Johson sea motor 70 h.p. 4 stroke

2005 Parts Catalog

60, 70 HP (1298 cc) 4 Stroke Models J60PL4SOA

J70PL4SOA

BJ60PL4SOA BJ70PL4SOA

E K O R T S 4 0 7 , 0 6

© 2004 BRP US Inc. All rights reserved. TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.

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ABOUT THIS CATALOG Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. For the latest service part number information visit EPC

(Electronic Parts Catalogs) on the

DealerPort™

website.

www.dealerport.com Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog might not be found on or included with all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix letter, when indentifying parts in this catalog. The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE d

Following Example for Reference Only

a

b c

a

1

584348 5843 48

BATT BATTERY ERY CABLE, CABLE, 10ft. 10ft. (3.M) (3.M) (DR Models Only)

2 3

351839 351839 58 6 77 4

SCRE SCREW, W, Star Starte terr to C/C C/C STAR TER SOLEN OID Assy

N /A 586103 5861 03 341512 3415 12

(Solenoid (Solenoid Assy . included included on DR, DE & DP models) * D R IVE KIT NS **GRO **GROMM MMET ET,, Start Starter er solenoid solenoid mou mount nt Opt. BOLT BOLT,, Double Double ende ended-H d-Harn arness ess ground ground A

4 5 6

A

1 New

Only used on WR, WPR Models

2 1

e f

1 2 1

g c

"N/A" Indicates Indicates part is NOT AVAILABLE or NOT AVAILABLE individually. individually. "*" Indicates parts are included in the preceding preceding assembly.

b

EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Als o (Ref #4) #4) P/N 586101 includes (Ref # 5) - "GROMMET".

c d e f g

" A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list. Additional part information. "New" Indicates part and/or part number has been added or changed from previous model year. "NS" Indicates part is Not Shown in illustration. Indicates part is an OPTIONAL OPTIONAL or ACCESSORY part. "Opt." Indicates















TABLE OF CONTENTS LITERATURE .......................... ....................................... .......................... .......................... ........................... ........................... .......................... ....................... .......... 2 PAINT ........................... ........................................ ......................... .......................... ........................... ........................... .......................... .......................... ...................... ........ 2 MODEL FEATURES ............ .......................... ........................... ......................... .......................... ........................... ........................... .......................... ............ 3 PARTS SHIPPED WITH ENGINE “IN BOX” ......................... ....................................... ........................... ........................... ................ .. 3 PROFILE DRAWING ........................... ....................................... .......................... ........................... ........................... .......................... ....................... ........... 4 2005 LITERATURE - ALL MODELS ............ ......................... .......................... .......................... ........................... ........................... ............... .. 5 DECALS ............ ......................... .......................... .......................... ........................... ........................... .......................... .......................... ........................... ................... ..... 6 ENGINE COVER ............ ......................... .......................... ........................... ........................... ......................... .......................... ........................... ................... ...... 6 LOWER ENGINE COVER .......................... ........................................ .......................... .......................... ........................... ........................... ................ .. 7 ENGINE CONTROL UNIT .................................. ............................................... ........................... .......................... ......................... ...................... ......... 8 ELECTRICAL HARNESS ............ ......................... ........................... ............................ ............................ ........................... .......................... ................. .... 8 IGNITION COIL ............ .......................... .......................... ......................... ........................... ........................... .......................... .......................... ..................... ........ 9 SENSOR GROUP........................ GROUP...................................... ........................... .......................... .......................... .......................... ........................... .................. .... 9 STARTER MOTOR ............ ......................... ........................... .......................... .......................... ........................... ........................... .......................... ............ 10 FLYWHEEL ............ .......................... ........................... ........................... .......................... .......................... ........................... ........................... ........................ .......... 10 INTAKE MANIFOLD ......................... ....................................... ........................... .......................... ........................... ........................... ........................ ........... 11 AIR SILENCER ............ ......................... ......................... .......................... ........................... ........................... .......................... .......................... .................... ...... 11 THROTTLE BODY ............ .......................... ........................... .......................... .......................... ........................... ........................... .......................... ............. 12 FUEL INJECTOR ............ ........................ .......................... ........................... .......................... .......................... .......................... ........................... ................. ... 12 FUEL PUMP ........................... ......................................... .......................... .......................... ........................... ........................... .......................... ..................... ......... 13 FUEL VAPOR SEPARATOR ........... ......................... ........................... .......................... ........................... ........................... ........................ ........... 13 CRANKSHAFT .......................... ...................................... .......................... ........................... ........................... .......................... .......................... .................... ...... 14 CAMSHAFT ............ ......................... ........................... ........................... ......................... .......................... ........................... ........................... ........................ .......... 14 CYLINDER & CRANKCASE ............ .......................... ........................... .......................... ........................... ........................... ........................ ........... 15 CYLINDER HEAD ............ ......................... ........................... ........................... .......................... .......................... ........................... ........................... ............... 15 EXHAUST ADAPTER .......................... ....................................... ........................... ........................... .......................... .......................... ..................... ........ 16 EXHAUST HOUSING .......................... ....................................... .......................... ........................... ........................... .......................... ..................... ........ 16 OIL PAN ............ ......................... .......................... .......................... ........................... ........................... .......................... .......................... ........................... ................. ... 17 OIL PUMP .......................... ....................................... ........................... .......................... .......................... ........................... .......................... .......................... ............. 17 STERN BRACKET ........................... ........................................ .......................... .......................... .......................... ........................... .......................... ............ 18 SWIVEL BRACKET ............ ......................... ........................... .......................... ......................... ........................... ........................... .......................... ............. 18 POWER TRIM/TILT HYDRAULIC ............ .......................... ........................... ......................... .......................... ........................... ................. .... 19 POWER TRIM/TILT ELECTRICAL ............ .......................... .......................... ......................... ........................... ........................... ............... .. 19 SHIFT LEVER ........................... ....................................... ......................... .......................... ........................... .......................... .......................... ..................... ....... 20 SHIFT ROD LINKAGE .......................... ....................................... ........................... ........................... .......................... .......................... .................... ....... 20 EXHAUST MANIFOLD.......................... MANIFOLD...................................... .......................... ........................... ........................... .......................... .................... ........ 21 THERMOSTAT ............ ......................... .......................... .......................... ........................... ........................... .......................... .......................... ................... ...... 21 FLYWHEEL COVER ............ .......................... ........................... .......................... .......................... ........................... ........................... ....................... .......... 22 TIMING BELT/PULLEY ............ ......................... .......................... ........................... ........................... .......................... .......................... .................... ....... 22 GEARCASE ........................... ........................................ .......................... .......................... ........................... .......................... .......................... ....................... ......... 23 WATER PUMP .......................... ...................................... .......................... ........................... ........................... .......................... .......................... .................... ...... 23 GEARS ........................... ....................................... .......................... ........................... ........................... .......................... .......................... .......................... ............ 24-25 TILLER ARM KIT (ACCESSORY) .......................... ...................................... .......................... ........................... ........................ ........... 26-27 STEERING CONNECTOR ............ .......................... ........................... ......................... .......................... ........................... ........................... ................ 28 DUAL CABLE STEERING STEERING KIT - PARALLEL ENTRY (ACCESSORY) ............ .......................... .............. 28 WATER PRESSURE HOSE KIT K IT (ACCESSORY) ..................................... ................................................. ..................... ......... 28

E K O R T S 4 0 7 , 0 6















LITERATURE 5005 500599 996 6 5005 500599 997 7 5035 503576 763 3 5035 503576 764 4 5005 500592 924 4

SERVICE ICE MAN MANUA UAL L – EN ENGLI GLISH SERVICE ICE MAN MANUA UAL L – FR FRENCH OPER OPERA ATOR’S OR’S GUID GUIDE E – ENGL ENGLIS ISH H OPER OPERA ATOR’S OR’S GUID GUIDE E – FREN FRENCH CH SPEC PECIAL IAL TO TOOLS OLS CA CATALOG LOG

PAINT COLOR NAME

SPRAY CAN

PPG # 1

PPG # 2

PRIMER

777172

DP40401

–

BLACK 3 WHITE CLEARCOAT

777179 777171 772414

9696 90538 –

– – –

1. ONE COAT COAT FINISH FOR FOR MIDSECTION MIDSECTION & GEARCASE GEARCASE 2. BASE COAT COAT PLUS CLEARCOA CLEARCOAT T FOR UPPER & LOWER ENGINE COVERS 3. USED ON ENGINE CRANKCASE CRANKCASE ASSEMBLY ASSEMBLY.















MODEL FEATURES FEATURES

All Models Cylinder Configuration

Fuel Induction

Charging

4 Cy linder

Injec tion

300 Watt

Model Specific Model Number

Shaft Length

Color

Steering

J60PL4S OA BJ60PL4S OA J70PL4S OA BJ60PL4S OA

20 in. 20 in. 20 in. 20 in.

W hite W hite W hite W hite

Remote Remote Remote Remote

Starting E lec tric E lec tric E lec tric E lec tric

PARTS SHIPPED WITH ENGINE “IN BOX” P/N 5035763 5030 503097 976 6 5032 503255 551 1 5032451 503107 1077 5030 503009 094 4 5032181 2181 5035 503562 626 6 5032844 503084 0840 5030832 5030386 5030418 0418 5030839 0839 5030436 0436 5030438 0438 503046 0462 5030601 5030927 5031593 503112 1121

N ame of Part Own Owners Ma Manual Prop Propel elle lerr Hardw ardwar are e Kit Kit Thru Thrust st Washer Washer,, Pro Prope pelller ler Bat Batter tery cab cable Brac Brack ket, fue fuel hose ose Bolt Bolt,, fuel fuel hose hose brac bracke kett Cla Clamp, mp, batt batte ery cab cable Clam Clamp, p, harn harnes ess s conn connect ector or Ste Steering lilink Seal Seal,, stee steeri rin ng cabl cable e Tube Bol Bolts, transom som Nuts, ts, tra transom som bo bolt Cap Cap, tra transom som bolt Wash Washer er,, tra trans nso om bol boltt Wash Washer er,, tra trans nso om bol boltt Wash Washe er, tra transo nsom lo lock Tool kit Cab Cable gromm romme et Cab Cable sto stopper Bol Bolt, cabl cable e sto stoppe pper

Qty

Application

1

All Models

1

All Models

1

All Models

1

All Models

1

All Models

1

All Models

1

All Models

1

All Models

1

All Models

1

All Models

1

All Models

4

All Models

4

All Models

4

All Models

4

All Models

4

All Models

4

All Models

1

All Models

1

All Models

1

All Models

1

All Models

E K O R T S 4 0 7 , 0 6















PROFILE DRAWING 502mm (19 7/8 in.)

131mm (5 1/4 in.)

L : 991mm (39 1/8 in.)

661mm (26 1/8 in.)

) . n ) i . 2 n / i 1 2 / 2 1 3 ( 1 3 m ( m 4 m 2 m 8 0 X 0 8 A M

) . n i 8 / 1 3 2 ( m m 5 8 5

. ) in /8 5 4 (1 m m 0 7 3

) . n i 2 / 1 0 2 ( m m 0 2 5 : L

) . n i 8 / 7 8 5 ( m m 3 9 4 1 : L

14° 7 5 5m m m ( 3 m 3 i n n ) . ) ° 6 9

3 0 0 ° 219mm (8 5/8 in.)

3 0 ° 219mm (8 5/8 in.)

All Evinrude® / Johnson ® outboards are designed to function within the minimum clearances outlined in ABYC transom and motor well Standard S- 12-83.

373mm (14 3/4 in.) 373mm (14 3/4 in.)

S = 15 in. (381mm) Model L = 20 in. (508mm) Model UL = 25 in. (635mm) Model

















2005 LITERATURE - ALL MODELS 2 Stroke Models Description

3.5 HP 6 & 8 HP 9.9/15 HP 15 HP Commercial 25/30 HP Rope 25/30 HP Tiller Electric 25/30 HP Remote 25 HP Commercial 40 HP Rope 50 HP Remote 40 HP E-TEC Rope 40-50 HP ETEC Remote 60 HP E-TEC Commercial 75/90 HP E-TEC 55 HP Commercial 20 in. 55 HP Commercial 22.5 in. 115 HP Commercial 90 - 115 HP Carbureted 135 - 175 HP Carbureted 100 - 115 HP D.I. 135 - 175 HP D.I. 200 - 250 HP D.I. 200 - 250 HP E-TEC

4 Stroke Models

English Operator's Guide

French Operator's Guide

Part Catalog

English Service Manual

French Service Manual

215 58 7

2 155 88

50 060 19

50 05 96 2

50 05 96 3

215 58 9

2 155 90

50 060 20

50 05 96 2

50 05 96 3

215 59 7 215 59 7

2 155 98 2 155 98

50 060 21 50 060 21

50 05 96 4 50 05 96 4

50 05 96 5 50 05 96 5

215 59 3

2 155 94

50 060 22

50 05 96 4

50 05 96 5

215 59 3

2 155 94

50 060 23

50 05 96 4

50 05 96 5

215 59 5 215 59 3

2 155 96 2 155 94

50 060 24 50 060 22

50 05 96 4 50 05 96 4

50 05 96 5 50 05 96 5

215 59 9

2 156 00

50 060 25

50 05 96 6

50 05 96 7

215 60 1

2 156 02

50 060 25

50 05 96 6

50 05 96 7

215 63 8

2 156 40

50 060 27

50 05 96 8

50 05 96 9

215 63 9

2 156 41

50 060 27

50 05 96 8

50 05 96 9

215 56 8 215 64 2

2 156 59 2 156 43

50 060 27 50 060 28

50 05 96 8 50 05 97 0

50 05 96 9 50 05 97 1

215 60 3

2 156 04

50 060 29

50 05 97 2

50 05 97 3

215 60 3

2 156 04

50 060 29

50 05 97 2

50 05 97 3

215 60 5 215 60 5

2 156 06 2 156 06

50 060 30 50 060 30

50 05 97 4 50 05 97 4

50 05 97 5 50 05 97 5

215 60 5

2 156 06

50 060 31

50 05 97 4

50 05 97 5

215 61 0

2 156 11

50 060 32

50 05 97 6

50 05 97 7

215 61 0 215 61 0

2 156 11 2 156 11

50 060 33 50 060 35

50 05 97 6 50 05 97 8

50 05 97 7 50 05 97 9

215 64 5

2 156 47

50 060 61

50 06 05 9

50 06 06 0

English French Operator's Operator's Guide Guide

Description

4/5/6 HP 9.9/15 HP Rope 9.9/15 HP Remote 25 HP Rope & Tiller Electric 25 HP Remote 30 HP Rope & Tiller Electric 30 HP Remote 40/50 HP 60/70 HP 90/115 HP 140 HP 200/225 HP

Part Catalog

English Service Manual

French Service Manual

5 03 57 51

5 03 57 52

5 00 60 36

50 05 98 8

50 05 98 9

5 03 57 53

5 03 57 54

5 00 60 37

50 05 99 0

50 05 99 1

5 03 57 55 5 03 57 69

5 03 57 56 5 03 57 70

5 00 60 37 5 00 60 38

50 05 99 0 50 05 99 2

50 05 99 1 50 05 99 3

5 03 57 71

5 03 57 72

5 00 60 38

50 05 99 2

50 05 99 3

5 03 57 57

5 03 57 58

5 00 60 38

50 05 99 2

50 05 99 3

5 03 57 59 5 03 57 61

5 03 57 60 5 03 57 62

5 00 60 38 5 00 60 39

50 05 99 2 50 05 99 4

50 05 99 3 50 05 99 5

5 03 57 63

5 03 57 64

5 00 60 40

50 05 99 6

50 05 99 7

5 03 57 65

5 03 57 66

5 00 60 41

50 05 99 8

50 05 99 9

5 03 57 65

5 03 57 66

5 00 60 42

50 05 99 8

50 05 99 9

5 03 57 67

5 03 57 68

5 00 60 43

50 06 00 0

50 06 00 1

Literature Sets De s cr ipt ion

2005 Part Catalog Set - Paper 2005 Part Catalog Microfiche Set Illustrated Parts & Accessory Catalog 2005 Genuine Parts Accessory Parts Dealer Catalog 2004 Part Catalog CD (PDF Set) 2005 Part Catalog CD (PDF Set) 2005 English Service Manual Set - 2 Stroke 2005 French Service Manual Set - 2 Stroke 2005 English Service Manual Set - 2 Stroke D.I. & E-TEC 2005 French Service Manual Set - 2 Stroke D.I. & E-TEC 2005 English Service Manual Set - 4 Stroke 2005 French Service Manual Set - 4 Stroke

P/N

5006044 5006045 5006046 778880 5006072 5006075 5005980 5005981 5005982 5005983 5005984 5005985

E K O R T S 4 0 7















DECALS EPC3545 Ref 1 2 3 4 5 6 7

1

2

A

P/N 5032 503286 867 7 5032808 5032809 5032 503280 805 5 5034204 5 0 32 86 4 5 0 32 93 7

N a me of Pa rt *DECA *DE CAL, L, "Johnson" *STRIP *STRIPE, E, ENGINE ENGINE COVER COVER STBD STBD *STRIP *STRIPE, E, ENGINE ENGINE COVER COVER PORT PORT *DECA *DE CAL, L, "BOMBARDIER" F/R *DECAL, *DECAL, FUEL FUEL LIM LIMIT ITAT ATIO ION N D EC AL , 6 0 HP - F/R D EC AL , 7 0 HP - F/R

A A A A A

Qty 2 1 1 2 1 2 2

Included with "ENGINE COVER Assy".

3

4

5 7

6

ENGINE COVER 2

1

EPC3547 Re f 1 2 3 4 5 6 7 8 9

A

P/N 5032863 5032863 50 3 28 6 6 50 3 00 3 7 50 3 11 4 8 5031 503109 099 9 50 3 10 9 8 50 3 00 5 1 50 3 11 4 7 50 3 45 3 8

N a me of Pa rt ENGI ENGINE NE COVE COVER R Assy Assy *H AND L E, Til t *BOLT *BR AC KET, Eng i ne co ve r *HO *HOOK, Engin ngine e cover over fast astener ener *SC REW (6X20 mm) *N UT *WASHER (6 .5 X1 5X1 .5mm) TOOL SET

A

Qt 1 1 4 2 2 4 4 4 1

IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate appropriate "HP" Decal.















LOWER ENGINE COVER

1

25 26 24 7 6 12

23 22 16

5

17 18 7

21 9

13

20

14

11

3

19 15

20

14

4

19 15

8 2 10

EPC3148

E K O R T S 4 0 7















ENGINE CONTROL UNIT 17 19 18

5

16 15

7 6

20

EPC3548 Re f 1 2 3 4 5 6 7 8 9 12

P/N 5033 25 7 5030 824 5032 85 5 5030 98 9 5030 98 7 5 030 82 7 5030 13 5 50 5 034 36 2 5030 52 9 5035789

N a m e of Pa r t SWITC H , N e u tra l PL ATE, N e u tra l sw i tch BR AC KET, N e u tra l sw i tch BOL T BOL T SWITC H , Tri m & ti l t C L AMP R EL AY, Tri m & ti l t C AP MODULE, MODULE, Engine control control - 60HP New

Qty 1 1 1 2 1 1 1 2 2 1

12

5035811 MODULE, MODULE, Engine control control - 70HP New 1

"B" Prefix models "B" Prefix models

8

12 9 14 13 3

2

4

12 12 13 14 15 16 17 18 19 20

5035802 5035813 5 03 03 24 24 41 41 5030 58 3 5033 26 4 5033 25 8 5034 516 5034 51 7 5034 51 8 5031 11 8

MODULE, MODULE, Engine control control - 60HP New 1 MODULE, MODULE, Engine control control - 70HP New 1 C US USH IO ION , En gi gi ne ne co nt ntro l u ni ni t 1 C L AMP 1 R E L AY , E C M M a i n 1 H OL D ER , R EL AY 1 SWITC H , Ti l t l i mi t 1 SC R EW 1 C L AMP 1 TIE STR AP 1

1

ELECTRICAL HARNESS EPC3549

21

18

20

5

11 7

Re f 1 2 3 4 5 7

P/N 5032 503245 451 1 5030993 5030 503080 807 7 5030808 5030809 5030987

Name of Part CABL CABLE, E, BAT BATTERY/ ERY/S Start arter motor otor BOLT CA CABLE, LE, Bat Battery ery pos positv itve to relay elay PLATE, Trim & til t rel ay CABLE, Trim rel a round BOLT

Qty 1 1 1 1 1 1















IGNITION COIL EPC3151 Re f 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

P/N 5 0 3 0 9 88 5 0 3 0 0 01 5 0 3 0 7 95 5035801 5035801 5 0 3 0 4 28 5 0 3 0 5 59 5 03 03 07 07 97 97 5 0 3 0 7 98 5 0 3 0 8 01 5 03 03 0 8 04 5 0 3 0 7 99 5 03 03 0 8 02 5 03 03 0 8 03 5 0 3 0 5 90 5 0 3 0 0 00 5 03 03 1 0 89

Na me of Pa rt BOL T BOL T R EC TIFIER/R EGU L ATOR HOLDE HOLDER, R, Elect Electric ric parts parts WASH ER (6 .5 X2 2X1 .6mm) C U SH ION COVER , El ec ectric p ar arts h ol old er er COIL , Ig n i ti o n *L EAD , H ig h te n si o n # 1 *L EAD , H ig h te n si o n # 4 C OIL , IGN ITION *L EAD , H ig h te n si o n # 2 *L EAD , H ig h te n si o n # 3 C L A MP BOL T PR OTECTOR , Ig n i ti o n coi l

Qt 4 2 1 New 1 4 4 1 1 1 1 1 1 1 1 4 1

16 15

3 11

14 12 13

15 2

8

1

9

5

4

6

10

7

SENSOR GROUP E EPC3550 Re f 1 2 3 4 5 6

P/N 50 3 06 8 7 50 3 07 4 9 50 3 07 5 7 50 30 308 10 10 50 3 08 2 6 50 3 04 6 7

K O R T S 4

14

Na me of Pa rt SENSOR , IAT FILTER , Fue l SENSOR , MAP PROTEC TO TOR, Pre ss ssu re re ho se se SWITCH , Oil p re ssure GASKET OS

Qt 1 1 1 1 1 1

6 1 13 9

0 7

















STARTER MOTOR EPC3153

15

5 3

Re f 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2 1

18

6

7 8

9

10 11 12

13 14

17 4

16

P/N 50 3 05 1 6 50 3 00 0 1 50 3 09 9 5 50 3 09 9 4 50 3 09 9 9 50 3 24 3 3 50 3 26 0 7 50 3 26 0 8 50 3 26 0 9 50 3 10 8 6 50 3 41 6 7 50 3 10 8 8 50 3 27 8 4 50 3 27 8 5 50 3 24 4 8 50 50 3 07 8 5 50 3 07 8 6 50 3 07 8 3

Na me of Pa rt PIN (9 X1 6mm) BOL T BOL T BOL T BOL T STAR TER MOTOR *PINION STOP KIT *PINION Assy *WASHER KIT *BR U SH Assy *SPR ING *H OL D ER, Brush *BOL T, H ou si ng *AR MATUR E BR AC KET, Starter mo tor BAND , Starte r moto r DAMPER , L o we r REL AY, Sta rte r mo to r

Qt 2 2 2 2 2 1 1 1 1 1 2 1 2 1 1 1 1 1















INTAKE INTAKE MANIFOLD EPC3155 Re f 1 2 3 4 5 6 7 8 9 10 11 12

P/N 50 3 28 9 6 50 3 28 9 7 50 3 06 8 1 50 3 06 8 2 50 3 28 9 9 50 3 29 0 0 50 3 29 0 1 5 0 3 0 75 0 50 50 3 07 5 1 50 3 05 0 9 50 3 0 12 1

N am e of Pa rt MAN IFOLD , Inle t GASKET, In le t ma ni fol d SC R EW VALVE, IAC SEAT FL AN GE, IAC H OL D ER , IAC SILEN C ER , IAC Va l ve C L AMP, Sile n ce r PIN , D ow e l C U SH ION H OSE, Te e to se p a rato r (2 00 mm)

Qty 1 2 1 1 1 1 1 1 1 2 2 1

17

H OSE, H o ld e r to te e (2 00 mm)

18

13

18

18 2

14

19

12

25 18 10

18

23

22 6

1 4

5

Cut length from (600mm) r oll P/N 5030122 5030122

13

18

7

20

1


14

H OSE, Se pa rator to oi l pa n (4 7 0mm)

1

3

11


15

H OSE, Si le n cer to va lve (4 40 mm)

16

H OSE, ISC To si le n cer (6 2 0mm)

15

1

24 9


1

Cut length from (2000mm) roll P/N 5032885

17 18 19 20 21 22 23 24 25

50 3 2 88 7 50 3 05 7 7 50 3 09 7 9 50 3 09 8 0 50 3 09 8 8 50 3 09 8 9 50 3 09 9 8 50 3 10 6 9 50 3 1 02 1

U N ION , Tee C L IP BOL T, Stu d BOL T, Stu d BOL T BOL T BOL T BOL T NU T

1 6 2 1 2 2 7 1 3

21 8

16

25















THROTTLE BODY EPC3157

1 2

8

4

6 5

15

3

12

11

9

13 18

7

17

14

10

13 16

Re f 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

P/N 50 3 28 98 50 3 24 46 50 3 06 8 6 50 3 07 58 50 3 07 5 9 50 3 07 6 0 50 3 07 61 50 5 0 3 07 62 5032 503228 289 9 50 3 04 03 50 3 04 16 50 50 3 04 28 50 50 3 04 32 50 3 04 75 50 3 10 79 50 3 09 97 50 3 05 75 50 3 10 80

Na me of Pa rt GASKET, Th rottl e b od y BOD Y, Thro ttl e R OD, Th rottle L EVER, Inte rli n k thro ttl e R OD, Th rottle C ON NEC TOR L EVER, Throttl e PIVOT, Th ro ttle l ever PIN, Rem Remote ote cont ontrol conn connec ecttor BOL T, PIVOT NUT WASH ER (6.5X2 2 X1 .6mm) WASH ER (8.5X2 3 X1 .2mm) SPAC ER BOL T BOL T C L IP WASH ER (7X1 2X1.0 mm)

Qt 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2

Na me of Par t FILTER , H ig h p re ssure fu el IN JEC TOR , Fu e l * GR OMMET KIT PIPE

Qty 1 4 4 1

FUEL INJECTOR EPC3158

21 7 12

24 11

Ref 1 2 3 5

P/N 5 03 0 70 6 5 0 32 69 3 5 0 32 69 4 5 0 30 71 0















FUEL PUMP EPC3159 Ref 1 2 3 4 5 5A 5B 6 7

P /N 5030697 5030699 5030701 5030698 5 0 3 5 97 97 4 5035975 5 0 3 0 57 57 8 5035976

N a m e of P a r t P U M P , Fu e l * D IA P H R A G M S E T *SC R EW R O D , Fu e l p u m p F IL IL T ER ER , F ue ue l *CAP, Fuel filter ilter (Not Shown) * C L IP IP ( N o t S h o w n ) BRACKET, Fuel filt filter er P R O T E C TO R , F u e l h o s e ( 4 4 0 m m )

Qt y 1 1 6 1 N ew 1 N ew 1 N ew 1 N ew 1 1

9 16 7 12 14 15

P R O T E C TO R , F u e l h o s e ( 6 1 0 m m )

2

4


8

1

10 3

5

1


9 10 11 12

5 0 3 0 8 1 5 C L A M P , Fu e l h o s e 5 0 30 30 5 40 40 O R IN IN G 50 3 2 9 0 3 H O S E , C o n n e c to r to fi l te r 50 H O S E , P u m p to s e p a r a to r ( 6 3 0 m m )

2 1 1 1


13

H O S E , F i l te r to p u m p ( 7 0 0 m m )

1

14 6

14 13

14

8

14 17


14 15 16 17 18

5030578 5030988 5030990 5031077 5030094

C L IP B OL T B OL T C L A M P , Fu e l h o s e B O L T ( 1 0 X 7 .5 m m )

6 1 2 1 1

18 11

FUEL VAPOR SEPARATOR EPC3160 R ef 1 2 3 4

P /N 5 032905 503110 5 5031107 50326 17 031114

N a m e of P a r t S E PAR ATOR , Fu e l va p o r * V A L VE , N e e d l e * P L A TE * PU MP * O R IN G

Qty 1 1 1 1 1

32 33

18 19

25

28 17 28

27 28

26

28 23 28 22 31 29 16















CRANKSHAFT EPC3161

11 13 12 14 10

3

1

4 5

7 6 9

8

CAMSHAFT

2

Ref 1 2 3 4 5 6 7 8 8 8 8 8 9 10 11 12 13 14

P/N 50 3064 3 50 3064 4 5030645 5 0 3064 6 50 50 3042 5 50 3064 2 50 3064 7 50 3064 9 50 3065 0 50 3065 1 5030652 50 3065 3 50 3064 8 503055 0 5030967 5030969 5030968 5030970

Name of Part PISTON RING SET, Piston PIN, PIN, Piston Piston wrist CONNECTING ROD Assy *NUT BEARING, Connecting rod CRANKSHAFT BEARING SET, Main (GREEN) BEARING SET, Main (BLACK) BEARING SET, Main (No color) BEARING SET, Main (YELLOW LOW) BEARING SET, Main (BLUE) BEARING SET, Thrust SEAL, Oil PIST PISTON, ON, Oversize Oversize 0.25m 0.25mm m O t. *RING SET, SET, Piston Piston - Oversize Oversize 0.25mm Opt. PIST PISTON ON SET, SET, Oversize Oversize 0.50mm O t. *RING SET, SET, Piston Piston - Oversize Oversize 0.50mm Opt.

Qty 4 4 4 4 8 4 1 5 5 5 5 5 1 2 4 4 4 4

















CYLINDER & CRANKCASE EPC3163 Re f 1 2 3 4 4A 4B 6 7 8 11 12 13 16 17 18

P/N 50328 93 5 0 3 0 9 97 50306 26 5 0 3 0 9 95 50328 94 5 0 3 0 9 88 5 0 3 4 5 34 5 0 3 4 5 35 5 0 3 0 5 21 5034 503454 545 5 5 0 3 1 0 01 5 0 3 1 0 66 50 5 032852 5 0 3 2 7 82 5 0 3 0 9 88

3

1 N a me of Pa r t H OOK, En g i n e - Po rt BOL T H OOK, En g i n e - Stb d BOL T H OL D ER , En g i n e h o ok BOL T BL OC K, C yl i n d e r * BOL T * PL U G *BOLT *BOLT * BOL T * PIN GU ID E, Oi l l e ve l g a u g e O R IN G BOL T

Qt 1 1 1 1 1 1 1 10 1 New 7 3 3 1 1 1

2

4

4B 4A

7 13

11 12 16

6















EXHAUST ADAPTER EPC3165

99 14 14

15 15 12 12

11 11

13 13

88

18 16 18 16 10 10

33

66

11 77 55

2

Re f 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18

P/N 503 2910 50 32923 503 0882 503 0401 50 30515 503 1013 50305 5030539 39 503 2925 50 30887 50 5035806 50 32 32838 50 32839 503 1163 5035665 503 4399 50 31221 50 503 04 0438

Name of Part PIPE, Wa ter return hose EXHAUST ADAPTER GASKET, Eng ine h older BOLT (10X80mm) PIN (8.0X6.2X11.0mm) PIN, Kn ock O RING RING STOP, Upper thrust MOUNT, Upper thru st MOUNT MOUNT,, Upper C OV OVER, Upper mo un unt - Stbd C OVER, Upper mo unt - Port BOLT (12X117mm) BOLT (8X40m (8X40mm) m) BOLT (8X30mm) N UT WASHER (12.5X22X2.5mm)

Qty 1 1 1 2 2 2 1 2 2 New 2 1 1 2 New 2 2 2 4















OIL PAN EPC3167 Re f 1 2 3 4 5 6 7 8 9 10 11 12 13 14

P/N 5030635 5030636 5032682 5030850 5 50 030929 5030930 5031 503117 173 3 5031212 5035791 503579 1 50 5030057 5030465 5034 503446 465 5 503053 503 0536 6 5032908

Name of Pa rt GASKET, Oil pan PAN, Oi l PLUG, Water PIPE, Exhau st TUBE, Water indicator COVER, Wate r indicator tu be be *O RING RING BOLT (8X35mm) BOLT BOLT (10X100m (10X100mm) m) WASHER (10.5X19X2.0mm) GASKET PLUG PLUG O RING RING GAUGE, Oil l evel

Qty 1 1 1 1 1 1 1 6 New 8 8 1 New 1 1 1

1 14

2 6 10 9

5 7 4















STERN BRACKET 10

1 17 16

22

20

21

2 7 10A 3 8 14 12

11 4

9 13

EPC3169 Re f P/N 1 5 03 45 19 2 5035803 5035 803 3 5 03 45 21 4 50 503 08 39 5 5 03 09 07 6 5 03 03 91 7 5 03 03 86 8 5 03 04 09 9 5 03 04 18 1 0 5 03 28 20 10 A 5 03 03 18 18 46 46 1 1 5 03 03 04 04 36 36 1 2 5 03 03 04 04 38 38 1 3 5 03 04 62 1 4 5 03 01 35 1 6 5 03 03 88 1 7 5 03 00 57 19 503 503452 4522 2

Name of Pa rt BRACKET, Cla mp Stbd BRACK BRACKET ET,, Clamp Clamp - Port Port SHAFT, C la mp b ra cket CAP, Tran som b ol t ANODE *BOLT (6 X2 5mm) BOL T (12 X11 5mm) SCR EW (6X1 0m) NU T NU T WASH ER ER (22 .5 .5X38 X1 X1.0 mm mm) WASH ER ER (12 .5 .5X35 X3 X3.2 mm mm) WASH ER ER (12 .5 .5X22 X2 X2.5 mm mm) LOC K WASHER CL AMP BOL T WASH ER ANO ANODE

Qty 1 New 1 1 4 1 2 4 1 4 1 1 4 4 4 1 2 2 Opt. 1















POWER TRIM/TILT HYDRAULIC EPC3552 Re f 1 2 3 4 5 6A 6 7 8 9 10 12 13 14 14 15

P/N 5032 64 6 5032 64 7 5034626 503 4626 5032 66 0 5032 64 1 5030 13 5 5032 66 3 5032 65 0 5032 65 1 5030 85 9 5033 50 3 5030 57 1 5031 27 9 5034351 5031 70 5 5030 41 3

Na me of Part MANIFOL D Assy JOINT, METAL RESER RESERVO VOIR IR TANK ANK PLU G O RING C LAMP BOL T SHAFT, Til t cyl ind er l owe r SHAFT, Til t cyl ind er up per BU SH ING BOLT (1 0X35mm) C IRC LIP C LIP ANODE, ANODE, Magnesium Magnesium ANODE, Protection BOL T (6 X14mm)

Qty 1 1 New 1 1 1 1 4 1 1 4 2 2 1 Opt. 1 1 1

3 6 4 6A 5

15 1

14 13

9 9 2

9

















SHIFT LEVER EPC3173

11 8 10 10 14 7 14

9 11

9 5

Re f 1 2 3 4 5

P/N 5 0 30 7 6 4 5 0 30 7 65 5030766 50307 66 5 0 30 7 6 7 5 0 30 7 6 8

Name of Par t SH AFT, C l utch SPACER , C lu tch sh aft ARM, ARM, Clutch Clutch shaft shaft R OD, C lu tch L IN K C lu tch l eve r

Qty 1 1 1 1 1















EXHAUST MANIFOLD EPC3178 Ref 1 1 2 3 4 5

P/N 5 0317 05 5034351 5034 351 5 030 413 5034669 5 0306 23 5035798

N a m e of Pa r t AN OD E ANODE ANODE,, Mag Magnes nesium ium BOL T (6 X1 4 mm) COVER, COVER, Protec Protectio tion n GASKET, Pro te cti o n co ve r MANIF MANIFOLD OLD Exhaust Exhaust

Qty 1 Opt. 1 1 New 1 1 New 1

5

16

12

15

7















FLYWHEEL COVER 2

EPC3180 Ref 1 2 3 4

P/N 5 0 30 6 3 4 5 0 32 8 5 1 5 0 30 6 3 9 5 0 30 4 1 0

Name of Part HOUSING, Lower oil seal COVER, Ri ng gear CUSHION, Ring gear cover SCREW (6X18mm)

Qty 1 1 1 1















GEARCASE EPC3175 Re f P/N 5035614 1 50 34 536 2 50 32 54 1 2A 5032882 3 50 32 929 4 50 30 906

Name of Part GEARCA GEARCASE SE Assy, Assy, Complete Complete (White) (White) GEARCASE Assy *BEARING, Pini on *BEARING TAB, Tri m UNION S d t h

Qt 1 1 1 1 1 1

30

9135

Seal Kit 20 4

17

14

1

28 15















GEARS













































































Johson sea motor 70 h.p. 4 stroke

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