Jsa-hot Oil Flushing

JOB SAFETY ANALYSIS ANALYSIS FOR HOT OIL FLUSHING

Date:

Prepared by: Rajesh

Project:

Operation / Process : Hot Oil Fls!in" S/No

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OPERATION SE#UEN$E

a. Ens Ensure ure a val valid id work ork per permi mitt b. Refer Refer to Proced Procedure ure Chec Check k the the draw drawin in# # $ test test pac pack k line no identified accordance with the re%uirement *o selec selectt $ prepar prepare e all all the the &ot &ot 'il (lushin# e%uipment $ pipe fittin#s

POTENTIAL HA%AR&S / RIS'S

 a. &ot 'il (lushin# of a wron# test pack  line no a. Pipe (ittin#  hose burst off+ injury other 

$ONTROL (EASURES

A$TION BY

Client Rep  !upervisor  a. Check and ensure that the &ot 'il (lushin# is Client Rep  carried on a correct test pack  line no !upervisor  a. !el !elec ectt the the ri#h ri#htt mate materi rial als s and and e%ui e%uipm pmen ent. t.

!upe !uperv rvis isor  or 

b. ,nauthori-ed entry of personnel

0

a. arricade testin# area at least 1 meter and !upervisor  display warnin# si#n. b. &i#hli#ht in the /!CC *o pres pressur suri-e i-ed d pipe pipe lines lines to ") ") a. Eyes Eyes  bod body y inju injury ry a. 4ear 4ear PPE PPE 2! 2!afet afety y #o## #o##lle+ !afe !afety ty &elm elmet+ et+ 4orker  bar to check leaka#e2 1st !afety oots+ 'veralls3 inspection 3 b. rief workers on first aid precaution as stated in the 5!D! b. Personnel hit by flushin# a. Display warnin# si#nboardbarricade at least !upervisor  medium 1 meter to keep the other personnel away. c. (ailure (ailure of pressure pressure #au#e #au#e a. ,se calibrate calibrated d pressure pressure #au#e. #au#e. !upervisor  b. 4atchman to check and ensure not to over pressuri-ed

!i#nature:  6pproved by: !& 7im Rev 8

!i#nature: Reviewed by:

Pa#e 1 of "

JOB SAFETY ANALYSIS ANALYSIS FOR HOT OIL FLUSHING

9

*o fill fill the the (lus (lushin hin# # oil oil into into the the pipin# system 2full3

a. 7eaka#e and causin# floodin# onto the surroundin#

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Contin Continue ue &ot 'il (lushi (lushin# n# till till the pipe lines are clear from debris

a. ,nauthori-ed entry of personnel

a. 7ine check prior to commencement of oil flushin#. b. !tandby diaphra#m pump to pump out the oil. c. Ensure containment tray and pump in #ood condition. d. !tandby oil absorbent to clean any spilla#e. a. &i#hli#ht in the /!CC and display warnin# si#nboardbarricade at least 1 meter.

b. Eyes Eyes  bod body y inju injury ry

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*o remove remove tempor temporary ary flan#es flan#es from the pipe lines after flushin#

a. 4ear 4ear PPE PPE 2Re 2Res spirat irator or ;<9+ <9+ !af !afety ety #o##l o##le e with side shield or (ull face shield3 a. Personn Personnel el contact contact with with 'il a. &i#hli#ht &i#hli#ht in the /!CC /!CC and display display warnin# warnin# si#nboardbarricade at least 1 meter b. 4ea 4ear PPE b. Eyes Eyes  bod body y inju injury ry a. 4ear 4ear PPE PPE 2Re 2Res spirat irator or ;<9+ <9+ !af !afety ety #o##l o##le e with side shield or (ull face shield3

*o reinst reinstate ate the pipin# pipin# syste system. m. a. &and &and injur injury y by by impr imprope operr use of tools and material handlin# Revi Review ew loca locall cond condit itio ions ns

A))re*iations: A))re*iations: /!CC ? /essel /essel !afety Coordination Committee+ 5!D! ? 5aterial !afety Data !heet

!i#nature:  6pproved by: !& 7im Rev 8

a. 4ear hand #loves. b. ,se ri#ht tool for the work.

!upervisor 

!upervisor 

4orker  !upervisor 

4orker  4orker 

PPE ? Personal Protective E%uipment +

!i#nature: Reviewed by:

Pa#e " of "