Centum Cs3000 Roadmap

CENTUM CS 3000 Roadmap

Steve Lazok Mgr Technical Solutions Support Yokogawa Corporation of America Dec 1, 2006

Topics - Yoko Yokoga gawa wa and and DCS DCS - Latest Latest CENT CENTUM UM CS CS 3000 3000 evolu evolution tion - CE CENT NTUM UM CS CS 3000 3000 roa roadm dmap ap

Yokogawa Technology Innovations Fair & User Conference

Topics - Yoko Yokoga gawa wa and and DCS DCS - Latest Latest CENT CENTUM UM CS CS 3000 3000 evolu evolution tion - CE CENT NTUM UM CS CS 3000 3000 roa roadm dmap ap



Centum Generation 31 years IA market experience in conception, manufacturing, and Engineering for DCS

CENTUM CS3000

CENTUM CS EW S

I CS

P I CS

HIS

Vnet 10 MBPS Dual Redundant Token Pass

1993 PFCS

CENTUM-XL

CENTUM V

BCV EOPS ENGS

F-Bus

1998

COPS2 COPSV

HF-Bus 1MBPS Dual Redundant Token Pass

LFCS KFCS

CENTUM COPS

CFFS

250 KBPS Dual Redundant Token Pass

CFCS CFCD

1975

CFCS2 CFCD2

1983

C F C S EF C D

1988

A full guarantee of upward compatibility


CENTUM CS 3000 Revision history 2000

2001

2002

2003

2004

2005

2006

2007 2006/11

2006/1 2005/2

R3.08

R3.07

R3.06 2004/9

R3.05

2003/9 2002/9 2001/9 2001/1 2000/6

R3.04

R3.03

R3.02

R3.01

2004/6

Windows NT EOS

R2.20 Windows2000

WindowsXP 2003 Server 2002/1

2000 Server 2000/3

2003/5

Vista

•SIOS/Stardom Enhancement •Control Drawing Smart Parts •CAMS •PRM Integration with HIS • FM Approval for FIO & Vnet/IP • HMI Enhancements • SEM Enhancements •Keycode Acquisition Tool •StoryView •Integrated Safety SystemEnhancements


CENTUM Evolution

•New OPC Client Station (SIOS) •Total CS 1000 integration •SEM support by Vnet/IP system •INTools© data exchange •FFCS •GSGW •FIO Profibus-DP V1 • New FCS • HART • FDA support

CS1000

R3.07 Dec. ‘05

R3.06 Apr. ‘05

R3.05

Jan.’04

R3.03

Jan.’03

R3.02

Jan.’02 May.’01

R2 Dec.’97

Nov. ‘06

R3.04

R3.01 R1

R3.08

Oct.’98

CS3000

• • • • •

Windows2000 New I/O Asset Management Redundant FF FF HIST Compliant

SW – Nov. ‘04 HW - Feb. ‘05 •New control highway •TSE based HMI •Tag based OPC Client •HMI Improvements •Windows XP •Remote HMI • Enhanced I/O solution. •SEM • LCD Solid Console • Large capacity

Developments and priorities • • • • •


New control network (R3.05 – Vnet/IP) Remote HMI (R3.05 – HIS-TS) System integration (R3.06 – GSGW, SIOS) Scalability (R3.06 – AFV10D, CS 1000 integration) Improvement in field network tools (R3.06 – Device Panel) • Remote engineering (R3.06 VTSPortal) • Operational Enhancements (R3.07 - IOP, Aut/Man) • Look and Feel and Alarm Management (R3.08 and beyond)


CENTUM Improvements R3.01 Win2K R3.03 WinXP R3.08 CAMS

Enterprise Connectivity

HMI HMI

R3.05 GB Network Control Network

R3.04 FFCS R3.06 Integrated Safety System R3.01 FIO R3.01 Red. FF, PRM R3.02 HART R3.04 DeviceNet, Profibus

Controller Controller I/OSubsystem Subsystem I/O

Field Devices

Industry oriented Solutions Operation • Remote Operation - Full-time - Part-time • Operation Assistance

Control Network • High-speed Ethernet Era • Wide Geographical Areas • Connectivity • Security

Field • Connectivity • Visibility • Predictibility

Yokogawa Solutions – the DCS Platform


L2 Router

Bus 1 Network Topology Control Protocol Open Protocol Cable Spec. Distance

Bus 2 Vnet/IP Data Highway – 1 Gbps

Field Control Unit (FCU)

Trans. Speed

Remote I/O Bus – 2 km max

WAN Time Synch.

Local FIO Node (FIO)

Maximum FIO Nodes / FCU 15 (includes the FCU node)

Maximum Remote Bus Lines 4 redundant lines/ FCU

Redundant Controllers & Vnet/IP Communications Redundant Node Interface Units

Maximum Local FIO Nodes 10 Maximum Remote FIO Nodes 14/FCU - 8/remote bus line

IEEE 802.3z gigabit Ethernet Star Network UDP/IP (V-Net) TCP/IP 1000BaseTX, SX, LX, ZX 100 m to 5 Km (typical) 100,000 m (maximum) 1 Gbps 100 Mbps for Ethernet NICs COTS routers 1 msec (within domain)

Local FIO Node (FIO)

Local I/O Bus – 128 Mbps Redundant Power Supplies

R3.05 Major new features (1)


• Network Upgrade – Vnet/IP – 1 GB Control and Information Network – New Controller (ADV10D – like FFCS but with capacity for 15 nodes)

• Integration capability improvement – Terminal Services Support for Remote HMI

• Look&Feel Improvements – Right-click context menu • Facilitates calling windows when the operator keyboard cannot be used, such as in HIS TS environments. Right-clicking activates the context menu which users can define and from which desired windows can be opened quickly.

– Function (Fn) keys can be configured as function keys of operation keyboard.

• System View icons



• CS3000 Entry Class License • Redundant GSGW • Enhanced FF Functions – The maximum number of the ALF111 modules installed to a FFCS has been greatly increased from 8 to 30. – Software download • Official support of downloading firmware of Yokogawa’s FOUNDATION Fieldbus devices

– Parallel processing for ALF111 • Greatly reducing the time period required to access parameters from PRM

– PRM Plug-In Application (PIA) • PRM’s support of Dresser’s PIA product (ValVue)



• Integration capability improvement – New safety system (ProSafe-RS) integration – New interface station for non-Yokogawa control systems SIOS (OPC Client station for system integration) – SmartPlant® Instrumentation (INtools®) engineering data exchange – FF Enhancement (DevicePanel) – Vnet/IP Controller support for Sequence of Events (SEM) – Total CS 1000 Integration – Remote Operation and Monitoring - VTSPortal (HISTSE)



• HMI improvements – Full-color bitmap display – New background color for standard and control drawing windows – Flexible trend pen assignment

• New device maintenance tool – Device Panel – Online FOUNDATION Fieldbus (FF) commissioning and maintenance support tool • Can detect and configure FF devices. • Block Instantiation (BI) can be executed without calling the FF builder. • For device replacement the previous device’s parameters can be downloaded to the new device by simple operation. • For device software revision firmware upgrade is supported by software download

– Device status information display – FF device parameters setting – Easy data equalization function between device itself and CS 3000 builder database.

Major new features R3.07 (1)


• PRM Integration with HIS – Display a maintenance alarms from PRM on an HIS to utilize realtime diagnostic information from field devices. – Call Device Viewer from an operation guidance message in order to refer to detailed field device information

• HMI Enhancements – – – – – – – – –

Tool chip hint on Tuning window Selective Block Mode Change Method (Aut/Man dialog or pulldown) Selective Confirmation Dialog Design System View Enhancement - Context Sensitive Menu Improvement to Tag Search window Trend pen assign on HIS (standardization) Displaying a I/O related builder from control drawing Tuning Parameter file conversion tool to CSV file Increased number of ID for Graphic Data Bind (x10)

Major new features R3.07 (2)


• SEM Enhancements – Support “First in Trigger” type on Trip Report – Support SQL Server 2000 SP4, and MSDE – GUI for Database Back up and Restore

• Keycode Acquisition Tool – Installed software and ID information for each HIS is collectable from the "package acquisition" button of the Software Configuration Viewer in the ENG station. – Facilitates software updates

• StoryView Document Enhancements – Search from Search results – Search multiple document files (PDF).

Latest release R3.08


• Control Drawing Link Parts – Standard Builder software integrate a Library for Typical ( generic)

• SIOS ( OPC gateway) enhancement – specific software to connect Stardom FCN/FCJ to Centum CS 3000

• Consolidated Alarm Management System (CAMS) – Based on EEMUA 191 – Help the operator to Monitor a plant through a dedicated customized windows


What’s on SIOS?

• ‘System Integration OPC Client Station’ – Reciprocal interaction to other systems CS 3000 Tag Name Space

FCS

OPC Space

OPCinterface

Outer Space

Othernetworks

HIS

PLC_A

FCS

Vnet/ IP

DCS_B

FCS DCS_C

PLC_D

SIOS

Main objective


• To incorporate other systems with CS 3000, similar manner regarding the operation is required. – Achieved with shadowing function.


Enhancement (Solution)

• No more extra tag consumption • Seamless connectivity with STARDOM All associated D A assem bled in to a group as Tag STARDOM

100,000 Tag

100,000 Tag

SIOS Enhanced


Example on new SIOS Integration

Central Control Room

CS3000

HIS

Stardom Backbone Network: 1Gbps Ethernet

SIOS

FFCS FCN High speed control Geographically distributed control Vnet/IP (1Gb) Bus-1 Vnet/IP (1Gb) Bus-2

TCP/IP (100Mb) TCP/IP (100Mb)

Layer 2 Switch 100Mbps Switching HUB Wireless

SmartParts?


• To register the drawing part – As a component, comprised of functional blocks.

• To instance the component – By simple Drag and Drop to control drawings.

• To keep concurrency thru a Project – Between repository and instances mutually.

• Built in std. builder function, Not option. – Whoever wants, can use it.

SmartParts Consists Of:


1. Typical Manager Window – It is window to manage all Typical (SmartParts). – All Typical registered are shown in a list.

2. Typical Update Dialog box – Typical update searches necessary Typical objects and update automatically in the control drawing.

3. Typical Editor – Editor function for details of each Typical and Typical object. •

Typical editor sets real tag name, SH/SL, etc

What we see regarding SmartParts?


Typical Upd ate Dialogue box Typical M anager Window

Typical Edito r

Workflows (1)


• Reposit Typical – Draw loops on a control drawing. – Drag and Drop a targeted parts and links on Typical manager. – Set Typical name and attribute on property window. Typical list area

Workflows (2) • Instance Typical – Pick up ‘Typical’ from the list on Typical manager. – Drag and Drop on control drawing. – Configure Typical object by Typical editor. – Generation


Workflows (3) • Revise Typical composition – Pick up Typical from Typical manager (repository). – Edit the loop on temporary control drawing. – Drag and Drop again to Typical manager window. – Configure again ‘Typical’ accordingly.


Workflows (4) • Bulk Update – Call Typical manager window. – As per a list of Typical in use, choose target Typical. – Invoke updating and Generation.


CAMS - Key innovative features


• The world’s first consolidated real-time alarm system is developed. – Adopting guidelines from EEMUA No.191

• Various alarm and event sources are integrated – CS 3000, ProSafe-RS (except SOE) from Vnet and Vnet/IP – PRM, STARDOM from OPC A&E

• Inductive interface for operator is introduced. – Showing what was on the plant or shall be done by operator. – No more changing other than this, simply to facilitate.

• Alarm testing function is equipped. – to debug for additional alarm configuration, not design.

Window integration Before Messy windows, flooding alarms

… System alarm Process alarm Ope-guide :


After New alarm display

Maintenance alarm

Single display provides all

Refined!

CENTUM CS 3000 and the future


Production Management •Simple and standard interface with real time Management System 2009-2010 • based on XML ,MIMOSA , OPC UA

HMI

• Function Enhancement by Horizontal and Vertical Integration •Intelligent Alarm Management •Enhancement of Trending •Direct Interface to third party equipment • New display design for better user friendly operation and on line help

2007-2008

2008-2009

Engineering & Field-Network • Integrated Engineering workshop • More flexible I/O system with enhancement of wireless communication

CONTROLLERS 2006 R3.08

• Enhance the scope of process automation • Fast controller, Enhanced CPU performance • 1st step of wireless communication Innovation + Integration the w ay for Operational excellence


Future architecture HIS-TS

EWS

HIS

PRM

Remote HMI

Control Room

Vnet/IP SCADA

Control

Control

Safety

Plant Floor

LAN Intelligent Linking Device

LAN Profibus-DP H1

HART

Optical Sensor

Wireless

Centum Cs3000 Roadmap

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