VIBR VIBRA ATORY SOIL SOIL COMP COMPAC ACTOR TORS S
SD110CSERIES
INSTRUCTIONS AND PARTS MANUAL
APPLICABLE FROM SL. NO. 2002110002 ONWARDS
PART NUMBER: 70745732IBPL
Read this Instruction Manual before operating this unit
VIBRATORY SOIL COMPACTORS
SD110CSERIES
SERIAL NO. : CUSTOMER : ORDER NO. :
ORDERING INSTRUCTIONS BY GIVING COMPLETE INFORMATION YOU WILL ENABLE US TO FILL YOUR ORDER CORRECTLY AND AVOID UNNECESSARY DELAYS When Ordering Replacement Parts, Please Specify: 1. The Model Designation. 2. The Serial Number of the Mounting. 3. The Name of each Part as listed. 4. The Part number of the Part required. 5. The Quantity of the each Part required. 6 The Name of the Assembly REFER ALL COMMUNICATIONS CONCERNING THIS UNIT TO OUR NEAREST BRANCH OFFICE
Applicable from Machine Sl. No. 2002110002 onwards
TABLE OF CONTENTS
Contents IMPORTANT SAFETY INSTRUCTIONS .................................................................................................. 1.1.1 INTRODUCTION ...................................................................................................................................... 1.1.1 SAFETY PRECAUTIONS AND GUIDELINES ......................................................................................... 1.1.1 SPECIFICATIONS .................................................................................................................................... 1.1.1 OPERATING CONTROLS AND INSTRUMENTS .................................................................................... 1.1.1 OPERATING INSTRUCTIONS................................................................................................................. 1.1.1 FUEL AND LUBRICATION SPECIFICATIONS ......................................................................................... 1.1.1 HEALTH AND SAFETY INFORMATION .................................................................................................. 1.1.5 DATA SHEETS ......................................................................................................................................... 1.1.9 IR POWER COMPACT ............................................................................................................................ 1.1.9 DATA SHEET ......................................................................................................................................... 1.1.10 IR POWER COMPACT .......................................................................................................................... 1.1.10 IR POWER DRIVE ................................................................................................................................. 1.1.13 INITIAL BREAK-IN MAINTENANCE ........................................................................................................ 1.1.1 10 HOURS OR DAILY MAINTENANCE ................................................................................................... 1.1.1 50 HOURS OR WEEKLY ROUTINE MAINTENANCE ............................................................................. 1.1.1 100 HOURS OR MONTHLY ROUTINE MAINTENANCE ......................................................................... 1.1.1 300 HOURS OR QUARTERLY ROUTINE MAINTENANCE .................................................................... 1.1.1 500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE.................................................................. 1.1.2 1000 HOURS OR ANNUAL ROUTINE MAINTENANCE .......................................................................... 1.1.1 GENERAL MAINTENANCE ..................................................................................................................... 1.1.1 MISCELLANEOUS AND OPTIONAL EQUIPMENTS ............................................................................... 1.1.1 AXLE ASSEMBLY .................................................................................................................................... 4.1.2 MAIN FRAME ASSEMBLY ....................................................................................................................... 4.2.1 ENGINE ASSEMBLY ................................................................................................................................ 4.3.1 CONTROL CONSOLE ASSEMBLY ......................................................................................................... 4.4.1 DRUM ASSEMBLY ................................................................................................................................... 4.5.1 PIPING, HYDRAULIC .............................................................................................................................. 4.6.1 ELECTRICAL INSTALLATIONS ............................................................................................................... 4.7.1 SERVICE KITS ......................................................................................................................................... 4.8.2 RECOMMENDED LIST OF SPARES ....................................................................................................... 4.8.3 TOOL KIT ................................................................................................................................................. 4.8.5 TORQUE CHART ..................................................................................................................................... 4.8.6 PART NUMBER INDEX ............................................................................................................................ 4.9.1
TOC - 1
INTRODUCTION CONGRATULATIONS! You have just acquired an Ingersoll-Rand Compactor... an application-designed product built with your needs in mind. The SD110 Series Compactor has various models available. The SD110 Series may be equipped with either a smooth drum or a pad foot drum. The SD110 weighs approximately 10,740 Kgs. with ROPS attached. The SD110D weighs approximately 10,830 Kgs and SD110F weighs 11,740 Kgs. Vibration frequency is variable, independent of governed j~ engine speed, up to 1800 vibrations per minute (VPM). The superior applied force of the SD110 series achieves excellent density in fewer passes for unexcelled productivity in a machine of this size class. The SD110D is a smooth drum-drive vibratory compactor that provides the extra traction necessary on steep grades or deep lifts of loose granular soils. The SD110D provides drum dr ive operation and vibration for excellent performance. The ISO-10OF is a padfoot drum vibratory compactor. This model delivers the necessary compaction force to economically compact cohesive soils. The 120 rectangular manganese steel tamping feet compact and exit soil with minimal loosening of the surface. Standard drum drive as well as axle drive provides maximum traction and grade even under extreme site conditions. Both types of drive allow for maximum compaction performance and productivity. Ingersoll-Rand strongly recommends a ROPS (Roll-Over Protection Structure) equipped compactor for operator and equipment protection for use on other than level ground. Basically, a ROPS used with a seat belt will protect the vehicle operator from injury if the vehicle undergoes a single rollover. Safe operation depends on reliable equipment and the use of proper procedures. Performing the checks and service described in this manual will help keep your compactor in good condition. These recommended operation procedures would help you to avoid unsafe practices. Safety notes have been included throughout this manual to help the operator avoid injury and prevent damage to the equipment. These notes are not intended to cover all eventualities; it is impossible to anticipate and evaluate all possible methods of operation. Therefore, the operator is the only person who can guarantee safe operation and maintenance. It is important that any procedure not specifically recommended in this manual be thoroughly evaluated from the standpoint of safety before it is implemented.
! WARNING Some photographs or illustrations in this manual show guards or cover panels removed for purpose of clarity. Always replace guards and cover panels before operating.
NOTE Some photographs or illustrations in this manual may show machines with optional equipment installed.This optional equipment may be purchased from your local Ingersoll-Rand Road Machinery Equipme nt Distributor. Some photographs or illustrations in this manual may be taken of prototype models. Production machines may vary in some detail. Continued improvement and advancement of product design may cause changes to your machine, which may not be included in this manual. Each manual is reviewed and revised regularly to include these changes. Ingersoll-Rand reserves the right to modify or make changes within a spe cific model group without notice, and without incurring any liability to retrofit machines previously shipped from the factory. Contact your IngersollRand Road Machinery Equipment Distributor for Non-routine maintenance that is not covered in this manual. Record the machine serial number found on the vehicle Identification Plate located on the side of the machine in the articulation area.
1.1.1
SAFETY PRECAUTIONS AND GUIDELINES
OVER VIEW BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY USE THIS COMPACTOR, READ and STUDY this manual. KNOW how to safely use the compactor’s controls and what you must do for safe maintenance. ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe or maintenance of this compactor, ASK YOUR SUPERVISOR OR CONTACT ANY lNGERSOLL-RAND DISTRIBUTOR NEVER GUESS - ALWAYS CHECK!
PRE-START INSPECTION INSPECT your compactor daily. Ensure the routine maintenance and lubrication are being dutifully performed. Have any malfunctioning, broken or missing parts corrected or replaced before use. DO NOT operate a damaged or poorly maintained compactor. You risk lives when operating faulty equipment. INCLUDING your own. VERIFY that all instruction and safety labels are in place and readable. These are as important as any other equipment on the compactor. CLEAN any foreign material from the steps and operator’s platform, to reduce the danger of slipping. NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled fuel. CHECK for WARNING tags placed on the compactor. DO NOT operate the compactor until repairs have been made and the WARNING tags are removed by authorised personnel. KNOW the location of the Emergency Shut-Down control if the compactor is so equipped. ALWAYS know the capability and limitations of your equipment - speed, gradability, steering and braking. BE AWARE of the dimensions of your compactor - height and width, as well as your transporter dimensions and weight. WATCH for overhanging obstructions such as wires or tree limbs. CHECK for any conditions that could be dangerous - holes, banks, underground culverts, manhole covers, water meter pits, curb and/or street boxes.
STARTING USE the hand rails and steps (if equipped) to get on and off the compactor. ALWAYS maintain a 3-point contact when climbing onto or off the compactor. READ and FOLLOW ALL instruction decals. WHEN using a compactor with ROPS (roll-over protection structure), seat belts and other OSHA required safety equipment must be worn. BEFORE you start the compactor, ENSURE that the propulsion (travel) control is in Neutral. BEFORE you start the compactor, ENSURE that the parking brake control is in the “Applied” position. START the engine from the operator’s position only. Jump starting the engine is NOT RECOMMENDED. If you do jump-start, use EXTREME CAUTION. Prior to jump-starting ENSURE: 1. Propulsion (travel) control lever is in ‘Neutral’ 2. A TRAINED OPERATOR is at the controls when the engine starts. 3. The parking brake is “Applied”.
1.2.1
SAFETY PRECAUTIONS AND GUIDELINES OPERATING ALWAYS make sure that no person or obstruction is in your line of travel BEFORE starting compactor in motion. NEVER climb onto, stand up, or climb off the compactor while it is in motion. USE extreme caution and be observant when working in close quarters or congested areas. OPERATE ONLY from the seated position, and NEVER carry passengers. KNOW the area in which you are working. Familiarize yourself with work site obstructions and any other potential hazards in the area. KNOW and USE the hand signals required for particular jobs and know who has the responsibility for signaling. DO NOT work in the vicinity of overhanging banks, or on grades that could cause the com pactor to slide or roll over. ALWAYS keep the propulsion (travel) control in the slow position, close to Neutral, when descending a hill. AVOID side-hill travel. Operate Lip and down a slope whenever possible. If it is absolutely necessary for sidehill travel, use extreme caution and slow speed. NEVER descend and incline in a gear higher or a speed greater than that, which was used in ascending the incline. Ingersoll-Rand recommends the option certified Roll-Over Protection (ROPS) equipped compactor with seat belt if side-hill or up and down travel is unavoidable. NEVER allow anyone to stand within the compactor’s articulation area with the engine running. ALWAYS look in all directions BEFORE changing your direction of travel. DO NOT attempt to control compactor travel speed with the throttle control. When operating the compactor, maintain the engine speed at full Operating RPM. DO NOT tow or push the compactor, except as explained under ‘TOWING in SECTION 2OPERATINGINSTRUCTIONS of this manual. DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL.
STOPPING ALWAYS park the compactor off the asphalt and on solid, level ground. If this is not possible, always park the compactor at a right angle to the slope and chock the wheels and/or drums. AVOID leaving operator’s platform with the engine running. ALWAYS move the propulsion (travel) control to Neutral’, apply the parking brake, install the articulation lock/lock pin, position the th rottle control to Idle RPM’, pull the fuel shut-off control (if so equipped), turn the ignition switch to OFF and lock all lockable compartments. USE proper flags, barriers and warning devices especially when parking in areas of traffic.
MAINTENANCE AVOID whenever possible, servicing, cleaning or examining the compactor with the engine running. AVOID whenever possible, servicing, or providing maintenance to the compactor unless the wheels and/or drums choked, and the articulation lock bar/lock pin is in place. NEVER fill the fuel tank with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled fuel. AVOID removing the pressurized radiator cap until the engine’s cooling system has cooled. DO NOT alter the engine governor settings from that indicated in the engine manual and the engine option plate. ALWAYS replace damaged or lost decals. Refer to the part number of all decals. DISCONNECT the battery cables when working on the electrical system or when welding on the compactor. 1.2.2
SAFETY PRECAUTIONS AND GUIDELINES BE SURE the battery area is well ventilated (clear of fumes) should it become necessary to connect a jump battery or battery charger. Fumes from the battery can ignite by a spark and explode. IF battery charging is required, be sure the battery charger is “Off when making the connections. BE SURE the correct battery polarity is observed negative (-) to negative (-) and positive (+) to positive (+)] when connecting to a battery charger or jumper cable.
TRANSPORTING AND HAULING DO NOT attempt to load the compactor on the transporter without knowledge and experience with the operation of the compactor. ALWAYS use a ramp when loading the compactor on the transpor ter. Be sure ramps are of adequate strength, low angle and proper height. USE proper chock blocks in front and r ear of the wheels of the transporter when loading the compactor. BE SURE to approach the transporter loading ramps squarely to make sure the compactor does not drop off the side of the ramp. KEEP the transporter deck clean of clay, oil, ice or frost or any other material, which can become slippery. USE proper chock blocks in front and rear of the compactor wheels and/or drums. SHUT the engine OFF, apply the parking brake, and lock all lockable compartments. ALWAYS be sure the articulation lock bar/lock pin is secured in the locked position before transporting the compactor. ALWAYS know the overall height of the compactor and hauling vehicle. Observe height and weight regulations and overhead objects to be sure you can safely pass beneath them. When loading your compactor on a public access, obey all traffic regulations and be sure that the proper clearance flags, lights and warning signs, including the Slow Moving Vehicle emblem, are properly displayed. Know your approximate stopping distance at any given speed. Never turn corners at excessive speeds. Look in all directions before reversing your direction of travel. A loose machine may shift or fall while being transported. Tie down the machine securely before moving the hauling vehicle or transporter. 1. Position the compactor on the transporter or hauling vehicle centered from side to side apply the parking brake. 2. Ensure that the articulation lock bar/lock pin is in place. 3. With adequate chains or cables and blocks, secure the compactor to the deck of the hauling vehicle or transporter to meet local regulations.
!
DANGER
THE SPIN-ON TYPE CF FILTERS SHOULD BE INSTALLED HAND TIGHT ONLY. THE FILTERS DO NOT EITHER REQUIRE A WRENCH FOR INSTALLATION OR FOR REMOVAL. USE OF A TOOL FOR THIS PURPOSE COULD DAMAGE THE FILTER.
1.2.3
SPECIFICATIONS
SPECIFICATIONS
SD110
SD110D
SD110F
10,290
10,830
11,740
Static weight at drum (kgs.)
5755
5840
6750
Static weight at tyres (kgs.)
4,535
4,535
4,535
Length, overall (mm)
5,410
5,410
5,410
Width, overall (mm)
2,335
2,335
2,335
Height, top of steering wheel (mm)
2,335
2,335
2,335
Wheel base (mm)
3,275
3,275
3,275
Outside turning radius mm)
5,665
5,665
5,665
Drum diameter (mm)
1,500
1,500
1,500
Drum width (mm)
2,135
2,135
2,135
Drum shell thickness (mm)
25.4
25.4
25.4
-
-
1,700
0-30
0-30
0-30
Centrifugal force - high (kgs)
24,955
24,955
24,955
Centrifugal force - low (kgs)
16,787
16,787
16,787
Nominal amplitude - high (mm)
1.92
1.92
1.59
Nominal amplitude - low (mm)
1.29
1.29
1.06
KOEL DEUTZ F6L912
KOEL DEUTZ F6L912
KOEL DEUTZ F6L912
106HP
106HP
106HP
12 V DC
12 V DC
12 V DC
WEIGHT WITH ROPS
Operationg weight ( kg.s)
DIMENTIONS
Drum diameter over pads (mm) VIBRATION
Frequency (Hz)
ENGINE
Make and Model Rated power @ 2300RPM Electrical
1.3.1
SPECIFICATIONS
SPECIFICATIONS
SD110
SD110D
SD110M
2 speed hydrostatic with no spin differential
2 speed hydrostatic with no spin differential 23.1*26*8PR R-3
2 speed hydrostatic with no spin differential
PROPULSION
Type of system
Tyre size (optional)
23.1*26*8PR R-3
Drum drive
-
23.1*26*8PR R-3
Low speed, high torque hydraulic motor
Speed (low gear)
0 - 6.1 km / hr
0 - 6.6 km / hr
0 - 6.9 km / hr
Speed (high gear)
0 -12.4 km / hr
0 - 10.6 km / hr
0 - 11.1 km / hr
Service
Dynamic, hydrostatic thru' propulsion system
Dynamic, hydrostatic thru' propulsion system
Dynamic, hydrostatic thru' propulsion system
Parking
Spring applied, hydraulically released
Spring applied, hydraulically released
Spring applied, hydraulically released
Articulation angle
± 40°
± 40°
± 40°
Oscillation angle
± 17°
± 1 7°
± 17°
Fuel capacity
257L
257L
257L
Hydraulic oil capacity
200 L
200 L
200 L
Gradeability (theoritical)
30%
30%
30%
BRAKES
MISCLLANEOUS
WEIGHT OF SUBASSEMBLIES Approximate weights of some of the main subassemblies are furnished here under:
1.3.2
Drum (smooth) assembly
5000 kg
Drum (padfoot) assembly
6000 kg
Engine
725 kg
Main frame
1060 kg
Sunshade
143 kg
Wheel and tyre assembly
750 kg
Swivel frame
215 kg
Axle
900 kg
Control console assembly
75 kg
Torque hub
225 kg
Carrier and eccentric assembly
490 kg
Drum frame
1034 kg
Cabin
250 kg
Shock mount assembly (vibration side)
250 kg
Shock mount assembly (drive side)
400 kg
OPERATING CONTROLS AND INSTRUMENTS
Figure 2.1
1.
Tachometer
13. Articulation lock pin
2.
Hourmeter
14. Propulsion control
3.
Engine oil pressure gauge
15. Vibration control
4.
Engine oil temperature gauge
16. Two-speed wo-spe ed Toggle switch
5.
Ammeter
17. Throttle control
6.
V-Belt broken indicator
18. Engine stop control
7.
MCB
19. Front lights switch (optional)
8.
No-charge indicator
20. Rear light switch (optional)
9.
Ignition switch
21. Differential lock switch (optional)
10. Horn button
22. Fill leveling blade control (optional)
11. Parking brake control
23. Vibration reed tachometer (optional)
12. Parking brake ON’ indicator
24. Emergency Fuel shut off lever (optional) Items 19, 20, 21, 22, 23 not shown in drawing
2.1.1
OPERATING CONTROLS AND INSTRUMENTS 1. TACHOMETER It is calibrated in RPM x 100 with range of 0 to 35, which displays the engine speed. 2. HOURMETER The hourmeter displays the engine running time in hours, tenths and hundreds. 3. ENGINE OIL PRESSURE GAUGE The gauge indicator the engine oil pressure on scale calibrated 0-10 bar 4. ENGINE OIL TEMPERATURE GAUGE The gauge indicator the engine oil temperature on scale calibrated 0 - 200CC. 5. AMMETER With the Ignition Switch in ‘ON’ position ammeter indicator the battery condition on a scale calibrated -50 to +50 Amps. 6. V-BELT BROKEN I LOW LUB OIL PRESSURE INDICATOR It is a red indicator that lights if the engine blower V - belt is broken or if the engine oil pressure is low, during operation. Shut down the engine immediately, otherwise the engine will over heat. 7. M.C.B. The Main Circuit Breaker (MCB) operates as a Main Switch. It is a 30 Amp Circuit Breaker. 8. NO CHARGE INDICATOR It is a red indicator that lights if the M.C.B. is put ‘ON or a default in the charging circuit during operation. NOTE: The following controls and instruments are indexed to the figure titled Controls and Instruments (Figure 2.1). 9. IGNITION SWITCH The Ignition Switch is a three position OFF/RUN/START switch. When the switch is straight up and down (OFF), the electrical system is not energized. When the switch is turned clockwise to the first position (RUN), the electrical system is energized. When turned past the RUN position to the second position (START), the starter will engage. Once the engine starts, release the switch immediately, and the switch automatically returns to the RUN position. NOTICE
Starter may overheat if operated longer than 30 seconds. If engine does not start, allow the starter to cool for 2 to 3 minutes before trying again. 10.
HORN BUTTON
Depressing the button energizes the horn circuit sounding the horn. This action allows the operator to alert ground personnel to the approach of the compactor. 11.
PARKING BRAKE CONTROL
The Parking BRAKE Control is pulled outward ‘PULL TO APPLY’, hydraulic oil is bled from the brake system causing the brakes to the applied. When the control is pushed inward to the “released position, the valve routes oil to the brakes. This provides the necessary hydraulic pressure to overcome the brake spring pressure and release the brakes. 12. PARKING BRAKE ON INDICATOR This red indicator lights when the parking brake is “applied” and the ignition switch is at the ON position. 13 .
ARTICULATION LOCK PIN
The Articulation Lock Pin is stored in a special bracket welded/bolted to the right side of th e console weldment. The pin should be here when the machine is operating. It must be installed in the lock pin holes while the machine is being transported or parked. 2.1.2
OPERATING CONTROLS AND INSTRUMENTS 14.
PROPULSION (T (TRAVEL) CO CONTROL
The Propulsion (TRAVEL) Control is located at the right side of the th e operator’s seat. This control varies machine direction and speed of travel. It also functions as the control for hydrostatic braking. The control has three positions: Forward, Neutral (N), and Reverse with variable speed ranges in either direction. To propel the machine forward, gradually move the control to the Forward position. To To stop the travel of the machine, move the control slowly back to the Neutral (N) position. This also provides hydrostatic braking. To propel the machine in reverse, gradually move the control backward to the Reverse position. To stop the travel of the machine, move the control slowly back to the Neutral (N) position. There is also an electrical interlock switch on the control that allows the engine to be started only with the control in Neutral (N). 15.
VIBRATION (VPM) CO CONTROL
The Vibration (VPM) Control is located at the right side of the operator’s seat beside the Propulsion (Travel) Control. The Vibration (VPM) Control varies the vibrations per minute of the drum. 16.
TWO TWO SP SPEED AX AXLE CO CONTRO TROL SW SWITCH
! DANGER Runway machine may cause death, severe injury and property damage. Shift only when on level ground and the machine is stopped. Shifting on an incline may result in a runaway machine. Never descend an incline in a gear higher on a speed greater than which was used in ascending the incline. Make certain before releasing the parking brakes. HIGH GEAR IS ONLYTO BE USED IN TRAVELLING TO AND FROM THE JOB SITE. ALL COMPACTING MUST BE DONE IN LOW GEAR ONLY. The Two-speed axle control switch (16) is a toggle switch located on the right hand side of the control panel. Positioning the switch to either HIGH OR LOW selects the axle reduction ratio. Move the toggle switch upward for LOW and downward for HIGH. All compaction must be done with the switch in the LOW position, while the HIGH position is used for ‘ROADING” the machine. The control switch should be changed only when the machine is stationary and on level ground with the parking brake in the “applied” position. 17.
THROTTLE CONTROL
The THROTTLE Control is located on the left side of the engine compartment behind the operator’s seat. It is connected to the engine governor by a cable. Move the t he control upward to obtain engine “Idle RPM” and move the control downward to obtain full engine “Operating RPM”. Note: The The throttle control lever has two positions. 1.
Idle position.
2.
Operating position.
When lever is shifted from “Low Idle” to operating position, the lever gets locked in the operating position. To bring the lever to “Low Idle” from operation position, shift the lever sideways (perpendicular to its travel posi- tion) to release the lock and lever will come back to the idle position. 18.
ENGINE STOP CONTROL
It is a push pull cable that when pulled outward to the stop position shuts off o ff the fuel to the engine. The cable must be pushed back in before the engine can be started. 19.
FRONT LI LIGHTS SWITCH (O (Opti ptional nal)
The FRONT LIGHTS Switch is located at the right bottom of the console panel. It is a two position ON/OFF switch that when positioned to ON activates the front lights. When the switch is positioned to OFF, the front lights are not lit.
2.1.3
OPERATING CONTROLS AND INSTRUMENTS 20 .
REAR LIG LIGHTS SWITCH (O (Optiona onal)
The REAR LIGHTS Switch located at the right bottom of the console con sole panel. It is a two position ON/OFF switch that when positioned to ON activates the rear lights. When the switch is positioned to OFF, OFF, to rear lights are not lit. 22. 22.
FILL FILL LEV LEVELIN ELING G BLA BLADE DE CONT CONTRO ROL L (Op (Opti tion onal al))
The optional Fill Leveling Blade is located behind the Vibration and propulsion (Travel) (Travel) Control. Moving the Fill Leveling Blade Control backward towards the engine to the UP position, raises the blade. Moving the control forward to the first detect (DOWN) positions the blade to the down position. Moving the control forward to the last detent (FLOAT) (FLOAT) allows the blade to float 23. 23.
VIBR VIBRA ATING TING RE REED ED TACH CHOM OMET ETER ER (Opt (Optio iona nal) l)
The optional Vibrating Reed Tachometer Tachometer is mounted to the lower left side of the operator’s o perator’s console panel. The tachometer indicates the machine’s drum vibration frequency at any given time. 24. 24.
EMERG MERGE ENC NCY Y SHU SHUT T OFF OFF LEV LEVER (Opt (Optio iona nal) l)
The optional emergency fuel shut off lever is mounted on the console weldment as shown. In case of any emergency - depressing this lever will actuate the brakes and shutoff the engine.
2.1.4
OPERATING INSTRUCTIONS !
WARNING
Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar/lock pin, apply the parking brake and shut down the engine before working on the machine.
! CAUTION Improper maintenance can be hazardous. Read and understand SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs.
SAFETY CHECKS-PRESTARTING Before starting each day, in addition to the 10-hour daily routine maintenance, check or inspect the following items to ensure trouble free performance. 1.
Check fluid lines, hoses, and fittings, filter openings, drain plugs, pressure cap, tyres, muffler, and engine, safety rail, safety shrouds and the area underneath the machine for signs of leakage. Correct the damage before operating the machine.
2.
Use the machine’s “Routine Maintenance” sections of this manual along with a Lubrication Chart to perform any required fluid checks and/or maintenance.
3.
Inspect the entire machine for damaged or missing parts and repair or replace them as needed.
!
WARNING
Fuel is flammable. May cause injury and property damage. Shut down the engine, extinguish all open flames and do not smoke while filling the tank. Always wipe up any spilled fuel. 5.
Check the fuel level, if necessary, fill the diesel fuel tank with clean No. 2 diesel fuel per the specifications outlined in. SECTION 3. FUEL AND LUBRICATION SPECIFICATIONS of this manual.
6.
Check the hydraulic oil level, if necessary, fill the reservoir with afresh, clean, anti-wear hydraulic oil as specified in SECTION 3, FUEL AND LUBRICATION SPECIFICATIONS of this manual.
7.
Check the water level in the tank for the drum spray system (optional). If low, add clean water to the tank.
8.
Check the electrolyte level in the battery. If necessary, add only clean, distilled water as instructed in SECTION 3. 10 HOUR OR DAILY ROUTINE MAINTENANCE of this manual.
9.
DO NOT operate faulty equipment.
10.
Be observant of people and obstruction within the work area.
11.
Mount the compactor maintaining a three-point contact and seat yourself in an operator’s seat. Adjust the seat to the desired position.
12.
Know the job site requirements, such as the number of required passes to achieve the desired density.
2.2.1
OPERATING INSTRUCTIONS START UP PROCEDURE IF YOU ARE IN DOUBT OF THE OPERATION OF THIS COMPACTOR AFTER READING THIS PROCEDURE - SEE YOUR SUPERVISOR. 1.
Position yourself in the operator’s seat and fasten the seat belt if so equipped.
2.
Make sure the propulsion (TRAVEL) Control is in the N or ‘Neutral’ position.
3.
Position the THROTTLE Control to the “Idle RPM” Position.
4.
Make sure the parking BRAKE Control is pulled out to the “Applied” position.
5.
Make sure the water system switches are turned to the OFF position. (If provided)
6.
Ensure that the Fuel Shut Off (if provided) and the Engine STOP Control (if provided) is pushed in.
! CAUTION Starting aids are extremely flammable and may explode. Avoid over loading the engine air intake system with high volatile fluid, which could result in a minor explosion. NOTE: For cold weather starting, use starting aids as necessary, however, refer to the engine operator’s manual before doing so. NOTICE
Starter may overheat if operated longer than 30 seconds. If engine does not start, allow the starter to cool for 2 to 3 minutes before trying again. 7.
Turn the Ignition Switch key to the extreme right or START position, and immediately release when the engine starts. The switch will automatically return to the ON position. The Propulsion (TRAVEL) Control must be in the N or “Neutral position for the engine to start.
8.
Make sure the Parking BRAKE Indicator is lit.
NOTE: To prevent damage to the hydraulic components, warm up the hydraulic system oil before operating.
NOTICE
Incorrect oil pressure or temperature can cause engine damage. If gauges do not display the proper readings, shut down the engine and correct the malfunction before opera- tion. 9.
Continually monitor all instruments for proper operation.
NOTICE Idling the engine unnecessarily for long periods of time wastes the fuel and fouls the injector nozzles. Unburned fuel causes carbon formation; oil dilution; formation of lacquer or gummy deposits on the valves, pistons and rings; and rapid accumulation of sludge in the engine. Do not idle unnecessarily for long periods of time.
2.2.2
OPERATING INSTRUCTIONS 10.
Allow the engine to run at slow throttle for a few minutes before normal operation. Never race the engine during the warm up period.
COMPACTOR OPERATION NOTE: The speed of travel of a vibratory roller has a tremendous effect on the compaction results. As opposed to a static roller where speed of travel matters very little to the compaction process, a vibratory roller needs “dwell” time for each vibration to develop its potential. This means that travel speed is of the utmost importance if maximum consolidation is to be accomplished. Travel speeds of more than 4.83 km/hour (3mph) usually do not develop the compaction needed, in proportion to the increased travel speed. On the other hand it is very easy to achieve over-compaction with multiple passes over the same plot due to the efficiency of Ingersoll-Rand Compactors. STATICS SHOW THAT OVER- COMPACTION MAY ACTUALLY REDUCE FINAL DENSITY DUE TO MACHINE BOUNCE WHICH TENDS TO BREAK DOWN THE ALREADY ACHIEVED DENSITY OVER-COMPACTION CAN ALSO LEAD TO EX- CESSIVE WEAR ON YOUR UNIT IF IN DOUBT ABOUT THE PROPER COMPACTION TECHNIQUE, CON- SULT YOUR INGERSOLL-RAND DISTRIBUTOR. !
CAUTION
Observe and read all safety rules. Remain seated at all times and avoid any passengers or byst anders. Always exercise extreme caution when on a hill or bank. Downhill travel should be at a slow travel speed. After the engine has started and warmed up, the compactor is ready for operation in accordance with the following procedure: 1.
Check the travel and work area for people and obstructions.
2.
Remove and stow the Articulation Lock Pin in it’s stowed position.
3.
Position the THROTTLE Control to the full ‘Operating RPM’ Position. !
WARNING
Moving the propulsion control (F.N.R.) quickly may cause loss of machine control lurching or serious injury. Move the propulsion control (RN.R.) slowly. Do not try to change speed if the machine is moving. The machine must be on solid, level ground with the parking brake engaged. Failure to do so could result in transmission damage and/or machine runaway. 4.
Position the Two-Speed Axle Control Switch to LOW position. The compactor is to be on solid, level ground and the Parking BRAKE is to be in the Applied” position. The HIGH speed is to be used only for “roading” the compactor.
5.
Push the Parking BRAKE control inward to the “Release’ position.
6.
Move the Propulsion (TRAVEL) Control to achieve the desired direction and safe speed of travel as determined by the conditions. The further the control is moved from the N or “Neutral” position, the greater the speed in that direction. Return the control to N or “Neutral” for normal braking.
7.
Once the compactor is in motion, move the Vibration Control to the desired eccentric rotation direction and amplitude. The closer the control is to the N or “Neutral” position, the lower the frequency.
NOTE: When the eccentrics are engaged/disengaged, or the direction of rotation is changed, there is a noise clunk that will be heard. This is a normal condition and is caused by the eccentric weights changing position.
2.2.3
OPERATING INSTRUCTIONS SHUT-DOWN PROCEDURE NOTE: Every attempt should be made to stop movement of the compactor on a solid, level surface. 1.
Return the Vibration Control to the N or ‘Neutral’ Position.
2.
Stop movement of the compactor by returning the Propulsion (TRAVEL) Control to the N or Neutral position.
3.
Lower the fill Leveling Blade if the machine is so equipped. WARNING
!
Severe cutting or crushing injury. On some machines during engine shut down, the blade lowers automatically. Operator must ensure that the area around the blade is clear of personnel and obstructions prior to engine shut down. 4.
Apply the parking BRAKE Control (PULL TO APPLY) by pulling it outward to the ‘Applied position.
5.
Ensure that the High/Low speed toggle switch in the LOW speed position.
6.
Install the Articulation Lock Pin in it’s locked position. NOTICE
Idling the engine unnecessarily for long periods of time wastes fuel and fouls injector nozzles. Unburned fuel causes carbon formation; oil dilution; formation of lacquer or gummy deposits on the valves, pistons and rings; and rapid accumulation of sludge in the engine. Do not idle unnecessarily for long periods of time. 7.
Position the THROTTLE Control to the ‘Idle RPM position. Allow the engine to idle for a few minutes to avoid high internal heat rise and allow for heat dissipation.
8.
Turn the Ignition Switch to the OFF position. Ensure that the Engine STOP Control (if provided) and the Fuel Shut Off (if provided) is pushed in.
9.
Check the machine to prevent it from moving.
10.
Fill the diesel fuel tank with clean No. 2. Diesel Fuel to prevent condensation in the tank.
11.
Lock all lockable compartments and remove the ignition key.
TOWING In the event of an engine problem or other malfunction, it may become necessary to tow your compactor. To tow the compactor requires disengaging the propulsion system and releasing the spring-applied brakes.
! CAUTION Never transport the compactor unless the articulation lock bar/lock pin is in the locked position. Towing the compactor is limited to oft the job site, into the transpor ter, off the transporter and into the shop.
2.2.4
OPERATING INSTRUCTIONS The following paragraphs describe towing procedures. Use the following procedure to disengage the propulsion system, release the spring applied hydraulic brakes, on machines equipped with a Hurth axle and Series 90 propulsion pump. The propulsion pump is designed with a bypass function that consists of two multifunction valve cartridges used for disengagement of the propulsion system. Use the next three steps to disengage the propulsion system: 1.
Ensure that the Parking BRAKE Control is in the “Applied position and the wheels/drums are chocked.
2.
Gain access to the hex adjustments on the cartridges. Using a 1.1/16 wrench on the middle size hex and a 1.1/4” wrench on the large hex to prevent cartridge rotation, rotate the middle hex 3 revolutions counter clockwise to open the bypass valve. Do not rotate more than 3 revolutions, as additional rotation will generate external leakage. Refer to Figure 2.2
Figure 2.2 - Propulsion Pump with Bypass 3.
Locate the Propulsion (Travel) Control to the full Forward or Reverse position.
To release the brake use the following steps: The Hurth axle are provided with a manual release brake system. To tow the Compactorand re-engage the propulsion system, Use the following steps: Step 4
Step 5
Manual emergency release
Tighten screws (25) so as to fasten them onto the pressure plate.
Losen nut (24) of screws (25) provided for the manual release of the braking units. Then move the nuts backwards by approx. 8mm
2.2.5
OPERATING INSTRUCTIONS Step 6
Using a wrench, tighten the screws (25) in an alternate sequence by 1/4 turn at a time so as to compress the beleville washers (11) and disengage the braking discs. IMPORTANT : Tighten max. by one turn
ADJUSTMENT AFTER MANUAL RELEASE Remove screws (25) complete with nuts and seals (26). Replase seals (26), apply silicone based Tecno lupe/101 grease to the screws (25) and install all parts into the arm. With the propulsion system disengaged and the parking brake control "Released the compactor may be towed for a short distance only. Tow at a max. speed of 60 meters per min. only (A low walking pace).
Step 7 To Re-engage the propulsion system, gain access to the hex. adjustments on the car tridges and use the wrenches as mentioned in step 2 above. However the middle size hex. is now rotated approximately by 3 revolutions clockwise until it seats. The hex. adjustments should then be torqued to 4.2 kgm. (30 ft.lbs) Step 8
Step 9
Adjust screws (25) to obtain a jut of 34 +0.5 mm in relation to the arm.
Lock into position with nuts (24). CAUTION! Hold screws (25) into position while locking the nuts (24); after locking, check the jut of screws (25) once more.
CHECKING WEAR AND REPLACING THE BRAKING DISKS Step 1
Step 2
1
T1
S
bar
CHECKING WEAR CAUTION! Perform operations on both arms. Remove the oil-level plug (1).
2.2.6
GB
Introduce tool T1 between the disks and check shim "S". Minimum size of "S": 4.5 mm.
OPERATING INSTRUCTIONS
Step 4
Step 3
P 3
2
bar
GB
GB
Remove screw (2) and safety plate (3).
ADJUSTING THE BRAKES Connect an external pump to the union piece "P" of the negative brake and introduce a pressure of 15±30 bar to eliminate the pressure of the Belleville washers (11).
Step 5
4
F1241074
GB Turn the brake clearance adjustment pinion (4) clockwise and as far as the limit stop. Release pressure and disconnect the tubes. NOTE. Remove the lower plug (5) and drain the oil.
2.2.7
FUEL AND LUBRICATION SPECIFICATIONS
GENERAL INFORMATION Lubrication is an essential par t of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants are needed and some components in the unit require more frequent lubrication than others. Therefore, it is important that the instructions regarding types of lubricants and the frequency of the application be explicitly followed. Periodic lubrication of the moving parts reduces to a minimum the possibility of mechanical failures. The lubrication chart shows those items requiring regular services and the interval in which they should be performed. Details concerning fuel, oil and other lubricants follow the lubrication chart; A regular service program should be geared to the items listed under each interval. On the following pages each item is listed in the sequence in which lubrication and maintenance is to be performed. These intervals are based on average operating conditions. In the event of extremely severe, dusty or wet operating conditions, more frequent lubrication than specified may be necessary. Specific recommendations of brand and grade of lubrication are not made here due to regional availability, operating conditions, and the continual development of improved products. Where question arise, refer to the component manufacturer’s manual and a reliable supplier. All oil levels are to be checked with the machine parked on a level surface and while the oil is cool, unless otherwise specified. On plug type check points, the oil levels are to be at the bottom edge of the check port. All grease fittings are SAE STANDARD unless otherwise indicated. Grease non-sealed fittings until grease is seen extruding from the fitting. 28 grams (One ounce) of EP-MPG equals one pump on a standard 0.45-kg (one pound) grease gun. Over lubrication on non-sealed fittings will not harm the fittings or components, but under lubrication will definitely lead to a shorter lifetime. Unless otherwise indicated, items not equipped with grease fittings, such as linkages, pins, levers, etc. should be lubricated with oil once a week. Motor oil, applied sparingly, will provide the necessary lubrication and help prevent the formation of rust. An anti-Seize compound may be used if rust has not formed; otherwise the component must be cleaned first. Grease fittings that are worn and will not hold the grease gun, or those that have a stuck check ball, must be replaced. All filters and filter elements for air, fuel, engine oil, and hydraulic fluid must be obtained through IngersollRand. Ordering the recommended filters and elements as listed in the Parts Catalog will ensure the proper size and filtration for the machine. Use only genuine Ingersoll-Rand replacement parts. To prevent minor irregularities from developing into serious conditions that might involve shutdown and major repairs, several other services or checks are recommended for the same intervals as the periodic lubrication. The purpose of these services or checks, which require only a few minutes, is to ensure the uninterrupted and safe operation of the unit by revealing the need for adjustment caused by normal wear. Thoroughly wash all fittings, caps, plugs, etc. with non-flammable, non-toxic cleaning solution before servicing, to prevent dirt from entering while performing the service. Lubricants must be at operating temperature when draining. Visually check the entire unit in regard to capscrews, nuts and pins being properly secured. Spot-check several capscrews and nuts for proper torque. If any are found loose, a more thorough investigation must be made. This symbol represents and area where lubrication is required.
3.1.1
FUEL AND LUBRICATION SPECIFICATIONS
FLUID CAPACITIES FLUID OIL
APPROXIMATE CAPACITY
DIESEL FUEL
265 L
HYDRAULIC OIL
200 L
MOTOR OIL (SAE20W40)
F6L912 ENGINE
12.4 L
GEAR OIL (POWER DRIVE) TORQUE HUB
ISD100
1.9 L
ISD100D
2.7 L
ISD100F
3.8 L
ECCENTRIC
7.5 L
AXLE HOUSING (WHEEL & PLANETORY HUB) AND TRANSFER CASE CARRIER
15 L (1.5 L PER SIDE) 1L
HYDRAULIC OIL REQUIREMENTS AND SPECIFICATIONS The quantity of the hydraulic oil is important to the satisfactory performance of any hydraulic system. The oil serves as the power transmission medium, system coolant and lubricant. Selection of the proper oil is essential to ensure system performance and life.
RECOMMENDED HYDRAULIC OIL
POWER COMPACT
DURING OIL CHANGE, DRAIN THE SYSTEM COMPLETELY BEFORE REFILLING WITH NEW OIL
3.1.2
FUEL AND LUBRICATION SPECIFICATIONS
LUBRICATION POINTS
!
CAUTION
IMPROPER MAINTENANCE CAN BE HAZARDOUS! UNDERSTAND MAINTENANCE SAFETY PRIOR TO WORKING. CONSULT MACHINE MANUAL OR INGERSOLL-RAND DISTRIBUTOR.
3.1.3
FUEL AND LUBRICATION SPECIFICATIONS SERVICE FUNCTIONS S-CHECK CHANGE D-DRAIN F-FILL SERVICE INTERVAL
10 hours or daily
50 hours
100 hours or Monthly
300 hours or Quarterly
500 hours or Half yearly
1000 hours or Annually
3.1.4
REF. NO.
A-ADD
G-GREASE CL-CLEAN
DESCRIPTION
F-TORQUE
AR-AS REQUIRED
C-
FTLH- FILL TO LEVEL HOLE SERVICE
REMARKS
QUANTITY
1
Engine oil
S. A.
SAE 20W40
Fill to dipstick full mark
2 3 4 5
Air cleaner Fuel filter Fuel tank Water separator
S. CL D S. A. S. D.
COLLECTED WATER DIESEL FUEL
285L
5 6 7 8 9 10 11 12 13
Battery Torque hub oil Swivel & Cyl. pins Center swivel Tyre pressure Hydraulic oil Wheel nuts Eccentric oil Scal boot grease
S. A. S. A. G G S. A. S. A. S. T. S. A.
DISTILLED WATER POWER DRIVE MPG-EP2 GREASE MPG-EP2 GREASE COMPRESSED AIR POWER COMPACT SEE OPR. MANUAL POWER DRIVE MPG-EP2 GREASE
AR FLTH 3 SHOTS EACH 5 SHOTS 16 PSI FILL - DIPSTICK FULL 380 FTLB FTLH SEE OPR. MANUAL
Shift linkage Engine oil Engine oil filter Axle housing oil Wheel end oil
G D. F. C S. A. S. A.
ENGINE OIL SAE 20W40 SEE OPR. MANUAL POWER DRIVE POWER DRIVE
2 DROPS EACH 12.4 L
14 15 16 17 18
20 21 22 23
Axle housing breather Hyd. tank breather Fuel filter Hydraulic filter
C. L. C C C
SEE OPR. MANUAL SEE OPR. MANUAL SEE OPR. MANUAL SEE OPR. MANUAL
24 25 26 28 29 30 31 32
Artl. vert. nuts Eccentric oil Axle housing oil Wheel end oil Brake end oil Axle mounting bolts Horizontal swivel nuts Torque hub oil
S. T. D. F. D. F. D. F. D. F. S. T. S. T. D. F.
850 FT.LB POWER DRIVE POWER DRIVE POWER DRIVE SEE OPR. MANUAL SEE OPR. MANUAL
33 34 35
Carrier housing Hydraulic oil Suction strainer
D. F. D. F. C. L.
POWER DRIVE POWER COMPACT SEE OPR. MANUAL
POWER DRIVE
AS REQUIRED FLTH
2 1 1 2
15 L MAX. 12.5 L MAX 1.5 L BOTH SIDES SEE OPR. MANUAL SEE OPR. MANUAL 1500 FT.LB SEE OPR. MANUAL
0.5 L 200 L
HEALTH AND SAFETY INFORMATION
INTRODUCTION This is provided to draw attention to the safe use of the substances mentioned in the manual. The information, which was correct at the time of publication is not intended to be comprehensive and further details can be obtained from the product manufacturers.
DIESEL FUEL Description Straw coloured clear liquid (sometimes dyed red) with a flash point of 60° C and a boiling point of 180° C. Not soluble in water. Storage Precautions Store in a cool area. Avoid sparks, flame or the build-up of static electricity. Handling Precautions This product contains polycyclic aromatic hydrocarbons (PCAs). Under conditions of poor personal hygiene and prolonged, repeated contacts , some PCAs have been suspected as a cause of skin cancer in humans. Prolonged, repeated skin contact may defat the skin resulting in possible irritation and dermatitis, hence oil impervious gloves should always be worn. Good personal hygiene practices should always be followed. Handle in a well ventilated area to avoid respiratory irritation which may lead to dizziness, nausea and loss of consciousness. Use explosion proof equipment. First-Aid Procedures In case of eye contact-flush with water.
In case of skid contact - wash contact areas with soap and water. Inhalation - remove from further exposure. If unconsciousness occurs, obtain IMMEDIATE medical attention or call an ambulance. If breathing has stopped, use mouth-to-mouth resuscitation. Ingestion - DO NOT INDUCE VOMITING. Administer vegetable oil. Obtain medical attention or call an ambulance. Note to Physician : Material, if aspirated into the lungs may cause chemical pneumonitis. Gastric lavage should only be given after endotracheal intubation. Treat appropriately. Spillage procedures Absorb on fire retardant treated sawdust, diatomaceous earth, etc. Shovel up and dispose of at an appropriate licensed waste disposal site in accordance with current applicable laws and regulations and product characteristics at time of disposal. Fire-Fighting Procedures Flash point : 60° C Extinguishing media : Foam, dry powder, CO2, Halon (BCF) and water fog.
3.1.5
HEALTH AND SAFETY INFORMATION
Special procedures : Use water to keep fire exposed containers cool. If a leak or spill has not ignited, use water spray to disperse the vapours and to protect men attempting to stop leak. Water spray may be used to flush spills away from exposures. For fires in enclosed areas, fire fighters MUST use self-contained breathing apparatus. Prevent run-off from fire control or dilution from entering waterways or drinking water supply. Waste Disposal Product is suitable for burning in an enclosed controlled burner or disposal by supervised incineration. Such burning may be limited by the controlling authority. Product can be disposed of at an appropriate licensed waste disposal site. Use of these methods is subject to user compliance with applicable laws and regulations and consideration of product characteristics at the time of disposal.
GREASE Description Coloured lithium complex grease with an operating range from -20° C to 150° C. Not soluble in water. Storage Precautions Keep away from children Do not store in open or unlabeled containers. Handling Precautions No special precautions are required beyond normal care and good hygiene practices. First Aid procedures In case of eye contact-flush with water for 15 minutes. If irritation persists, obtain medical attention. In case of excessive skin contact- wash contact areas with soap and water. Ingestion - DO NOT INDUCE VOMITING. If more than half litre (1 pint) is ingested, or if uncomfortable, obtain medical attention. Spillage Procedures Scrape up and remove to chemical disposal area or incinerate. Fire Fighting Procedures Extinguishing media : Carbon Dioxide, dry chemical or foam. Fire fighters should use self-contained breathing apparatus.
Waste Disposal Product is suitable for burning in an enclosed controlled burner or disposal by supervised incineration. Such burning may be limited by the controlling authority. Product can be disposed of at an appropriate licensed waste disposal site. Use of these methods is subject to user compliance with applicable laws and regulations and consideration of product characteristics at the time of disposal.
3.1.6
HEALTH AND SAFETY INFORMATION
HYDRAULIC OIL, ENGINE AND GEAR OILS, COMPRESSOR OILS AND ROCK DRILL OILS Description Blended from solvent refined mineral oils, viscosity index improvers, anti-wear agents, detergents and special friction modifiers. Storage precautions Keep away from children. Do not store in open or unlabeled containers. Handling Precautions No special precautions are needed beyond normal care and good hygiene practices. First Aid Procedures In case of eye contact-flush with water for 15 minutes. If irritation persists, obtain medical attention. In case of excessive skin contact- wash contact areas with soap and water. Ingestion - DO NOT INDUCE VOMITING. If more than half litre (1 pint) is ingested, or if uncomfortable, obtain medical attention. Spillage Procedures Absorb on sand or diatomaceous earth, etc. Shovel up and remove to chemical disposal area or incinerate. Fire fighting Procedures Extinguishing media : Carbon dioxide, dry chemical or foam. Fire fighters should use self-contained breathing apparatus. Waste Disposal Product should be disposed of in accordance with the relevant regulations for the time being in force.
BATTERIES Description Lead - Acid battery which has inorganic compound of lead electrolite (water and sulfuric acid as the primery component. Storage and handling precautions Store batteries under roof in cool, dry, well ventilated areasseparated from incompatible materials and activities that may create flames, spark or heat. Keep away from metallic objects that could bridge the terminals of the battery and create dangerous short circuit. handle carefully and avoid tipping. There is a possible risk of electric shock from charging equipment, whether or not being charged. Shut-off power to chargers whenever not in use and before detachment of any circuit connections. Batteries being charged will generate and release flammable hydrogen gas. Charging space should be well ventilated. Keep battery vent caps in position. Prohibit smoking and avoid creation of flames and sparks nearby. Wear face and eye protection when near battries being charged. EMERGENCY AND FIRST AID PROCEDURES Inhalation: Ingestion:
Electrolyte: Remove to fresh air immediately. If breathing is difficult, give oxygen. Lead compounds: Remove from exposure, gargle, wash nose and lips; consult physician. Electrolyte: Give large quantities of water; do not induce vomiting; consult physician. Lead compounds: Consult physician immediately.
3.1.7
HEALTH AND SAFETY INFORMATION Skin:
Eyes:
Electrolyte: Flush with large amounts of water for at least 15 minutes; remove contaminated clothing completely, including shoes. Lead compounds: Wash immediately with soap and water. Electrolyte and Lead compounds: Flush immediately with large amounts of water for at least 15 minutes; consult physician immediately.
Spillage Procedures Absorb on sand or earth, etc. Do not use combustible materials. If possible, carefully neutralize spilled electrolite with soda ash, sodium bicarbonate, lime etc. Wear acid-resistant clothing, boots, gloves and face shield. Do not allow discharge of un-neutralised acid to sewer. Neutralised acid must be managedin accordance with government procedures. Fire fighting Procedures Extinguishing media : Carbon dioxide, dry chemical or foam. Fire fighters should use self-contained breathing apparatus. Beware of acid splatter and wear protecting clothings. If batteries are on charge, shut off power to the charging equipment. Note that strings of series connected batteries may still pose risk of electric shock even when charging equipment is shut down. Waste Disposal It is the responsibility of the consumer to ensure that used batteries are not disposed of in any manner other than deposing with the dealer, manufacturer or manufacturer's authorised collection centers.
3.1.8
DATA SHEET IR POWER COMPACT 1.
2.
Identification of the substance/preparation & of the Company/Undertaking Product Name Product Code Application Company Address
: : : : :
Telephone
:
Composition/ Information on Ingredients Composition Hazardous Ingredients
3.
Castrol IR Power Compact 0884 Hydraulic System Lubricant Castrol India Limited 3rd Floor, Vaswani Chambers, 264/265, Dr. Annie Besant Road, Worli. Mumbai - 400025. Ph:022-4622828 Fax:022-4622900
: :
Highly refined mineral oil and anti wear additives This product does not contain any ingredients classified as Hazardous All constituents of this product do not form part of the list of Hazardous Material as per Government regulations.
Hazards Identification This product is not classified as hazardous.
4.
5.
6.
First Aid Measures Eyes
:
Skin
:
Inhalation Ingestion
: :
Irrigate immediately with copious quantities of water for several minutes. Obtain medical attention in case irritation Occurs. Wash immediately with soap and water or with a suitable skin Cleanser. Remove any contaminated clothing. Obtain medical attention if irritation persists. Remove from exposure Obtain medical attention - wash out mouth with water
Fire Fighting Measures Suitable Extinguishing Media
:
Special Exposure Hazards Special Protective Equipment
: :
Carbon Dioxide, powder, foam or water fog. Do not use water jets. None None
Accidental Release Measures Personal Precautions Environmental Precautions Decontamination Procedures
: : :
Spilled product presents a slip hazard Prevent entry into drains, sewers and water courses Soak up with inert absorbent or contain and remove by best available means.
3.1.9
DATA SHEET IR POWER COMPACT
7.
8.
9.
Handling & Storage Handling
:
Storage
:
Exposure Controls/ Personal Protection Occupational Exposure Limits– Substance Mineral Oil (see oil mist) Engineering Control Measures
:
Personal Protective Equipment
:
: : : : : : : : :
Liquid Pale Yellow mild Not applicable Above 200 deg C Below Zero Not determined Below 1 Insoluble
: : : :
Will not polymerize Avoid moisture Not determined None
Stability & Reactivity Stability Conditions to avoid Materials to avoid Hazardous Decomposition Products
11.
8 hrs TWA STEL 3 5 mg/m 10 mg/m3 Mechanical measures to minimize exposure must take precedence over personal protective measures Local exhaust ventilation is recommended. Safety glasses. Impervious gloves (e g PVC) Plastic Apron. Change contaminated clothing immediately and clean before reuse.
Physical & Chemical Properties Physical State Colour Odour pH Flash Point, °C Pour Point, °C Auto Ignition Relative Density at 29.5degC Water Solubility
10.
Repeated or prolonged contact with lubricants and industrial oils should be avoided in order to lessen the possibility of skin disorders. It is essential that all who come in contact with lubricants and industrial oils maintain high standards of personal hygiene. Store in a cool dry place. Not classified as a dangerous good. No significant hazard.
Toxicological Information
The following toxicological information is based on knowledge of the toxicity of the product’s components. Expected oral LD50, rat (g/kg) and expected dermal LD50, rabbit (g/kg) has not been determined Not classified as an eye or skin irritant.
3.1.10
DATA SHEET IR POWER COMPACT
12.
13.
Health Effects : On Eyes On skin By Inhalation
: : :
By Ingestion Chronic
: :
May cause transient irritation. Irritation Mist and vapors may cause irritation to nose and respiratory tract. May cause nausea, vomiting and diarrhea Repeated and prolonged skin contact may cause skin disorders.
Ecological Information Environmental Assessment
:
Mobility Persistence and degradability Bio accumulative potential Eco toxicity
: : : :
May cause ecological damage in aquatic systems And must be used and disposed in accordance with The recommendations made in this safety data sheet. Mobile liquid. Not emulsifiable in water Inherently non biodegradable. Not determined Not determined
Disposal Considerations Disposal must be in accordance with local and national legislation. Unused Product : Dispose off thorough an authorized waste contractor to a licensed site. Used/ Contaminated Product : Used product to be disposed off through an authorized waste contractor. For further information see Section 16. Packaging : May be disposed off through an authorized waste Contractor. Can be suitably cleaned and recycled.
14.
Transport Information This product is not classified as dangerous for transport
15.
Regulatory Information Hazard Label Data
16.
:
This product is not classified as dangerous for supply in India.
Other Information The data and the advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any other application. Use of the product for applications other than as stated in this sheet may give rise to risks mentioned in this sheet. You should not use the product other than for the stated application or applications without seeking advice from us
3.1.11
DATA SHEET IR POWER COMPACT If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person handling or using this product is provided with all the information in this sheet. If you an employer, it is your duty to tell your employees and other who may be affected of any hazard described in this sheet and of any precautions which should be taken.
3.1.12
DATA SHEET IR POWER DRIVE 1.
2.
Identification of the substance/preparation & of the Company/Undertaking Product Name Product Code Application Company Address
: : : : :
Telephone
:
Composition/ Information on Ingredients Composition Hazardous Ingredients
3.
CASTROL IR POWER DRIVE 0889 Gear Oil Castrol India Limited. 3rd Floor, Vaswani Chambers, 264/265, Dr. Annie Besant Road, Worli. Mumbai - 400025. Ph:022-4622828 Fax: 022-4622900
: :
Highly refined base oil and additives. None
Hazards Identification This product is NOT classified as hazardous.
4.
5.
6.
First Aid Measures Eyes
:
Skin
:
Inhalation Ingestion
: :
Irrigate immediately with copious quantities of water for several minutes. Wash thoroughly with soap and water or with a suitable skin Cleanser as soon as possible. Remove from exposure Obtain medical attention - Do not induce vomiting
Fire Fighting Measures Suitable Extinguishing Media
:
Special Exposure Hazards Special Protective Equipment
: :
Carbon Dioxide, powder, foam or water fog. Do not use water jets. None None
Accidental Release Measures Personal Precautions Environmental Precautions Decontamination Procedures
: : :
Spilled product presents a slip hazard Prevent entry into drains, sewers and water courses. Soak up with inert absorbent or contain and remove by best available means.
3.1.13
DATA SHEET IR POWER DRIVE
7.
8.
9.
Handling & Storage Handling
:
Storage
:
Exposure Controls/ Personal Protection Occupational Exposure Limits Substance Mineral Oil (see oil mist)
:
Engineering Control Measures Personal Protective Equipment
: :
None. Avoid skin and eye contact. Safety glasses. Impervious gloves (e. g. PVC). Plastic apron. Change contaminated clothing and clean before reuse.
: : : : : : : : : : :
Liquid Amber Mild Not applicable 17.2 Above 240 Below Zero Not determined Below 1 Insoluble Not determined
: : :
Stable, Will not polymerize. Strong oxidising agents None
3.1.14
STEL 10 mg/m3.
Stability & Reactivity Stability Materials to avoid Hazardous Decomposition Products
11.
8 hrs TWA 5 mg/m3
Physical & Chemical Properties Physical State Colour Odour pH Kin Visc at 100°C (cSt) Flash Point, (COC°C) Pour Point, °C Auto ignition Rel Density (at 29.5°C) Water Solubility Fat Solubility
10.
To Avoid the possibility of skin disorders,repeated or prolonged contact with products of this type must be avoided. It is essential to maintain a high standard of personal hygiene. Never leave a container unsealed.
Toxicological Information Not determined Health Effects On Eyes On skin
: : :
By Inhalation
:
By Ingestion
:
May cause transient irritation. Irritant in case of prolonged exposure. Unlikely to cause harm on brief or occasional contact. Low volatility makes inhalation unlikely at ambient temperatures. May cause nausea, vomiting and diarrhoea
DATA SHEET IR POWER DRIVE Chronic
12.
13.
:
Repeated and prolonged skin contact may cause skin disorders.
Environmental Assessment
:
Mobility Persistence and degradability Bioaccumulative potential Ecotoxicity
: : : :
The product must be disposed off in accordance with the recommendations ofthe local statutory body. Mobile liquid. Not soluble in water. Non volatile. Not readily biodegradable. Bioaccumulation is unlikely to be significant. Not expected to be toxic to aquatic organisms Not expected to inhibitory to sewage bacteria
Ecological Information
Disposal Considerations Disposal must be in accordance with local and national legislation. Unused Product : May be sent for reclamation. Used/Contaminated Product : Used product to be disposed off through an authorized waste contractor to a licensed site. May be incinerated. Packaging : May be disposed off through an authorised waste Contractor. May be steam cleaned and recycled.
14.
Transport Information
:
This product is NOT classified as dangerous for transport in India.
15.
Regulatory Information Hazard Label Data
16.
:
This product is not classified as dangerous for supply in India.
Other Information The data and the advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any other application. Use of the product for applications other than as stated in this sheet may give rise to risks mentioned in this sheet. You should not use the product other than for the stated application or applications without seeking advice from us. If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person handling or using this product is provided with all the information in this sheet. If you an employer, it is your duty to tell your employees and other who may be affected of any hazard described in this sheet and of any precautions which should be taken.
3.1.15
BATTERY MATERIAL DATA SHEET
MATERIAL SAFETY DATA SHEET FOR BATTERY
Material Safety Data Sheet Exide Industries Limited 59E Chowringhee Road Calcutta-700 020.
MATERIAL SAFETY DATA SHEET DATE
Jan 2002 ISSUED BY
PRODUCT NAME
Phone#
Arun Mittal
91-33-2871005
LEAD-ACID BATTERIES
HAZARDOUS COMPONENT
COMPONENT
%WEIGHT
Lead(Pb, PbO2, PbSO4)
about 70%
Sulfuric Acid
about 20%
TLV
LD 50
LD 50
LD 50
ORAL
INHALATION
CONTACT
(500) mg/kg (2,140) mg/kg
1mg/m3
PHYSICAL DATA
COMPONENT
Lead
DENSITY
MELTING POINT
SOLUBILITY ORDER
(Boiling)
IN WATER None
None
APPEARANCE
11.34
327.4 degrees C
Lead Sulfate
6.2
1070 degrees C
Lead Dioxide
9.4
290 degrees C
None
None
Brown Powder
Sulfuric Acid
about 1.3
about 114 degrees C
100%
Acidic
Clear Colorless Liquid
40 mg/l (15 None C)
Silver-Gray Metal White Powder
FLAMMABILITY DATA
COMPONENT
FLASHPOINT
EXPLOSIVE LIMIT
Lead
None
None
Sulfuric Acid
None
None
Hydrogen
3.1.16
4% - 74.2%
COMMENTS
Sealed batteries can emit
BATTERY MATERIAL DATA SHEET
hydrogen only if over charged. (float voltage > 2.40 VPC)
REACTIVITY DATA
COMPONENT
STABILITY
DECOMPOSITION PRODUCTS
Sulfuric Acid
Stable at all temperatures
Sulfuric dioxide, trioxide, hydrogen sulfide, hydrogen
INCOMPATIBILITY
POLYMERIZATION
Reactive metals, strong bases, most organic compounds
Will not polymerize
CONDITIONS TO AVOID:
Prohibit smoking, sparks, flames, etc. from battery charging area. Avoid mixing acid with other chemicals.
HEALTH HAZARD DATA
LEAD The toxic effects of lead are cumulative and slow to appear. It affects the kidneys, reproductive organs and central nervous system. The symptoms of lead overexposure are anemia, vomiting, headaches, stomach pains (lead colic), dizziness, loss of appetite, muscle and joint pain. Exposure to lead from a battery most often occurs during lead reclamation operations through the breathing or ingestion of lead dust and/or fumes. ***This sheet must be passed to any scrap dealer or smelter when the battery is resold. SULFURIC ACID Sulfuric acid is highly corrosive. Contact can cause severe burns in the skin and eyes. Ingestion of sulfuric acid will cause GI track burns. Exposure to sulfuric acid may occur if the battery case has been damaged or the vents have been tampered with.
SPILL OR LEAK PROCEDURES
STEPS TO TAKE IN CASE OF LEAK OR SPILL If sulfuric acid is spilled from a battery, neutralize the acid with sodium bicarbonate (baking soda), sodium bicarbonate (soda ash), or calcium oxide (lime). Flush the area with water and it is acceptable to discard the neutralized acid in the sewage system. ***Do not allow unneutralized acid in to the sewage system. WASTE DISPOSAL METHOD Neutralized acid may be discarded in the sewage system. Spent batteries must be treated as hazardous waste and disposed of in accordance with Local, State, and Federal regulations.
3.1.17
BATTERY MATERIAL DATA SHEET
SAFETY DATA
ELECTRICAL Due to the battery's low internal resistance and high power density, high levels of short circuit current can develop across the battery terminals. Do not rest tools or cables on the battery. Use insulated tools only. Follow all installation instructions and diagrams when installing or maintaining a battery system. CONDITION TO AVOID Prohibit smoking, sparks, flames, etc., from battery charging area. Avoid mixing acid with other chemicals. PROTECTION EXPOSURE SITE
PROTECTION
COMMENTS
Skin
Rubber gloves, Apron
Respiratory
Respirator (for lead)
Eyes
Safety goggles, Face shield
Protective equipment must be worn if the battery is cracked or otherwise damaged. A respirator should be worn during lead reclamation operations if the TLV is exceeded.
FIRST AID
SULFURIC ACID SKIN CONTACT
Flush with water. See a physician if the contact area is large or if blister occur.
EYE CONTACT
Call a physician immediately. Flush with water until medical help arrives.
INGESTION
Call a physician immediately. If patient is conscious, flush mouth with water, have the patient drink milk or sodium bicarbonate solution.
***Do not give anything to an unconscious person.
REGULATORY INFORMATION
SCHEDULE:
II
LIST: II
CLASS: 8
DESCRIPTION:
BATTERIES, Fluid Acid,
DOT REGULATION:
Class 60
DESCRIPTION:
BATTERIES, NON-HAZARDOUS, NON-SPILLABLE
3.1.18
PACKING GROUP: III
INITIAL BREAK-IN MAINTENANCE
! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH. INSTALL THE ARTICULATION LOCK BAR/LOCK PIN, APPLY THE PARKING BRAKE AND SHUT DOWN THE ENGINE BEFORE WORKING ON THE MACHINE.
! CAUTION Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before performing any maintenance, service or repairs.
GENERAL Any new equipment requires an initial modification of the maintenance schedule to properly break in the various systems and component units. Perform this one time initial break-in mainten ance after 50 to 100 hours of operation IN ADDITION TO the 10 hour, 50 to 100 hour maintenance tasks, which are described on the following pages. After this initial phase, the regular intervals should be followed. TORQUE HUB OIL Change the oil. For the procedure, refer the SECTION 3-500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE. ECCENTRIC OIL Change the oil. For the procedure, refer the SECTION 3-500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE. AXLE HOUSING OIL Change the oil. For the procedure, refer the SECTION 3- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE. ARTICULATION JOINT VERTCAL NUTS Torque the two nuts to 118 Kgm (850 lb.-fl). For the procedure, refer to SECTION 3- 500 HOUR OR SEMI ANNUAL ROUTINE MAINTENANCE. HORIZONTAL SWIVEL NUT Torque the nut to 207 Kgm (1500 lb.-if). For the procedure, refer the SECTION 3 - 500 HOUR OR SEMIANNUAL ROUTINE MAINTENANCE AXLE MOUNTING BOLTS In Rockwell axle, torque nuts to 64 Kgm (460 lb.-fl). For the procedure, refer the SECTION 3- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE.
3.2.1
10 HOURS OR DAILY MAINTENANCE !
WARNING
Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar/lock pin, apply the parking brake and shut down the engine before working on the machine.
! CAUTION Improper maintenance can be hazardous. Read and under stand SECTION 1 SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance, service or repairs. ENGINE OIL Check the engine oil level at the start of each day and maintain it to full mark on the dipstick. Refer Figure 3.2, If low, fill the crankcase with SAE 20 W 40 CD (MIL-2104) weight oil for normal operating conditions year round.
Figure 3.2 Engine oil Dipstick and Fill AIR CLEANER The air cleaner is the dr y type with replaceable elements. Refer to Figure 6. It helps prolong the engine’s life by preventing contaminants from being drawn into the intake manifold; it must be cleaned as often as dirt builds up to prevent air restriction. There is an air cleaner restriction indicator located on the air transfer tubing. The indicator will show a red signal to indicate when the air cleaner is plugged and must be cleaned or replaced. After servicing the element, be sure to reset the indicator by pushing the button on the bottom of the unit. Dust passing the air cleaner, even through small holes, can cause rapid engine wear. Ensure all connections between the air cleaner and the engine are tight and sealed. If these connections are well sealed, and there is still evidence of dust leakage, check the following places for possible trouble. NOTE Dust that gets by the air cleaner system can often be detected by looking for dust streaks on the air transfer tubing or just inside the intake manifold inlet. 1.
Inspect the air cleaner outlet tube for damage.
3.3.1
10 HOURS OR DAILY MAINTENANCE 2.
Make sure the element gasket washer is not damaged, and the washer’s rubber face seals against the element.
3.
Inspect the element gasket for damage.
4.
Check for structural failures. Any damaged parts must be replaced.
Figure 3.3 Air Cleaner AIR FILTER ELEMENT REPLACEMENT !
CAUTION
Engine damage. Raw, unfiltered air can cause engine damage. Never service the air cleaner while the engine is running. The following procedure should be used when replacing the air cleaner element. 1.
Clean exterior of the filters housing.
2.
Loosen the bolt on the clamp band and remove the clamp band and dust cup.
3.
Remove the thumbscrew and washer, then withdraw the main element.
4.
Use a damp cloth to wipe out all excess dust inside of air cleaner housing, similarly clean the dust cup.
5.
CLEAN THE ELEMENT WITH CLEAN DRY COMPRESSED AIR USING THE PROCEDURE GIVEN BELOW (element cleaning). Replace the element after 300 hrs. or every 3 months whichever comes first.
Direct a clean jet of compressed air at not more than 3.5 kg/cm2 (50 psi) at an angle of 45 deg. on the outside element. NOTE: EXCESSIVE AIR PRESSURE CAN DAMAGE THE ELEMENT Move the air jet up and down along the pleats slowly rotating the element, until no mo re dust is being removed. Do not rupture the element with nozzle or air jet. 6.
Inspect all parts of the intake system and air cleaner.
7.
Mark the No. of services to the main element on the end of the safety element. The safety element should be replaced at least every three (3) replacement of the main element.
NOTE: Safety element should not be cleaned and reused. 8.
Install the cleaned or new element into the air cleaner body, securing it with the washer and thumbscrew.
9.
Install the dust cup on the air cleaner body, ensuring that the arrows are pointing upwards. Secure with the clamp band and tighten with the clamp bolt.
3.3.2
10 HOURS OR DAILY MAINTENANCE PRECLEANER The precleaner should be cleaned, to remove the accumulated dust, after each day’s work, when the engine is stopped. This cleaning can be done by removing the top cover of the precleaner. INSPECTION Element After cleaning the element (Figure 10), inspect it for damage. Look for dust on the clean air side, the slightest rupture, or damaged gaskets. A good method to use to detect ruptures in the element is to place a light inside the element and look toward the light from the outside. Any size hole in the element will allow dust to pass to the engine and cause unnecessary engine wear. Element replacement is recommended if holes are evident. Air Cleaner Body Before installing the air cleaner element, remove any foreign material (leaves, lint, or other foreign matter) that may have collected inside the air cleaner body. Inspect the inside of the body for dents or other damage. Any damage or foreign material may interfere with the airflow and the fins on the element. Repair any body dents being careful not to damage the sealing surfaces. Vacuator Valve. The vacuator valve is designed to expel loose dust and dirt accumulation from the air cleaner body. Refer to Figure 3.3. This helps to extend the service life of the air cleaner element. The valve lips must point straight down to operate effectively, and must be kept free from debris. Periodically, mud and chaff can lodge in these lips and hold them open during engine operation. Check the condition of the valve and lips frequently and keep them clean. The valve lips should be open only when the engine is shut down or running at low idle speed. If the valve is turned inside out, check for a clogged air cleaner inlet. Malfunction of this valve does allow the element to get dirty faster reducing service life. If a valve is lost or damaged, replace it with a new valve of the same part number.
Figure 3.4 Vacuator Valve Duct work The following steps should be used to inspect and check the status of the ductwork. 1.
Check the intake pipe cap and screen for accumulation of leaves, trash, and other debris that could restrict airflow. Repair the screen or replace the cap if any holes are found in the screen.
2.
Check all mounting hardware for security to eliminate possible vibration of intake piping. Such vibration leads to early failure of hoses, clamps, and mounting parts, and can cause hoses to slip off the connecting pipes, allowing unfiltered air into the engine air intake.
3.
Check all hoses for cracks, chafing or deterioration, and replace at the first sign of probable failure.
3.3.3
10 HOURS OR DAILY MAINTENANCE BATTERY !
WARNING
Batteries contain an acid and can cause injury. Battery fumes can ignite and explode. Skin and eye contact with the battery fluid can cause injury. Do not smoke when observing battery fluid level. Avoid skin and eye contact with the battery fluid. If contact occurs, flush area immediately with water. The battery is located under the seat and is accessible by tilting the seat forward on the seat mounting plate.
!
WARNING
Batteries give off fumes, batteries can explode. Be sure that the battery area is well ventilated (clear of fum es) should it become necessary to connect a jump battery or charger. Do not smoke or use an open flame near a battery. Check that electrolyte level is to the full indicator and add clean, distilled water, if required. Use a battery hydrometer to measure the specific gravity in each cell. FUEL TANK The diesel tank with cap is located on the right rear section of the compactor. The total usable fuel capacity is 264 liters (70 gallons). To prevent moisture condensation, fill the tank at the end of each working day. If the fuel tank must be drained, use the drain plug on the bottom of the tank. ENGINE BELTS Check belts for wear, breaks, cracks, or other damage. Replace the belts if necessary. If the belt is loose on the engine, refer to SECTION 3 - ROUTINE ADJUSTMENTS, and make adjustment. HYDRAULIC OIL
NOTICE Dirt in the hydraulic system will lead to premature component failure. A clean, contaminant-free system is extremely important to the machine’s proper function. Take extra care when working around or on the hydraulic system to ensure its complete cleanliness. Since the reservoir supplies oil for the unit’s hydraulic system, it is essential that the hydraulic oil level be checked daily or every 10 hours. Maintain a full level of hydraulic oil in the reservoir at all times. Hydraulic oil specifications are described SECTION 3- FUEL AND LUBRICATION SPECIFICATIONS and proper oil change procedures are described in SECTION 3 FUEL AND LUBRICATION SPECIFICATIONS AND SECTION 3- 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE of this manual. The fill cap has a dipstick included. The fill cap is located on the top of the tank, which is on the right side of the machine. A drain plug is provided on the bottom of the tank. Ensure that the tank is filled with clean hydraulic oil from previously unopened containers, first filtering the oil through a 10-micron filter. Refer to Figure 15. DRUM Perform a daily visual examination to ensure that the face of the drum is free of any material.
3.3.4
10 HOURS OR DAILY MAINTENANCE DRUM SCRAPER Check the drum scraper to ensure it is not damaged and that it is properly adjusted. ENGINE CLEANING The engine should be cleaned daily with air pressure. Make sure that all dust or other contaminants are removed from the engine cylinders, oil coolers and cooling fins. Refer to SECTION 3 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE for the proper procedure.
3.3.5
50 HOURS OR WEEKLY ROUTINE MAINTENANCE ! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH. INSTALL THE ARTICULATION LOCK BAR/LOCK PIN, APPLY THE PARKING BRAKE AND SHUT DOWN THE ENGINE BEFORE WORKING ON THE MACHINE.
! CAUTION Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before performing any maintenance, service or repairs.
WHEEL NUTS Check that the wheel nuts are torqued to the proper value. Machines with Rockwell axle installed, the wheel nuts should be torqued to 49 kg-mt. If the wheel nuts have been recently installed, the wheel has to be checked more often until they seat properly. Refer to figure 3.5.
Figure 3.5 Wheel Nuts HORIZONTAL CENTER SWIVEL PIN Lubricate through the one fitting using five (5) shots of MPG-EP2 grease. Refer to Figure 3.6.
Figure 3.6 Horizontal Center Swivel Pin.
3.4.1
50 HOURS OR WEEKLY ROUTINE MAINTENANCE ARTICULATION JOINT VERTICAL SWIVEL PINS Lubricate through each of the two fittings with three (3) shots of MPG-EP2 grease. Refer to Figure 3.7.
Figure 3.7 Vertical Swivel Pins STEER CYLINDER PINS Lubricate through each of the four fittings with three (3) shots of MPG-EP2 grease. There is one fitting at the rod end and one fitting at the base end of cylinder. Refer to Figure 3.8.
Figure 3.8 Steer Cylinder Pins TORQUE HUB OIL There are two plugs on the torque hub located 90° apart. To check the oil in the drum torque hub, follow the steps as discussed below. For the locations of the plugs Refer to Figures 3.9 and 3.10
Figure 3.9 Torque Hub Oil
3.4.2
Figure 3.10 Torque Hub and Eccentric Plug Locations
50 HOURS OR WEEKLY ROUTINE MAINTENANCE 1.
Position the torque hub so that the plugs are in the 12 0' clock /3 0' clock or the 12 0' clock /9 0' clock position.
2.
Remove both plugs arid if oil is required, add oil through the 12 0 ‘clock port until oil flows from the lower port. Refer to SECTION 3 - FUEL AND LUBRICATION SPECIFICATIONS for the proper oil specification.
3.
Allow the oil to stop flowing from the lower port.
4.
Install and tighten the plugs.
5.
Operate the machine and check for any leaks.
ECCENTRIC OIL The eccentric bearings are splash lubricated with oil, which is contained in the eccentric housings located on both ends of the drum. Ensure that the unit is level prior to checking the oil. Use the following procedure, to check the oil. Refer to Figures 3.10 and 3.11
Figure 3.11 Eccentric Oil Plugs 1. Rotate the drum until the index, on the inside diameter of the drum shell, is at the 12 0' clock position. At this point, the filler plug is uppermost and the oil level plug is opposite, slightly below center line. Ensure that the machine is on level ground. 2. Remove the plugs and if oil is required, add oil as per the specifications in SECTION 6 - FUEL AND LUBRICATION SPECIFICATIONS of this manual. Fill through the upper port until oil flows from the lower por t. 3.
Allow the oil to stop flowing from the lower port.
4.
Clean, install and tighten both plugs.
5.
Repeat steps 1 through 4 for the other eccentric.
6.
Operate the machine and check for any leaks.
TYRE PRESSURE The tyre pressure should be checked in the mor ning or prior to operation when the tyres are cold. After checking the pressure, be sure that valve caps are in place to prevent dirt, moisture and foreign material from damaging the valve core. Normal tyre inflation pressures are given in SECTION 6 - FUEL AND LUBRICATION SPECIFICATIONS of this manual. Refer to Figure 3.12
Figure 3.12 Tyre Pressure Check
3.4.3
50 HOURS OR WEEKLY ROUTINE MAINTENANCE Improper tyre inflation contributes to tyre failure. Under inflation will cause damage t o the cord body of the tyre. The repeated excessive flexing of the side wall area may eventually cause a series of breaks and separation in the cord fabric. Recommended tyre pressure should be 1.2 Kg/cm2 (16 psi), For 23.1 x 26 tyres and 1.5 kg/ cm2 (20 psi) for 18.4 x 26 tyres. NOTE: Be sure that the tyres are properly matched. Difference in make, model, size, and tyre rolling radius may lead to shortened tyre life. The recommended pressure is a ‘cold” pressure. If 24-hour operation does not permit checking inflation pressure on completely cold tyres, a correction factor can be determined by the following procedure. NOTE: After checking air pressure on tyres filled with calcium chloride solutions, BE SURE to washout the gauge with clear water, and add a short burst of air into the tyre to clean the valve. Check as many time as possible when “cold and again after at least two hours of operation. For information pertaining to adding liquid ballast to the tyres, refer to SECTION 1 - MISCELLANEOUS AND OPTIONAL EQUIPMENT in this manual. !
WARNING
Ingersoll-Rand recommends that tyre mounting be done ONLY by a qualified person, equipped and trained to perform this service.
When mounting a tyre: •
BE SURE rim is clean and rust free.
•
Lubricate generously both tyre and rim with rubber lubricant.
•
NEVER inflate to OVER 2-4 kg/cm2 (35 psi) to seat beads. Excessive inflation pressure when seating beads may cause lyre/rim assembly to burst with force sufficient to cause serious injury.
•
CHECK to ensure normal operating pressure.
HYDRAULIC OIL For information on checking the hydraulic oil in the reservoir, refer the SECTION 3 - 10 HOUR OR DAILY ROUTINE MAINTENANCE in this manual. BATTERY For information on battery maintenance, refer to SECTION 3 - 10 HOUR OR DAILY ROUTINE MAINTENANCE in this manual. SEAL BOOT (LUBRICANT BOLT-TORQUE HUB MOTOR) Four (4) mounting bolts are used to hold the torque hub motor cover plate in position. One of the bolts serves as lubrication point for the torque hub Grease through the -bolt with a few shots of MPG-EP2 grease. Refer to Figure 3.13.
Figure 3.13 Lubrication Bolt (Torque Hub Motor 3.4.4
100 HOURS OR MONTHLY ROUTINE MAINTENANCE ! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH. INSTALL THE ARTICULATION LOCK BAR/LOCK PIN, APPLY THE PARKING BRAKE AND SHUT DOWN THE ENGINE BEFORE WORKING ON THE MACHINE.
! WARNING HOT OIL OR COMPONENTS CAN BURN. OIL MUST BE AT NORMAL TEMPERATURE WHEN DRAINING. AVOID CONTACT WITH HOT OIL OR COMPONENTS.
! CAUTION Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before performing any maintenance, service or repairs.
ENGINE OIL AND FILTER The engine oil is to be drained and the engine filter element replaced at this time inter val. For changing the filter element first drain the lubricating oil filter by unscrewing the centre bolt at the bottom of the filter bowl. Clean the bowl with clean diesel oil. Check the condition of sealing ring, if required change it. Apply slight oil on sealing ring before pulling it in its place. Replace new filter element in place of old one and tighten the center bolt along with bowl until sealing ring is squarely seated and give the assembly a final half turn.
Figure 3.14 Engine Oil Filter
Figure 3.15 Oil Drain Plug
Fill the engine crankcase with SAE 20W 4000 (MIL-L 2104) motor oil to the lull mark on the dipstick. Refer to Figure 3.16.
3.5.1
100 HOURS OR MONTHLY ROUTINE MAINTENANCE
Figure 3.16 Engine oil Fill/Dipstick AXLE HOUSING OIL !
WARNING
Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar/lock pin, apply the parking brake and shut down the engine before working on the machine. Check the axle housing oil level by removing the check/fill plug located in the face of the housing. Refer to figure 3.17 . Be careful, hot oil or components can burn. 3
2
1
1
2
1
2
2
1
3 2
3
2
1
Oil filling plug
2
Oil draining plug
3
Check level plug
Figure 3.17. Axle Housing Plug (Clark Hurth) Make sure the oil level is maintained to these check/fill ports in either housing, and if necessary add GL-5 SAE90 (MIL-L 2105C) gear oil. Note:
The axle housing and the brake housing share common oil (IR POWER DRIVE)
! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH
3.5.2
100 HOURS OR MONTHLY ROUTINE MAINTENANCE Install the articulation lock bar/lock pin, apply the parking brake and shut down the engine before working on the machine. To check the oil level of the wheel end (planetary hub) on a Clark Hurth axle, position the hub so that the fill/ level plug is in the 3 O’clock or 9 0’ clock position. Remove the till/level plug located on the outside of the planetary hub and check the oil level. Refer to Figure 3.17. Be careful, hot oil or components can burn, make sure the oil level is maintained to this fill/level port, and it low add GL-5 SAE90 (MIL-L-2105L) gear oil. SHIFT LINKAGE To maintain shifting ease, clean and lubricate the pivot points on the shifting linkage. Apply SAE 20W 40 CD (MIL-L-2104) motor oil sparingly to provide the necessary lubrication and help prevent the formation of rust. ENGINE CLEANING
! WARNING Prior to cleaning the engine, ensure the compactor is parked on a level surface with the engine shut down. Make sure any water flow Is not directed at wiring, solenoids etc. NOTE Some engine panels and lines are shown removed for clarity. To thoroughly clean the engine, use the foflowing procedure: 1.
Remove the engine blower cover and the hydraulic oil cover.
2.
Loosen the screws securing the cylinder fin covers and remove the covers. Refer to Figure 3.18.
Figure 3.18 Cylinder Fin Cover Removal
Figure 3.19 Cleaning Cylinder Fins (Exhaust Side)
3.
Using the steam cleaner, direct the water flow into and between each of the fins on each of the cylinder heads on the right side of the engine. Direct the flow of water in a direction opposite to that of the normal airflow. Ensure that the area between each of the cylinders is also cleaned. Failure to clean between each of the cylinder heads will definitely lead to heat build-up, oil leakage and the resulting problems. Refer to Figure 3.19.
4.
Using the steam cleaner, direct the water flow into the fins of the hydraulic oil cooler in a direction opposite that of the normal airflow. Ensure that all of the debris is removed by the water jet. Refer to Figure 3.20.
5.
Direct the water flow into the blower housing, ensuring that all of the debris is removed from the blower. Refer to Figure 3.21.
3.5.3
100 HOURS OR MONTHLY ROUTINE MAINTENANCE
Figure 3.20 Cleaning the HOC
Figure 3.21 Cleaning the Air Blower Housing
6.
Using the steam cleaner, direct the water flow into the fins of the engine oil cooler in a direction opposite that of the normal air flow. Ensure that all of the debris is removed by the water jet. Refer to Figure 3.22.
7.
After the hydraulic oil cooler has been cleaned from the exhaust side, the water flow should be directed in the normal airflow direction to ensure that the fins are completely cleaned. Refer to Figure 3.23.
Figure 3.22 Cleaning the Engine Oil Cooler
Figure 3.23 Cleaning the HOC (Intake Side)
8.
After engine oil cooler has been cleaned from the lower side, the water flow should be directed in the direction of normal airflow to ensure the fins are completely cleaned. Refer to Figure 3.24
9.
Direct the water flow into each and every one of the cylinder head fins in the direction of normal airflow. Ensure that the area between each of the cylinder heads is cleaned.
Figure 3.24 Cleaning the Engine Oil Cooler (Form Top Side) 3.5.4
Figure 3.25 Cleaning the Cylinder Fins (Intake Side)
100 HOURS OR MONTHLY ROUTINE MAINTENANCE Ensure that each of the fins is cleaned. Use a flashlight to check. Pay particular attention to the diagonal tins that are angled back between the cylinder heads. The area between these fins will cause high engine temperatures and will cause oil leakage in the cylinders. Refer to Figure 3.25 10.
Direct the water flow to clean each and every one of the fins of the blower. Refer to Figure 3.26
Figure 3.26 Cleaning the Engine Blower Fins (From Inside)
3.5.5
300 HOURS OR QUARTERLY ROUTINE MAINTENANCE ! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH. INSTALL THE ARTICULATION LOCK BAR/LOCK PIN, APPLY THE PARKING BRAKE AND SHUT DOWN THE ENGINE BEFORE WORKING ON THE MACHINE.
! WARNING HOT OIL BE AT NORMAL OPERATING TEMPERATURE WHEN DRAINING. AVOID CONTACT WITH HOT OIL OR COMPONENTS.
! CAUTION Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before performing any maintenance, service or repairs.
AXLE HOUSING BREATHER There is a breather located on the top side Clark Hurtz axle housing. Clean the area around the breather thoroughly and remove the breather. Cover the hole to ensure that nothing can get into axle. Clean the breather in a non residue type solvent, inspect for damage, dry and install. After installation, move the breather cap several times to ensure that the breather is clean and free to move. Refer to Figure 3.27. LEFT SIDE
RIGHT SIDE
Figure 3.27 Axle Housing Breather
3.6.1
300 HOURS OR QUARTERLY ROUTINE MAINTENANCE FUEL FILTERS There are two fuel filters in the fuel line. Filters are to be charged every 300 hours of operation. Refer to Figure 3.28. Using the following procedure to change the fuel filter elements. Drain the filter bowls by loosening the drain plugs situated at the bottom of the bowls. Loosen the center bolts and remove the bowls. Clean the bowls with clean diesel oil. Discard the used filter elements and replace with new ones. Check the condition of sealing washers of the bowls, If required replace. Install with new filter elements; fit the bowls in their respective positions. NOTE: Before starting the engine bleed the fuel system.
Figure 3.28 Fuel Filter
Figure 3.29 Hydraulic Tank Breather Location
HYDRAULIC TANK BREATHER The hydraulic tank breather assembly is mounted to the hydraulic reservoir. It should be removed, washed with a non-residue type solvent, assembled and installed back into the reservoir. Refer to Figures 3.29
HYDRAULIC FILTER (PROPULSION SYSTEM) This filter is a 100m, spin-on type filter located in the left side of the engine compartment, behind the operator's seat (refer figure 3.30.). The filter provides filtration for the propulsion system and should be changed every 300 hours. Use the following procedure to remove and replace the filter element. NOTE: Be careful! Hot oil or components - can burn! 1.
Throughly clean all debris and dirt from the filter (filter head and element).
2.
Unscrew the old filter element and discard it.
3.
Fill the new replacement filter element with clean hydraulic oil (filtered through a 10m filtering system)
4.
Lightly coat the seal gasket with clean oil and install the new filter element. Tighten the new filter element till it makes contact with the seating area of the hydraulic filter head. Then tighten the filter element one quarter (1/4) of a turn beyond the seal gasket contact.
5.
Start the engine and run on low idle. Check for air foaming in the hydraulic tank. If foaming exists, stop the engine and check for proper seating of the element on the hydraulic filter head. Check for any leakage.
NOTE: No foaming should exist in the hydraulic tank. 6.
Start the engine and check for proper operation.
7.
Check the machine for any leakage.
3.6.2
300 HOURS OR QUARTERLY ROUTINE MAINTENANCE
Figure 3.30 Hydraulic Filter (Propulsion System)
Figure 3.31 Hydraulic Filter (Steering/Vibration System)
HYDRAULIC FILTER (STEERING / VIBRATION SYSTEM) This filter is a 10m, spin-on type filter located in the right side of the engine compartment, b ehind the operator's seat (refer figure 3.31). The filter provides filtration for the power steering return and vibration system, and should be changed every 300 hours. Use the following procedure to remove and replace the filter element. NOTE: Be careful! Hot oil or components - can burn! 1.
Throughly clean all debris and dirt from the filter (filter head and element).
2.
Unscrew the old filter element and discard it.
3.
Fill the new replacement filter element with clean hydraulic oil (filtered through a 10m filtering system)
4.
Lightly coat the seal gasket with clean oil and install the new filter element. Tighten the new filter element till it makes contact with the seating area of the hydraulic filter head. Then tighten the filter element one quarter (1/4) of a turn beyond the seal gasket contact.
5.
Start the engine and run on low idle. Check for air foaming in the hydraulic tank. If foaming exists, stop the engine and check for proper seating of the element on the hydraulic filter head. Check for any leakage.
NOTE: No foaming should exist in the hydraulic tank. 6.
Start the engine and check for proper operation.
7.
Check the machine for any leakage.
3.6.3
500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE ! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH. INSTALL THE ARTICULATION LOCK BAR/LOCK PIN, APPLY THE PARKING BRAKE AND SHUT DOWN THE ENGINE BEFORE WORKING ON THE MACHINE.
! WARNING HOT OIL OR COMPONENTS CAN BURN. OIL MUST BE AT NORMAL OPERATING TEMPERATURE WHEN DRAINING. AVOID CONTACT WITH HOT OIL OR COMPONENTS.
! CAUTION IMPROPER MAINTENANCE CAN BE HAZARDOUS Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before performing any maintenance, service or repairs.
ARTICULATION JOINT VERTICAL NUTS !
WARNING
Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar/lock pin, apply the parking brake and shut down the engine before working on the machine. The articulation joint vertical nuts are located in the articulation joint area. The nuts should be torqued to 118 Kgm (850lb-ft). Refer Figure 3.32.
Figure 3.32 Articulation Joing Vertical Nuts
3.7.1
500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE ECCENTRIC OIL The eccentric bearings are splash lubricated with oil contained in the eccentric housings. The housings are located on both ends of the drum. The eccentric oil is to be changed after the first 50 to 100 hours of operation during the initial break-in period. Thereafter, the oil should be changed every 500 hours of semi-annually. Refer Figures 3.33 and 3.34.
Figure 3.34 Eccentric Drain Position
Figure 3.33 Eccentric Oil Plugs
Use the following procedure to change eccentric oil. 1.
Park the compactor on level ground.
2.
Position the drum so, one of the two eccentric plugs is in the 6 O’clock position.
3.
Apply the parking brake, and make sure the drum and wheels are properly checked.
4.
Remove both plugs and allow the oil to drain from the housing.
NOTE The eccentric housing on the left and right ends of the drum must be serviced independently. 5.
When the oil has completely drained, position the drum so the index bar is in 12 0’clock position. This positions the fill plug at the top while the check plug is opposite and slightly below the centerline.
6.
To refill the housing, add GL-5 SAE 90 (MIL-L2105C) gear oil through the upper port until oil flows from the lower port.
7.
Allow the oil to stop flowing from the lower point.
8.
Clean, install and tighten both plugs.
9.
Repeat steps 1 through 8 above for the other eccentric.
10.
Operate the machine and check for any leaks.
!
WARNING
Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar/lock pin, apply the parking brake and shut down the engine before working on the machine. The axle housing oil is to be changed after the first 50 to 100 hours of operation during the initial break-in period. Thereafter, change the oil every 500 hours or semi-annually. Use the following procedure to change the axle housing oil. The oil is to be at operating temperature for draining. Be careful, hot oil or components can burn.
3.7.2
500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE 1.
Position the machine on level ground.
2.
To drain the oil, remove the drain plug from the bottom center of Rockwell axle housing.
3.
Allow all of the oil to drain from the housing.
4.
Clean the drain plug and install it back into the housing.
CARRIER OIL !
WARNING
Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar/lock pin, apply the parking brake and shut down the engine before working on the machine. There is a common reservoir between the eccentric oil and the carrier oil. The carrier oil should be drained at the same intervals as the eccentric oil. The oil is to be at the normal operating temperature for draining. Be careful, hot oil or components can burn. To drain the carrier assembly, locate it’s fill/drain plug on the housing at the 6 O’clock position. This fill/drain plug is not a check point for the oil level. To refill the carr ier, align the fill/ drain plug at the 12 O’clock position and add one quart of GL-5 SAE 90 oil. It is also important to add oil following any tear down and reassemblyof the carrier and eccentric.
Figure not available at the time of printing
Figure 3.35 Carrier Oil Plug The hydraulic filters are 10 micron, spin on type filters in the engine compartment behind the operator’s seat. The filters provide filtration for the propulsion and vibration system and should be changed every 300 hours. Use the following procedure to remove and replace filters. Care should be taken to prevent dirt from entering the hydraulic system and causing premature component failure and improper machine function. Also, be careful, hot oil or components can burn. 1.
Unscrew the old filter and discard.
2.
Fill the new replacement filter with clean hydraulic oil.
3.
Lightly coat the seal gasket with clean oil and install the new filter assembly. Tighten the filter one quarter (1/4) of a turn beyond gasket contact.
4.
Start the engine and check for proper operation.
5.
Check the machine for any leaks.
3.7.3
1000 HOURS OR ANNUAL ROUTINE MAINTENANCE ! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH. INSTALL THE ARTICULATION LOCK BAR/LOCK PIN, APPLY THE PARKING BRAKE AND SHUT DOWN THE ENGINE BEFORE WORKING ON THE MACHINE.
! WARNING HOT OIL OR COMPONENTS CAN BURN. OIL MUST BE AT NORMAL OPERATING TEMPERATURE WHEN DRAINING. AVOID CONTACT WITH HOT OIL OR COMPONENTS.
! CAUTION IMPROPER MAINTENANCE CAN BE HAZARDOUS Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before performing any maintenance, service or repairs.
HYDRAUUC OIL AND SUCTION STRAINER
NOTICE A partially plugged strainer will lead to contamination and sluggish operating machine. Ensure that the strainer is cleaned or replaced. The hydraulic oil and suction strainer is to be changed at this time interval. The suction strainer is located inside the hydraulic reservoir, and is screwed into the tank side of the manifold. Use the following procedure to change the oil and suction strainer. Be careful, hot oil or components can bum. 1.
Drain the hydraulic reservoir by removing the drain plug located on the bottom of the tank.
2.
Clean the drain plug.
3.
Remove the cover plate from the top of the tank.
4.
Unscrew the suction strainer from the manifold pipe on the inside of the tank.
5.
Clean the strainer in a solvent using a stiff figure brush to help remove embedded impurities.
6.
Air-blow the suction strainer dry from the inside out.
7.
Clean out all dirt and possible contaminants from inside of the tank.
8.
Install the drain plug back into the rank.
9.
Screw the suction strainer back into the manifold pipe inside the tank.
10.
Install the cover plate back onto the top of the tank. 3.8.1
1000 HOURS OR ANNUAL ROUTINE MAINTENANCE 11.
Fill the tank with clean, hydraulic oil from unopened containers. When adding Oil, be sure to filter it through a 10-micron filter. Use oil as specified in SECTION 3 - FUEL AND LUBRICATION SPECIFICATIONS in this manual.
12.
Check to make sure the oil is at the proper level, and that all fittings are tight and secure.
13.
Operate the machines and check for any leaks.
3.8.2
GENERAL MAINTENANCE ROUTINE ADJUSTMENTS
! WARNING UNEXPECTED MACHINE MOTION OR MOVING PARTS CAN CUT OR CRUSH. INSTALL THE ARTICULATION LOCK BAR/LOCK PIN, APPLY THE PARKING BRAKE AND SHUT DOWN THE ENGINE BEFORE WORKING ON THE MACHINE.
! CAUTION IMPROPER MAINTENANCE CAN BE HAZARDOUS Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before performing any maintenance, service or repairs. HORIZONTAL SWIVEL BEARING After torquing the horizontal swivel nut, the clearance between the drum frame and the backing plate should be parallel as viewed from the side. It they are not parallel, then the horizontal swivel hearing needs replaced or adjusted. To be able to make adjustments to the bearing, shims must still exist between the drum frame and backing plate. To make adjustments to the bearing, follow the safety notes and procedure that follows.
! DANGER Machine could fall or slide unexpectedly. Ensure any blocking or lifting devices are capable of supporting the weight of the machine without allowing it to fall or slide. Use the following procedure to adjust swivel bearing. 1.
Place a jack under the swivel frame and under both sides of the drum frame. Lift just enough to take the weight off the articulation joint to prevent binding.
2.
Remove the bolts from the backing plate, and back off the horizontal swivel nut to allow the removal of the shims.
3.
With the shims removed, torque the horizontal swivel nut to 207 Kgm (1500 lb.-It)
4.
Measure the clearance between the backing plate and the drum frame at the two points where the shims were positioned. Refer to Figure 3.36
Figure 3.36 Horizontal Swivel Nut Clearance 3.9.1
GENERAL MAINTENANCE 5.
Loosen the horizontal swivel nut, and place the appropriate size shims as determined above between the backing plate and the drum frame.
6.
Install the backing plate bolts and torque them to 30 Kgm (220 lb.-It).
7.
Torque the horizontal swivel nut to 207 Kgm (1500 lb.-It)
8.
Carefully remove the jacks and blocking material.
ENGINE V-BELTS Check and observe the tension on the engine v-belts. On the engine, a firm push with the thumb between the two pulleys should not depress the belt more than 9.5 mm (3/8") to 15.5 mm (5/8"). Adjust the tension of the belt it beyond this range. Refer to the lower view of Figure 3.37.
Figure 3.37 Engine V-Belt Adjustment. SCRAPER BAR The scraper bar is an integral part of the drum frame and must be in place and securely fastened to ensure safe and proper operation. The scraper teeth on padfoot machines, and the scraper bar on smooth drum machines, should clear the d rum by 20 mm (3/4") to 25 mm (1"). The bolts that secure the scraper bars, should have Loctite 270 applied and be torqued to 57 Kgm (410 lb.-ft). Should it be necessary to service or replace a scraper bar, it is essential to properly shim any space between the bar and frame. This is done to eliminate any unnecessary side preload on the drum components. SHOCK MOUNTS The vibrations generated by the rotation of the eccentric weights are absorbed by the rubber shock mounts. Refer to Figure 3.38.
Figure not available at the time of printing
Figure 3.38 Rubber Shock Mounts. The mounts, which are located on each end of the drum, must be checked periodically for looseness. Tighten the capscrews and nuts as necessary, and replace those mounts that have torn or excessively cracked rubber.
3.9.2
MISCELLANEOUS AND OPTIONAL EQUIPMENTS HYDRAULIC OIL TEMPERATURE GAUGE (Optional) The hydraulic oil temperature gauge is located in the cover plate of the hydraulic oil tank. It is provided to allow the operator to monitor the hydraulic oil temperature in the tank. FUEL GAUGE (Optional) The fuel gauge is located in the cover plate of the fuel tank. It is provided to allow the operator to monitor the level of fuel in the tank. ROPS AND EROPS The roll-over protection structure (ROPS) or the enclosed roll-over protection structure (EROPS), are available for SD110 Series compactors, and meet the requirements of all regulatory bodies requiring roll-over protection.
!
DANGER
YOUR LIFE MAY BE ENDANGERED IF THE FOLLOWING IS NOT COMPLIED WITH DO NOT operate this machine if the Roll-Over Protective Structure (ROPS) is structurally damaged, shows cracks, is not properly secured as originally installed, or has been rolled. DO NOT repair, modify or add attachments to ROPS unless authorized in writing by the manufacturer. DO NOT add attachments to the machine that intrude into operator’s protective area, reduce visibility, restrict emergency exists or add weight exceeding certification weight of ROPS. DO NOT operate machine unless seat belt conforming to SAE and/or ASAE standards is fastened. See Operator’s Manual or contact your dealer for complete inspection requirement and maintenance instructions. !
WARNING
When using a ROPS equipped unit, seat belts and other OSHA required safety equipment must be worn. Failure to use all safety equipment could result in serious injury. Ingersoll-Rand strongly recommends the use of a ROPS or EROPS equipped compactor for operator and equipment protection. A ROPS used with seat belts will protect the vehicle operator from injury if the vehicle undergoes a single roller. The operator is assumed to occupy a specified “critical zone”. By using a ROPS, this zone should be protected from intrusion by any part of the compactor, the ground, or the protective structure during an accident. SEAT BELT (Optional) Before fastening the seat belt, always adjust the operator’s seat to the most comfortable position. For greater safety and comfort, be sure the belt is snugly fitted around the hips (not waist) and is not twisted. To lengthen the belt, tip the buckle end downward and pull the buckle until the belt ends can be joined. Join the ends of both belts together. Release the belts by pulling up the top half of the buckle. Refer to Figure 3.40.
Figure 3.40 Seat Belt Usage 3.10.1
MISCELLANEOUS AND OPTIONAL EQUIPMENTS BACK-UP ALARM (Optional) When the compactor is travelling in a reverse direction, this alarm sounds a warning alerting personnel in the path of the compactor. The back up alarm is standard equipments on the SD-100 Series Compactors. FLOOD LIGHTS (Optional) The optional flood lights are installed on the front and back of the compactor. The lights are controlled by front and rear light switches on the front console panel. FILL LEVELING BLADE (Optional) The optional fill leveling blade is installed on the front of the machine and is to be used for spreading fill at the job site only.
!
WARNING
Severe cutting or crushing injury. On some machines, during engine shut down, the blades lowers automatically. Operator must ensure that the area around the blade is clear or personnel and obstructions prior to engine shut down. The following procedure is to be used to operate the blade: 1.
The throttle must be at the operating rpm for the blade to operate and function.
2.
To raise the blade, pull the controls handle towards the operator’s seat until the desired elevation is reached.
3.
To lower the blade, push the control handle away from the operator’s seat until the desired elevation is reached.
4.
If after raising or lowering the blade, you release the control handle, it will self-center itself in the neutral position.
5.
To set the blade in the “float” position or a position that allows the handle to ride with the contour of the land, push the control handle into the detent past the “DOWN” position. The control lever will lock itself in this position.
NOTE It is recommended that the float position be used only when the compactor is travelling forward. 6.
To disengage the blade from the float position, pull the control back toward the operator to the “Neutral” position.
7.
The blade can be tilted for maximum versatility in fill-spread operations. To tilt the top of the blade away from the compactor, turn the turnbuckle handle counter clockwise. Both sides of the blade must be adjusted. To tilt the top of the blade towards the compactor, turn the turnbuckle handles clockwise.
8.
With either side of the blade able to be adjusted separately, the operator can position the blade with one side tilted towards the compactor and the opposite side tilted away. This permits the excess full to run off the blade to the desired side of the compactor.
TEST PORT Some machines have a high pressure manifold gauge block that aids in troubleshooting the propulsion and vibration systems. LIQUID BALLAST IN TYRES (Optional) Placing water in the tyres is an economical means of adding weight to the wheels of a tractor. The addition of calcium chloride is recommended to prevent the water from freezing. This solution, when added in the tyres’s inner tube, will not damage the inner tube or tyre, if used in proper proportions. Use of this method of weighting the tyres has the full approval of the tyre manufacturer’s. It tyre with ballast is replaced, the replacement tyre must also contain ballast. 3.10.2
MISCELLANEOUS AND OPTIONAL EQUIPMENTS See your Ingersoll-Rand distributor for more information on filling tyres. The following table provides data in the filling of tyres with calcium chloride solution, based on valve level or approximately 75% till. LIQUID BALLAST WEIGHT PER TYRE
TYRE SIZE
0.42 kg.CaCl2 /liter
Water
0.60 kg.CaCl2 / liter
Water
CaCl2
Total Wt.
Water
CaCl2
Total Wt.
Liter
Kg.
Liter
Kg
Kg
Liter
Kg
Kg
23.1 x 26 x 8 PR
484
484
413
173
586
390
234
624
18.4 x 26 x 6 PR
300
300
257
108
365
242
145
387
This table is based on the use of Type 2 (94%) calcium chloride flake. Pure water freezes at 0°C.(32°F). The 1.5 kg (3.5 lb.) calcium chloride solution is slush free to -24°C (-12°F) and will freeze solid at -24°C (-53°F). The 2.3 kg (5 lb.) calcium chloride solution is slush free to -47°C (-52°F). and will freeze solid at -52°C (-62°F). If the valve core is to he removed for any reason, it will be necessary to raise the machine and turn the wheel until the valve stem is on top. Otherwise, the solution will be lost.
!
CAUTION
Skin irritation or clothing damage. Avoid direct contact with Calcium Chloride and water solution as supplied in tractor tyres. If contact occurs, immediately flush the affected area with water.
PADFOOT SCRAPER (Optional) A padfoot scraper is available and may be installed on the compactor to aid in keeping the drum clean. HUB ODOMETER (Optional) This device is located on the end of the axle arid registers the miles/Kilometers the compactor has travelled.
3.10.3
Axle Assembly INSTALLATION, AXLE ............................................................................ 4.1.2 AXLE ASSEMBLY ................................................................................... 4.1.4 AXLE DRIVE MOTOR (FOR SD110) ..................................................... 4.1.12 AXLE DRIVE MOTOR (FOR SD110D/SD110F) .................................... 4.1.14 WHEEL AND TYRE ASSEMBLY ........................................................... 4.1.16
4.1.1
INSTALLATION, AXLE 70635412
Note: 1.
Torque item 12 to 450 lb-ft.
2.
Inside screws to be mounted from bottom to top. Outside screws to be mounted from top to bottom.
4.1.2
INSTALLATION, AXLE 70625412 Sl.No.
Part No.
Qty.
Description
1
54444492
1
AXLE, RIGID, PLANETORY
2
13205984
1
MOTOR, AXLE DRIVE (FOR SD110)
54520523
1
MOTOR, AXLE DRIVE (FOR SD110D/SD110F)
3
97116537
8
WASHER, HARD
4
96715768
4
SCREW HEX. M14 X 35 LONG, CLASS 10.9
7
97140925
8
SCREW SOC. HD. CAP M12 X 90 LONG
8
59923003
2
ADAPTETR ELBOW
9
59923490
2
ADAPTER ELBOW
10
94037330
2
ADAPTER ST.
11
70508437
16
WASHER HARD, FLAT
12
96702733
8
BOLT HEX. M20 X 240 LONG, CLASS 10.9
13
96703665
8
NUT HEX. M20, CLASS 10
14
96702543
4
WASHER HARD FLAT
15
95988721
1
O RING
4.1.3
AXLE ASSEMBLY 54444492
4.1.4
AXLE ASSEMBLY 54444492 Sl.No.
Part No.
Qty.
Description
1
59218172
4
CYLINDER BOLT
2
13268362
1
GEAR
3
59218198
1
BALL BEARING
4
59793588
1
VENT
5
59218214
10
CYLINDER BOLT
6
13268370
1
GEAR
7
59218230
1
CYLINDER BOLT
8
59790600
10
RING
9
59218248
10
HEX BOLT
10
59078899
1
MAGNET PLUG
11
10486116
1
PLUG
12
59218255
4
CYLINDER BOLT
13
59218263
4
HEX BOLT
14
59243030
1
O-RING
15
13268388
1
SHEET
16
13228762
2
WASHER
17
13228770
1
ADAPTOR
18
13228788
1
ADAPTOR
4.1.5
AXLE ASSEMBLY 54444492
4.1.6
AXLE ASSEMBLY 54444492 Part No.
Qty.
19
58974155
6
O-RING
20
59078899
3
MAGNET PLUG
21
58916578
1
SNAP RING
22
59251009
1
PLUG
23
59793588
1
VENT
24
58916610
1
O-RING
25
58916545
1
PLUG
26
58916537
1
SEAL WASHER
27
13104161
12
NUT
28
59218313
20
BOLT
29
59218305
8
STUD
30
59218297
4
STUD
Sl.No.
Description
4.1.7
AXLE ASSEMBLY 54444492
4.1.8
AXLE ASSEMBLY 54444492 Part No.
Qty.
31
59218313
1
32
59218321
33
59791483
1
SHIM
-
59791491
1
SHIM
-
59790956
1
SHIM
-
58917527
1
SHIM
34
54632773
2
NUT
35
59218339
2
LOCKING PLATE
36
59793752
2
BOLT
37
58917295
8
HEX BOLT
38
58917303
1
NO-SPIN DIFFERENTIAL
39
59769356
16
SPRING WASHER
40
90502915
16
BOLT
41
59778332
1
BEARING
42
58917345
1
SPACER
43
54632898
1
SHIM
-
58917451
5
SHIM
-
59218347
3
SHIM
44
59218354
1
SPACER
-
59218362
1
SPACER
-
59218370
1
SPACER
-
59218388
1
SPACER
45
59218396
1
SEAL
46
59218404
1
BEVEL GEAR SET
Sl.No.
Description
BOLT RING NUT
4.1.9
AXLE ASSEMBLY 54444492
4.1.10
AXLE ASSEMBLY 54444492 Sl.No.
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
Part No.
58916685 58916693 54633185 58916727 59079772 59079772 59218438 58916750 58916768 58916776 58916784 59917682 58916818 58916826 58916834 59794115 58804337 58916842 58916859 13228713 59218446 59794123 58916891 58916909 58974155 58916925 58916933 13228705 59803635 59803635 58917055 58917063 59218453 90502816 59218461 58917014 59218487 59218495 59778266 59218503 59251074 58917113 58917105 58917097 58917147 58804337 59218511 59218529
Qty.
2 2 20 20 20 2 2 12 12 6 6 2 6 6 6 2 4 6 12 20 2 2 2 2 2 4 2 2 10 10 6 6 4 4 4 4 2 4 4 2 2 2 2 2 2 4 4 2
Description
SEAL CENTERING SPRING WHEEL STUD WHEEL NUT BOLT BOLT PLANET GEAR CARRIER -SNAP RING -FRICTION WASHER -PIN -O-RING -SPACER -DOWEL -NEEDLE BEARING -PLANET GEAR PLUG CYLINDER BOLT LOCKING PLATE HEX BOLT REDUCTION BUSHING RING GEAR SUPPORT WASHER SNAP RING RING GEAR O-RING TAPERED ROLLER BEARING SEAL LOCKING PLATE BRAKE DISC BRAKE DISC SPRING STEERING ADJUSTING BOLT PLUG WASHER SPRING NUT PISTON O-RING O-RING INTERMEDIATE BRAKE DISC RING PINION LOCKING PLATE HEX BOLT O-RING CYLINDER BOLT BOLT SPACER
4.1.11
AXLE DRIVE MOTOR (FOR SD110) 13205984
NO INFORMATION AVAILABLE AT THE TIME OF PRINTING
4.1.12
AXLE DRIVE MOTOR (FOR SD110) 13205984 Sl.No.
Part No.
Qty.
Description
NO INFORMATION AVAILABLE AT THE TIME OF PRINTING
4.1.13
AXLE DRIVE MOTOR (FOR SD110D/SD110F) 54520523
4.1.14
AXLE DRIVE MOTOR (FOR SD110D/SD110F) 54520523 Sl.No.
Part No.
Qty.
Description
1
13263846
2
PLUG
2
58881863
2
3
13263850
2
SPRING
4
58799750
2
SPRING GUIDE
5
58799743
1
SHUTTLE SPOOL
6
59933622
1
PLUG
7
58881863
1
8
59359836
2
9
59888214
2
10
59949461
2
11
59986463
2
12
59146043
2
PLUG ASSEMBLY
13
59360610
1
O-RING
14
59121426
1
SHIM KIT
15
12363868
1
SPRING
16
59051656
1
CHARGE RELIEF POPPET
17
58785346
10
SCREW
18
59888271
2
COVER
19
59938373
1
SERVO GASKET
20
59336859
1
STOP
21
59336818
1
SPRING
22
59972877
1
PISTON O-RING KIT
23
59422907
2
RING
24
59949511
1
GASKET
25
59785303
1
BEARING
26
59336842
1
SHAFT
27
59785519
1
RING
28
95200648
1
BALL BEARING
29
59785493
1
RING
30
59941203
1
SEAL
31
59245209
1
WASHER
32
13263876
1
ORIFICE PLUG
35
59888271
1
COVER
-O-RING
-O-RING PLUG -O-RING PLUG -O-RING
4.1.15
WHEEL AND TYRE ASSEMBLY 70635305
Notes: Ballast tyre with 500 liters of water Torque item (5) to 386 lb-ft.
Sl.No.
Part No.
Qty.
Description
1
70702956
2
TYRE (8 PLY)
2
59166595
2
WHEEL ASSY
3
59524447
2
VALVE AIR
4
59929711
2
VALVE CAP
5
59163758
20
WHEEL NUT
6
70166350
500L
WATER
4.1.16
Main Frame Assembly MAIN FRAME ASSEMBLY ...................................................................... 4.2.2 STEERING CYLINDER ASSEMBLY ....................................................... 4.2.4 SWIVEL FRAME ASSEMBLY ................................................................. 4.2.6 OPERATOR’S PLATFORM INSTALLATION .......................................... 4.2.8 ASSEMBLY, OPERATOR’S PLATFORM .............................................. 4.2.10 ASSEMBLY, CANOPY & SUNSHADE .................................................. 4.2.12 DECAL INSTALLATION ........................................................................ 4.2.14
4.2.1
MAIN FRAME ASSEMBLY 70574553
6
4.2.2
MAIN FRAME ASSEMBLY 70574553 Sl.No.
Part No.
Qty.
Description
1
70566021
1
HYDRAULIC TANK
2
70566526
1
FUEL TANK
3
70564247
1
MAIN FRAME
4
81268211
1
ADAPTER, STRAIGHT
5
81270746
1
ADAPTER, STRAIGHT
6
94037298
1
ADAPTER, STRAIGHT
7
97116065
1
TEE
9
70606165
2
SUCTION FILTER
13
96704440
6
H.H.C.S. M20-2.5 X 45MM
14
96703665
6
HEX NUT M20-2.5
15
96701560
12
HARDENED FLATWASHER M20
17
96705645
4
WASHER
20
59179812
2
SHIM 1.0MM
21
96703178
4
H.H.C.S. M16-2 X 2.5MM
25
59186346
1
VALVE, THERMAL BYPASS
26
94038650
2
WASHER, SPRING
27
70166483
2
SCREW, HEX. HEAD
28
97126247
3
ADAPTER ST.
30
97113682
1
TEE
31
59179820
2
SHIM 2.0MM
34
94037488
2
NUT HEX
35
94036928
2
WASHER, FLAT
36
94253002
2
SCREW, HEX. HEAD
37
94037785
2
WASHER, SPRING
38
97137319
3
ADAPTER ST.
39
94039039
1
ADAPTER ELBOW
40
54445010
1
VALVE, SOLENOID, SPEED SHIFT
41
96703541
2
FLATWASHER M6
M16
4.2.3
STEERING CYLINDER ASSEMBLY 70059886
4.2.4
STEERING CYLINDER ASSEMBLY 70059886
Sl.No.
01
Part No.
70533245
Qty.
2
Description
CYLINDER STEERING
70533260
SEAL KIT
70576020
CYLINDER STEERING
70576038
SEAL KIT
70536065
CYLINDER STEERING
70536073
SEAL KIT
02
70058912
2
PIN - CYLINDER
03
50268127
2
BEARING
04
70010053
2
PIN ROLL
05
97140784
2
FITTING GREASE
06
70130034
2
ADAPTER ELBOW
07
97113740
2
ADAPTER STRAIGHT
4.2.5
SWIVEL FRAME ASSEMBLY 70146006
4.2.6
SWIVEL FRAME ASSEMBLY 70146006 Sl.No.
Part No.
Qty.
Description
01
70059696
1
SWIVEL FRAME
02
70058987
2
PIN
03
50268861
2
SEAL DUST
04
50268242
2
BEARING THRUST
05
50268879
2
SEAL DUST
06
70026943
2
WASHER FLAT
07
50268101
2
NUT - NYLOCK
08
70058979
1
PIN CONNECTING
09
59519298
2
SEAL
10
95922217
1
WASHER FLAT
11
70163464
1
NUT NYLOCK
12
97140784
2
GREASE NIPPLE
13
97140792
3
GREASE NIPPLE
14
70087747
AR
SHIM (0.5 MM)
15
70087754
AR
SHIM (1.6 MM)
16
70058912
2
PIVOT PIN
17
70010053
2
PIN LOCK
18
50268127
2
BEARING
19
70059795
2
BACK PLATE
20
70101183
6
HEX. HEAD SCREW
21
94037041
6
LOCK WASHER
22
70709506
1
DRUM FRAME WELD
23
50268259
2
BEARING THRUST
4.2.7
OPERATOR’S PLATFORM INSTALLATION 70574520
4.2.8
OPERATOR’S PLATFORM INSTALLATION 70574520 Sl.No.
Part No.
Qty.
Description
1
70615141
1
PLATFORM
2
97116537
8
FLAT WASHER M12
6
94034188
4
WASHER SPRING B12
12
70080742
1
PIN HOLDER
13
70066493
1
LOCK PIN
16
96704564
2
CAPSCREW, HEX HEAD M6 X 20 LONG
17
96704234
2
NUT M6
18
96701958
4
CAPSCREW HEX. HEAD M6 X 16 LONG
19
96738562
4
FLAT WASHER M6
4.2.9
ASSEMBLY, OPERATOR’S PLATFORM 70574546
4.2.10
ASSEMBLY, OPERATOR’S PLATFORM 70574546 Sl.No.
Part No.
Qty.
Description
1
70535349
1
STEERING VALVE
2
59824862
1
ADAPTER
3
70535356
1
STEERING COLUMN
4
70080734
1
STEERING WHEEL
5
70108741
1
STEERING CAP
10
59108969
1
FRONT COVEWR PLATE
11
94034345
2
ELBOW
13
95919239
2
CAPSCREW HEX. HEAD 3/8"UNC X 1.1/4" LONG
14
59731380
2
WASHER
15
70098983
1
HORN ASSEMBLY
16
96702261
1
CAPSCREW M8 X 35 LONG
17
96702279
4
CAPSCREW HEX. HEAD M10 X 20 LONG
20
96704655
1
FLAT WASHER
21
59177220
1
HORN SPACER
22
96704671
1
FLAT WASHER M8
23
59939538
1
VALVE, SELECTOR
24
94077344
3
ADAPTER
25
97113906
1
TEE
26
94061645
1
ADAPTER
27
59070326
1
SWITCH PRESSURE
28
70155056
1
STUD BREAK VALVE
29
94049657
1
BALL LEVER
4.2.11
ASSEMBLY, CANOPY & SUNSHADE 70146188
4.2.12
ASSEMBLY, CANOPY & SUNSHADE 70146188 Sl.No.
Part No.
Qty.
Description
1
70146469
1
ASSEMBLY, SUNSHADE
70081500
1
ROPS (OPTIONAL
2
70081526
AR
SHIM
3
70081534
AR
SHIM
4
70081542
AR
SHIM
5
70105424
6
BOLT HEX. HEAD
6
94037645
6
WASHER SPRING
7
70139621
6
NUT HEX.
8
59609008
1
SEAT BELT (OPTIONAL)
9
**
4
WASHER LOCK
10
**
2
NUT
11
**
2
EYE BOLT
NOTE: AR
:
AS REQUIRED
**
:
ITEMS INCLUDED WITH ITEM 8
4.2.13
DECAL INSTALLATION 70146154
4.2.14
DECAL INSTALLATION 70146154 Sl.No.
Part No.
Qty.
Description
1
5 8 78 6 3 77
1
DECAL, CHECK LIST
2
5 8 77 8 7 96
1
DECAL, MIS-OPERATION
3
5 9 82 0 8 37
1
DECAL, THROTTLE
4
5 9 94 5 9 31
1
DECAL, ROLL-OVER DANGER
5
7 0 14 9 4 30
2
IR MONOGRAM
10
5 9 6 05 8 7 3
2
DECAL - USE OIL E90
11
5 9 3 22 8 1 8
1
DECAL, GEAR SELECTOR
12
7 0 1 28 6 1 6
1
NAME PLATE, HYD OIL
13
7 0 1 29 0 1 0
1
NAME PLATE, DIESEL FUEL
14
5 9 6 15 3 2 8
2
DECAL, LUBE ECCENTRIC
15
5 9 6 05 9 1 5
5
DECAL, GREASE
16
5 9 6 67 2 8 7
2
DECAL, SIT ON RAIL
17
5 9 9 85 6 6 3
1
DECAL, DANGER - CRUSHING HAZARD
18
9 4 1 02 1 0 0
1
NAME PLATE, MACHINE SERIAL NUMBER
21
5 9 6 15 3 3 6
1
DECAL, TORQUE HUB
22
7 0 1 51 3 4 5
1
DECAL, LUB CHART
23
9 4 0 37 5 0 4
4
WASHER SPRING
24
9 4 3 27 9 1 3
4
SCREW, HEX. HEAD
25
7 0 0 97 1 2 6
1
FLOOR MAT RHS
26
7 0 0 97 1 3 4
1
FLOOR MAT CENTER
27
70097118
1
FLOOR MAT LHS
4.2.15
Engine Installation ENGINE COWLING COWLING ASSEMBLY ASSEMBLY .......................... ........................................ ........................... ..................... ........ 4.3.2 ENGINE INSTALLA INSTALLATION TION ......................... ...................................... .......................... .......................... ...................... ......... 4.3.4 HYDRAULIC HYDRA ULIC PUMP ASSEMBLY ASSEMBLY ........................... ......................................... ........................... ................... ...... 4.3.6 PROPULSION PROPULSION PUMP PUMP (SD110) (SD110) ........................... ........................................ ........................... ........................ .......... 4.3.8 PROPULSION PROPULSION PUMP (SD110D (SD110D & F) ......................... ...................................... ......................... ............... ... 4.3.12 VIBRATION VIBRATION PUMP ........................... ........................................ .......................... ........................... ........................... ............. 4.3.24 STEERING PUMP .......................... ........................................ ........................... ........................... ........................... ............... .. 4.3.34 EXHAUST EXHAUST ASSEMBLY ASSEMBLY ........................... ......................................... ........................... ........................... .................... ...... 4.3.36 THROTTLE THROTTLE ASSEMBLY ASSEMBLY ......................... ....................................... ........................... ........................... .................... ...... 4.3.38 AIR CLEANER INSTALLA INSTALLATION TION ........................... ........................................ ........................... .................... ...... 4.3.40 BATTER BA TTERY Y INSTALLA INSTALLATION TION .......................... ....................................... ........................... ........................... ............... .. 4.3.42
4.3.1
ENGINE COWLING ASSEMBLY 70574579
4.3.2
ENGINE COWLING ASSEMBLY 70574579 Sl.No.
Part No.
Qty.
Description
1
70613104
1
COWLING HOOD
2
94037447
24
SCREW, HEX. HEAD
7
94042744
28
FLAT WASHER
8
94036928
28
LOCK WASHER
9
94037488
4
NUT HEX.
11
70065255
1
GRILL MOUNTING ANGLE WELD
12
70076609
1
GRILL WELD
13
70075320
1
AIR DUST WELD
16
70568373
1
COWLING WRAPPER WELD
17
94031994
8
SCREW HEX. HEAD
18
97116537
8
WASHER PLAIN
19
94034188
8
WASHER SPRING
20
94034162
8
NUT HEX.
21
70613153
1
HOOD SUPPORT
22
70567896
1
WELDMENT, FENDER RH
23
70567904
1
WELDMENT, FENDER LH
24
94036886
10
SCREW HEX. HEAD
25
97116537
10
SPACER
26
94034188
10
WASHER SPRING
27
94034162
10
NUT HEX.
4.3.3
ENGINE INSTALLATION 70574538
16
15
4.3.4
ENGINE INSTALLATION 70574538
Sl.No.
Part No.
Qty.
Description
01
70579487
1
ENGINE COMPLETE
02
70076955
1
THROTTLE CABLE MTG. BKT.
03
94036811
2
HEX. HEAD SCREW
04
94036928
2
WASHER LOCK
05
59546812
8
MOUNT SHOCK
06
70072723
2
BKT. MTG. ENGINE REAR
07
94070398
8
HEX. HEAD SCREW
08
94034188
8
WASHER LOCK
09
70154612
2
BOLT HEX. HEAD
10
94071909
8
WASHER PLATE
11
94036654
4
WASHER SPRING
12
94056553
4
NUT HEX. NYLOCK
13
70138615
1
BRACKET, ENGINE FRONT MOUNTING
14
70075718
1
OIL COOLER
15
94038636
4
WASHER PLAIN A18
16
94130200
2
BOLT HEX. HEAD M16 X 120 LONG
4.3.5
HYDRAULIC PUMP ASSEMBLY 70635404
4.3.6
HYDRAULIC PUMP ASSEMBLY 70635404 Sl.No.
1 1A 1B 1C 1A 1B 1C 2 3 4 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 42 43 44 45 46 47 48
Part No.
70098215 70509518 70509526 70092721 70068135 70509518 70509534 70092721 70067327 97141063 94034170 59313205 59396499 70101704 94037397 97116537 70098272 70067343 70098223 70067350 94053733 94042744 94036928 70095674 94053683 94037504 94037512 94327905 70084496 94037124 94253010 70067335 94056496 70081484 54520622 70067384 70071469 94037587 70081476 58858820 70635354 94031622 94037587 70084496 94056496 94037124 94253010 94037066 94034170 94038650
Qty.
1 1 1 1 1 1 1 1 1 12 12 1 1 4 4 4 1 1 1 1 3 3 3 2 8 8 8 8 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 8 8 8
Description
COUPLING (SD110) CONSISTING OF: OUTER PLATE BUSHING, INNER ELEMENT, RUBBER COUPLING (SD110D/SD110F) CONSISTS OF: OUTER PLATE BUSHING, INNER ELEMENT, RUBBER PUMP MOUNTING PLATE SCREW HEX. HEAD WASHER LOCK PUMP, PROPULSION (SD110) PUMP, PROPULSION (SD110 D & F) SCREW HEX. HEAD WASHER SPRING SPACER BRACKET, CABLE MOUNTING (SD110) BRACKET, CABLE MOUNTING (SD110D/SD110F) SPACER (SD110) SPACER (SD110D/SD110F) SCREW HEX. HEAD WASHER PLAIN WASHER LOCK CLAMP SCREW HEX. HEAD WASHER LOCK NUT HEX. WASHER PLAIN CLEVIS SCREW HEX. HEAD NUT NYLOCK LEVER, PROP. CONTROL NUT 'O' RING PUMP, VIBRATION LEVER, VIB. PUMP CONTROL SCREW HEX. HEAD WASHER, LOCK 'O' RING PUMP, STEERING BRACKET, VIB. CABLE MOUNTING SCREW HEX. HEAD WASHER, LOCK CLEVIS NUT, JAM SCREW HEX. HEAD NUT, NYLOCK SCREW HEX. HEAD WASHER LOCK WASHER, PLAIN
4.3.7
PROPULSION PUMP (SD110) 59313205
4.3.8
PROPULSION PUMP (SD110) 59313205
4.3.9
PROPULSION PUMP (SD110) 59313205 Sl.No.
Part No.
Qty.
Description
8
58795766
3
FILTER SCREEN
22
59218677
1
SIDE COVER
23
58891938
1
LEVELER ASSEMBLY
24
58891946
2
SPRING SEAT
25
58763475
2
SHIM
26
59218685
2
GUIDE POST
27
59360115
2
NUT
28
59360552
1
O-RING
29
59034447
6
SCREW
30
59067520
1
SIDE COVER ASSEMBLY
34
59368886
1
JOURNAL BEARING
39
58891979
1
END CAP GASKET
42
59399162
1
CHARGE PUMP SET
43
59384784
1
PIN
44
58772617
1
CHARGE PUMP SHAFT
45
59360487
1
KEY
46
59360495
1
RETAINING PLATE
49
59044966
1
COUPLING (13 TOOTH)
50
59386201
1
CHARGE PUMP COVER ASSEMBLY - RH
51
59360354
1
BUSHING
52
59360552
1
O-RING
56
59218693
1
O-RING
57
59899021
1
FLANGE COVER
58
59360594
4
SCREW
59
59446138
1
CHARGE RELIEF VALVE KIT
61
59155176
1
65
58892019
1
SHAFT (23 TOOTH SPLINE)
66
59067538
1
ROLLER BEARING
67
59785519
1
RETAINING RING
68
59155192
1
SHAFT SEAL ASSY
69
59368837
1
-LIP SEAL
70
59368845
1
-O-RING
73
59034462
1
74
59395996
1
79
59034470
1
4.3.10
-O-RING
CONTROL VALVE KIT -CONTROL GASKET SPECIAL PLUG
PROPULSION PUMP (SD110) 59313205 Sl.No.
Part No.
Qty.
Description
80
59395970
2
HELICAL COMPRESSION SPRING
81
58921495
2
MULTI-FUNCTION VALVE KIT
82
95210258
2
-O-RING
83
59360735
2
-O-RING
86
59029637
2
87
58891953
2
-O-RING
88
59384669
2
-O-RING
105
59360776
1
SERVO CYLINDER KIT
CONTROL ORIFICE KIT (.032)
4.3.11
PROPULSION PUMP (SD110D & F) 59068874
4.3.12
PROPULSION PUMP (SD110D & F) 59068874 Sl.No.
1 2 3 4 5 6 7 8 43 44 45
Part No.
58921495 95210258 59360735 59360610 59399295 58795766 59343251 59343236 59343244 59343228 58815564
Qty.
1 1 1 1 1 3 1 1 1 1 1
Description
MULTI-FUNCTION VALVE KIT (INCLUDES ITEMS 2 & 3) -O-RING -O-RING O-RING CHARGE RELIEF POPPET CONTROL FILTER SCREEN O-RING LIP SEAL SEAL CARRIER RETAINING PLATE SCREW
4.3.13
PROPULSION PUMP (SD110D & F) 59068874
4.3.14
PROPULSION PUMP (SD110D & F) 59068874 Sl.No.
9 10
Part No.
59360651 59095075
Qty.
1 1
Description
MDC KIT (INCLUDES ITEM 10) -CONTROL GASKET
4.3.15
PROPULSION PUMP (SD110D & F) 59068874
4.3.16
PROPULSION PUMP (SD110D & F) 59068874 Sl.No.
Part No.
Qty.
Description
11
59360545
1
O-RING
12
59360552
1
O-RING
13
58918590
1
CHARGE PUMP COVER ASSEMBLY, RH (INCLUDES ITEM 14)
14
593603541
-BUSHING
15
589185581
CHARGE PUMP SET
16
593604611
PIN
17
589185661
CHARGE PUMP SHAFT
18
593604871
KEY
46
593605111
COUPLING
47
593604951
RETAINING PLATE
48
598990211
FLANGE COVER
49
593605942
SCREW
4.3.17
PROPULSION PUMP (SD110D & F) 59068874
4.3.18
PROPULSION PUMP (SD110D & F) 59068874 Sl.No.
Part No.
Qty.
Description
Repair of this assembly is recommended only to the level of component parts listed. If your unit requires further repair, an Ingersoll-Rand Authorized Rebuilt Component (ARC) may be available and is listed below. **
59140657
1
PUMP (ARC)
4.3.19
PROPULSION PUMP (SD110D & F) 59068874
4.3.20
PROPULSION PUMP (SD110D & F) 59068874 Sl.No.
Part No.
Qty.
Description
28
59360115
2
Nut
29
59034447
6
Screw
30
59095059
1
Side Cover Insert Assembly
31
59360305
2
O-ring
32
59360313
2
O-ring
33
59360123
1
O-ring
37
59384347
1
23-tooth Spline Shaft
38
59095067
1
Roller Bearing
39
59343269
1
Retaining Ring
50
59231217
2
Guide Post
51
59360099
1
Leveler Assembly
52
59142083
2
Seat Spring
53
59360156
2
Helical Compression Spring
54
59231225
2
Shim
55
59360198
2
Servo Cylinder Kit
56
59231233
1
Side Cover
4.3.21
PROPULSION PUMP (SD110D & F) 59068874
4.3.22
PROPULSION PUMP (SD110D & F) 59068874 Sl.No.
Part No.
Qty.
Description
40
59360354
1
BUSHING
41
59360347
1
JOURNAL BEARING
42
58891441
1
END CAP GASKET
4.3.23
VIBRATION PUMP 54520622
4.3.24
VIBRATION PUMP 54520622 Sl.No.
Part No.
Qty.
Description
1
13263678
1
SHAFT ASSEMBLY
2
13263686
1
-SHAFT
3
59145896
1
-RETAINING RING
4
59145904
1
-ROLLER BEARING
5
59145888
1
O-RING
6
59145870
1
SHAFT SEAL CARRIER
7
59145862
1
RING
4.3.25
VIBRATION PUMP 54520622
4.3.26
VIBRATION PUMP 54520622 Sl.No.
Part No.
Qty.
Description
8
13263694
2
BYPASS VALVE ASSEMBLY
9
59360610
2
-O-RING
10
59986448
2
-BACK UP RING
11
59051680
2
-O-RING
12
13263702
2
SPRING
13
13066329
2
SCR VALVE
14
59360669
1
WASHER
15
59194035
1
HANDLE,CONTROL
16
59360677
1
NUT
17
59051474
1
CONTROL ASSEMBLY
18
58950734
1
PLUG
19
59986455
1
20
13263827
1
SPRING
21
59034348
1
CHARGE VALVE SPRING
22
59051466
1
SEAL NUT
23
13263710
1
ADJUST SCREW
50
59051524
1
CONTROL GASKET
-O-RING
4.3.27
VIBRATION PUMP 54520622
4.3.28
VIBRATION PUMP 54520622 Sl.No.
18 19 24 25 26 27 28 29 30 31
Part No.
58950734 59986455 59110775 13263728 59051573 59949487 59360941 59387605 59933622 58881863
Qty.
2 2 1 1 1 2 2 1 3 3
Description
PLUG -O-RING CONTROL SLEEVE PLUG -O-RING PLUG -O-RING NEEDLE BEARING PLUG -O-RING
4.3.29
VIBRATION PUMP 54520622
4.3.30
VIBRATION PUMP 54520622 Sl.No.
Part No.
Qty.
Description
32
59051466
1
SEAL
33
13263736
1
SERVO PISTON RING KIT
34
59145904
2
-ROLLER BEARING
35
59330936
2
-O-RING
36
59194043
1
RETAINING RING
37
54492608
1
O-RING
38
59399303
1
NUT
39
59249300
1
CHARGE RELIEF ADJUSTER
40
59155176
1
O-RING
41
58891896
1
SPRING
42
59399295
1
POPPET
43
13263744
1
CHARGE PUMP GASKET
4.3.31
VIBRATION PUMP 54520622
4.3.32
VIBRATION PUMP 54520622 Part No.
Qty.
30
59933622
2
31
58881863
2
44
59146035
2
NUT
45
13263751
2
SET SCREW
46
59194027
10
SCREW
47
13263769
1
SERVO COVER
48
13263777
49
13263785
Sl.No.
Description
PLUG -O-RING
1SERVO COVER GASKET 1
SERVO COVER
4.3.33
STEERING PUMP 58858820
4.3.34
STEERING PUMP 58858820
Sl.No.
Part No.
Qty.
Description
1
58898669
2
BEARING
2
NSS
2
HOUSING
3
58904376
1
FLANGE
4
58898685
1
REAR COVER
5
58904343
1
DRIVE GEAR
6
58904335
1
IDLER GEAR
7
58904384
2
ANTI-EXTRUSION RING
8
58904392
2
PRESSURE SEAL
9
58904327
4
SCREW
10
58904277
1
SNAP RING
11
58904285
4
DOWEL PIN
12
58904400
2
O RING
13
58904418
1
SHAFT SEAL
*
58898677
SEAL KIT (INCLUDES ITEMS 7,8,12 & 13)
4.3.35
EXHAUST ASSEMBLY 70611405
4.3.36
EXHAUST ASSEMBLY 70611405
Sl.No.
Part No.
Qty.
Description
1
70577234
1
PLATE, COVER - HOT AIR
2
94037207
10
SCREW HEX. M12 X 35 LONG
3
94034188
10
WASHER, SPRING B12
4
70647672
1
STACK, EXHAUST
5
70000807
2
CLAMP, SILENCER MOUNTING
6
94141063
4
SCREW HEX. M10 X 45 LONG
7
94034170
4
WASHER SPRING B10
8
94034154
4
NUT HEX. M10
9
70607734
1
ADAPTER, EXHAUST SILENCER
10
70605647
1
ADAPTER, EXHAUST SILENCER
11
70126628
1
EXHAUST, SILENCER
4.3.37
THROTTLE ASSEMBLY 70146105
4.3.38
THROTTLE ASSEMBLY 70146105
Sl.No.
Part No.
Qty.
Description
1
70577614
1
THROTTLE CONTROL
2
70633755
1
BRACKET CABLE MTG
3
97140560
2
WASHER PLAIN
4
*
2
SCREW HOST HD
7
70186572
1
CABLE THROTTLE
8
70541016
1
CLEVIS
9
94039070
1
SCREW HEX HD
10
70036470
1
NUT HEX NYLOCK
* PART OF ENGINE
4.3.39
AIR CLEANER INSTALLATION 70146113
4.3.40
AIR CLEANER INSTALLATION 70146113 Sl.No.
1
Part No.
70079553
2
Qty.
Description
1
PRECLEANER
1
CLAMP (PART OF CLEANER)
3
70079546
1
AIR CLEANER
4
70079561
2
CLAMP, AIR CLEANER
5
94037066
4
SCREW, HEX. HEAD
6
94056629
4
NUT, NYLOCK
7
70079512
1
HUMP HOSE
8
70099601
5
CLAMP
9
70099593
1
CLAMP
10
70079520
1
SERVICE INDICATOR
11
70077060
1
PIPE INLET
12
70079504
1
ELBOW
13
94157419
1
CLAMP, SUPPORT
14
70079579
1
PIPE, CONNECTING
15
70079496
1
ELBOW
16
70082144
1
ELEMENT, PRIMARY - AIR CLEANER
17
70082151
1
ELEMENT, SECONDARY - AIR CLEANER
4.3.41
BATTERY INSTALLATION
This assembly is part of Electrical Installation 70146139
Sl.No.
Part No.
Qty.
1
97119713
1
BATTERY
94026762
1
BATTERY (FOR COLD STARTING AID)
2
94114378
2
FRAME, BATTERY
3
94114774
2
STUD
4
94042744
2
WASHER, PLAIN
5
94036928
2
WASHER, SPRING
6
94037488
2
NUT
8
70086699
1
BATTERY CABLE, +VE
9
70086707
1
BATTERY CABLE, -VE
4.3.42
Description
Console Assembly CONTROL CONSOLE ASSEMBLY ........................................................ 4.4.2 SEAT INSTALLATION ............................................................................. 4.4.6 CONTROL LEVER INTERNAL BREAKDOWN ...................................... 4.4.8
4.4.1
CONTROL CONSOLE ASSEMBLY 70146063
4.4.2
CONTROL CONSOLE ASSEMBLY 70146063 Sl.No.
Part No.
Qty.
Description
1
70080734
1
STEERING WHEEL
2
70134622
1
PANEL, CONTROL
3
70066485
1
REAR CONSOLE COVER
4
94037124
5
SCREW, HEX. HEAD
5
94037785
5
WASHER SPRING
6
97140594
5
WASHER FLAT
7
58858481
1
VALVE, STEERING (UPTO M/C SL. NO. 170)
7
70535349
1
VALVE, STEERING (EFFECTIVE FROM SL. NO. 171)
59972760
SEAL KIT, STEERING VALVE
8
95919239
2
SCREW HEX. HEAD
9
94037587
4
WASHER SPRING
10
94038791
2
SCREW HEX. HEAD
11
94037124
8
SCREW, HEX HEAD
12
94037785
8
WASHER SPRING
13
97140594
8
WASHER FLAT
14
94037678
8
NUT
15
59939538
1
BRAKE SELECTOR VALVE
16
94053717
2
SCREW HEX. HEAD
17
94037785
2
WASHER SPRING
18
97140594
2
WASHER FLAT
19
94037678
2
NUT
20
70086806
1
PUSH BUTTON, HORN
21
70098603
1
IGNITION SWITCH
22
94131488
1
SWITCH, MCB
23
2
SCREW, PAN HEAD
24
2
NUT HEX.
25
70086814
1
GAUGE, ENGINE OIL TEMPERATURE
26
70086822
1
GAUGE, ENGINE OIL PRESSURE
27
70086830
1
GAUGE, ENGINE RPM
28
70086848
1
GAUGE, AMMETER
29
50248855
1
PUSH PULL CABLE
30
70563408
1
INDICATOR LIGHT, NO CHARGE
31
70563408
1
INDICATOR LIGHT, BRAKE
32
70066493
1
ARTICULATION LOCK PIN
33
94037066
1
SCREW HEX. HEAD
34
94038650
1
WASHER FLAT 4.4.3
CONTROL CONSOLE ASSEMBLY 70146063
4.4.4
CONTROL CONSOLE ASSEMBLY 70146063 Sl.No.
Part No.
Qty.
Description
35
94034170
1
WASHER SPRING
36
94034154
1
NUT
37
70080742
1
LOCK PIN HOLDER
38
94036811
2
SCREW HEX. HEAD
39
94036928
2
WASHER SPRING
40
94042744
2
WASHER PLAIN
41
70139852
1
CONSOLE WELDMENT
42
94037538
4
SCREW HEX. HEAD
43
94037553
12
WASHER PLAIN
44
94034188
12
WASHER SPRING
45
94246758
8
SCREW HEX. HEAD
46
94034162
1
NUT
47
94159282
1
HOUR METER
48
70091947
1
BRACKET, HOUR METER
49
94036811
2
SCREW, HEX. HEAD
50
94042744
2
WASHER PLAIN
51
94036928
2
WASHER SPRING
52
94037488
2
NUT
53
70563408
1
INDICATOR LIGHT, V BELT
54
70066451
1
VANDAL COVER WELD
55
94039070
2
SCREW HEX. HEAD
56
94037785
2
WASHER LOCK
57
97140594
2
WASHER FLAT
58
94037678
2
NUT HEX.
59
70098983
1
ELECTRIC HORN
60
70140058
1
TOGGLE SWITCH
61
70535356
1
COLUMN - COMP.
62
95919239
4
SCREW HEX. HEAD
63
94037587
4
WASHER SPRING
64
97126080
4
'O' RING
65
70149240
1
STUD
66
50135888
1
KNOB
4.4.5
SEAT INSTALLATION 70574561
4.4.6
SEAT INSTALLATION 70574561 Sl.No.
Part No.
Qty.
Description
1
70866683
1
CONTROL BOX
2
70066741
1
COVER PLATE
3
70553649
1
SEAT
4
96704531
2
LOCKBOLT M6 X 16 LONG
5
94034212
4
LOCKBOLT M10 X 20 LONG
7
70577622
1
CONTROL ASSEMBLY
70186880
2
- PROPULSION AND VIBRATION CABLE
8
96704531
2
LOCKBOLT M6 X 16 LONG
12
94036837
4
LOCKBOLT M10 X 25 LONG
4.4.7
CONTROL LEVER INTERNAL BREAKDOWN 59815449
Note:
4.4.8
This assembly is part of Seat Installation
CONTROL LEVER INTERNAL BREAKDOWN 59815449 Sl.No.
Part No.
Qty.
Description
1
59899641
1
KNOB
2
59652057
1
LEVER
3
50849744
2
DETENT, LEVER
4
50849751
2
PIN, SPRING
5
95571576
4
CAPSCREW, HEX. HEAD
6
59652099
1
SPRING, TORSION, RH
7
59652081
1
SPRING, TORSION LH
8
59652107
1
SHAFT, SPRING
9
50849801
4
RIVET
10
50849827
4
PLATE, ACTUATOR
11
50849819
4
ACTUATOR
12
59648394
1
KNOB
13
59652065
1
LEVER
14
50849769
1
SLUG, SPRING RETAINER
15
50849777
1
SPRING
16
50849785
1
BALL
17
58059601
1
KNOB SPRING TENSION
18
58059619
1
SPRING, COMPRESSION
19
58059627
1
BRAKE SHOE ASSEMBLY
20
59686709
1
PLATE, GATE
21
50849678
2
HOUSING
22
50849579
2
CAP, ACCESS
23
50849686
2
WASHER, LOCK
24
59686691
2
CAPSCREW, HEX. HEAD
25
59666271
4
WASHER, LOCK
26
59666289
4
CAPSCREW, HEX. HEAD
27
50849637
1
SHAFT
28
50849645
1
SPACER
29
50849652
2
RING, RETAINING
30
50849660
2
SPACER
31
50849603
2
SPACER, EXTRUDED
32
59648543
1
NEUTRAL SAFETY SWITCH KIT
33
59686691
4
CAPSCREW, HEX. HEAD
34
58059635
1
TERMINAL, CABLE
35
95337978
2
PIN, COTTER
36
50849835
2
PIN, CLEVIS
37
50849918
1
HANGER, CABLE
38
95592234
2
SCREW, FILLISTER HEAD
39
58059650
1
CLAMP, CABLE
40
59686741
2
NUT, SELF LOCKING
41
50849876
1
HANGER, CABLE 4.4.9
Drum Assembly DRUM ASSEMBLY .................................................................................. 4.5.2 BOLT-ON PAD-FOOT SHELL - SD110F ................................................. 4.5.6 DRUM DRIVE MOTOR ............................................................................ 4.5.8 CARRIER ASSEMBLY .......................................................................... 4.5.10 ECCENTRIC SHAFT ASSEMBLY ......................................................... 4.5.12 ASSEMBLY, DRUM DRIVE - SD110 ..................................................... 4.5.14 DRUM DRIVE ASSEMBLY - SD110D & SD110F ................................. 4.5.16 DRUM DRIVE MOTOR - SD110D & SD110F ........................................ 4.5.18 TORQUE HUB - SD110 ......................................................................... 4.5.20
4.5.1
DRUM ASSEMBLY PART OF DRUM INSTALLATION - 70633524
4.5.2
DRUM ASSEMBLY PART OF DRUM INSTALLATION - 70633524 Sl.No.
1
Part No.
Qty.
Description
70059662
1
SCRAPPER (SD110 & SD110D)
70115498
1
SCRAPPER (SD110F)
2
70101720
8
SCREW HEX. HEAD
3
94038601
8
WASHER FLAT
4
94037041
8
WASHER SPRING
5
70101209
8
NUT
6
70081682
AR
SHIM
9
70172523
1
HOSE SUPPORT BRACKET (SD110)
70172523
2
HOSE SUPPORT BRACKET (SD110D)
70172531
1
HOSE SUPPORT PLATE (SD110)
70172531
2
HOSE SUPPORT PLATE (SD110D)
70094172
2
HOSE CLAMP (SD110)
70094172
4
HOSE CLAMP (SD110D)
70171293
4
HOSE CLAMP (SD110)
70171293
6
HOSE CLAMP (SD110D)
94053774
6
SCREW, HEX. HEAD (SD110)
94053774
18
SCREW HEX. HEAD (SD110D)
94042744
15
WASHER, PLAIN (SD110)
94042744
36
WASHER PLAIN (SD110D)
94036928
15
WASHER SPRING (SD110)
94036928
36
WASHER SPRING (SD110D)
94037488
15
NUT (SD110)
94037488
36
NUT (SD110D)
70094164
9
SCREW HEX. HEAD (SD110)
70094164
18
SCREW HEX. HEAD (SD110D)
94055894
2
SCREW HEX. HEAD (SD110)
94055894
4
SCREW HEX. HEAD (SD110D)
94036837
4
SCREW HEX. HEAD (SD110)
94036837
8
SCREW HEX. HEAD (SD110D)
94038650
6
WASHER FLAT (SD110)
94038650
12
WASHER FLAT (SD110D
94034170
6
WASHER SPRING (SD110)
94034170
12
WASHER SPRING (SD110D)
94034154
2
NUT (SD110)
94034154
4
NUT (SD110D)
23
94113909
2
REFLECTOR
24
94038866
4
SCREW, HEX. HEAD
25
94037504
4
WASHER, SPRING
10 11
12
13 14
15 16 17
18 19
20
21 22
4.5.3
DRUM ASSEMBLY
DRUM ASSEMBLY - SD110
70635370
DRUM ASSEMBLY - SD110D & F
70633417
4.5.4
DRUM ASSEMBLY
Sl.No.
Part No.
Qty.
1
13237441
1
70635826
Description
DRUM, MACHINING (SD110 & SD110D) DRUM, MACHINING (SD110F)
2
13183512
1
BEARING HOUSING DRIVE
3
13217955
1
BEARING HOUSING SPINDLE
4
59277251
1
SPACER
5
59257857
1
ECCENTRIC SHAFT ASSEMBLY
6
58951690
2
BEARING, SPHERICAL
7
96711031
2
CLIP RING
8
96701552
32
WASHER
9
95643383
1
O RING
10
96739990
32
BOLT HEX. HEAD
11
59258319
1
COVER
12
96741038
8
WASHER, FLAT
13
96702824
8
BOLT HEX. HEAD
14
59277756
1
WEAR SLEEVE
15
50269984
2
BEARING, BALL
16
59297218
6
SHOCK MOUNT
17
13167390
1
V RING SEAL
18
96711510
1
RING, RETAINING
19
96711478
1
RING, RETAINING
20
95603163
2
O RING
21
59144428
1
PLUG, MAGNETIC
22
59277772
1
SIGHT GAUGE
23
13160640
1
ASSEMBLY, CARRIER
24
59613612
1
COUPLING, SPLINE
25
96736822
1
ROLL PIN
26
13183215
1
SHAFT, SPLINED
27
13197447
1
MOTOR, FIXED PISTON
28
95988739
1
O RING
29
96739990
32
BOLT, HEX. HEAD
30
96702329
12
BOLT, HEX. HEAD
31
95303350
1
ADAPTER, ELBOW
32
59922336
2
ADAPTER
33
70635388
1
ASSEMBLY, DRUM DRIVE SD110
13160650
ASSEMBLY, DRUM DRIVE, SD110D & SD110F
34
96716345
6
FLAT WASHER
35
96711882
6
NUT HEX.
36
96712237
2
FLAT WASHER
37
96702444
2
BOLT HEX. HEAD
4.5.5
BOLT-ON PAD-FOOT SHELL - SD110F
4.5.6
BOLT-ON PAD-FOOT SHELL - SD110F
Sl.No.
Part No.
Qty.
Description
1
58858844
1
BOLT-ON PAD-FOOT DRUM SHELL
2
94204245
8
CAPSCREW, HEX. HEAD
3
70155692
16
WASHER, FLAT
4
94037454
8
NUT HEX.
4.5.7
DRUM DRIVE MOTOR 13197447
4.5.8
DRUM DRIVE MOTOR 13197447 Sl.No.
Part No.
Qty.
Description
1
59360966
1
LIFTING BRACKET
2
58891540
1
SOCKET HEAD PLUG
3
50278019
1
O-RING
4
59387605
1
NEEDLE BEARING
5
59387498
1
END CAP GASKET
6
56998610
1
SOCKET HEAD PLUG
7
50278019
1
O-RING
8
58891540
1
SOCKET HEAD PLUG
9
50278019
1
O-RING
10
58891540
1
SOCKET HEAD PLUG
11
50278019
1
O-RING
12
13228200
1
SHAFT
13
59785519
1
RETAINING RING
14
95200648
1
BALL BEARING
15
59785519
1
RETAINING RING
16
59861872
1
RETAINING RING
17
59941203
1
LIP SEAL
18
59245209
1
RETAINING RING
19
59861872
1
RETAINING RING
4.5.9
CARRIER ASSEMBLY 13160643
4.5.10
CARRIER ASSEMBLY 13160643 Sl.No.
1 2 3 4 5 6 7 8 9 10 11 12
Part No.
13185137 59600593 94037017 54584776 59277764 59297218 96738596 70166525 70139589 13232558 96716345 96711882
Qty.
1 1 1 1 1 4 2 2 2 1 4 4
Description
CARRIER PLATE, MACHINING PLUG, PIPE GREASE NIPPLE BREATHER OIL SEAL SHOCK MOUNT WASHER, FLAT BOLT, HEX. HEAD NUT, HEX. SHOCK MOUNT PLATE FLAT WASHER HEX. NUT
4.5.11
ECCENTRIC SHAFT ASSEMBLY 59257857
4.5.12
ECCENTRIC SHAFT ASSEMBLY 59257857 Sl.No.
1 2 3 4 5 6 7 8 9
Part No.
59298323 13218052 59298042 13217922 59296632 59277723 96741046 96719265 96702428
Qty.
1 1 1 1 2 1 32 24 8
Description
JOURNAL, DRIVE SIDE ECCENTRIC SHAFT ECCENTRIC SHAFT JOURNAL, NONDRIVE SIDE BEARING COUPLING, SPLINE FLAT WASHER CAPSCREW HEX. HEAD CAPSCREW HEX. HEAD
4.5.13
ASSEMBLY, DRUM DRIVE - SD110 70635388
4.5.14
ASSEMBLY, DRUM DRIVE - SD110 70635388 Sl.No.
1 2 3 4 5 6 7 8 9 10 11 12 13
Part No.
13207261 13206164 59762609 94041662 70139597 70148929 94038601 70573993 95378667 70096854 94074465 70098298 95922399
Qty.
1 1 1 10 10 16 20 1 3 1 2 1 4
Description
DRIVE PLATE - MACHINING MOTOR MOUNTING BRACKET TORQUE HUB WASHER NUT SCREW HEX. HEAD WASHER PLAIN PLATE, COVER BOLT HEX HEAD GASKET SET SCREW BOLT, LUBRICATION WASHER
4.5.15
DRUM DRIVE ASSEMBLY - SD110D & SD110F 13160650
4.5.16
DRUM DRIVE ASSEMBLY - SD110D & SD110F 13160650 Sl.No.
1 2 3 4 5 6 7 9 10 11 12
Part No.
13160676 13237383 59258681 94038601 94076916 96703665 70148929 70160304 94025699 94052701 94037587
Qty.
1 1 1 36 10 10 16 4 2 8 8
Description
MOTOR, DRUM DRIVE DRIVE PLATE, MACHINING BRACKET, DRIVE MOTOR MOUNTING WASHER, PLAIN BOLT HEX. HEAD NUT HEX. SCREW HEX. HEAD FLANGE, SPLIT O RING BOLT HEX. HEAD WASHER, SPRING
4.5.17
DRUM DRIVE MOTOR - SD110D & SD110F 13160676
4.5.18
DRUM DRIVE MOTOR, SD110D & SD110F 13160676 Sl.No.
Part No.
Qty.
Description
1
13262498
1
2
13263165
1
3
13264460
1
4
59902684
1
-O-RING
5
13263421
1
-SEAL KIT
7
13262639
1
-SPLIT PIN
8
59902668
2
-SEAL
9
59902676
2
-BLEED SCREW
10
13264478
1
CYLINDER BLOCK
11
59193847
1
-REPAIR KIT
12
13264486
1
13
59241505
2
14
59193839
1
BEARING SUPPORT
15
13263215
1
-THRUST RING
16
59241539
1
-O-RING
17
59241521
1
-O-RING
18
13264494
1
-SPLIT PIN
19
13263223
1
-RING
20
58804592
1
-O-RING
21
54563408
1
-SEAL
22
59902841
1
PLATE AND SCREWS
-
13262670
1
SEAL KIT
HOLDER -WASHER COMPLETE VALVING COVER
CAM -O-RING
4.5.19
TORQUE HUB - SD110 59762609
4.5.20
TORQUE HUB - SD110 59762609 Sl.No.
Part No.
Qty.
Description
50912666
1
SEAL KIT (INCLUDES ITEMS 3 AND 7)
1
59944199
1
HUB SPINDLE SUBASSEMBLY (INCLUDES 2 TO 14)
2
59728972
1
SPINDLE
3
50876135
1
SEAL
4
95758686
1
CUP, BEARING
5
95758678
1
CONE, BEARING
6
50876176
1
SPACER
7
59566307
1
RING, RETAINING.
8
59674382
1
HUB
9
50876184
2
PLUG, PIPE
10
59566414
2
PLUG, MAGNETIC
11
59597765
12
STUD.
12
59674465
1
BOOT
13
95465266
1
CUP, BEARING
14
95465274
1
CONE, BEARING
15
59674473
1
COVER (ATTACHING HARDWARE)
16
59888602
16
BOLT
4.5.21
Hydraulic Piping PIPING, HYDRAULIC - SD110 ................................................................ 4.6.2 HYDRAULIC FILTER INSTALLATION .................................................... 4.6.5
4.6.1
PIPING, HYDRAULIC - SD110 70635438
4.6.2
PIPING, HYDRAULIC - SD110 70635438 Sl.No.
1 2 3 4 5 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 26 27 28 30 31 32 33 34 35 36 37 41 42 44 45 48 51 52 53 54 55 66 67 68 69 70 71 72 73 74 75 81 82
Part No.
81270746 81268211 94037298 94026614 97116065 95357604 95376133 97126114 97126122 94037298 97114144 94052594 97126080 70577432 94024320 70074380 59984559 97116289 94227485 70098819 94038916 97116065 97114250 95376133 70710173 59984559 97126114 97126122 97126247 97126247 97137103 97114144 97114144 94201621 97116099 97116081 59923003 59993881 97116073 97116099 94037330 97114250 97116289 94061553 94034170 94055886 94034154 70541024 59922336 97114144 94034352 95303335 94034352 94034345
Qty.
1 1 3 1 1 1 1 1 1 1 1 2 2 1 2 1 1 6 4 8 8 1 1 2 1 1 2 1 1 1 2 2 1 1 1 1 2 2 1 1 2 1 4 8 8 8 8 1 2 2 1 1 4 2
Description
ADAPTER ST. ADAPTER ST. ADAPTER ST. ADAPTER ST TEE, RUN ADAPTER ELBOW ADAPTER ELBOW O RING ADAPTER ST. ADAPTER ST. O RING ADAPTER ST. O RING ADAPTER ST. BONDED SEAL ADAPTER ST. FILTER, SUCTION O RING FLANGE, SPLIT BOLT HEX. WASHER SPRING TEE, RUN TEE, BRANCH ADAPTER ELBOW CROSS FILTER, SUCTION O RING ADAPTER ST. ADAPTER ST ADAPTER ST. ADAPTER ELBOW O RING O RING ADPTER ST. O RING ADAPTER ST. ADAPTER ELBOW O RING ADAPTER ST. O RING ADAPTER ST. TEE, BRANCH O RING FLANGE, SPLIT WASHER SPRING BOLT HEX. HEAD NUT HEX. MOUNTING BLOCK, SAE FLAGE ADAPTER O RING O RING ADAPTER ELBOW O RING ADAPTER ELBOW 4.6.3
PIPING, HYDRAULIC - SD110 70635438 Sl.No.
83 84 85 86 87 88 89 95 96 97 98 99 100 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 131 132 133 139 140 141 145 146 147
4.6.4
Part No.
59824862 97122402 97113740 70130034 94077344 97113880 94061645 70074257 94373339 97113500 97114573 70610852 70635289 70068556 70068564 97114557 70638556 70158506 70605233 70071204 70633508 70633516 70122171 81268120 94146933 94146925 97126189 97114524 70122171 97135008 70186150 97114557 97113484 70605233 97137319 94039039 94034337 94080850 94052594 97126080 97126247 97116065 97126114
Qty.
2 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 2 1 1 3 1 4 1 1 2 3 1 3
Description
ADAPTER TEE ADAPTER ST. ADAPTER ELBOW ADAPTER ST. TEE, SWIVEL ADAPTER ELBOW HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC HOSE, HYDRAULIC ADAPTER ST. ADAPTER ELBOW O RING ADAPTER ELBOW ADAPTER ST. O RING ADAPTER ST. TEE, RUN O RING
HYDRAULIC FILTER INSTALLATION
1
94053352
Screw, hex head (4 numbers)
2
94056728
Washer flat (4 numbers)
3
59984559
Filter, hydraulic (2 numbers)
59309203 or 59587196 Filter element
4.6.5
Electricals WORKING LIGHTS INSTALLATION....................................................... 4.7.2 WORKING LIGHTS AND FOG LAMP ..................................................... 4.7.4 TAIL LIGHTS INSTALLATION................................................................. 4.7.6
4.7.1
WORKING LIGHTS INSTALLATION 70146204
Front Rail
4.7.2
WORKING LIGHTS INSTALLATION 70146204 Sl.No.
Part No.
Qty.
Description
1
70106414
4
HEAD LAMP
2
94037520
4
HEX. HEAD SCREW
3
94037504
4
WASHER SPRING
4
94037512
4
NUT HEX.
5
94327905
4
WASHER PLAIN
6
70105895
2
HAND RAIL LIGHT BRACKET
8
94031184
8
WASHER PLAIN
9
97140214
8
NUT HEX.
10
94037090
2
HEX. HEAD SCREW
11
70105887
2
LIGHT BRACKET
12
94036837
4
HEX. HEAD SCREW
13
94038650
4
WASHER PLAIN
14
94034170
4
WASHER SPRING
15
94034154
4
NUT HEX.
16
70106422
2
RELAY
17
94038676
4
HEX. HEAD SCREW
18
94037785
4
WASHER SPRING
19
97140594
4
WASHER PLAIN
20
94037678
4
NUT HEX.
21
70106406
1
LIGHT CONTROL BOX
22
70106398
1
CONTROL PLATE
23
94036928
2
WASHER SPRING
24
94113909
4
REFLECTOR
25
94036688
8
HEX. HEAD SCREW
26
94037785
8
WASHER SPRING
4.7.3
WORKING LIGHTS AND FOG LAMP 70146212
4.7.4
WORKING LIGHTS AND FOG LAMP 70146212
Sl.No.
Part No.
Qty.
Description
1
70106414
4
HEAD LAMP
2
94037520
6
SCREW, HEX. HEAD
3
94037504
6
WASHER, SPRING
4
94037512
6
NUT, HEX.
5
94327905
6
WASHER, PLAIN
6
70127105
2
HAND RAIL LIGHT BRACKET
7
94062056
4
U CLAMP
8
94031184
8
WASHER, PLAIN
9
97140214
8
NUT, HEX.
10
94037090
2
SCREW, HEX. HEAD
11
70105887
2
BRACKET, LIGHT
12
94036837
4
SCREW, HEX. HEAD
13
94038650
4
WASHER, PLAIN
14
94034170
4
WASHER, SPRING
15
94034154
4
NUT, HEX
16
70106422
3
RELAY
17
94038676
6
SCREW, HEX. HEAD
18
94037785
6
WASHER, SPRING
19
97140594
6
WASHER, PLAIN
20
94037678
6
NUT, HEX.
21
70127113
1
CONTROL BOX, LIGHT
22
70127121
1
PLATE, CONTROL BOX
23
94036928
2
WASHER, SPRING
24
70124946
2
FOG LAMP
25
94113909
4
REFLECTOR
26
94036688
8
SCREW, HEX. HEAD
27
94037785
8
WASHER, SPRING
4.7.5
TAIL LIGHTS INSTALLATION 70114822
Sl.No.
Part No.
Qty.
Description
1
70114814
2
TAIL LAMP
2
94037504
4
WASHER, SPRING
3
94037512
4
NUT, HEX.
4.7.6
Kits and Recommended Spares SERVICE KITS ........................................................................................ 4.8.2 RECOMMENDED LIST OF SPARES ...................................................... 4.8.3 TOOL KIT................................................................................................. 4.8.5 TORQUE CHART .................................................................................... 4.8.6
4.8.1
SERVICE KITS
Sl.No.
Part No.
Qty.
Description
Assy. CPN
1
59999003
SEAL KIT, AXLE DRIVE MOTOR
59359224
2
50277649
SEAL KIT, DRUM DRIVE MOTOR
59583906
3
59553016
SEAL KIT, VIBRATION MOTOR
59539692
4
59360834
SEAL KIT, PROPULSION PUMP, SD110
59807628
59399253
SEAL KIT, PROPULSION PUMP, SD110
59933861
GASKET KIT, VIBRATION PUMP
59807628
59933853
CYLINDER BLOCK KIT, VIBRATION PUMP
59807628
6
59424176
SEAL KIT, STEERING PUMP
59372813
7
70082128
SEAL KIT, STEERING CYLINDER
70059886
8
7082144
PRIMERY ELEMENT, AIR CLEANER
70079546
70082151
SECONDARY ELEMENT, AIR CLEANER
70079546
59309203
ELEMENT, HYDRAULIC FILTER
59984559
5
9
OR 59587196
ELEMENT, HYDRAULIC FILTER
10
70074398
SUCTION STRAINER
11
70149125
ENGINE OIL FILTER
12
70082177
FUEL FILTER, PRIMARY
13
70082185
FUEL FILTER, SECONDARY
14
70069034
KIT, TOOLS
15
70156237
O RING KIT
16
70156245
SEAL AND GASKET KIT
4.8.2
RECOMMENDED LIST OF SPARES
Sl.No.
1
Part No.
70149125
2
Qty.
Description
OIL FILTER - ENGINE LUBRIC. OIL
2
70082177
2
FUEL FITTER PRIMARY
3
70082185
2
FUEL FILTER SECONDARY
4
70086699
1
BATTERY CABLE
POSITIVE
5
70086707
1
BATTERY CABLE
NEGATIVE
6
70082144
2
ELEMENT, AIR CLEANER - PRIMARY
7
70082151
2
ELEMENT, AIR CLEANER - SECONDARY
8
70092721
1
ELEMENT, COUPLING
CONTROL CONSOLE ASSY. 1
50248855
1
ENGINE SHUT-DOWN CABLE
2
70068127
1
THROTTLE CABLE
3
70080262
1
PROPULSION AND VIBRATION CABLE
4
94316868
1
GAS SPRING
5
94131488
1
M.C.B.
6
70098603
1
IGNITION SWITCH
7
94159365
1
INDICATOR LAMP
8
94159282
1
HOUR METER - ENGINE
9
70086814
1
ENGINE OIL TEMPERATURE GAUGE
10
70086822
1
ENGINE OIL PRESSURE GAUGE
11
70086848
1
AMMETER
12
70086830
1
ENGINE RPM GAUGE
13
70087705
1
LUB. CHART DECAL
14
58786377
1
CHECK LIST DECAL
15
70003462
1
PRESSURE SWITCH
16
70098983
1
ELECTRIC HORN
DRUM ASSEMBLY 1
50277649
1
SEAL KIT - DRUM DRIVE MOTOR
2
59553016
1
SEAL KT - ECCENTRIC DRIVE MOTOR
3
70081492
2
‘O’ RING - MOTOR MOUNTING
4
59600205
16
SHOCK MOUNT
5
94041448
1
‘C’ RING
6
59539262
1
OIL SEAL
7
95041422
1
‘O’ RING
8
95396743
1
BEARING CUP
9
95396735
1
BEARING CONE
10
59538769
1
ADAPTER SPLINE
4.8.3
RECOMMENDED LIST OF SPARES Sl.No.
Part No.
Qty.
Description
11
50272459
1
BEARING CUP
CARRIER
12
50272459
1
BEARING CONE
CARRIER
13
59584698
1
WEAR SLEEVE
14
95391306
1
OIL SEAL
15
70058920
1
ECCENTRIC SHAFT COUPLING
16
70058938
1
ECCENTRIC SHAFT SLEEVE
17
94052545
1
SPIRAL PIN
18
70011424
1
SPIRAL PIN
PUMP/MOTORS 1
59360834
1
SEAL KIT - PROPULSION PUMP
2
59933861
1
OVERHAUL GASKET KT
3
70081484
1
‘O' RING-MTG. VIBRATION PUMP
4
59424176
1
SEAL KT - STEERING PUMP
5
70081476
1
‘O’ RING-MTG. STEERING PUMP
6
59999003
1
SEAL KIT AXLE MOTOR
HYDRAULIC SYSTEMS 1
70074398
2
SUCTION STRAINER
2
94314218
2
BREATHER
3
59309203
10
ELEMENT, FILTER HYD. OR
59587196
10
ELEMENT, FILTER HYD.
70082128
1
SEAL KIT
4
4.8.4
STEERING CYLINDER.
TOOL KIT 70069034
Sl.No.
Part No.
Qty.
Description
1
70551445
1
SQUARE PLUG KEY 1/2"
2
70551437
1
ALLEN KEY 9/16"A/F
3
70551270
1
RING SPANNER 9/16" X 1/2"
4
70551361
1
SPANNER, DOUBLE END 9/16" X 1/2"
5
70551296
1
RING SPANNER 7/16" X 3/8"
6
70551312
1
SPANNER DOUBLE END 7/16" X 3/8"
7
70551320
1
SPANNER, DOUBLE END 3/4" X 7/8"
8
70551411
1
SPANNER, DOUBLE END 1.1/16"X 1.1/8"
9
70551346
1
SCREW DRIVER 12"
10
94127743
1
TOOL BAG
11
70551262
1
ALLEN KEY, 3/8"
12
70558002
1
SPANNER, DOUBLE END 16/17 MM
13
70576715
1
ALLEN KEY, 12 MM
14
70568308
1
GAUGE, TYRE AIR PRESSURE
4.8.5
TORQUE CHART
4.8.6
TORQUE CHART
4.8.7
PART NUMBER INDEX 10486116 12363868 13066329 13104161 13160640 13160643 13160650 13160676 13167390 13183215 13183512 13185137 13197447 13205984 13206164 13207261 13217922 13217955 13218052 13228200 13228705 13228713 13228762 13228770 13228788 13232558 13237383 13237441 13262498 13262639 13262670 13263165 13263215 13263223 13263421 13263678 13263686 13263694 13263702 13263710 13263728 13263736 13263744 13263751 13263769 13263777 13263785 13263846 13263850 13263876 13264460 13264478 13264486 13264494 13268362 13268370 13268388 50135888
4.1.5 4.1.15 4.3.27 4.1.7 4.5.5 4.5.10 4.5.5 4.5.17, 4.5.18 4.5.5 4.5.5 4.5.5 4.5.11 4.5.5 4.1.12 4.5.15 4.5.15 4.5.13 4.5.5 4.5.13 4.5.9 4.1.11 4.1.11 4.1.5 4.1.5 4.1.5 4.5.11 4.5.17 4.5.5 4.5.19 4.5.19 4.5.19 4.5.19 4.5.19 4.5.19 4.5.19 4.3.25 4.3.25 4.3.27 4.3.27 4.3.27 4.3.29 4.3.31 4.3.31 4.3.33 4.3.33 4.3.33 4.3.33 4.1.15 4.1.15 4.1.15 4.5.19 4.5.19 4.5.19 4.5.19 4.1.5 4.1.5 4.1.5 4.4.5
50248855 50268101 50268127 50268242 50268259 50268861 50268879 50269984 50272459 50277649 50278019 50849579 50849603 50849637 50849645 50849652 50849660 50849678 50849686 50849744 50849751 50849769 50849777 50849785 50849801 50849819 50849827 50849835 50849876 50849918 50876135 50876176 50876184 50912666 54444492 54492608 54563408 54584776 54632773 54632898 54633185 56998610 58059601 58059619 58059627 58059635 58059650 58778796 58785346 58786377 58795766 58799743 58799750 58804337 58804592 58815564 58855099 58855131
4.3.39, 4.4.3, 4.8.3 4.2.7 4.2.5, 4.2.7 4.2.7 4.2.7 4.2.7 4.2.7 4.5.5 4.8.4 4.8.2, 4.8.3 4.3.10, 4.5.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.5.21 4.5.21 4.5.21 4.5.21 4.1.4 4.3.31 4.5.19 4.5.11 4.1.9 4.1.9 4.1.11 4.5.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.2.15 4.1.15 4.2.15, 4.8.3 4.3.10, 4.3.13 4.1.15 4.1.15 4.1.11 4.5.19 4.3.13 4.2.3 4.2.3
58858481 4.4.3 58858820 4.3.7, 4.3.34 58858844 4.5.7 58881863 4.1.15, 4.3.29, 4.3.33 58891441 4.3.10, 4.3.23 58891540 4.5.9 58891896 4.3.31 58895855 4.2.3 58898669 4.3.35 58898677 4.3.35 58898685 4.3.35 58904277 4.3.35 58904285 4.3.35 58904327 4.3.35 58904335 4.3.35 58904343 4.3.35 58904376 4.3.35 58904384 4.3.35 58904392 4.3.35 58904400 4.3.35 58904418 4.3.35 58916537 4.1.7 58916545 4.1.7 58916578 4.1.7 58916610 4.1.7 58916685 4.1.11 58916693 4.1.11 58916727 4.1.11 58916750 4.1.11 58916768 4.1.11 58916776 4.1.11 58916784 4.1.11 58916818 4.1.11 58916826 4.1.11 58916834 4.1.11 58916842 4.1.11 58916859 4.1.11 58916891 4.1.11 58916909 4.1.11 58916925 4.1.11 58916933 4.1.11 58917014 4.1.11 58917055 4.1.11 58917063 4.1.11 58917097 4.1.11 58917105 4.1.11 58917113 4.1.11 58917147 4.1.11 58917295 4.1.9 58917303 4.1.9 58917345 4.1.9 58917451 4.1.9 58917527 4.1.9 58918558 4.3.10, 4.3.17 58918566 4.3.10, 4.3.17 58918590 4.3.10, 4.3.17 58921495 4.3.11, 4.3.13 58947490 4.2.3 4.9.1
PART NUMBER INDEX 58950734 4.3.27, 4.3.29 58951690 4.5.5 58974155 4.1.7, 4.1.11 59008268 4.2.3 59012104 4.1.3 59025882 4.2.3 59034348 4.3.27 59034439 4.3.10 59034447 4.3.10, 4.3.21 59034462 4.3.10 59051466 4.3.27, 4.3.31 59051474 4.3.27 59051524 4.3.27 59051573 4.3.29 59051656 4.1.15 59051680 4.3.27 59054650 4.5.12 59070326 4.2.11 59078899 4.1.5, 4.1.7 59079772 4.1.11 59090605 4.3.7, 4.3.24, 4.3.26, 4.3.28, 4.3.30, 4.3.32 59095059 4.3.21 59095067 4.3.21 59095075 4.3.15 59108969 4.2.11 59110775 4.3.29 59121426 4.1.15 59140657 4.3.19 59142083 4.3.21 59144428 4.5.5 59145862 4.3.25 59145870 4.3.25 59145888 4.3.25 59145896 4.3.25 59145904 4.3.25, 4.3.31 59146035 4.3.33 59146043 4.1.15 59155176 4.3.31 59163758 4.1.16 59166595 4.1.16 59177220 4.2.11 59179010 4.1.3 59193839 4.5.19 59193847 4.5.19 59194027 4.3.33 59194035 4.3.27 59194043 4.3.31 59218172 4.1.5 59218198 4.1.5 59218214 4.1.5 59218230 4.1.5 59218248 4.1.5 59218255 4.1.5 59218263 4.1.5 59218297 4.1.7 59218305 4.1.7 59218313 4.1.7, 4.1.9 4.9.2
59218321 4.1.9 59218339 4.1.9 59218347 4.1.9 59218354 4.1.9 59218362 4.1.9 59218370 4.1.9 59218388 4.1.9 59218396 4.1.9 59218404 4.1.9 59218438 4.1.11 59218446 4.1.11 59218453 4.1.11 59218461 4.1.11 59218487 4.1.11 59218495 4.1.11 59218503 4.1.11 59218511 4.1.11 59218529 4.1.11 59231217 4.3.21 59231225 4.3.21 59231233 4.3.21 59241505 4.5.19 59241521 4.5.19 59241539 4.5.19 59243030 4.1.5 59245209 4.1.15, 4.5.9 59249300 4.3.31 59251009 4.1.7 59251074 4.1.11 59257857 4.5.5 59258319 4.5.5 59258681 4.5.17 59277251 4.5.5 59277723 4.5.13 59277756 4.5.5 59277764 4.5.11 59277772 4.5.5 59296632 4.5.13 59297218 4.5.5, 4.5.11 59298042 4.5.13 59298323 4.5.13 59309203 4.6.5, 4.8.2, 4.8.4 59313205 4.3.7, 4.3.8, 4.3.10, 4.3.12, 4.3.14, 4.3.16, 4.3.18, 4.3.20, 4.3.22 59322818 4.2.15 59330936 4.3.31 59336818 4.1.15 59336842 4.1.15 59336859 4.1.15 59343228 4.3.13 59343236 4.3.10, 4.3.13 59343244 4.3.10, 4.3.13 59343251 4.3.10, 4.3.13 59343269 4.3.10, 4.3.21 59343277 4.3.10 59359836 4.1.15 59360099 4.3.10, 4.3.21
59360107 59360115 59360123 59360156 59360198 59360305 59360313 59360347 59360354 59360461 59360487 59360495 59360511 59360545 59360552 59360594 59360610 59360651 59360669 59360677 59360735 59360776 59360834 59360941 59360966 59369512 59384347 59387498 59387605 59396499 59399253 59399295 59399303 59422907 59424176 59446138 59476846 59476853 59519298 59524447 59538769 59539262 59539692 59546812 59553016 59566307 59566414 59584698 59587196 59597765 59600205 59600593 59605873 59605915 59609008 59613612 59615328 59615336
4.3.10 4.3.10, 4.3.21 4.3.10, 4.3.21 4.3.11, 4.3.21 4.3.11, 4.3.21 4.3.11, 4.3.21 4.3.11, 4.3.21 4.3.23 4.3.10, 4.3.17, 4.3.23 4.3.10, 4.3.17 4.3.10, 4.3.17 4.3.10, 4.3.17 4.3.10, 4.3.17 4.3.10, 4.3.17 4.3.10, 4.3.17 4.3.10, 4.3.17 4.1.15, 4.3.13, 4.3.27 4.3.15 4.3.27 4.3.27 4.3.11, 4.3.13 4.3.11 4.8.2, 4.8.4 4.3.29 4.5.9 4.3.10 4.3.10, 4.3.21 4.5.9 4.3.29, 4.5.9 4.3.7 4.8.2 4.3.13, 4.3.31 4.3.31 4.1.15 4.8.2, 4.8.4 4.3.10 4.3.10 4.3.10 4.2.7 4.1.16 4.8.3 4.8.3 4.5.8 4.3.5 4.8.2, 4.8.3 4.5.21 4.5.21 4.8.4 4.6.5, 4.8.2, 4.8.4 4.5.21 4.8.3 4.5.11 4.2.15 4.2.15 4.2.13 4.5.5 4.2.15 4.2.15
PART NUMBER INDEX 59648394 59648543 59652057 59652065 59652081 59652099 59652107 59666271 59666289 59667287 59673137 59674382 59674465 59674473 59686691 59686709 59686741 59728972 59731380 59762609 59769356 59778266 59778332 59785303 59785493 59785519 59790600 59790956 59791483 59791491 59793588 59793752 59794115 59794123 59803635 59815449 59820837 59824862 59861872 59888214 59888271 59888602 59899021 59899641 59902668 59902676 59902684 59902841 59917682 59922336 59923003 59923490 59929711 59933622 59933853 59933861 59938373 59939538
4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.4.9 4.2.15 4.1.3 4.5.21 4.5.21 4.5.21 4.4.9 4.4.9 4.4.9 4.5.21 4.2.11 4.5.15, 4.5.20 4.1.9 4.1.11 4.1.9 4.1.15 4.1.15 4.1.15, 4.5.9 4.1.5 4.1.9 4.1.9 4.1.9 4.1.5, 4.1.7 4.1.9 4.1.11 4.1.11 4.1.11 4.4.8 4.2.15 4.2.11, 4.6.4 4.5.9 4.1.15 4.1.15 4.5.21 4.3.10, 4.3.17 4.4.9 4.5.19 4.5.19 4.5.19 4.5.19 4.1.11 4.5.5, 4.6.3 4.1.3, 4.6.3 4.1.3 4.1.16 4.1.15, 4.3.29, 4.3.33 4.8.2 4.8.2, 4.8.4 4.1.15 4.2.11, 4.4.3
59941203 59944199 59945931 59949461 59949487 59949511 59972760 59972877 59984559 59985663 59986448 59986455 59986463 59993881 59999003 70000807 70003462 70010053 70011424 70026943 70036470 70037494 70058912 70058920 70058938 70058979 70058987 70059456 70059662 70059696 70059795 70059886 70065255 70066451 70066485 70066493 70066741 70067327 70067335 70067343 70067350 70067384 70067418 70068127 70068135 70068556 70068564 70069034 70071204 70071469 70072723 70074257 70074380 70074398 70075320 70075718 70076609 70076955
4.1.15, 4.5.9 4.5.21 4.2.15 4.1.15 4.3.29 4.1.15 4.4.3 4.1.15 4.6.3, 4.6.5 4.2.15 4.3.27 4.3.27, 4.3.29 4.1.15 4.6.3 4.8.2, 4.8.4 4.3.37 4.8.3 4.2.5, 4.2.7 4.8.4 4.2.7 4.3.39 4.3.39 4.2.5, 4.2.7 4.8.4 4.8.4 4.2.7 4.2.7 4.2.7 4.5.3 4.2.7 4.2.7 4.2.4 4.3.3 4.4.5 4.4.3 4.2.9, 4.4.3 4.4.7 4.3.7 4.3.7 4.3.7 4.3.7 4.3.7 4.3.7 4.8.3 4.3.7 4.6.4 4.6.4 4.8.2, 4.8.5 4.6.4 4.3.7 4.3.5 4.6.4 4.6.3 4.8.2, 4.8.4 4.3.3 4.3.5 4.3.3 4.3.5
70077060 70079496 70079504 70079512 70079520 70079546 70079553 70079561 70079579 70080262 70080734 70080742 70081302 70081476 70081484 70081492 70081500 70081526 70081534 70081542 70081682 70082128 70082144 70082151 70082177 70082185 70084496 70086699 70086707 70086806 70086814 70086822 70086830 70086848 70087705 70087747 70087754 70091947 70092721 70094164 70094172 70095674 70096854 70097118 70097126 70097134 70098215 70098223 70098272 70098298 70098603 70098819 70098983 70099593 70099601 70101183 70101209 70101704
4.3.41 4.3.41 4.3.41 4.3.41 4.3.41 4.3.41 4.3.41 4.3.41 4.3.41 4.8.3 4.2.11, 4.4.3 4.2.9, 4.4.5 4.3.39 4.3.7, 4.8.4 4.3.7, 4.8.4 4.8.3 4.2.13 4.2.13 4.2.13 4.2.13 4.5.3 4.8.2, 4.8.4 4.3.41, 4.8.3 4.3.41, 4.8.2, 4.8.3 4.8.2, 4.8.3 4.8.2, 4.8.3 4.3.7 4.3.42, 4.8.3 4.3.42, 4.8.3 4.4.3 4.4.3, 4.8.3 4.4.3, 4.8.3 4.4.3, 4.8.3 4.4.3, 4.8.3 4.8.3 4.2.7 4.2.7 4.4.5 4.3.7, 4.8.3 4.5.3 4.5.3 4.3.7 4.5.15 4.2.15 4.2.15 4.2.15 4.3.7 4.3.7 4.3.7 4.5.15 4.4.3, 4.8.3 4.6.3 4.2.11, 4.4.5, 4.8.3 4.3.41 4.3.41 4.2.7 4.5.3 4.3.7 4.9.3
PART NUMBER INDEX 70101720 70105424 70105887 70105895 70106398 70106406 70106414 70106422 70108741 70114814 70114822 70115498 70122171 70124946 70126628 70127105 70127113 70127121 70128616 70129010 70130034 70134622 70138615 70139589 70139597 70139621 70139852 70140058 70146006 70146022 70146063 70146105 70146113 70146139 70146154 70146204 70146212 70146246 70146253 70146261 70146469 70148929 70149125 70149240 70149430 70151246 70151253 70151345 70154612 70155056 70155692 70156237 70156245 70160304 70163464 70166350 70166525 70171293 4.9.4
4.5.3 4.2.13 4.7.3, 4.7.5 4.7.3 4.7.3 4.7.3 4.7.3, 4.7.5 4.7.3, 4.7.5 4.2.11 4.7.6 4.7.6 4.5.3 4.6.4 4.7.5 4.3.37 4.7.5 4.7.5 4.7.5 4.2.15 4.2.15 4.2.5, 4.6.4 4.4.3 4.3.5 4.5.11 4.5.15 4.2.13 4.4.5 4.4.5 4.2.6 4.5.4 4.4.2 4.3.38 4.3.40 4.3.42 4.2.14 4.7.2 4.7.4 4.5.2 4.5.4 4.5.14, 4.5.16 4.2.13 4.5.15, 4.5.17 4.8.2, 4.8.3 4.4.5 4.2.15 4.5.7 4.5.7 4.2.15 4.3.5 4.2.11 4.5.7 4.8.2 4.8.2 4.5.17 4.2.7 4.1.16 4.5.11 4.5.3
70172523 70172531 70186150 70186572 70186880 70508437 70509518 70509526 70509534 70533245 70533260 70535349 70535356 70536065 70536073 70541024 70551262 70551270 70551296 70551312 70551320 70551346 70551361 70551411 70551437 70551445 70553649 70558002 70563408 70566526 70567896 70567904 70568308 70568373 70570692 70573993 70574520 70574538 70574546 70574553 70574561 70574579 70576020 70576038 70576715 70577044 70577234 70577432 70577614 70577622 70579487 70605233 70605647 70607734 70610852 70611405 70613104 70613153
4.5.3 4.5.3 4.6.4 4.3.39 4.4.7 4.1.3 4.3.7 4.3.7 4.3.7 4.2.5 4.2.5 4.2.11, 4.4.3 4.2.11, 4.4.5 4.2.5 4.2.5 4.6.3 4.8.5 4.8.5 4.8.5 4.8.5 4.8.5 4.8.5 4.8.5 4.8.5 4.8.5 4.8.5 4.4.7 4.8.5 4.4.3, 4.4.5 4.2.3 4.3.3 4.3.3 4.8.5 4.3.3 4.1.2 4.5.15 4.2.8 4.3.4 4.2.10 4.2.2 4.4.6 4.3.2 4.2.5 4.2.5 4.8.5 4.2.12 4.3.37 4.6.3 4.3.39 4.4.7 4.3.5 4.6.4 4.3.37 4.3.37 4.6.4 4.3.36 4.3.3 4.3.3
70615141 4.2.9 70633508 4.6.4 70633516 4.6.4 70635289 4.6.4 70635305 4.1.16 70635388 4.5.5 70635404 4.3.6 70635438 4.6.2 70635826 4.5.5 70638556 4.6.4 70647672 4.3.37 70702956 4.1.16 70710173 4.6.3 7082144 4.8.2 70866683 4.4.7 81268120 4.6.4 81268211 4.6.3 81270746 4.2.3, 4.6.3 90502816 4.1.11 90502915 4.1.9 94024320 4.6.3 94025699 4.5.17 94026614 4.6.3 94026762 4.3.42 94031184 4.7.3, 4.7.5 94031622 4.3.7 94031994 4.3.3 94034154 4.3.37, 4.4.5, 4.5.3, 4.6.3, 4.7.3, 4.7.5 94034162 4.3.3, 4.4.5 94034170 4.3.7, 4.3.37, 4.4.5, 4.5.3, 4.6.3, 4.7.3, 4.7.5 94034188 4.2.9, 4.3.3, 4.3.5, 4.3.37, 4.4.5 94034212 4.4.7 94034337 4.6.4 94034345 4.2.11, 4.6.3 94034352 4.6.3 94036654 4.3.5 94036688 4.7.3, 4.7.5 94036811 4.3.5, 4.4.5 94036837 4.4.7, 4.5.3, 4.7.3, 4.7.5 94036886 4.3.3 94036928 4.3.3, 4.3.5, 4.3.7, 4.3.42, 4.4.5, 4.5.3, 4.7.3, 4.7.5 94037017 4.5.11 94037041 4.2.7, 4.5.3 94037066 4.3.7, 4.3.41, 4.4.3 94037090 4.7.3, 4.7.5 94037124 4.3.7, 4.3.39, 4.4.3 94037207 4.3.37 94037298 4.6.3 94037330 4.1.3, 4.6.3 94037397 4.3.7 94037447 4.3.3 94037488
PART NUMBER INDEX 4.3.3, 4.3.42, 4.4.5, 4.5.3 94037504 4.2.15, 4.3.7, 4.5.3, 4.7.3, 4.7.5, 4.7.6 94037512 4.3.7, 4.3.39, 4.7.3, 4.7.5, 4.7.6 94037520 4.7.3, 4.7.5 94037538 4.4.5 94037553 4.4.5 94037587 4.3.7, 4.4.3, 4.4.5, 4.5.17 94037645 4.2.13 94037678 4.3.39, 4.4.3, 4.4.5, 4.7.3, 4.7.5 94037785 4.3.39, 4.4.3, 4.4.5, 4.7.3, 4.7.5 94038601 4.5.3, 4.5.15, 4.5.17 94038636 4.3.5 94038650 4.3.7, 4.4.3, 4.5.3, 4.7.3, 4.7.5 94038676 4.3.39, 4.7.3, 4.7.5 94038791 4.4.3 94038866 4.5.3 94038916 4.6.3 94039039 4.6.4 94039070 4.4.5 94041448 4.8.3 94041662 4.5.15 94042744 4.3.3, 4.3.7, 4.3.42, 4.4.5, 4.5.3 94049657 4.2.11 94052545 4.8.4 94052594 4.6.3, 4.6.4 94052701 4.5.17 94053352 4.6.5 94053683 4.3.7 94053717 4.4.3 94053733 4.3.7 94053774 4.5.3 94055886 4.6.3 94055894 4.5.3 94056496 4.3.7 94056553 4.3.5 94056629 4.3.41 94056728 4.6.5 94061553 4.6.3 94061645 4.2.11, 4.6.4 94062056 4.7.5 94070398 4.3.5 94071909 4.3.5 94074465 4.5.15 94076916 4.5.17 94077344 4.2.11, 4.6.4 94080850 4.6.4 94102100 4.2.15 94113909 4.5.3, 4.7.3, 4.7.5 94114378 4.3.42 94114774 4.3.42
94127743 94130200 94131488 94141063 94146925 94146933 94157419 94159282 94159365 94201621 94227485 94246758 94253010 94314218 94316868 94327905 94327913 94373339 95041422 95200648 95210258 95219770 95303335 95303350 95337978 95356960 95357604 95376133 95378667 95391306 95396735 95396743 95465266 95465274 95571576 95592234 95603163 95643383 95758678 95758686 95829263 95919239 95922217 95922399 95988721 95988739 96701552 96701560 96701958 96702261 96702279 96702329 96702428 96702444 96702543 96702733 96702824 96703541
4.8.5 4.3.5 4.4.3, 4.8.3 4.3.37 4.6.4 4.6.4 4.3.41 4.4.5, 4.8.3 4.8.3 4.6.3 4.6.3 4.4.5 4.3.7 4.8.4 4.8.3 4.3.7, 4.7.3, 4.7.5 4.2.15 4.6.4 4.8.3 4.1.15, 4.5.9 4.3.11, 4.3.13 4.2.3 4.6.3 4.5.5 4.4.9 4.2.3 4.6.3 4.6.3 4.5.15 4.8.4 4.8.3 4.8.3 4.5.21 4.5.21 4.4.9 4.4.9 4.5.5 4.5.5 4.5.21 4.5.21 4.2.3 4.2.11, 4.4.3, 4.4.5 4.2.7 4.5.15 4.1.3 4.5.5 4.5.5 4.2.3 4.2.9 4.2.11 4.2.11 4.5.5 4.5.13 4.5.5 4.1.3 4.1.3 4.5.5 4.2.3
96703665 4.1.3, 4.2.3, 4.5.17 96704234 4.2.9 96704440 4.2.3 96704531 4.4.7 96704564 4.2.9 96704655 4.2.11 96704671 4.2.11 96704747 4.2.3 96705157 4.2.3 96711031 4.5.5 96711478 4.5.5 96711510 4.5.5 96711882 4.5.5, 4.5.11 96712237 4.5.5 96715768 4.1.3 96716345 4.5.5, 4.5.11 96719265 4.5.13 96736822 4.5.5 96738562 4.2.9 96738596 4.5.11 96739990 4.5.5 96741038 4.5.5 96741046 4.5.13 97111348 4.2.3 97113484 4.6.4 97113500 4.6.4 97113740 4.2.5, 4.6.4 97113880 4.6.4 97113906 4.2.11 97114144 4.6.3 97114250 4.6.3 97114524 4.6.4 97114557 4.6.4 97114573 4.6.4 97116065 4.6.3, 4.6.4 97116073 4.6.3 97116081 4.6.3 97116099 4.6.3 97116289 4.6.3 97116537 4.2.9, 4.3.3, 4.3.7 97119713 4.3.42 97122402 4.6.4 97126080 4.4.5, 4.6.3, 4.6.4 97126114 4.6.3, 4.6.4 97126122 4.6.3 97126189 4.6.4 97126247 4.6.3, 4.6.4 97135008 4.6.4 97137103 4.6.3 97137319 4.6.4 97140214 4.7.3, 4.7.5 97140594 4.3.39, 4.4.3, 4.4.5, 4.7.3, 4.7.5 97140784 4.2.5, 4.2.7 97140792 4.2.7 97140925 4.1.3 97141063 4.3.7
4.9.5
