TRuepoint® 6500 Factory Acceptance Test Procedure (U6) IMN-907006-E01
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FACTORY ACCEPTANCE TESTS (FAT) 1.0 INTRODUCTION The Factory Acceptance Test (FAT) Checklist is a list of all required inspections and tests, presented as inspection and test plan which must be done by the vendor to determine that the line pipes and related fittings are produced according to the project specification and applicable international codes and standards. Section 2.0 below presents the Factory Acceptance Test Checklist for line pipes on the Gas Supply to Ogijo customers EPC Project
2.0 LINE PIPES FACTORY ACCEPTANCE ACCEPTANCE TESTS CHECKLIST Inspection & Test Plan
Refer ence Document
Char acter istics of Check
P ro je je ct ct Sp Sp ec if ic ic at io n API 5L
- Di Di me ns ns io n -Visual -Chemical Properties
- Vi Vi su su al -Spectro Analysis
Type of Check
Acceptance Criter ia P ro je je ct ct Sp ec ec if ic at at io n API 5L
Requir ements
Ver ifying documents
API 5L
Profile/ shape
Vis ual
API 5L
2.2.2 Heat Treatment
API 5L
Normalizing / Quenching / Tempering
Heat Treatment Cycle
AP API 5L
Procedure
2.2.3 Chemical c al Testing Testing
API 5L
-Chemical
-Chemical
API 5L
Report
2.2.4 Mechanical Property Testing
API 5L
-Mechani cal
-Tensil e -Impact
API 5L
2.2.5 Hydrostatic Testing
Procedure/API 5L
Pres sure Tes t
Pressure Test
Procedure/API 5L
Report
2.2.6 Ultrasonic Testing ng
Procedure/API 5L
Procedure/API 5L
Report
2.2.7 Dimensional Inspection
API 5L
API 5L
Report
2.2.8 Visual Inspection Inspection
API 5L
API 5L
Report
2.2.9 Body Marking Check
API 5L
API 5L
Report
2.1 Before Manufacturing Raw material inspection
T he or or ig in al or or au au th en en ti ca ca te te d c op op ie s o f m il l c er er titi fifi ca ca te s o f m at er er ia l w ou ld be ex ex am in ed ed fo fo r compliance with specificati ons and where appropriate, drawings. The review includes checks on: -Certificate No. -Heat No. -Chemical composition -Mechanical properties. -Heat treated condition. -NDE applied and results. -Details of welding consumables
O ri gi gi na l m at er er ia l & Test certificates
2.2 During Fabrication 2.2.1 Pipe Forming ng
Procedure
2.3 Final Inspection 2.3.1 Final Visual sual & dimensionalCheck
Datasheet/ Spec
Datasheet/ Spec
Report
2.3.2 Surface Preparation o n & Coating ng
Datasheet/ Spec
Datasheet/ Spec
Report
2.3.3 Check of Final Final Book
Project Specifi cation
Project Specificati on
Datas heet/P.O
Datasheet/ Spec
Report
Surface dimens ion & Shape
Meas urement/Vi sual
2.4 Documentation 2.4.1 Documentation
Datasheet/ Spec
Mill Test Certificates
Verifi cation
2.5 Pre-Shipment Inspection 2.5.1 Preservation o n and Packing