Functional Design Specification - Automation System

Functional Design Specification

PROJECT: DUKHAN ROAD TILTED INTERCHANGE & QATAR ACADAMEY TUNNEL

CLIENT: ASHGHAL

CONSULTANT DARAL - HANDASAH MAIN CONTRACTOR:

QD-SBG

SUB CONTRACTOR: ALMALKHI TRADING AND CTRACTING

FUNCTIONAL DESIGN SPECIFICATION

COMPANY

PLC – AUTOMATION CONTROL SYSTEM

Document Reference No: GAS-PRJ-17-037-0 GAS-PRJ-17-037-004 04

GULFAUTOMATION SYSTEM BUILDING N0.16, ZONE – 24, STREET – 830, ALMUNTAZAH COMMERCIAL, RAWDAT ALKHAIL, HITEEN STREET,

Public Works Authority (Ashghal) Dukhan Road – Qatar Academy & Tilted Interchange Tunnel PLC Control System Functional Design Specification General Information Information

Privacy Information Information This document may contain information of a sensitive sensitive nature. This information should not be given to persons other than those who are involved with this system/project or who will become involved during its lifecycle.

Change Control Revision Date

18.06.2017

Purpose/Description

ISSUED FOR APPROVAL


Prepared

Rajeshwaran 1 of 51

Review

Approved

Hariprashanna.kS GAS-PRJ-17-037-004

Public Works Authority (Ashghal) Dukhan Road – Qatar Academy & Tilted Interchange Tunnel PLC Control System Functional Design Specification General Information Information

Privacy Information Information This document may contain information of a sensitive sensitive nature. This information should not be given to persons other than those who are involved with this system/project or who will become involved during its lifecycle.

Change Control Revision Date

18.06.2017

Purpose/Description

ISSUED FOR APPROVAL


Prepared

Rajeshwaran 1 of 51

Review

Approved

Hariprashanna.kS GAS-PRJ-17-037-004

GENERAL INFORMATION ................................................................................................................................ 1 PRIVACY INFORMATION .................................................................................................................................. 1 CHANGE CONTROL .......................................................................................................................................... 1 1.

OVERVIEW..................................................................................................................................................

2.

SYSTEM OVERVIEW - PLC ...................................................................................................................... 4 2.1 2.2 2.3 2.4 2.5 2.5 2.8 2.9 2.9

3.

......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............18 REFERENCE DOCUMENT........................... .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....18 OVERVIEW ............................

PLC CABINET .......................................................................................................................................... 19 7.1 7.1 7.2 7.3 7.4 7.5 7.5 7.6

8.

REFERENCE DOCUMENT........................... ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............17 .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....17 OVERVIEW ............................

TOUCH PANEL HMI ................................................................................................................................. 18 6.1 6.2

7.

REFERENCE DOCUMENT........................... ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............16 OVERVIEW ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....16 IP A IP ADDRESSING ............................ .......................................... ............................ ............................. ............................. ............................ ............................ ............................ ........................ ..........16

PROFINET NETWORK ............................................................................................................................ 17 5.1 5.2

6.

......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............15 REFERENCE DOCUMENT........................... OVERVIEW ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....15

MODBUS TCP/IP NETWORK ................................................................................................................. 16 4.1 4.2 4.3

5.

INTRODUCTION ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. ...............4 OBJECTIVE ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. ...................... .......5 PURPOSE .......................... ......................................... ............................. ............................ ............................ ............................ ............................ ............................ ............................ ........................ ..........6 REFERENCE DOCUMENTS .......................... ........................................ ............................ ............................. ............................. ............................ ............................ .......................... ............6 GLOSSARY OF TERMS .......................... ........................................ ............................ ............................. ............................. ............................ ............................ ............................ ................... .....7 H ARDWARE & SOFTWARE SYSTEM ASSOCIATED WITH PLC P ANEL ........................... .......................................... ............................ ................ ...8 HOT STANDBY SYSTEM ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ................ 9 CONTROLLER ........................... .......................................... ............................. ............................ ............................ ............................ ............................ ............................ ............................ ................ 11 PLC SYSTEM CONFIGURATION ............................ .......................................... ............................ ............................ ............................ ............................. ............................ ...............12

RIO NETWORK ......................................................................................................................................... 15 3.1 3.1

4.

4

.......................................... ............................ ............................ ............................ ............................ ............................ ............................ ............................. .................... .....19 OVERVIEW ............................ P ANEL DIMENSIONS ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ .................... ......19 P ANEL M ANUFACTURER ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............19 P ANEL ACCESS ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ ........................... .............19 ........................................ ............................ ............................. ............................. ............................ ............................ ............................ ................. ...20 P ANEL ACCESSORIES .......................... P ANEL COMPONENTS .......................... ........................................ ............................ ............................. ............................. ............................ ............................ ............................ ................. ...20 POWER SUPPLY M ANAGEMENT ............................ .......................................... ............................ ............................ ............................ ............................. ............................ ............... 21 P ANEL FINISH ........................... .......................................... ............................. ............................ ............................ ............................ ............................ ............................ ............................ ................ 21

SYSTEM FAILURE ................................................................................................................................... 21 8.1 8.3 8.3 8.4

PLC SYSTEM F AILURE............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ ................ 21 ......................................... ............................ ............................ ............................ ............................ ............................ ........................... .............21 HMI/SCADA FAILURE ........................... POWER SUPPLY F AILURE ........................... ......................................... ............................ ............................. ............................. ............................ ............................ ........................ ..........21 RIO COMMUNICATION F AILURE ............................ .......................................... ............................ ............................ ............................ ............................. ............................ ............... 22


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9.

HMI CONFIGURATION ............................................................................................................................ 22 9.1 9.2 9.3 9.4

10

PLC SOFTWARE CONFIGURATION ..................................................................................................... 30 10.1

11

HMI F ACILITIES ........................... ......................................... ............................ ............................ ............................ ............................ ............................ ............................ ........................... .............22 SCREEN UTILITIES .......................... ......................................... ............................. ............................ ............................ ............................ ............................ ............................ ...................... ........24 SECURITY SYSTEM ............................ .......................................... ............................ ............................ ............................ ............................ ............................ ............................ .................... ......25 ........................................ ............................ ............................ ............................ ............................ ............................ ........................... .............26 HMI GRAPHIC SCREENS ..........................

.......................................... ............................. ............................ ............................ ........................ ..........30 PLC PROGRAM DEVELOPMENT OVERVIEW ...........................

SAFETY CONSIDERATION .................................................................................................................... 31

12 ACCEPTANCE ACCEPT ANCE CRITERI A ....................................................................................................................... 32 13

DOCUMENTATION .................................................................................................................................. 33

14

BILL OF MATERIAL MATERIAL ................................................................................................................................. 34 14.1 14.2

BILL OF M ATERIAL FOR PLC & RIO P ANEL ........................... .......................................... ............................. ............................ ............................ ........................ ..........34 PROGRAMMING TERMINAL & ACCESSORIES .......................... ......................................... ............................. ............................ ............................ ........................ ..........51


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1.

Overview

The functional design process maps the "what to do" of the Requirements Specification into the "how to do it" of the design specifications. During this stage, the overall structure of the product is defined from a functional viewpoint. The functional design describes the logical system flow, data organization, organization, system inputs and outputs, processing rules, and operational characteristics of the product from the user's point of view. The functional design is mainly concerned with the software or hardware that will support the operation of the product or the physical organization of the data or the programs that will accept the input data, execute the processing rules, and produce the required output. Suggested Approaches: c entric design approach which makes it possible for the e nd users to Prototyping - Prototyping is a user centric visualize the system, even before it is being built, and provides a mechanism to validate requirements in earlier stages. Prototypes will also serve to to provide screen shots which can be inserted into the Use Case and/or User Interface/Screen Design Documents.

2.

System Overview - PLC

2.1

Introduction

This document is a technical submission detailing supply of PLC control panel (PCP) that includes a PLC based control system for use by Ashghal for its Tunnel and Utility Building at Dukhan Road – Road – Qatar Qatar Academy & Tilted Interchange Tunnel, Qatar. The panel will be designed with all the I/O interfacing with panel emanating in safe area.

TILETED INTERCHANGE: MAIN PANEL PLC Panel will be in the RIGHT ROAD Control room/MCC Room, where RIO - 1 will be Left Road Control/MCC. RIO panel 2 will be in the Right ROAD Inside the Tunnel and RIO Panel 3 will be in the Left Road Inside the Tunnel. Components Designed based on the below requirement •

17 Jet Fan – Fan – RIGHT RIGHT ROAD

•

16 Jet Fan – Fan – LEFT LEFT ROAD

QATAR ACADEMY: MAIN PANEL PLC Panel will be in the Control room/MCC Room, where RIO - 1 & RIO – RIO – 2 2 panel will be inside the Tunnel. Components Designed based on the below requirement •

20 Jet Fan - Tunnel


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2.2

Objective

The Main objectives of PLC system are: •

•

Monitor all equipment’s and instruments in the Tunnel. Control of various equipment’s such Jet Fan VFD, Temperature, Vibration, CO, NO, NO2 Level, Visibility Level & Air Velocity Level

•

Store and retrieve historical date like level, flow, pressure etc.

•

Store Alarms in SCADA.

•

Logging of operational parameters in terms of tre nds, events & alarms in SCADA.

•

Provide overall plant controls from SCADA station or panel mounted HMI.

Note: SCADA will be done by others The complete PLC panel will be provided with backup electrical power by a dedicated UPS. This will help to keep the control system in healthy state and monitoring the plant parameters even in the complete power failure state. This UPS will be supplied by others The SCADA system will record the critical operating data of Jet Fans. The data can be retrieved from the system (up to the last log) even after complete shutdown, for plant parameter analysis. The system will not restart automatically on power re storation. Operator intervention is required to acknowledge/ Reset faults. The Control system comprises of PLC system w ith its CPU, Power Supplies, I/O Cards, Ethernet switch, DC power supply for field interrogation, interface relays, terminals etc housed inside the control panel. Both SCADA work station (supplied by others) & panel mounted HMI w ill be communicating with PLC on a High-speed Ethernet network for DATA exc hange. PLC/SCADA system is being engineered using Siemens “SIMATIC S7-400H, 412-5H” System PLC with SCADA software. The Panel Mounted HMI will be Siemens “SIMATIC HMI TP1500 Comfort, Comfort Panel” The FDS provides the conceptual basis for the control system and will be further supported by specifications and design documents forming the contents of the total system documentation. This document will be supported further by specifications and design documents forming the contents of the total system documentation. We have endeavored to provide system components that comply with Contract specifications


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Purpose

2.3

The purpose of this Functional Design Specification is to detail the manner in which it is intend to implement the control system to meet the requirements of the Dukhan Tunnel specifications. This document describes the Hardware and t he Software of the PCP & associated PLC based control system. The purpose of this document is not intended to address how the control functions will be implemented but to address what functions are available. How the functions are implemented in the PLC and PCP logic will be covered in the subsequent software design stage and the Control Philosophy.

Reference Documents

2.4

Item

Drawing. / document description

1

Material Submittal

2

P&ID

3

System Architecture

4

PLC, I/O List

5

Control Philosophy Main Panel & RIO Panel GA and Wiring drawings Layout Drawing Cause & Effect Drawings Set Point & Alarm Table

6 7 8 9


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2.5

Glossary of Terms AI

Analog Input

AO

Analog Output

CPU

Central Processing Unit

DI

Digital Input

DO

Digital Output

ENET

Ethernet Network

EWS

Engineering Work Station

FDS


GA

General Arrangement

H/W

Hardware

HMI

Human Machine Interface

I/O

Input and/or Output

MCC

Motor Control Centre

MCB

Miniature Circuit Breaker

OWS

Operator Work Station

PA

Process Automation

PC

Personal Computer

PCP

Process Control Panel

PLC

Programmable Logic Controller

PSU

Power Supply Unit

P&ID

Process & Instrument Diagram

SCADA

Supervisory Control & Data Acquisition

PS

Pumping Station

S/W

Software

TCP/IP

Transmission Control Protocol / Internet Protocol


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The following definitions are used throughout this document: Rack Slot Card Channel

2.5

: An I/O chassis having many slots to hold I/O Modules : A physical position in a rack. : A single Module : A single input or output signal wired to module

Hardware & Software System Associated with PLC Panel

The following hardware / Software systems ar e supplied for his project: -

•

Control Panel

•

Siemens based PLC System – Hot Redundancy system

•

Modbus TCP/IP Network, Modbus Serial Network

•

HMI workstation

•

Configured PLC application program using SIMATIC S7 Step7 Prof 2010 SR4/V14 SP1software Each of these items is described in detail below.

2.6

PLC Control Panel (PCP)

One fully assembled, completely wired, factory tested PLC panel completely will be supplied as part of the control system. PCP will have front access only Cable entry shall be bottom entry only as per project requirement. Wire colors and wiring segre gation within PCP will be in full compliance to the project specifications & will be detailed in control panel wiring drawings submission for approval prior to manufacturing.

2.7

PLC System

The PLC will be Siemens Hot standby PLC. The I/Os will be communicating with CPU over RIO Network. HMI/SCADA station will be communicating with PLC via High Spee d Ethernet Network. The PLC processors will be installed in a ‘Hot Backup’ configuration with dual redundant processors and simplex remote I/O. Redundancy will only be configured for CPU, Power Supply & Remote I/O Communication. The backup changeover and communications is controlled by Coprocessor and is invisible to operations. Change over occurs automatically upon processor, power supply, chassis, network card failure or mode change from Run to Program. The primary and secondary processors along with associated hardware will be located in Main PLC Panel. Functional Design Specification

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A panel mounted HMI will be supplied for local graphical interface on panel. The application will run on SIMATIC HMI TP1500 Comfort Panel which will communicate with the Siemens PLC via Modbus TCP/IP network. SCADA station (OWS) will be supplied by others for the local graphical interface. The application will run on professional grade Desktop PC which will communicate with the Siemens PLC via Modbus TCP/IP network. As a part of scope engineering laptop will be supplied. PLC programming software SIMATIC S 7 Step7 Prof 2010 will be installed on this PC for programming / modifications & debugging later.

Hot Standby System

2.8

A Siemens Hot Standby system requires r acks configured with identical hardware, software, and firmware. One of the controllers (PLC) functions as t he Master CPU controller and the other as a Standby CPU controller.

•

The Primary CPU updates the Standby CPU each scan through the FO link.

•

The Master CPU and Standby CPU communicate constantly monitoring the health of the system.

If the Master CPU stops, the Standby CPU takes control within one sc an.

Purpose of a Hot Standby System Siemens Hot Standby with step7 system can be used when downtime cannot be tolerated. Hot standby systems deliver high availability through redundancy. A hot standby system consists of two identical configurations. One of the two processors act as the Master CPU controller, and the other acts as the Standby CPU controller. The Master CPU controller runs t he application program and operates the remote I/O. Either controller can be put in the Master CPU state, but the other must be in the Standby CPU state or offline.

Master CPU and Standby CPU Controllers The Master CPU controller: •

Executes the whole application program (first section included),

•

Controls the remote I/O, and

•

Updates the Standby CPU controller after ever y scan (program cycle).

If the Master CPU controller stops, the Standby CPU controller takes contro l within one scan.


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To determine if the Master CPU controller has stopped, note controller’s status displayed in the Facia LED and the RIO Head’s status displayed by the RIO Head’s LEDs. The Standby CPU controller: •

Executes only the first section of the application program,

•

Checks out the availability of the CPU and CRP modules, and

•

Does not control the remote I/O.

NOTE: As the first section of the program is also executed by the Standby CPU controller, do not use (in the first section) Timer events or any logic which controls the process and the communication.

Switchover Capability •

•

•

One of the two controllers may function as the Master CPU controller and the other as the Standby CPU controller. Master CPU and Standby CPU states are switchable. Therefore, if one of the two controllers are functioning as the Master CPU controller, the other must be in Standby CPU mode. Otherwise, the second controller is in the default mode, which is offline. The remote I/O is controlled by the Master CPU controller.

Monitoring the System •

•

•

The Master CPU and the Standby CPU controllers communicate with each other constantly to monitor the functionality of the system. If the Master CPU controller stops, the state of the controllers is switched. The Standby CPU controller becomes the Master CPU, executes the application program, and controls the remote I/O. If the Standby CPU controller stops, the Master CPU controller continues to run without redundancy and acts as a stand-alone system.

Online Modification •

It is possible to make I/O configuration changes when the PLC is in RUN mode, and more especially:

•

Add a module (discrete or analog) in a free slot,

•

Delete a module (discrete or analog),


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•

Modify the configuration parameters of a module (discrete or analog).

Power Cycle •

On power cycle, the controller automatically detects the Master CPU. The second system automatically becomes the Standby CPU.

Description of the Hot Standby •

The Master CPU PLC executes the application program and controls the remote I/O process. If a Standby CPU is present, the Master CP U sends application data and I/O to it.

Run Standby CPU •

The PLC indicates that it is running well and is ready to take over the process if the Master CPU stops. Run Offline

•

The PLC executes the complete application program but the I/O is not written. This state is either manually activated or the CPU detects it itself. Stop (Offline)

•

The PLC executes neither the application program nor controls the process.

•

•

The run offline and the stop offline state can occur in the Master CPU and in the Standby CPU at the same time.

Stop (Offline) •

•

2.9

The PLC executes neither the application program nor controls the process. The run offline and the stop offline state can occur in the Master CPU and in the Standby CPU at the same time.

Controller High performance CPU is used to control and monitor the whole system.

The system also offers the following benefits •

Distributed control which reduces downtime

•

Programming/Trouble shooting from work station having engineering software’s.

•

IEC 61131-3 compliant ladder and function block programming features.

For details specification please refer the data sheets attached in the material submittal. Functional Design Specification

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2.9

PLC System Configuration

a. Panel Location: Dukhan road – Tilted interchange tunnel – Main PLC Dukhan road – Tilted interchange tunnel – RIO -1 Dukhan road -Tilted interchange tunnel- RIO-2 Dukhan road -Tilted interchange tunnel- RIO-3 Dukhan road –Qatar Academy - Main PLC Dukhan road –Qatar Academy – RIO-1 Dukhan road –Qatar Academy – RIO-2 b. Reference Documents: PLC/SCADA System Architecture c. Input / Output Assignments The input / output assignments have been derived from the IO LIST. The I/O lists for location will be submitted vide separate document PLC I O LIST. From these documents approximate I/O quantities envisaged are: Total I/O Points for Qatar Academy Tunnel Digital Input

– 150

Digital Output – 72 Analog Input

– 143

Analog Output – 24 Soft Signals -

As Required

Total I/O Points for Tilted Interchange Tunnel Digital Input

– 246

Digital Output

– 120

Analog Input

– 224

Analog Output

– 41

Soft Signals Functional Design Specification

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d. Hardware Configuration – PLC Panel


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3.

RIO Network

3.1

Reference Document

PLC/SCADA System Architecture

3.1

Overview

Siemens RIO network is a high speed local area network (LAN) that uses commercially available fibre optic cable and fiber optic media tec hnology.


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4.

Modbus TCP/IP Network

4.1

Reference Document


Overview

4.2

Siemens TCP/IP Ethernet modules make it possible for a Siemens controller to communicate with devices on an Ethernet network using Modbus TCP/IP –protocol. SCADA Workstationsupplied by OTHERS

IP Addressing

4.3

S.No.

Device Descrip tio n

Propos ed IP Address 192.168.1.1 (+1 address automatically considered when it is in online)

1 Hot Standby Processor 2

SIMATIC NET CP 443-1

192.168.1.3 (+1 address automatically considered when it is in online)

Ethernet Module 3

SIMATIC HMI TP1500 Comfort HMI

192.168.1.5

4

SCADA Workstation - BY OTHERS

192.168.1.6

5

ENGINEERING LAPTOP

192.168.1.7

6

Reserved

192.168.1.8 to 192.168.1.10


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5.

Profinet Network

5.1

Reference Document


5.2

Overview

SIMATIC ET 200 SP, Profinet Interface Module module is used to communicate with different devices to collect the data. Each RIO panel has got separate Profinet module to communicate with the other devices.


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6.

TOUCH Panel HMI

6.1

Reference Document


6.2

Overview

Following two operator interfaces will be provided based SCA DA station- supplied by others. Panel mounted Operator panel (HMI). SCADA station- supplied by others as well as panel mounted HMI will provide full monitoring and control of the complete pumping station. SCADA work station will be configured for the following additional work. Historical Data Logging Historical trending, backup and archive.

Engineering software shall be installed on laptop supplied along with the system. This will enable the system engineer to modify/debug the PLC/HMI application software at later date on the laptop itself and do necessary upload /download application program to PLC or panel mounted HMI application program without any additional requirements.


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7.

PLC Cabinet

7.1

Overview

There are totally 7 Panels in the system. To be in symmetry, all specifications for the control panel shall be fabricated in Sheet steel for Main panel, RIO panel and RIO LV panel. Rest of them shall be Stainless steel wall mounted enclosure. Sufficient spare space will be provided in control panel for future requirements. Control panel houses PLC’s, I/O C hassis, relays, 24V DC Power Supply Unit, MCB’ s, terminals etc.

7.1

Panel Dimensions

Height (mm)

7.2

Width (mm)

Depth (mm) PANEL REFERENCE

2000

800

800

MAIN PANEL- TILTED INTERCHANGE TUNNEL PANEL

1200

800

300

RIO PANEL 1

1200

800

300

RIO PANEL 2

1200

800

300

RIO PANEL 3

2000

800

800

MAIN PANEL- QATAR ACADEMY MAIN PLC PANEL

1200

800

300

RIO PANEL 1

1200

800

300

RIO PANEL 2

Panel Manufacturer

Panel enclosure Manufacturer - RITTAL, Hoff Man or Equivalent

7.3

Panel Access

Panel access shall be front access o nly.


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7.4

Panel Accessories

The panel will be fitted with: •

Gland plates

•

Mounting plates

•

Lifting Hooks

•

Key locks

•

Drawing Pocket

•

Panel lights with door switch

•

Fan and filters.

•

Hygrostat and heaters

7.5

Panel Components

Control Panel will be fitted with the following Components. •

Siemens PLC hardware’s.

•

24VDC power Supply unit (Redundant configuration)

•

230 VAC socket outlet with MCB.

•

Enclosure light for each cabinet (door activated)

•

Mains Isolators.

•

AC + DC power distribution equipment.

•

Interface relays with LED indication.

•

Fused and normal feed through terminal blocks.

•

Fan / Air Filters.

•

Temperature Switch.

•

Heater / Thermostat.


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7.5

Power Supply Management

Complete control system including, PLC hardware, instrumentation, panel HMI, will be powered through UPS. UPS will be supplied by others

7.6

Panel Finish

The panel color shall be RAL 7035 for sheet steel. Stainless steel shall be colorless.

8.

System Failure

8.1

PLC System Failure

PLC system is offered in a hot backup configuration which means the failure of one processor sub system will not lead to a total system shutdown. Processor sub system comprises of power supply, chassis, CPU. Failure of any one of the se modules will result in switchover to the hot standby secondary. Switchover is bump less. Both sub systems are identical. Whichever sub system completes the power up sequence first, assume the role of Master. The program is downloaded to the Master and standby processor. Proposed PLC platforms support module hot swapping facility which means any faulty modules can be replaced online without shutdown of PLC system. F ailure of any sub system will be logged as high priority alarm in HMI/SCADA system.

8.3

HMI/SCADA FAILURE

Both HMI & SCADA work station will be working in parallel. In case of failure of any HMI, complete plant will be still available for monitoring from SCADA work stations. S imilarly, in case of failure of SCADA work station, PLC System can be monitored and controlled through HMI. In case of SACDA work station failure, parameter logging will be un-available until the workstation operation is re stored. SCADA will be supplied by Others.

8.3

Power Supply Failure

The 24VDC field power supply also will be provided with the redundant configuration. If there is any failure of primary power supply, secondary power supply will keep the plant operating. Failure of any power supply shall be logged as common utility alarm on HMI/SCADA for operator’s attention.


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8.4

RIO Communication Failure

In the event of any one RIO communication network link failure, Communication will switch over to other redundant control link without interruption. Failure of RIO link will be logged as high priority alarm on HMI/SCADA station.

9.

HMI Configuration

Customized application developed through Siemens’s SIMATIC S7 Step7 Prof 2010 Designer software runs on the HMI.

HMI configuration for this application consists of: •

Configuration of Screen Utilities

•

Configuration of Security system

•

Configuration of Graphic Screens

•

Configuration of Alarm Management System

•

Configuration of Data Logging System – applicable to SCADA work station only. SCADA will be supplied by OTHERS

9.1

HMI Facilities

a.HMI User Interface The HMI system acquires real time data from the plant and presents this in a graphical form to the Control Engineer. Hierarchical displays are used throughout, allowing the control staff to access detailed displays via “hot areas” on the overview screen. Operator / Engineers will have access to the following facilities, subject to password protection as documented elsewhere. Monitoring and control of field devices Device status, A larm monitoring.


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b. HMI System Functions All displays maintain a common look and feel. The interface is configured to mee t the requirements of the project with Hierarchical displays utilized to aid operation of the overall system.

c.HMI Graphical User Interface The graphical user interface is based on standard Siemens Designer functions and consists of user configurable colour graphic displays, which provide overviews of various sections of the pumping station.

The Human-machine-interface is operated via user-friendly commands and menus supplemented by Touch option. It provides user-defined color graphic trends, and alarms.

Application can be edited / expended using Siemens Programming software. Application enables part(s) of a graphical window to be iconized. Selection of an icon causes a sub window to pop-up on top of the graphical window. Sub windows may be used to display detailed process mimics or simply tabulate measured and calculated values.

The HMI Graphical Page comprises of:

Static (fixed) background, i.e. shapes and characters with a permanent pipeline or process layout. Dynamic foreground, i.e. shapes and characters, which represents dynamic information in the database and therefore change in time, these can be changed manually from the display. The dynamic foreground includes the following display facilities:

Alphanumeric fields, display dynamic database information. Different colors are employed to identify in/out range, valid/invalid etc.

Symbols show the status flag or value of database information by means of graphical attributes, such as color or additional symbols. Functional Design Specification

23 of 51

GAS-PRJ-17-037-004

9.2

Screen Utilities

A few operator functions are available on gr aphic screens as described below. a. Control of Field Devices On selected screens, it is possible for an operator to open and close valves (Not Applicable for this Project) and start Forward /Reverse / stop motors. This is achieved by pointing to the item on the screen, Clicking and selecting the desired control action from the pop up list of commands. b. Control Selections Available Latest windows pull-down menu features are invoked on each control screen opening screen selection popup. Screen selection popup has following pushbuttons for the following purposes: -

Pushbutton Description

Function

Screen HMI

Open any plant screen configured in

Trend

Displays Trend screen

Alarm Summary

Displays Alarm Summary Page

Set points

Display Set points Screen

Following features are available directly on individual screen Alarm Acknowledge

Silences Audible Alarm

Alarm Reset

Reset Alarm

Log In

Display Log in Window

Log Out settings

Log Out from the system to Default

Alarm Banner

Display Latest Alarm


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GAS-PRJ-17-037-004

9.3

Security System

A comprehensive security system is configured to ensure overall integrity of the control system . Four levels of security are configured for the following personnel: -

•

Default

•

Operator

•

Supervisor

•

Engineer

a. Default Security The system will “boot up” with default security level

b. Security Group definition

Group 1

Group 2

Group 3

Group 4

Name

Manager

Engineer

Supervisor

Operator

Default

Default Password

Manager 1

Engineer 1

Sup1

Opr1

NIL

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

View Application Shutdown Trend System Configuration Security

Group 5

X

Alarm Summary Display

X

X

X

Tag Group Editor

X

X

X

Security Areas/ Functions

X

X

Main Menu

X

X

X

X

Control Override

X

X

X

Set point Access

X

X

Note: “X” – Access Allowed Functional Design Specification

25 of 51

GAS-PRJ-17-037-004

9.4

HMI Graphic Screens

Each Graphic screen has following properties:

Header section: Common top header on every screen will provide access to following •

Screen Selection

•

Screen Description

•

Date/ Time

Footer •

Alarm Acknowledge

•

Alarm Reset

•

Log in

•

Log out facility

•

One Line Alarm Banner

Screen Selection •

Screen selection tab opens a popup screen showing various sections of plant. Operator can click on any button to display the relevant screen.

Alarm Banner •

A single line alarm banner provided on the header sc reen displays the most recent alarm

Alarm Acknowledge •

Alarm can be acknowledged from any screen by clicking on alarm acknowledged button

Date & Time •

HMI current date & time are displayed on every screen

Linking to another Screen •

Each graphic screen provides to & from linking with the relevant pages

Events/Alarms display: •

LL, L, H or HH event/alarms are also be displayed in form of text along with each relevant transmitter indicator for effective information.


26 of 51

GAS-PRJ-17-037-004

Popup (for equipment’s): •

Each pump/valve details can be accessed by clicking on its symbol.

•

All status/controls can be accessed from the popup screens.

Colors •

Dynamic States of each Pump/Valve are repre sented by a different color as per specification

➢

Running and Normal

-

Green Colour

➢

Stopped and normal

-

White Colour

➢

Fault Unacknowledged -

➢

Selected in Auto

-

Blue

➢

Danger in Operation

-

Red

ACB/MCCB On

-

White

➢

Valve Open

-

Green (Not Applicable)

➢

Valve Closed

-

White (Not Applicable)

➢

•

Yellow Steady

All lines colors are according to International Standards for HMI.

Trend Selection Screens – on SCADA work st ation only •

Trend screen has default access

•

Utilized for monitoring only

•

Trend screen has link to various configured trends groups

Control System Status / Monitoring screen •

This screen has default access

•

Utilized for monitoring only

•

This graphical screen depicts the status of over all control system including PLC,I/O Network & SCADA Interfacing:

Status of each node/network is displayed for maintenance ease

Process / Timer Set Point Adjustments popup screen •

This screen has supervisor access

•

Provides facility to adjust & monitor important timer set points


27 of 51

GAS-PRJ-17-037-004

Alarm Management System SCADA has a powerful alarm handling system that is utilized for this project. All alarms are displayed / logged as a clear message indicating condition, time and date stamped. Alarms will be configured with various categories and displayed in the same sequence. Every alarm w ill be logged with date, time, category, Tag Name & Tag Description. Alarm summary will have additional information of tag acknowledged time. Latest alarm depending on category will be displayed on TOP.SCADA system supplied by OTHERS

Alarm Banner A single line alarm banner is reserved on the bottom of each screen to annunciate an alarm condition. If two alarms are raised simultaneously, the alarm with the highest priority is displayed first.

Alarm Logging Alarms are constantly monitored in background at scan rates defined during configuration. Critical alarms are assigned high scan rates; non-critical alarms are scanned at a slower rate. The alarms are logged to any of two locations dependent on severity of the alarm. Critical alarms are logged to: - Screen & Hard Disk Non-critical alarms are logged to Screen Note: Alarm logging shall be available in SCADA only. SCADA will be supplied by others.

Alarm Summary Screen All alarms are automatically sent to the alarm summary page. Each alarm is time and date stamped. Colour coding are used to distinguish Alarm. Alarm has been acknowledged. From the screen, an operator may acknowledge, cancel or clear one of multiple alarm conditions.

Alarm Conditions •

Configured alarm conditions are as per P&ID and Control Philosophy requirement.

Data logging System – Only on SCADA work station •

Data logging models are configured for the variables as per P&ID and Control Philosophy Requirement.


28 of 51

GAS-PRJ-17-037-004

Example HMI SCREEN for Jet Fan Parameter


29 of 51

GAS-PRJ-17-037-004

10

PLC Software Configuration

Siemens’s SIMATIC S7 Step7 Prof 2010 software will be used for ladder logic development. The programming will be structured in such a way that it simplifies maintenance, creates an efficient design process, minimizing development errors.

10.1

PLC Program Development Overview

Program will be developed using IEC 61131-3 compliant interface, symbolic programming with structures and arrays to reduce development time.

Program utilizes parameter based addressing which enhances the readability of logic Process specific functions will be developed with some common methodology.

Analog scaling and alarming will be done in the PLC. If any calculations to will be done in PLC.

Logic will be Developed Ladder Language or FBD

Standardized user defined blocks will be used for programming for maintenance ease. Total Run Hours will have calculated with Cumulative Values

PLC Program File Configuration:

The program structure will be hierarchical in nature. Program files will be assigned according to the function performed. Hence program files will be segregated according to function type i.e. Scaling, Alarms, Communication, equipment controls, PID Control, Totalization etc.


30 of 51

GAS-PRJ-17-037-004

11

Safety Consideration

As part of the process, the wrong operation of the control system may lead to situations arising which pose hazards to operating personnel. The design of the control system is such as to avoid the occurrence of any kind of hazards due to various failures and to minimize the magnitude of such hazards t hat do arise. The following describe aspects of the control system, which may have a safety implication.

a. Safe States on Failure

If the communications to the communication adapter fails or a processor fault is detected, the outputs on all modules in that chassis will return to the fail safe condition i.e. Off Condition.

b. Sequence Operation

Where the control system detects a potentially hazardous situation arising indicated by out of range parameters, the plant sequence shuts down in a controlled manner, and an alarm is raised. Eg process upset/ process parameters are outside safe limits.

c. Processor Power Failure

Upon restoration of power following power failure, all sequences ar e initialized in their quiescent state, irrespective of their state prior to the power failure. Operator intervention required to restart the plant again.

d. Fail safe design considerations

All the alarm signals like LL or HH levels, trip signals etc will be wired using bre ak to fail philosophy. This will ensure the safe operation where the alarm is due to fuse failure or wire disconnection. Functional Design Specification

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GAS-PRJ-17-037-004

12

Acceptance Criteria

a. System Testing Testing will be conducted to ensure that the control system performs in accordance with the Functional Design Specification and the control Philosophy. A System Test procedure is generated to list the hardware and software tests to be performed.

b. Test Format & Content The System Test Specification is a working document that serves as the Test Log. The Test Specification consists of test sheets, which are completed during the testing of the system.

c. Factory Acceptance Testing Factory Acceptance Test are performed which enables us to demonstrate to Client that the System has been tested and performs in accordance with the Functional Design Specification and the control Philosophy prior to the shipment to make sure all the PLC/HMI hardware’s are functioning properly. Complete Graphics and sequence test are performed during factory acceptance test. A detailed FAT procedure is being submitted (attached as an annexure to t his document).

d. Serial Communication Testing

This must be carried out at site commissioning since no slave devices shall be available during FAT.

e. Site Acceptance Testing Site Acceptance Test will be performed which enables us to demonstrate that the System has been tested and performs in accordance with the Functional Design Specification and the control Philosophy during Commissioning. During this test all the functions, graphics and alarms are demonstrated and witnessed by client representatives. A detailed SAT procedure will be submitted for this to conduct the SAT . Functional Design Specification

32 of 51

GAS-PRJ-17-037-004

13

Documentation

The following documents will be provided on completion of the commissioning phase of the project as as-built:

•

PLC, I/O list

•

PLC System Architecture Drawing

•

As built GA Drawings for control panel

•

As built Wiring Schematic Drawings for control panel

•

Signed FAT / SAT procedure documents

•

HMI screen prints

•

Operation and Maintenance Manual

•

Soft copy of the PLC/HMI Software

•

Relevant hardware user manuals

•

HMI Operation Manual


33 of 51

GAS-PRJ-17-037-004

14

Bill of Material

14.1

Bill of Material for PLC & RIO Panel

SR. NO

DESCRIPTION

MAKE

PART NO

QTY

UNIT

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-MAIN RACK

TILTED INTERCHANGE TUNNEL MAIN PLC PANEL

PLC HARDWARE

1

SIMATIC S7-400H, 412-5H System-Bundle H-System With 1 X UR2-H, W/O Memory Card, 2 X PS 405 10A, DC 24/48/60V, 4 X Sync-Module 10M, 2 X Sync-Cable 1M, 2 X CPU 412-5H, 4 X Back-up Batteries

SIEMENS

6ES7400-0HR51-4AB0

1

Nos.

2

SIMATIC S7,Ram Memory Card 4MB

SIEMENS

6ES7952-1AM00-0AA0

2

Nos.

3

SIMATIC Modbus/TCP Red for S7-400 H

SIEMENS

6AV6676-6MB30-3AX0

1

Nos.

4


SIEMENS

6GK7443-1EX30-0XE0

2

Nos.

5

SIMATIC ET 200 SP,Profinet Interface Module

SIEMENS

6ES7155-6AU00-0CN0

1

Nos.

6

SIMATIC ET 200 SP,Bus Adapter

SIEMENS

6ES7193-6AR00-0AA0

1

Nos.

7

SIMATIC ET 200 SP,Digital Input Module 16DI

SIEMENS

6ES7131-6BH00-0BA0

7

Nos.


34 of 51

GAS-PRJ-17-037-004

8

9

10

SIMATIC ET 200 SP, Digital Output Module 16DO, SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO

SIEMENS

6ES7132-6BH00-0BA0

4

Nos.

SIEMENS

6ES7134-6GF00-0AA1

6

Nos.

SIEMENS

6ES7135-6HD00-0BA1

6

Nos.

11

SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2B

SIEMENS

6ES7193-6BP00-0BA0

18

Nos.

12

SIMATIC ET 200 SP,Base UnitBU15-P16+A0+2D

SIEMENS

6ES7193-6BP00-0DA0

5

Nos.

SIEMENS

6ES7193-6SC00-1AM0

2

Nos.

SIEMENS

6ES7137-6AA00-0BA0

1

Nos.

SIEMENS

6GK5204-2BB10-2AA3

4

Nos.

SIEMENS

6EP1334-3BA10

2

Nos.

SIEMENS

6EP1961-3BA21

1

Nos.

SIEMENS

6AV212-0QCO2-0AX0

1

Nos.

1

Nos.

13 14 15

16

17

18

SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module SCALANCE X204-2 Managed IE Switch SITOP PSU200M Stabilized Power Supply Unit SITOP PSE202U Redundancy Module Input/Output SIMATIC HMI TP1500 Comfort ,Comfort Panel

SOFTWARE

1

SIMATIC S7 Step7 Prof 2010 SR4/V14 SP1 Combo INCL. TIA Portal, Floating License For1 User, E-SW, SW And Docu. On DVD, License Key On USB Stick , Class A, 5/6 Languages (GE,EN,FR,IT,SP)/(CN), Executable Under


SIEMENS

35 of 51

6ES7810-5CC11-0YA5

GAS-PRJ-17-037-004

Windows XP For2010 Only Windows 7 For 2010 & V14 SP1, Windows 8.1 For V14 SP1 Only Reference -HW: S7300/400 (S7-1200/1500)

PANEL & SWITCHGEARS

1

Compact Encloures 2000(H) X 800(W) X 800(D)

2

RITTAL/ REPUTED

TS8005.500

1

Nos.

Single C/O Relay with Base 24VDC

PHOENIX

2966171

64

Nos.

3

MCB 6A

SIEMENS

_

4

Nos.

4

MCB10A

SIEMENS

_

3

Nos.

5

Panel Light 240VAC

REPUTED

_

2

Nos.

6

Door Limit Switch

RITTAL/ REPUTED

SK4127.010

2

Nos.

7

Universal Socket

REPUTED

_

1

Nos.

8

0uter filter unit

RITTAL/ REPUTED

3240.200

3

Nos.

9

Fan and filter unit

RITTAL/ REPUTED

3240.100

1

Nos.

10

Thermostat

ALFA

THV2

1

Nos.

11

Feed Through Terminal BlockUT 2.5

PHOENIX

3044076

269

Nos.


36 of 51

GAS-PRJ-17-037-004

12

Feed Through Terminal Block UT 4-HESI

PHOENIX

3074169

263

Nos.

13

Feed Through Terminal Block UT 10

PHOENIX

3044160

6

Nos.

14

Ground Modular Terminal Block UT-10PE

PHOENIX

3044173

3

Nos.

15

Group Maker CarriersUBE/D N+C

PHOENIX

803122

29

Nos.

16

End Cover -D-UT 2,5/10

PHOENIX

3047028

29

Nos.

17

End Clamp-E/NS 35 N

PHOENIX

800886

70

Nos.

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-RIO-1 SR. NO

DESCRIPTION

MAKE

PART NO

MODEL

QTY

UNIT

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL TILTED INTERCHANGE TUNNEL RIO-1 PLC HARDWARE

1


SIEMENS

6ES7155-6AU00-0CN0

SIMATIC SERIES

1

Nos.

2


SIEMENS

6ES7193-6AR00-0AA0

SIMATIC SERIES

1

Nos.

SIEMENS

6ES7131-6BH00-0BA0

SIMATIC SERIES

6

Nos.

SIEMENS

6ES7132-6BH00-0BA0

SIMATIC SERIES

4

Nos.

3

4

SIMATIC ET 200 SP,Digital Input Module 16DI SIMATIC ET 200 SP, Digital Output Module 16DO,


37 of 51

GAS-PRJ-17-037-004

5

6

7

8

9

10

SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO SIMATIC ET 200 SP,Base UnitBU15P16+A0+2B SIMATIC ET 200 SP,Base UnitBU15P16+A0+2D SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module

SIEMENS

6ES7134-6GF00-0AA1

SIMATIC SERIES

5

Nos.

SIEMENS

6ES7135-6HD00-0BA1

SIMATIC SERIES

5

Nos.

SIEMENS

6ES7193-6BP00-0BA0

SIMATIC SERIES

2

Nos.

SIEMENS

6ES7193-6BP00-0DA0

SIMATIC SERIES

6

Nos.

SIEMENS

6ES7193-6SC00-1AM0

SIMATIC SERIES

1

Nos.

SIEMENS

6ES7137-6AA00-0BA0

SIMATIC SERIES

1

Nos.

11

SCALANCE X204-2 Managed IE Switch

SIEMENS

6GK5204-2BB10-2AA3

SIMATIC SERIES

2

Nos.

12

SITOP PSU200M Stabilized Power Supply Unit

SIEMENS

6EP1334-3BA10

SIMATIC SERIES

1

Nos.

HOFFMAN/ SCHNEIDER / REPUTED

M1200800300GSS

M1200800300 GSS

1

Nos.

PANEL & SWITCHGEARS

1


2


PHOENIX

2966171

2966171

64

Nos.

3

MCB 6A

SIEMENS

_

_

3

Nos.

4

MCB10A

SIEMENS

_

_

1

Nos.

5

Panel Light 240VAC

REPUTED

_

_

1

Nos.


38 of 51

GAS-PRJ-17-037-004

6

Door Limit Switch

RITTAL/ REPUTED

SK4127.010

SK

1

Nos.

7


PHOENIX

3044076

3044076

250

Nos.

8

Feed Through Terminal Block UT 4HESI

PHOENIX

3074169

3074169

244

Nos.

9


PHOENIX

3044160

3044160

2

Nos.

10

Ground Modular Terminal Block UT10PE

PHOENIX

3044173

3044173

1

Nos.

11


PHOENIX

803122

0803122

12

Nos.

12


PHOENIX

3047028

3047028

12

Nos.

13

End Clamp-E/NS 35 N

PHOENIX

800886

800886

28

Nos.

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-RIO-2 SR. NO

DESCRIPTION

MAKE

PART NO

MODEL

QTY

UNIT

SIMATIC SERIES

1

Nos.

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL TILTED INTERCHANGE TUNNEL RIO-2 PLC HARDWARE

1



SIEMENS

6ES7155-6AU00-0CN0

39 of 51

GAS-PRJ-17-037-004

2

3

4

5

6

7

8

9

10

SIMATIC ET 200 SP,Bus Adapter SIMATIC ET 200 SP,Digital Input Module 16DI SIMATIC ET 200 SP, Digital Output Module 16DO, SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO SIMATIC ET 200 SP,Base UnitBU15P16+A0+2B SIMATIC ET 200 SP,Base UnitBU15P16+A0+2D SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module

SIEMENS

6ES7193-6AR00-0AA0

SIMATIC SERIES

1

Nos.

SIEMENS

6ES7131-6BH00-0BA0

SIMATIC SERIES

2

Nos.

SIEMENS

6ES7132-6BH00-0BA0

SIMATIC SERIES

0

Nos.

SIEMENS

6ES7134-6GF00-0AA1

SIMATIC SERIES

11

Nos.

SIEMENS

6ES7135-6HD00-0BA1

SIMATIC SERIES

0

Nos.

SIEMENS

6ES7193-6BP00-0BA0

SIMATIC SERIES

10

Nos.

SIEMENS

6ES7193-6BP00-0DA0

SIMATIC SERIES

3

Nos.

SIEMENS

6ES7193-6SC00-1AM0

SIMATIC SERIES

3

Nos.

SIEMENS

6ES7137-6AA00-0BA0

SIMATIC SERIES

1

Nos.

11


SIEMENS

6GK5204-2BB10-2AA3

SIMATIC SERIES

2

Nos.

12


SIEMENS

6EP1334-3BA10

SIMATIC SERIES

1

Nos.

1


HOFFMAN/ SCHNEIDER / REPUTED

M1200800300GSS

M120080030 0GSS

1

Nos.

2

MCB 6A

SIEMENS

_

_

3

Nos.

PANEL & SWITCHGEARS


40 of 51

GAS-PRJ-17-037-004

3

MCB10A

4

Panel Light 240VAC

REPUTED

_

_

1

Nos.

5

Door Limit Switch

RITTAL/ REPUTED

SK4127.010

SK

1

Nos.

6


PHOENIX

3044076

3044076

144

Nos.

7

Feed Through Terminal Block UT 4HESI

PHOENIX

3074169

3074169

138

Nos.

8


PHOENIX

3044160

3044160

2

Nos.

9

Ground Modular Terminal Block UT10PE

PHOENIX

3044173

3044173

1

Nos.

10

Group Maker Carriers-UBE/D N+C

PHOENIX

803122

0803122

17

Nos.

11


PHOENIX

3047028

3047028

17

Nos.

12

End Clamp-E/NS 35 N

PHOENIX

800886

800886

34

Nos.


SIEMENS

_

_

41 of 51

1

Nos.

GAS-PRJ-17-037-004

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-RIO-3

SR. NO

DESCRIPTION

MAKE

PART NO

MODEL

QTY

UNIT

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL

TILTED INTERCHANGE TUNNEL RIO-3

PLC HARDWARE

1


SIEMENS

6ES7155-6AU000CN0

SIMATIC SERIES

1

Nos.

2


SIEMENS

6ES7193-6AR000AA0

SIMATIC SERIES

1

Nos.

SIEMENS

6ES7131-6BH000BA0

SIMATIC SERIES

21

Nos.

SIEMENS

6ES7132-6BH000BA0

SIMATIC SERIES

0

Nos.

SIEMENS

6ES7134-6GF000AA1

SIMATIC SERIES

10

Nos.

SIEMENS

6ES7135-6HD000BA1

SIMATIC SERIES

0

Nos.

SIEMENS

6ES7193-6BP000BA0

SIMATIC SERIES

8

Nos.

SIEMENS

6ES7193-6BP000DA0

SIMATIC SERIES

4

Nos.

SIEMENS

6ES7193-6SC001AM0

SIMATIC SERIES

2

Nos.

3

4

5

6

7

8

9

SIMATIC ET 200 SP,Digital Input Module 16DI SIMATIC ET 200 SP, Digital Output Module 16DO, SIMATIC ET 200 SP,Analog Input.Module.8AI SIMATIC ET 200 SP,,Analog Output Mod.4AO SIMATIC ET 200 SP,Base UnitBU15P16+A0+2B SIMATIC ET 200 SP,Base UnitBU15P16+A0+2D SIMATIC ET 200 SP,Shielding Terminals and Plates


42 of 51

GAS-PRJ-17-037-004

10

SIMATIC ET 200 SP Communication Module

SIEMENS

6ES7137-6AA000BA0

11


SIEMENS

12


SIEMENS

SIMATIC SERIES

1

Nos.

6GK5204-2BB102AA3

2

Nos.

6EP1334-3BA10

1

Nos.

PANEL & SWITCHGEARS

1


2

MCB 6A

SIEMENS

_

_

3

Nos.

3

MCB10A

SIEMENS

_

_

1

Nos.

4

Panel Light 240VAC

REPUTED

_

_

1

Nos.

5

Door Limit Switch

RITTAL/ REPUTED

SK4127.0 10

SK

1

Nos.

PHOENIX

3044076

3044076

136

Nos.

PHOENIX

3074169

3074169

130

Nos.

6

7

Feed Through Terminal BlockUT 2.5 Feed Through Terminal Block UT 4HESI

HOFFMAN/ SCHNEIDER/ REPUTED

M120080 0300GSS

M1200800300 GSS

1

Nos.

8


PHO ENIX

3044160

3044160

2

Nos.

9


PHO ENIX

3044173

3044173

1

Nos.

10

Group Maker Carriers-UBE/D N+C


PHOENIX

803122

43 of 51

0803122

17

Nos.

GAS-PRJ-17-037-004

11


PHOENIX

3047028

3047028

17

Nos.

12

End Clamp-E/NS 35 N

PHOENIX

800886

800886

34

Nos.

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY MAIN PLC SR. NO

DESCRIPTION

MAKE

PART NO

MODEL

QTY

UNIT


QATAR ACADEMY MAIN PLC

PLC HARDWARE

1

SIMATIC S7-400H, 412-5H System-Bundle H-System With 1 X UR2-H, W/O Memory Card, 2 X PS 405 10A, DC 24/48/60V, 4 X Sync-Module 10M, 2 X Sync-Cable 1M, 2 X CPU 412-5H, 4 X Back-up Batteries

SIEMENS

6ES7400-0HR514AB0

SIMATIC SERIES

1

Nos.

2

SIMATIC S7,Ram Memory Card 4MB

SIEMENS

6ES7952-1AM000AA0

SIMATIC SERIES

2

Nos.

3

SIMATIC Modbus/TCP Red for S7-400 H

SIEMENS

6AV6676-6MB303AX0

SIMATIC SERIES

1

Nos.

4


SIEMENS

6GK7443-1EX300XE0

SIMATIC SERIES

2

Nos.

5


SIEMENS

6ES7155-6AU000CN0

SIMATIC SERIES

1

Nos.

6


SIEMENS

6ES7193-6AR000AA0

SIMATIC SERIES

1

Nos.


44 of 51

GAS-PRJ-17-037-004

7


SIEMENS

6ES7131-6BH000BA0

SIMATIC SERIES

8

Nos.

8

SIMATIC ET 200 SP, Digital Output Module 16DO,

SIEMENS

6ES7132-6BH000BA0

SIMATIC SERIES

5

Nos.

9

SIMATIC ET 200 SP,Analog Input.Module.8AI

SIEMENS

6ES7134-6GF000AA1

SIMATIC SERIES

6

Nos.

10

SIMATIC ET 200 SP,,Analog Output Mod.4AO

SIEMENS

6ES7135-6HD000BA1

SIMATIC SERIES

6

Nos.

11


SIEMENS

6ES7193-6BP000BA0

SIMATIC SERIES

20

Nos.

12


SIEMENS

6ES7193-6BP000DA0

SIMATIC SERIES

5

Nos.

SIEMENS

6ES7193-6SC001AM0

SIMATIC SERIES

2

Nos.

SIEMENS

6ES7137-6AA000BA0

SIMATIC SERIES

1

Nos.

13 14

SIMATIC ET 200 SP,Shielding Terminals and Plates SIMATIC ET 200 SP Communication Module

15


SIEMENS

6GK5204-2BB102AA3

SIMATIC SERIES

2

Nos.

16


SIEMENS

6EP1334-3BA10

SIMATIC SERIES

2

Nos.

17

SITOP PSE202U Redundancy Module Input/Output

SIEMENS

6EP1961-3BA21

SIMATIC SERIES

1

Nos.

18

SIMATIC HMI TP1500 Comfort ,Comfort Panel

SIEMENS

6AV212-0QCO20AX0

SIMATIC SERIES

1

Nos.

SOFTWARE

1

SIMATIC S7 Step7 Prof 2010 SR4/V14 SP1 Combo INCL. TIA Portal, Floating License For1 User, E-SW, SW And Docu. On DVD, License Key On USB Stick , Class A, 5/6 Languages (GE,EN,FR,IT,SP)/(CN), Executable Under


SIEMENS

6ES7810-5CC110YA5

45 of 51

SIMATIC SERIES

1

Nos.

GAS-PRJ-17-037-004

Windows XP For2010 Only Windows 7 For 2010 & V14 SP1, Windows 8.1 For V14 SP1 Only Reference HW: S7-300/400 (S71200/1500)

PANEL & SWITCHGEARS

1


2


3

RITTAL

TS8005.500

TS Series

1

Nos.

PHOENIX

2966171

2966171

80

Nos.

MCB 6A

ABB

S202M-C6

S202

4

Nos.

4

MCB10A

ABB

S202M-C10

S202

3

Nos.

5

Panel Light 240VAC

REPUTED

_

_

2

Nos.

6

Door Limit Switch

RITTAL

SK4127.010

SK

2

Nos.

7

Universal Socket

REPUTED

_

_

1

Nos.

8

0uter filter unit

RITTAL

3240.200

3240.200

2

Nos.

9

Fan and filter unit

RITTAL

3240.100

3240.100

2

Nos.

19

Thermostat

ALFA

THV2

THV2

1

Nos.

11


PHOENIX

3044076

3044076

301

Nos.


46 of 51

GAS-PRJ-17-037-004

12


PHOENIX

3074169

3074169

295

Nos.

13


PHOENIX

3044160

3044160

6

Nos.

14


PHOENIX

3044173

3044173

3

Nos.

15


PHOENIX

803122

0803122

29

Nos.

16


PHOENIX

3047028

3047028

29

Nos.

17

End Clamp-E/NS 35 N

PHOENIX

800886

800886

70

Nos.

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY RIO-1 SR. NO

DESCRIPTION

MAKE

PART NO

MODEL

QTY

UNIT


QATAR ACADEMY-RIO-1

PLC HARDWARE

1


SIEMENS

6ES71556AU00-0CN0

SIMATIC SERIES

1

Nos.

2


SIEMENS

6ES71936AR00-0AA0

SIMATIC SERIES

1

Nos.

3


SIEMENS

6ES71316BH00-0BA0

SIMATIC SERIES

2

Nos.

4


SIEMENS

6ES71326BH00-0BA0

SIMATIC SERIES

0

Nos.


47 of 51

GAS-PRJ-17-037-004

5


SIEMENS

6ES71346GF00-0AA1

SIMATIC SERIES

7

Nos.

6


SIEMENS

6ES71356HD00-0BA1

SIMATIC SERIES

0

Nos.

7


SIEMENS

6ES71936BP00-0BA0

SIMATIC SERIES

6

Nos.

8


SIEMENS

6ES71936BP00-0DA0

SIMATIC SERIES

3

Nos.

9

SIMATIC ET 200 SP,Shielding Terminals and Plates

SIEMENS

6ES71936SC00-1AM0

SIMATIC SERIES

2

Nos.

10


SIEMENS

6ES71376AA00-0BA0

SIMATIC SERIES

1

Nos.

11


SIEMENS

6GK52042BB10-2AA3

SIMATIC SERIES

2

Nos.

12


SIEMENS

6EP13343BA10

SIMATIC SERIES

2

Nos.

1



M1200800300 GSS

M1200800 300GSS

1

Nos.

2

MCB 6A

SIEMENS

_

_

3

Nos.

3

MCB10A

SIEMENS

_

_

1

Nos.

4

Panel Light 240VAC

REPUTED

_

_

1

Nos.

5

Door Limit Switch

RITTAL/ REPUTED

SK4127.010

SK

1

Nos.

6


PHOENIX

3044076

3044076

112

Nos.

PANEL & SWITCHGEARS


48 of 51

GAS-PRJ-17-037-004

7


PHOENIX

3074169

3074169

106

Nos.

8


PHOENIX

3044160

3044160

2

Nos.

9


PHOENIX

3044173

3044173

1

Nos.

10


PHOENIX

803122

0803122

17

Nos.

11


PHOENIX

3047028

3047028

17

Nos.

12

End Clamp-E/NS 35 N

PHOENIX

800886

800886

34

Nos.

DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY RIO-2 SR. NO

DESCRIPTION

MAKE

PART NO

MODEL

QTY

UNIT


QATAR ACADEMY-RIO-2

PLC HARDWARE

1


SIEMENS

6ES71556AU00-0CN0

SIMATIC SERIES

1

Nos.

2


SIEMENS

6ES71936AR00-0AA0

SIMATIC SERIES

1

Nos.

3


SIEMENS

6ES71316BH00-0BA0

SIMATIC SERIES

7

Nos.


49 of 51

GAS-PRJ-17-037-004

4


SIEMENS

6ES71326BH00-0BA0

SIMATIC SERIES

4

Nos.

5


SIEMENS

6ES71346GF00-0AA1

SIMATIC SERIES

6

Nos.

6


SIEMENS

6ES71356HD00-0BA1

SIMATIC SERIES

6

Nos.

7


SIEMENS

6ES71936BP00-0BA0

SIMATIC SERIES

18

Nos.

8


SIEMENS

6ES71936BP00-0DA0

SIMATIC SERIES

5

Nos.

9

SIMATIC ET 200 SP,Shielding Terminals and Plates

SIEMENS

6ES71936SC00-1AM0

SIMATIC SERIES

2

Nos.

10


SIEMENS

6ES71376AA00-0BA0

SIMATIC SERIES

1

Nos.

11


SIEMENS

6GK52042BB10-2AA3

SIMATIC SERIES

2

Nos.

12


SIEMENS

6EP13343BA10

SIMATIC SERIES

2

Nos.

1



M120080030 0GSS

M120080 0300GSS

1

Nos.

2

MCB 6A

SIEMENS

_

_

3

Nos.

3

MCB10A

SIEMENS

_

_

1

Nos.

4

Panel Light 240VAC

REPUTED

_

_

1

Nos.

5

Door Limit Switch

RITTAL/ REPUTED

SK4127.010

SK

1

Nos.

PANEL & SWITCHGEARS


50 of 51

GAS-PRJ-17-037-004

Functional Design Specification - Automation System

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