: RELOKASI DEPOT LPG TANJUNG PRIOK BERIKUT SARFAS PENUNJANGNYA
LOKASI
: DEPOT LPG – TANJUNG PRIOK
NOMOR KONTRAK
: 53 / F30000 / 2010 – S5
2
10 / 06/ 11
5
IFA
RMN
DDK
NVD
1
18 / 02/ 11
5
IFA
RMN
DDK
NVD
0
11/01/11
5
IFR/IFA
RMN
DDK
NVD
REV
TGL
HAL
URAIAN
DISETUJUI OLEH PT. WIJAYA KARYA (PERSERO) Tbk
DIBUAT OLEH
DIPERIKSA OLEH
DATA SHEET Nomor Dokumen
LPG FILLING PUMP P-001/002/003/004/005/006
TPK-DS-20-005-A4
REVISION SHEET
No. Rev.
Date
0
11/01/11
1
18 / 02 / 11
Description IFR / IFA IFA -Perubahan QA and Inspection Testing (Hal 5): -Hydrotest Non WIT -Retest on seal leakage deleted -Soud Level test WIT
2
10 / 06 / 11
IFA -Perubahan QA and Inspection Testing (Hal 5): -Inspection required for casting -Perubahan material pompa (Hal 3)
Rev. : 2 Nomor Halaman 2 dari 5
DATA SHEET REV : 2 PAGES : 3 OF 5
LPG FILLING PUMP
TPK-DS-20-005-A4
P-001/002/003/004/005/006
1 Client: PT. PERTAMINA (PERSERO) Project: Relokasi Depot LPG Tj.PRIOK Berikut Sarfas Penunjangnya Item 2 Service: LPG FILLING PUMP Location: TANJUNG PRIOK JAKARTA No. 6(six) Motor * Mfr's Main driven by Manufacturer : 3 No. of units : * * Model 4 Spare driven by Pump serial No. 5 OPERATING CONDITIONS LIQUID 83,50 LPG mix (propane 50% : butane 50%) Liquid Name 6 Capacity : Min m3/hr Hazardous 167 7 Normal Flamable Others m3/hr 2 6,1538 / 7,0628 20 / 30 / 38 8 Suction pressure : min / max Pumping Temp (min / nor /max ) (°C) kg/cm -A 9 Suction pressure : operating
kg/cm2-A
6,2422
Vapour Pressure
10 Discharge press. at Nozzle
kg/cm2-A
12,0072
Spesific Gravity
11 Differential pressure
kg/cm2-G m
6,4387
Viscosity (cP)
121
Spesific Heat
12 Differential head 13 14 15 16
Hydraulic power
29,29
kW
NPSHA Process Variation Starting Condition
6,0555 0,56 0,15
(cP) (kJ/kg.K) (mg/kg) (mol fraction)
Chloride concentration H2S concentration
2,6
m
(kg/cm2-A)
Yes, by ethyl-merchaptant
Corrosive / abresive agent
MATERIAL
Open Valve
17 Srevice :
Auto Start-Stop
Annex H class
S5
18 19 20 21 Location 22 23 24 25 26 Site Data 27 28 29
Intermittent Paralel Op. req'd
Min design temperatur Reduced-hardness material required Barrel / case Impeller Case / impeller wear ringss Shaft Diffusers
* * * * * * *
30
SITE DATA Indoor Outdoor Under roofOpen shelter Heated Unheated Electrical Area Classification : Class 1(one) GR D Zone 1 (one) Winterization Tropicalization Altitute (m) Barometer (max) 1,25 (Kg/cm2-A) Range of ambient temp : min / max : 23 / 35 °C :
32 Unusual Condition 34 Type
Fumes
%
Rated Max
(rpm) (mm) (mm)
Min
(mm)
Minimum Continuous Flow :
Others
Motor supplied by
Pump manufacture
Manufacture kW
* * * Squirel cage motor Horisontal IP55 TEFC 400 / 3 / 50 Class F Class B * *
RPM Type Frame Enclosure Cooling methode Volts / Phase/ Hertz Insulation Temperatur rise Full Load Amps Loked Rotor Amps
UP Down
(kW)
*
%
*
Thermal
(m3/h)
*
Stable
(m3/h) (m3/h) (m3/h) (m) (kW) (m)
Prefered Operation region Allowable Operation region Max Head @ rated impeller Max power @ rated impeller NPSHR at Rated flow Max suction spesific speed (Nss) Max sound press level Est. soundpressure level
(N) (N)
to to * * * 11000 85 @ 1m *
* *
UTILITY CONDITION
* *
/ /
(dBA) (dBA)
* * *
Voltage Phase Hertz Electricity Drivers 400 3 50 Heating System voltage dip Max. Press Max Temp Min Press Min Temp Steam
PERFORMANCE Proposal curve no RPM Impeller diameter :
Relative Humidity : min / max
31
2
Drivers Heating Cooling water Supply temp / Max return temp Nor. Press / Design temp Min. Ret. Press / Max allow. D.P. Chloride concentration
(°C) (kg/cm2-A) (kg/cm2-A) (ppm)
REVISION
DOCUMENT NO.
DATA SHEET REV : 2 PAGES : 4 OF 5
LPG FILLING PUMP
TPK-DS-20-005-A4
P-001/002/003/004/005/006
1 Client: PT. PERTAMINA (PERSERO) Project: Relokasi Depot LPG Tj.PRIOK Berikut Sarfas Penunjangnya Item 2 Service: LPG FILLING PUMP Location: TANJUNG PRIOK JAKARTA No. 6(six) Motor * Main driven by Manufacturer : Mfr's 3 No. of units : * 4 Spare driven by Pump serial No. Model CONSTRUCTION SURFACE PREPARATION AND PAINT 5 CCW * CW 6 Rotation : Manufacture Standard Others 7 Pump Type :
* (mm) Spacer Lenght Coupling balanced to iso 1940-1 G.6.3
Service Factor
Manufacture
33
34 35 36
Coupling Per ISO 14691
37 38
Coupling Per ISO 10441 Coupling Per API 671
39
Non-Spark Coupling guard
40 Coupling Guard Standard Per 41 Mechanical Seal : 42 Standard 43 Manufacture 44 Model 45 Size 46 API Plan : Flush 47
(m3/h)
Heat Exchanger
Steam Piping
Tubing
Pipe
1,5
BEARINGS AND LUBRICATION Bearings (Type/Number) : Radial
Antifriction bearing
/
*
Thrust
Antifriction bearing
/
*
Lubrication :
API 682 * * *
Grease
Purge Oil Mist
Oil flooded
Pure oil mist
Constant level oiler preference Oil Visc Iso grade
INSTRUMENTATION Accelerometer
*
Provision for mounting only
Auxilliary
*
Flat surface required
50
Api baseplate number
*
51
Non grout construction
52 53
Others
48
49 Base Plates :
54
55 56 57
*
Pressure gauge type
MASSES (KG) Pump
Driver Gear BasePlate Total
*
* N/A * *
REVISION
DOCUMENT NO.
DATA SHEET LPG FILLING PUMP
TPK-DS-20-005-A4
P-001/002/003/004/005/006
1 Client: PT. PERTAMINA (PERSERO) 2 Service: LPG FILLING PUMP 6(six) Main 3 No. of units : 4 Spare 5 SPARE PART 6
7
Start-Up
Project: Relokasi Depot LPG Tj.PRIOK Berikut Sarfas Penunjangnya Location: TANJUNG PRIOK JAKARTA Motor * driven by Manufacturer : * driven by Pump serial No.
Item No. Mfr's Model
*
QA INSPECTION AND TESTING Non WIT
Normal Maintenance Recomended 2 year spare part
Specify
REV : 2 PAGES : 5 OF 5
WIT
Observe
Hydrostatic
OTHER PURCHASER REQUIREMENT
9
10
Coordination meeting required
11
Maximum discharge pressure to include
Retest on seal leakage
Max. relative density
Complete unit test
13
Max Dia. Impeller and/or mo of stage
Sound level test
14
Operation to trip speed
Cleanliness prior final assembly
15
Connection design approval
Nozzle load test
16 17
Torsional analysis required
Check for co-planar mounting pad Mechanical run until oil temp. stable
18
Progess report
19 20
Outline of procedure for optional test
Mechanical run after oil temp. stable 4 h mech run test
Additional data requiring 20 year retention
Resonance Test
Torsional analysis report
Auxillary equipment test
PIPING AND APPURTENANCES
Impact Testing Vendor keep repair and HT record
21 Manifold piping to single connection
22
Vent
23
Mount Seal reservoir off baseplate
Vendor submit test data within 24 h
24
Flanges req'd in place off socket weld unions
Include plotted vibration spectra Submit inspection check list
Drain
Cooling water
Vendor submit test procedures
25 Connection Bolting 26 PTFE Coating
ASTM A153 Galvanized
27
SS
Painted
Installation List in proposal
29
QA INSPECTION AND TESTING
30 33
Shop Inspection
34
Test with substitute seals
35
Perf. Curve approval
36
Material certification required
37
Casing
38
Others
Impeller
39
Casting repair procedure approval required
40
Inspection required for connection welds
41
43 44 45
Mag. Particle radiographic Inspection required for casting
2
Mag. Particle
46
radiographic Hardness test required
47
Additional subsurface examination
48
For
50
Method
Shaft
Liquid penetrant Ultrasonic
Liquid penetrant Ultrasonic
REMARKS
51
52 Unless otherwise specified, API-610 10th Edition shall govern. 53 * = Vendor to Advise 54 5.1. Electric motor shall have minimum enclosure Eex de, TEFC and min. IP 55 enclosure with winding insulation of class F and have +/- 10% voltage
55
1
NPSH True Peak velocity data
12
42
1
Performance
8
28
REVISION
DOCUMENT NO.
variation and applicable for VVVF application.
56 5.2. Electric motor shall be refer to Electrical Specification LV Induction Motor TPK-SP-30-004-A4 57 5.3. NPSH test shall be conducted in case of margin NPSH less than 1 meter 58 5.4. Anti condensation heaters shall be provided for motors rated 3.7 KW or above and be suitable for 230V AC, 50Hz, single phase power supply 59 5.5. Constant level oiler shall be provided by vendor 60 5.6. Drain piping connection shall be end on edge of baseplate 61 5.7. Vendor shall be provide flange to attach the pumps on piping connection comply with ASME B 16.5, ANSI 300# WNRF except for flange 1" and below shall be 800# 62 63 5.8. The pump shall be design and tested as per API-610 latest eddition 64 5.9. Painting shall refer to Painting Spesification TPK-SP-20-001-A4 65 5.10. Motor RPM shall be 1500 RPM or 3000 RPM 66
