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Service Information Document Title:
Function Group:
Information Type: Service Information
Date: 01/09/2009
Profile: EXC, EC210B LC (Volvo) [GB]
Wiring diagram, Components list and index Components list No.
Designation
1
E-ECU
2
V-ECU
Description Wiring diagram Central units and control units Engine control unit SCH17, SCH18, SCH19, SCH20 SCH2, SCH3, SCH6, SCH11, SCH13, Vehicle control unit SCH16,
Components list No. 1 2 3
Designation AL3201 BA3101 BA3102
Description Alternator and power sources Alternator SCH01 Battery SCH01 Battery SCH01
Wiring diagram
Description Control units Machine display unit Instrument panel Service socket Timer, diesel engine heater Auto greasing controller Wiper controller
Wiring diagram
Components list No. 1 2 3 4 5 6
Designation MDU IM IS TM2301 CU3605 MM3601
SCH16 SCH4, SCH6 SCH16 SCH22 SCH23 SCH10
Components list No.
Designation
1
MO2301
2
MO2302
3 4 5 6 7
MO2303 MO3301 MO3601 MO3602 MO3603
Description Motors Fuel filler pump (35L, option) Fuel filler pump, auto stop (50L, option) Diesel engine heater (option) Engine start motor Washer motor Wiper motor (upper) Wiper motor (lower)
Wiring diagram SCH22 SCH01, SCH10 SCH10 SCH10
Air suspension compressor
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MO3901 MO8701 MO8702
(option) Air conditioner motor Air conditioner compressor
SCH9 SCH15
Components list No.
Marking
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
FU1 FU2 FU3 FU4 FU5 FU6 FU7 FU8 FU9 FU10 FU11 FU12 FU13 FU14 FU15 FU16 FU17 FU18 FU19 FU20 FU21 FU22 FU23
24
FU24
25
FU25
26
FU26
27
FU27
28 29 30 31 32 33 34 35
FU28 FU29 FU30 FU50 FU51 FU52 FU53 FU54
Designation Fuses Feed Instrument panel Feed headlights Feed work lights Feed wiper & washer Feed cigar lighter Feed horn Feed air conditioner Feed extra work lights Feed extra work lights Feed beacon light (option) Feed safety solenoid valve Feed auto/manual switch Feed MDU Feed E-ECU Feed start switch Feed room light Feed cassette radio Feed auxiliary heater Feed power outlet Feed fuel filler pump Feed emergency engine speed control & stop switch Feed V-ECU Feed seat heater, air suspension seat Feed hammer/booster/shear select switch Feed quickfit, rotator switch Feed travel alarm switch Feed automatic greasing Slow blow fuse 40A Slow blow fuse 40A Slow blow fuse 80A Slow blow fuse 80A Slow blow fuse 140A
Wiring diagram SCH07 SCH04 SCH05 SCH10 SCH09 SCH09 SCH14 SCH08 SCH08 SCH08 SCH12 SCH11 SCH16 SCH02 SCH01 CH08 SCH09 SCH14 SCH08 SCH02 SCH06 SCH09 SCH12, SCH13 SCH13 SCH08 SCH23 SCH01 SCH01 SCH01 SCH01 SCH20
Components list No. 1 2 3 4
Marking MA2301 MA2302 MA2303 MA2304
Designation Solenoid valves Injector 1 Injector 2 Injector 3 Injector 4
Wiring diagram SCH19 SCH19 SCH19 SCH19
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5 6
MA2305 MA2306
7
MA9101
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
MA9102 MA9103 MA9104 MA9105 MA9106 MA9107 MA9108 MA9109 MA9110 MA9111 MA9116 MA9117 MA9118 MA9119 MA9120
Injector 5 Injector 6 Flow control proportional valve (option) Power shift proportional valve Travel motor Hammer (option) Boom conflux shut-off Arm conflux shut-off Power booster Hydraulic safety Quickfit (option) Left rotator (option) Right Rotator (option) 1/2 Pump select (option) Hammer select Shear select Thumb in (option) Boom float (option)
SCH19 SCH19 SCH11 SCH11 SCH12 SCH12 SCH12 SCH12 SCH12 SCH12 SCH13 SCH13 SCH13 SCH13 SCH12 SCH12 SCH21 SCH21
Components list No.
Marking
1 2
SE2203
3
SE2206
4 5 6 7 8 9 10 11 12
SE2303 SE2306 SE2501 SE2502 SE2503 SE2504 SE2507 SE2508
13
SE2601
14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
SE2603 SE2606 SE2701 SE2703 SE3602 SE3603 SE8501 SE9101 SE9102 SE9103 SE9106 SE9107 SE9109 SE9110 SE9111
Designation Sensors Oil pressure, engine Engine oil low pressure (Volvo CE Korea) Fuel level Fuel temperature, engine Air temperature, engine Air pressure, engine Ambient air pressure Recirculation air temperature Charge air temperature, engine Charge air pressure, engine Coolant temperature (Volvo CE Korea) Coolant level, engine Coolant temperature, engine Crankshaft speed, engine Camshaft speed, engine Upper wiper limit switch Lower wiper limit switch Mechanical safety bar Attachment pilot pressure Hammer pilot pressure (option) Travel pilot pressure Safety pressure - rotator Overload pressure Receiver dryer pressure Travel alarm pressure Boom float pressure
Wiring diagram SCH17 SCH07 SCH07 SCH17 SCH18 SCH18 SCH14 SCH14 SCH17 SCH17 SCH07 SCH18 SCH17 SCH18 SCH18 SCH10 SCH10 SCH12 SCH13 SCH11 SCH13 SCH13 SCH07 SCH15 SCH08 SCH21
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Components list No.
Marking
1 2 3 4 5 6
LA3501 LA3502 LA3503 LA3504 LA3505 LA3506
7
LA3507
8
LA3508
9 10
LA3509 LA3601
Designation Lights Headlight - left Headlight - right Work light - boom Work light - boom Counterweight light (option) Cab rear light (option) Cab front light (option) - extra work light Cab front light (option) - extra work light Cab room light Beacon light
Wiring diagram SCH04 SCH04 SCH04 SCH04 SCH08 SCH08 SCH08 SCH08 SCH08 SCH08
Components list No.
Marking
1
LC2201
2
LC2301
3
LC2302
4
LC2501
5
LC2502
6
LC2601
7
LC2602
8
LC3201
9 10 11 12 13 14 15 16 17 18 19
LC3502 LC3503 LC3504 LC3601 LC3602 LC3603 LC3801 LC3802 LC3803 LC3811 LC3812
20
LC3815
21
LC3901
22 23 24 25 26 27
LC3903 LC3904 LC8102 LC8701 LC9101
Designation Control lights Engine oil pressure warning indicator- instrument Seat heater switch (option) Fuel heater indicator (option) instrument Air cleaner clogging warning indicator- instrument Air preheating indicator instrument Engine coolant temperature warning indicator- instrument Radiator coolant level warning indicator- instrument Battery charge warning indicatorinstrument Extra work light switch (option) Room light switch Working lights switch Washer switch Wiper switch (upper) Wiper switch (lower) Central warning light 1 - instrument Central warning light 2 - instrument Overload warning switch (option) ILL 1 - instrument ILL 2 - instrument Rotating warning beacon switch (option) Buzzer stop & confirm switch (option) Auto idling select switch Cassette mute switch (option) Travel alarm switch (option) Fuel heater indicator- instrument Booster/hammer/shear switch
Wiring diagram SCH05 SCH6 SCH6 SCH6 SCH6 SCH05 SCH05 SCH04, SCH10 SCH10 SCH10 SCH01 SCH01 SCH05 SCH04 SCH04 SCH05 SCH04 SCH04 SCH05 SCH05 SCH04
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28 29 30 31 32 33 34 35 36
LC9102 LC9107 LC9104 LC9105 LC9106 LC9110 LC9111 LC9112 LC9201
37
LC9401
38
LC9911
Power maximum mode switch SCH04 Power boost indicator - instrument Quickfit switch 1 (option) SCH04 Quickfit switch 2 (option) SCH05 Travel speed select switch SCH04 Hammer operation - instrument Shear operation - instrument Boom float operation - instrument SCH21 Quickfit light (option) - instrument Overload warning indicator (option) Automatic lubricating indicator (option) - instrument
-
Components list No.
Marking
1 2 3 4 5
SW2302 SW2303 SW2701 SW2702 SW2703
6
SW2704
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
SW2705 SW2706 SW3101 SW3301 SW3501 SW3502 SW3503 SW3601 SW3602 SW3603 SW3604 SW3606 SW3607 SW3801 SW3802 SW3901 SW8501 SW9101 SW9103 SW9104 SW9105 SW9107 SW9108 SW9109 SW9110 SW9112 SW9115 SW9116
Designation Switches Fuel filler pump start (option) Fuel Filler pump stop (option) Engine speed control Power maximum mode select Auto idling Emergency engine speed control & stop Overload warning (option) Automatic/manual Master Start Working lights Extra work lights (option) Cab room light Washer Wiper (upper) Wiper (lower) Buzzer stop & confirm (option Horn, left Horn, right Travel alarm (option) Beacon light (option) Mute (option) Seat heater (option) Flow control (option) Travel speed select Quickfit 1 (option) Quickfit 2 (option) Booster/hammer/shear select Booster/hammer Rotator, left (option) Rotator, right (option) Two pump select (option) Thumb in (option) Boom float (option)
Wiring diagram SCH03 SCH03 SCH03 SCH02 SCH07 SCH11 SCH01 SCH01 SCH04 SCH08 SCH08 SCH10 SCH10 SCH10 SCH07 SCH09 SCH09 SCH08 SCH08 SCH09 SCH09 SCH11 SCH12 SCH13 SCH13 SCH12 SCH12 SCH13 SCH13 SCH13 SCH21 SCH21
Components list
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No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Marking RE2501 RE3101 RE3301 RE3501 RE3502 RE3604 RE3605 RE3701 RE3702 RE8701 RE9102 RE9103 RE9104 RE9105 RE9106
Designation Relays Preheater Battery Safety Light Extra work lights Horn Wiper EMS power EMS Data record Air conditioner & diesel heater Travel Travel speed select Quickfit 1 (option) Quickfit 2 (option) Safety (rotator)
Wiring diagram SCH20 SCH01 SCH01 SCH04 SCH08 SCH09 SCH10 SCH02 SCH02 SCH15 SCH12 SCH12 SCH13 SCH13 SCH13
Components list No. 1 2 3
Marking SA3601 SA3602 SA9101
Designation Audible signals Warning buzzer SCH07 Horn SCH09 Travel alarm SCH08
Wiring diagram
Designation Power outlet Electric power outlet 12V DC
Wiring diagram
Components list No. 1
Marking PO3901
SCH08
Components list No.
Marking
1
IM3812
2
IM3811
3
IM3803
Designation Instruments Hour meter Gauge - engine cooler temperature Gauge - fuel level gauge
Wiring diagram SCH07 SCH07 SCH07
Components list No. 1 2 3 4
Marking HE2501 HE3801 HE8501 HE2301
Designation Heating coils Preheater coil Cigarette lighter Seat heater coil Diesel engine heater
Wiring diagram SCH20 SCH09 SCH09 SCH22
Components list No.
Marking
Designation Miscellaneous
Wiring diagram
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MM3901 MM3902 MM3903 MM3904 AC
Cassette radio DC-DC converter Resister box Speaker Air conditioner
SCH09 SCH08, SCH09 SCH11 SCH09 SCH14
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