ECU Flashing Bosch

Connected-Unified Suite of Flashing Solutions by Bosch

Flashing Solutions Robert Bosch Engineering and Business Solutions

Flashing Solutions | 2


Table of Contents

Introduction............................................................................................ 05 ECUProg............................................................................................... 06 ECUSpace............................................................................................. 08 Smart eFlash..........................................................................................10 Vcheck................................................................................................... 12 VPOS..................................................................................................... 14 Bosch-LM............................................................................................... 16 Summary................................................................................................ 17 Customers..............................................................................................18 About RBEI.............................................................................................19



Introduction

centers u ECU Flashing for multiple ECU's from Bosch and non-Bosch vendors u Centralized ECU data management for vehicle OEM and dealership u Fast and smart flashing on handheld devices for high mobility u Vehicle information displays collated details of vehicle's internal health u Automated purchase ordering leading to precise part ordering u Customized licensing solution

Smart eFlash

The solutions seamlessly interact with each other to provide an enterprise application as well as function independently and are compatible with the ISO, SAE, ASAM and MSR standards.

u Network based solution for geographically distributed production

ECUSpace

The suite provides synergic tools to manage vehicle and engine end of line flashing, Smart flashing on hand held devices, provides a quick health check of the vehicle and handles smart part ordering. All this comes with a standard licensing distribution solution built in.

u Effective solution for EOL and service bay ECU programming

ECUProg

The stake holders of flashing solutions are spread across Engine Manufacturing, Vehicle Manufacturing, Dealership and Service bays.

Key customer benefits:

Introduction

Flashing solutions is a connected-unified suite of solution for the Automotive manufacturing and service sectors.

Vcheck VPOS Bosch-LM

Summary

ISO 22900

ISO 13209

MCD

Customers

Tech Space


At the ECU factory, the software code and the dataset are programmed into the ECU. However, it is possible for the customer to re-program a new dataset / code or select from a set of programmed dataset using ECUProg.

ECUProg© – variants handling

ECU Production

ECUProg helps in variant management – identification of variants and programming corresponding software into the ECU and helps in putting engine test data into the ECU. ECUProg helps in injector quantity adjustments to program IMA codes (Injector production tolerances). ECUProg also has the facility to read and write data and other ECU parameters to the FLASH and EEPROM of the ECU.

Engine Production

End Of Line End Of Line (EOL) is a set of activities carried out at engine or vehicle production to configure various ECU to suit an engine or vehicle variant.

Engine Variants

ECU programming activities u Read ECUID u VIN Programming u Variant Dataset Selection (VDS) u Engine adjustments u IQA (Injector Quantity Adjustments) u Read/Clear error memory including freezed frame u ECU tests - Oil pressure, Fuel pressure, Roller test etc. u ECU Measurements including recording and playback

Vehicle Production

ECUProg©

Vehicle Production

Application areas u EOL re-programming of multiple ECUs from Bosch or other vendors u Integrating multiple ECU platforms at EOL u Managing ECU programming for multiple variants for your engine or vehicle

Vehicle Variants

Customer benefits ECU re-programming u

Bosch: Automotive competence from a single source Comprehensive range of services and know-how

u Effective variants handling u Reprogram dataset / code / EOL memory

System and network competence

u Facilitates entering engine test data into ECU

Innovator and technology leader

u Adjust engine / vehicle parameters u Read and clear ECU error memory u Exhaustive reporting of EOL activities u Barcode and label printer integration u Standardization - D-PDU, Passthru', ODX

Warrantor for quality and dependability Worldwide presence Universal partner


ECU reprogramming in an IVN scenario

Access Point

Hardware Interface

CAN/K-LINE OBD

ECUProg PC

LAN

Smart eFlash

Database - Variant Configuration - ECU Configurations - Adjustments (EEPROM / FLASH) - HexFile

Value Proposition

u Multiple ECU solutions

u Effectively handles EOL ECU programming scenarios

u Variant management

u Ensures programming correct ECU data. ECUProg

u Network / wireless enabled

proposes barcode integration to reduce human errors

u Customization / integration

while entering data

production centers

u Multi-language support

u Optimised flashing performance

u Support for non Bosch ECU

u ECUProg solution has been in use for more than 5 yrs

USA, Europe, Russia, South America & North America Components

u ECUProg is a solution developed entirely by Bosch

u Client

u Extensible architecture to integrate with external applications or systems (Existing OEM IT setup,

– To be installed on administrator and operator

database, test bench software)

workstations u Database

u Multiple interface hardware – e.g. ETAS VCI ES65xx – Communication with ECU via K-Line, CAN, LIN using various protocols such as KWP 2000, UDS, etc.

– Annual maintenance contract – Software updates – Support via telephone or e-mail – Support for new ECU platforms on request

Customers

– MySQL, Oracle, SQL Server

u Additional services built into the offering:

Summary

– Windows based application

Bosch-LM

u Used by leading OEMs in Asia Pacific, Middle East,

VPOS

u Passenger car and commercial vehicles support

u Network based solution for geographically distributed

Vcheck

Features

u Designed for production environment

ECUSpace

Injector Quantity Adjustment

ECUProg

USB/wLAN

Introduction

ECUs connected in an IVN


ECUSpace

ECU Service bay Programming And Configuration Engine

ECUSpace is a unified solution which supports multiple ECU re-programming and configuration activities at service bays. ECUSpace has the facility to read/write data and other parameters to the FLASH and EEPROM of the ECU. ECUSpace also performs Injector Quantity Adjustments, runs ECU tests and performs measurements. The application can be run as standalone or as a connected system to OEM production.

ECU Programming activities

Features

u Read ECUID u VIN Programming u ECU adjustments - Engine adjustments - Immo learning - Fluid bleeding for ABS u ECU re-flashing u Measurements - Data recording and playback u Read/Clear error memory, Freeze Frames u ECU tests - Oil pressure test, Fuel pressure test, Roll test etc

u Designed for service bay environment u Adjust engine and vehicle parameters u Network to OEM dealerships through internet / cloud u Supports multiple vehicle types – Passenger, Commercial, 2 Wheeler, Off-highway u Multi-language support u Supports multiple VCI’s u Centralized reporting of servicebay activities u Standardisation – D-PDU, Pass Thru, ODX, OTX

Enterprise Features u Guide-X provides guided troubleshooting to vehicle and engine problems u Quick vehicle health check u VIN based part ordering system

*** ECUSpace is also available on tablets ***


OEM Network

www

ECUSpace

Introduction


OBD

ECU Configurations

CAN / K-LINE

Activity logging Support in Offline mode

u ECU re-programming and configuration of multiple ECU’s from Bosch and non-Bosch vendors

u Effectively handles ECU programming scenarios at service bay u Centralized ECU data management for vehicle OEM and dealership

Vcheck

u Runs as standalone and connected system

Smart eFlash

Value Proposition

ECUSpace

Database

OBD

ECUProg

USB / WLAN

u Seamless integration with other modules to provide an enterprise solution u Extensible architecture to integrate with existing IT solutions

VPOS

u Customized licensing distribution solutions u Additional services built into the offering: - Centralized software updates

Bosch-LM

- Telephonic/e-mail support - Support for new ECU platforms on request - White labelling

Client: Windows based application Supports XP,

ISO13209

ISO22900 MCD

Win7 (32 and 64 bit) Database: MySql, Oracle, SQL Server Multiple VCI support – Eg: ETAS Es65xx Communication with ECU via K-Line, CAN, LIN using various protocols like KWP 2000, UDS etc

Customers

Interface Hardware:

MCD

Summary

Tech Space


Smart eFlash Smart eFlash is an off-the-shelf ECU Re-Programming and troubleshooting solution on Hand held devices at service bays. It is a smart hand-held based solution to link OEM dealership networks for ECU programming and flashing activities. Easily integrated with OEM End of Line solutions (ECUProg integration available by default) available on an android based tablet or the smart phone.

Features ECU Programming activities u Read ECUID

u Measurements – data recording and playback

u VIN Programming

u Read / Clear error memory, Freeze Frames

u ECU adjustments

u ECU tests like Oil pressure test, Fuel pressure test, Roll test etc..

u Engine adjustments

u Can run as standalone and connected system (Offline / Online mode)

- Immo learning u ECU re-flashing



Vehicle ECUs

www

CAN / K-LINE

OBD

ECUSpace

Smart eFlash

LAN

ECUProg

HTTPS

Introduction

OEM Network

OBD

Smart eFlash

SQLITE

Value Proposition u ECU re-programming on handheld devices for a fast and smart flashing u Ease of use and high mobility

Vcheck

u ECU re-programming and configuration of multiple ECU’s from Bosch and non-Bosch vendors

u Cost advantage for infrastructure requirements u Centralized ECU data management for vehicle OEM and dealership u Customer licensing solutions

VPOS

u Extensible architecture to integrate with existing IT solutions u Additional services built into the offering: - Centralized software updates - Support for new ECU platforms on request - White labeling

Customers

D-PDU API (ISO 22900-2)

Client: Android based application, Supports Android 2.2 onwards Database: SQLite Interface Hardware: ETAS VCI, Communication with ECU via K-Line, CAN, LIN using various protocols like KWP 2000, UDS etc

Summary

Tech Space

Bosch-LM

- Telephonic / e-mail support


Vcheck – Vehicle Health Check Vcheck is a one stop solution to display vehicle health information. This is an answer to the challenge of information display / search for the ever increasing number of controls, data and DTCs in a vehicle. A definitive method / check to measure the state of a vehicle's internal health and store it for furture diagnosis at service bay.

+

Features u One Stop Information - Dashboard display of Vehicle Health Parameters u Provides a standard way to grade and compare the internal health of OBD-II vehicles u Display of health report on the LCD Screen, printed, emailed or saved u Graphical display of system and sub system health provides rich customer experience u Technical log file for service engineer u Possibility to store the data at OEM



OEM Network

www OBD

Vcheck

ECUProg

CAN / K-LINE

Introduction

Vehicle ECUs

ECUSpace

LAN

OBD

Smart eFlash

SQLITE

Value Proposition u Seamless integration with ECUSpace u Supports industry standard hardware for cost advantage

Vcheck

u Support for different ECU systems like Engine Management System, ABS etc..

u Customizable to integrate with DMS u Modular design supports usage of application on Handheld device (Andriod and Windows 8) u Additional services built into the offering:

VPOS

u Support for License management and distribution - Centralized software updates - Support for new ECU platforms on request - White Labeling

Bosch-LM

- Telephonic / e-mail support

Tech Space

Interface Hardware:

Summary

Client: Windows based application, Supports XP, Win7 (64 bit) Database: SQLite Multiple VCI support – Eg: ETAS ES65xx, OBDKey Communication UDS etc

Customers

with ECU via K-Line, CAN, LIN using various protocols like KWP 2000,


VPOS: Vehicle Part Ordering System

Smart, Precise & Portable

VPOS (Vehicle Part Ordering System) is a software system which acts as an extended arm of existing service bay IT systems to provide precise part information and ordering system at the floor location. VPOS helps service bay user to check the availability of the vehicle parts based on VIN by internally referring to specific vehicle model in service bay / OEM inventory systems. VPOS with the smart interfaces can be customized to check and track other attributes of vehicle parts like warranty, fault handling, insurance etc.

Features u Vehicle part availability check u Precise Part ordering based on VIN u Provides interfaces to integrate to legacy service bay IT systems u Provides part replacement list based on vehicle history information like mileage etc. u Provides facility to extend the integration to part short fall / faulty part order systems u Exhaustive customizable Reports for purchase order, Purchase history, Part replacement etc. u Early warning system , helps to maintain minimum inventory u Facilitates communication between OEM and Dealer


Reports

Vehicle Part Ordering System

VP

ECUProg

Part Data

Introduction

S

VP

OEM

Dealer 2

S VP

S

ECUSpace

Admin

Dealer 1

Vcheck

N VI VP

Smart eFlash

VIN

S

VPOS

Value Proposition

Tech Space

u Ease of availability of Spare Parts information right at the service

Bosch-LM

bay floor location, improves service bay operational efficiency u Automated purchase ordering with out manual intervention leading to precise part ordering and part cost estimation at service bay stations u Seamless integration with existing IT systems for extended attributes TM

Microsoft®

u On spot information for part availability /estimate based on in-house / OEM inventory u Intuitive part replacement list availability for a vehicle based on u Enhanced Control with ease of operation u Efficient scheduling improves cost accounting u Reduced handling cost by effective operation

Client: Window /Web based Application, Handheld device, Supports Windows 7 (32 and 64 bit) and Android Database: MySQL, Oracle, Microsoft SQL Hardware: Standard 2D barcode scanner

Customers

mileage / vehicle history information

Summary

of part like short fall / faulty part , insurance systems


Introduction

Bosch-LM License Manager Bosch-LM is a customized licensing tool to generate encrypted license keys and manage licenses online through an application hosted on the internet. Bosch-LM has the facility to provide and manage licenses of application confirming to its licensing policy. Complete is available by default with ECUSpace.

ECUSpace

ECUProg

control of license distribution will be with OEM. It has 2 flavors – standard version and premium version. Standard version

Smart eFlash

What do we own?

What do we need?

Vcheck

What are we using?

Features

VPOS

u Standard Version u Internet based application, hosted on Bosch cloud u New license issue, renewal of licenses and deletion of licenses u License keys encrypted with 128 bit encryption to ensure maximum security

Bosch-LM

u Premium Version u Standard version + u License transfer u Duration based license creation – creation of temporary licenses

Customers

Summary

u Triggers to warn license expiry and future need u Cockpit charts, extensive reporting of license usage

Client Requirements

Value Proposition

u Web based application

u Customized licensing solution

u Supports any OS

u Highly secured

u Internet connection

u Analysis and reporting of license needs

u Supported browsers: IE 8.0 and

u Web application hosted on internet, no

above, Firefox 4.0 and above.

u Creation of temporary and

permanent licenses u License management through

automatic triggers and warnings

local installation required. Globally accessible u Additional services built into the offering u Standard version available with ECUSpace

and other Flashing solutions

- Centralized software updates - Telephonic / E-mail support - White labeling


Capability Summary Introduction

Support for multiple: Vehicle types, Protocols, Interfaces, Databases

ECUProg

Connectivity Connectivity PC Interface

ECUSpace

Vehicle Types

Flashing Solutions

EMS, Airbag, TCU ABS, Immobiliser

VPOS Bosch-LM

Summary Customers

u Turkey and Brazil - Web hosted Solution for data exchange and control for distributed service stations - Engine and Vehicle EOL programming u China - Handling 3000+ variants as one of the world's largest CV Engine manufacturer - Engine plant solution catering to 100+ Vehicle manufacturers - Online parameterisation for engine performance e.g. Torque Curve Fitting u Italy - Parallel programming of ECUs for reduction of manufacturing time u Malaysia and India - ~8 ECU Vendor platform integration (Bosch and Non-Bosch)

ECU - Bosch & NonBosch

Vcheck

Key Differentiators

Smart eFlash

J2534 ODX OTX D-Server MVCI

Protocol

HW interface E.g. ETAS VCI, Samtec, Garuda...

CAN Kline LIN 2.1 KWP2000 UDS J1939 DPDU

Customers

Brazil

Bosch-LM

Germany

Turkey

India

Turkey

Smart eFlash

Poland

Vcheck

Italy

Sweden

VPOS

India

Russia

ECUSpace

China

Introduction

Malaysia

ECUProg

More than 25 automotive manufacturers spread over 10+ countries.

North America

Summary Flashing Solutions | 18

Global Presence


About RBEI

RBEI Headoffice, Koramangala, Bangalore

About Robert Bosch Engineering and Business Solutions Limited (RBEI):

RBEI is a 100% owned subsidiary of Robert Bosch GmbH, one of the world’s leading global supplier of technology and services, offering end-to-end Engineering, IT and Business Solutions. With over 10,000+ associates, we are the largest software development center of Bosch, outside Germany, indicating we are the Technology Powerhouse of Bosch in India. We have a global footprint with presence in US, Europe and the Asia Pacific region. We are ISO 9001:2008 certified (2009), ISO 27001 (2009) appraised at CMMI Level 5 as per ver 1.3 (2011). We have seven state-of-the-art facilities spread across Bangalore and Coimbatore in India and Ho Chi Minh City in Vietnam. Our Mission: Committed to deliver the enduring Bosch Advantage through Quality and Innovation. Improving competitiveness of German engineering with Indian development: We enable customers around the world take advantage of India's strengths in information technology, engineering, and other fields to enhance their global competitiveness. It is not about offering cheaper services, but an opportunity for our clients to be even more competitive. Customizing for emerging markets including India: We help customize technology for emerging markets so they are both relevant and affordable. For instance, we have launched a vehicle diagnostic center to address the APAC region. For one of our Indian manufacturers, we are working on technology for fuel system and in-vehicle network. We have a strong portfolio in addressing solutions for BRIC countries. Our strength lies in our ability to utilize our capability, not unique in itself, but when combined with our value system, and deep understanding of market requirements, forms a compelling reason as to why we are a unique service provider.

Fast Facts Largest Bosch development center outside Germany u 100% owned subsidiary of Robert Bosch GmbH u 10,000+ associates u 7 offices spread over Bangalore and Coimbatore in India and Ho Chi Minh City in Vietnam u Over 20 years in the industry

Our Locations

Bangalore - Koramangala

Bangalore - Bommanahalli

Bangalore - Electronic City

Bangalore - Bellendur

Coimbatore - SEZ

Coimbatore - STPI

Vietnam - Ho Chi Minh City

Sales Offices Robert Bosch Engineering and Business Solutions Limited 123, Industrial Layout Hosur Road, Koramangala Bangalore 560 095 INDIA Robert Bosch Technical and Business Solutions GmbH Daimler Strasse 1, Si 712 71701 Schwieberdingen GERMANY

Robert Bosch Corporation 38000, Hills Tech Drive Farmington Hills, MI 48331, USA

Bosch Corporation 3-6-7, Shibuya-ku Tokyo 150-8360, JAPAN

Robert Bosch Ltd P.O.Box 98, Broadwater Park North Orbital Road Denham, Uxbridge, Middlesex UB9 5HJ, UK [email protected] www.bosch-india-software.com

ECU Flashing Bosch

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