TOYOTA TOYOTA HILUX (POST 2006) MAINTENANCE SCHEDULE Maintenance Operations:
I = Inspect and correct or replace as necessary R = Replace, change or lubricate L = Lubricate
SERVICE INTERVAL: (Odometer reading or months, whichever comes first)
Odometer Reading x 1000 km x 1000 miles
BASIC ENGINE COMPONENTS 1 Timing belt (Diesel Engine) Valve clearance (except for 1TR-FE and 2TR-FE engines) 2 1GR-FE engine 1KD-FTV, 2KD-FTV and 5L-E engines Drive belts Gasoline engine (API SJ or SL, or ILSAC) Diesel engine 3 1KD-FTV and 2KD-FTV engines
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5
6 7 8 9
10 11
12 13
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15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
10 6
20 12
30 18
40 24
50 30
60 36
70 42
80 48
Replace every 150,000 km (90,000 miles)
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Months
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96 48
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24
Inspect at first 100,000 km (60,000 miles) or 72 months, after 100,000 km (60,000 miles) inspect at every 20,000 km (12,000 miles) or 12 months.
5L-E engine Engine oil Gasoline engine Diesel engine Type A Type B Others Engine oil filter Gasoline engine Diesel engine Type B Others Cooling Cooling and and heater heater system system Engine Engine coolan coolantt <> Engine oil cooler cooler hoses and connectio connections ns (1GR-FE engine) engine) Exhaust pipes and mountings IGNITION SYSTEM Spark plugs (Gasoline Engine) Vehicles without a three-way catalytic converter Vehicles with a three-way catalytic converter Battery FUEL AND EMISSION CONTROL SYSTEMS Fuel filter (gasoline engine) <> Vehicles without a three-way catalytic converter Vehicles with a three-way catalytic converter Water sedimenter (Diesel Engine) Air cleaner filter Gasoline engine Diesel engine 1KD-FTV and 22KD-FTV engines Except for South Africa and 5L-E engine 1KD-FTV and 2KD-FTV engines for Souh Africa Air flow meter (diesel engines tht comply with EURO IV or V) Diesel smoke (Diesel Engine) Vacuum pump oil hose (5L-E engine) Fuel tank cap, fuel lines, connections and fuel vapor control valve (if equipped) Positive crankcase ventilation valve, ventilation hoses and connections (Gasoline Engine without three-way catalytic converters) Charcoal canister (Gasoline Engine with three-way catalytic converters) CHASSIS AND BODY Brake pedal and parking brake Brake linings and drums (Include parking brake linings and drums). Brake pads and discs Brake fluid Clutch fluid Brake pipes and hoses Vacuum pump for brake booster (Diesel Engine) Power steering fluid Steering wheel, linkage and gear box Propeller shafts grease (including tightening of bolts) Drive shaft boots (4WD models) Suspension ball joints and dust cover Automatic transmission fluid Manual transmission oil Transfer oil (4WD models) Differential gear oil Front and rear suspension Tyres and inflation pressure All lights, horns, wipers and washer Air conditioning filter For Thailand, Indonesia, the Philippines and Malaysia others Refrigerant amount for air condiioner
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I: I:24/R:48
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12
R R R Replace every 2,500 km (1,500 miles) Replace every 5,000 km (3,000 miles)
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12 3 6
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12
R I I l I
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6 12 24 24 12
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I:12/R:24 48 12
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48 96 12
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I:24/R:48
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I:12/R:36 72 48 12 24
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24
I I I R I I I I L I I I I I R I I I
6 12 6 I:6/R:24 6 12 6 12 6 24 6 24 48 48 I:12/R:36 12 6 6
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12
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Replace every 5,000 km (3,000 miles) R R R
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Inspect every 5,000 km (3,000 miles) Replace every 30,000 km (18,000 miles) R R I I I I Blow air to the sensor intermittently for about 30 seconds at every 60,000 km (36,000 miles) I I I I I I
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I:6/R:36 I
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I I I I I I I I I I I I I Inspect at every 200000 km (120000 miles) I I I I L L L I I I I
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Notes 1 Type A: 1KD-FTV and 2KD-FTV engines for South Arica and Thailand Type B: 2KD-FTV engine for Jordan and Saudi Arabia 2 After 80,000 km (48,000 miles) or 48 months, inspect every 20,000 m (12,000 miles) or 12 months. 3 First replace at 160,000 km (96,000 miles) then every 80,000 km (48,000 miles). 4 Including the filter in fuel tank. 5 Including checking pre-air cleaner. cleaner. (1GR-FE engine only) 6 EURO IV and V are emission standards. If it is not clear that your vehicle meets relevant standards, contact your Toyota Toyota dealer. 7 Replace the blade with new one and never reuse the blade. 8 After submerged, be sure to apply grease within 24 hours regardless of the maintenanace intervals. Source: Hilux Owners Manual, Part No: 01999-0K175
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