Fabrication Procedure.docx

Number: MOP – 002 Revision: 042110 Date: April 21, 2010 Page 1 of 3 QUALITY MANAGEMENT SYSTEM DOCUMENT

TITLE: Fabrication Procedure

PURPOSE

The Purpose of this this procedure is to control the fabrication fabrication processes. This procedure provides for the communication of customer requirements to the shop, and inspection of product to the customer requirements.

APPLICABLE DOCUMENTS

FORM-015 Fabrication Traveler QAP-003 Control of Nonconforming Product “Rejected” Tag Customer Drawing

RESPONSIBILITIES

It is the responsibility responsibility of the shop supervisor to maintain this procedure. The Shop supervisor is responsible to to assign and train inspectors. It is the responsibility responsibility of  the welder to fabricate the part to the customer drawing and to follow this procedure and not move move on to another another step without inspection. inspection. The inspector must inspect the parts to the customer drawing.

PROCEDURE

1.1

The fabricati fabrication on shop shop is given a Job Job Pack Pack to fabricate fabricate a produc product. t.

1.2

The Shop Lead man looks at the drawi drawings, ngs, bills bills of of materia material, l, and cut sheets to verify that there is adequate information to fabricate the part.

1.3

The shop lead man gets the materials materials from the storage storage area and verifies that they are correct to the BOM and Cut sheet requirements and signs the fabrication traveler (FORM-015).

1.4

The shop lead man gives gives the the materia materials ls and and job job pack to a w welder elder to fabricate the parts parts to the drawings. The welder completes completes the layout.

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Number: MOP – 002 Revision: 042110 Date: April 21, 2010 Page 2 of 3 QUALITY MANAGEMENT SYSTEM DOCUMENT 1.5

The shop supervisor or lead man inspects the layout of the part to the drawing and signs the fabrication traveler (FORM-015).

1.6

The welder cuts the material to match the drawing. The welder or cuts or drills holes in the material to match the drawing.

1.7

The welder fits up the parts as described on the drawing. If the welder does not understand the drawing, the welder is to ask the supervisor. If the drawing is still unclear, the QA Manager or Plant Manager is contacted to resolve the question with the customer in accordance with QAP-003.

1.8

The shop supervisor or lead man inspects the fit-up of the part to the drawing and signs the fabrication traveler (FORM-015).

1.9

The weld is completed by the welder.

1.10

The shop supervisor or lead man inspects the weld of the part to the drawing and signs the fabrication traveler (FORM-015).

1.11

If necessary steps 4.7 to 4.10 are repeated until the part is completed.

1.12

When completed the part and job pack are moved to paint or to Final Inspection.

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Number: MOP – 002 Revision: 042110 Date: April 21, 2010 Page 3 of 3 QUALITY MANAGEMENT SYSTEM DOCUMENT FLOWCHART

REVISION HISTORY 

042110 Initial Trial Release.

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