-4ilte's i4 nee(e(. M e&lace 4inal 4ilte' i4 nee(e(. M un machine* check action o4 cont'ols* 'ela#s* sitches* etc.* to see that3 <1=. !umi(istat acti,ates humi(i4ie'. <=. eheat coils acti,ate &'o&e'l#.
A

M Chan)e com&'esso' c'ankcase oil.
A

M Clean ai' intake 4ilte'.

A

7/17/1




1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T M

HVAC SYSTEMS

Check ai' ('#e'* automatic con(ensate ('ains* an( ai' tank 4o' &'o&e' o&e'ation. Clean con(ense' coils an( co,e' )'ills.

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




A

M ns&ect belt ali)nment an( con(ition. A(:ust o' 'e&lace belts as 'eBui'e(.

A

M Check 4o' co''osion an( scale on ate' coole( units.

A

M Clean heat e5chan)e su'4aces.

A

M Check accu'ac# o4 )au)es ith calib'ate( test )au)e.

A

M ;n to sta)e com&'esso'* check inte'me(iate &'essu'e.

A

Test 'elie4 ,al,es* 'e&lace i4 leakin) o' the 'elie4 'an)e is inco''ect. %o not 'ea(:ust M sa4et# 'elie4 ,al,es in the 4iel(.

A

Check com&'esso' suction an( (ischa')e ,al,es 4o' &'o&e' o&e'ation. e&lace M leakin) ,al,es.

A

Check cut in an( cut out o4 com&'esso' &'essu'e cont'olle'* 'ea(:ust i4 necessa'# 4o' M &'o&e' ai' &'essu'e 'eBui'ements. %o not e5cee( ASME ma5imum tank &'essu'e.

A

Check to make su'e belt )ua'( is installe( &'io' to &uttin) ai' com&'esso' back in M se',ice.

A

No &'essu'e ,essel is to ha,e its han( hole o' man hole co,e's 'emo,e( unless the M ,essel is at atmos&he'ic &'essu'e.

A

S&ecial nst'uctions3 M ub'icate ,al,es an( 'e&lace &ackin)* i4 necessa'#.

SA

M Check ('#e' o&e'atin) c#cle.

SA

M ns&ect an( clean heat e5chan)e'.

SA

' e n i a ' t S





CN 7006107



K R O W F O E P Y T M

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M



Check ai' ('#e'* automatic con(ensate ('ains* an( ai' tank 4o' &'o&e' o&e'ation. Clean con(ense' coils an( co,e' )'ills.


' e n i a ' t S




A

M ns&ect belt ali)nment an( con(ition. A(:ust o' 'e&lace belts as 'eBui'e(.

A

M Check 4o' co''osion an( scale on ate' coole( units.

A

M Clean heat e5chan)e su'4aces.

A

M Check accu'ac# o4 )au)es ith calib'ate( test )au)e.

A

M ;n to sta)e com&'esso'* check inte'me(iate &'essu'e.

A

Test 'elie4 ,al,es* 'e&lace i4 leakin) o' the 'elie4 'an)e is inco''ect. %o not 'ea(:ust M sa4et# 'elie4 ,al,es in the 4iel(.

A

Check com&'esso' suction an( (ischa')e ,al,es 4o' &'o&e' o&e'ation. e&lace M leakin) ,al,es.

A

Check cut in an( cut out o4 com&'esso' &'essu'e cont'olle'* 'ea(:ust i4 necessa'# 4o' M &'o&e' ai' &'essu'e 'eBui'ements. %o not e5cee( ASME ma5imum tank &'essu'e.

A

Check to make su'e belt )ua'( is installe( &'io' to &uttin) ai' com&'esso' back in M se',ice.

A

No &'essu'e ,essel is to ha,e its han( hole o' man hole co,e's 'emo,e( unless the M ,essel is at atmos&he'ic &'essu'e.

A

S&ecial nst'uctions3 M ub'icate ,al,es an( 'e&lace &ackin)* i4 necessa'#.

SA

M Check ('#e' o&e'atin) c#cle.

SA

M ns&ect an( clean heat e5chan)e'.

SA

M Check outlet (e &oint.

SA

M Clean an( lub'icate bloe'.

SA

M Check automatic blo (on (e,ices.

SA

M ns&ect an( 'e&lace o' 'einstall inlet 4ilte's.

SA

M Check t'a&s.

SA

Check 'e4'i)e'ant le,el an( moistu'e content. 4 lo le,el o' moistu'e is in(icate(* M check 4o' 'e4'i)e'ant leaks usin) a halo)en leak (etecto' o' simila' (e,ice. 4 leaks a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'.

SA

M ?0Clean an( lub'icate con(ense' 4an moto'.

SA

M Clean coils an( 4an bla(es.

7/17/1

10


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

M

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


;&e'ate ,al,e in 4ull o&en/close( &osition. oss o4 abilit# to close ti)htl# ill 'eBui'e ins&ection o4 ,al,e seals an( (iscs 4o' ea' an( contaminant buil(-u&s.

M Check 4o' stickin) ,al,e stems an( lub'icate stems an( 4ittin)s s&a'in)l#. M e&lace &ackin)@ ('ess* 'e-bush* o' 'e&lace &ackin) )lan( assembl#* i4 'eBui'e(. M

Check 4o' 4'ee(om o4 motion on ,al,es eBui&&e( ith heel an( chain 4o' 'emote o&e'ation.

M Clean u& o'k site.


' i A e ' ( ' o ' u i t s e t A s a a l e ' ' ' e e ' o & ) ' s & t i e ' e l n m 4 m o # , o e ' e a T C C  % " s e , l A a " ' i A ' A & m o A C S A C T o t A s e i l & & A A

S&ecial nst'uctions3 Fusible link must ne,e' be 'e&lace( ith a &iece o4 i'e. ;n 4i'st ins&ection* make su'e that (am&e' is not installe( backa'(s. n all cases* the ai' mo,ement shoul( ten( to close (am&e'. Check &oints3 M %ete'mine that access (oo' is 'easonabl# ai' ti)ht an( latches &'o&e'l#.

SA

4 (am&e' is close(* check 4o' 'u&tu'e( 4usible links* b'oken attachment o' hin)es* M (ama)e* co''osion* etc.

SA

M emo,e 4usible link an( check 4o' &'o&e' 'atin).

SA

M %ete'mine that (am&e' is sel4-closin) an( &'o&e'l# latches. A(:ust i4 necessa'#.

SA

Check o&e'ation o4 moto'i8e( (am&e' cont'ol. ub'icate 4'iction &oints an( e5e'cise M (am&e' to insu'e com&lete 4'ee(om o4 mo,ement. emo,e ol( o' e5cess lub'icant.

SA

Tice a #ea'* in a'eas o4 ,ib'ation* install ne 4usible links o4 &'o&e' 'atin) an( tensile M st'en)th.

SA

M einstall 4usible link
SA

M Close access (oo' an( check 4o' in( noise.

SA

' e n i a ' t S



n o i ' t u b k i ' ' t s o i 6 ( t ' c i u A (


CN 7006107



K R O W F O E P Y T

M

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M



;&e'ate ,al,e in 4ull o&en/close( &osition. oss o4 abilit# to close ti)htl# ill 'eBui'e ins&ection o4 ,al,e seals an( (iscs 4o' ea' an( contaminant buil(-u&s.

M Check 4o' stickin) ,al,e stems an( lub'icate stems an( 4ittin)s s&a'in)l#. M e&lace &ackin)@ ('ess* 'e-bush* o' 'e&lace &ackin) )lan( assembl#* i4 'eBui'e(. M

Check 4o' 4'ee(om o4 motion on ,al,es eBui&&e( ith heel an( chain 4o' 'emote o&e'ation.


' i A e ' ( ' o ' u i t s e t A s a a l e ' ' ' e e ' o & ) ' s & t i e ' e l n m 4 m o # , o e ' e a T C C  % " s e , l A a " ' i A ' A & m o A C S A C T o t A s e i l & & A A

' e n i a ' t S



n o i ' t u b k i ' ' t s o i 6 ( t ' c i u A (

S&ecial nst'uctions3 Fusible link must ne,e' be 'e&lace( ith a &iece o4 i'e. ;n 4i'st ins&ection* make su'e that (am&e' is not installe( backa'(s. n all cases* the ai' mo,ement shoul( ten( to close (am&e'. Check &oints3 M %ete'mine that access (oo' is 'easonabl# ai' ti)ht an( latches &'o&e'l#.

SA

4 (am&e' is close(* check 4o' 'u&tu'e( 4usible links* b'oken attachment o' hin)es* M (ama)e* co''osion* etc.

SA

M emo,e 4usible link an( check 4o' &'o&e' 'atin).

SA

M %ete'mine that (am&e' is sel4-closin) an( &'o&e'l# latches. A(:ust i4 necessa'#.

SA

Check o&e'ation o4 moto'i8e( (am&e' cont'ol. ub'icate 4'iction &oints an( e5e'cise M (am&e' to insu'e com&lete 4'ee(om o4 mo,ement. emo,e ol( o' e5cess lub'icant.

SA

Tice a #ea'* in a'eas o4 ,ib'ation* install ne 4usible links o4 &'o&e' 'atin) an( tensile M st'en)th.

SA

M einstall 4usible link
SA

M Close access (oo' an( check 4o' in( noise.

SA

S&ecial nst'uctions3 The maintenance o4 J-t#&e st'aine's* as outline( b# this )ui(e* shoul ( be sche(ule( to coinci(e ith the maintenance o4 the eBui&ment that the# a'e associate( ith. This )ui(e also a&&lies to those J-t#&e st'aine's that a'e at 'emote locations o' that a'e not inclu(e( un(e' the )ui(e o4 eBui&ment that the# a'e associate( ith. Check Points3 M Secu'e st'aine' isolation ,al,es.

A

M %'ain st'aine' housin).

A

M ?ack 4lush i4 &ossible o' 'emo,e an( clean st'aine' ca)e* i4 a&&licable.

A

M e&lace ca't'i()e t#&e an( clean out st'aine' housin)* i4 a&&licable.

A

M eassemble unit o' 'e&lace ('ain &lu) an( o&en isolation ,al,e.

A

M Check unit 4o' leaks.

A

M Check that (am&e' is at &'o&e' settin) to su&&l# ai' to s&ace as 'eBui'e(.

SA

7/17/1

11


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

M Check 4o' e5cessi,e ,ib'ation an( a(:ust as 'eBui'e(. M

Check that inlet to te'minal bo5 is not 'est'icte(@ check that inlet 4le5 (uct is st'ai)ht 4o'  1/ (iamete's u&st'eam.

$ ! A




SA A

M Check 'eheat coil 4o' as liste( 4o' &'eheat/'eheat coils.

A

M Check that te'minal bo5 tem&e'atu'e cont'ol senso'/the'mostat is not (ama)e(.

A

M Check calib'ation o4 the'mostat/senso'.

A

;&e'ate senso' to cause te'minal bo5 (am&e' to )o to minimum an( ma5imum ai'4lo M &ositions. Note ai'4lo chan)e.

A

;&e'ate s&ace senso' to cause te'minal bo5 'eheat ,al,e to 4ull# st'oke o&en an( M close(. Note (ischa')e tem&e'atu'e chan)e.

A

M 4 te'minal bo5 has 4an* check moto' an( 4ans as liste( 4o' 4ans an( moto's.

A

Check 4o' ai' leaka)e at inlet an( (ischa')e to te'minal bo5 an( 'eheate coil an( seal M a&&'o&'iatel#.

A

M Check 4o' unusual ,ib'ation.

A

M Check 4o' leaka)e at 'eheat coil* ,al,e an( &i&in).

A

M Chan)e 4ilte's at 4an-&oe'e( bo5es.

A

4 connecte( to buil(in) automation s#stem
A

M Check ith a'ea &e'sonnel 4o' an# (e4iciencies M ns&ect (oo'




l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M



' i A e ( ' ' ' o u i t s e t A s a a l e ' ' ' e e o ' ) ' s & t & i e ' e l n m 4 m o # , o e ' e a T C C  % "

' e n i a ' t S





CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A


M Check 4o' e5cessi,e ,ib'ation an( a(:ust as 'eBui'e(. M







l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S




SA

Check that inlet to te'minal bo5 is not 'est'icte(@ check that inlet 4le5 (uct is st'ai)ht 4o'  1/ (iamete's u&st'eam.

A

M Check 'eheat coil 4o' as liste( 4o' &'eheat/'eheat coils.

A

M Check that te'minal bo5 tem&e'atu'e cont'ol senso'/the'mostat is not (ama)e(.

A

M Check calib'ation o4 the'mostat/senso'.

A

;&e'ate senso' to cause te'minal bo5 (am&e' to )o to minimum an( ma5imum ai'4lo M &ositions. Note ai'4lo chan)e.

A

;&e'ate s&ace senso' to cause te'minal bo5 'eheat ,al,e to 4ull# st'oke o&en an( M close(. Note (ischa')e tem&e'atu'e chan)e.

A

M 4 te'minal bo5 has 4an* check moto' an( 4ans as liste( 4o' 4ans an( moto's.

A

Check 4o' ai' leaka)e at inlet an( (ischa')e to te'minal bo5 an( 'eheate coil an( seal M a&&'o&'iatel#.

A

M Check 4o' unusual ,ib'ation.

A

M Check 4o' leaka)e at 'eheat coil* ,al,e an( &i&in).

A

M Chan)e 4ilte's at 4an-&oe'e( bo5es.

A

4 connecte( to buil(in) automation s#stem
A

M Check ith a'ea &e'sonnel 4o' an# (e4iciencies M ns&ect (oo'
7/17/1

1


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A

& o ( t 4 e o l o o o  C e i ' ) A a * k i s c t n a n a P $ F

e k m a t o n o i  ' i a s ' e t s ' ' t e e t e u i o & & n u & m m m m C e a o / a  % C A %

l a t n a i e m h ' e e t  / t " a C e s * s h i l " e e ' o A 5 o P C " b





l a ' e n e ) * s ' o t o M

& h 0 1

+ s ' o t o M

' i A l e l k a ' o m s  / e n S ' o 6 i e o i 9 & ( t ( m n e n i ' a i o F %  c


' i A e ( ' ' ' o e u i s t t a A s ' a l ' e ' e e o ' & ) ' s & t i e ' e l , m 4 m n e # ' a e o o T C C  % "

' e n i a ' t S

s n o i t a t S ' e h t a e





M Test ice make'. M Fill out maintenance checklist an( 'e&o't (e4iciencies. M Check unit con(ition.

A

M Clean inte'io'* e5te'io'* an( ,ents.

A

M Check 4an o&e'ation.

A

M Test an( con4i'm accu'ac#.

A

M Check 4o' loose*(ama)e( o' missin) insulation o' :acketin).

A

M Check that all :oints a'e seale(.

A

M Check 4o' et o' staine( insulation an( sea'ch 4o' cause o4 moistu'e (ama)e.

A

M

4 mate'ials to be o'ke( on a'e knon o' sus&ecte( to contain asbestos* check the buil(in)s asbestos mana)ement &lan to see i4 the# ha,e been teste( 4o' asbestos. 4 the# a'e sus&ect but ha,e not been teste(* ha,e them teste(. Mana)e asbestos in acco'(ance ith the &lan.

A

M Check 4o' seale( :oints an( ai' leaka)e. Seal as 'eBui'e( usin) a&&'o,e( sealant.

A

Check 4o' sa))in) (ucto'k an( missin) su&&o't han)e's. e&lace han)e's as M necessa'#.

A

M Check 4o' (ama)e( insulation an( (ucto'k.

A

M Check that access (oo's a'e &'o&e'l# close(

A


CN 7006107



K R O W F O E P Y T

HVAC SYSTEMS

$ ! A








l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M




' e n i a ' t S




M Test ice make'. M Fill out maintenance checklist an( 'e&o't (e4iciencies. M Check unit con(ition.

A


A


A

M Test an( con4i'm accu'ac#.

A

M Check 4o' loose*(ama)e( o' missin) insulation o' :acketin).

A

M Check that all :oints a'e seale(.

A

M Check 4o' et o' staine( insulation an( sea'ch 4o' cause o4 moistu'e (ama)e.

A

M

4 mate'ials to be o'ke( on a'e knon o' sus&ecte( to contain asbestos* check the buil(in)s asbestos mana)ement &lan to see i4 the# ha,e been teste( 4o' asbestos. 4 the# a'e sus&ect but ha,e not been teste(* ha,e them teste(. Mana)e asbestos in acco'(ance ith the &lan.

A

M Check 4o' seale( :oints an( ai' leaka)e. Seal as 'eBui'e( usin) a&&'o,e( sealant.

A

Check 4o' sa))in) (ucto'k an( missin) su&&o't han)e's. e&lace han)e's as M necessa'#.

A

M Check 4o' (ama)e( insulation an( (ucto'k.

A

M Check that access (oo's a'e &'o&e'l# close(.

A

Clean the ceilin) 4i5tu'e* lam&s* (i44use'* lens* 'e4lecto'* 'e4'acto'* )lobe ith a'm M ate' an( mil( (ete')ent. A %  ? M

K K K K

EEN% AS E$E% ; E$ESTE%  K $ATEJ %AJ SA K SEM-ANN$AJ EE2J A K ANN$AJ ?-EE2J PM K PE"ENTAT"E MANTENANCE

 ?M 1/#'

K ?-M;NT!J K 1 E"EJ  JEAS

7/17/1

1D


1.1 !"AC S#stems

CN 7006107



K R O W F O E P Y T

& m u & l a ) u 4 i ' t n e C

CHILLED WATER SYSTEMS

' e t n e , e ' P 6 o l 4 k c a ?

ENEA MANTENANCE TAS2S M Check 4o' &'o&e' o&e'ation o4 &um&.

A

Check 4o' leaks on suction an( (ischa')e &i&in)* seals* &ackin) )lan(s* etc.@ make mino' M a(:ustments as 'eBui'e(.

A

M Check &um& an( moto' o&e'ation 4o' e5cessi,e ,ib'ation* noise an( o,e'heatin).

A

M Check ali)nment o4 &um& an( moto'@ a(:ust as necessa'#.

A

M ub'icate &um& an( moto'. M Clean e5te'io' o4 &um&* moto' an( su''oun(in) a'ea.

A

M Check cou&lin)s 4o' ea' an( ti)htness.

A

M Fill out maintenance checklist an( 'e&o't (e4iciencies.

A

This )ui(e ca'( a&&lies to a&&'o,e( back4lo &'e,ention (e,ices installe( in ate' lines to &'e,ent the back4lo o4 t'eate( ate' into the cit# ate' s#stem. Check ,al,es o' (ouble check ,al,es a'e not a&&'o,e( back4lo &'e,ente's. M e,ie manu4actu'e's inst'uctions 4o' testin) the ,al,e an( the &'o&e' test eBui&ment in,ol,e(.

A

M Stu(# the test &'oce(u'es to be use(.

A

M Sche(ule maintenance on manuall# o&e'ate( ,al,es in con:unction ith this acti,it#.

A

M Sche(ule outa)e o4 eBui&ment ith o&e'atin) &e'sonnel.

A

# l l a u n a ( M e * t a e ' , e l a & " o

' o t o ( M e * t a e ' , e l a & " o

' e l l i h C l l o ' c S

s l o ' t n n o o i t C a e ' e i n ) h i ' c 4 e a  M

l a ' e n e ) * s ' o t o M

& h 0 1

+ s ' o t o M

e ' l , e a t a "  ) n i & t u l a e u k ) a e M 

s k n a T

' e n i a ' t S


CN 7006107



K R O W F O E P Y T

& m u & l a ) u 4 i ' t n e C


' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o


s l o ' t n n o o i t C a ' e e n ) i i h ' 4 c e a  M

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

e ' l , e a t a "  ) n & i t u a - l e u k ) a e M 

s k n a T

' e n i a ' t S

ENEA MANTENANCE TAS2S M Check 4o' &'o&e' o&e'ation o4 &um&. M

Check 4o' leaks on suction an( (ischa')e &i&in)* seals* &ackin) )lan(s* etc.@ make mino' a(:ustments as 'eBui'e(.

A A


A


A


A


A


A

This )ui(e ca'( a&&lies to a&&'o,e( back4lo &'e,ention (e,ices installe( in ate' lines to &'e,ent the back4lo o4 t'eate( ate' into the cit# ate' s#stem. Check ,al,es o' (ouble check ,al,es a'e not a&&'o,e( back4lo &'e,ente's. M e,ie manu4actu'e's inst'uctions 4o' testin) the ,al,e an( the &'o&e' test eBui&ment in,ol,e(.

A


A

M Sche(ule maintenance on manuall# o&e'ate( ,al,es in con:unction ith this acti,it#.

A

M Sche(ule outa)e o4 eBui&ment ith o&e'atin) &e'sonnel.

A

Check Points3 M Secu'e the incomin) cit# ate' line
A

M Test 4o' ob:ects lo()e( in seat o' (isc.

A

M Test 4o' o'n o' loose (isc o' (isc )ui(e assembl#.

A

M Check 4o' (ama)e to seat.

A

M Check 4o' co''osion buil(-u&.

A

M Folloin) the manu4actu'e's &'oce(u'es* check an( calib'ate as 'eBui'e(.

A

M

Folloin) the manu4actu'e's &'oce(u'es* ,ent both chambe's an( 'etu'n the s#stem to no'mal o&e'ations.

A

7/17/1

1


1. C! SJSTEMS

CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o

This a&&lies to ,al,es othe' than those use( on Fi'e P'otection s#stems. Maintenance 4o' ,al,es use( on 4i'e &'otection s#stems a'e (esc'ibe( un(e' the a&&'o&'iate )ui(e 4o' the s&eci4ic item o4 4i'e &'otection eBui&ment. M

;&e'ate ,al,e in 4ull o&en/close( &osition. oss o4 abilit# to close ti)htl# ill 'eBui'e ins&ection o4 ,al,e seals an( (iscs 4o' ea' an( contaminant buil(-u&s. Main line o' C'itical s#stems

A

M

;&e'ate ,al,e in 4ull o&en/close( &osition. oss o4 abilit# to close ti)htl# ill 'eBui'e ins&ection o4 ,al,e seals an( (iscs 4o' ea' an( contaminant buil(-u&s. "al,es o,e'  inches

1/5yr

M Check 4o' stickin) ,al,e stems an( lub'icate stems an( 4ittin)s s&a'in)l#. M e&lace &ackin)@ ('ess* 'e-bush* o' 'e&lace &ackin) )lan( assembl#* i4 'eBui'e(. M Check 4o' 4'ee(om o4 motion on ,al,es eBui&&e( ith heel an( chain 4o' 'emote o&e'ation. M Clean u& o'k site. M Clean unit an( make ,isual e5amination o4 all &a'ts. M

;&e'ate 4'om limit to limit. ;bse',e o&e'ation* look 4o' bin(in)* slu))ishness* action o4 limits* etc.

A A

M %ete'mine i4 ,al,e seats an( hol(s &'o&e'l#.

A

M Check con(ition o4 &ackin).

A

M Check con(ition o4 (ials an( &ositione's.

A

M A&&l# )'a&hite to mo,in) &a'ts o4 ,al,e.

A

M ub'icate moto' an( )ea' bo5 as necessa'#

A


s l o ' t n n o o i t C a ' e e n ) i i h ' c 4 a e  M

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S


CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S



A

M


1/5yr

M Check 4o' stickin) ,al,e stems an( lub'icate stems an( 4ittin)s s&a'in)l#. M e&lace &ackin)@ ('ess* 'e-bush* o' 'e&lace &ackin) )lan( assembl#* i4 'eBui'e(. M Check 4o' 4'ee(om o4 motion on ,al,es eBui&&e( ith heel an( chain 4o' 'emote o&e'ation. M Clean u& o'k site. M Clean unit an( make ,isual e5amination o4 all &a'ts. M

A

;&e'ate 4'om limit to limit. ;bse',e o&e'ation* look 4o' bin(in)* slu))ishness* action o4 limits* etc.

A

M %ete'mine i4 ,al,e seats an( hol(s &'o&e'l#.

A

M Check con(ition o4 &ackin).

A

M Check con(ition o4 (ials an( &ositione's.

A

M A&&l# )'a&hite to mo,in) &a'ts o4 ,al,e.

A

M ub'icate moto' an( )ea' bo5 as necessa'#.

A

M ns&ect contacts* b'ushes* moto'* cont'ols* sitches* etc. Clean an( a(:ust as necessa'#.

A


A

Check Points3 M Se',ice ('i,e cou&lin) an( check ali)nment.

A

M ub'icate moto' bea'in)s
A

M Check seBuence i4 multi&le sta)e.

A

Pum& (on s#stem. emo,e 'e4'i)e'ant in acco'(ance ith manu4actu'e's inst'uctions. $se M a&&'o&'iate 'e4'i)e'ant 'eco,e'#/'ec# clin) eBui&ment. Sam&le test the 'e4'i)e'ant an( oil to ,e'i4# com&liance ith the Ai' Con(itionin) an( e4'i)e'ation nstitute stan(a'(s.

A

7/17/1

1


1. C! SJSTEMS

CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o


%'ain an( 'e&lace oil in com&'esso' oil 'ese',oi'* inclu(in) 4ilte's* st'aine's an( t'a&s. e,ie M the Mate'ial %ata Sa4et# Sheets
A

M Check c'ankcase heate' an( se',ice i4 'eBui'e(.

A

M Check an( co''ect ali)nment o4 ('i,e cou&lin)s.

A

ns&ect coole' an( con(ense' tubes 4o' scale. Clean i4 'eBui'e(. eak test the tubes usin) a M halo)en leak (etecto'.

A

M Clean all ate' st'aine's in the s#stem.

A

$se oil-('# nit'o)en to test com&'esso'/s#stem 4o' leaks &e' manu4actu'e's inst'uctions. 4 leaks M a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'.

A

M Pull ,acuum on 'e4'i)e'ation machine in acco'(ance ith manu4actu'e's inst'uctions.

A

M

Check e5te'nal inte'locks* 4lo sitch* 4ans* an( &um&s. Calib'ate o&e'atin) an( sa4et# cont'ols an( 'eco'(.

A

M

Check an( ti)hten all elect'ical* cont'ol &anel* an( moto' te'minals. Check an( clean all chille' contacto's.

A

M Me))e' com&'esso' moto' an( 'eco'( 'ea(in)s. M

Check a&&'o&'iate tem&e'atu'es an( &'essu'es
A A

M Clean con(ense' coils.



M Check an( 'eco'( 'e4'i)e'ation s#stem o&e'ation at sta't an( en( o4 these PM tasks.

A

M Con4i'm an( 'eoc'( chille( ate' tem&s an( set&oints.

A


l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S


CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o


%'ain an( 'e&lace oil in com&'esso' oil 'ese',oi'* inclu(in) 4ilte's* st'aine's an( t'a&s. e,ie M the Mate'ial %ata Sa4et# Sheets
A

M Check c'ankcase heate' an( se',ice i4 'eBui'e(.

A

M Check an( co''ect ali)nment o4 ('i,e cou&lin)s.

A

ns&ect coole' an( con(ense' tubes 4o' scale. Clean i4 'eBui'e(. eak test the tubes usin) a M halo)en leak (etecto'.

A

M Clean all ate' st'aine's in the s#stem.

A

$se oil-('# nit'o)en to test com&'esso'/s#stem 4o' leaks &e' manu4actu'e's inst'uctions. 4 leaks M a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'.

A

M Pull ,acuum on 'e4'i)e'ation machine in acco'(ance ith manu4actu'e's inst'uctions.

A

M

Check e5te'nal inte'locks* 4lo sitch* 4ans* an( &um&s. Calib'ate o&e'atin) an( sa4et# cont'ols an( 'eco'(.

A

M

Check an( ti)hten all elect'ical* cont'ol &anel* an( moto' te'minals. Check an( clean all chille' contacto's.

A

M Me))e' com&'esso' moto' an( 'eco'( 'ea(in)s. M


l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S

A

Check a&&'o&'iate tem&e'atu'es an( &'essu'es
A

M Clean con(ense' coils.



M Check an( 'eco'( 'e4'i)e'ation s#stem o&e'ation at sta't an( en( o4 these PM tasks.

A

M Con4i'm an( 'eoc'( chille( ate' tem&s an( set&oints.

A

M Check con(ense' 4an o&e'ation.

A

M Con4i'm an( 'eco'( chille' set&oints.

A

Clean u& the o'k a'ea. ec#cle o' (is&ose o4 mate'ials in acco'(ance ith en,i'onmental M 'e)ulations. Check Points3 M Clean an( calib'ate all cont'ollin) inst'uments.

A

M Clean o' 'e&lace o'i4ices an(/o' contacts.

A

M Check 4o' &neumatic leaks an(/o' loose i'in) an( 'e&ai'.

A

e&lace cha'ts* a(( ink* an( check calib'ation o4 4lo mete'* tem&e'atu'e 'eco'(e's* an( kiloatt M cha'ts.

A

M Check 4o' ba( in(icato' li)hts an( )au)es an( 'e&lace as necessa'#.

A

7/17/1

16


1. C! SJSTEMS

CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



M Test all cont'olle's an( set at &'o&e' set &oints.

A

M Check o&e'atin) (ata an( anal#8e 4o' &'o&e' o&e'ation.

A

l a ' e n e ) * s ' o t o M

& h 0 1

+ s ' o t o M

P'e,enti,e Maintenance Check &oints3 M Check ,entilation &o'ts 4o' soil accumulation* clean i4 necessa'#.

A

M Clean e5te'io' o4 moto' su'4aces o4 soil accumulation.

A

ub'icate bea'in)s acco'(in) to ho'se&oe' 'atin)s3 a. emo,e 4ille' an( ('ain &lu)s
A

A

M Check hol( (on bolts an( )'oun(in) st'a&s 4o' ti)htness.

A

M eco'( actual Am& ('a.

A

M eco'( actual ,olta)e.

A

The 4olloin) elect'ical tests a'e to be accom&lishe( at the moto' cont'ol &anel an( shoul( be com&letel# non-(est'ucti,e. The elect'ical ci'cuits an( the moto's shall be non-(est'ucti,el# teste( 4'om the loa( si(e o4 eithe' 1= the 4use( si(e o4 the (isconnect o' = the secon(a'# si(e o4 the b'eake'.

A

Testin) shall be (one to establish the &'esent o&e'atin) &a'amete's o4 the i'in) an( the moto's M 4o' the 4olloin) as&ects a th'ou)h h.

A

A

M

M


s k n a T

' e n i a ' t S


CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



M Test all cont'olle's an( set at &'o&e' set &oints.

A

M Check o&e'atin) (ata an( anal#8e 4o' &'o&e' o&e'ation.

A

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S


A


A

A

A


A


A


A

The 4olloin) elect'ical tests a'e to be accom&lishe( at the moto' cont'ol &anel an( shoul( be com&letel# non-(est'ucti,e. The elect'ical ci'cuits an( the moto's shall be non-(est'ucti,el# teste( 4'om the loa( si(e o4 eithe' 1= the 4use( si(e o4 the (isconnect o' = the secon(a'# si(e o4 the b'eake'.

A

Testin) shall be (one to establish the &'esent o&e'atin) &a'amete's o4 the i'in) an( the moto's M 4o' the 4olloin) as&ects a th'ou)h h.

A

M

A

M


A

M

c. eaks to )'oun( ith 'esults e5&ecte( to be )'eate' than  me) ohms in each &hase@ &e' M EEE D-17* &). D. Note3 A me))e' ma# be use( to )i,e this 'esult.

A

(. e&o't on an# ,isual 4in(in)s o4 si)ni4icance o' con(itions 4oun( 4'om testin) that nee( M 4u'the' in,esti)atin).

A

e. Th'ee &hase (#namic testin) o4 AC moto's in o&e'ation ill be (one on all s#stems M o&e'atin) at 600 ,olts o' less. eco'( each &hase ,olta)e balance ith 'esults e5&ecte( to be less than 1> imbalance@ &e' EASA ui(e ?ook* &). 1G.

A

M Note3 "olt mete's ill )i,e these 'esults.

A

M

4. Ca&acitance imbalance hen ca&acito's a'e &a't o4 the installation ith 'esults e5&ecte( to be less than 10> imbalance. Note3 HCa&acitance Measu'ement ?'i()eH ill )i,e these 'esults.

A

M

). eco'( am&s at 4ull loa( o' at ma5imum (esi)n loa( to be on s#stem ith 'esults e5&ecte( to be less than name&late 4ull loa( am&s. Note3 An ammete' ill )i,e this 'esult.

A

M


A

7/17/1

17


1. C! SJSTEMS

CN 7006107



K R O W F O E P Y T


Com&a'e the 'esults o4 each test &e'4o'me( in ste& I1 ith the &'e,ious #ea's 'esults an( M consi(e' ho se'ious the combination o4 &'oblems a'e* an( hat &'io'it# the# ha,e 4o' 'e&ai' o' co''ection. M


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S

A

A

M ns&ect :oints 4o' leaka)e.

A

M emo,e an( clean line st'aine'
A

M ns&ect &'essu'e 'ea(in) a)ainst set &oint.

A

Check &oints3 M

E5amine e5te'io' o4 tank inclu(in) 4ittin)s* manholes* an( han(holes 4o' leaks* si)ns o4 co''osion* an( co''ect as in(icate(.

1/D#'

M %'ain an( 4lush tank.

1/D#'

M ;&en tank an( 'emo,e 'ust* scale an( buil(u& b# sc'a&in)* i'e b'ushin) o' shot cleanin).

1/D#'

ns&ect tho'ou)hl# the inte'io' o4 tank@ 'eco'( the si8e an( (e&th o4 &its* &'esence o4 c'acks an( M con(ition o4 o&enin)s* 4ittin)s* el(s* 'i,ets* an( :oints.

1/D#'

M Coat ith e&o5# o' othe' a&&'o,e( &'otecti,e coatin)s.

1/D#'

ns&ect st'uctu'al su&&o'ts an( 'e&ai' o' 'e&lace (ama)e( insulation o' co,e'in). 4 insulation M contains asbestos an( is (ama)e( o' e'o(e(* 'emo,e all (eb'is hile kee&in) (eb'is et@ (is&ose o4 this mate'ial as asbestos-containin) aste.

1/D#'

M Clean* test an( ins&ect si)ht )lasses* ,al,es* 4ittin)s* ('ains* an( cont'ols.

1/D#'

M Pe'4o'm h#('ostatic test i4 'eBui'e(.

1/D#'


CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

Com&a'e the 'esults o4 each test &e'4o'me( in ste& I1 ith the &'e,ious #ea's 'esults an( M consi(e' ho se'ious the combination o4 &'oblems a'e* an( hat &'io'it# the# ha,e 4o' 'e&ai' o' co''ection. M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S

A


A

M ns&ect :oints 4o' leaka)e.

A

M emo,e an( clean line st'aine'
A

M ns&ect &'essu'e 'ea(in) a)ainst set &oint.

A

Check &oints3 M

E5amine e5te'io' o4 tank inclu(in) 4ittin)s* manholes* an( han(holes 4o' leaks* si)ns o4 co''osion* an( co''ect as in(icate(.

1/D#'

M %'ain an( 4lush tank.

1/D#'


1/D#'

ns&ect tho'ou)hl# the inte'io' o4 tank@ 'eco'( the si8e an( (e&th o4 &its* &'esence o4 c'acks an( M con(ition o4 o&enin)s* 4ittin)s* el(s* 'i,ets* an( :oints.

1/D#'

M Coat ith e&o5# o' othe' a&&'o,e( &'otecti,e coatin)s.

1/D#'


1/D#'

M Clean* test an( ins&ect si)ht )lasses* ,al,es* 4ittin)s* ('ains* an( cont'ols.

1/D#'

M Pe'4o'm h#('ostatic test i4 'eBui'e(.

1/D#'

M Fill an( 'etu'n to se',ice.

1/D#'

M A(( an EPA a&&'o,e( bioci(e.

1/D#'


1/D#'

M

The maintenance o4 J-t#&e st'aine's* as outline( b# this )ui(e* shoul( be sche(ule( to coinci(e ith the maintenance o4 the eBui&ment that the# a'e associate( ith. This )ui(e also a&&lies to those J-t#&e st'aine's that a'e at 'emote locations o' that a'e not inclu(e( un(e' the )ui(e o4 eBui&ment that the# a'e associate( ith.

A

Check Points3 M Secu'e st'aine' isolation ,al,es.

A

M %'ain st'aine' housin).

A

M ?ack 4lush i4 &ossible o' 'emo,e an( clean st'aine' ca)e* i4 a&&licable.

A

7/17/1

1G


1. C! SJSTEMS

CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S


A


A


A

A %  ? M 1/#'

K K K K K K

EEN% AS E$E% ; E$ESTE%  K $ATEJ %AJ SA K SEM-ANN$AJ EE2J A K ANN$AJ ?-EE2J PM K PE"ENTAT"E MANTENANCE M;NT!J M K ENEA MANTENANCE 1 E"EJ  JEAS ?M K ?-M;NT!J 1/D K 1 E"EJ D JEAS


CN 7006107



K R O W F O E P Y T


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S


A


A


A

A %  ? M 1/#'

K K K K K K

EEN% AS E$E% ; E$ESTE%  K $ATEJ %AJ SA K SEM-ANN$AJ EE2J A K ANN$AJ ?-EE2J PM K PE"ENTAT"E MANTENANCE M;NT!J M K ENEA MANTENANCE 1 E"EJ  JEAS ?M K ?-M;NT!J 1/D K 1 E"EJ D JEAS

7/17/1

1


1. C! SJSTEMS

CN 7006107


MECHANICAL TASKS K R O W F O E P Y T

FREQUENCY

HOT WATER SYSTEM DISTRIBUTION s ' e l i o ?

s ' e n ' u ?

e k a t n i ' i a s ' e e t o & m m e a  %

& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !

# l l a u n a ( M e * t e a , ' l e a & " o

' o t o ( M e * t e a , ' l e a & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


CN 7006107



K R O W F O E P Y T


7/17/1

s ' e n ' u ?

e k a t n i ' i a s ' e e t o & m m e a  %

& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !

0



' o t o ( M e * t e a , ' l e a & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

1.D !! %ist'ibution

CN 7006107



K R O W F O E P Y T


Check &oints3 M A&&l# h#('ostatic test o4 sa4et# &o&-o44 ,al,e <1. times o&e'atin) &'essu'e* sa4et# ,al,e )au)e(=.

A

%'ain boile'* ta) ,al,es an( cont'ols. NE"E attem&t to 'emo,e a manhole o' han(hole co,e' ith out 4i'st &'o&e'l# ,entin) the ate' o' steam si(e o4 a M boile' to the atmos&he'e. P'io' to o&enin) o' ente'in) a boile' it must be at atmos&he'ic &'essu'e . To &'otect the boile' 4'om unnecessa '# st'esses the boile' ate' tem&e'atu'e shoul( be alloe( to 'each the boile' 'oom tem&e'atu'e be4o'e ('ainin) the boile'.

A

M ?'ush all tubes clean o4 scale.

A

M ?'ush &late su'4aces clean* use ,acuum cleane'.

A

M Clean b'eachin)* (ucts* 4i'ebo5es* o' main 4i'e tube* an(

A

M 4lue &assa)es. M

check an( 'e&lace o'n o' (ama)e( insulation. e&ai' the (ama)e an( 'emo,e the (eb'is. 4 the insulation contains asbestos* 4ollo the asbestos mana)ement &lan 4o' isolation* noti4ication* o'k &'actice* an( aste (is&osal.

A

M Check 4i'esi(e su'4aces@ i4 (ama)e( noti4# su&e',iso' an( ente' this (ata in boile' lo).

A

M hen the boile' has coole( to the ambient boile' 'oom tem&e'atu'e* ash out mu( le)s* an( 4lush boile'

A

M e4ill boile' ith ate' an( chemicals i4 boile' is to be &ut back in se',ice o' i4 et-la#-u&s a'e to be em&lo#e(.

A

M E5amine all steam an( ate' line to cont'ols to (ete'mine that the# a'e clea' o4 scale an( a''an)e( to insu'e &'o&e' cont'ol o&e'ations.

A

M Clean stems an( sha4ts* an( ti)hten &ackin) nuts on ,al,es an( &um&s.

A

s ' e n ' u ?

e k a t n i ' i a s e ' e t o & m m e a  %

& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l e a & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


CN 7006107



K R O W F O E P Y T


s ' e n ' u ?


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l e a & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

Check &oints3 M A&&l# h#('ostatic test o4 sa4et# &o&-o44 ,al,e <1. times o&e'atin) &'essu'e* sa4et# ,al,e )au)e(=.

A

%'ain boile'* ta) ,al,es an( cont'ols. NE"E attem&t to 'emo,e a manhole o' han(hole co,e' ith out 4i'st &'o&e'l# ,entin) the ate' o' steam si(e o4 a M boile' to the atmos&he'e. P'io' to o&enin) o' ente'in) a boile' it must be at atmos&he'ic &'essu'e . To &'otect the boile' 4'om unnecessa '# st'esses the boile' ate' tem&e'atu'e shoul( be alloe( to 'each the boile' 'oom tem&e'atu'e be4o'e ('ainin) the boile'.

A

M ?'ush all tubes clean o4 scale.

A

M ?'ush &late su'4aces clean* use ,acuum cleane'.

A

M Clean b'eachin)* (ucts* 4i'ebo5es* o' main 4i'e tube* an(

A

M 4lue &assa)es. M

check an( 'e&lace o'n o' (ama)e( insulation. e&ai' the (ama)e an( 'emo,e the (eb'is. 4 the insulation contains asbestos* 4ollo the asbestos mana)ement &lan 4o' isolation* noti4ication* o'k &'actice* an( aste (is&osal.

A

M Check 4i'esi(e su'4aces@ i4 (ama)e( noti4# su&e',iso' an( ente' this (ata in boile' lo).

A

M hen the boile' has coole( to the ambient boile' 'oom tem&e'atu'e* ash out mu( le)s* an( 4lush boile'

A

M e4ill boile' ith ate' an( chemicals i4 boile' is to be &ut back in se',ice o' i4 et-la#-u&s a'e to be em&lo#e(.

A

M E5amine all steam an( ate' line to cont'ols to (ete'mine that the# a'e clea' o4 scale an( a''an)e( to insu'e &'o&e' cont'ol o&e'ations.

A

M Clean stems an( sha4ts* an( ti)hten &ackin) nuts on ,al,es an( &um&s.

A

%ismantle lo ate' 4uel cut o44s an( ate' 4ee(e's to insu'e 4'ee(om 4'om obst'uctions an( &'o&e' 4unctionin) o4 the o'kin) &a'ts. Ala#s 'e&lace ol( M )askets be4o'e 'eassemblin).

A

M ns&ect connectin) lines to boile' 4o' accumulations o4 scale* etc.* an( clean as nee(e(.

A

M

E5amine all ,isible i'in) 4o' b'ittle o' o'n insulation* an( make su'e elect'ical contac ts a'e clean an( 4unctionin) &'o&e'l#. ;n elect'ical t#&e (etection (e,ices* 'e&lace (e4ecti,e (e,ices.

M e&lace 4usible &lu)s* i4 a&&licable.

A A

7/17/1

1



CN 7006107



K R O W F O E P Y T


s ' e n ' u ?


Check &oints3 M Check boile' 'oom 4o' a(eBuate ,entilation in acco'(ance ith AA bu'ne' 'eBui'ements.

A

Check o&e'ation o4 all )as cont'ols an( ,al,es inclu(in)3 manual )as shuto44@ &etal )as 'e)ulato'@ sa4et# shuto44 ,al,e
A

M

Check 4lue connections 4o' ti)ht :oints an( minimum 'esistance to ai' 4lo.
A

M %'a4t 'e)ulato's shoul( )i,e sli)htl# ne)ati,e &'essu'e in the combustion chambe' at ma5imum in&ut.

A

;n 4o'ce( ('a4t bu'ne's* )as mani4ol( &'essu'e 'eBui'ements shoul( co''es&on( ith mo(ulatin)
A

Take 4lue )as 'ea(in)s to (ete'mine the boile' e44icienc#. $se the manu4actu'e's inst'uct ions. 4 e44icienc# is lo* check ba44lin) an( &asses 4o' sho't ci'cuitin)* an( boile' 4o' ai' in4ilt'ation. A(:ust (am&e's an( cont'ols to o&timi8e e44icienc#. Tests shoul( be 'un at the 4olloin) loa( &oints3 M a. 100>* 70>* an( 0> o4 'ate( 4ull loa( 4o' boile's ha,in) mete'in) cont'ols o' mo(ulation ca&acit# at these loa( &oints. b. At the hi)h an( lo 4i'e 'ates on boile's eBui&&e( ith ;FF/; FE/!! FE cont'ol. c. At the sin)le 4i'in) loa( &oint on boile's eBui&&e( ith ;FF/;N cont'ols onl#.

A

M Check bu'ne' 4o' 4lashback an( ti)ht shuto44 o4 4uel.

A

M Check o&e'ation o4 cont'ols. Clean an( a(:ust* i4 necessa'#.

A

M Satis4acto'# o&e'ation an( a(:ustments shoul( con4o'm ith manu4actu'e's inst'uctions.

A

M Check (am&e' 4o' 4'ee(om o4 mo,ement an( &'o&e' o&e'ation.

SA

M ;bse',e (am&e' o&e'ation th'ou)h 4ull o&e'atin) 'an)e* b# acti,atin) cont'olle'. A(:ust linka)e on ,anes i4 out o4 ali)nment.

SA

& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !

# l l a u n a ( M e * t e a , ' l a e & " o

' o t o ( M e * t e a , ' l a e & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


CN 7006107



K R O W F O E P Y T


s ' e n ' u ?


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l a e & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

Check &oints3 M Check boile' 'oom 4o' a(eBuate ,entilation in acco'(ance ith AA bu'ne' 'eBui'ements.

A

Check o&e'ation o4 all )as cont'ols an( ,al,es inclu(in)3 manual )as shuto44@ &etal )as 'e)ulato'@ sa4et# shuto44 ,al,e
A

M

Check 4lue connections 4o' ti)ht :oints an( minimum 'esistance to ai' 4lo.
A

M %'a4t 'e)ulato's shoul( )i,e sli)htl# ne)ati,e &'essu'e in the combustion chambe' at ma5imum in&ut.

A

;n 4o'ce( ('a4t bu'ne's* )as mani4ol( &'essu'e 'eBui'ements shoul( co''es&on( ith mo(ulatin)
A

Take 4lue )as 'ea(in)s to (ete'mine the boile' e44icienc#. $se the manu4actu'e's inst'uct ions. 4 e44icienc# is lo* check ba44lin) an( &asses 4o' sho't ci'cuitin)* an( boile' 4o' ai' in4ilt'ation. A(:ust (am&e's an( cont'ols to o&timi8e e44icienc#. Tests shoul( be 'un at the 4olloin) loa( &oints3 M a. 100>* 70>* an( 0> o4 'ate( 4ull loa( 4o' boile's ha,in) mete'in) cont'ols o' mo(ulation ca&acit# at these loa( &oints. b. At the hi)h an( lo 4i'e 'ates on boile's eBui&&e( ith ;FF/; FE/!! FE cont'ol. c. At the sin)le 4i'in) loa( &oint on boile's eBui&&e( ith ;FF/;N cont'ols onl#.

A

M Check bu'ne' 4o' 4lashback an( ti)ht shuto44 o4 4uel.

A

M Check o&e'ation o4 cont'ols. Clean an( a(:ust* i4 necessa'#.

A

M Satis4acto'# o&e'ation an( a(:ustments shoul( con4o'm ith manu4actu'e's inst'uctions.

A

M Check (am&e' 4o' 4'ee(om o4 mo,ement an( &'o&e' o&e'ation.

SA

M ;bse',e (am&e' o&e'ation th'ou)h 4ull o&e'atin) 'an)e* b# acti,atin) cont'olle'. A(:ust linka)e on ,anes i4 out o4 ali)nment.

SA


SA

M Check actuato'/(am&e' linka)e 4o' &'o&e' o&e'ation. A(:ust i4 nee(e(. Ti)hten o&e'ato' a'm set sc'es.

SA


SA

M

Check actuato' 4o' &'o&e' o&e'ation. 4 it (oes not st'oke &'o&e'l#* check 4o' bin(in) ('i,e stem. 4 actuato' still (oes not o&e'ate &'o&e'l#* 'e&lace the (ia&h'a)m <&neumatic actuato's=.

7/17/1

SA





CN 7006107



FREQUENCY


s ' e n ' u ?



SA

M ub'icate actuato' linka)e s&a'in)l#. i&e o44 e5cess

SA

& m u & l a ) u 4 i ' t n e C

M lub'icant. %; N;T $?CATE actuato'/('i,e stem. M Clean o44 an# co''osion o' 'ust on (am&e' 4'ame an( o' (am&e' bla(es* coat ith &'o&e' t#&e an( colo' &aint.

SA

M Check 4o' &'o&e' o&e'ation o4 &um&.

A

M Check 4o' leaks on suction an( (ischa')e &i&in)* seals* &ackin) )lan(s* etc.@ make mino' a(:ustments as 'eBui'e(.

A


A


A

M ub'icate &um& an( moto'.

A

M Clean e5te'io' o4 &um&* moto' an( su''oun(in) a'ea.

A


A


A

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l a e & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


CN 7006107



K R O W F O E P Y T


s ' e n ' u ?



SA

M ub'icate actuato' linka)e s&a'in)l#. i&e o44 e5cess

SA

& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l a e & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

M lub'icant. %; N;T $?CATE actuato'/('i,e stem. M Clean o44 an# co''osion o' 'ust on (am&e' 4'ame an( o' (am&e' bla(es* coat ith &'o&e' t#&e an( colo' &aint.

SA

M Check 4o' &'o&e' o&e'ation o4 &um&.

A

M Check 4o' leaks on suction an( (ischa')e &i&in)* seals* &ackin) )lan(s* etc.@ make mino' a(:ustments as 'eBui'e(.

A


A


A

M ub'icate &um& an( moto'.

A

M Clean e5te'io' o4 &um&* moto' an( su''oun(in) a'ea.

A


A


A

7/17/1

D



CN 7006107



K R O W F O E P Y T


s ' e n ' u ?


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l a e & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


A


A

M

A

M Check moto' in(in)s 4o' accumulation o4 soil. ?lo out ith ai' i4 'eBui'e(* ai' &'essu'e must not e5cee( D0 &si).

A


A


A


A

The 4olloin) elect'ical tests a'e to be accom&lishe( at the moto' cont'ol &anel an( shoul( be com&letel# non-(est'ucti,e. M

The elect'ical ci'cuits an( the moto's shall be non-(est'ucti,el# teste( 4'om the loa( si(e o4 eithe' 1= the 4use( si(e o4 the (isconnect o' = the secon(a'# si(e o4 the b'eake'.

A

M Testin) shall be (one to establish the &'esent o&e'atin) &a'amete's o4 the i'in) an( the moto's 4o' the 4olloin) as&ects a th'ou)h h.

A

A

M


A


CN 7006107



K R O W F O E P Y T


s ' e n ' u ?


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l a e & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


A


A

M

A

M Check moto' in(in)s 4o' accumulation o4 soil. ?lo out ith ai' i4 'eBui'e(* ai' &'essu'e must not e5cee( D0 &si).

A


A


A


A



A

M Testin) shall be (one to establish the &'esent o&e'atin) &a'amete's o4 the i'in) an( the moto's 4o' the 4olloin) as&ects a th'ou)h h.

A

A

M


A

M


A

M M


A

e. Th'ee &hase (#namic testin) o4 AC moto's in o&e'ation ill be (one on all s#stems o&e'atin) at 600 ,olts o' less. eco'( each &hase ,olta)e balance ith 'esults e5&ecte( to be less than 1> imbalance@ &e' EASA ui(e ?ook* &). 1G.

A

M Note3 "olt mete's ill )i,e these 'esults. M


A

M


A

M


A

Com&a'e the 'esults o4 each test &e'4o'me( in ste& I1 ith the &'e,ious #ea's 'esults an( consi(e' ho se'ious the combination o4 &'oblems a'e* an( M hat &'io'it# the# ha,e 4o' 'e&ai' o' co''ection.

7/17/1

A





CN 7006107



K R O W F O E P Y T


s ' e n ' u ?


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !

M esto'e all eBui&ment as it as hen this o'k as sta'te(. emo,e ta)s an( 'etu'n to se',ice. Clean u& o'k a'ea.

A


A


A

M Test an( con4i'm accu'ac# o4 the'mostats.

A A

EEN% A %  ? M 1/#'

K

AS E$E% ; E$ESTE%

K %AJ K EE2J K ?-EE2J K M;NT!J K 1 E"EJ  JEAS



K

$ATEJ

SA K SEM-ANN$AJ A K ANN$AJ PM K PE"ENTAT"E MANTENANCE M K ENEA MANTENANCE ?M K ?-M;NT!J

' o t o ( M e * t e a , ' l e a & " o

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M A

M Check unit con(ition.

M e&lace the'mostats



CN 7006107



K R O W F O E P Y T



s ' e n ' u ?

& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?

t i n $ ' e t s a ' e  t t a o e ! !


' o t o ( M e * t e a , ' l e a & " o

l a ' e n e ) * s ' o t o M

M esto'e all eBui&ment as it as hen this o'k as sta'te(. emo,e ta)s an( 'etu'n to se',ice. Clean u& o'k a'ea.

A

M Check unit con(ition.

A


A


A

M Test an( con4i'm accu'ac# o4 the'mostats.

A

M e&lace the'mostats

A

EEN% A %  ? M 1/#'

K

AS E$E% ; E$ESTE%



K %AJ K EE2J K ?-EE2J K M;NT!J K 1 E"EJ  JEAS

K

$ATEJ

SA K SEM-ANN$AJ A K ANN$AJ PM K PE"ENTAT"E MANTENANCE M K ENEA MANTENANCE ?M K ?-M;NT!J

7/17/1





CN 7006107



K R O W F O E P Y T

& m u & l a ) u 4 i ' t n e C


' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



A A


A


A


A


A


A

& h 0 1 + s ' o t o M

This )ui(e ca'( a&&lies to a&&'o,e( back4lo &'e,ention (e,ices installe( in ate' lines to &'e,ent the back4lo o4 t'eate( ate' into the cit# ate' s#stem. Check ,al,es o' (ouble check ,al,es a'e not a&&'o,e( back4lo &'e,ente's an( a'e not inclu(e( 4o M e,ie manu4actu'e's inst'uctions 4o' testin) the ,al,e an( the &'o&e' test eBui&ment in,ol,e(.

A


A

M Sche(ule maintenance on manuall# o&e'ate( ,al,es in con:unction ith this acti,it#. M Sche(ule outa)e o4 eBui&ment ith o&e'atin) &e'sonnel. Check Points3 M S th i i it t li < =

A A A



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

e ' l e , t a a "  ) n i & t u a - l e u k ) a e M 

s k n a T

' e n i a ' t S


CN 7006107



K R O W F O E P Y T

& m u & l a ) u 4 i ' t n e C


' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

e ' l e , t a a "  ) n i & t u a - l e u k ) a e M 

s k n a T

' e n i a ' t S


A


A


A


A


A


A


A

This )ui(e ca'( a&&lies to a&&'o,e( back4lo &'e,ention (e,ices installe( in ate' lines to &'e,ent the back4lo o4 t'eate( ate' into the cit# ate' s#stem. Check ,al,es o' (ouble check ,al,es a'e not a&&'o,e( back4lo &'e,ente's an( a'e not inclu(e( 4o M e,ie manu4actu'e's inst'uctions 4o' testin) the ,al,e an( the &'o&e' test eBui&ment in,ol,e(.

A


A

M Sche(ule maintenance on manuall# o&e'ate( ,al,es in con:unction ith this acti,it#. M Sche(ule outa)e o4 eBui&ment ith o&e'atin) &e'sonnel. Check Points3 M Secu'e the incomin) cit# ate' line
A A A A A A A A A



A

M


1/5yr

M Check 4o' stickin) ,al,e stems an( lub'icate stems an( 4ittin)s s&a'in)l#. M e&lace &ackin)@ ('ess* 'e-bush* o' 'e&lace &ackin) )lan( assembl#* i4 'eBui'e(.

7/17/1


6

1. l#col-ate' T'eatement

CN 7006107



FREQUENCY


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



M Check 4o' 4'ee(om o4 motion on ,al,es eBui&&e( ith heel an( chain 4o' 'emote o&e'ation. M Clean u& o'k site. M Clean unit an( make ,isual e5amination o4 all &a'ts. ;&e'ate 4'om limit to limit. ;bse',e o&e'ation* look 4o' bin(in)* slu))ishness* action o4 limits* M etc. M %ete'mine i4 ,al,e seats an( hol(s &'o&e'l#. M Check con(ition o4 &ackin). M Check con(ition o4 (ials an( &ositione's. M A&&l# )'a&hite to mo,in) &a'ts o4 ,al,e. M ub'icate moto' an( )ea' bo5 as necessa'#.

A A A A A A A


A

M Clean u& o'k site. Check Points3 M Se',ice ('i,e cou&lin) an( check ali)nment. M ub'icate moto' bea'in)s
A A A A

Pum& (on s#stem. emo,e 'e4'i)e'ant in acco'(ance ith manu4actu'e's inst'ucti ons. $se M a&&'o&'iate 'e4'i)e'ant 'eco,e'#/ 'ec#clin) eBui&ment. Sam&le test the 'e4'i)e'ant an( oil to ,e'i4# com&liance ith the Ai' Con(itionin) an( e4'i)e'ation nstitute stan(a'(s.

A

%'ain an( 'e&lace oil in com&'esso' oil 'ese',oi'* inclu(in) 4ilte's* st'aine' s an( t'a&s. e,ie M the Mate'ial %ata Sa4et# Sheets
A

M Check c'ankcase heate' an( se',ice i4 'eBui'e(. M Check an( co''ect ali)nment o4 ('i,e cou&lin)s. ns&ect coole' an( con(ense' tubes 4o' scale. Clean i4 'eBui'e(. eak test the tubes usin) a M halo)en leak (etecto'. M Clean all ate' st'aine's in the s#stem.

A A A A

l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

e ' l e , a t a "  ) n i & t u a - l e u k ) a e M 

s k n a T

' e n i a ' t S


CN 7006107



K R O W F O E P Y T

& m u & l a ) u 4 i ' t n e C


' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M


& h 0 1 + s ' o t o M

s k n a T

' e n i a ' t S

M Check 4o' 4'ee(om o4 motion on ,al,es eBui&&e( ith heel an( chain 4o' 'emote o&e'ation. M Clean u& o'k site. M Clean unit an( make ,isual e5amination o4 all &a'ts. ;&e'ate 4'om limit to limit. ;bse',e o&e'ation* look 4o' bin(in)* slu))ishness* action o4 limits* M etc. M %ete'mine i4 ,al,e seats an( hol(s &'o&e'l#. M Check con(ition o4 &ackin). M Check con(ition o4 (ials an( &ositione's. M A&&l# )'a&hite to mo,in) &a'ts o4 ,al,e. M ub'icate moto' an( )ea' bo5 as necessa'#.

A A A A A A A


A

M Clean u& o'k site. Check Points3 M Se',ice ('i,e cou&lin) an( check ali)nment. M ub'icate moto' bea'in)s
A A A A

Pum& (on s#stem. emo,e 'e4'i)e'ant in acco'(ance ith manu4actu'e's inst'ucti ons. $se M a&&'o&'iate 'e4'i)e'ant 'eco,e'#/ 'ec#clin) eBui&ment. Sam&le test the 'e4'i)e'ant an( oil to ,e'i4# com&liance ith the Ai' Con(itionin) an( e4'i)e'ation nstitute stan(a'(s.

A

%'ain an( 'e&lace oil in com&'esso' oil 'ese',oi'* inclu(in) 4ilte's* st'aine' s an( t'a&s. e,ie M the Mate'ial %ata Sa4et# Sheets
A

M Check c'ankcase heate' an( se',ice i4 'eBui'e(. M Check an( co''ect ali)nment o4 ('i,e cou&lin)s. ns&ect coole' an( con(ense' tubes 4o' scale. Clean i4 'eBui'e(. eak test the tubes usin) a M halo)en leak (etecto'. M Clean all ate' st'aine's in the s#stem. M

A A A A

$se oil-('# nit'o)en to test com&'esso'/s#stem 4o' leaks &e' manu4actu'e's inst'uctions. 4 leaks a'e not able to be sto&&e( o' co''ecte(* 'e&o't leak status to su&e',iso'.

A

M Pull ,acuum on 'e4'i)e'ation machine in acco'(ance ith manu4actu'e's inst'uctions. Check e5te'nal inte'locks* 4lo sitch* 4ans* an( &um&s. Calib'ate o&e'atin) an( sa4et# cont'ols M an( 'eco'(. M M M M M M M M M

A A

Check an( ti)hten all elect'ical* cont'ol &anel* an( moto' te'minals. Check an( clean all chille' contacto's. Me))e' com&'esso' moto' an( 'eco'( 'ea(in)s. Check a&&'o&'iate tem&e'atu'es an( &'essu'es
A A A  A A A A

Check Points3 M Clean an( calib'ate all cont'ollin) inst'uments. M Clean o' 'e&lace o'i4ices an(/o' contacts.

A A

7/17/1


7


CN 7006107



FREQUENCY


M Check 4o' &neumatic leaks an(/o' loose i'in) an( 'e&ai'. e&lace cha'ts* a(( ink* an( check calib'ation o4 4lo mete'* tem&e'atu'e 'eco'(e's* an( kiloatt M cha'ts. M Check 4o' ba( in(icato' li)hts an( )au)es an( 'e&lace as necessa'#. M Test all cont'olle's an( set at &'o&e' set &oints. M Check o&e'atin) (ata an( anal#8e 4o' &'o&e' o&e'ation. P'e,enti,e Maintenance Check &oints3 M Check ,entilation &o'ts 4o' soil accumulation* clean i4 necessa'#. M Clean e5te'io' o4 moto' su'4aces o4 soil accumulation. ub'icate bea'in)s acco'(in) to ho'se&oe' 'atin)s3 a. emo,e 4ille' an( ('ain &lu)s
& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o


s l o ' t n n o o i t C a ' e e n ) i i h ' c 4 a e  M A

l a ' e n e ) * s ' o t o M


& h 0 1 + s ' o t o M

A A A A A A A

A A A A



A

M


A

M

A

M


A

M


A

s k n a T

' e n i a ' t S


CN 7006107



K R O W F O E P Y T

& m u & l a ) u 4 i ' t n e C


' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o


M Check 4o' &neumatic leaks an(/o' loose i'in) an( 'e&ai'. e&lace cha'ts* a(( ink* an( check calib'ation o4 4lo mete'* tem&e'atu'e 'eco'(e's* an( kiloatt M cha'ts. M Check 4o' ba( in(icato' li)hts an( )au)es an( 'e&lace as necessa'#. M Test all cont'olle's an( set at &'o&e' set &oints. M Check o&e'atin) (ata an( anal#8e 4o' &'o&e' o&e'ation. P'e,enti,e Maintenance Check &oints3 M Check ,entilation &o'ts 4o' soil accumulation* clean i4 necessa'#. M Clean e5te'io' o4 moto' su'4aces o4 soil accumulation. ub'icate bea'in)s acco'(in) to ho'se&oe' 'atin)s3 a. emo,e 4ille' an( ('ain &lu)s
s l o ' t n n o o i t C a ' e e n ) i i h ' c 4 a e  M A

l a ' e n e ) * s ' o t o M


& h 0 1 + s ' o t o M

' e n i a ' t S

s k n a T

A A A A A A A

A A A A



A

M


A

M

A

M


A

M


A

(. e&o't on an# ,isual 4in(in)s o4 si)ni4icance o' con(itions 4oun( 4'om testin) that nee( M 4u'the' in,esti)atin).

A


A

M Note3 "olt mete's ill )i,e these 'esults.

A

4. Ca&acitance imbalance hen ca&acito's a'e &a't o4 the installation ith 'esults e5&ecte( to M be less than 10> imbalance. Note3 HCa&acitance Measu'ement ?'i()eH ill )i,e these 'esults.

A

M M


A


A

Com&a'e the 'esults o4 each test &e'4o'me( in ste& I1 ith the &'e,ious #ea's 'esults an( M consi(e' ho se'ious the combination o4 &'oblems a'e* an( hat &'io'it# the# ha,e 4o' 'e&ai' o' co''ection.

A

esto'e all eBui&ment as it as hen this o'k as sta'te(. emo,e ta)s an( 'etu'n to se',ice. Clean u& o'k a'ea. M ns&ect :oints 4o' leaka)e. M emo,e an( clean line st'aine'
7/17/1


A A A

G


CN 7006107



FREQUENCY


M ns&ect &'essu'e 'ea(in) a)ainst set &oint. Check &oints3 E5amine e5te'io' o4 tank inclu(in) 4ittin)s* manholes* an( han(holes 4o' leaks* si)ns o4 M co''osion* an( co''ect as in(icate(. M %'ain an( 4lush tank.

& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

e ' l , e a t a "  ) n i & t u a - l e u k ) a e M  A

' e n i a ' t S

s k n a T

1/D#'

1/D#'


1/D#'

ns&ect tho'ou)hl# the inte'io' o4 tank@ 'eco'( the si8e an( (e&th o4 &its* &'esence o4 c'acks an( M con(ition o4 o&enin)s* 4ittin)s* el(s* 'i,ets* an( :oints. M Coat ith e&o5# o' othe' a&&'o,e( &'otecti,e coatin)s.

1/D#'

1/D#'


1/D#'

M M M M M

Clean* test an( ins&ect si)ht )lasses* ,al,es* 4ittin)s* ('ains* an( cont'ols. Pe'4o'm h#('ostatic test i4 'eBui'e(. Fill an( 'etu'n to se',ice. A(( an EPA a&&'o,e( bioci(e. Clean u& o'k site.

1/D#' 1/D#' 1/D#' 1/D#' 1/D#'

M


Check Points3 Secu'e st'aine' isolation ,al,es. %'ain st'aine' housin). ?ack 4lush i4 &ossible o' 'emo,e an( clean st'aine' ca)e* i4 a&&licable. e&lace ca't'i()e t#&e an( clean out st'aine' housin)* i4 a&&licable. eassemble unit o' 'e&lace ('ain &lu) an( o&en isolation ,al,e. Check unit 4o' leaks. EEN% A K AS E$E% ; E$ESTE%  K $ATEJ % K %AJ SA K SEM-ANN$AJ

M M M M M M

A

A A A A A A


CN 7006107



K R O W F O E P Y T

& m u & l a ) u 4 i ' t n e C


' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

M ns&ect &'essu'e 'ea(in) a)ainst set &oint. Check &oints3 E5amine e5te'io' o4 tank inclu(in) 4ittin)s* manholes* an( han(holes 4o' leaks* si)ns o4 M co''osion* an( co''ect as in(icate(. M %'ain an( 4lush tank.

e ' l , e a t a "  ) n i & t u a - l e u k ) a e M  A

' e n i a ' t S

s k n a T

1/D#'

1/D#'


1/D#'

ns&ect tho'ou)hl# the inte'io' o4 tank@ 'eco'( the si8e an( (e&th o4 &its* &'esence o4 c'acks an( M con(ition o4 o&enin)s* 4ittin)s* el(s* 'i,ets* an( :oints. M Coat ith e&o5# o' othe' a&&'o,e( &'otecti,e coatin)s.

1/D#'

1/D#'


1/D#'

M M M M M

Clean* test an( ins&ect si)ht )lasses* ,al,es* 4ittin)s* ('ains* an( cont'ols. Pe'4o'm h#('ostatic test i4 'eBui'e(. Fill an( 'etu'n to se',ice. A(( an EPA a&&'o,e( bioci(e. Clean u& o'k site.

1/D#' 1/D#' 1/D#' 1/D#' 1/D#'

M


M M M M M M A %  ? M 1/#'

A

Check Points3 Secu'e st'aine' isolation ,al,es. %'ain st'aine' housin). ?ack 4lush i4 &ossible o' 'emo,e an( clean st'aine' ca)e* i4 a&&licable. e&lace ca't'i()e t#&e an( clean out st'aine' housin)* i4 a&&licable. eassemble unit o' 'e&lace ('ain &lu) an( o&en isolation ,al,e. Check unit 4o' leaks. EEN% K AS E$E% ; E$ESTE%  K $ATEJ K %AJ SA K SEM-ANN$AJ K EE2J A K ANN$AJ K ?-EE2J PM K PE"ENTAT"E MANTENANCE K M;NT!J M K ENEA MANTENANCE K 1 E"EJ  JEAS ?M K ?-M;NT!J 1/D K 1 E"EJ D JEAS

7/17/1

A A A A A A





CN 7006107



FREQUENCY


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M

e ' l e , a t a "  ) n i & t u l a e u k ) a e M 

s k n a T

' e n i a ' t S


CN 7006107



FREQUENCY


7/17/1


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S

D0


CN 7006107



FREQUENCY


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S


CN 7006107



FREQUENCY


7/17/1


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S

D1


CN 7006107



FREQUENCY


& m u & l a ) u 4 i ' t n e C

' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S


CN 7006107



FREQUENCY & m u & l a ) u 4 i ' t n e C


' e t n e , e ' P 6 o l 4 k c a ?


' o t o ( M e * t a e ' , e l a & " o



l a ' e n e ) * s ' o t o M

& h 0 1 + s ' o t o M


s k n a T

' e n i a ' t S

Clean the ceilin) 4i5tu'e* lam&s* (i44use'* lens* 'e4lecto'* 'e4'acto'* )lobe ith a'm ate' an( mil( M (ete')ent.

7/17/1

D



CN 7006107



K R O W F O E P Y T

Exhaust Systes

l a ' s e n a l s n F l ' e ) t a t * s  o s a u / l i ' a 4 o t t h o 5 o n e o E  , M

ENEA MANTENANCE TAS2S Note3 Sche(ule PM 4o' all eBui&ment liste( Check &oints3 M Check 4an bla(es 4o' (ust buil(u& an( clean i4 necessa'#.

A


A


A


A


A

M

ub'icate 4an sha4t bea'in)s hile unit is 'unnin). A(( )'ease slol# until sli)ht blee(in) is note( 4'om the seals. %o not o,e' lub'icate. emo,e ol( o' e5cess lub'icant.


A A

& h 0 1 + s ' o t o M


CN 7006107



K R O W F O E P Y T


Exhaust Systes

& h 0 1 + s ' o t o M

ENEA MANTENANCE TAS2S Note3 Sche(ule PM 4o' all eBui&ment liste( Check &oints3 M Check 4an bla(es 4o' (ust buil(u& an( clean i4 necessa'#.

A


A


A


A


A

M

ub'icate 4an sha4t bea'in)s hile unit is 'unnin). A(( )'ease slol# until sli)ht blee(in) is note( 4'om the seals. %o not o,e' lub'icate. emo,e ol( o' e5cess lub'icant.

M Check belts 4o' ea'* a(:ust tension o' ali)nment* an( chan)e 4an belt. M

A A

Check st'uctu'al membe's* ,ib'ation eliminato's* an( 4le5ible connections.Check moto' an( 4an sha4t bea'in)s 4o' noise

A


A


A

M Sche(ule PM on moto' at same time.

A

M emo,e all t'ash an( clean a'ea a'oun( 4an.

A


A


A

M ub'icate bea'in)s acco'(in) to ho'se&oe' 'atin)s3

A

M

A

M

A

M


A

M

Check moto' in(in)s 4o' accumulation o4 soil. ?lo out ith ai' i4 'eBui'e(* ai' &'essu'e must not e5cee( D0 &si).

A


A


A

M eoc'( actual ,olta)e.

A



A

M


A

M

A

M


A

M


A

M


A

7/17/1

DD

1. E5haust S#stems


CN 7006107



K R O W F O E P Y T


Exhaust Systes


& h 0 1 + s ' o t o M

A

Note3 "olt mete's ill )i,e these 'esults

M


A

M


A

M


A

Com&a'e the 'esults o4 each test &e'4o'me( in ste& I1 ith the &'e,ious #ea's 'esults an( M consi(e' ho se'ious the combination o4 &'oblems a'e* an( hat &'io'it# the# ha,e 4o' 'e&ai' o' co''ection. M A %  ? M 1/#'

esto'e all eBui&ment as it as hen this o'k as sta'te(. emo,e ta)s an( 'etu'n to se',ice. Clean u& o'k a'ea. EEN% K AS E$E% ; E$ESTE%  K $ATEJ K %AJ SA K SEM-ANN$AJ K EE2J A K ANN$AJ K ?-EE2J PM K PE"ENTAT"E MANTENANCE K M;NT!J M K ENEA MANTENANCE K 1 E"EJ  JEAS ?M K ?-M;NT!J

7/17/1

D

A

A

1. E5haust S#stems


CN 7006107



K R O W F O E P Y T

S M ? % N A S M E

EMS AND BMS

ENEA MANTENANCE TAS2S Check Points3 M Clean* calib'ate an( a(:ust all cent'al
A

M Clean P'inte's



M ns&ect cont'ol cable connections an( connecto's.

A

M

ns&ect an( clean inst'umentation (e,ice* the'moells* &'essu'e t'ans(uce's* humi(it# senso's* li)ht senso's* etc.

A

M

Calib'ate inst'umentation (e,ices* the'moells* &'essu'e t'ans(uce's* humi(it# senso's* li)ht senso's* eathe' stations.

A

M Pe'4o'm &oe' 4ail test on NCM



M Pe'4o'm batte'# tests at NCM



M ns&ect NCM &oe' su&&l#



M E,aluate !a'(a'e At''ibute ,alues a)ainst 'ecommen(e( ,alues



M ns&ect actuato' set sc'es an( mechanical connections



M

A %  ? M 1/#'

P'e&a'e a 'itten se',ice 'e&o't as to test 'esults an( se',ice &e'4o'me( an( 4ile ith %F Ai'&o't ?oa'( Asset Mana)e' e&'esentati,e.

K AS E$E% ; E$ESTE% K %AJ K EE2J K ?-EE2J K M;NT!J K 1 E"EJ  JEAS

7/17/1

A

EEN%  K $ATEJ SA K SEM-ANN$AJ A K ANN$AJ PM K PE"ENTAT"E MANTENANCE M K ENEA MANTENANCE ?M K ?-M;NT!J

D

1.6 EMS AN% ?MS

p2_221841- MAINTENANCE ACMV.xls

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