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3.1 Maintenance schedule
Jenbacher Documentation
Intervals independent of the number of operating hours Inspection task Number/ Interval section daily Daily inspection round I 9002 0 daily Operating data log ---
Note Carry out daily visual inspection of the unit. Log the operating data daily. If the underpressure increases to more than 1,000 Pa, the filter elements in the pre-filter and pocket filter should be replaced (or else replace them after 2,000 operating hours at the latest). Visual inspection of the overvoltage deflectors. The result of the ignition voltage check to be carried out weekly, serves as the indicator for the actual service life of the spark plug.
Intake air filter-Engine
IW 8041 A0
daily
Overvoltage suppressor
IW 8048A0
daily
Check ignition voltage/ spark plug
IW 0309 M0
weekly < 250 oh
Lubricating oil
IW 0101 M0 TA 1000-0099A TA 1000-0099B TA 1000-0099C
Battery
TA 1000-0050
Air filter in switch cabinet
---
Cooling water
TA 1000-0200 TA 1000-0201 TA 1000-0204
once in a year
Concentration inspection
W 8080 A0
30,000 oh after having completed the overhaul activities
Cooling water exchange
first time after 150 oh
The results from the engine lubricating oil analyses are decisive for the actual oil change periods.
Check the acid level. once in a month Check if the pole binders are properly secured. Check air filter for pollution. once in a month If necessary, clean or replace.
Keyword:
CEI-10-021
Unit no.:
J J043
Module no.: 1020313 / 1020320
Module type :
JGS 312 GS-N.L
Version:
C05
Engine no.: 1020305 / 1020319
Issued:
Doku./Kecht
Checked:
TEM/TET/GSD/VMP (TSD-Mitt. 1747 / 2010)
Index:
g
EN
3_1_WP312-320_A_EN.doc
Date: 2011-04 Page - No.: 1 / 5
3.1 Maintenance schedule
Jenbacher Documentation
Betriebsstundenunabhängige Intervalle Inspektionsarbeit Nummer/ Abschnitt Condensate removal in fuel-gas system (if part of GE Jenbacher’s scope of supply) IW 8090 A0
Intervall
Bemerkung
2,000 oh check for gas leaks at least 4 times a year
All pipes and components carrying fuel gas and mixtures
IW 8049 0
Main crankshaft bearings
W 8050 M0
Battery in DIANE module Storage battery at battery charger
---
30,000 oh or at 30,000 operating hours or 4,000 engine max. 4,000 starts maximum - replace engine starts every two years Replace
---
every five years Replace
---
Emission measurement according to official guidelines. Comment: If the emission levels listed in the specification are exceeded, inspect and, if required, clean the combustion chambers (W 8056 M0).
Emission measurement
Proper maintenance according to the maintenance schedule is a condition for honouring any claims under warranty. The risk assessment to be performed by the plant operator and the official and quasi-official safety rules and laws may give rise to acceptance tests, inspections and maintenance operations which are not included in the Maintenance Plan. It is the operator’s responsibility to implement and enforce these additional measures. The maintenance intervals have been determined on the basis of experience of maintaining average operating levels while fully complying with the manufacturer’s operating and maintenance instructions. In individual cases, the operating conditions and other factors relating to wear may affect the actual amount of maintenance required. The manufacturer therefore reserves the right to specify different maintenance intervals where appropriate. After the „Overhaul“ 60,000 operating hours, the maintenance work to be carried out is repeated at the same interval periods.
Keyword:
CEI-10-021
Unit no.:
J J043
Module no.: 1020313 / 1020320
Module type :
JGS 312 GS-N.L
Version:
C05
Engine no.: 1020305 / 1020319
Issued:
Doku./Kecht
Checked:
TEM/TET/GSD/VMP (TSD-Mitt. 1747 / 2010)
Index:
g
EN
3_1_WP312-320_A_EN.doc
Date: 2011-04 Page - No.: 2 / 5
3.1 Maintenance schedule
Jenbacher Documentation
2 2 2 2 2/40 2/30 2/30/ 60 2/10/ 20
Maintenance task/ Inspection task
Number
Maintenance after first start-up Valve clearance Ignition system Inspection Intake air filter-Engine Crankcase vent Regulating rods/Throttle valve/ Actuator
W 1000 0 W 0400 M0 W 0303 M0 I 0103 0 IW 8041 A0 W 0508 M0
Gas train
W 8045 A0
Turbocharger
W 8025 M0
8 Leak test 10 Engine cooling water pump 10 Starter 10/20/ 30
W 0200 M0
IW 8049 0 W 0201 M3 W 8032 M0
Gas mixer
W 0704 M0
Mixture bypass valve Torsion vibration damper GE Jenbacher-switch cabinets Piston/Piston cooling Con rod/Con rod bearing Cylinder liner/Scraper ring Crankshaft main bearing
W 0802 M0 W 0601 M0 W 8031 A0 W 8047 M0 W 8048 M0 W 8049 M0 W 8050 M0
Camshaft/Steering parts
W 8052 M0
Engine oil pump Turbocharger after-lubrication pump 60 Overhaul ZK Exhaust gas manifold/Isolation - Generator - Elastomer parts - Cylinder head replacement
Mixture bypass valve Torsion vibration damper GE Jenbacher-switch cabinets Piston/Piston cooling Con rod/Con rod bearing Cylinder liner/Scraper ring Crankshaft main bearing
W 0802 M0 W 0601 M0 W 8031 A0 W 8047 M0 W 8048 M0 W 8049 M0 W 8050 M0
Camshaft/Steering parts
W 8052 M0
Engine oil pump Turbocharger after-lubrication pump Overhaul Exhaust gas manifold/Isolation Generator Elastomer parts Cylinder head replacement
W 8046 M0 W 8054 M0 W 2100 M0 W 8051 M0 W 8030 A0 W 8033 0 W 8053 M0
if required
Please note that properly carried out maintenance work is to be acknowledged by filling in the maintenance protocol.
Keyword:
CEI-10-021
Unit no.:
J J043
Module no.: 1020313 / 1020320
Module type :
JGS 312 GS-N.L
Version:
C05
Engine no.: 1020305 / 1020319
Issued:
Doku./Kecht
Checked:
TEM/TET/GSD/VMP (TSD-Mitt. 1747 / 2010)
Index:
g
EN
3_1_WP312-320_A_EN.doc
Date: 2011-04 Page - No.: 4 / 5
3.1 Maintenance schedule
Jenbacher Documentation
2 2 2 2 2/40 2/30 2/30/ 60 2/10/ 20
Maintenance task/ Inspection task
Nummer
Valve clearance Ignition system Inspection Intake air filter-Engine Crankcase vent Regulating rods/Throttle valve/ Actuator
W 0400 M0 W 0303 M0 I 0103 0 IW 8041 A0 W 0508 M0
Gas train
W 8045 A0
Turbocharger
W 8025 M0
W 0200 M0
8 Leak test 10 Engine cooling water pump 10 Starter 10/20/ 30
Mixture bypass valve Torsion vibration damper GE Jenbacher-switch cabinets Piston/Piston cooling Con rod/Con rod bearing Cylinder liner/Scraper ring Crankshaft main bearing
W 0802 M0 W 0601 M0 W 8031 A0 W 8047 M0 W 8048 M0 W 8049 M0 W 8050 M0
Camshaft/Steering parts
W 8052 M0
Engine oil pump Turbocharger after-lubrication pump Overhaul Exhaust gas manifold/Isolation Generator Elastomer parts Cylinder head replacement
W 8046 M0 W 8054 M0 W 2100 M0 W 8051 M0 W 8030 A0 W 8033 0 W 8053 M0
if required
Please note that properly carried out maintenance work is to be acknowledged by filling in the maintenance protocol.
