Fiat Group Auto Au tomo mobi bile les s
COPPER UNIPOLAR CABLES WITH INSULATION FOR CLASS “T2” (105 C) “Lead free”
91107/18
˚
normazione
Page:
1/12
Date: 01/21/2008 -
SUPERVISING Dept. :
E.D. -- A.C. Elettrico Elettronica
MANAGING Dept.
E.D. -- A.C. Elettrico Elettronica
:
E P T
e d o C
PURPOSE To define define the dimensio dimensional nal,, electric electric and service service charac characteris teristics tics of the parts parts here here describ described, ed, used used on vehicle vehicle electrical system low voltage circuit.
NOTE : Components : Components made in compliance with Standard 2000/53/EC. 2000/53/EC .
A
. h C 2
Dimensions of sections marked with: -- : comply with Std. DIN 72551--6 72551--6 (Type (Type A); -- F comply with DIN 7255172551 --6 (Type B); -- Y comply with ISO 6722 (Thin wall); -- - comply with ISO 6722 (Thick wall).
n o i t i d E
This Standard was developed regardless of whether patents may or may not be involved
Change
Date
Description
=
11/09/05
Edit Editio ion n
A
05/05/06
Color combination combination added .
(FD)
B
05/31/06
Approved Suppliers added . § 3 changed .
(FD)
C
09/12 /12/06
Cablena and Nexans Maroc Suppliers : new sectio tions added .
(FD) FD)
D
11/1 1/14/0 4/06 6
Col Color or comb combin inati ation on Suzho Suzhou u Drak Draka a Cabl Cable e and and Leon Leonii (Polo (Polonia nia)) appro approve ved d supp supplie lierr adde added. d. (FD)
E
01/18/07
Color combination added.
=
05/07/07
Edit Editio ion n
A
01/21/08
Colors combinations, combinations, COFICAB (Eastern Europe) and LEONI (China) Supplier Supplier with relative marking and KBE (Tunisia) (Tunisia) Supplier added. added. LEONI (Polonia) Suppliers : new section added . (FD)
1
-- New.
(FD)
(FD)
2 --
Color combination and Nursan Turkey Supplier added. COFICAB (Por (Portu tuga gall and and Tunis unisia ia)) Supp Suppli lier ers s : new new sect sectio ion n adde added d. (FD) (FD)
ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE APPROPRIATE WEB SITE
APPROVED SUPPLIERS CODE (see Std. 07610)
see page 2
PUBLISHED BY SATIZ --- NORMAZIONE
E T U P S S I E I D T F R A O P E D S A R I C N H O N I T I T E . I H A . D E T p . N O S A T S I L D E A E L T T I I A B L L O U M A N L C O I G I T I A R I C U A R T R P O N O U E E D O H E R T D C G S I I T E F U D A C I N O F N R E O P Y C E B R E R T F E N E E B R T S N D I O O L N C A T N V S E Y U T L N M T I O T R N W E E H M R T U O I C R O P D T S I U H O T H T I W
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2
Page
91107/18
Change
Approved Suppliers
Supplier
Approved for sections:
A223
B887
0.35---0.5---0.75---1---1.5---2---2.5---4---6
0.5---0.75---1---1.5---2.5---4---6
suggest suggested ed by supplier supplier DELPHI
CABLENA
0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16---30
Moro Morocc cco o
COFICAB
0.350.35----0.5--0.5---0.75-0.75----1 ---1.5--1.5---2 ---2.5--2.5---4 ---6 ---8 ---10
Portugal
0.35 . --- 0.5 . --- 0.75 . --- 1 --- 1.5 . --- 2 --- 2.5 . --- 4 6---8---10---16---25---30---35
Tunisia Eastern Europe
CABELAUTO
suggest suggested ed by supplier supplier SEWS CABIND
DELPHI POLAND
DELPHI AUSTRIA ICC
0.350.35----0.5--0.5---0.75--0.75---1 ---1.5--1.5---2 ---2.5--2.5---4 ---6 ---8 ---10--10---16
Chna Chna
0.350.35----0.5--0.5---0.75-0.75----1 ---1.5--1.5---2 ---2.5--2.5---4 ---6 ---8 ---10--10---16
Turke urkey y
MANEX
China
0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16---25 --- 30 --- 35
0.35---0.5---0.75---1---1.5---2---2.5---6
NEXANS MAROC Turkey
0.35---0.5---0.75---1---1.5---2---2.5---4---6---8---10---16---25 ---30---35---50
0.350.35----0.5--0.5---0.75-0.75----1 ---1.5--1.5---2 ---2.5--2.5---4 ---6 ---8 ---10
SUZHOU DRAKA CABLE
0.35---0.5---0.75---1---1.5---2.5---4---6
Tunis unisia ia
Polonia
0.35---0.5---0.75---1---1.5---2---2.5---4---6
0.35---0.5---0.75---1---1.5---2---2.5---4---6
Germany
NURSAN
0.35---0.5---0.75---1---1.5---2.5---4 6 --- 8 --- 10 --- 16 --- 25 --- 35
0.35---0.5---0.75---1---1.5---2---2.5---4---6
KBE
E T U P S S U E I D T f R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S O E T S N D E A E L I I T B L A A O T L I U N L C O T A R N I U I C A G I L R P R U O A O O I D E T E R G H T N C U T S E D A I I D O F E I R Y C F P B N E E N R T R N O E E E F C B S E T N R O O D
COFICAB
0.35---0.5---0.75---1---1.5---2---2.5---4---6 8---10---15---16---35---50---70 0,35---0,5---0,75---1---1,5---2---2,5---4---6---8---10---16---25 ---30---35---50---70 0.35 ----- 0. 0.5 ----- 0. 0.75 ----- 1 ----- 1. 1.5 ----- 2. 2.5 ----- 4 ----- 6
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Page 3
Fiat Group Automobiles
Change
91107/18
Dimensions in mm
Synthetic--resin insulating sheath
s
D
d
Copper wire Designation Example:
1/08880/93 -- Tab. 91107/18 -- Cable CU 1 PR -- Color ........ mm2 section
0.35 :
0.5 F 0.75 F
1F
1.5 F
2
2.5 F
4F
Wire designation
CU 0.35 PR
CU 0.5 PR
CU 0.75 PR
C U 1 PR
CU 1.5 PR
C U 2 PR
CU 2.5 PR
CU 4 PR
Standardized part
08877
08878
088879
08880
08881
08882
08883
08884
Max. continuous continuous current (A)
3. 5
6
9
11
14
16
20
28
--- --- ---
--- --- ---
--- --- ---
--- --- ---
--- --- ---
0.25
--- --- ---
--- --- ---
0.26
0.21
0.21
0.21
0 . 26
0 . 30
0.26
0.31
1. 2
1 . 35
1. 7
1. 9
2.2
2.75
0. 3
0.28
0. 0.32
∅ of min. single wires max.
d
max.
0.80
1. 0
s
min.
0. 2
0. 2 2
D
max.
+0
0. 2 4
1.6 +0 --0.2
Max. resistance at 20 C (mΩ /m)
52
37 . 1
24. 7
18 . 5
12. 7
9.42
7.6
4. 7
Mass (g/m)
4. 5
6. 6
9
11
16
22
26
42
1.9
+0 --0.2
2.1
+0 --0.2
+0 --0.2
1.3 --0.1
2.4
2.6
3.0
+0 --0.3
3.7 +0 --0.3
˚
70
Stranding Stranding pitch
mm2 section
6F
8
10 Y
Wire designation
C U 6 PR
C U 8 PR
Standardized part
08885
Max. continuous continuous current (A) ∅ of min. single wires max.
100
≤
≤
15 15
16 Y
25 Y
C U 1 0 PR
C U 1 5 PR
C U 1 6 PR
08886
08887
08888
37 37
48
53
--- ---- ----
0.25
0.31
30 30
35 -
CU 25 PR
C U 3 0 PR
CU 35 PR
08889
08890
08891
08892
67
75
10 0
110
1 25
--- ---- ----
0.25
--- ---- ----
--- ---- ----
0.25
--- ---- ----
0.32
0.41
0.32
0 . 41
0 . 41
0.41
0.41
d
max.
3. 3
3. 8
4. 5
5. 4
6. 3
7. 8
8.2
9
s
min.
0.32
0. 4
0.48
0 . 70
0 . 52
0 . 52
1.04
1.04
D
max.
4.3 +0 --0.3
5. 5
6
7. 0
7. 9
9. 4
11
11.6
E T U P S S I E I D T F R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S O E T S N D E A I I E L T B L A A O T L I U M L C O T A R N I U I C A G I L R P R A O U O I D O E T E R H G T N C U T S E D A I I D O F E I R Y C F P B N E E N R T R N E O E E F C B S E T N R O O D
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4
Page
91107/18
Change
mm2 section
50 -
70 -
Wire designation
C U 5 0 PR
C U 7 0 PR
Standardized Standardized part
08893
08894
Max. continuous current current (A)
160
200
of single wires
min.
--- --- ---
--- --- ---
max.
0.41
0. 41
d
max.
10.5
12 . 5
s
min.
1.2
1. 2
D
max.
13.5
15 . 5
Max. resistance resistance at 20 C (mΩ /m)J
0.37
0. 26
Mass (g/m)
542
766
∅
˚
Stranding pitch
120
≤
120
≤
Cables Cables on this table table shall be used on vehicle vehicle electrical electrical system system low voltage voltage circuit circuit,, up to 300 V dc and and to 220 V ac, for for absolu absolute te tempe temperat ratur ures es (envir (environ onmen mentt + overt overtemp empera eratu ture re set by current passage) ranging from --40 to 105 C . ˚
E T U P S S U E I D T f R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S O E T S N D E A E L I I T B L A A O T L I U N L C O T A R N I U I C A G I L R P R U O A O O I D E T E R G H T N C U T S E D A I I D O F E I R Y C F P B N E E N R T R N O E E E F C B S E T N R O O D
============ Notes: See:
Tab. 91227 -- Heat-- resistant resistant,, insulating insulating tubes type 105 made of synthetic synthetic resin Tab. 91229 -- Thermoshrinkable sheaths for electric components p rotection Tab. 91230 -- Insulating rings for wires passage P.S. 9.91192 -- Low--voltage cables assies Std. S.90176 -- Complete cable bunch
J The electric resistance reported on table is theoretical. The max. actual resistance can be higher than the theoretical one up to 4%, due to the wire stranding. OPERATION CLASS 3
TEMPORARY
TO BE QUALIFIED
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Page 5
Fiat Group Automobiles
Change
91107/18
1 WIRE Plait of electrolytic electrolytic copper, copper, annealed, annealed, untinned untinned wires. wires. Tinning can be authorized in particular uses only; in such case it shall be even and bright. 1.1 Electric resistivity at 20 C ˚
1.8 1. 8 m Ωcm for wires whose dia. is ≤ 0.25 ≤ 1.78 m Ω cm for wires whose dia. is > 0.25 ≤
1.2 Crack load : load : 22 to 30 daN/mm 2 1.3 Elementary wires elongation
15% for diameters from 0.19 to 0.25 ≥ 20% for diameters > 0.25 ≥
2 INSULATOR It is made of thermoplastic synthetic resin, producing an even sheath with one or more layers, totally welded each other. 2.1 Insulator color : if cabl cables es shall shall be disti disting ngui uish shed ed acco accord rdin ing g to colo colors rs,, any colo colorr or combi combina natio tion n of colo colors rs reported on table (from page 7 to12) can be used. Concerning combination of colors, scorings shall comply with the following paragraphs. 2.1.1 Solution concerning cables with ≥ 0.5 mm2 section Each color strip shall cover 7% of the surface at least and both shall cover 35% of the surface at most. Two longitudinal scorings
D 180 18 0
˚
Base color
2.1.2 Solution concerning cables with < 0.5 mm2 section The color strip (two longitudinal color strips are allowed, upon approval) shall cover 10% of the surface at least and 35% at most.
E T U P S S I E I D T F R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S O E T S N D E A I I E L T B L A A O T L I U M L C O T A R N I U I C A G I L R P R A O U O I D O E T E R H G T N C U T S E D A I I D O F E I R Y C F P B N E E N R T R N E O E E F C B S E T N R O O D
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Page
91107/18
6
Change
3 MARKING Cables here here described described shall bear bear any information needed needed to identify the Supplier, Supplier, (alphanumeric (alphanumeric code code as per Std. 076 07610 10 or, or, as an alterna alternative tive,, the releva relevant nt nam name/tra e/tradem demark) ark) clearly clearly and indelibly indelibly marked, marked, immediately followed f ollowed by the writing: ‘‘T2‘‘T2 --105 ’’ ( D) which is the pertinent thermal class. Writing pitch shall be ≤200 mm. ˚
supplier, for identification, uses the following marking: : D COFICAB supplier, ---------
COF PT COF TN COF MA COF EE
(Port (Portugal ugal product production) ion) (Tunisi (Tunisia a producti production) on) (Morocco (Morocco producti production) on) (Eastern (Eastern Europe Europe producti production) on)
supplier, for identification, uses the following marking: : D LEONI supplier, ---------
LEONI LEONI T2 105 LEONI LEONI G T2 105 LEONI LEONI P T2 105 LEONI LEONI U T2 105 ˚
˚
˚
˚
(Germany production) production) (China production) production) (Poland production) (Turkey (Turkey production)
4 TEST Cables shall be tested as per P.S. 9.91107.
E T U P S S U E I D T f R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S O E T S N D E A E L I I T B L A A O T L I U N L C O T A R N I U I C A G I L R P R U O A O O I D E T E R G H T N C U T S E D A I I D O F E I R Y C F P B N E E N R T R N O E E E F C B S E T N R O O D
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Page 7
Fiat Group Automobiles
Change
91107/18
SECTION (mm2)
0.35
0. 0.5
0. 0.75
1
1.5
2
2.5
4
6 z
ORANGE
RAL 2003*
z
z
z
z
z
z
WHITE
RAL 1013*
z
z
z
z
z
z
z
BLUE
RAL 5015*
z
z
z
z
z
z
YELLOW
RAL 1021*
z
z
z
z
z
GREY
RAL 7000*
z
z
z
z
z
z
BROWN
RAL 8003*
z
z
z
z
z
z
z
BLACK
RAL 9005*
z
z
z
z
z
z
z
RED
RAL 3000*
z
z
z
z
z
z
z
GREEN
RAL 6018*
z
z
z
z
z
VIOLET
RAL 4005*
z
z
z
z
z
white
z
z
z
z
z
blue
z
z
z
z
z
z
z
z
z
z
z
z
z
yellow
N S U A T O C O O R S
ORANGE with scorin
gray
z
brown black
z
red
green violet
WHITE with scorin
orange
z
z
blue
z
z
yellow
z
z
gray
z
brown
z
black
z
z
red
z
z
green
z
z
z
violet
z
z
z
orange
z
z
z z
z
z
z z
z z
z
E T U P S S I E I D T F R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S
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8
Page
91107/18
Change
SECTION (mm2)
0.35
0. 0.5
blue
z
z
gray
z
0. 0.75
1
1.5
z
z
z
2
2.5
4
orange white
YELLOW with scorin
brown black
z
z
red
z
z
green
z
z
white
z
z
blue
z
z
z
yellow
z
z
z
z
brown
z
z
black
z
z
z
z
red
z
z
green
z
z
z
violet orange
I N U L A O R O L O E T U P S S U E I D T f R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S
S
GRAY with scorin
violet
orange
z
z
white
z
z
blue
z
z
BROWN with scorin
yellow
z z
z
z
z
gray
z
z
z
z
black
z
z
z
z
z
red green
z
z
violet
z
z
orange
z
white
z
z
z
z
z
z
z
z
z
z
z
z
6
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Page 9
Fiat Group Automobiles
Change
91107/18
SECTION (mm2) white
0.35
0. 0.5
z
z
0. 0.75
1
1.5
z
z
blue
RED with scoring scoring
I N
U L A O R
GREEN with scorin
yellow
z
gray
z
z
z
black
z
z
green
z
z
z
z
white
z
z
blue yellow
z
z
gray
z
brown
z
black
z
z
z
red
z
z
z
orange
z
z
z
white
z
z
blue
z
S
6
z
z
z
z
z
z
z z
z
z
z
z
z
z
z
z
z
z
z
z z
z
z
z
z z
violet
z
gray
z
z z
yellow VIOLET with scorin
4
z
brown
violet
z
2.5
z
orange
O L O
z
2
z
z
brown
z
black red
z
green
z
z
z
z
z
z
z
z
z Combinations envisaged in normal production (for further color pairings, pairings, an updating shall be requested for)
E T U P S S I E I D T F R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S
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91107/18
10
Change
SECTION (mm2)
8 WHITE
RAL 1013*
BLUE
RAL 5015*
YELLOW
RAL 1021*
GREY
RAL 7000*
z
BROWN
RAL 8003*
z
BLACK
RAL 9005*
z
z
z
RED
RAL 3000*
z
z
z
GREEN
RAL 6018*
VIOLET
RAL 4005*
yellow ORANGE with scorin
gray
brown black red
green violet orange
C O
E T U P S S U E I D T f R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S
O R S
16
RAL 2003*
blue
A T O
15
ORANGE
white
N S U
10
blue yellow
WHITE with scorin
gray
brown black red green violet orange
25
30
35
50
70
z
z
z
z
z
z
z
z z z
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Page 11
Fiat Group Automobiles
Change
91107/18
SECTION (mm2)
8
10
15
16
25
30
35
50
70
orange white blue gray YELLOW with scorin
brown black red green violet orange white blue
I N U L A O R
GRAY with scorin
yellow
brown black red green
violet
orange white
O L O S
BROWN with scorin
blue yellow
gray black red green violet orange white
E T U P S S I E I D T F R O A P E D S A R I C H N T I N E . O I . T H A I T p . D S
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white blue yellow RED with scoring scoring
gray
brown black green
I N
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white
blue
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violet orange
yellow
gray brown black red
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violet orange white blue yellow
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