Design Specification Sheet- SCAP

DESIGN SPECIFICATION SHEET SCAP

BIPUL VIKRANT PRIYANSHU UNIYAL SUKHMANI CHANDI B.F.TECH- IV 0 | Page

CHECK LIST S.No.

INDEX

Page No. 2

1

Garment Image – Front & Back

2

Technical sketch of Garment – Front & Back (with POM)

3

3

Fabric Constituent & Garment Components

4

4

Measurement Details

5

5

Construction Details

6

6

Operation Breakdown

7

7

Trims Detail

8

8

Marker & Spreading Mode

8

9

Garment Zoning & Inspection

9-10

10

Cut Order Planning

11-14

11

Costing

15-16

Design Specification Sheet Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description

Women’s top with lace yoke & full sleeves

Actual Garment Image – Front & Back

1 | Page

FRON

BAC


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Technical sketch of Garment – Front & Back (with POM)

2 | Page

FRON BAC T

3 | Page


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Description

Fabric Constituent Items Lace Fabric

100% Cotton Cotton and Rayon blend with nap in print

Garment Components Component Front with unidirectional print Back with unidirectional print Front upper yoke Back upper right yoke Back upper left yoke Sleeves Company name tag Size tag Wash care tag inside seam

4 | Page

1 1 1 1 1 2 1 1 1

No. of pieces


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Measurement Details-FRONT POM

Component

TOL -

TOL +

Body Length¿ HSP

Desired Measureme nt** 24.5

1

-1/2

1/2

3

Front yoke height at center front

3.5

-1/8

1/8

5*

Chest circumference 1 below armhole

19.5

-1/2

1/2

6*

Waist circumference

20

-1/2

1/2

7

Waist point ¿ HPS

17

0

0

8*

Bottom Circumference

22

-1/2

1/2

10

Across front at 5.5 below HPS

13.5

-1/4

1/4

12

Shoulder seam forward

0

0

0

13*

Shoulder slope

1

-1/4

1/4

14

Neck width¿ HPS ¿ HPS

9

-1/4

1/4

15

Neck circumference ¿ CF ¿CF

23

-1/4

1/4

16

Neck drop¿ HPS

5.5

-1/8

1/8

18* 19* 20*

Sleeve length from shoulder Sleeve width on sleeve end Sleeve width on arm-top (4” below)

16 5 6.5

-1/8 -1/4 -1/4

1/8 1/4 1/4

TOL -

TOL +

-1/2

1/2

-1/8

1/8

''

Measurement Details-Back POM

Component

2

Body Length ¿ HSP

Desired Measureme nt** 24.5

4

Yoke height at center back

5.5

5 | Page

9

Across shoulder

14

-1/4

1/4

11

Across back below HSP at 6

15

-1/4

1/4

17

Neck drop from HSP

13

-1/8

1/8

* Measurements for the back is same as the front measurements. ** All the measurements are in inches.


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Con stru ctio n Det ails

Descripti on

Sl. 1 Front & back fabric gathering 2 Lace fabric attached as yoke to front panel 3 Right and left back yoke attached to 6 | Page

Needle

Seam

Stitch

US 4 (3.5mm) circular

SPI

301 T/S

10

Others

SAM (min.)

Gatherin g foot

1.75

US 5 (3.75mm)circu lar

superimpos ed

301, 504 3T O/L

10

0.8

US 5 (3.75mm)circu lar

superimpos ed

301, 504 3T O/L

10

1.97

4

back panel Shoulder attachment

5

Sleeve attachment

6

Side seam attachment

7

Wash care attachment to left side panel By self-fabric neck finishing

8

9

1 0

Label (brand & size) attachment to neck Bottom hemming is done

US 5 (3.75mm)circu lar US 5 (3.75mm)circu lar US 4 (3.5mm) circular

superimpos ed

301, 504 3T O/L 301, 504 3T O/L 301, 504 3T O/L 301

10

0.6

9

0.86

10

1.03

10

0.8

US 5 (3.75mm)circu lar US 5 (3.75mm)circu lar

301

10

301

10


301

10

superimpos ed


.75cm ready

0.42

0.6

3cm ready

0.947

9.777 Total


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Operation Breakdown FRON 7 | Page

YOK

BAC

SLEE

Fron 1

2 Attach yoke & front

4

5

Join

Attach

6

Side Seam

7

Attach wash-care

8

Neck finishing & topstitch

9

Attach size and brand

1

8 | Page

Hem bottom & sleeves

Bac 3 Attach yoke & back panel


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Trims Detail

Material

Dimension

Placement

Type THREAD 3 ply

Cotton (DTM)

All over

LABELS 

Brand Label

Satin



Size Label

Taffeta



Wash care Label

Satin

Marker & Spreading Mode 1 2 3 4 5

1cm X 6cm

At neck’s facing at center back 1cm X 1.5cm Adjacent to brand label 3.81cm X 2.54cm At left side seam (inside), 4” from hem

Description

S.No. Size Number of pattern pieces Total number of pieces required for each garment Marker mode (symmetrical & directional) Spreading mode

9 | Page

Values

L (Large) 7 7 N/O/W Face F/O/W

Nap N/O/W


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Zoning Sketch

Design Specification Sheet 10 | P a g e

BAC FRON T

Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Garment Inspection as per Zone A Zone Defects



Neckline Defects: Improper top stitch Cause: -Fabric stretched during stitching (too much pressure at foot) -Due to lack of proper stitching Remedies: -Set the machine accurately according the knitted fabric & stitch properly -Align the seam properly & stitch with skilled workmanship

B Zone Defects 

Armhole Defects: Not aligned properly Cause: -Fabric stretched during stitching (too much pressure at foot) -Due to lack of proper marking/ proper stitching Remedies: -Set the machine accurately according the knitted fabric & stitch properly -By proper marking & aligning the seam accurately before stitch

C Zone Defects 

Hemline Defects: Raw edges Cause: Operator’s fault. Remedies: Properly inspect the garment & Finish the edges with overlock machines

11 | P a g e


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Cut Order Planning Fabric Specifications:

Size

1. Blue 2. 3. Green 4.

S Content- Cotton lace and rayon 160 blend with cotton Contruction-Woven Color- Green and Blue 240 Count/ Inch- Warp-65,Weft-50

Other Specifications: L XL

M 240 360

Total Quantity

400

600

Single garment maker length ( m)

1.2

1.5

XXL

1. Open Width 2. 160 Fabric Width 80 Ordered =1.5m 160 3. Marker Mode= N/o/W 4. Spreading Mode=F/O/W , N/U/D 240 120 240 5. Fabric cost= Rs 25/meter, Lace cost=Rs29/meter 400 200 400 6. Garment = Women’s top with lace yoke & 1.7

2 2.2 full sleeves

Labor Cost: Garments quantity as per size and design colour Marker Making For Both Markers= 2*(1.10 hr*$2/hr)

Total Number of Garments= 2000 =$4.40 pieces 12 | P a g e

Spreading Cost for 400 Plies = 400*1/60hr*$1/hr =$6.67 Cutting Cost =


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Spreading and Marker preparation time 1 Garment

2 garment

3 garment

4 garment

5 garment

Spreading time /ply in minutes Fabric Saving %

0.75

0.80

0.85

0.90

1

0

2

3

5

6

Marker Preparation time in hours

0.5

0.75

0.90

1.0

1.10

Economic Cut Order Plan:    

1st Lay--100 Plies—Green--S-S-M-M-M 2nd Lay—20 Plies—Green—80 Plies—Blue—S-S-M-M-M 3rd Lay—100 Plies—Green—L-L-XL-XXL-XXL 4th Lay--20 Plies—Green—80 Plies—Blue-- L-L-XL-XXL-XXL

Total No. of

13 | P a g e

Total End


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Cut Order Plan as per Design colour

Green Number of markers Marker -1 S

S

M

M

M

120 plies

Marker- 2 L

L

XL

XXL

XXL

120 plies

Economic cut order plan Lay 1 – plies Lay 2-plies Lay 3— plies Lay 4— plies

100

S

S

M

M

M

20

S

S

M

M

M

100

L

L

XL

XXL

XXL

20

L

L

XL

XXL

XXL

Size

S

M

Lay 1 -100 plies Lay 2— 20 plies Lay 3— 100 plies Lay 4— 2 plies Total

200

300

40

60

0

0

200

100

200

500

0

0

40

20

40

100

240

360

240

120

240

1200

14 | P a g e

L 0 0

XL 0 0

XXL 0 0

Total 500 100


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Blue Number of markers Marker -1 S

S

M

M

M

80 plies

Marker- 2 L

L

XL

XXL

XXL

80 plies

Economic cut order plan Lay 2-80 plies Lay 4— 80 plies

S

S

M

M

L

L

XL

XXL

L

M XXL

Size

S

M

Lay 2— 80 plies Lay 4— 80 plies Total

160

240

0

0

160

80

160

400

160

240

160

80

160

800

0

XL 0

XXL 0

Total 400

Design Specification Sheet 15 | P a g e

Style Code

SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Costing Material Cost: Lay 1:

Lay 2:

Marker Length= (1.2+1.2+1.5+1.5+1.5)*0.94= 6.486m

Marker Length= (1.2+1.2+1.5+1.5+1.5)*0.94= 6.486m

Color= Green

Plies= 20 Green, 80 Blue

Plies= 100

Green:

End Allowance= 0.04*100=4m

End Allowance=0.04*20=0.8m

Total Fabric Used= (6.486*100) + 4m=652.6

Total Fabric Used = (6.486*20) +0.8m=130.52m Cost= 130.52m* Rs 25/m= Rs 3263

Lay 4:

Blue:

Marker Length= (1.7+1.7+2+2.2+2.2)*0.94= 9.212m


Plies= 20 Green, 80 Blue

Total Fabric Used= (6.486*80) +3.2m=522.08m

Green:

Lay 3:


Marker Length= (1.7+1.7+2+2.2+2.2)*0.94= 9.212m

Total Fabric Used= (9.212*20)+0.8m=185.04m

Plies=100 of Green

Cost= 185.04m* Rs 25/m= Rs 4626

End Allowance= 0.04*100=4m

Blue:

Total Fabric Used= (9.212*100) + 4m=925.2


Cost=925.2m* Rs 25/m= Rs 23130

Total Fabric Used= (9.212*80) +3.2m=740.16m 16 | P a g e


SUKKI-20 (L)

Season

Fall Winter 2015

Retailer

BVSC,Inc.

Fabrication

Wovens

Manufacturer

BVSC,Inc.

Garment Description


Total Fabric Cost:

Lace

Green=185.04m+ 925.2m+130.52m+652.6m

Lace Description: White cotton lace

=1893.36m Cost=1893.36* Rs 25/m = Rs 47334

Total Lace Used= 2618.8 m Cost=2618.8m* Rs 29/m= Rs 75945.2

Lace Cost= Rs 75945.2

Blue=522.08m+740.16m

Thread

=1262.24m

Thread Description: 3ply (DTM)

Cost=1262.24* Rs 25/m

Thread roll used/ garment= 0.489 of a roll

= Rs 31556

Cost of 1 roll= Rs 3.75 Total Fabric Required= 1893.36m Total rolls of thread required= 0.489 * + 1262.24m 2000= 978 =3155.6m Cost= 978* Rs 3.75= Rs 3667.5

Fabric Cost = Rs 78890

Thread Cost = Rs 3667.5 Labor Cost: Marker Making For Both Markers= 2*(1.10 hr* Rs 35/hr) = Rs 77 Spreading Cost for 400 Plies = 400*1/60hr* Rs 20/hr = Rs 133.33 Cutting Cost = 10/60hr*4lays*5garments= Rs 61.79

Total Labor Cost = Rs 272.12 17 | P a g e

Design Specification Sheet- SCAP

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