Instruction
for using and servicing of high pressure air compressor TRIDENT KLASIK 200
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This instruction is for using and servicing of high pressure compressor, type TRIDENT KLASIK 200 Series – from year 200 Output – 200 l/min, overpressure Electromotor input – 5,5 A i r c l e a n a c c o r d i n g t o D I N
0 200/300 bar kW 3 1 8 8
Contain
SAFETY RULLES
3
GENERAL PROVISION AND TECHNICAL DESCRIPSION
4
OPERATING WITH COMPREESSOR
6
COMPRESSOR SERVICE
7
STORING AND MANIPULATING
8
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ACCESSORIES
9
·
SUPPLEMENT
·
10
1) Electrical connection schema 2) Pipe schema
Label sample
Production number 00 11 045
year
month
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serial number
I. Safety rules We presume, that any person, using or servicing compressor, was regularly taught by seller (producer), will behave carefully and will manipulate with the compressor in the sense of this instruction.
Before starting the compressor, carefully read the all safety instruction and get to know with basic functions of the compressor, mainly the part we get in contact with during running or servicing. /pipe schema supplement 1, electrical schema supplement 2/. Attention – used symbols
This symbols means that you may get heart or killed in case you don’t stick the safety instruction. 1. Don’t input the fork plug of input electric wire, unless the CENTRAL CENTRAL STOP switch of the fuse box is in the lower part. - Green fuse indicator is off.
2. Make sure that the input electric wire is not damaged or extend. 3. Input wire must not lie on oil, gasoline or other kind kind of dirt’s. 4. Power source must must be in secure electric circuit, and use only power source for fork plug at the compressor electric wire. 5. The cover of the compressor can be removed, only when compressor is without power. 6. It is forbidden to manipulate manipulate with fuse box, box, the producer had set all parameters for safety run of the compressor. 7. Compressor must be in horizontal position, in good ventilated place with around maximal temperature 30 ° C. 8. If there is pressure in the compressor, its forbidden to manipulate manipulate with pips, separators or filters. 9. The producer sealed safety valves, and it is forbidden to manipulate with them.
10. Don’t touch the hot parts of the compressor. compressor. 11. Before leaving the working place, plug out the compressor cable and turn off the electricity. 12. In case of defect, call the service center (producer).
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II. General provision and technical description
Compressor: compress air to fill pressure bottles, breathing apparatus and other devices, by healthy air. Compressor can be used in temperatures +5 ° C to +30° C, in good ventilated places. Running Running the compressor co mpressor in dusty or non-healthy places is forbidden. Technical description
1 Basic frame 2 Compressor 3 Separators 4 Filters with filtration refill 5 Pressure distribution 6 Suction air filter 7 Electromotor 8 Fuse box 9 Cover 10 Reverse valve 11 Pressure valve 12 Releasing condensate hose 13 Oil gauge
6
9
8 7
5 4 2 3 1
12 11 13 10
Compressor: contains compressor unit and electrical unit, based on same basic
frame. Torque moment is transfer by v-belt. Driving unit is under cover, basic frame have rubber springs to eliminate vibration. Compressor unit: three cylinders, three grade, with Safety valves on each degree.
Suction air is cleaned from dust and dirt’s passing the suction filter. Air at the output of the 1st, 2nd, and 3rd grade is cooled in air-lamella cooler. Axial ventilator does cooling. Connecting of the parts is done by pipes Æ10x1 mm with screwing as seen in supplement 2. Compressor lubricating: is done by spry application of oil. Oil level in crankshaft,
can be controlled throw oil gauge. is carried on after cooling in coolers (Ch2, Ch3) in separator of 2 and 3 grade (O2, O3), releasing of both separators is done automatically by electromagnetic vents on eaeach separetor (EV), in adjust intervals or manually pressing the switch of releasing. Oil and water separation: nd
rd
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For better separation and filter work, is installed on the output of the second filter pressure valve (TV), set by the producer. with three outputs M16x 1,5, and installed safety valve (PV3), manometer (M) and pressure switch off (TO). The producer, according to the values of output pressure (200/300 bar), sets the values of pressure switch off. It is possible to add another pressure switch off. Pressure distribution:
Driving unit: are three faze asynchronous electromotor 3x 400 V – 5,5 kW. Over the
electromotor is installed fuse box and switch CENTRAL STOP, START, STOP, MANUAL RELEASING, motor hour (Mh) indicator, electricity indicator (green light), /see supplement 1, electrical schema/, fuse box can also be installed on the wall. Technical parameters of the compressor
Dimension l x w x h Grade Cylinders Output amount (l/min.) Filling Fill ing pressure - bar Adjustment Adjustment of 3rd grade safety valve- bar Cooling of compressor Compressor lubrication lubricati on Oil charge (l) Air temperature at output ( °C) Cleanness of the air (DIN) Electromotor - 3x 400 V Rotation of electromotor 1/min Frequency (Hz) Cover class Weight (kg)
1100 x 550 x 700 3 3 200 200 or 300 220 or 330 air spry application 1,1 max. 35 3188 5,5 kW 2900 50 IP- 54 105
Application of gasoline motor
According to the requirement of independent running of compressor to energy source, the producer applied driving by gasoline motor on special basic frame. Basic carry out of the compressor unit remains the same (only small adaptation of lower part of separators). There is no electromotor, fuse box, pressure switch off valve, indicator of motor hour and cables. Releasing condensate from separator of the 2 nd and 3rd grade is done (during running) manually, turning release screw at the bottom of separator. Recommended interval of releasing is 6 min. To eliminate suction of exhaust gases to compressor, we added 2,5 m long hose with air filter at the end, to the suction of 1 st grade. Before running of the gasoline motor we open the manual drain, and colse it after the motor runs. Operating and servicing of compressor run by gasoline motor, is the same as in case of electromotor.
For gasoline motor is a separate guide for service and operating, which is a part of documentation (in case this kind of driving in wanted).
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III. Compressor operating
Before plug in to power po wer source we control:
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- The cable and power source should not be damaged - Compressor must be in horizontal position - CENTRAL STOP switch must be in lower position – Green fuse indicator is off.
According to the plan of servicing we control: - Oil in compressor: the transparent part of oil gauge must be full, (or between two
lines of oil gauge). - Stretching of v-belt: bending during pressure 5 kp is about 1 – 1,5 cm. Filling process of a pressure bottle Its forbidden to connect pressure bottle tested for operation pressure lower than output pressure of compressor 200 or 300 bar. · ·
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We connect filling hose from pressure distribution to bottle, valve of both ends are closed. We switch CENTRAL STOP- green indicator turns light on, and pressing green switch START the compressor runs. The ventilator must run in the direction of the dart at the cover, in other case we change fazes. We control the function of automatic turn off, by checking the pressure; when the pressure reaches values of 215 or 315 bars, the pressure switch off, turns off the electromotor. The electromotor will turn on when pressure will reach values of 150 or 250 bars. Switching the white switch checks manual releasing of separators. Next releasing is done automatically in intervals set by the producer. Release starts also at each compressor stop. If every thing works properly, we open slowly the valves and start filling of bottles. When the bottles are full the compressor stops automatically.
Next steps: · We close the valves at the both ends of the hose. ventilati ng of the ends, we disconnect the bottle. · After ventilating · After connecting an empty bottle, we star the compressor again. · When finishing, manually release the separator.
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If there is present more than one person, order to manipulate can be given only when the compressor stops!
IV. Compressor service
Small defects are eliminate according to service guide: 1. We plug out the compressor from power source. 2. Let the compressor get cold. Hot parts may burn you. 3. Release air from compressor unit. Servicing plan: 10 running hours - control oil level
- changing active coal coal in filters refill. 20 running hours - changing of molecular net in filters refill.
changing the refill of air filter. 100 running hours – changing 200 running hours – changing the oil in the compressor.
After season (yearly), total tot al control of electrical connection and install ation. It is recommend to have notebook of motor hour according to motor hour indicator!!!!!
Description of operating during servicing:
Check and change of oil and filters refill.
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1-control gauge – opening for filling oil 4 -air release screw 2 -oil gauge.
----max. ----min.
3 -release screw with nut
Oil change:
We screw out control gauge (N o. 1), and screw out releasing screw (N o. 3), we release oil to a tank, new oil charge = 1,1 l. Change of filtration refill:
- from air releasing screw (No. 4), we release pressure from the filter. - using handle loosen, we loose upper nut of the filter. - we replace filtration refill, and assembly it again the refill must be put correctly into the middle part of the filter!
When filling the refill, we must reach the maximum weight of material by smooth shaking. If it’s necessary we change the filters net or refill felt. V. Storing and transport Storing:
Compressor must be stored in dry and clean place. It’s forbidden to store the compressor together with accumulators, oil and chemical materials. In case of storing for more than 3 months, it is necessary to run the compressor after general control for 15 min, and check all its functions. After releasing the separator we clean the compressor, and prepare for storing. All this should be registered in notebook and signed by authorized person. -8-
Manipulation and transport:
To manipulate with compressor, it has two handling parts, and its need two persons, because handling parts are too low must give attention to body hold, expected effort is (50 kg). Using working gloves is recommended. The transport of the compressor is possible by any kind of common vehicle, but the compressor must be protected from getting damaged, and put in such way to eliminate its free movement in the vehicle. VI. Spear parts, need material and tools delivered with the compressor. Spear parts
1 spear filtration refill, complete without charge 2 suction plancier 2 springs, for output valves of 2nd and 3rd grade Material
1 set of „O“ circles circles 1 set set of Cu - fitting 4 nets for filtration refill 4 pieces of refill felt. 1 filtration refill for suction filter Tools
1 piece, both side spanner 10/12 1 piece, both side spanner 13/17 1 piece, both side spanner 19/22 1 piece, one side spanner OK 65 1 piece, box spanner OK 13 1 piece, screwdriver Š-10 1 piece, hook spanner for valves 1 piece imbues key No. 2 1 piece, handle loose Æ 8 mm 1 piece, pliers SEGER
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VII. Supplement
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Supplement 1 Schema of electrical connection
C17
T17
L1 L2 L3
J
N
TS x4
CS2
CS1
x3
x2
STOP
x1
START
C
17
x7
T17 x5
C17
x6
ZR 200024
15 A1 B2
15 A1
B1 18 A2
ZR 200010
18 A2
RO
VO
x8
H
M
CS1, CS2 C17 T17 TS RO Mh H CS3 -1 VO ZR 200024
h
CENTRAL STOP switch contactor heat relay pressure switch switch of manual release indicator of running hour indicator time switch- automatic release release valve valv e automatic automati c release relay
During parallel connection of switches, switches, Its necessary to disconnect bolts between terminals 2 – 2 and 5 – 6. From production number: 010406 - 11 -
Supplement 2 Pipe schema TRIDENT KLASIK 200
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