Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No. Pump type Pump size / stages Drive
Page No. 1 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
Horizontal ring-section pump HGC 4/8 Electric motor
43440108100041316067 Quantity
1
OPERATING DATA Application/Medium handled: handled: Conditioning pH value at 25°C >9.0
Boiler feed water AF Alkaline composition with salt-free water O2 contents mg/l <= 0.02
Operating Unit Design point to ISO 9906 / 2 Operating temperature °C 120 Density kg/dm3 0.9429 Pressure in inlet vessel bar a 1.985 NPSH available m 10 bar 0.9247 NPSH required at Qs **) m 5.207 bar 0.4815 Pressure at suction nozzle bar g 1.91 Mass flow rate at disch. t/h 213.1 Capacity m3/h 226.0 Total head m 1159 bar 107.17 Pump discharge pressure bar g 109.12 Efficiency *) % 76.87 Pump input power kW 875.28 Pump speed 1/min 2985 Direction of rotation clockwise as viewed from the driven end
Min. flow 120 0.9429
58.39 1406.8 130.08
2985
ADDITIONAL DATA Pump discharge pressure at Q = 0, cold water
*) Efficiency improvement acc. to Karassik
bar
g
139.94
(+/- 3%)
**) without strainer loss
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 2 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
PUMP DESIGN Nozzle
Design
DN
PN
Code/Standard
Position [°] *)
Inlet Outlet
Flange Flange
150 100
16 160
DIN EN 1092-1 DIN 2638
vertically upwards vertically upwards
*) clockwise viewed from the driven end ( 0° = top)
Shaft Seal
Manufacturer
Type
Material
Packing
KSB
HW
Lattyflon 4788Jacket cooling
Cooling
Balancing Axial thrust balancing
Hydraulically by means of Disc
Bearing
Design
Radial Thrust Lift-off device
Rolling element bearingOil ring Rolling element bearingOil ring
Lubrication
Pump Feet Arrangement Centreline
STANDARD ACCESSORIES Balancing water pipe return to the suction nozzle Internal piping for jacket cooling Instrumentation acc. to list of measuring points
ACCESSORIES AT EXTRA CHARGE Special tools and appliances 1 set Baseplate for pump and motor (with foundation bolts)
Cooling No No
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 2 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
PUMP DESIGN Nozzle
Design
DN
PN
Code/Standard
Position [°] *)
Inlet Outlet
Flange Flange
150 100
16 160
DIN EN 1092-1 DIN 2638
vertically upwards vertically upwards
*) clockwise viewed from the driven end ( 0° = top)
Shaft Seal
Manufacturer
Type
Material
Packing
KSB
HW
Lattyflon 4788Jacket cooling
Cooling
Balancing Axial thrust balancing
Hydraulically by means of Disc
Bearing
Design
Radial Thrust Lift-off device
Rolling element bearingOil ring Rolling element bearingOil ring
Lubrication
Pump Feet Arrangement Centreline
STANDARD ACCESSORIES Balancing water pipe return to the suction nozzle Internal piping for jacket cooling Instrumentation acc. to list of measuring points
ACCESSORIES AT EXTRA CHARGE Special tools and appliances 1 set Baseplate for pump and motor (with foundation bolts)
Cooling No No
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 3 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
MATERIAL Part No.
Descri tion
Material
106 107 108 171 210 230.01 230.02 441 502.02 524.01 601.01 602.01 905
Suction casing Discharge casing Stage casing Diffuser Shaft chrome-plated Suction stage impeller Impeller Shaft seal housing Casing wear ring Shaft protecting sleeve Balance disc Balance disc seat Tie bolt
S355J2G3+PLATT 1.4006+QT 1.4006+QT 1.4008 1.4313.0+GAL CR 1.4008.09 1.4008.09 1.4021+QT700 RWA 350 GZ-X45CR15 V/1.4138 1.4024.09 RWA 350 1.6772
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 4 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
Technical Data Lubricant Quality (recommendation) ISO high-quality oil VG 32 or VG 46 to DIN 51519, TD 32 or TD 46 to DIN 51515, or equivalent. If a gear or geared variable speed coupling is included in the scope of supply, observe the manufacturer's instructions.
Lubricant Quantities Bearing
Lubrication
Quantity
Unit
Radial bearing Lift-off device
Oil ring Oil ring
3.7 0.4
Liter Liter
Coupling
Type
Lubricant
Quantity
Unit
Pump - motor
LRLKN 90
Grease
0.29
kg
Cooling water quality (recommendation) Only cleaned water not liable to precipitation of salts causing hardness may be used as coolant. The cooling water temperature at the outlet must not exceed 55 °C.
Cooling water requirement
Jacket cooling
Quantity
Unit
Inlet temperature [°C] Normal Maximum
Cooling water pressure [bar] Minimum Maximum
4.8
l/min
25
2
45
6
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 5 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
Technical Data Lubricant Quality (recommendation) ISO high-quality oil VG 32 or VG 46 to DIN 51519, TD 32 or TD 46 to DIN 51515, or equivalent. If a gear or geared variable speed coupling is included in the scope of supply, observe the manufacturer's instructions.
Lubricant Quantities Bearing
Lubrication
Quantity
Unit
Radial bearing Lift-off device
Oil ring Oil ring
3.91 0.42
USquart USquart
Coupling
Type
Lubricant
Quantity
Unit
Pump - motor
LRLKN 90
Grease
0.64
lb
Cooling water quality (recommendation) Only cleaned water not liable to precipitation of salts causing hardness may be used as coolant. The cooling water temperature at the outlet must not exceed 131 F.
Cooling water requirement
Jacket cooling
Quantity
Unit
Inlet temperature [F] Cooling water pressure [psig] Normal Maximum Minimum Maximum
1.27
USgpm
77
113
29.01
87.02
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 6 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
Noise Data 1. Explanatory Notes The noise data below conform to DIN standard 45635 - Measurement of noise emitted by machines - Part 1 – Airborne noise emission, Enveloping surface method, Basic method divided into 3 grades of accuracy and Part 24 – Measurement of airborne noise emitted by machines, Enveloping surface method, Liquid pumps. The noise data meet the requirements of accuracy grade 2. DIN 45635 standards for measurement largely correspond to international stipulations such as EN ISO 3744-09.1994 and ISO 11201-12.1995. The equipment used for measurements meet the requirements placed on precision sound level meters DIN EN 60651. It was submitted to the s tandardising authority for examination within the required period of 2 years. The non-weighted and A-weighted sound pressure levels were used as acoustic measurands expressed in dB. The frequency weighting curve A is defined in DIN EN 60651.
2. Prerequisites The noise data refer to the pump without sound insulation. The data apply with / without electric motor. The noise particulars apply to the normal operating range of the pump, i.e. Q/Qopt = 0.8 – 1.2 No allowance is made for operation under extreme part-load, overload or cavitation conditions.
3. Definitions The surface sound pressure level LpA is the A-weighted sound pressure level averaged over the measurement surface S, expressed in dB. The measurement surface ratio LS is calculated from the measurement surface S, whose size depends on the position of the measuring points. The measurement distance is typically chosen to be 1 m from the machine outline. LS is expressed in dB. The A-weighted sound power level LWA is the rate of the total noise radiated by the machine into the ambient air, expressed in dB. The air-borne sound octave spectrum supplements the surface sound pressure level LpA data and provides information on the noise composition in the acoustic frequency range from 63 Hz to 8 kHz. This frequency range is subdivided in octave bands characterised by their centre frequency.
4. Noise Characteristic Values The following values are expected noise values and cannot be warranted. The values indicated do not include the measurement tolerance. If the values are to be warranted, an allowance for design and measurement tolerances of +3 dB has to be made.
Noise Characteristics for Operating Point (expected values) Operating point - pump:
It. 1
Q [m3/h ]
H [m
226.0
1159
Pump set component Pump
Total of items
]
P [kW
]
875.28
Description HGC 4/8
N
LpA
LS
[1/min]
[dB]
[dB]
2985
1
Air-borne sound octave spectr. in for item 1
63 Hz 81
125 Hz 77
250 Hz 79
500Hz 82
1000 85
LWA [dB]
89
15
104
89
15
104
2000 84
4000 80
8000 77
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 7 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
Shaft Couplings Pump - motor Manufacturer Type / size Coupling type Mass Quantity Spacer for shaft distance Retaining ring Lubrication Max. bore Spacer plates Coupling guard Balancing quality
RENK LRLKN 90 Tooth coupling 39.9 kg 1 200 mm Yes Grease 105 mm 1 set Q 2,5
43440108100041316067
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 8 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
Minimum Flow Control Valve 1
Minimum flow control valve Manufacturer: Type series:
SCHROEDAHL TDM 117 A
Inlet branch Outlet branch Bypass
DN DN DN
Scheme No. UA429751
100 100 50
PN PN PN
160 160 160
DIN 2638 DIN 2638 DIN 2638
including screws/bolts and seal elements for the connection pump – minimum flow control valve
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 10 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
Strainers Main pump Type Manufacturer Type Quantity Installation Weight DN PN Type Material Length Head loss
kg
mm m
Conical strainer FIEDLER AF 1 Vertical 1.7 DN: 150 PN: 40 Perforated plate with fine wire mesh (0.5x0.25 mm) CrNiSt 610 2.57 (with clean strainer)
43440108100041316067
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 33 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
INSTRUMENTS - 1 Pressure Measurement Points Pressure gauge type
Measurement point
Ident. No.
Document
Pressure gauge Pressure gauge
Suction pressure Discharge pressure
00402206 00402212
manome1.doc manome1.doc
Thermometer type
Measurement point
Ident. No.
Document
Thermometer
Medium temperature, suction casing Medium temperature, discharge casing Radial bearing DE - oil temp. Radial bearing, NDE - oil temp. Radial bearing DE - bearing temp. Radial bearing, NDE - bearing temp. Oil temperature, lift-off device
00402384
temper1.doc
00402384
temper1.doc
00402377 00402377 01058623 01058623
temper1.doc temper1.doc temper4.doc temper4.doc
01058623
temper4.doc
Temperature Measurement Points
Thermometer Thermometer Thermometer RTD, 1 x PT 100 RTD, 1 x PT 100 RTD,
1 x PT 100
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 34 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
INSTRUMENTS - 2 Other Measurement Points Instrument type
Measurement point
Ident. No.
Document
Oil level indicator without marking Oil level indicator without marking
Monitoring radial bearing, DE Monitoring radial bearing, NDE
01037345 01037345
anzeige1.doc anzeige1.doc
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Page No.
11
Pump: P.O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
List of meas. points: Offer/order for drawing number Reference P+I diagr. Rev.:
List of Measuring Points Meas. Location of measuring point point No. Medium/Material PI 101
Pump suction pressure Suction nozzle Feed pump Feed water PI 102 Pump discharge pressue Discharge nozzle Feed pump Feed water TI 101 Temperature Pumped medium Feed pump suction nozzle Feed water TI 102 Temperature Pumped medium Feed pump discharge nozzle Feed water TI 103 Oil temperature Radial bearing, DE Feed pump Oil TI 104 Oil temperature Radial bearing, NDE Feed pump Oil TAZ 105 Bearing temperature Radial bearing, DE Feed pump Metal
Pcs per pump
Type Scope of supply
Measuring range Housing diameter Threaded connect.
Sensor length Diameter d
Measuring Instrument Indication / Interlocking
1 Pressure gauge KSB
0 - 6 bar 100 mm G 1/2 A
Local
1 Pressure gauge KSB
0 - 250 bar 100 mm G 1/2 A
Local
1 Thermometer KSB
0 - 200 ° C 150 mm G 1/2A
100 mm 6 mm
1 Thermometer KSB
0 - 200 ° C 150 mm G 1/2A
100 mm 6 mm
1 Thermometer KSB
0 - 100 ° C 150 mm G 1/2A
200 mm
1 Thermometer KSB
0 - 100 ° C 150 mm G 1/2A
200 mm
1 RTD, KSB
M18 x 1,5 x 11
120 mm 6 mm
1 x PT 100
REB alarm T => 100 °C REB trip T => 110 °C PB alarm T => 90 °C PB switch-off T => 100 °C
Remarks Make Drawing No. DIN No. Ident. No. WIKA manome1.doc ZN 16064 00402206 WIKA manome1.doc ZN 16064 00402212 SIKA oder WIKA temper1.doc DIN 16185 00402384 SIKA oder WIKA temper1.doc DIN 16185 00402384 SIKA oder WIKA temper1.doc DIN 16185 00402377 SIKA oder WIKA temper1.doc DIN 16185 00402377 WIKA oder RECKMANN temper4.doc ZN 1477 01058623
With pressure gauge valve
With pressure gauge valve
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P.O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
List of meas. points: Offer/order for drawing number Reference P+I diagr. Rev.:
List of Measuring Points Meas. Location of measuring point point No. Medium/Material TAZ 106 Bearing temperature Radial bearing, NDE Feed pump Metal TAZ 109 Oil temperature Lift-off device Feed pump Oil LI 101 Oil level Radial bearing, DE Feed pump Oil LI 102 Oil level Radial bearing, NDE Feed pump Oil
Pcs per pump
Type Scope of supply
Measuring range Housing diameter Threaded connect.
Sensor length Diameter d
1 RTD, KSB
1 x PT 100
M18 x 1,5 x 11
120 mm 6 mm
1 RTD, KSB
1 x PT 100
M18 x 1,5 x 11
120 mm 6 mm
1 Oil level indicator without marking KSB
100 mm G 1/2 B
1 Oil level indicator without marking KSB
100 mm G 1/2 B
Measuring Instrument Indication / Interlocking
REB alarm T => 100 °C REB trip T => 110 °C PB alarm T => 90 °C PB switch-off T => 100 °C REB alarm T => 100 °C REB trip T => 110 °C PB alarm T => 90 °C PB switch-off T => 100 °C
Remarks Make Drawing No. DIN No. Ident. No. WIKA oder RECKMANN temper4.doc ZN 1477 01058623 WIKA oder RECKMANN temper4.doc ZN 1477 01058623 MERTENS anzeige1.doc DIN 3018 01037345 MERTENS anzeige1.doc DIN 3018 01037345
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P.O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
List of meas. points: Offer/order for drawing number Reference P+I diagr. Rev.:
List of Measuring Points Meas. Location of measuring point point No. Medium/Material
Pcs per pump
Type Scope of supply
Measuring range Housing diameter Threaded connect.
Sensor length Diameter d
Measuring Instrument Indication / Interlocking
Remarks Make Drawing No. DIN No. Ident. No.
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P.O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
List of meas. points: Offer/order for drawing number Reference P+I diagr. Rev.:
List of Measuring Points Meas. Location of measuring point point No. Medium/Material
Pcs per pump
Type Scope of supply
Measuring range Housing diameter Threaded connect.
Sensor length Diameter d
Measuring Instrument Indication / Interlocking
Remarks Make Drawing No. DIN No. Ident. No.
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P.O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
List of meas. points: Offer/order for drawing number Reference P+I diagr. Rev.:
List of Measuring Points Meas. Location of measuring point point No. Medium/Material
Pcs per pump
Type Scope of supply
Measuring range Housing diameter Threaded connect.
Sensor length Diameter d
Measuring Instrument Indication / Interlocking
Remarks Make Drawing No. DIN No. Ident. No.
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 12 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P. O. No. Order No. Works No. Product No.
43440108100041316067
Quality Class according to ZN 35 – 4 EN Coating Permissible type temperature range
A
-30 to +80 [°C] -22 to +176 [F]
B
-30 to +80 [°C] -22 to +176 [F]
Surface preparation
Primer
Finish coat
Product name
Colour type and film thickness [µm]
Product name
Colour type and film thickness [µm]
Colour
Degreased by steam cleaning T = 135 [°C]
Luberhyd 1K
Hydro di p primer, water-thinned 1 x approx. 40-50
Luberhyd
Acrylate-alkyd compound, waterthinned 1 x approx. 40-50
RAL 5002 ultramarine blue
Sand-blasting SA 1
Luberhyd 1K
Hydro di p primer, water-thinned
Luberhyd
Acrylate-alkyd compound, waterthinned 1 x approx. 40-50
RAL 5002 ultramarine blue
Lubersil 1component varnish paint
Silicon resin compound, Metallic water-thinned silver 1 x approx. 30-40
1 x approx. 40-50 C
+80 to +400 [°C] +176 to +752 [F]
Degreased by steam cleaning T = 135 [°C]
-
-
Coating Type and Colour Item *) Pump Coupling guard Oil lines Cooling water lines Baseplate Balancing water pipe, pressure gauge line, pre-warming line Min. flow control valve with auxiliary valves Gear / variable speed coupling Strainer body
Coating type
RAL No.
C A A A B C
RAL 9006 RAL 5002 RAL 5002 RAL 5002 RAL 5002 RAL 9006
Manufacturer's standard Manufacturer's standard Manufacturer's standard
Manufacturer's standard Manufacturer's standard Manufacturer's standard
*) if included in scope of supply
Preservation for pump removed from system ( indoor storage ). Period and measures. Storage of pump < 12 months Pump is preserved after performance test (Anticorit 87, Fuchs Mineralölwerke GmbH)
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 13 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P. O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
Documentation Documentation, drawings
Scheduled date *)
Installation plan + forces and moments Sectional drawing List of components
PO+4 PO+12 PO+12
Language:
English
Quality documentation
Scheduled date *)
Declaration of quality Test curve, record
D D-1
Language:
German / English
Kind of documentation
Quantity
Documentation as hardcopies
3
Instruction manual
Scheduled date
Instruction manual as hardcopy Language:
*)
German
PO+n: n weeks after purchase order D: on delivery, D-n: n weeks before delivery
Quantity 3
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 14 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P. O. No. Order No. Works No. Product No.
Documentation Comments, drawings, calculations, special language
HGC 4/8
43440108100041316067
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 15 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P. O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
Inspections/tests Material inspections Standard QCP / acceptance class Certification
ZN 57 117 / 1 Declaration of quality
Language of certificate
German / English (depending on supplier)
Pressure test (static) Standard pressure test plan Test pressure Suction casing Chamber to disch. casing Discharge casing Seal housing / balancing water chamber
UA7 29703 01 1.3 x nominal pressure 16 bar g 192.39 bar g 192.39 bar g 16 bar g
Hydraulic performance test Performance test procedure Test curve no. Test class
ISO 9906 / 2
Test procedure Guarantee point Q H P cold P hot Eta cold Eta hot H0 +/- 5% Operating speed Test speed Temperature Density Q tap H tap (<=) Q (NPSH) NPSH
m3/h m kW kW % % m 1/min 1/min C kg/dm3 m3/h m m3/h m
Test points
max.
min.
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 16 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P. O. No. Order No. Works No. Product No.
HGC 4/8
Hydraulic performance test (page 2)
No. of Q/H curve meas. points
5
No. of NPSH flow points
Pumps per order inspected/tested Pressure test Performance test NPSH test
Quantity - non-witnessed 1 1 0
Invitation time for witnessed inspections/tests For witn. and special insp./tests: take into account delivery time
0
Quantity - witnessed 0 0 0
5
Working days
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 24 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P. O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
Inspections/tests (non-witnessed) Material inspections Standard QCP / acceptance class Certification
ZN 57 117 / 1 Declaration of quality
Language of certificate
German / English (depending on supplier)
Pressure test (static) Standard pressure test plan Test pressure Suction casing Chamber to disch. casing Discharge casing Seal housing / balancing water chamber
UA7 29703 01 1.3 x nominal pressure 16 bar g 192.39 bar g 192.39 bar g 16 bar g
Hydraulic performance test Performance test procedure Test curve no. Test class
ISO 9906 / 2
Test procedure Guarantee point Q H P cold P hot Eta cold Eta hot H0 +/- 5% Operating speed Test speed Input power Temperature Density Q tap H tap (<=) Q (NPSH) NPSH
m3/h m kW kW % % m 1429.4 1/min 1/min kW °C kg/m3 m3/h m m3/h m
Test points
max.
min.
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 25 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P. O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
Hydraulic performance test (page 2)
No. of Q/H curve meas. points
5
No. of NPSH flow points
Pumps per order inspected/tested Pressure test Performance test NPSH test
Quantity - non-witnessed 1 1 0
Invitation time for witnessed inspections/tests For witn. and special insp./tests: take into account delivery time
0
Quantity - witnessed 0 0 0
5
Working days
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 17 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: P. O. No. Order No. Works No. Product No.
HGC 4/8
43440108100041316067
Special inspections / tests Number of tests Part Inspection/test Test procedure Acceptance criteria
Bearing housing Vibration measurement (v eff.) Measurement with hand-held instrument DIN ISO 10816-1, Zone B, Class 3 in the range Q/Qopt = 0.7 to 1.1
non-witn.: witnessed:
1 0
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 18 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
Pump: HGC 4/8 P.O. No. Order No. Works No. Product No.
43440108100041316067
Vibration values 1. Explanations
DE vert.
NDE vert. DE horiz.
Axial
NDE horiz.
KSB’s HG pumps are designed for compliance with the vibration velocity limits according to ISO 10816-3, Group 3. These are determined as overall root-mean-square values veff [mm/s] in the frequency range of 10 – 1000 Hz. The permissible root-mean-square value of the vibration velocity is governed by the support assembly flexibility and the evaluation zone limit to be applied. The following applies to HG pumps: Zone limit B/C:
rigid support: flexible support:
veff <= 4.5 mm/s veff <= 7.1 mm/s
The measurement points are schematically represented in the figure above. NDE: Non Drive End DE: Drive End
2. Prerequisites The above-mentioned vibration velocity values shall apply under the following conditions: 1.
Measurement of vibrations in steady-state operation at nominal speed or within the specified speed range (not under transient operating conditions, not with changing speeds or loads). Measurement at nominal flow rate or in the preferred operating range of between 0.7 .... 1.2 xopt Q. (extreme part load or overload as well as operation at cavitation are excluded).
2.
The measurements are performed at the positions indicated using vibration velocity sensors. Only measuring instruments that were calibrated within the framework of the applicable quality assurance system are used.
3.
Measurement of vibration velocity in the installation/plant: For operation in the installation/plant, the machine has to be installed in compliance with the instruction manual.
4.
Measurement of the vibration velocity on the test bed: On the KSB test bed, the limit values of ISO 10816-3 Group 3 for flexible supports apply.
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
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Drive motor Manufacturer
Type:
Quantity
Operating data Motor rating Nominal voltage Speed 2985 Nominal current IN Nominal torque TN Pull-out torque TK/TN Efficiency at 4/4 load 3/4 load 1/2 load Sound pressure level at a distance of 1 m (expected value)
kW V min-1 A Nm
% %
Max. pump input power Frequency Starting current IS/IN Starting torque TS/TN Moment of inertia cos. phi at 4/4 load 3/4 load 1/2 load
dB (A)
Design Type of construction Type of enclosure Thermal class Cooling type Radial bearing Thrust bearing Lubrication
B3 IP 55 F Rolling element bearing / plain bearing Yes / No Grease lubrication/oil fill/forced oil lubrication xx l/min
Direction of rotation: counter-clockwise as viewed on the motor shaft end Accessories (included in motor price) Anti-condensation heater xxx V, xx Hz Temperature monitoring for windings, bearings Low-noise fan
kW Hz
kgm²
1
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
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Steam turbine Manufacturer:
Type:
Quantity:
Operating data: Max. turbine rating Live steam pressure Live steam temperature Exhaust steam pressure Exhaust steam temp at Nmax.. Pump input power Steam consumption Exhaust steam temp. Speed
kW kg/h °C min-1
kW bar (a) °C bar (a) °C 875.28
2985
Design Live steam nozzle Exhaust steam nozzle Automatic starting device Speed adjustment range Bearings Direction of rotation:
DN PN ANSI RF DN PN ANSI RF Yes 230/400 V, 50 Hz, 0.18 kW 105/90 % of nominal speed Clockwise as viewed from turbine onto pump shaft
Materials: Turbine casing Turbine shaft Turbine blades
Exhaust steam casing Impeller Nozzles
Scope of supply (included in turbine price) Automatic starting device, second pulse transmitter, hydraulic cooling water valve, automatic live and exhaust steam drainage, baseplate extension
1
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
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Gear Manufacturer:
Type:
Quantity:
Operating data: kW Output kW Losses kW Power input min-1 Input speed min-1 Output speed Transmission ratio Sound pressure level at a distance of 1 m (expected value)
1 : x,xxxxx dB (A)
Design:
Gearing Bearings Lubrication Gear oil flow rate Oil supply
Single-/double-helical gearing Rolling element bearing / plain bearing Oil bath lubrication / forced oil lubrication xxx l/min by integrated oil pump flanged-mounted on gear separate oil supply unit, scope of supply KSB/customer
Direction of rotation :
Input shaft counter-clockwise as viewed from motor onto pump shaft Output shaft clockwise as viewed from motor onto pump shaft
Materials: Casing Output shaft Gear wheel Instrumentation:
Input shaft Primary wheel Pinion
1
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 22 Calik Energy Calik Energy Buzmein Proj T20935-3-02 29.05.2012
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Variable speed turbo coupling Manufacturer:
Voith Turbo, Crailsheim
Type:
Quantity:
Operating data: Output Slip loss Mech. loss Input Input speed Output speed
kW kW kW kW min-1 min-1
Design Control Bearing Lubrication Direction of rotation:
by adjustment of scoop tube Rolling element bearing / plain bearing by mechanically driven gear oil pump clockwise as viewed from motor onto pump shaft
Materials: Casing Driven shaft Secondary wheel
Drive shaft Primary wheel Bowl
Scope of supply
Actuator Hartmann + Braun Contrac ________ with integrated positioner, 230 V/50 Hz, input signal 0/4 - 20 mA
Instrumentation consisting of: Duplex filter (item xx), thermometer (item xx), pressure switch (item xx), resistance thermometer (2xPt 100) (item xx), pressure gauge (item xx), thermostat (item xx), safety cut-out screw Working oil cooler including thermostatic control AMOT against extra charge Tube material Cu Zn 20 Al Cooling water temperature 25 °C Cooling water requirement xx m³/h Add-on parts for lube oil supply to feed water pump/shaft couplings and motor approx. xx l/min, consisting of: Electrically driven start-up/aux. oil pump 380 V, 50 Hz
pressure switch (item xx), change-over duplex filter (item xx), differential pressure switch (item x x) for filter monitoring, non-return valves (item xx), pressure-sustaining valve (item xx)
Lube oil cooler including thermostatic control AMOT against extra charge Tube material Cu Zn 20 Al Cooling water temperature 25 °C Cooling water requirement xx m³/h
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
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Oil supply unit Manufacturer
Quantity
Operating data: Main oil pump Flow rate Pressure Speed Driven by Motor Nominal rating Voltage Frequency Degree of protection
Standby oil pump
5 1450 Motor / pump shaft
5 1450 Motor
50 IP 55
50 IP 55
l/min bar min-1
kW V Hz
Oil filter Change-over duplex filter with contamination indicator, local/electrical, mesh size 40 µ Manufacturer , type Oil cooler Installation: Cooling water temperature Cooling water requirement Materials Oil tank Oil return line Cooler tubes Tube plates
horizontal 32 °C 5
bar. m³/h
Oil supply line Jacket Water chambers
Scope of supply Above-mentioned components mounted on oil tank and connected, oil level sight glass, overflow valve. 5 m oil supply and oil return line in straight length 1 pressure switch with 2 contacts: aux. oil pump on ≤ 0.8 bar aux. oil pump off ≥ 2.0 bar 1 pressure switch with 2 contacts: main motor on ≥ 1.8 bar main motor off ≤ 0.5 bar Oil thermometer 0 - 100 °C in oil supply line. Adjustable overflow valve, connection for flange-mounted oil pump, safety valve in suction line. Wiring to terminal box.
1
Inquiry No. Date Customer Code name KSB reference No. Offer date Dept. / In charge Item No.
Page No. 9 Calik Energy Calik Energy Buzmein Proj T20935-3 29.05.2012
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MINDESTFÖRDERSTROMANLAGE MINIMUM FLOW DEVICE DISPOSITIF DE DEBIT MINIMUM
Zusammenführung der Mindestförderstromleitungen von mehreren Pumpen, max. 3 Pumpen gleicher Baugröße.
Blende zur Vermeidung der Verdampfung in der Leitung. So nahe wie möglich am Zulaufbehälter.
Collection of the minimum flow lines of several pumps, max. 3 pumps of the same size.
Orifice pour éviter l'évaporation dans la conduite. Aussiproche que possible à la bâche alimentaire.
Collecteur des conduites de débit minimum de plusieurs pompes, 3 pompes de la même taille au maximum.
Orifice to prevent evaporation in the line. Located as close as possible to the feed water tank. Δp Δp
= 2,5 bar = 36,25 psi
Zulaufbehälter Feed water tank Bâche alimentaire
Mindestförderstrom zum Zulaufbehälter Minimum flow outlet to feed water tank Sortie débit minimum vers la bâche alimentaire.
Absperrventil / Stop valve / Soupape d'arrêt Rückschlagventil / Non return valve / Soupape non retour Blende / Orifice Flanschverbindung / Flange connection / Raccord à bride
UA4 29751 01 M
Liefergrenze, 1 = Kunde, 2 = KSB Limits of scope of supply, 1 = Customer, 2 = KSB Limite de fourniture, 1= Client, 2 = KSB
