PVC Wires and Cables – Manufacturing Plant, Detailed Project Report, Profile, Profile, Business plan, Industry Trends, Market research, survey, Manufacturing Process, Machinery, Raw Materials, Materials , Feasibility study study,, In I nvestment opportunities, Cost and Revenue
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Introduction The generation, transmission, transmissio n, and dis istr trib ibu uti tio on of po powe werr in inv volv lve e ele lect ctrric ical al facilities, apparatus, and components, to carry the electrical energy from its generating site to where it is utilized. An important part of this power system is the cable system that is used exclusively to carry power from the main substations to secondary substations at load centers. www.entrepreneurindia.co
Low-voltage cable is used to distribute power from the load centers to utilization e q ui uip pm e n t in cond ndui uitt s a nd d uc uctt s, e ve n though other methods such as cable trays, direct burial for outdoor applications, and aerial cab cable le are used. Electri Electrical, cal, mechanical, mechani cal, and en env vir iro onme nmental ntal cons nside idera ratio tions ns ar aree the main factors in selecting and applying cable systems for distribution and utilization of electrical pow po w e r. www.entrepreneurindia.co
Cables are the source of carrying power and an d signa ignall in powe r pla lant ntss, r e fine inerie riess, p roce ss ind indus ustrie triess . C ab able le ne netw two or k can carr y fire fire fro from m one place to another in i n the th e e ve n t of fir iree c a u se d d u e t o e xt e r n a l sources so urces or or due to t o short short circui circuit. t.
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Power cable industry in India is eyeing an estimated estima ted R s 50 bn market to un unffold. A bou Abo u t 7 8 , 0 00 M W of p ow owee r g e n e r a t i on c a p a ci t y a n d 6 0 , 0 0 0 ci r cu i t k m of transmission network are projected to be added by 2012 according to the Eleventh F i ve Year P la lan n.
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C a pe p e x r e q u i r e d fo r e v e r y M W o f powe po werr generating generati ng capac capacit ityy is about about R s 40 m n . E xp e n d i t u r e r e q u i re d i n t h e E le lev ve nt nth h F iv ivee Ye a r Pla Plan n fo r p o w e r
generation has been been estimat estimated ed at R s 270 270 bn. As a whole it is a good project for entrepreneurs to invest.
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Few Indian Few Indian Major Major Players Players are are as as under under Bindawala Cables & Conductors Ltd. Gem Cables & Conductors Ltd. I L A C Ltd. Industrial Cables (India) Ltd. Omega Cables Ltd. Opal Industries Ltd. Sanco Industries Ltd. Skytone Electricals (India) Ltd. Torrent Cables Ltd. Universal Cables Ltd. Vimal Flexsol Ltd.
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PROJECT AT A GLANCE
PROJECT AT A GLANCE
(Rs. in lacs)
COST OF PROJECT Particulars Existing Proposed
Total
MEANS OF FINANCE Particulars Existing Proposed
Total
Land & Site Development Exp. Buildings
0.00 0.00
52.50 183.75
52.50 Capital 183.75 Share Premium
0.00 0.00
258.47 0.00
258.47 0.00
Plant & Machineries Motor Vehicles
0.00 0.00
225.70 12.00
225.70 Other Type Share Capital 12.00 Reserves & Surplus
0.00 0.00
0.00 0.00
0.00 0.00
Office Automation Equipments
0.00
79.50
79.50 Cash Subsidy
0.00
0.00
0.00
Technical Knowhow Fees & Exp.
0.00
35.00
35.00 Internal Cash Accruals
0.00
0.00
0.00
Franchise & Other Deposits
0.00
0.00
Long/Medium Term 0.00 Borrowings
0.00
775.41
775.41
Preliminary& Pre-operative Exp
0.00
10.00
10.00 Debentures / Bonds
0.00
0.00
0.00
Provision for Contingencies
0.00
20.00
20.00 Unsecured Loans/Deposits
0.00
0.00
0.00
Margin Money - Working Working Capital
0.00
415.44
TOTAL
0.00
1033.89
0.00
1033.89
1033.89
415.44 1033.89 TOTAL
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PROJECT AT A GLANCE
Year
Annualised
Book Value
Debt
Dividend
Retained Earnings
Pay Payout out Proba robabl ble e Market Price
P/E Ratio
Yield Price/ Book Value
No.of Times EPS
CEPS
Per Share
Per Share
Per Share
Rs
Rs
Rs
Rs
Rs
%
Rs
%
Rs
1-2
6.25
8.93
16.25
24.00
0.00
100.00
6.25
0.00
6.25
1.00
0.00
2-3
8.80
11.15
25.04
18.00
0.00
100.00
8.80
0.00
8.80
1.00
0.00
3-4
11.57
13.64
36.62
12.00
0.00
100.00
11.57
0.00
11.57
1.00
0.00
4-5
14.29
16.11
50.91
6.00
0.00
100.00
14.29
0.00
14.29
1.00
0.00
5-6
16.92
18.52
67.84
0.00
0.00
100.00
16.92
0.00
16.92
1.00
0.00
%
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PROJECT AT A GLANCE
Y e ar
D. S. C. R.
Debt / - Equity Deposits asDebt Equity
Total Return Net on Net Worth Worth
Individua Cumulativ Overall l e
(Number of times)
Initial
(Number of times)
3.00
3.00
%
%
Profitability Ratio
GPM
PBT
PAT
%
%
%
Assets Current Turnover Ratio Ratio
Net P/V Contrib Ratio ution
%
1-2
1.31
1.31
1.48
1.48
9.05
2.54%
1.09%
0.73% 1097.90 4.97%
5.27
1.10
2-3
1.60
1.45
0.72
0.72
6.38
2.73%
1.36%
0.88% 1264.47 4.91%
5.42
1.12
3-4
1.97
1.61
0.33
0.33
4.76
2.86%
1.59%
1.02% 1444.72 4.91%
5.43
1.15
4-5
2.41
1.78
0.12
0.12
3.70
2.94%
1.76%
1.12% 1624.96 4.91%
5.37
1.19
5-6
2.94
1.97
0.00
0.00
2.99
3.00%
1.88%
1.19% 1805.21 4.91%
5.28
1.27
1.97
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PROJECT AT A GLANCE
BEP BEP - Maximum Utilisation Year
5
Cash BEP (% of Installed Capacity)
59.26%
Total BEP (% of Installed Capacity)
61.55%
IRR, PAYBACK PAYBACK and FACR FACR Internal Rate of Return .. ( In %age ) Payback Period of the Project is ( In Years )
Fixed Assets Coverage Ratio ( No. of times )
30.14% 2 Years 4 Months
105.651
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Table of Contents of the Project Report
1. City Profile & Geotechnical Site Characterization 1.1. 1.2. 1.3. 1.4. 1.5. 1.6 .6.. 1.7. 1.8.
General Physical Ch Characteristics Rainfall Map Climate Tra ran nsp spor orta tati tion on And And Com Commu muni nica cati tion onss Economy Culture An And Attitudes
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2.
Introduction
2.1. 2.1. 2.2.
Pol olyv yvin inyl yl Ch Chlo lori rid de (Pvc (Pvc)) Co Comp mpou ound ndss PVC Insulated Cables
3.
Uses & Application
4.
Advantages Of PV PVC Wires & Cable
5.
Different Types Of Wire & It Its De Designation
6.
Market Survey
6.1. Power Cables www.entrepreneurindia.co
6.2. 6.3. 6.4. 6.5.
Market Structure Strategic Alliances Product Segmentation Lead Pl Players
7. Financials & Comparison Of Ma Major In Indian Players/Companies 7.1. 7.1. 7.2. 7.3. 7.4. 7.5 7. 5.
Abo bout ut Fi Financi cial al Stat ate emen ents ts Of Cm Cmie ie Da Dattab abas ase e Profits & Appropriations Total Liabilities Total Assets Nett Ca Ne Cash sh Flo Flow w From From Op Ope era rattin ing g Ac Acti tivi viti tie es
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7.6. SECTION – I 7.6.1. 7.6.1. Name Name of Compan Company y with with Contac Contactt Detail Detailss 7.6. 7.6.2. 2. Name Name of Dire Direct ctor or(S (S)) 7.6.3 .6.3.. Plan lant Capa Capaci city ty 7.6. 7.6.4. 4. Loca Locati tion on of Plan Plantt 7.6.5. 7.6.5. Name Name of Raw Mater Material ial(S (S)) Consu Consumed med With With Quantity & Cost
7.7.
SECTION – II 7.7.1. Assets
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7.8. Cash Flow 7.8.1 .8.1.. Cost Cost as % Ge of Sal Sales 7.8. 7.8.2. 2. Fore Forex x Tra rans nsac acti tion on 7.8. 7.8.3. 3. Gr Grow owth th in Asse Assets ts & Liab Liabil ilit itie iess 7.8.4. 7.8.4. Gr Growt owth h in in Inco Income me & Expe Expendi nditur ture e 7.8. 7.8.5. 5. In Inco come me & Expe Expend ndit itur ure e 7.8.6 .8.6.. Liab Liabiiliti ities 7.8. 7.8.7. 7. Liqu Liquid idit ity y Ra Rati tios os 7.8. 7.8.8. 8. Prof Profit itab abil ilit ity y Rat Ratio io 7.8. .8.9. Profits 7.8.10.Return Ratios 7.8.11.Structure 7.8.11. Structure of Assets & Liabilities (%) 7.8.12.W 7.8.12. Working Capital & Turnover Turnover Ratios
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8.
Export & Import Statistics Da Data Of In India
8.1. Expo 8.1 Export rt St Stat atis isti tics cs Dat Data a For For PV PVC C Wi Wire ress & Ca Cab ble less 8.2. 8. 2. Im Impo port rt St Stat atis isti tics cs Da Data ta Fo Forr PV PVC Wi Wire ress & Ca Cab b
9.
Typical Wire/Cable Fo Formulations
10. Properties Of PV PVC Pl Plasticate 10. 0.1 1. PVC PVC Pro Prope perrti tie es 10.2 10 .2.. Ch Char arac acte teri rist stic icss Of PVC PVC Pl Plas asti tica cate tess
11.
Specification Of PV PVC Wires & Cables
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12. Copper Conductor Construction 12.1.. Plain 12.1 Plain Ann Annea eale led d Coppe Copperr Cond Conduct uctor or 12.2 12 .2.. Sin Singl gle e Cor Core e Cab Cable less (CU (CU// PVC PVC ) 12.3 12 .3.. Si Sing ngle le Core Core Ca Cabl bles es (CU (CU// PVC PVC / PV PVC C)
13. Wire & Cab ablle Con onsstruction 14. Manufacturing Process 14.1 14 .1.. Pr Proc oces esss Desc Descri ript ptio ion: n:
15.
Process Fl Flow Diagram
16.. Cab 16 able le Pa Para ram met eter erss Cal alcu cula lattio ion n 17.. Wi 17 Wire re An And d Ca Cabl ble e Coa Coati ting ng Tec echn hniq ique ue 18. Important Tests 19. Failure Modes Of Of Wire An And Cab Cablles 20. Suppliers Of Plant & Machinery 20.1 0.1.. Com Comple plete te Ma Machi chiner nery y Su Suppl pplier ierss
21.
Suppliers Of Raw Material
22. Prod odu uct, Ma Machinery & Ra Raw w Ma Mate teri ria al Photographs 22. 2.1. 1. Prod Produc uctt Pho Photo togr grap aphs hs 22. 2.2. 2. Ma Mach chn nin ine ery Ph Phot otog ogra raph phss 22. 2.3. 3. Ra Raw w Mate Materi rial al Phot Photog ogra raph phss
23.
Plant Layout
24. Quot ota ation Of Pl Plan ant, t, Mac Mach hinery And Equipm Equ ipment entss Fro From m Supplier Supplier www.entrepreneurindia.co
Project Financials •
Project at a Glance
Annexure
• Assumptions for Profitability workings ………………………..1 • Plant Economics…………………………………………………..2 • Production Schedule………………………………………………3 • Land & Building……………………………………………….……4 Factory Land & Building Site Development Expenses
• Plant & Machinery……………………………………………..……..5 Indigenous Machineries Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6 Furniture & Fixtures Pre-operative and Preliminary Expenses Technical Knowhow Provision of Contingencies • Working Capital Requirement Per Month ……………………….…7 Raw Material Packing Material Lab & ETP Chemical Cost Consumable Store
• Overheads Required Per Month and Per Annum………….…….…8 Utilities & Overheads (Power, Water and Fuel Expenses etc.) Royalty and Other Charges Selling and Distribution Expenses • Salary and Wages …………………………………………....…………..9 • Turnover Per Annum ……………………………………………........…10 • Share Capital……………………………………… Capital………………………………………………………….....11 ………………….....11
Equity Capital Preference Share Capital
•
•
Anne An nexu xurre 1 :: Co Cost st of Pr Proj ojec ectt and and Me Mean anss of Fi Fina nanc ncee Annexur Ann exuree 2 :: Pr Profit ofitab abilit ility y and Net Cas Cash h Acc Accrual rualss
Revenue/Income/Realisation Expenses/Co Expens es/Cost st of Prod Products/S ucts/Service ervices/Ite s/Items ms Gross Profit Financial Charges Tota otall Cost Cost of Sal Sales es Net Profit After Taxes Net Cash Accruals
Annexure 3 :: Assessment of Working Capital requirements •
•
Current Assets Gross Working Capital Current Liabilities Net Working Capital Working Note for for Calculation of Work-in process Annexuree 4 :: Source Annexur Sourcess and Dispos Disposition ition of Funds
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•
•
Annexure 5 ::
Projected Balance Sheets
ROI (Av (Average of Fix Fixed ed Assets) RONW (Av (Average of Share Capital) ROI (Av (Average of Total Assets) Annexure 6
::
Profitability Profitabi lity Ratios
D.S.C.R Earnings Per Per Share (EPS) Debt Equity Ratio
•
Annexure Annex ure 7
::
Break-Even Analysis
Variable Cost & Expens Expenses es
Semi-Variable/Semi-Fixed Semi-V ariable/Semi-Fixed Expenses Expe nses
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P
•
Annexure 8 to 11 :: Sensitivity Analysis-Price/V Analysis-Price/Volume olume
Resultan Resu ltantt N.P.B.T N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
•
Annexure 12 :: Shareholding Pa Pattern ttern and Stake Stake Status Status
Equity Capital
Preference Share Capital
•
Annexure 13 :: Quantitative Quantitative Details-Output/Sales/Stocks Detai ls-Output/Sales/Stocks
Determined Capacity P.A P.A of Products/Services
Achievab Achiev able le Efficienc Ef ficiency/Yield y/Yield % of Products/Services/Items
Net Usable Usable Load/Capacity of Prod Products/ ucts/Services Services/Items /Items
Expected Sales/ Rev Revenue/ enue/ Income of Products/ Services/ Items
•
Annexure 14
::
Product wise Domestic Sales
Realisation •
Annexure 15
::
Total Raw Material Cost
•
Annexure 16
::
Raw Material Cost per unit
•
Annexure 17
::
Total Lab & ETP Chemical Cost
•
Annexure 18
::
Consumables, Store etc.
•
Annexure 19
::
Packing Material Cost
•
Annexure 20
::
Packing Material Cost Per Unit
•
Annexure 21
::
Employees Employ ees Expenses
•
Annexure 22
::
Fuel Expenses
•
Annexure 23
::
Power/Electricity Po wer/Electricity Expenses
•
Annexure 24
::
Royalty Roy alty & Other Charges
•
Annexure 25
::
Repairs & Maintenance Expenses
•
Annexure 26
::
Other Manufacturing Expenses
•
Annexure 27
::
Administration Expenses
•
Annexure 28
::
Selling Expenses
Annexure 29 :: Deprecia Depreciation tion Charges (Total) •
Annexure 30 :: Deprecia Depreciation tion Charges & M) •
–
as per Books
–
as per Books (P
Annexure 31 :: Depr Annexure Deprecia eciation tion Char Charges ges - as per IT Act WDV (Total) •
Annexure 32 :: Depr Annexure Deprecia eciation tion Char Charges ges - as per IT Act WDV (P & M) •
•
Annexuree 33 :: Inter Annexur Interest est and Re Repa payment yment - Term Loans
•
Annexure 34 :: Tax on Profits
•
Anne An nexu xurre 35 35 :: Pr Proj ojec ecte ted d Pa Payy-Ba Bacck Per Perio iod d and and IRR IRR
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