020-1
020 Maintenance 0 2 0 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-2 2
COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . 020020-22 22
Warnin Warnings, gs, Caut Caution ions s and Note Notes s . . . . . . . . . . . . 020 020-2 -2
Coolin Cooling g system system,, checki checking ng . . . . . . . . . . . . . . . 020 020-22 -22
CONDITION BASED SERVICE (CBS) . . . . . . 020020-3 3
ENGINE ACCESSORY BELT . . . . . . . . . . . . . 020020-23 23
CBS basi basics cs . . . . . . . . . . . . . . . . . . . . . . . . . . . . Servic Service e recogn recogniti ition on . . . . . . . . . . . . . . . . . . . . . . CBS item items, s, viewi viewing ng and and resett resetting ing . . . . . . . . . . Mainte Maintenan nance ce table tables s .......... ...........
020-3 020-3 020-4 020 -4 020-4 020 -4 020-6 020 -6
BASIC SERVICE INFORMATION . . . . . . . . . . . 020020-8 8 Diagnostic Diagnostic trouble trouble codes codes (DTCs), accessin accessing g . . 020-8 020-8 Tighte Tightenin ning g fasten fasteners ers . . . . . . . . . . . . . . . . . . . . . 020 020-8 -8 Part Parts s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-9 9 Tool Tools s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-10 10
IDENTIFICATION PLATES AND LABELS . . . . 020 020-11 -11 Vehicle Vehicle identific identificatio ation n number number (VIN) . . . . . . . . 020-11 020-11 Date Date of manufa manufactu cture re . . . . . . . . . . . . . . . . . . . . 020 020-11 -11
RAISING VEHICLE . . . . . . . . . . . . . . . . . . . . . 020020-11 11
Acces Accessor sory y belt belt service service . . . . . . . . . . . . . . . . . . 020-23 020-23 Accessor Accessory y belt, replac replacing ing . . . . . . . . . . . . . . . . 020-24 020-24
ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-25 25 Engine lubr Engine lubrica icant nt . . . . . . . . . . . . . . . . . . . . . . . 020-25 020-25 Engine Engine oil, checkin checking g level . . . . . . . . . . . . . . . . 020-25 020-25 Engine Engine oil and and filter, filter, chang changing ing . . . . . . . . . . . . 020-25 020-25
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 020020-27 27 Fuel Fuel fil filte terr . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-27 27 Fuel tank tank and fuel fuel lines, lines, inspect inspecting ing . . . . . . . . 020-27 020-27
INTERIOR VENTILATION MICROFILTER . . . . 020-27 Interior Interior ventilatio ventilation n microfilter microfilter,, replacing replacing . . . . . 020-27 020-27
SPARK PLUGS . . . . . . . . . . . . . . . . . . . . . . . . 020020-28 28 Spark Spa rk plugs plugs,, replac replacing ing . . . . . . . . . . . . . . . . . . 020 020-28 -28
Liftin Lifting g vehicl vehicle e . . . . . . . . . . . . . . . . . . . . . . . . . 020-12 020-12 Raising Raising vehicle vehicle safely safely using vehicle vehicle jack jack . . . . 020-12 020-12 Working Working under under vehicle vehicle safely safely . . . . . . . . . . . . . 020-12 020-12
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . 020020-29 29
EMERGENCIES . . . . . . . . . . . . . . . . . . . . . . . . 020020-13 13
OTHER MECHANICAL MAINTENANCE . . . . . 020-29
Flat Flat tire indi indicat cation ion . . . . . . . . . . . . . . . . . . . . . . Changing Changing a tire (Hardtop (Hardtop or Converti Convertible) ble) . . . . Changing Changing a tire (Clubm (Clubman) an) . . . . . . . . . . . . . . . Jump Jump starti starting ng . . . . . . . . . . . . . . . . . . . . . . . . . Indicator Indicator and and warning warning lights lights . . . . . . . . . . . . . . Towi Towing ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
020-13 020-13 020-13 020-13 020-15 020-15 020-16 020 -16 020-17 020-17 020020-17 17
ENGINE COMPARTMENT . . . . . . . . . . . . . . . . 020020-18 18 Engine Engine compartmen compartmentt components components . . . . . . . . . 020-18 020-18 Ignition coil cover, removing removing and installing . . . 020-19
AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-19 19 Air filter filter element, element, replaci replacing ng (Cooper) (Cooper) . . . . . . . 020-19 020-19 Air filter element, replacing (Coope (Cooperr S, JCW) JCW) . . . . . . . . . . . . . . . . . . . . . 020 020-19 -19
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-20 20 Batter Bat tery y mainte maintenan nance ce . . . . . . . . . . . . . . . . . . . 020 020-20 -20
BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020020-21 21 Brake Brake fluid, fluid, repla replacin cing g .... .... .... .... ... Brake pad and and rotor rotor wear, check checking ing . . . . . . . Brake syste system, m, inspecti inspecting ng . . . . . . . . . . . . . . . . Parking Parking brake, brake, checking checking . . . . . . . . . . . . . . . . .
020-21 020-21 020-21 020-21 020-22 020-22 020-22 020-22
Transm Transmiss ission ion serv service ice . . . . . . . . . . . . . . . . . . . 020 020-29 -29 Oxygen sensors . . . . . . . . . . . . . . . . . . . . . . . 020-29 Clutch Clutch flui fluid, d, check checking ing . . . . . . . . . . . . . . . . . . . 020 020-30 -30 Drive axle axle joint joint (CV joint) boots, boots, inspec inspecting ting . . 020-30 020-30 Exhaust Exhaust system, system, inspec inspecting ting . . . . . . . . . . . . . . 020-30 020-30 Suspen Suspensio sion, n, inspe inspecti cting ng . . . . . . . . . . . . . . . . . 020 020-30 -30 Tires, Tires, checking checking inflation inflation pressur pressure e . . . . . . . . . . 020-30 020-30 Tires, Tires, rota rotatin ting g . . . . . . . . . . . . . . . . . . . . . . . . . 020 020-31 -31 Wheels Whe els,, alignin aligning g . . . . . . . . . . . . . . . . . . . . . . . 020 020-31 -31
BODY AND INTERIOR MAINTENANCE . . . . . 020-31 Body and hinge Body hinges, s, lubri lubricat cating ing . . . . . . . . . . . . . 020 020-31 -31 Exteri Exterior or washin washing g . . . . . . . . . . . . . . . . . . . . . . . 020 020-31 -31 Interi Interior or care care . . . . . . . . . . . . . . . . . . . . . . . . . . 020 020-32 -32 Leather Leat her upholst upholstery ery and trim trim . . . . . . . . . . . . . . 020-32 020-32 Seat belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020-32 Windshie Windshield ld wiper blade blade maintenanc maintenance e . . . . . . . 020-32 020-32 TABLES a.Engine a.Engine oil oil servic service e . . . . . . . . . . . . . . . . . . . . . . . . . . . .020-6 .020-6 b.CBS prom prompte pted d servic service e . . . . . . . . . . . . . . . . . . . . . . . . 020-7 020-7 c. Add Additi itiona onall servic services es . . . . . . . . . . . . . . . . . . . . . . . . . . . 020-7 020-7 d.Vehicle d.Vehicle chec check k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 020-7 020-7 e.Spark plug chang change e intervals intervals . . . . . . . . . . . . . . . . . . . 020-28 020-28
02002 0-2 2
Main Ma inte tena nanc nce e
Warnings, Cautions and Notes
GENERAL This repair group details service and maintenance procedures for the 2007 through 2011 MINI Cooper models. MINI Cooper vehicles are equipped with condition based service (CBS) capabilities that monitors vehicle systems and components and suggests service based on the actual current condition of components. Following the CBS recommended service intervals helps ensure safe and dependable operation of the vehicle. Aside from keeping your vehicle in the best possible condition, proper maintenance plays a role in maintaining full protection under MINI’s new-vehicle warranty coverage. If in doubt about the terms and condit condition ions s of your your vehicl vehicle’s e’s warran warranty, ty, an aut author horize ized d MINI MINI deale dealerr should be able to explain them. MINI is constantly updating their recommended maintenance procedures and requirements. The information contained here may not include updates, revisions or part supersessions made by MINI since the publication of the documents supplied with the vehicle. If there the re is dou doubt bt about about a specif specific ic modelor modelor model model year, year, or what what interv intervals als to follow, consult an authorized MINI dealer.
Warnings, Cautions and Notes Throughout this manual are many passages with the headings WARNING, WARNING, CAUTION, CAUTION, or NOTE. NOTE. These headings have different meanings. WARNING —
• Text Text und under er this this hea headin ding g warns warns of unsafe unsafe pract practice ices s tha thatt are likely likely to cause injury, either by direct threat to the person(s) performing the work or by increased risk of accident or mechanical failure while driving. CAUTION —
• Text Text under this this heading heading calls attention to important precautions to be observed during the repair work that will help prevent accidentally damaging the vehicle or its parts. NOTE —
• A note contains helpful information, tips or pointers which help in doing a better job and completing it more easily. Read WARNING, WARNING, CAUTION CAUTION and NOTE headings before you begin repair work. See also 001 Warnings and Cautions. Cautions .
Main Ma inte tena nanc nce e
02002 0-3 3 CBS basics
CONDITION BASED SERVICE (CBS) CBS basics The MINI maintenance system, called condition based service (CBS) (CBS) not notifi ifies es the driver driver of nee needed ded servic service e based based on the condit condition ion of monitored components. CBS recommends maintenance only for components that are worn. CBS measures measures,, monitors monitors and dete determin rmines es the required required maintena maintenance nce of several several service service items items independ independentl ently y of each othe other. r. The instrume instrument nt cluster prompts the driver whenever one of the CBS items requires maintenance or replacement. CBS also details the recommended, due and overdue required maintenance. For many maintenance tasks, CBS uses sensors to monitor vehicle drivin driving g condit condition ions, s, the then n uses uses this this data data to calcul calculate ate curren currentt and and future future service requirements. CBS sorts service requirements according to date due and notifies the driver when the vehicle requires service.
CBS tasks that are monitored are displayed in the tachometer
instrument and the car communication computer (CCC) (cars fitted with with naviga navigatio tion). n). The The displa display y shows shows remain remainingtimes ingtimes or distan distancesfor cesfor the following maintenance tasks. • Engine oil and filter change • Front brake pad replacement • Rear brake pad replacement • Cabin microfilter replacement
• Brake fluid change • Vehicle check • Safety and emissions inspections Automatic transmission fluid, oxygen sensor and spark plug replacement intervals are not shown in the tachometer or the CCC (cars with navigation). These items still require periodic replacement. replacement. See Maintenance Maintenance tables in this repair group.
Tachometer CBS display uses an upper and lower panels: 1.
Colored vehicle symbol: orange = normal yellow = service due red = service overdue.
2.
Remaining distance to next service.
3.
Date for next service.
0 2 0
02002 0-4 4
Main Ma inte tena nanc nce e
Service recognition
Service requirement information is stored in the remote key while
the vehicle is driven. This information can be accessed by an authorized MINI service center at the time of a service appointment.
For CBS to work work correc correctly tly,, make make sure sure correc correctt local local dat date e and time time are set in the vehicle instrument cluster.
Service recognition The CBS system system recogn recognize izes s when when a servic service e is requir required ed using using one of three methods: Adaptive. Adaptive . Sensor data and algorithms are used to determine the requir required ed maint maintena enance nce interv interval al for a servic service e based based on indivi individua duall user user driving style. Examples: • Oil change interval is determined by fuel consumption. • Front and rear brake pad replacement intervals are determined from two-stage brake lining wear sensor signals on left front and right rear brake pads; and from algorithms using these input parameters: travel distance, wheel speed, braking pressure, braking time, and braking frequency. Fixed time (months) determines required maintenance for the following: • Brake fluid change • Mandated safety and emissions inspections Fixed distance (miles) determines required maintenance for the following: • Spark plug replacement (dependent on engine) • Air filter element replacement • Automatic transmission fluid change • Cabin microfilter replacement • Oxygen sensor replacement • Vehicle check See Maintenance Maintenance tables in this repair group for details.
CBS items, viewing and resetting The tachometer displays CBS data with graphics and text. When one or more more servic service e ope operat ration ions s are carrie carried d out (exam (example ple:: front front brake brake pads and rotors are changed), reset the service interval. Vehicle with navigation: The car communication communication computer (CCC) in center dashboard also displays CBS information. CBS resetting functions can be found in the Settings menu.
Main Ma inte tena nanc nce e
02002 0-5 5
CBS items, viewing and resetting
–
Enter vehicle and close doors. Switch ignition ON (KL15) but do not start engine.
Press and hold trip reset button on tachometer ( arrow) for 10 seconds.
Upper panel in tachometer is illuminated with a service item. Lower
panel indicates remaining time or mileage left for that service Item. • Push BC (board computer) button on end of turn signal stalk to scroll display to next available CBS item.
To reset, push and hold BC button again. Lower panel shows RESET.
–
Repeat procedure for additional resets.
0 2 0
02002 0-6 6
Main Ma inte tena nanc nce e
Maintenance tables
Maintenance tables
The service interval display in the tachometer signals the need for maintenance and inspection.
• Oil change tasks are in Table a. a. • Condition based service (CBS) tasks are in Table b. b. • Service and maintenance tasks required at set mileage intervals are in Table c. c. • Other recommended periodic vehicle inspection tasks are in Table d. d. MINI is constantly upgrading recommended maintenance procedures and requirements. The information contained here is as accurate as possible at the time of publication. If there is any doubt about what procedures apply to a specific model or year, or what intervals should be followed, remember that an authorized MINI dealer has the latest information on factory-recommended maintenance. Except where noted, the maintenance items listed apply to all mode models ls and and mode modell year years s cove covere red d by this this manu manual al.. The The numb number er in the the Additional repair information column refers to the repair group in this manual where additional information can be found. CAUTION —
• The publisher of this manual recommends that engine oil and filter be replaced a intervals not greater than 7500 miles or one year, whichever comes first.
Table a. Engine oil service Engine oil and oil filter, change (CBS prompt based on fuel consumption). Brief diagnostic tests: • Check Control, check messages. • Indicator and warning lights, scan for fault codes using BMW scan tool or equivalent. • CBS display, reset. • Tires, check tread, adjust pressures. • Tire pressure monitor, reset. Parking brake, check operation, adjust as necessary. Washer fluid, top off
l n o a i n t a o i r m t i i r d a o p f d e n A r i
119
020,, 300 020
340
established 1950 Automotive Reference™
BentleyPublishers .com
MINI Cooper (R55, R56, R57) Service Manual: 2007-2011 Cooper, Cooper S, John Cooper Works (JSW) including Clubman and Convertible Price: $139.95 Bentley Stock Number: BM11 Publication Date: 2011.09.06 ISBN: 978-0-83 978-0-8376-16 76-1671-1 71-1 Hardcover, 8 3/8 in. x 11 in. Case quantity: 1 1058 pages, 1845 photos, illustrations and diagrams Includes color MINI Cooper familiarization section
The MINI Cooper Service Manual: 2007-2011 is a comprehensive source o service inormation and specifcations or MINI Cooper models rom 2007 to 2011 (Mk II). The aim throughout this manual has been simplicity,, clarity and completeness, with practical explanations, simplicity step-by-step procedures and accurate specifcations. Whether you’re a proessional or a do-it-yoursel MINI owner, this manual will help you understand, care or and repair your car. Step-by-step instructions for resetting CBS service items.
Features:
020 Maintenance
• Procedures for everything everythin g from changing the ATF to replacing a dirty cabin microflter and resetting the CBS (condition based service) system. This manual tells you what to do and how and when to do it. • Engine and cylinder head service, service, including variable camshaft camshaft timing (VANOS) setup and adjustment and Valvetronic service (N12, N16, and N18 engines). • Driveability troubleshooting troubleshooting and detailed repair information information for the Siemens DME Engine Management Systems. • Turbocharger and intercooler information, including component removal and replacement (Cooper S, JCW). • Drivetrain maintenance, maintenance, including troubleshooting, adjustment adjustment and repair o clutch, gearshit linkage and drive axles. • Suspension repairs, repairs, including strut and control arm replacement procedures. • Manual and automatic transmission removal, installation, seal replacement and external service. • System repair information information for antilock brakes (ABS), automatic stability control (ASC) and dynamic stability control (DSC). • Heating and air conditioning conditioning repair (IHKS / IHKA), including including component replacemen replacement. t. • Body adjustments and repairs for sunroof sunroof and convertible, including resetting o the rollover protection system. • Electrical system service, service, including an easy to use electrical component section with detailed illustrations and photos. • Comprehensi Comprehensive ve wiring schematics, including fuses and grounds. • MINI OBD II diagnostic trouble trouble codes, SAE-dened and OBD II P-Codes, as well as basic scan tool information and OBD II Diagnostic Trouble Codes (DTCs). • MINI factory tolerances, tolerances, wear limits, adjustments, and tightening tightening torques.
High pressure fuel system service on turbo engine, including replacing HP fuel pump. 160 Fuel Tank and Fuel Pump
Detailed engine service, including VANOS camshaft timing adjustment. 117 Camshaft Timing Chain
Models & engines covered: Cooper: Cooper S:
1.6 liter normally aspirated engine (engine codes N12, N16) 1.6 liter supercharged engine (engine codes N14, N18)
Transmissions covered:
Manual 6-speed transmissions (Getrag) Automatic 6-speed with Agitronic (Aisin)
Bentley Publishers, 1734 1734 Massachusetts Avenue, Cambridge, MA 02138-180 4 USA Tel: 617-547-4170 • Toll Free: 800-423-45 95 • Fax: 617-876-9235 http://www.bentleypublis http://www .bentleypublishers.com/contact-us hers.com/contact-us bentley_bm11_new.product.announcement.pdf
