( D ec e c o r at a t i v e Pa P a i n t & A c r y l ic ic Em u l s i o n Paint) Manufac tu rin g Plant, Detailed Detailed Project Repo rt, Prof ile, B u s i n e s s P l an an , In In d u s t r y T r e n d s , Ma M a r k e t R es es e a r c h , S u r v e y , Manuf actu rin g Proc ess , Machin ery, Raw Materials, Materials, F ea ea s i b i l i t y s t u d y , I n v e s t m e n t O p p o r t u n i t i es es , C o s t a n d Revenue
Paint is any liquid, liquefiable, or mastic composition that, after application to a substrate in a thin layer, converts to a solid film. It is most commonly used to protect, color, or provide texture to objects. Paint can be made or purchased in many colors and in many different types, such as watercolor, synthetic, etc. Paint is typically stored, sold, and applied as a liquid, but dries into a solid. —
The binder is the film-forming component of paint. It is the only component that must be present if the binder material is suitable for application. Many binders are too thick to be applied and must be thinned. The type of thinner varies with the binder. The thinner is also called the vehicle, because it makes it possible to transfer the binder to the surface with a brush, roller or sprayer. Components listed below are included optionally, depending on the desired properties of the cured film.
Paint can be applied as a solid, a gaseous suspension (aerosol) or a liquid. Techniques vary depending on the practical or artistic results desired. The decorative coatings have various applications such as interior and exterior house paints, primers, sealers, varnishes and stains. Industrial paints and coatings are used by several industries, including machinery manufacturing, automotive, and consumer goods. Based on their formulation, industrial paints and coatings can be segmented into four categories: water-based, solvent-based, powd po wder er,, an and d UV UV-b -bas ased ed..
Few Indian Few Indian Major Major Players Players are are as as under under •
• • • • • • • • • • • •
Akzo Nobel India Ltd. Asian Paints Ltd. Bangalore Paints Ltd. Beepee Coatings Pvt. Ltd. Berger Paints India Ltd. Godavari Paints Pvt. Ltd. Kansai Nerolac Paints Ltd. Pelican Paints Ltd. Rajdoot Paints Ltd. Rich Paints Ltd. Shalimar Paints Ltd. Special Paints Ltd. Tamil Nadu Paints & Allied Products Ltd.
PROJECT PROJEC T AT AT A GLANCE GL ANCE COST OF PROJECT MEANS OF FINANCE Propose Propose Particulars Existing d Total Particulars Existing d Total Land & Site Development Exp. 0.00 50.00 50.00 Capital 0.00 75.85 75.85 Buildings
0.00
89.00
Plant & Machineries
0.00
96.50
Motor Vehicles Office Automation Equipments
0.00
8.00
0.00
23.00 15.00
Technical Knowhow Fees & Exp. Franchise & Other Deposits Preliminary& Pre-operative Exp Provision for Contingencies
0.00 0.00
0.00
0.00
2.00
0.00
8.00
Margin Margin Money Money - Working Working Capital
0.00
11.89
TOTAL
0.00
89.00 Share Premium Other Type Share 96.50 Capital
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
23.00 Cash Subsidy
0.00
0.00
0.00
Internal Cash 15.00 Accruals
0.00
0.00
0.00
8.00 Reserves & Surplus
Long/Medium Long/Me dium Term Term 0.00 Borrow rowings 2.00 Debentures / Bonds Unsecured 8.00 Loans/Deposits
0.0 0.00 0
227.54 227.54
0.00
0.00
0.00
0.00
0.00
0.00
11.89
303.39 303.39 TOTAL
0.00
303.39 303.39
PROJECT PROJEC T AT AT A GLANCE GL ANCE Year Year
Annualised
Book Debt Debt Value
Per Share
Div Divide ide nd
Per Share
Retained Earnings
Payout Payout Probabl Probabl P/E Yield Price/ e Ratio Book Value Market Price No.of Times
EPS
CEPS
Per Share
Rs
Rs
Rs
Rs
Rs
%
Rs
%
Rs
1-2
5.06
8.94
15.06
24.00
0.00
100.00
5.06
0.00
5.06
1.00
0.00
2-3
7.64
11.04
22.69
18.00
0.00
100.00
7.64
0.00
7.64
1.00
0.00
3-4
10.18
13.17
32.87
12.00
0.00
100.00 10.18
0.00
10.18
1.00
0.00
4-5 12.66
15.29
45.53
6.00
0.00
100.00 12.66
0.00
12.66
1.00
0.00
5-6 15.06
17.38
60.59
0.00
0.00
100.00 15.06
0.00
15.06
1.00
0.00
%
PROJECT PROJEC T AT AT A GLANCE GL ANCE Year
D. S. C. R.
Debt / - Equity Total Retu Deposit asNet rn on s Debt Equity Worth Net Wort h
Individu Cumulativ Overall al e
(Number of times) Initial
(Number of times) 3.00
3.00
%
%
Profitability Ratio
GPM
PBT
PAT
%
%
%
Assets Curren Turnov t Ratio er Ratio
Net P/V Contrib Ratio ution
%
1-2
1.32
1.32
1.59
1.59
1.90
28.75%
16.07% 11.33% 220.01 65.02%
1.06
0.86
2-3
1.59
1.45
0.79
0.79
1.03
32.21%
22.24% 14.67% 24 2 46.14 62.34%
1.17
1.31
3-4
1.91
1.59
0.37
0.37
0.55
34.54%
26.61% 17.11% 281.05 62.29%
1.20
1.89
45
2.30
1.74
0.13
0.13
0.28
36.13%
29.74% 18.92% 31 3 15.96 62.25%
1.17
2.56
56
2.76
1.91
0.00
0.00
0.12
37.18%
32.01% 20.25% 35 3 50.87 62.21%
1.11
5.96
1.91
PROJECT PROJEC T AT AT A GLANCE GL ANCE
BEP BEP - Maximu Maximum m Utilisa Utilisatio tion n Year ear
5
Cash BEP (% of Installed Capacity)
43.03%
Total BEP (% of Installed Capacity)
48.05%
IRR, IRR , PAYBACK YBA CK and FACR Internal Rate of Return .. ( In %age )
24.28%
Payback Period of the Project is ( In Years )
2 Years 4 Months
Fixed Assets Coverage Ratio ( No. of times )
3.195
Major Queries/Questions Answered Answered in the Report? 1.
What Wh at is Pa Pain intt ma manu nufa fact ctur urin ing g In Indu dust stry ry? ?
2.
How Ho w ha has s th the e Pa Pain intt ma manu nufa fact ctur urin ing g In Indu dust stry ry pe perf rfor orme med d
so far and how will it perform in the coming years? 3.
What Wh at is th the e Pr Proj ojec ectt Fe Feas asib ibili ility ty of a Pa Pain intt In Indu dust stry ry? ?
4.
What are the the req requirements of Wo Working Cap Capital for for setting up a Paint Industry?
5.
Wha hatt is is the the str truc uctu ture re of th the e Pa Pain intt In Indu dus str try y and and wh who o are the key/major players?
6.
Wha hatt is the to tota tall pr pro oje ject ct cos ostt fo forr set etti ting ng up a Pa Pain intt
manufacturing Industry? 7.
Wha hatt ar are e th the e op ope era rati ting ng cos osts ts fo forr se sett ttiing up a Pai ain nt
manufacturing Industry? 8.
What
are
the
machinery
and
equipment
requirements for setting up a Paint Industry? 9.
Who Wh o ar are e th the e Su Supp ppli lier ers s an and d Ma Manu nufa fact ctur urer ers s of Pl Plan antt &
Machinery for setting up a Paint Industry? 10.
What are the requirements of raw material for
setting up a Paint manufacturing Industry?
11.
Who ar are the the Sup Suppl plie iers rs and and Ma Manu nufa fac ctu ture rers rs of of Raw Raw
materials for setting up a Paint manufacturing Industry? 12.
What
is
the
Manufacturing
Process
and
Formulations of a Paint Industry? 13.. 13
What Wh at is th the e to tota tall siz size e of la land nd re requ quir ired ed fo forr set setti ting ng up
a Paint Industry? 14.
What Wh at wil willl be the inc income ome and exp expend enditu itures res for a Pa Paint int
manufacturing Industry? 15.. 15
Wha hatt are are the the Pro Proje ject cte ed Bala Balanc nce e Shee Sheets ts of of a Pai Paint
manufacturing Industry?
16.
Whatt are the req Wha requir uirem ement ent of uti utilit lities ies and ove overhe rheads ads
for setting up a Paint manufacturing Industry? 17.. 17
What Wh at is th the e Bu Buil iltt up Ar Area ea Re Requ quir irem emen entt an and d co cost st fo for r
setting up a Paint manufacturing Industry? 18.. 18
What Wh at ar are e th the e Pe Pers rson onne nell (M (Man anpo powe wer) r) Re Requ quir irem emen ents ts
for setting up a Paint manufacturing Industry? 19.
What are Statistics of Import & Export for Pai Paint
manufacturing Industry? 20.
Whatt is the tim Wha time e req requir uired ed to bre break ak-ev -even? en?
21.
What is the Break-Even Analysis of a Paint
manufacturing Industry? 22.
What are the Project financials of a Paint
manufacturing Industry? 23.
What are the Profitability Ratios of a Paint
manufacturing Industry? 24.. 24
What Wh at is the Sen Sensit sitivi ivity ty Ana Analys lysisis-Pri Price/ ce/V Volu olume me of a
Paint Industry? 25.. 25
What Wh at ar are e th the e Pr Proj ojec ecte ted d Pa Payy-Ba Back ck Pe Peri riod od an and d IR IRR R
of a Paint Industry?
26.. 26
What Wh at is th the e Pr Proc oces ess s Fl Flow ow Sh Shee eett Di Diag agra ram m of a Pa Pain intt
manufacturing Industry? 27.. 27
Wha hatt are are th the e Mar Marke kett Opp Oppor ortu tuni niti ties es fo forr set setti ting ng up a
Paint manufacturing Industry? 28.
What is the Market Study and Assessment for
setting up a Paint Industry? 29.
What is the Plant Layout for setting up a Paint
Industry?
Table of Contents of the Project Report
1 Project Location 1.1. 1.1. 1.1.1. 1.1.2. 1.1.2. 1.1.3. 1.1. 1.1.4. 4. 1.1. 1.1.5. 5. 1.1.6. 1.1.6. 1.1. 1.1.7. 7.
City City Prof Profil ile e & Geo Geote tech chni nica call Site Site Char Charac acte teri riza zati tion on General ral Physi Physical cal Chara Characte cteris ristic tics s Map Lang Langua uage ges s and Cul Cultu ture re Clim Climat ate e & Rain Rainfa fallll Transpo ransporta rtatio tion n and Commun Communic icati ations ons Econ Econom omy y & Indu Indust stry ry
2. Introduction 2.1.
History
3. Components of Paint 3.1. 3.2. 3.3. 3.4. 3.5.
Binder (or Film Former) Diluent or Solvent Pigment and Filler Additives Color-Changing Pa Paint
4. Applications of Paint 5. Advantages of Decorative Paint 6. Market Survey
6.1. 6.2. 6.3. 6.4. 6.5. 6.6.
Paints and Distemper Paints & Varnishes Leading Brands Market Structure Titanium Dioxide Global Pa Paints an and Co Coatings Ma Market
7. Financials & Comparison of Major Major Indian Players/Compa Players/Companies nies 7.1. 7.1. 7.2.
Abou Aboutt Fina Financ ncia iall Stat Statem emen ents ts of CMIE CMIE Data Databa base se Profits & Appropriations
7.3. 7.4. 7.5. .5.
Total Liabilities Total Assets Net Net Ca Cash Flow Flow from from Opera eratin ting Acti Activ vities ties
7.6.. Sec 7.6 Sectio tion n – – I I 7.6.1. 7.6.1. Name Name of Compa Company ny with with Conta Contact ct Detai Details ls 7.6. 7.6.2. 2. Name Name of Dire Direct ctor or(S (S)) 7.6. 7.6.3. 3. Plan Plantt Capa Capaci city ty 7.6. 7.6.4. 4. Loca Locati tion on of Plan Plantt 7.6.5. 7.6.5. Name of Raw Raw Materia Material(S) l(S) Consumed Consumed with Quantity Quantity & Cost
7.7.. Sec 7.7 Sectio tion n – – II II
7.7.1. Assets 7.7. 7.7.2 2. Cas Cash Flow Flow 7.7. 7.7.3 3. Cos Cost as as % ge ge of Sale ales 7.7 7.7.4. .4. Fore Forex x Tran ransacti action on 7.7.5. 7.7.5. Growth Growth in in Asse Assets ts & Liabi Liabililitie ties s 7.7.6. 7.7.6. Growth Growth in Inco Income me & Expen Expendi ditur ture e 7.7. 7.7.7. 7. Inco Income me & Expe Expend ndit itur ure e 7.7. 7.7.8. 8. Liab Liabil ilit itie ies s 7.7. 7.7.9. 9. Liqu Liquid idit ity y Rati Ratios os 7.7.10.Profitability 7.7.10.Profitability Ratio 7.7.11.Profits 7.7.12.Return Ratios 7.7.13.Structure of Assets Assets & Liabilities Liabilities (%) 7.7.14.Working Capital & Turnover Ratios
8. Export & Import Statistics Data of India 8.1. 8.1. 8.2. 8.2.
Expo Export rt Sta Stati tist stic ics s Dat Data a on on Acry Acryli lic c Emu Emuls lsio ion n Pain Paintt Impo Import rt Stat Statis isti tics cs Data Data on Acry Acryli lic c Emu Emuls lsio ion n Pain Paintt
9. Present Manufacturers 10.Product Details 11.Raw Materials 12.. Pai 12 Paint nt Ma Manuf nufact acturi uring ng
13.Paint Production Flow Diagram 14.Manufacturing Process of Acrylic Emulsion Paint 15.Flow Diagram of Acrylic Emulsion Paint 16.Manufacturing Process of Decorative Paint 17.Flow Diagram of Decorative Paint
18.1. .1. Byprodu roduc cts/W ts/Was aste te
19.Suppliers of Plant & Machinery 20.Suppliers of Raw Material 21.Product, Machinery & Raw Material Photographs 21.1. 1.1. Prod roduct uct Ph Photo otograp graph hs 21.2 21.2.. Mach Machin iner ery y Phot Photog ogra raph phs s 21.3 21.3.. Raw Raw Mat Mater eria iall Phot Photog ogra raph phs s
22.
Pla lant nt La Lay you outt
Project Financials •
Project at a Glance
Annexure
• Assumptions for Profitability workings ………………………..1 • Plant Economics…………… Economics……………………………………… ……………………………………..2 …………..2 • Production Schedule…………………… Schedule………………………………………… …………………………3 ……3 • Land & Building……………………………………………….…… Building……………………………………………….……4 4 Factory Land & Building Site Development Expenses
• Plant & Machinery……………………………………………..…….. Machinery……………………………………………..…….. 5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets Assets………………………………………..........…....... ………………………………………..........…....... 6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month……………………….…7 Month ……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
• Overheads Required Per Month and Per Annum………….…….… Annum………….…….…8 8 Utilities & Overheads (Power (Power,, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....…………..9 • Turnover Per Annum ……………………………………………........… 10 • Share Capital Capital…………………………………………… ………………………………………………………….....11 …………….....11 Equity Capital Preference Share Capital
•
•
Anne An nexu xurre 1 :: Co Cost st of Pr Proj ojec ectt an and d Me Mean anss of Fi Fina nanc ncee Annexur Anne xuree 2 :: Pr Profit ofitab abili ility ty and Net Cas Cash h Acc Accrual rualss
Revenue/Income/Realisation Expenses/Co Expen ses/Cost st of Prod Products/S ucts/Services ervices/Item /Itemss Gross Profit Financial Charges Tota otall Cost Cost of Sal Sales es Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements •
•
Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for for Calculation of Work-in process Annexuree 4 :: Source Annexur Sourcess and Dispos Disposition ition of Funds
•
•
Annexure 5 ::
Projected Balance Sheets
ROI (Av (Average of Fix Fixed ed Assets) RONW (Av (Average of Share Capital) ROI (Av (Average of Total Assets) Annexure 6
::
Profitability Profitabi lity Ratios
D.S.C.R Earnings Per Per Share (EPS) Debt Equity Ratio
•
Annexure Annex ure 7
::
Break-Even Analysis
Variable Cost & Expens Expenses es
Semi-Variable/Semi-Fixed Semi-V ariable/Semi-Fixed Expenses Expe nses
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P
•
Annexure 8 to 11 :: Sensitivity Analysis-Price/V Analysis-Price/Volume olume
Resultan Resu ltantt N.P.B.T N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
•
Annexure 12 :: Shareholding Pa Pattern ttern and Stake Stake Status Status
Equity Capital
Preference Share Capital
•
Annexure 13 :: Quantitative Quantitative Details-Output/Sales/Stocks Detai ls-Output/Sales/Stocks
Determined Capacity P.A P.A of Products/Services
Achievab Achiev able le Efficienc Ef ficiency/Yield y/Yield % of Products/Services/Items
Net Usable Usable Load/Capacity of Prod Products/ ucts/Services Services/Items /Items
Expected Sales/ Rev Revenue/ enue/ Income of Products/ Services/ Items
•
Annexure 14
::
Product wise Domestic Sales
Realisation •
Annexure 15
::
Total Raw Material Cost
•
Annexure 16
::
Raw Material Cost per unit
•
Annexure 17
::
Total Lab & ETP Chemical Cost
•
Annexure 18
::
Consumables, Store etc.
•
Annexure 19
::
Packing Material Cost
•
Annexure 20
::
Packing Material Cost Per Unit
•
Annexure 21
::
Employees Employ ees Expenses
•
Annexure 22
::
Fuel Expenses
•
Annexure 23
::
Power/Electricity Po wer/Electricity Expenses
•
Annexure 24
::
Royalty Roy alty & Other Charges
•
Annexure 25
::
Repairs & Maintenance
Expenses •
Annexure 26
::
Other Manufacturing Expenses
•
Annexure 27
::
Administration Expenses
•
Annexure 28
::
Selling Expenses
Annexure 29 :: Deprecia Depreciation tion Charges (Total) •
Annexure 30 :: Deprecia Depreciation tion Charges M) •
–
as per Books
–
as per Books (P &
Annexure 31 :: Deprecia Depreciation tion Charges - as per IT Act WD WDV V (Total) •
Annexure 32 :: Deprecia Depreciation tion Charges - as per IT Act WD WDV V (P & M) •
•
Annexure 33 :: Interest and Repa Repayment yment - Ter Term m Loans
•
Annexure 34 :: Tax on Profits
•
Anne An nexu xurre 35 :: Pr Proj ojec ecte ted d Payy-Ba Back ck Per erio iod d an and d IR IRR R
Niir Project Consultancy Services (NPCS) can provi provide de Detai Detailed led Proje Project ct Report Report on
Paint Industry (Decorativee Paint & Acrylic Emulsion Paint) (Decorativ
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