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GO CART DRIFT- II ASSEMBLY MANUAL We would like to thank you for choosing Go Cart Drift II .This assembly manual describes assembly procedure after unpacking the Go cart Drift II.
Please read carefully before assembling your Go Cart Drift II. General Instructions: Please follow the assembly steps given in this manual for assembly. Please check first all the hardware’s are fixed at the proper locations. Always first tighten manually and then by wrench for proper assembly. Please ensure full tightening of bolts / nuts to get the proper torque on the hardware for safety. If nuts / bolts are not tightened properly, it can result into loosening and a ccidents while driving the “DRIFT II” It may be required to have 2 people for assembly of “DRIFT II” • • • •
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ASSEMBLY PROCEDURE OF DRIFT-II 1. Assemble the swing arm and frame joint with special bolt(RH side) and tighten with the help of Allen bolt by using Allen key 6 mm and 10 mm as shown in picture 1,2 &3
PICTURE 1
PICTURE 2
PICTURE 3
2.
Follow the same procedure for the LH side same as in sr. no.1.
3.
Mount the shocker (RH side) with Hex bolt and Nut and tighten with wrench No.13 and 14 as shown in picture 4 and 5.
PICTURE 4
PICTURE 5
4. 5.
Follow the same procedure for LH side same as in s.no.3. Remove the two Hex dome cap nut from the front axle as shown in picture 6.
PICTURE 6
6.
Mount the Front wheel axle with frame by matching two hole and tighten with spacer and hex dome cap nut with the help of wrench no.24.as shown in picture7,8,9 ,10.
PICTURE 7
PICTURE 8
PICTURE 9
PICTURE 10
7.
Assemble the steering rod with frame by removing the two Allen bolts which is fixed on the frame as shown in picture-11 and then tighten with the help of wrench no.12 as shown in picture12, 13 and14.
PICTURE 11
PICTURE 12
PICTURE 13
PICTURE 14
8.
Cable Routing (a) Accelerator and Kill switch cable--Route these two cable from steering (RH side) to frame (LH side) and fix with cable tie at two position as shown shown in picture 15 and 16 .Ensure one tie should be on frame and another on swing swing arm near shocker .After this the the cable will be free for mounting.
PICTURE 15
PICTURE 16
(b) Brake cable --Route this cable from steering (RH side) to frame RH side a nd fix with cable tie at two position as shown in picture 17 and 18. Ensure that one tie should be on frame and another on swing arm near shocker. After this the cable will be free for mounting.
PICTURE 17
9.
PICTURE 18
Connect the kill switch cable with engine cable connector as shown in picture19.
PICTURE 19
10.
Mount the ground cable in engine by removing the nut below the fuel tank and tighten it properly as shown in picture 20,21
PICTURE 20
PICTURE 21
11.
Mount the accelerator cable by passing it through the adjuster, spring and cable mounting nut hole and tighten the screw with the help of Philip screw driver as shown in picture -22 & 23.
PICTURE 22
12.
PICTURE 23
Check and confirm the proper working of accelerator cable by pressing the accelerator lever and adjust if required as shown in picture -24.
PICTURE 24
13.
Mounting of brake cablePass the cable through the brake adjuster hole and brake lever lever hole and tight the nut with the help of wrench as shown in picture -25,26 & 27.
PICTURE 25
PICTURE 26
PICTURE 27
14.
Check and confirmed the brake by rotating the wheel for proper working and adjust if required as shown in picture -28 & 29.
PICTURE 28
15.
PICTURE 29
Mount the number plate by removing the nut which is fixed in plate and then position the number plate on the frame hole and tight with two nut as shown in picture -30,31,32 & 33.
PICTURE 30
PICTURE 31
PICTURE 32
16.
PICTURE 33
Mounting of Roll cage(a) First remove the three nut and bolt from the roll cage as shown in picture -34. (b) Position the roll cage with two bolts as shown in picture -35.
PICTURE 34
PICTURE 35
(c) Tight the two bolt(RH & LH ) with the help of nut and middle bolt is tight from bottom side on which nut is welded on roll cage with the help of wrench no.14 as shown in picture -36,37,38 & 39.
PICTURE 36
PICTURE 37
PICTURE 38
17.
PICTURE 39
Assembly of seat(a) First remove all four screw and nuts from the mounting bracket with the help of screw driver as shown in picture-40. (b) Position the seat on the bracket and tighten it with the help four screw and nuts as shown in picture -41 & 42. (c) Finally put the seat cover as shown in picture -43.
PICTURE 40
PICTURE 41
PICTURE 42
PICTURE 43
18.
This is how your drift II will look after the c omplete assembly as shown in picture44.
PICTURE 44
19.
Now remove the dipstick from the engine and put the oil as shown in picture-45 and refer user manual for details.
PICTURE 45
20. 21.
Remove the fuel tank cap as shown in picture- 46 and fill the petrol refer user manual. Now you are ready to start the engine as shown in picture-47.
