Ferramentas Lean •Value Stream •5W2H
mapping
Ana Magalhães, 03.2011 comunidade comuni dade lean thinking ©
1 de 20
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O que é o VSM
O Value Stream Stream Mapping Mapping (VSM) é uma ferramenta ferramenta utiliz utilizada ada para analisar o fluxo de materiais, produtos e informações necessários para entregar ao cliente o produto/serviço que este quer. Através do VSM podemos fazer o mapeamento da cadeia de valor duma empresa.
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VSM
Taichi Ohno, sentindo dificuldade na indentificação de desperdícios (principalmente em diferentes áreas geográficas), desenvolveu o VSM como método para mapear os fluxos visualmente; visual mente;
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VSM
O VSM aborda aspectos importantes:
Identifica o Fluxo de Valor para cada produto/serviço;
Mostra o fluxo de valor sem interrupções;
Define famílias de produtos com base na perspectiva dos clientes;
Identifica a procura, quantidade de stock e frequência da procura;
Utiliza ícones que representam processos e fluxos (tempos de ciclo, de set up, variações de produto, disponibilidade de equipamentos e número de operadores), e caixas de dados com as informações mais importantes (indicadores de refugo/retrabalho, stoc em processo, filas, esperas, tamanhos de lote);
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VSM
Identifica as principais fontes ou causas básicas de desperdícios e os excessos de produção, para construir a situação ideal, considerando o fluxo de valor estudado; Produz no ritmo e de acordo com a necessidade do processo seguinte (takt time) e procura a situação de fluxo contínuo (one piece flow) ou o sistema de produção puxada (pull system), com base b ase em supermercados (buffers);
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VSM
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VSM
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Passos do VSM
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Passos do VSM
1º passo: passo: Desenhar Desenhar os símbolos corresponden correspondentes tes ao cliente, cliente, fornecedor fornecedor e controlo da produção; 2º passo: passo: Definir Definir os requisitos requisitos do cliente cliente por mensais mensais e diários; diários;
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Passos do VSM
4º Passo: Passo: Definir Definir a frequência frequência de entrega entrega _ quer para para a entrada entrada de material como para a saída de produto final; 5º Passo: Passo: Desenhar Desenhar o símbolo da expedição, expedição, do do transporte transporte (camião, (camião, barco, avião, etc.);
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Passos do VSM
6º Passo: Passo: Adicionar Adicionar as caixas relativas relativas a cada processo processo existe existente nte (da esquerda para a direita); 7ª Passo: Passo: Adicionar Adicionar as caixas caixas de dados dados por baixo baixo das caixas caixas de processos;
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