LAMINATED LUBRICATION GUIDE
Model 4600 S4 Serial Number 460062
MANITOWOC CRANES, INC. TH
2401 SO. 30 STREET ● PO BOX 70 ● PHONE 920-684-6621 ● FAX 920-683-6338 MANITOWOC, WI 54221-0070 USA
03/12/09
LAMINATED LUBRICATION GUIDE MANUAL INDEX MODEL 4600 S4 - SERIAL 460062
PUBLICATION
DATE
TITLE
06/08/88 03/20/84 04/27/01 01/0 01/08/ 8/93 93
Preventive Maintenance Check List 4600 S-4/5 Lubrication Guide Lubricant Specificati on ons Appro pprove ved d Lub Lubri rica cant nts s for for Arc Arctic tic Ope Opera rati tion on
LUBRICATION Folio 1301 Folio 798 Bulletin Servi ce ce/ Pa Parts Bul le leti n 18-1 Bull Bullet etin in Serv ervice ice/Par /Partts Bul Bulle lettin 1818-2
03/12/09
Bulletin No.: 18-1 Page 1 of 3 Rev: 04-27-2001
GENERAL DISTRIBUTION
SERVICE/PARTS BULLETIN LUBRICANT SPECIFICATIONS All Traditional Crane Models ( Replaces Bulletin 152)
General
The Lubrication Guide supplied with your crane may not contain up-to-date lubricant specifications. You must use lubricants that meet the specifications given in this bulletin.
CAUTION COMPONENT FAILURES! Using inadequate lubricants can result In component failures. Warranty claims may be denied if you use lubricants that do not meet specifications given in this bulletin. Refer to Lubrication Guide in your Service Manual for lubrication intervals.
Approved lubricants for arctic operation are given in Bulletin 18-2.
Grease
Use an extreme pressure, heavy duty, water repellent grease that meets MIL-G-10924-B Spec. (or later). The grease must be fluid enough to be applied by a grease gun and to flow through grease lines at the expected ambient temperature. EP #2 grease is used for factory fill unless otherwise specified by crane owner. Follow the manufacturer’s recommendations or the instructions in automatic lube system folio for the approved grease to be used in “automatic lube systems.”
Open Gear Oil
Open gears not enclosed in an oil tight case (such as ring gear) must be lubricated with a thick oil that has the following characteristics: • Resists being thrown off by turning gears. • Resists being washed off by water. • Resists thinning out and dripping off at hottest operating temperature. • Resists becoming so stiff that it chips or peels off at coldest operating temperature. This type oil requires heating or thinning for proper application to gear teeth. Apply a light film of oil to each gear tooth. Do not rely on gear rotation to distribute oil .
© 2001 Manitowoc Cranes, Inc.
SP 18-1, Page 2 of 3
Gear Oil
Manitowoc acknowledges that there may be boom hoist lubricants available that are as good as, or better than, those we have approved below. However, we have not verified the results of using those lubricants in the boom hoists on our cranes. You are urged to consult your oil supplier before using a boom hoist lubricant that is not approved by Manitowoc. If your oil supplier warrants that the lubricant is in fact equivalent to the our approved lubricant and will provide the required lubrication, then your crane warranty will not be affected. Gear oil must meet or exceed API Service Classification GL-5 and MIL-L-2105D. Units without Isolated Boom Hoist
Boom Hoist Lubricated with Oil from Rotating Bed Circulating Oil System
Lubriplate APG 80W-140 or Summit 80W-140 (both for break-in and normal operation) Units with Isolated Boom Hoist
Boom Hoist Has Its Own Sump
Rotating Bed Benz Oil Gear Master 80W-140 (or equivalent) Boom Hoist Housing Mobilgear SHC46O or Summit Syngear SH-1046 (see NOTE) NOTE:
Break-in boom hoist gears with Lubriplate APG 80W-140 or Summit 80W-140 (contact factory for procedure). Then drain boom hoist housing and refill with Mobilgear SHC46O or Summit Syngear SH-1046.
Transmission and Chain Case Oil
Use any 10W-30 oil that meets or exceeds the requirements of API Service Classification CG-4, CF-4, CF-2, CF, SH and those of MIL-L-2104F.
Controlled Torque Converter Oil
Use any 10W oil that meets or exceeds the requirements of API Service Classification CF, CF-2, CE, CD-II, CD, SH, SG and those of MIL-L-2104F and MIL-L-46152D.
Hydraulic Oil
Use a quality brand hydraulic oil that contains oxidation, rust, and foam inhibitors. Additionally, the oil used must have good thermal and hydrolytic stability to prevent wear, erosion, and corrosion of internal parts. ISO Grade Hydraulic Oil
Ambient Temperature Range
15
-30 F to 30 F (-34 C to -1 C)
32
-10 F to 60 F (-23 C to 16 C)
46
0 F to 85 F (-18 C to 29 C)
68
10 F to 110 F (-12 C to 43 C)
100
30 F to 120 F (-1 C to 49 C)
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SP 18-1, Page 3 of 3
Hydraulic System Fluids Model
System
Fluid
All Models
† Gantry Lifting Device Pump
Hydraulic
3900
Power Lowering
10W-30 *
3900W, 3950W
Boom Hoist † Power Lowering
Hydraulic
3950W
Tagline
Hydraulic
3950D Drag/Clam
Boom Positioning Hoist (one drum)
10W-30 *
4000W
Power Lowering
10W-30 *
4100W
Boom Hoist, Hyd. Driven 3rd Drum, † Power Lowering, Tagline, Winch
Hydraulic
†† Container Handling with or without Power Lowering
Hydraulic
† Screw Jacks for Ringer® with or without Power Lowering & Winch
Hydraulic
4100W RINGER-Swinger™
Swing Unit
Hydraulic
4100W Transporter
Travel
Hydraulic
4100W RINGER™ Pivoting Powered Travel Attachment
†† Travel Attachment & Power Lowering
Hydraulic
4600
Boom Hoist, Tagline & Power Lowering
10W-30 *
4600 S-4
Boom Hoist, Travel, Cab Positioner, † Power Lowering, Gantry, Tagline & Fan
Hydraulic
6000W
Boom Hoist, Power Lowering, Travel & Cab Positioner
Hydraulic
Mast Cyl., Gantry Cyl., Fan Drive, & Boom Stops
10W-30 *
6000 S-2
Boom Hoist, Swing, Power Lowering, & Travel
Hydraulic
6400 Dragline
Boom Hoist, Fans, Swing Lock, Air Conditioner, Swing & Travel
Hydraulic
36 ft Platform-RINGER™
Swing, Boom Hoist, Tagline, Swing Lock, Swing Pinion Cyl., Power Lowering & Travel (when equipped w/Transporter)
Hydraulic
60 ft Platform-RINGER™
Swing, Boom Hoist, Tagline, Swing Lock, & Swing Pinion Cylinder
Hydraulic
Power Lowering
10W-30 *
RINGERS (All)
Jacking System
10W **
Hoists (All)
Power Lowering
10W-30 *
7000
Swing, Boom Hoist, Tagline, Swing Lock, Swing Pinion Cyl., Power Lowering & Travel
Hydraulic
* Use same 10W-30 oil used in transmission and chain case (see Transmission and Chain Case Oil). ** Use same l0W oil used in torque converter (see Controlled Torque Converter Oil). † 10W-30 can be used in place of hydraulic oil in these systems. †† DO NOT use 10W-30 in these systems.
