6302-2 VHP Series Four L5774 L5794 L7044 12 Cylinder With ESM Parts Catalog

GE Energy Gas Engines

Waukesha gas engines

VHP Series Four 12 cylinder withESM

parts catalog

form 6302-2 2nd edition

This document contains proprietary and trade secret information. The receiver of this document accepts it in confidence and agrees that, without the prior expressed written permission of GE’s Waukesha gas engines, it will (1) not use the document, its content or any copy thereof for any purpose that may harm GE in any way; (2) not copy or reproduce the document in whole, or in part; and (3) not disclose to others either the document or the confidential or trade secret information contained therein. All sales and information herein supplied is subject to the current version of the Standard Terms of Sale, including limitation of liability. All non-GE trademarks, service marks, logos, slogans, and trade names (collectively “marks”) are the properties of their respective owners. Original Instructions (English) The English version of this manual controls over any error in or conflicting interpretation of any translation.

Waukesha gas engines Waukesha, Wisconsin 53188 Printed in U.S.A. © Copyright 12/2011 All rights reserved.

California Proposition 65 Warning

California Proposition 65 Warning

The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

Certain components in this product and its related accessories contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

DISCLAIMERS: All information, illustrations and specifications this manual are based the latest information at the time of publishing. The illustrations used in thisinmanual are intended as on representative referenceavailable views only. Products are under a continuous improvement policy. Thus, information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement may be changed at any time without notice.

NOTICE Review all applicable Service Bulletins and other documentation, and check with your Authorized Distributor for updates that may supersede the contents of this manual.

ALL RIGHTS RESERVED: No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of General Electric.

DIVERSION CONTROL STATEMENT: Any technology, including technical data, or software contained herein were srcinally exported from the United States, or the srcinating country of this transmission, in accordance with the U.S. Export Administration Regulations and/or srcinating jurisdiction Export Regulations. Diversion (export, re-export, transfer, sale, review, use, disclosure, or distribution) contrary to such law(s) is prohibited. This prohibition includes no diversion to Cuba, Iran, Myanmar, North Korea, Sudan and Syria; plus any additional sanctioned country of the srcinating country of this transmission if not srcinating from the United States.

DISPOSAL STATEMENT: Disposal requirements for waste electrical and electronic equipment:

NOTICE Electrical and electronic equipment can contain harmful substances which can affect the environment and human health. WEEE symbol (Waste of Electrical and Electronic Equipment): The symbol for the separated disposal of electrical and electronic equipment is a crossed-out waste bin on wheels (Directive 2002/96/EC Waste Electrical and Electronic Equipment). You must not dispose any electrical and electronic equipment marked with this symbol (battery-operated electrical appliances, measurement equipment, light-bulbs, etc.) in the domestic waste but dispose of these separately. Always use the waste return and collection systems locally available and contribute to the reuse, recycling and all other forms of use for waste electrical and electronic equipment.

FORM 6302-2 © 12/2011

TABLE OF CONTENTS Alphabetical Index of Parts .........................................1 Customer Ordering Procedure ...................................5 Parts Catalog Information.............. .............................6 Parts Illustrations and Parts Lists .....................8 – 169 Part Number Inde x – Appendix A ........................... A-1 Engine Preservation Products – Appendix B.......... B-1 Warranty ................................................................ W-1

AL PHAB ETICAL INDEX OF PARTS A

Exhaust Manifold..............................................................87 Outlet......................................................... 53 – 55

Actuator, Gas Regulator .........................................165 Air Cleaner................................................... 145 – 147 Air Start/Prelube Control.........................................155 Air Start/Prelube Control Wiring ............................. 157 Air/Fuel Module Harnesses .................................... 131 Air/Gas Motorized Prelube Pump..................................109 Prelube Pump Motor ........................................111 Arms, Rocker............................................................ 17 Auxiliary Water Pump .................................. 101 – 103 High Capacity................. ....................... 105 – 107

Extractor Breather, L5794LT ..................................119

F Filler Oil................ .....................................................123 Filter Oil................ .......................................................91 Flywheel ...................................................................25 Housing............... ...............................................95

B

G

Barring Device...................... ....................................95 Breather................... .................................... 113 – 115 Extractor, L5794LT...........................................119 L5794LT ...........................................................117 Rear of Gear Housing ......................................121 Bridges, Valve ..........................................................15

Gas Regulator .............................................159 – 163 Gas Regulator Actuator ..........................................165 Gear Cover..................... ..........................................89 Governor Heinzmann 2080................... .............................63 Linkage - GSI and L5774LT................... ............67 Linkage - L5794LT .............................................65

C

H

Camshaft, Valve Lifter, Idler Gear ............................51 Carburetor ..............................................................149 Centrifuge, Microspin, Engine Mounted ...................93 Connecting Rod................. .......................................23 Connections, Water.................... ..............................19 Control Air Start/Prelube............................................... 155 Control Unit Wiring, Engine ....................................169 Control Unit, Engine ...............................................167 Cooler, Oil............ ............................................ 31 – 35 Crankcase ....................................................... 37 – 39 Crankshaft, Pulley, Flywheel , Vibration Damper ......25 Cylinder Head................ ...........................................13 Cylinder Head, Rocker Arms ....................................17 Cylinder Head, Valve Bridges, Spark Plug Sleeve ...15 Cylinder Liner ...........................................................23

Harnesses Air/Fuel Module ................................................ 131 ESM, Stepper Motors.......................................131 Head, Cylinder................................................... 15, 17 Header, Oil ...............................................................21 Housing Jacket Water Thermostat.................... .............127 Housing, Valve Lifter ................................................43

I Idler Gear...................................................37 – 39 , 51 Ignition.................. ....................................................45 Coil .....................................................................47 Control Panel .....................................................49 Harness................ ..............................................47 Module Mounting................................................45 Intake Manifold Butterfly Housing....... ................................ 81 – 83 L5794LT .............................................................85 Intercooler........................................................ 69 – 75 Draw Thru – L5794LT ............................... 77 – 79

E

ECU ........................................................................167 Engine Control Unit ................................................167 Engine Control Unit Wiring .....................................169 Engine Mounted Oil Cooler ......... .................... 31 – 35

1

FORM 6302-2 © 12/2011

J

S

Jacket Water Pump ......................................... 97 – 99 Jacket Water Thermostat Housing ......................... 127 Junction Box ...........................................................153

Safety Guards.........................................................151 Screen, Oil Pickup................. ................................... 29 Sleeve, Spark Plug....................... ............................15 Spark Plug...................... ..........................................47 Spark Plug Sleeve.................. ..................................15 Strainer, Oil...............................................................41

L L5774 LT Wastegate And Connections..................137 L5774 LT Wastegate Backpressure Regulator.......141 Lifter Housing ...........................................................43 Lifting Eye................. ....................................... 37 – 39

T Thermostat Housing, Jacket Water ........................ 127 Turbocharger Air Connections.................................................. 57 Heat Shields.......................................................61

M Magnetic Pickup .......................................................95 Manifold Exhaust ..............................................................87 Intake ........................................................ 81 – 83 Intake, L5794LT ................................................. 85 Water ...............................................................125 Microspin Centrifuge Engine Mounted............. .................................... 93 Motor Prelube Air/Gas Pump .....................................111

Oil Connections........... .......................................59 Water Connections ............................................61 Turbochargers And Exhaust Outlet ................. 53 – 55

V Valve Bridges ........................................................... 15 Valve Lifter................................................................ 51 Valve Lifter Housing ................. ................................43 Valves........ ............................................................... 13 Vibration Damper......................................................25

O W

Oil Cooler, Engine Mounted ........................... 31 – 35 Filler .................................................................123 Filter ...................................................................91 Header ............................................................... 21 Pan.............. .......................................................27 Pickup Screen ....................................................29

Warnings And Cautions.................. ................... 9 – 11 Wastegate Backpressure Regulator L5774 LT .....................................................141 L5794 LT .....................................................143 Connections L5774 LT .....................................................137 L5794 LT .....................................................139 L5794GSI ....................................................133 L7044 GSI ...................................................135 Water Connections.................... ...............................19 Turbocharger .....................................................61 Water Manifold .......................................................125

Pump............ ....................................................129 Strainer .............................................................. 41

P Pan, Oil................ .....................................................27 Piston........................................................................23 Prelube Pump Motor, Air/Gas.................................111 Prelube Pump, Air/Gas Motorized ..........................109 Pump Oil................. ....................................................129 Prelube, Air/Gas Motorized ..............................109 Water ........................................................ 97 – 99 Water, Auxiliary..................... ................ 101 – 103 Water, Auxiliary High Capacity ............. 105 – 107 Push Rods ................................................................19

R Regulator Backpressure L5774 LT .....................................................141 Wastegate Backpressure L5794 LT .....................................................143 Regulator, Gas ............................................ 159 – 163 Rocker Arms.............. ...............................................17 Rods, Push ............................................................... 19 2

FORM 6302-2 © 12/2011

Water Pump..................................................... 97 – 99 Auxiliary................................................. 101 – 103 High Capacity ...................................105 – 107 Wiring Air Start/Prelube Control .................................. 157 Engine Control Unit ..........................................169

3

FORM 6302-2 © 12/2011

NOTES

4

FORM 6302-2 © 12/2011

CUSTOMER ORDERING PROCEDURE

4. Always include the part number, when known, along with the description of the part. State the quantity of the part you wish to order. Do not use the word “complete” or designate the quantity by sets.

1. Waukesha genuine parts are available worldwide and must be ordered through your local Waukesha Distributor. NOTE: Part numbers in this catalog are for reference only and should not be used for ordering parts. Your Waukesha Distributor will refer to your engine specification to make certain you receive the correct parts for your engine.

EXAMPLE: 168660–filter element–(1) Ordered. NOTE: Quantities listed in this catalog are quantity per engine. 5. If a special part is needed, the engine application should also be stated.

2. Top level assembly numbers may not all be available as service parts.

6. Anticipate your parts re quirements:

3. Always specify to your Waukesha Distributor the

• Order parts early in the day.

engine model designation, and serial number as foundspecification stamped on number, the engine nameplate (see Figure 1).

• Keep a supply of normal maintenance parts in stock. • Obtain a parts stocking recommendation from your local Waukesha Distributor.

Figure 1. Nameplate – Current Production

PART NUMBERS ARE FOR REFERENCE ONLY. REFER TO ENGINE SPECIFICATION.

5

FORM 6302-2 © 12/2011

Part Number And Description

PARTS CATALOG INFORMATION

The second column lists the part numbers. The last column lists the description of the part. Parts included in assemblies are preceded by one dot and parts included in subassemblies are preceded by two or three dots.

PARTS CATALOG FORMAT Illustration Number

002.00 A

BC

Engine Model Quantity The columns headed by engine model numbers list the quantity of the part per engine except when parts are listed more than once in the catalog. The quantity per engine is the total of the quantities listed individually on separate pages.

A) Group Number. B) For each different illustration in the same group this number advances by 1.

Extent Of Parts Catalog Coverage

C) For each repeated illustration this number advances by 1.

This catalog contains only standard or selected option parts. Variations of these parts as well as other parts are not included. Contact your local Waukesha Distributor for assistance in identifying parts not included in this catalog.

Item No. The first column lists the item numbers which correspond to the item numbers in the illustration. EXAMPLE: ITEM NO.

PART NUMBER

L5 7 7 4

L5 7 94

L 7 04 4 GSI

DESCRIPTION

LT

GS I

LT

1 2 3

CA204066K •A204066K ••167480G ••28462

12 12 24 12

12 12 24 12

12 12 24 12

12 12 24 12

SHAFT,ExhaustRockerArm-Assembly • ARM,Rocker,Exhaust • •B USHING,RockerArm •• RIVET,Steel,3/16"

4

•153886K

12

12

12

12

• SUPPORT,RockerArm,Oil

5 6

•A153889K •21227

24 24

24 24

24 24

24 24

• SCREW,RockerArmAdjusting •N UT,ThinHex,5/8"-18

7 8

•A204069G ••Y18802

12 24

12 24

12 24

12 24

• SHAFT,RockerArm-Assembly ••C OVER,Pushrod,Lower

GROUP 2

ALWAYS GIVE YOUR MODEL AND SE RIAL NUMBER W HEN ORDERING PARTS

6

FORM 6302-2 © 12/2011

NOTES


7

FORM 6302-2 © 12/2011

NOTE:

Labels shown apply to standard engine. Labels can be affected by optional equipment specified.

1

1

REAR VIEW

ALWAYS GIVE YOUR MODEL AND SERIAL NUMBE R WHEN ORDERING PAR TS

8

FORM 6302-2 © 12/2011

WARNINGS AND CAUTIONS ITEM NO. 1

PART NUMBER 211930A

L5 7 7 4

L 57 9 4

LT

GS I

4

4

L 7 0 44

LT

GSI

4

4

DESCRIPTION LABEL,SafetyInstructions–Lifting

Continued


9

FORM 6302-2 © 12/2011

4, 5 8 2 1

3 6

9 10, 11

8

LEFT SIDE

7

4, 5 8 2 1

3 6 9

7 RIGHT SIDE

NOTE:

8

10, 11

Labels shown apply to standard engine. Labels can be affected by optional equipment specified.


10

FORM 6302-2 © 12/2011

WARNINGS AND CAUTIONS ITEM NO.

PART NUMBER

L5 77 4

L 5 79 4

LT

GS I

L 70 4 4

LT

GS I

DESCRIPTION

1 2 3

211920F 211920E 211930A

2 2 2

2 2 2

2 2 2

2 2 2

LABEL,Caution-Ear/EyeProtection LABEL,Caution-HotSurface LABEL,SafetyInstructions-Lifting

4 5 6

211920D 211782A 211910K

2 2 2

2 2 2

2 2 2

2 2 2

LABEL,Caution-HotSurface BRACKET,SafetyLabel LABEL,Warning-SafetyGuard

7 8 9 10 11

211911C 211910N 211910J 211920J 295448

2 2 2 3 3

2 2 2 3 3

2 2 2 3 3

2 2 2 3 3

LABEL,Warning-BarringDevice LABEL,Warning-MaximumGasInletPressure LABEL,Warning-SafetyGuard LABEL,Caution-WireDisconnect NYLON TIE


11

FORM 6302-2 © 12/2011

002.00 11

11 12

12

15

13

16 14

23

21

5

21 20

19

6

10

7

8

4

1

9

22

3 2

18 17


12

FORM 6302-2 © 12/2011

002.00 CYLINDER HEAD, VALVES ITEM NO.

PART NUMBER

L5 7 74 LT

L 5 79 4 GSI

L 70 4 4

LT / LT D

DESCRIPTION

GS I

GROUP 2 CA205002F

12

AC205002F

12

12

CC205002F •C205002F

12

•A205002F 1 2

••205002F ••211801

HEAD,Cylinder-Assembly(LT-NaturalGas)

12

HEAD,Cylinder-Assembly(LTD-Landfill)

12

12

•H EAD,Cylinder-Assembly 12

12 24

12

•H EAD,Cylinder-Assembly ••H EAD,Cylinder •• SEAT,Valve,30

° Intake

••2118012

24

24

•• SEAT,Valve,30

° Intake (0.020" oversized)

••2118013

24

24


° Intake (0.030" oversized)

••211801J 3

12

12 12 24

HEAD,Cylinder-Assembly

••211802B

24 24

24

24

24


° Intake

24

••S EAT,Valve20

° Exhaust

••211802B2

24

24

24

24

••S EAT,Valve,20

° Exhaust (0.020" oversized)

••211802B3

24

24

24

24

••S EAT,Valve,20

° Exhaust (0.030" oversized)

4

••211821

12

12

12

12

•• TUBE,Oil

5

••211793A

24

24

24

24

••G UIDE,ValveBridge

6

••204209C

24

24

24

24

••G UIDE,IntakeValve

7

••204209D

24

24

24

24

••G UIDE,ExhaustValve

8

••28794B

84

84

84

•• PLUG,Pipe,0.75"

24

9

•• 28794D

10

••295477C

24

12

11

•73629A

96

•73629B

24 96

96

••S TUD,IgniterSleeve • TAPER,ValveSpring

96

• TAPER,ValveSpring

48

48

48

• RETAINER,ValveSpring

24

48 24

24

• RETAINER,ValveSpring,L5794Only(LTD-Landfill) • SPRING,ExhaustValve,Inner(2WhiteStripes)

12

•214230

13

•153884B •204235C

14

•204335C

24

24

24

24

• SPRING,ExhaustValve,Outer(2WhiteStripes)

15

•204235B

24

24

24

24

• SPRING,IntakeValve,Inner(2BlueStripes)

24

24

24

24

16

•204335B

17

204336B •

18

48

•• PLUG, Pipe, 0.25" 24

24

24

24

° °

204436A •

24

24

• VALVE,Intake,30

•204337

24

24

•V ALVE,Exhaust,Chrome

204336G •

24

•204336H 19

• SPRING,IntakeValve,Outer(2BlueStripes) • VALVE,Intake,30

•176450F

24

•214229

24

•V ALVE,Exhaust,20

24

• VALVE,Exhaust,L5794Only(LTD-Landfill)

24 24

°

• SEAL,ValveStem,Intake(Black) 24

•S EAL,ValveStem,Intake(Blue)

20

•176450G

24

24

24

24

• SEAL,ValveStem,Exhaust(Green)

21

•153883B

48

48

48

48

• WASHER,ValveSpring

22

205100V

12

12

12

205100C 23

169994D

96

96

96

977-69

12

12

12

1

1

1

977-68 979-294 979-292

GASKET,CylinderHead 12

GASKET,CylinderHead

96

CAPSCREW,CylinderHead SERVICE REPAIR KITS KIT,Gasket,Head,Single

12

KIT,Gasket,Head,Single KIT,Gasket,ValveOverhaul

1

KIT,Gasket,ValveOverhaul


13

FORM 6302-2 © 12/2011

002.10

11 8 12 9 4 8

3

13

2

1

7

10

6


14

FORM 6302-2 © 12/2011

002.10 CYLINDER HEAD, VALVE BRIDGES, SPARK PLUG SLEEVE ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

L 7 04 4

LT

GS I

LT

GSI

24 24 48 24 48

24 24 48 24 48

24 24 48 24 48

24 24 48 24 48

DESCRIPTION GROUP 2

1 2 3 4 5

A211792C •211820B •28798 21219 • •26774

6 7

211795A 211796A

12 12

12 12

12 12

12 12

SEAL,IgnitorSleeve SLEEVE,SparkPlug

8 9 10 11

21197 295380L 304745G 211830

48 12 24 12

48 12 24 12

48 12 24 12

48 12 24 12

NUT,Hex,7/16"-14 EXTENSION,SparkPlugCarrier O-RING O-RING

12 13

Y18813J 211670D

24 12

24 12

24 12

24 12

WASHER,7/16" SEAL,SquareRing

BRIDGE,Valve-Assembly •S CREW,Adjusting • PLUG,ExpanderSealing,5mmOD • NUT, Jam •P IN,Roll(NotIllustrated)


15

FORM 6302-2 © 12/2011

002.20

26

31

27 30

29

23 25

21 19 22

24

1 16 17

17 16 20 8

15

7

10

28

18 9

3 2

14

10

5

3

12

11

4


16

FORM 6302-2 © 12/2011

002.20 CYLINDER HEAD, ROCKER ARMS GROUPS 2, 39, 22 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

L 7 04 4

DESCRIPTION

LT

GS I

LT

GSI

2 3

C211790A •211790A AC204166A •C204166A ••28798

12 12 12 12 24

12 12 12 12 24

12 12 12 12 24

12 12 12 12 24

ARM,Rocker-Assembly • SUPPORT,RockerShaft ARM,Rocker,Exhaust-Assembly • ARM,Rocker,Exhaust-Assembly •• STUD,Seal-Lok

4 5

••211819A ••211798E

12 12

12 12

12 12

12 12

•• BALL,Rocker • •B USHING,RockerArm

6 7 8

••28159 •A211820 21227 • AC204165A

12 12 12 12

12 12 12 12

12 12 12 12

12 12 12 12

••P IN,Roll(NotIllustrated) • SCREW,Adjusting-Assembly • NUT,Hex,Jam ARM,Rocker,Intake-Assembly

9 10 11 12 13 14 15

•C204165A ••28462 ••211819A ••211798E ••28159 •A211820 21227 •

12 12 12 12 12 12 12

12 12 12 12 12 12 12

12 12 12 12 12 12 12

12 12 12 12 12 12 12

• ARM,Rocker,Intake-Assembly •• STUD,Seal-Lok •• BALL,Rocker • •B USHING,RockerArm ••P IN,Roll(NotIllustrated) • SCREW,Adjusting-Assembly • NUT,Hex,Jam

16 17

•204169A ••B2857

24 24

24 24

24 24

24 24

• SHAFT,Rocker-Assembly •• PLUG,Cup

18 19

26418 • •28462A

24 24

24 24

24 24

24 24

• SCREW,Set • STUD,Seal-Lok1/4"x1/4"

20 21 22 23

•28272 21519 21054 28610

12 48 48 12

12 48 48 12

12 48 48 12

12 48 48 12

•S CREW,SocketHead,Set • CAPSCREW,HexHead1/2"-13x5-1/2" WASHER,Lock,1/2" CAPSCREW,HexHead,3/8"-16x6.75"

24

Y18813H

12

12

12

12

WASHER,3/8 ,

25 26 27 28

204339 28610 Y18813H 153994C

12 48 48 12

12 48 48 12

12 48 48 12

12 48 48 12

COVER,Valve CAPSCREW,HexHead,0.375"-16x6.75" WASHER,Flat,3/8" GASKET,ValveCover

29 30 31

39025 21538 21186

36 36 36

36 36 36

36 36 36

36 36 36

STUD,5/16"x1.44" WASHER,Lock NUT,Hex,5/16"-20

GROUP 2 1

GROUP 39

GROUP 22


17

FORM 6302-2 © 12/2011

002.30

14 15 10

9 13 12

11

3

1

2 6

4

5

7 6 8

6


18

FORM 6302-2 © 12/2011

002.30 PUSH RODS, WATER CONNECTIONS GROUPS 2, 42 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

24

24

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 2 A153754U 1 2 3

153754U • •162782A •153752L C153256A

24 24 24 24

24 24 24 24

24 24 24 24 24

24 24 24 24

ROD,Push-Assembly • ROD,Push • INSERT,Pushrod,Lower • LIFTER,HydraulicValve

24

COVER,Pushrod,Assembly

4 5

•153256A 120239 •

24 24

24 24

24 24

24 24

6 7 8

•211196 •63600 •153255B

72 24 24

72 24 24

72 24 24

72 24 24

9 10 11 12

169892J 176883 176883E 21433

12 12 12 24

12 12 12 24

12 12 12 24

12 12 12 24

ELBOW,WaterOutlet RING,Seal,4.50"IDx0.09"SQ O-RING,WaterOutlet CAPSCREW,HexHead,1/2"-13x1-3/4"

13 14 15

21054 28782 21052

24 24 24

24 24 24

24 24 24

24 24 24

WASHER,Lock,1/2" CAPSCREW,FerryHead,3/8"-16x4-1/2" WASHER,Lock0.38"

•C OVER,Pushrod,Upper • SPRING • O-RING,1.25"x1.50"x0.12" • WASHER,Special0.531"x1.875"x1/16" •C OVER,Pushrod,Lower GROUP 42


19

FORM 6302-2 © 12/2011

002.40

11

4 7 14

2

8 9 10

25 1

24

5 3 6

13 12

15

25 24

20 21 22

16

23 17 18 19


20

FORM 6302-2 © 12/2011

002.40 OIL HEADER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI

DESCRIPTION GROUP 2

1 2 3 4 5

199111K 176775N 169013R 21431 Y18813K

3 1 1 1 1

3 1 1 1 1

3 1 1 1 1

3 1 1 1 1

ELBOW, Male TUBE, Oil, Rear CLIP CAPSCREW,HexHead,1/2"-13x1-1/2" WASHER, 1/2"

6 7

B715 21054

1 1

1 1

1 1

1 1

SPACER,0.53"IDx1-1/2" WASHER, Lock, 1/2"

8 9 10 11

78208C 119126D 100831W 153978D

2 2 2 1

2 2 2 1

2 2 2 1

2 2 2 1

TEE, Pipe, 1/2" PLUG,Magnetic,Drain PIPE,1/2"x1-1/2" TUBE, Oil

12 13 14 15 16 17 18

199109F 176549J 194769 153982F 176775M 194769H 28677

6 10 12 4 1 1 1

6 10 10 4 1 1 1

6 10 12 4 1 1 1

6 10 10 4 1 1 1

19 20

194635E 21348

1 4

1 4

1 4

1 4

TEE,Male,Branch CAPSCREW,HexHead,3/8"-16x1"

21 22

21052 21189

4 4

4 4

4 4

4 4

WASHER, Lock, 3/8" NUT, Hex, 3/8"-16

23 24 25

Y18813H 214067E 199111B

8 2 2

8 2 2

8 2 2

8 2 2

WASHER, 3/8" TUBE,Oil,CylinderHead ELBOW, Male

489430

1

1

1

1

KIT,OilHeaderUpgrade(toconvertpreviousengines) (contains Items 1-23)

TEE,Male,Branch TUBE,Oil,CylinderHead CONNECTOR,Male CLIP,OilManifold TUBE,Oil,Front CONNECTOR, Male PLUG,Pipe,HexHead,1/2"

SERVICE REPAIR KITS


21

FORM 6302-2 © 12/2011

004.00

3

4

5 13 6 1

8 10 2

14 6 15

7 8

12

7 11

9


22

FORM 6302-2 © 12/2011

004.00 PISTON, CYLINDER LINER, CONNECTING ROD GROUPS 4, 7, 30 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 70 4 4

DESCRIPTION

GS I

GROUP 4 1

205604L

12

205304V 202004C

12 12

205304W

2 3

10006 47206A 10005L 204205J 204205N

4

12

PISTON,8-1/2"Dia.,CompressionRatio,10:1(4Ring)

12

PISTON,8-1/2"Dia.,CompressionRatio,10:1(4Ring) Draw-thru (Low Fuel Pressure) Landfill Applications

12

12

PIN, Piston PIN, Piston RING,Piston,Compression(TopGroove)

12 12

12

12 12

RING,Piston,Compression(TopGroove) RING,Piston,Compression(TopGroove) Draw-thru (Low Fuel Pressure) Landfill Applications 12

24

204105X 5

12

PISTON,8-1/2"Dia.,CompressionRatio,8.25:1(4Ring) 12

202205C 204105T

PISTON,9-3/8"Dia.,CompressionRatio,8:1(3Ring)

RING,Piston,ScraperCompression(SecondGroove)

24

RING,Piston,Compression(SecondandThirdGroove)

12

RING,Piston,Compression(SecondandThirdGroove)

202005G

12

RING,PistonOilControl

47605E 47605S

12 12

12 12

RING,PistonOilControl RING,PistonOilControl L5794 LT Draw-thru (Low Fuel Pressure) Landfill Applications

6

44999C

24

24

24

24

RETAINER,PistonPin

7

A205507E

12

12

12

12

ROD,Connecting-Assembly

8

•47108F

24

24

24

24

•B USHING,PistonPin

9 10

•28587D •Y18802

48 12

48 12

48 12

48 12

•B OLT,ConnectingRod • PLUG,Pipe,AllenHead,1/8"

11 12

•26547 A205210

12 12

12 12

12 12

12 12

•P IN,Roll,1/8"x1/2" BEARING,ConnectingRod-Assembly (Includes Upper And Lower Bearings)

13

204230U

12

12

12

24

24

24

12

12

12

GROUP 7

GROUP 30 205130T 14

119396D

12

119397G 15

119396B

LINER,Cylinder LINER, Cylinder RING,Pack,CylinderLiner(UpperandMiddleGrooves) 24

119397E

RING,Pack,CylinderLiner(UpperandMiddleGrooves) RING,Packing,CylinderLiner,SiliconeRubber(Lower Groove)

12

RING,Packing,CylinderLiner,SiliconeRubber(Lower Groove) SERVICE REPAIR KITS

932-281

12

12

932-288 932-282 907-242 907-244 907-241

KIT,Liner,Single 12

KIT, Liner, Single KIT, Liner, Single

12 12

12

KIT,Piston Ring KIT, Piston Ring

12 12

KIT, Piston Ring


23

FORM 6302-2 © 12/2011

011.00

12

10 11 13

16 15 14 16

2 4

17

1

15 14

3 5 9

6 7 8

18 19 24

20

23 21 22 25 26 28 29 27


24

FORM 6302-2 © 12/2011

011.00 CRANKSHAFT, PULLEY, FLYWHEEL, VIBRATION DAMPER GROUPS 11, 13, 20, 95 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1

L 7 04 4

LT

GSI

1

1

1

DESCRIPTION GROUP 11

1

A200411D

2

•199168A

24

24

24

24

3

•211503

6

6

6

6

4

•209667

24

24

24

24

1

1

1

1

5

28728 •

CRANKSHAFT-Assembly • SCREW,Counterweight • SCREW,Set,SocketHead,CupPoint,1/2"-13x3/4" •W ASHER,Hardened • PIN, Dowel

6 7

153044C 200012K

1 1

1 1

1 1

1 1

WASHER, Thrust GEAR, Crankshaft

8

153042

1

1

1

1

SLINGER, Oil

9

26800

2

2

2

2

PIN, Roll, 1/8" 5/8" x

10

28234

12

12

12

12

BOLT,Flywheel

11

B367

12

12

12

12

WASHER,Plain5/8"

12

211638B

2

2

2

2

TAPE, Timing

13

Variable

1

1

1

1

GROUP 13

153381B •

1

1

1

1

FLYWHEEL-Assembly • GEAR, Ring GROUP 20

14

A200122H

3

A200122F

3

3

3

3

BEARING,Main(Front,Center,Rear)

3

BEARING,Main(Front,Center,Rear)ForLandfillGas Applications, Aluminum

A200125F

4

4

4

4

BEARING,Main(Intermediate)

A200125D

4

4

4

4

BEARING,Main(Intermediate)ForLandfillGasApplications, Aluminum

153031D

2

2

2

2

RING,Thrust(SetofTwoMatchedHalves)

153031B1

2

2

2

2

RING,Thrust,Oversized(SetofTwoMatchedHalves)

17

26738

4

4

4

4

PIN,Roll,5/16" x5/8"

18

118013Z

1

1

1

1

O-RING

19

153160E

1

1

1

1

SPACER,CrankshaftPulley(Rear)

20

153161B

1

1

1

1

SLEEVE,CrankshaftPulley

21

200695N

1

1

1

1

PULLEY,Crankshaft–Rear,10"

22

199331 199331C

1

15

16

GROUP 95

1 1

DAMPER, Vibration – Rear, 24" 1

23

28744

10

10

10

10

24

B355

10

10

10

10

CAPSCREW,SocketHead,1/2"-13x2" WASHER,Flat1/2"

25

153163E

1

1

1

1

SLEEVE,CrankshaftPulley

26

153162B

1

1

1

1

PLATE,End,Crankshaft

27

28796

3

3

3

3

CAPSCREW,HexHead,7/8"-14x3-1/2"

28

B931A

3

3

3

3

WASHER, Flat 7/8"

29

214160

3

3

3

3

SPACER

G-911-270

1

1

1

1

CrankshaftandCrankshaftBearingsKit,(Crankshaft A200411D) (Includes Items 1, 15 – 18)

G-918-332

1

1

1

1

MainBearingKit(IncludesItems15–18)

G-918-337

1

1

1

1

MainBearingKitAluminum,ForLandfillGasApplications

SERVICE REPAIR KITS


25

FORM 6302-2 © 12/2011

014.00

11

16 12

8

7

9

13

3 1 2

10 19

18

20

6 5 21 4 40

17

30

15

28

14 39

29 37 33 25 24

23 22

26

27

36 32

39

31

34

35


26

FORM 6302-2 © 12/2011

014.00 OIL PAN GROUPS 3, 14 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI

DESCRIPTION GROUP 3

1 2 3 4 5

153014C 153142A 26990 153144 118013N

2 2 4 2 2

2 2 4 2 2

2 2 4 2 2

2 2 4 2 2

SUPPORT,OilGauge GASKET,OilGaugeSupport CAPSCREW,HexHead,Nylok,3/8"x16x1" TUBE, Oil Gauge O-RING

6 7

26743 C156600X

7 2

7 2

7 2

7 2

PLUG,Pipe,SquareHead,1/8" GAUGE,OilLevel-Assembly

8 9 10

166572 21247 200214K

4 4 1

4 4 1

4 4 1

4 4 1

BOLT,OilPanLeveling NUT, Thin Hex, 1"-8 PAN, Oil

11 12

166192K 21489

1 28

1 28

1 28

1 28

SEAL, Oil Pan CAPSCREW,PlaceType,3/4"-10x2-1/2"

13 14 15

B2239 28570 B355

28 6 6

28 6 6

28 6 6

28 6 6

WASHER,Flat,3/4" CAPSCREW,Grade8,1/2"-13x2.0" WASHER, Flat, 1/2"

16 17 18 19 20 21

153119 74113 158404 158405 21054 21425

2 1 2 2 4 4

2 1 2 2 4 4

2 1 2 2 4 4

2 1 2 2 4 4

PIN, Dowel PLUG,Pipe,SquareHead,2" PLATE,Cover,RightSide GASKET,CoverPlate WASHER, Lock, 1/2" CAPSCREW,HexHead,1/2"-13x1-1/2"

22 23

21470 B367 E200224

2 2 11

2 2 11

2 2 11

2 2 11

CAPSCREW,HexHead,5/8"-11x2-1/4" WASHER,Flat,0.656"x1.187"x0.104" DOOR,OilPan-Assembly

24 25 26

•200224 •305552 •B2767

11 22 22

11 22 22

11 22 22

11 22 22

27 28 29 30 31 32 33 34

•28766 •153122J •28767 •153121A 28677 C200224A •200224A 305552 • •B2767

22 11 22 11 1 1 1 1 2

22 11 22 11 1 1 1 1 2

22 11 22 11 1 1 1 1 2

22 11 22 11 1 1 1 1 2

•C APSCREW,OilPanDoor •C LAMP,OilPanDoor •N UT,Square,7/16"-14 •O -RING,OilPanDoor PLUG,Pipe,HexHead,1/2" DOOR,OilPan-Assemblyw/1/2"NPSFHole • DOOR, Oil Pan , x 1/4,, Viton • O-RING, 10.77 •W ASHER,Flat,15/32"x5/8"x1/4"

35 36

28766 • 153122J •

2 1

2 1

2 1

2 1

• CAPSCREW,OilPanDoor • CLAMP,OilPanDoor

37 38 39 40

28767 • •153121A 199703F •153121A

1 1

1 1

1 1

1 1

4 4

4 4

4 4

4 4

• NUT,Square,7/16"14 •O -RING,OilPanDoor VALVE,ExplosionRelief(Optional–replaces4ofitem25) • O-RING,ExplosionReliefValve

GROUP 14

• DOOR,OilPan • O-RING,10.77"x1/4",Viton • WASHER,Flat,15/32"x5/8"x1/4"


27

FORM 6302-2 © 12/2011

014.10 9 7

4 5

3

8

6 3

3

2

3

2

1


28

FORM 6302-2 © 12/2011

014.10 OIL PICKUP SCREEN ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

A153123B A156308C 153127A 21350 21052

1 2 6 4 6

1 2 6 4 6

1 2 6 4 6

1 2 6 4 6

SCREEN, Oil TUBE, Oil GASKET,OilTubeFlange CAPSCREW,HexHead,3/8"-16x1-1/8" WASHER, Lock, 3/8"

6 7

169829C 209246B

1 1

1 1

1 1

1 1

BAFFLE,OilScreen TUBE, Oil, LH

8 9

209246C 21362

1 4

1 4

1 4

1 4

TUBE, Oil, RH CAPSCREW,HexHead,3/8"-16x2"


29

FORM 6302-2 © 12/2011

+

017.00 31 2

36 1

21

41

25

13

39

24

34

20 23

38

13 3

21

4

23

17

24 34

26 18

31 14

26 27

22

10

22 15

40

19

29

23

5

21

9 8 7

30

25

24

6

26

13 17

21

26 12

28 26

13

28 11

37 13

35 29

27 26 16

32 33


30

FORM 6302-2 © 12/2011

017.00 ENGINE MOUNTED OIL COOLER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

211857B 214032K 194769E 78212F 119434W

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

COOLER,Oil,EngineMounted TUBE,OilCoolerVent CONNECTOR, Male BUSHING,Reducing,3/4"x1/4"NPT PIPE,1/2"x1-1/8"NPT

6 7

168439M 118566X

1 1

1 1

1 1

1 1

ELBOW,Reducing,90 PIPE, 3/8" 1" x

8 9 10 11

207585 194769G 214009Z B6280

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

VALVE, 3/8" CONNECTOR, Male TUBE,OilCoolerDrain BUSHING,Reducing,3/4"x3/8"

12 13 14 15 16 17 18

194769G 169874D A214107A A214108B 214106 21438 21435

1 9 1 1 1 2 2

1 9 1 1 1 2 2

1 9 1 1 1 2 2

1 9 1 1 1 2 2

CONNECTOR, Male GASKET,LubeSystem Tube,OilCoolerSupply,Upper TUBE,OilCoolerThermostatHousing,Lower COUPLING,Flexmaster,2"Pipe45°LongElbow CAPSCREW,HexHead,3/8"-16x1" CAPSCREW,HexHead,1/2"-13x2"

19 20

A214108A 209792Z

1 1

1 1

1 1

1 1

TUBE,OilCoolerSupplyLower BRACKET,PipeSupport

21 22

168427T 214106

6 2

6 2

6 2

6 2

CLAMP, Pipe COUPLING,Flexmaster45

23 24 25 26

21052 21189 Y18813H 21054

1 8 4 40

8 4 40

1 8 4 40

1 8 4 40

WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 WASHER,Flat,3/8" WASHER,Lock,1/2"

27 28

21433 21205

10 24

10 24

10 24

10 24

CAPSCREW,HexHead,1/2"-13x1-3/4" NUT,Hex,1/2"-13

29 30 31

21437 21431 199111J

24 8 1

24 8 1

24 8 1

24 8 1

CAPSCREW,HexHead,1/2"-13x2-1/4" CAPSCREW,HexHead,1/2"-13x1-1/2" ELBOW, Male

32 33 34 35

208601B 214112A A208689D A214111A

1 1 2 1

1 1 2 1

1 1 2 1

1 1 2 1

GASKET,OilPumpDischarge TUBE,OilPumpToThermostatHousing,Lower COUPLINGFlexmasterBulkhead,2"pipe TUBE,OilPumpToThermostatHousing,Upper

36 37 38 39

169013G 169872 168665B 21367

1 1 2 2

1 1 2 2

1 1 2 2

1 1 2 2

CLIP TEE,OilCoolerOutlet CLAMP,Pipe,2”pipe CAPSCREW,HexHead,3/8"-16x2-3/4"

40 41

211755T 214130

1 1

1 1

1 1

1 1

BRACE,SupportClip BRACKET,ClampSupport

°, 1/2" x 3/8" NPT

°, 2, pipe


31

FORM 6302-2 © 12/2011

017.01 42 27 8 6

37

7

26 5

27

15

37

14

4

12

3

79

10

2

13

39

16

40 41

11

23 9

1 23 28 27 28 24

17

27 19

18

22 17 26 21

28

27 23

23

25

20 34

30 33 29 32

35 36

31


32

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4 LT

L5 7 94

L 7 04 4

DESCRIPTION

GS I

LT

GSI

1 2 1

1 2 1

1 2 1

1 2 1 1

• BODY,OilTemperatureRegulatorValve •• SEAL,Thermostat • THERMOSTAT,165°F • THERMOSTAT, 160°F

1

•A169876B

2 3

••153610 211887A • •211887

4 5 6 7

207202 • •169869A 207201 • •21051

2 1 2 10

2 1 2 10

2 1 2 10

2 1 2 10

• SPRING,BypassValve •G ASKET,BypassValve • COVER,Bypassvalve •W ASHER,Lock,5/16"

8 9 10 11

•21312 F169871 •169871

10 1 1

10 1 1

10 1 1

10 1 1

• CAPSCREW,HexHead,5/16"-18x7/8" VALVE,PressureRegulator •B ODY,PressureRegulatorValve

116861B • •169875

1 1

1 1

1 1

1 1

• WASHER, Nylon •P LUNGER,PressureRegulatorValve

12 13 14 15 16 17

•169877 •169878 •199083B 157635 • •169876A 169874 •

1 1 1 1 1 2

1 1 1 1 1 2

1 1 1 1 1 2

1 1 1 1 1 2

•P LUG,PressureRegulatorValve •C APSCREW,1/2"-20x2-1/8" • WASHER,Nylon,1/2" • NUT,Stop,1/2"-20 •S PRING,PressureRegulator • GASKET,LubeSystem

18 19 20

•169873 •169872 21435 •

1 1 3

1 1 3

1 1 3

1 1 3

•P LATE,PressureRegulator •T EE,OilCoolerOutlet • CAPSCREW,1/2"-13x2"

21 22 23

•21054 169856A 169874

66 1 11

66 1 11

66 1 11

66 1 11

•W ASHER,Lock,1/2" FLANGE GASKET,LubeSystem

24 25 26

21435 21431 21437

20 10 12

20 10 12

20 10 12

20 10 12

CAPSCREW,HexHead,1/2"-13x2" CAPSCREW,HexHead,1/2"-13x1-1/2" CAPSCREW,HexHead,1/2"-13x2-1/4"

27 28 29 30

21054 21205 28697 169879C

66 38 1 1

66 38 1 1

66 38 1 1

66 38 1 1

WASHER,Lock,1/2" NUT,Hex,1/2"-13 PLUG, Pipe, 1" ELBOW

31 32

78212W 155997

1 1

1 1

1 1

1 1

BUSHING,Reducer,2"–1-1/2" PIPE,1-1/2"NPTx10",TOE

33 34 35 36 37 38 39 40 41

209085D 164972H 78204G 85761U 209792W 76567 Y18813H 21052 21354

1 1 1 1 2 2 8 8 4

1 1 1 1 2 2 8 8 4

1 1 1 1 2 2 8 8 4

1 1 1 1 2 2 8 8 4

COUPLING,Flexmaster,Elbow,1-1/2" PIPE,1-1/2"NPTx5-1/2",TOE ELBOW,Pipe,1-1/2"NPT PIPE,1-1/2"NPTx1-3/4",TOE BRACKET,OilThermostatHousing SPACER WASHER,Flat,3/8” WASHER, Lock, 3/8” CAPSCREW,HexHead,3/8”-13x1-3/8”

42

21441

2

2

2

2

CAPSCREW,HexHead,1/2”-13x2-3/4”


33

FORM 6302-2 © 12/2011

017.02 2 1

17 18

3 17

5

19 24 25

23

16

6

22 21

15 14

20

8

26 10 9 11 4 12 13

10 26 8

8 7


34

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI

DESCRIPTION

1

209816A

2

2

2

2

STRAP, Support

2 3 4

21433 169969W 169969X

8 1 1

8 1 1

8 1 1

8 1 1

CAPSCREW,HexHead,1/2"-13x2-1/4" BRACKET,OilCooler,RH BRACKET,OilCooler,LH

5 6 7 8

214076B 214076C 21435 Y18813K

1 1 14 28

1 1 14 28

1 1 14 28

1 1 14 28

9 10 11

290023 21205 28283

8 8 8

8 8 8

8 8 8

8 8 8

WASHER,Lock,1/2" NUT, Hex, 1/2"-13 CAPSCREW,HexHead,1/2"-13x1-1/2"

12 13

21352 168665A

4 2

4 2

4 2

4 2

CAPSCREW,HexHead,3/8"-16x1-1/4" CLAMP.PipeSaddle

14 15 16 17 18 19

Y18813H 21052 21189 78212V P312671 74113

14 24 12 2 1 1

14 24 12 2 1 1

14 24 12 2 1 1

14 24 12 2 1 1

20 21 22

118879C 7447V 116015B

1 1 1

1 1 1

1 1 1

1 1 1

FLANGE,CoolerWaterOutletAssembly PIPE, 2-1/2” x 3” NPT TEE,Pipe,2-1/2”NPT

23 24 25

211858B 78212D 73413A

1 1 1

1 1 1

1 1 1

1 1 1

PIPE,2-1/2”X6”NPT BUSHING,Reducing,1/2”NPT COCK,Drain,3/8”NPT

26

21054

22

22

22

22

WASHER,Lock,1/2”

SUPPORT,OilCooler,RH SUPPORT,OilCooler,LH CAPSCREW,HexHead,1/2"-13x2" WASHER,Flat,1/2"

WASHER,Flat,3/8" WASHER,Lock,3/8" NUT,Hex,3/8"-16 BUSHING,Reducing,2-1/2”x2”NPT ELBOW,90°MaleConnector PLUG,SquareHead,2”NPT


35

FORM 6302-2 © 12/2011

020.00

32 33

34

27 26 30 31

25

28

19 35

29

23

11 13

24 22

21 14

16

15 10

17

12 20

5 9 8

1

3

18 4

2 7 6


36

FORM 6302-2 © 12/2011

020.00 CRANKCASE, LIFTING EYE, IDLER GEAR ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1

1

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 20 1 2 3 4

A200420 A200520 •200146K •200149J •200117N

1 2 4

1 2 4

1 2 4

1 1 2 4

CRANKCASE-Assembly,8-1/2”Bore CRANKCASE-Assembly,9-3/8”Bore •C AP,MainBearing,Front • CAP,MainBearing,CenterandRear • CAP,MainBearing,Intermediate

5 6

•168514B •214045

28 28

28 28

28 28

28 28

•S TUD,MainBearingCap • NUT,MainBearingCapStud

7 8 9 10

•B2239 •153018 •214044 •153010

42 7 7 1

42 7 7 1

42 7 7 1

42 7 7 1

•W ASHER,Hardened •P IN,Dowel,MainBearingCap •P IN,Diamond,BearingCap •C AP,CamshaftBearing,Front

11 12 13 14 15 16 17

•153012A •28276 •153012D •21365 •21052 •B565 •78283E

1 14 5 16 16 14 12

1 14 5 16 16 14 12

1 14 5 16 16 14 12

1 14 5 16 16 14 12

•C AP,CamshaftBearing,Center • CAPSCREW,HexHead,3/4"-10x7-1/2" • CAP,CamshaftBearing,IntermediateandRear • CAPSCREW,HexHead,3/8"-16x2-1/2" •W ASHER,Lock,3/8" • PIN,Dowel,CamshaftBearingCap • PLUG,Pipe,CountersunkHeadless,1-1/2"

18 19

78283D 118013N

1 7

1 7

1 7

1 7

PLUG,Pipe,CountersunkHeadless,1-1/4" O-RING

20 21

153030 B9132

2 24

2 24

2 24

2 24

TUBE,Oil,TimingGears PIN,Dowel,CylinderHead

22 23 24 25

153037A 153038A 21632 D200091

1 1 4 1

1 1 4 1

1 1 4 1

1 1 4 1

PLATE,CamshaftCover GASKET,CamshaftCoverPlate WASHER,InternalShakeproof,3/8" RETAINER,RearOilSeal-Assembly

26 27

•153023 B2315 •

28 29 30

21053 • •21395 153554A

31 32 33 34 35

2 2

1

2 2

2 2

2 2

• GASKET,OilSealRetainer,UppertoLowerHalf • PIN, Dowel

2 2 1

2 2 1

2 2 1

2 2 1

• WASHER,Lock,7/16" • CAPSCREW,HexHead,7/16"-14x1-1/4" SEAL, Oil, Rear

153024 21348 21052 B3568

1 9 9 2

1 9 9 2

1 9 9 2

1 9 9 2

GASKET,OilSealRetainertoCrankcase CAPSCREW,HexHead,3/8"-16x1" WASHER, Lock, 3/8" PIN, Dowel

28641

4

4

4

4

PLUG,Pipe,CountersunkHeadless,3/4"

Continued


37

FORM 6302-2 © 12/2011

020.01

39

36

39

47 48 49 55

38

50 37

56 57

52

41

51

43 44

54 53 42 45 46 40


38

FORM 6302-2 © 12/2011

020.01 CRANKCASE, LIFTING EYE, IDLER GEAR GROUPS 20, 17, 16 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

2 2 5 4 1

2 2 5 4 1

L 7 04 4

LT

GSI

2 2 5 4 1

2 2 5 4 1

DESCRIPTION GROUP 20 (continued)

36 37 38 39 40

78282J 78283D 28677 21343 A153015G

41 42

•145029A 153063E

43 44 45 46

118091B B2239 153751A 28611A

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

NUT,Hex,Grade8,3/4"-16 WASHER, Plain WASHER, Plain SCREW,OilPumpGearSpindle

47

296165

12

12

12

12

48 49 50

21054 Y18813K 211297

4 12 1

4 12 1

4 12 1

4 12 1

CAPSCREW,HexHeadM12x32x20(DSMSensor Mounting Hole Plug) WASHER, Lock, 1/2" WASHER,Flat,1/2" DECAL, MadeIn USA

51 52 53

168370G 168370K 28570

2 2 8

2 2 8

2 2 8

2 2 8

EYE, Lifting SPACER,LiftingEye CAPSCREW,HexHead,1/2"-13x2",Grade8

54 55

290023 118996

8 1

8 1

8 1

8 1

WASHER,Lock,1/2",Grade8 DECAL, Drain

56

211853V

1

1

1

1

PLATE,Name,Engine

57

B557A

4

4

4

4

SCREW,ThreadCutting

1

1

1

1

1

1

1

1

PLUG,Pipe,SquareHead,1-1/2" PLUG,Pipe,CountersunkHeadless,1-1/4" PLUG,Pipe,HexHead,1/2" CAPSCREW,HexHead,3/8"-16x3/4" GEAR,OilPump-Assembly •B USHING,OilPumpGear SPINDLE,OilPumpGear

GROUP 17

GROUP 16


39

FORM 6302-2 © 12/2011

020.10

21

17 23 19 25 20

18 22

17

23

15

9 16

24

1

8 9 13

14

10

7 26

4 6 3

12

8

11

1

5

2


40

FORM 6302-2 © 12/2011

020.10 OIL STRAINER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1 2 3 4

A153707L •153707L •208955A •493026 •493023

1 1 1 1 1

5 6

•73413A •208472B

7

L 7 04 4

DESCRIPTION

LT

GSI

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

STRAINER,LubeOil-Assembly • STRAINER,LubeOil • PLATE,Instruction • SEAL, Housing •O -RING,LubeOilSrainer

1 1

1 1

1 1

1 1

• COCK,Drain,3/8”NPT • ELEMENT,Strainer,StainlessSteel

•A208472

2

2

2

2

• ELEMENT,Strainer,Paper(ForInitialStartUpofNewand Rebuilt Engines Only)

8 9 10 11 12 13 14

208601A 21051 21315 21054 21315 209075A 208611

2 8 8 4 6 1 2

2 8 8 4 6 1 2

2 8 8 4 6 1 2

2 8 8 4 6 1 2

GASKET WASHER, Lock, 5/16” CAPSCREW,HexHead,5/16”-18x1-1/4” WASHER, Lock, 1/2” CAPSCREW,HexHead,1/2”-13x1-1/2” ADAPTER,LubeOil,Strainer GASKET, O-Ring

15 16 17 18

21352 26249 Y18813H 208544A

2 2 2 1

2 2 2 1

2 2 2 1

2 2 2 1

CAPSCREW,HexHead,3/8”-16x1-1/4” CAPSCREW,HexHead,5/16”-18x1-3/8” WASHER,Flat,3/8” BRACKET,Strainer

19 20

21346 208545K

1 1

1 1

1 1

1 1

CAPSCREW,HexHead,3/8”-16x7/8” STRAP,Strainer

21 22 23 24 25 26

B2861D 21189 21052 207534A 207535 26750

1 1 4 1 1 1

1 1 4 1 1 1

1 1 4 1 1 1

1 1 4 1 1 1

SPACER NUT, hEX, 3/8”-24 WASHER, Lock, 3/8” HOSE,FLEXIBLE,1.50IDx24”Length-Assembly HOSE,FLEXIBLE,2.00IDx24”Length-Assembly PLUG,Pipe,HexHead,1/4”

GROUP 20


41

FORM 6302-2 © 12/2011

020.20 2 14

9 10

4

11

1 5

7 6

4 3

7 8

1 12

13 7

3


42

FORM 6302-2 © 12/2011

020.20 VALVE LIFTER H OUSING ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

200034E 153302A 163213A 153020B 21370

2 1 1 2 28

2 1 1 2 28

2 1 1 2 28

2 1 1 2 28

HOUSING,ValveLifter COVER,ValveLifterHousing GASKET,ValveLifterHousing,SetofSideandRearGaskets GASKET,ValveLifterHousingCover CAPSCREW,HexHead,3/8"-16x3-1/4"

6 7

28609 21052

12 93

12 93

12 93

12 93

CAPSCREW,FerryHead,Grade8,3/8"-16x1-1/2" WASHER,Lock,3/8"

8 9 10 11

21189 26470 21191 B2747A

8 1 1 1

8 1 1 1

8 1 1 1

8 1 1 1

NUT, Hex, 3/8" SCREW,SlottedHeadless,3/8"-16x2-1/2" NUT,ThinHex,3/8"-16 WASHER, Nylon

12 13 14

78282F 28269 194769K

2 5 2

2 5 2

2 5 2

2 5 2

PLUG,Pipe,SquareHead,1/2" CAPSCREW,FerryHead,Grade8,3/8"-16x1-1/4" CONNECTOR,Male14x12


43

FORM 6302-2 © 12/2011

022.00

9

10 4

11

5

4 3 1

6

2 8

7


44

FORM 6302-2 © 12/2011

022.00 IGNITION MODULE MOUNTING ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

740822A 211920H 21271 21050 Y18813G

1 1 4 8 4

1 1 4 8 4

1 1 4 8 4

1 1 4 8 4

MODULE,IgnitionPowerDiagnostics,IPD LABEL,IgnitionModuleWashing CAPSCREW,HexHead,1/4”-20x1/2” WASHER, Lock, 1/4” WASHER,Flat,1/4”

6 7

214077 26248

1 4

1 4

1 4

1 4

BRACKET,IPDModule CAPSCREW,HexHead,1/2”-13x1-1/8”

8 9 10 11

21054 305509 305805V 21290

4 1 1 4

4 1 1 4

4 1 1 4

4 1 1 4

WASHER, Lock, 1/2” MAGNET,TimingSensor DISK, Timing CAPSCREW,HexHead,1/4”-20x1-3/4”


45

FORM 6302-2 © 12/2011

022.10 9 8 7

2

1

6 4

3

5


46

FORM 6302-2 © 12/2011

022.10 IGNITION HARNESS, SPARK PLUG, IGNITION COIL GROUPS 22, 26 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 22 1 2 3 4 5

69694G 296146B A211797G •296178 •740011

12 12 12 12 12

12 12 12 12 12

12 12 12 12 12

12 12 12 12 12

COIL,Ignition LABEL EXTENSION,SparkPlug •O -RING,Silicone •B OOT,Sillicone

6 7

292843 39025

12 36

12 36

12 36

12 36

O-RING STUD,5/16”-24x1.44”

8 9

21538 21186

36 36

36 36

36 36

36 36

WASHER,Lock,5/16” NUT,Hex,5/16”-24 GROUP 26

60999Z 69919D

12 12

12 12

PLUG,Spark PLUG,Spark


47

FORM 6302-2 © 12/2011

022.20

7

12 4 11 5 10

2

5 6 19

1

9 3

21 5

8

15 16

14 13 18 17

20


48

FORM 6302-2 © 12/2011

022.20 IGNITION CONTROL PANEL ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 22 1 2 3 4 5

A69828 305844 214087 214086 21052

2 2 2 2 12

2 2 2 2 12

2 2 2 2 12

2 2 2 2 12

SWITCH,Start/Stop–Assembly DECAL,ControlPanel BRACKET,EmergencySwitch BRACKET,SensorProtection WASHER,Lock,3/8”

6 7

Y18813H 168991L

4 2

4 2

4 2

4 2

WASHER,Flat,3/8” COVER,ControlPanel

8 9 10 11

169514 21348 21352 21343

2 2 4 4

2 2 4 4

2 2 4 4

2 2 4 4

STRAP CAPSCREW,HexHead,3/8”-16x1” CAPSCREW,HExHead,3/8”-16x1-1/4” CAPSCREW,HexHead,3/8”-16x3/4”

12 13 14 15 16 17 18

21797 Y18813G 21050 21173 207592C 953946 151808

4 12 12 12 6 6 6

4 12 12 12 6 6 6

4 12 12 12 6 6 6

4 12 12 12 6 6 6

CAPSCREW,HexHead,#14x1/2” WASHER,Flat,1/4” WASHER,Lock,1/4" NUT,Hex,1/4”-20 CLIPIgnition , Conduit U-BOLT SPACER,3/8”-16x1”

19 20

A740260 A740283

1 1

1 1

1 1

1 1

HARNESS,E-StopSwitch HARNESS,ESMPrimaryIgnition

21

A740292

1

1

HARNESS,CanECUtoIPM-D


49

FORM 6302-2 © 12/2011

023.00

16 12

14 8

13 1

3

9 5

4

10

15 2

28

7 3

25

6

1

27

24 23

2 11

19

17

26 20 18 21 22


50

FORM 6302-2 © 12/2011

023.00 CAMSHAFT, VALVE LIFTER, IDLER GEAR GROUPS 20, 23, 15 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 20 1 2

200027 200050

2 12

2 12

2 12

2 12

3 4

153032 26730

2 2

2 2

2 2

2 2

BEARING,Camshaft,Front(UpperandLower) BEARING,Camshaft,Center,Intermediate andRear(Upper and Lower) RING, Thrust PIN,Roll,3/16"x1/2"

5 6

153003D AA46033B

24 24

24 24

24 24

24 24

GUIDE,ValveLifter LIFTER,Valve

7 8

153022D 21350

24 48

24 48

24 48

24 48

GASKET,ValveLifterGuide CAPSCREW,HexHead,3/8"-16x1-1/8"

9 10

21357 21052 119977

4 48 4

4 48 4

4 48 4

4 48 4

CAPSCREW,HexHead,3/8"-16x1-1/2"(With153982Clip) WASHER,Lock,3/8" SPACER(With153982Clip)

AA204823E 200526D

1 1

1 1

1 1

1 1

153029 153047A

9 1

9 1

9 1

9 1

SHIM,(0.002")(AsRequired) WASHER, Thrust

21012 153048

1 1

1 1

1 1

1 1

KEY, Woodruff, No.15 NUT,CamshaftGear

17 18

200115M

1

1

1

1

GEAR, Idler

200016D

1

1

1

1

SPINDLE,IdlerGear

19 20

78391 78390

1 1

1 1

1 1

1 1

BEARING,Ball,Front BEARING, Ball, Rear

21 22

B2108B 207329

1 1

1 1

1 1

1 1

WASHER,IdlerSpindle NUT,ThinHex,LHThread,1-1/2"-12

23 24 25 26 27 28

153655 B881A 26996 153551A 161842 26990

1 1 2 1 1 6

1 1 2 1 1 6

1 1 2 1 1 6

1 1 2 1 1 6

WASHER, IdlerGear LOCK, Capscrew CAPSCREW,HexHead,1/2"-20x1-1/4" SPACER,BallBearing RETAINER,BallBearing CAPSCREW,HexHead,Nylok,3/8"-16x1"

G-927-7

1

1

1

1

CamshaftBushingKit(IncludesItems9,10)

GROUP 23 11 12 13 14 15 16

CAMSHAFTAssembly GEAR, Camshaft

(Sections Not Serviced Separately)

GROUP 15

SERVICE REPAIR KITS


51

FORM 6302-2 © 12/2011

027.00

9

9 5

27

4

8

15 2 1

11

7

13

13

12

3 12

10

10

10

11

14 17

10 14

18

7

1 6

20

16

19 19 20 24

26

22

21

24

23

25 21


52

FORM 6302-2 © 12/2011

027.00 TURBOCHARGERS AND EXHAUST OUTLET GROUPS 27, 29, 47 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 27 1

214007C 211896A 214007B 211896

2

2

TURBOCHARGER TURBOCHARGER TURBOCHARGER TURBOCHARGER

2 3

207822G 207823G

1 1

1 1

1 1

1 1

ELBOW,TurbochargerInlet,RB ELBOW,TurbochargerInlet,LB

4 5 6 7

209681 119562B 26128 207827

2 2 2 2

2 2 2 2

2 2 2 2

2 2 2 2

GASKET,SparkPlug ADAPTER PLUG,Pipe,HexHead1/2"NPT,Brass GASKET, Elbow

8 9

209155C 28795

4 8

4 8

4 8

4 8

SPACER CAPSCREW,FerryHead-StainlessSteel,3/8"-16x5"

10 11 12

28357 207806 28411

16 2 8

16 2 8

16 2 8

16 2 8

WASHER,Lock,StainlessSteel,3/8" GASKET,TurbochargerInlet NUT,Hex,StainlessSteel,3/8"-16

13 14 15 16 17

28406 28405 28346 207831 207832

8 8 12 1 1

8 8 12 1 1

8 8 12 1 1

8 8 12 1 1

NUT,ThinHex,StainlessSteel,3/8"-16 CAPSCREW,HexHead,3/8"-16x2" WASHER,TurboInletElbow BRACKET,TurboSupport,LB BRACKET,TurboSupport,RB

18

1

1

19 20 21 22 23 24

207824R 207824N 207838 168334B 207830B 21425 21054 207833A

25 26 27

21352 21354 26750

2 2

GROUP 29

GROUP 47 1

2

2

2 8 8 2

2 8 8 2

1 2 2 2 8 8 2

4 4 2

4 4 2

4 4 2

2 2 8 8 2

TEE,TurboExhaustOutlet TEE,TurboExhaustOutlet ADAPTER,ExhaustElbow COUPLING, V-Band BRACKET,Support CAPSCREW,HexHead,1/2"-13x1" WASHER, Lock, 1/2" BRACKET,Support

4 4 2

CAPSCREW,HexHead,3/8"-16x1-1/4" CAPSCREW,HexHead,3/8"-16x1-3/8" PLUG,HexHead,1/4”NPT

Continued


53

FORM 6302-2 © 12/2011

027.01

33

34

38 39 40

37

37 38

35 36 31

32

30 27

30

28

29


54

FORM 6302-2 © 12/2011

027.01 TURBOCHARGERS AND EXHAUST OUTLET GROUPS 47, 48, 93 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


28 29 30 31 32

Y18813H 21052 21189 168700 26128

4 4 4 1 2

4 4 4 1 2

4 4 4 1 2

4 4 4 1 2

WASHER,Plain,3/8" WASHER, Lock, 3/8" NUT, Hex, 3/8"-16 PLUG,Pipe,1/4"NPT,Brass PLUG,Pipe,1/2"Brass

33

199515G

1

1

1

1

GROUP 48 CONNECTION,Exhaust,Flexible

34

168334E

1

1

1

1

COUPLING,V-Band

35 36

207825 207829

1 1

1 1

1 1

1 1

TEE,ExhaustBypass SLEEVE,ExhaustBypass

37 38

207828 209424

2 2

2 2

2 2

2 2

FLANGE,ExhaustBypass GASKET,BypassFlange

39 40

28799 28357

8 8

8 8

8 8

8 8

CAPSCREW,Ferryhead-StainlessSteel,3/8"-16x1-1/4" WASHER,Lock,StainlessSteel,3/8"

GROUP 93


55

FORM 6302-2 © 12/2011

029.00

3

2

7 5

3

1 3 4 6

2

3

7

1

4

6 5


56

FORM 6302-2 © 12/2011

029.00 TURBOCHARGER AIR CONNECTIONS ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

GSI


1 2 3 4

207826N 207826L 161703A 153402R 155248F

2

2

ELBOW,CompressorDischarge ELBOW,CompressorDischarge HOSE,3.51"x3.66" CLAMP,Hose,3.55"–3-7/8" O-RING,Silicon,5.3/4"x6-1/4"x1/4"

2 2 4 2

2 4 2

2 2 4 2

2 4 2

5 6

21373 76911

4 4

4 4

4 4

4 4

CAPSCREW,3/8"-16x4" WASHER,13/32"x7/8"x1/8"

7

28641

2

2

2

2

PLUG,Pipe,SocketHead,3/4"NPT


57

FORM 6302-2 © 12/2011

029.10

4 11

28

29 7

5 30

5

23 6

6 27

20 9

8

8

10 12

6

7 3

9

5

9 15

12 2

11

22

10 13 2

18

25

14

17

1 19 20

16 19

6 21

5

19 26

22 24


58

FORM 6302-2 © 12/2011

029.10 TURBOCHARGER OIL CONNECTIONS ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

209478E 199108A A211714Y A211714X 21982

1 2 1 1 8

1 2 1 1 8

1 2 1 1 8

1 2 1 1 8

TUBE,Turbo,Oil,L.B. UNION,Tube,0.50"x0.50" TUBE,TurboOilSupply,LB-Assembly TUBE,TurboOilSupply,RB-Assembly CAPSCREW,SocketHead,3/8"-16x1-1/4"

6 7

39150 Y18813H

8 6

8 6

8 6

8 6

WASHER,SocketHeadLock,3/8" WASHER,Flat,3/8"

8 9 10 11

211946 207313K 21365 21052

2 7 4 2

2 7 4 2

2 7 4 2

2 7 4 2

GASKET,TurboOilInlet CLIP,1/2"x3/8" CAPSCREW,StainlessSteel,3/8"-16x2-1/2" WASHER, Lock, 3/8"

12 13 14 15 16 17 18

63809D 209478D 199111D 214000 63722C 169158 194769G

4 1 1 1 1 1 1

4 1 1 1 1 1 1

4 1 1 1 1 1 1

4 1 1 1 1 1 1

SPACER,7/16"x3/4"x1" TUBE,Turbo,Oil,RB ELBOW,Male,8x6 TUBE,TurboOilDrain,RB-Assembly CROSS, Pipe, 3/8" PLUG,MagneticDrain,3/8" CONNECTOR,Male,1/2"x3/8"

19 20

118566X 211948

3 2

3 2

3 2

3 2

PIPE, 3/8" 1" x GASKET,TurboOilDrain

21 22

177053 194769K

1 2

1 2

1 2

1 2

23 24 25 26

21348 214000A 78204B 78212D

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

CAPSCREW,3/8"-16x1" TUBE,TurboOilDrain,L.B.-Assembly ELBOW, Pipe, 3/8" BUSHING,Reducing,1/2"x3/8"

27 28

211755R 21189

2 2

2 2

2 2

2 2

BRACKET,TurboOilTubeSupport NUT, Hex, 3/8"-16

29 30

21431 Y18813K

4 6

4 6

4 6

4 6

VALVE,Check, 3/8" CONNECTOR,Male,0.88"x3/8"

CAPSCREW,HexHead,1/2"-13x1-1/2" WASHER,Flat,1/2"


59

FORM 6302-2 © 12/2011

029.20 9

3

8

4

20

19

18

1

16 15 14 11

13

17 16 4

9

15 14 12

6 1 10 3 7 3 1

4

4

3 21 2

1

6 5

4 3


60

FORM 6302-2 © 12/2011

029.20 TURBOCHARGER WATER CONNECTIONS, HEAT SHIELDS ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 29 1 2 3 4 5

211944 211943B 21982 39150 A211714V

8 4 16 16 1

8 4 16 16 1

8 4 16 16 1

8 4 16 16 1

GASKET,TurboWater,Inlet/Outlet FLANGE,Cover,TurboWater,Inlet CAPSCREW,SocketHead,3/8"-16x1-1/4" WASHER,SocketHeadLock,3/8" TUBE,TurboWater,Inlet,LB-Assembly

6 7

199111D A214129D

2 1

2 1

2 1

2 1

ELBOW,Male,1/2"x3/8"NPT TUBE,TurboWater,Inlet,RB-Assembly

8 9 10 11

A214179 199111E A211551T 211953C

1 2 1 1

1 2 1 1

1 2 1 1

1 2 1 1

TUBE,TurboWater,Outlet,RB-Assembly ELBOW,Male,5/8"O.D.x1/2"NPT TUBE,TurboWater,Outlet,LB-Assembly SHIELD,Heat,TurboInletElbow,RB

12 13 14 15 16 17 18

211953B 211954 28346 28339 28790 154813T B277

1 1 4 4 4 2 4

1 1 4 4 4 2 4

1 1 4 4 4 2 4

1 1 4 4 4 2 4

SHIELD,Heat,TurboInletElbow,LB SHIELD,Heat,ExhaustTeeBypass WASHER,StainlessSteel,3/8" WASHER,Lock,StainlessSteel,3/8" CAPSCREW,StainlessSteel,3/8"x7/8" U-BOLT,5/16"-18x5"x5.63" WASHER, Flat, 5/16"

19 20

21051 21181

4 4

4 4

4 4

4 4

WASHER, Lock, 5/16" NUT, Hex, 5/16"

21

164688

1

1

1

1

BUSHING,Pipe,3/8"x1-1/4"


61

FORM 6302-2 © 12/2011

031.00

7

A B

B

A

DETAIL Z

8

12 12

11

9 11 10

11 10

14

13 SECTION A-A

SECTION B-B

14

13

11

15 10

8

6 5

18 17

DETAIL Z

16

3 4

2

1


62

FORM 6302-2 © 12/2011

031.00 GOVERNOR – HEINZMANN 2080 GROUP 31 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

214046 21431 21054 214072A 21051

1 4 4 1 4

1 4 4 1 4

1 4 4 1 4

1 4 4 1 4

GOVERNOR,Heinzmann2080 CAPSCREW, HexHead,1/2”-13x1-1/2” WASHER, Lock, 1/2” BRACKET,GovernorSupport WASHER, Lock, 5/16”

6 7

WS808297 A740262A

4

4 1

4

4 1

CAPSCREW,HexHead,M8x30mm HARNESS,ESMActuator

8 9 10

A740262B 168847R 209561T 169013U

1 1 1 3

1 1 3

1 1 1 3

1 1 3

HARNESS,ESM2StepperMotors BRACKET,BreatherTube BRACE, TubeClip CLIP

11 12 13 14 15 16 17

76911 21348 21189 21052 21313 21181 21051

4 2 2 2 1 1 1

4 2 2 2 1 1 1

4 2 2 2 1 1 1

4 2 2 2 1 1 1

WASHER, Flat, 3/8” CAPSCREW,HexHead,3/8”-16x1” NUT, Hex, 3/8”-16 WASHER, Lock, 3/8” CAPSCREW,HexHead,5/16”-18x1” NUT, Hex, 5/16”-18 WASHER, Lock, 5/16”

18

B277

2

2

2

2

WASHER, Flat, 5/16”


63

FORM 6302-2 © 12/2011

033.00

6 8

5

1

2

5

9

7 4

6 3 5 5 10

8

11 1

9


64

FORM 6302-2 © 12/2011

033.00 GOVERNOR LINKAGE – L5794LT GROUPS 33 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

GSI


1 2 3 4 5

A214057B 211220X 211220Y 211221 209155B

1 1 1 1 5

RODASSEMBLY,Governor LEVER, Governor LEVER, Throttle BUSHING, Splined WASHER, Flat

6 7

B9059 21360

2 1

NUT,ElasticLock,3/8”-16 CAPSCREW,HexHead,3/8”-16x1-3/4”

8 9 10 11

21317 158417 21357 26745

2 2 1 1

CAPSCREW,HexHead,5/16”-18x1-1/2” NUT,ElasticLock,5/16”-18 CAPSCREW,HexHead,3/8”-16x1-1/2” PIN, Roll, 1/8” 1” x


65

FORM 6302-2 © 12/2011

033.10

8

4

1

7 2 9

3

5

6


66

FORM 6302-2 © 12/2011

033.10 GOVERNOR LINKAGE ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

LT

L 7 04 4 GSI


1 2 3 4 5

A214057 211220X 211221 21357 209155B

1 1 1 1 4

1 1 1 1 4

1 1 1 1 4

RODASSEMBLY,Governor LEVER, Governor BUSHING, Splined CAPSCREW,HexHead,3/8”-16x1-1/2” WASHER, Flat

6 7

B9059 21317

2 1

2 1

2 1

NUT,ElasticLock,3/8”-16 CAPSCREW,HexHead,5/16”-18X1-1/2”

8 9

158417 21360

1 1

1 1

1 1

NUT,ElasticLock,5/16”-18 CAPSCREW,HexHead,3/8”-16x1-3/4”


67

FORM 6302-2 © 12/2011

035.00

6

2 3

7 8

5

10

9

4

2 15

16

10

8

11

15 6

36

1

12

14

37

13 24 14

17

1 18 19

24

25

20

21 30 35

22

33

23 27

29

28

26

33

31

32

34 35 ALWAYS GIVE YOUR MODEL AND SERIAL NUMBE R WHEN ORDERING PAR TS

68

FORM 6302-2 © 12/2011

035.00 INTERCOOLER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1

1

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 35

2

2

H168282M F168282N 168282M • 168282N •C100834L

2

2 2

2

INTERCOOLER-Assembly INTERCOOLER-Assembly • INTERCOOLER • INTERCOOLER • PIPE,IntercoolerInlet/Outlet-Assembly

2

3 4

• 211950 •78212X

1 1

1 1

1 1

1 1

• PIPE,Cross,Reducing •B USHING,Reducing,2"x1-1/4"

5 6 7 8

•168934B 78207S • •100919B •162192C

1 2 1 2

1 2 1 2

1 2 1 2

1 2 1 2

•P IPE,1-1/4"x2-1/2" • ELBOW,1-1/4"x45 ° •P IPE,1-1/4"x5-1/2" •P IPE,FlexCoupling45

9 10 11 12 13 14 15

•199030H 116015R • •168934B •164004D 63722N • 63602A • 63602 •

1 2 1 1 1 2 2

1 2 1 1 1 2 2

1 2 1 1 1 2 2

1 2 1 1 1 2 2

•P IPE,1-1/4"x7-1/2" • TEE, Reducing •P IPE,1-1/4"x3-3/4" •P IPE,1-1/4"x9-3/4" • CROSS,1-1/4"NPT • PIPE,1-1/4"x2" • PIPE,1-1/4"x1-5/8"

16

44081G • 810043B •

1

1

1

• PIPE,1-1/4"x9-1/2" • PIPE,1-1/4"x9-1/4"

17 18

76400 • 154981F •

4 2

4 2

4 2

4 2

• COCK, Drain • PIPE,1/4"x0.88"

19 20 21 22

78209C • B10168 • 65110E • 78209W •

2 2 2 2

2 2 2 2

2 2 2 2

2 2 2 2

• COUPLING,Pipe,1/4" • ELBOW • PIPE, 1/8" 3" x • COUPLING,Pipe,1/8"

23 24

B9129 • •168335

2 4

2 4

2 4

2 4

• COCK, Drain, 1/8" • GASKET,Intercooler

25 26 27

•168284E •21352 •21052

2 72 72

2 72 72

2 72 72

2 72 72

•P LENUM,Intercooler •C APSCREW,3/8"-16x1-1/4" •W ASHER,Lock,3/8"

28 29 30

•26750 168329C • 168317E 168316F

8 4

8 4

8 4

8 4

•P LUG,Pipe,HexHead,1/4" • STUD,3/4"x5" BRACKET,Intercooler,RB BRACKET,Intercooler,LB

31 32 33 34 35 36 37

1

1 1

2

2

1

° Elbow x 1-1/4"

1 1

1 1

1 1

1 1

290023 28283 Y18813P 26474

8 8 8 4

8 8 8 4

8 8 8 4

8 8 8 4

WASHER,Lock,1/2",Grade8 CAPSCREW,1/2"-13x1-1/2",Grade8 WASHER,Flat,3/4" WASHER, Lock, 3/4"

21233 164688

4 1

4 1

4 1

4 1

NUT, Hex, 3/4"-16 BUSHING,Reducing,1-1/4"x3/8"

164688

1

1

1

1

BUSHING,Reducing,1-1/4"x3/8"

Continued


69

FORM 6302-2 © 12/2011

035.01

52

47 45 46

41 49

50

51

53 40 48 54

38

55

44 43 39 38

42


70

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4

L5 7 94

LT

GS I

2 1 1 2

2 1 1 2

L 7 04 4

LT

GSI

2 1 1 2

2 1 1 2


38 39 40 41

169874B A211761K 211700M 209085C 494228 •

42 43

21433 21054

6 8

6 8

6 8

6 8

CAPSCREW,1/2"-13x1-3/4" WASHER, Lock, 1/2"

44 45 46 47

21205 A214100L A211761X B9129

6 1 1 2

6 1 1 2

6 1 1 2

6 1 1 2

NUT, Hex, 1/2"-13 TUBE,PumptoIntercooler,Rear-Assembly TUBE,IntercoolerWaterOutlet-Assembly COCK, Drain, 1/8"

48 49 50 51 52 53 54

211755M 21348 Y18813H 21052 154813N B277 21051

1 2 2 2 6 12 12

1 2 2 2 6 12 12

1 2 2 2 6 12 12

1 2 2 2 6 12 12

SUPPORT,Tube,IntercoolerWater,Rear CAPSCREW,3/8"-16x1" WASHER,Flat,3/8" WASHER, Lock, 3/8" U-BOLT,0.31"-16x2.25"x3.12" WASHER,Flat,5/16" WASHER,Lock,5/16"

55

21181

12

12

12

12

NUT,5/16"-18

2

2

2

2

GASKET,IntercoolerInlet/Outlet TUBE,IntercoolerWaterOutlet-Assembly ELBOW,IntercoolerWaterInlet ELBOW,FlexCoupling,2" • SEAL, Coupling

Continued


71

FORM 6302-2 © 12/2011

035.02

85 85 83

82

84

67

84 60 83

81 58

66

82 86 65

80

85

76 57

78 79 56

62 64

85 63

82 59

83 82

84

61

82

72

83 74

71

82 73

83

84 84

75 76 77

69

68

70


72

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


56 57 58 59 60

211755L 21352 Y18813H 21350 21189

1 2 4 1 3

1 2 4 1 3

1 2 4 1 3

1 2 4 1 3

BRACKET,SupportIntercoolerWater,Intermediate CAPSCREW,3/8"-16x1-1/4" WASHER,Flat,3/8" CAPSCREW,3/8"-16x1-1/8" NUT, 3/8"-16

61 62

208938G 21425

1 2

1 2

1 2

1 2

BRACKET,Support,IntercoolerWaterOutletTube CAPSCREW,1/2"-13x1"

63 64 65 66

Y18813K 21054 A214100M A211761X

3 5 1 1

3 5 1 1

3 5 1 1

3 5 1 1

WASHER,Flat,1/2" WASHER, Lock, 1/2" TUBE,IntercoolerWaterOutlet,Front-Assembly TUBE,PumpToIntercooler,Front-Assembly

67 68 69 70 71 72 73

211755L 168006A C208743 78204H 177488F 177488F 214120

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

BRACKET,Support,IntercoolerWaterInlet UNION,Straight,Adapter,2" HOSE,Flexible-Assembly ELBOW, Pipe, 2" CLIP 2", CLIP 2", SUPPORT, Clip

74 75

28365 Y18813K

1 1

1 1

1 1

1 1

CAPSCREW,1/2"-13x1-3/4" WASHER,Flat,1/2"

76 77

21054 21205

3 1

3 1

3 1

3 1

WASHER, Lock, 1/2" NUT, 1/2"-13

78 79 80 81

211084 120132A 26947 21052

1 2 2 6

1 2 2 6

1 2 2 6

1 2 2 6

BRACKET,Pipe,Support SPACER,0.561"x1.0"x0.25" CAPSCREW,1/2"-13x2" WASHER, Lock, 3/8"

82 83

B277 21051

6 6

6 6

6 6

6 6

WASHER, Flat, 0.3125" WASHER, Lock, 5/16"

84 85

21181 154813N

6 6

6 6

6 6

6 6

NUT, 5/16"-18 U-BOLT,0.31"-16x2.25"x3.12"

Continued


73

FORM 6302-2 © 12/2011

035.03

97

100

102

98 99

101

98

88

97

96

95

93

91

94 92

90

89 104

105

99 98

87 103

101


74

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4

L5 7 94

LT

GS I

88 89 90

C168528F C168527F 155248G 211637 21354

1 1 2 4 8

91 92

21052 153785A

93

L 7 04 4

DESCRIPTION

LT

GSI

1 1 2 4 8

1 1 2 4 8

1 1 2 4 8

TUBE,Inlet,RH-Assembly TUBE,Inlet,LH-Assembly O-RING,4.50"x5.00"x0.25",Silicon PLATE,Restraining CAPSCREW,3/8"-16x1-3/8"

8 2

8 2

8 2

8 2

WASHER, Lock, 3/8" CLAMP, 4-1/2"

21275 21280 21050 21173

2 2 2

2 2 2

2 2 2

CAPSCREW, 1/4"-20 3/4" x CAPSCREW, 1/4”-20x 1” WASHER, Lock, 1/4" NUT, 1/4"-20

97 98 99 100 101

21425 21428 Y18813K 21054 21205 211412B 21433

2 6 14 10 2 10

2 6 14 10 2 10

4 12 10 2 10

2 6 14 10 2 10

CAPSCREW, 1/2"-13 1" x CAPSCREW,1/2"-13x1-1/4" WASHER,Flat,1/2" WASHER,Lock,1/2" NUT,1/2"-13 SUPPORT,TubeClamp CAPSCREW,1/2"-13x1-3/4"

102 103

120132A 169847D

2 2

2 2

2 2

2 2

SPACER,0.561"x1"x1/2" COUPLING,Tube,4-1/2"

104

168504D 168504E

1 1

1 1

1 1

ELBOW,Air/GasInlet,RB ELBOW,Air/GasInlet,LB

168504F 28543

2

2

2

ELBOW,Air/GasInlet,LB PLUG, Pipe, Hex Head

GROUP 35 (continued) 87

94 95 96

105

2 2 2 2

2 2


75

FORM 6302-2 © 12/2011

035.10

30 31 27

24

25

26 28

24

29 24

30

23

22 27

26 24 15 22 4

9

2

21 20

11 3 10 5 6

1 16 17 18 19 14 8

13 12

7


76

FORM 6302-2 © 12/2011

035.10 INTERCOOLER – DRAW THRU – L5794LT GROUPS 29, 35 ITEM NO.

PART NUMBER

L 5 77 4 LT

L 57 9 4 GS I

L7 04 4

LT

DESCRIPTION

GS I

GROUP 29 1 2 3 4 5

207826L 211456A 290625 B 290625A 164076G

6 7

290625 21374

2 4

O-RING CAPSCREW,HexHead,3/8"-16x1-1/2"

8

76911

4

WASHER, Lock 3/8"

2 2 2 2 2

ELBOW, Air Outlet SLEEVE, Coupling O-RING O-RING RING, Retainer

GROUP 35 9

F168282N 168282N •

10 11 12 13 14 15 16

1 2

INTERCOOLER-Assembly • INTERCOOLER

••207266B ••207267A

2 2

••P LATE,WaterInletandOutlet(NotIllustrated) ••G ASKET,Plate(NotIllustrated)

••207268C ••207269A •168284E

2 2 2

•• PLATE,Lower(NotIllustrated) ••G ASKET,Lower(NotIllustrated) •C ONNECTION,AirIntercooler

168335 • •21352 21052 • 168329C • 76400 • B10168 •

4 72 72 4 4 2

• GASKET,AirConnection •C APSCREW.HexHead,3/8"-16x1-1/4" • WASHER, Lock, 3/8" • STUD • COCK, Vent and Drain • ELBOW, Street

17 18 19

65110E • 78209W • B9129 •

2 2 2

• NIPPLE,Pipe,1/4"x7/8" • COUPLING, Pipe, 1/8" • COCK, Drain, Brass

20 21 22

154981F • 78209C • 63602 •

2 2 2

• NIPPLE,Pipe,1/4"x7/8" • COUPLING, Pipe, 1/4" • NIPPLE,Pipe,1-1/4"x1-5/8"

23 24 25 26 27

1 4 1 2

28 29 30

•168934X •116015R •199030H •164004D 162192C • •• 499702 •100919B •63602A •78207S

2 4 1 2 2

31

•168934B

1

•N IPPLE,Pipe,1-1/4"x3-3/4" • TEE,Reducing-Galvanized,2"x1-1/4"x1-1/4" • NIPPLE,Pipe,ThreadedOneEnd,1-1/4"x7-1/2" • NIPPLE,Pipe,ThreadedOneEnd,1-1/4"x9-3/4" ° • ELBOW, 45 •• GASKET, Elbow • NIPPLE,Pipe,ThreadedOneEnd,1-1/4"x5-1/2" •N IPPLE,Pipe,ThreadedOneEnd,1-1/4"x10" •E LBOW,Pipe,Galvanized,1-1/4"x45 ° •N IPPLE,Pipe,1-1/4"x2-1/4"

Continued


77

FORM 6302-2 © 12/2011

035.11

32

33 33

38

35 34

36

37

59 39 60

44 43

40 46 49

47

48 42 41

42

43

57

51

56 57

55 44 42

45

52 58

53

50

54


78

FORM 6302-2 © 12/2011

035.11 INTERCOOLER – DRAW THRU GROUPS 35 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 35 (continued) 32 33 34 35 36

100834Y • 78204F • 120306W • 74176 • 74112 •

1 2 1 1 1

37 38

•167907J •48988L

1 1

39 40

26750 • 168317E 168316F 21431

41 42 43 44 45

• • • • •

8 1 1 8

NIPPLE,Pipe,2"x2-1/2" ELBOW, Pipe, 2" 905 x NIPPLE,Pipe,2"x2-1/4" ELL, Street, 2" 455 x ELL, Street, 1/8" 455 x

•N IPPLE,Pipe,ThreadedOneEnd,2"x3" •N IPPLE,Pipe,ThreadedOneEnd,2"x13" • PLUG, Pipe, 1/4 NPT BRACKET,Intercooler,RB BRACKET,Intercooler,LB CAPSCREW,HexHead,1/2"-13x1-1/2"

46 47

21054 Y18813P 21233 C168528F A168527F 155248G 211637

20 8 8 1 1 2 4

WASHER, Lock, 1/2" WASHER, Plain, 3/4" NUT, Hex, 3/4" TUBE,AirInlet,RB-Assemblyy TUBE,AirInlet,LB-Assembly O-RING PLATE, Restraining

48 49

21354 21052

8 8

CAPSCREW,HexHead,3/8"-16x1-3/8" WASHER, Lock, 3/8"

50 51

153785A 211412B

2 2

CLAMP, 4-1/2" SUPPORT, Tube Clamp

52 53 54 55

21275 21050 21173 21425

2 2 2 2

CAPSCREW,HexHead,1/4"-20x3/4" WASHER, Lock, 1/4" NUT, 1/4" CAPSCREW,HexHead,1/2"-13x1"

56 57

21433 Y18813K

8 4

CAPSCREW,HexHead,1/2"-13x1-3/4" WASHER, Flat, 1/2"

58 59 60

21205 168504F 169847D

10 2 2

NUT, 1/2"-13 PIPE, Air/Gas Pipe COUPLING,4.50"ODTube


79

FORM 6302-2 © 12/2011

041.00

1

4

21 5

6 23 22

10 24

12 13 14

2

7

3

18 8 11

15 19

20 17

16 13

12

9 ALWAYS GIVE YOUR MODEL AND SERIAL NUMBE R WHEN ORDERING PAR TS

80

FORM 6302-2 © 12/2011

041.00 INTAKE MANIFOLD, BUTTERFLY HOUSING GROUPS 41 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 41 1 2 3 4 5 6 7 8

2 04241P 116861B 1 64560C B 3104 7 8283A

2

2

4

4

4 2 2

119035 2 1430

2 4

4 2 2

2 8

4 2 2

2 8

8 1 1

MANIFOLD, Intake WASHER, Nylon PLUG, Nylon PLUG,Pipe,SlottedHead,Brass,1/8" PLUG,Pipe,CountersunkHeadless,1/2"

2 8

8 1 1

GASKET,ButterflyValveHousing CAPSCREW,HexHead,1/2"-13x1-3/8"

9

2 1054 F 204072A E 204072 •204072

1

1

1

WASHER, Lock, 1/2" VALVE,Butterfly,RB-Assembly VALVE,Butterfly,RB-Assembly •H OUSING,ButterflyValve,LB

10 11 12 13 14 15 16

•204072A •119060K •168290B •153990A 168510 • •26012 •26938

1 2 4 4 2 4 4

1 2 4 4 2 4 4

1 2 4 4 2 4 4

•H OUSING,ButterflyValve,RB • VALVE,Butterfly •B USHING,ButterflyValveHousing •S EAL,ButterflyValveShaft • SHAFT,ButterflyValve • SCREW,Machine,RoundHead,No.10-32x1/2" • WASHER,External,InternalShakeproof,No.10

17 18

•153267C •21315

1 1

1 1

1 1

•L EVER,ButterflyValve •C APSCREW,HexHead,5/16"-18x1-1/4"

19 20

•21051 26786 •

1

21 22 23 24

153895A 21431 21054 Y18813K

1

12 48 48 48

8 1 1

1 1 12 48 48 48

1 1

• WASHER, Lock, 5/16" • PIN,Roll,1/8"x1-1/8"

12 48 48 48

GASKET,Intake Manifold CAPSCREW,HexHead,1/2"-13x1-1/4" WASHER,Lock,1/2" WASHER,Plain,1/2"

Continued


81

FORM 6302-2 © 12/2011

041.01

40 38

39

37

36

25 28

29

27

30 31 30

26

32 35

34

34 33


82

FORM 6302-2 © 12/2011

041.01 INTAKE MANIFOLD, BUTTERFLY HOUSING GROUPS 72, 16 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 72 25

1

1

26 27 28

156476C 156476Z 168899 21343 21052

1

2 4 4

2 4 4

1 2 4 4

2 4 4

SHAFT,Cross,ButterflyValve SHAFT,Cross,ButterflyValve COVER, Cross Shaft CAPSCREW,HexHead,3/8"-16x3/4" WASHER, Lock, 3/8"

29 30

Y18813H 153271

4 4

4 4

4 2

4 4

WASHER,Plain,3/8" SPIDER,UniversalJoint

31 32 33

153271B 153272A 21306 21315

2 8 4

2 8 4

2 8 4

SPIDER,UniversalJoint DISC,UniversalJoint CAPSCREW,HexHead,5/16"-18x1/2" CAPSCREW,HexHead,5/16"-18x1-1/4"

34 35

21609 26786

8 4

8 4

8 4

WASHER,External,Shakeproof,5/16" PIN,Roll, 1/2"x1-1/8"

36 37

26118 214083

8 2

8 2

8 2

SCREW,SelfTapping,#4x3/8" NAMEPLATE,VHPSeriesFour

38 39 40

214084A 21729 21339

2 4 4

2 4 4

2 4 4

BRACKET WASHER, Lock, 3/8" CAPSCREW,HexHead,3/8"-16x1/2"

2

GROUP 16


83

FORM 6302-2 © 12/2011

041.10

19

5

24

4

23

22 3 1

21 18

20

17 16

3 3 2

8 9 10 3 4

11 13 13

5

14

6 7

14 12 15


84

FORM 6302-2 © 12/2011

041.10 INTAKE MANIFOLD - L5794LT GROUPS 41, 16 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 41 1 2 3 4 5

204141J • 28478 • 26750 • 153147A • •153146K

2 4 12 4 4

• MANIFOLD, Intake • PLUG,Pipe,SocketHead,1/4" • PLUG,Pipe,HexHead,1/4" • GASKET,FlangeCover •C OVER,Flange,RightFront

6 7

21054 • •21431

16 16

• WASHER, Lock, 1/2" •C APSCREW,HexHead,1/2"-13x1-1/2"

8 •78282F 9 •169568A 10 257472E • 11 B5220 •

4 2 2 2

• PLUG,Pipe,SquareHead,3/4" •G ASKET,ManifoldInletAdapter • ADAPTER,ManifoldInlet • STUD

12 13 14 15 16 17 18

•21469 Y18813M • 21055 • 21225 • 21433 21054 Y18813K

6 8 8 2 48 48 48

19

153895A

12

GASKET,IntakeManifold

20 21

26118 214083

8 2

SCREW,SelfTapping,#6x1/2" NAMEPLATE,VHPSeriesFour

22 23 24

214084A 21729 21339

2 4 4

BRACKET WASHER, Lock, 3/8" CAPSCREW,HexHead,3/8"-16x1/2"

•C APSCREW,HexHead,5/8"-11x2" • WASHER, Flat, 5/8" • WASHER, Lock, 5/8" • NUT, Hex, 5/8"-18 CAPSCREW,HexHead,1/2"-13x1-3/8" WASHER, Lock, 1/2" WASHER, Flat, 1/2" GROUP 16


85

FORM 6302-2 © 12/2011

042.00

2

5 3

4 8 1 2 13

8

11

12 7 6 1 11 14 9

11 10


86

FORM 6302-2 © 12/2011

042.00 EXHAUST MANIFOLD ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94

L 7 04 4

GS I

LT

GSI


KA204342X MA204342X •A204342X •A204442E •A204542E

1 1 10 1 1

1 1 10 1 1

1 1 10 1 1

1 1 10 1 1

MANIFOLD,Exhaust,RB-Assembly MANIFOLD,Exhaust,LB-Assembly • MANIFOLD,Exhaust,RB(Nos.1–5) •M ANIFOLD,Exhaust,RB(No.6) •M ANIFOLD,Exhaust,LB(No.6)

3 4

••78283C 199942 •

48 8

48 8

48 8

48 8

••P LUG,Pipe,CountersunkHead,1" • RING,Insulating

5 6 7 8

•168055 •168055A 199942A • 41236E •

8 2 2 10

8 2 2 10

8 2 2 10

8 2 2 10

• PILOT,Manifold(BetweenOuterSections) • PILOT,Manifold(BetweenCenterSections) • RING,Insulating • CLAMP,Hose

9 10 11 12 13 14

169062 26398A Y18813K 21519 26916 153896B

1 2

2 4 52 24 24 12

2 4 52 24 24 12

2 4 52 24 24 12

2 4 52 24 24 12

CAP,Manifold(EndSections) CAPSCREW,HexHead,1/2"-13x1-5/8" WASHER,Flat,1/2" CAPSCREW,HexHead,1/2"-13x5-1/2" CAPSCREW,HexHead,1/2"-13x8-1/2" GASKET,ExhaustManifold


87

FORM 6302-2 © 12/2011

045.00

20

22 19

10 5

21 2

17 18

13 12 15 5

4

1 3

14 8

16 11 15 6

7

14 5 9


88

FORM 6302-2 © 12/2011

045.00 GEAR COVER GROUP 45 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1 1 4 16 61

1 1 4 16 61

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 45 1 2 3 4 5

200054C 163212B 44083 21430 21054

6 7

A200245F 153097A •

8 9 10 11

163211 21430 21442 153732

1 16 18 1

1 15 18 1

1 15 18 1

1 16 18 1

GASKET,GearCover,Complete CAPSCREW,HexHead,1/2"-13x1-3/8" CAPSCREW,HexHead,1/2"-13x3" PLATE, Cover

12 13 14 15 16 17 18

153580 153137A 21346 21052 153095A 199528 B9940

1 1 12 12 1 1 1

1 1 12 12 1 1 1

1 1 12 12 1 1 1

1 1 12 12 1 1 1

PLATE, Cover GASKET,CoverPlate CAPSCREW,HexHead,3/8"-16x7/8" WASHER,Lock,3/8" GASKET,CoverPlate PLUG,HexHead,5/8"-18 WASHER, Flat, 5/8"

19 20

177041 B2984

1 12

1 12

1 12

1 12

COVER,MagnetoDrive,LB STUD,1/2"x1-15/16"

21 22

153176B 21209

1 12

1 12

1 12

1 12

GASKET WASHER,Lock,1/2"

1

1

1

1

1 1 4 16 61 1

1

1 1 4 16 61 1

1

HOUSING, Gear GASKET,GearHousing,Complete PIN, Dowel CAPSCREW,HexHead,1/2"-13x1-3/8" WASHER,Lock,1/2" COVER,Gear-Assembly • SEAL,Oil,Front


89

FORM 6302-2 © 12/2011

055.00

21

13 27 14

12 15 22 16 16 5

7

8 4 6

19

9

10

11 17

18 1

28 24 3

26 25

20 2

23


90

FORM 6302-2 © 12/2011

055.00 OIL FILTER GROUPS 55, 97 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94

L 7 04 4

GS I

LT

GSI


AE167600N •E167600N ••78282F ••78282C •209590

1 1 2 2 1

1 1 2 2 1

1 1 2 2 1

1 1 2 2 1

FILTER,LubeOil-Assembly •H OUSING,LubeOilFilter ••P LUG,Pipe,SquareHead,3/4" ••P LUG,Pipe,SquareHead,1/4" • COVER,LubeOilFilter

5

•A209539 •A209531

7 1

7 1

7 1

7 1

•R ETAINER,FilterElement •V ALVE,Relief-Assembly

6 7 8 9

••209530 ••209531 ••168922M ••209532

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

•• •• •• ••

10 11 12 13 14 15 16

••209529 ••161264M •100831W 78208C • 76400 • •21467 •Y18813M

1 1 1 1 1 10 12

1 1 1 1 1 10 12

1 1 1 1 1 10 12

1 1 1 1 1 10 12

17

•168660B* •168660C*

7 7

7 7

7 7

7 7

• ELEMENT,Filter(32"Standard) • ELEMENT,Filter(32"Treated)

•167602B* •167602C*

14 14

14 14

14 14

14 14

• ELEMENT,Filter(16"Standard) • ELEMENT,Filter(16"Treated)

18

•489190 •489301

7 14

7 14

7 14

7 14

19 20 21 22 23 24

168922N • 78899E • •78282E •21472 209552A • 209552 •

1 2 1 2 1 1

1 2 1 2 1 1

1 2 1 2 1 1

1 2 1 2 1 1

• ELEMENT,Filter,Cleanable,32"(SeeMicrospin) • ELEMENT,Filter,Cleanable,16"(NotIllustrated)(See Microspin) • O-RING • CAP,Pipe,1-1/2" • PLUG,Pipe,SquareHead,Steel,1/2" •C APSCREW,HexHead,5/8"-11x3" • DECAL, Outlet • DECAL, Inlet

25 26

209552B • •209552D

2 1

2 1

2 1

2 1

• DECAL, Drain •D ECAL,Identification

27

•78212C

1

1

1

1

28

199598P

1 2 3 4

PISTON,ReliefValve BODY,ReliefValve O-RING,ReliefValve SPRING,ReliefValve

•• WASHER,ReliefValve •• RING,Retaining •N IPPLE,Pipe,1/2"x1-1/2" • TEE, Pipe, 1/2" • COCK, Drain • CAPSCREW,HexHead,5/8"-11x1-3/4" •W ASHER,Plain,5/8"

•B USHING,Reducing,1/2"to1/4" GROUP 97

NOTE:

1

1

1

1

DECAL,Instruction

* Use 7 of the 32 " elements or 14 of the 16 " elements. Treated elements should be used when high sulfur fuels are used.


91

FORM 6302-2 © 12/2011

055.10

19

25

1

15

16 20 17

21

18

3

22

9 6

5

4

2

12 7 23

4

13

8

11 24 14 10

13


92

FORM 6302-2 © 12/2011

055.10 MICROSPIN CENTRIFUGE, ENGINE MOUNTED ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

214105 153375D 153376A 21052 29607

1 1 1 6 4

1 1 1 6 4

1 1 1 6 4

1 1 1 6 4

MICROSPINCENTRIFUGE,BottomDrain ELBOW,OilFiller GASKET WASHER, Lock, 3/8" CAPSCREW,HexHead,3/8"-16x1-1/2"

6 7

290193 292010

4 4

4 4

4 4

4 4

WASHER, Flat, M12 CAPSCREW,HexHead,M12x40

8 9 10 11

199111K 214154 177487G 169013P

1 1 2 2

1 1 2 2

1 1 2 2

1 1 2 2

ELBOW,Male,1/2"ODx1/2"NPT TUBE, Oil Supply CLIP 1" OD , CLIP, 1/2" OD

12 13 14 15 16 17 18

21346 Y18813H 21189 B10168D 100831B 207585A 194769H

2 4 2 1 1 1 1

2 4 2 1 1 1 1

2 4 2 1 1 1 1

2 4 2 1 1 1 1

CAPSCREW,HexHead,3/8"-16x7/8" WASHER,Flat,3/8" NUT, Hex, 3/8"-16 ELBOW,Street,1/2" PIPE, 1/2" 2" x VALVE,Ball,1/2" CONNECTOR,Male,1/2"

19 20

489249 489197

1 1

1 1

1 1

1 1

O-RING, Knob ROTOR, Assembly

21 22

489196 489193

1 1

1 1

1 1

1 1

CLAMP, Ball O-RING

23 24 25

489191 489192 489555

1 1 1

1 1 1

1 1 1

1 1 1

INSERT, Paper O-RING KNOB


93

FORM 6302-2 © 12/2011

057.00

3

4 2

11 10 12 9

5

1

20 5

19 18

6

21 17

7

14 13

16 23

15

22

8 24


94

FORM 6302-2 © 12/2011

057.00 FLYWHEEL HOUSING, BARRING DEVICE, MAGNETIC PICKUP GROUPS 57, 102, 290 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 57 1 2 3 4 5

200057T 200157E 21431 21054 44083

1 1 16 16 2

1 1 16 16 2

1 1 16 16 2

1 1 16 16 2

HOUSING,Flywheel,FrontSection HOUSING,Flywheel,RearSection CAPSCREW,HexHead,1/2"-13x1-1/2" WASHER,Lock,1/2" PIN, Dowel

6 7

21466 21055

14 14

14 14

14 14

14 14

CAPSCREW,HexHead,5/8"-11x1-1/2" WASHER,Lock,5/8"

8 9 10 11

B4203 B421 B420 21338

2 1 1 2

2 1 1 2

2 1 1 2

2 1 1 2

PIN, Dowel POINTER, Timing COVER, TimingPointer CAPSCREW,HexHead,3/8"-16x1/2"

12 13 14 15 16

21052 158876 B557A 199528 B9940

2 1 2 1 1

2 1 2 1 1

2 1 2 1 1

2 1 2 1 1

WASHER, Lock, 3/8" PLATE, Name SCREW,ThreadCutting PLUG,HexHead,5/8"-18 WASHER, Copper

1

1

1

1

GROUP 102 17 18 19 20

C151814B •151813 B3979 • •151814B •151815

21 22 23

26594 • 21465 21055

24

295844D

1

1

1

1

1 1 1

1 1

1

1

1

1 1 1

1

1 1

1

1

3 3

3 3

3 3

3 3

1

1

1

1

PINION,Barring-Assembly • SHAFT,BarringPinion • SPRING •B EARING,BarringShaft • PINION,BarringShaft • PIN,Roll,1/4"x1-1/2" CAPSCREW,HexHead,5/8"-11x1-1/4" WASHER, Lock, 5/8" GROUP 290 PICKUP,Magnetic


95

FORM 6302-2 © 12/2011

060.00

26 25

24

1

12 2

10

38

32 31

36

30 29

35

27

13

28 3

36

39

37 11 37

37 36 23

36

30

22 31

31

30

34

36

39

13 14

18 20

31 30

15

21

9

16 5

17

33

38

8

6

35

19 7

2

36 35

4

1

36 35


96

FORM 6302-2 © 12/2011

060.00 JACKET WATER PUMP GROUPS 60 ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94

L 7 04 4

GS I

LT

GSI


1 2 3 4

G200960D •21251 28758 • 78282H • •A159581E

1 2 2 2 1

1 2 2 2 1

1 2 2 2 1

1 2 2 2 1

PUMP,Water-Assembly •N UT,Lock,ElasticStop,1.0"-14 • WASHER, Plain • PLUG,Pipe,1-1/4" •P ULLEY,WaterPump

5 6

118925A • •161309C

1 1

1 1

1 1

1 1

• RING,Retaining •B EARING,Ball,Front

7 8 9 10

211442A • 78843C • 200456C • •157475J

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

• SEAL, Oil • BEARING,Ball,Rear • SHAFT,WaterPump •S EAL,WaterPumpShaft

11 12 13 14 15 16 17

200960D • •200463C 76400 • •78201N 78204A • •154981J 211442 •

1 1 2 1 1 1 1

1 1 2 1 1 1 1

1 1 2 1 1 1 1

1 1 2 1 1 1 1

• BODY,WaterPump •I MPELLER,WaterPump • COCK,DrainandVent • NIPPLE,Pipe,1/4"x2" • ELBOW,Pipe,1/4"x90 ° • NIPPLE,Pipe,Galvanized,1/4"x8-1/2" • SEAL, Oil

18 19

78209C • 290144 •

1 1

1 1

1 1

1 1

• COUPLING,Pipe,1/4" • O-RING

20 21

154059E 21273

1 1

1 1

1 1

1 1

BRACKET, Pipe CAPSCREW,HexHead,1/4"x20x5/8"

22 23 24 25

21173 21050 159580 200161B

1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

NUT, Hex, 1/4"-20 WASHER, Lock, 1/4" GASKET,WaterPumpCover COVER,WaterPump

26 27

153092A 44944

1 10

1 10

1 10

1 10

GASKET,WaterPumpCovertoGearCover STUD,WaterPump

28 29 30

21193 21052 176883D

10 10 4

10 10 4

10 10 4

10 10 4

NUT,Hex,3/8"-24 WASHER,Lock,3/8" O-RING, Square

31 32 33 34

159624G 159624 159625C 21435

4 1 1 2

4 1 1 2

4 1 1 2

4 1 1 2

FLANGE, O-Ring FLANGE,CrankcaseWaterInlet,RB ELBOW,CrankcaseWaterInlet,LB CAPSCREW,HexHead,1/2"-13x2"

35 36 37 38

21437 21054 21205 153139A

5 12 4 2

5 12 4 2

5 12 4 2

5 12 4 2

CAPSCREW,HexHead,1/2"-13x2-1/4" WASHER,Lock,1/2" NUT, Hex, 1/2"-13 GASKET,CrankcaseWaterInletFlange

39

164464T 164464U

1 1

1 1

1 1

1 1

ELBOW,CrankcaseWaterInlet,LB ELBOW,CrankcaseWaterInlet,RB

Continued


97

FORM 6302-2 © 12/2011

060.01

54

54

53 40

54 40

54

58

55 53 56 41

57

51 49

59

52

50

47

48

44

45

43

46 45

42

54


98

FORM 6302-2 © 12/2011

060.01 JACKET WATER PUMP GROUPS 60, 64 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

2 1

2 1

L 7 04 4

LT

GSI

2 1

2 1


40 41 42 43

26750 C153645A •153645A 65623 • 111215 •

PLUG,Pipe,HexHead1/4" BRACKET,IdlerPulley-Assembly •B RACKET,IdlerPulley • FITTING, Grease • ELBOW, 90 °

1 1 1

1 1 1

1 1 1

1 1 1

44 45

78116 • •28272

1 2

1 2

1 2

1 2

46 47 48 49 50 51 52 53

159578A • 161341 • 161339 • •161340B 117488X • 44999Y • •161345A 21439

1 1 1 1 1 1 1 4

1 1 1 1 1 1 1 4

1 1 1 1 1 1 1 4

1 1 1 1 1 1 1 4

54 55

Y18813K A209617

9 1

9 1

9 1

9 1

56

118996

1

1

1

1

WASHER,Plain,1/2" BELT,WaterPump(MatchedPair)(Usewith10"Crankshaft Pulley) DECAL, Drain

57

153280F

2

2

2

2

FLANGE,WaterPumpInlet

58 59

B2793D 28253

2 8

2 8

2 8

2 8

GASKET,WaterPumpInlet CAPSCREW,FerryHead,1/2"-13x1-1/2"

• TUBE, Flexible • SCREW,Set,SocketHead,CupPoint,Nylok5/16"-18x 3/8" • PULLEY,Idler • SEAL, Grease • BEARING, Ball • SHAFT,IdlerPulley • RING,Retaining • RING,Retaining •C OVER,IdlerPulleyBracket CAPSCREW,HexHead,1/2"-13x2-1/4"

GROUP 64

SERVICE REPAIR KITS G-960-291

WaterPumpRepairKit(WaterPumpAssemblyG200960D) (Includes Items 1, 2, 5 – 10, 12, 13, , 17, 19, 24, 26, 30, 38, 58)


99

FORM 6302-2 © 12/2011

061.00

35

34

36

11

4

33

32

8 6

9

10

18

11 4

26 17

29

13

3

20

16

1

15 11

7

28

8 18

24

19 22

12

14

29 18

2

21 25

5

25

23

27 27

31 30

26


100

FORM 6302-2 © 12/2011

061.00 AUXILIARY WATER PUMP ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1 1 1

1 1 1

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 61 1 2 3 4 5

208540D 27432M A169632K 168290 • 26997

2

2

1 1 1 2

2

2

2

PUMP, Water PULLEY, Water Pump BRACKET,WaterPump • BUSHING SCREW,Set,SocketHead,CupPoint,Nylok,3/8"-16x5/8"

6 7

21428 21431

3 1

3 1

3 1

8 9 10

21054 21189 A199868

4 4 1

4 4 1

4 4 1

11

8 1

8 1

8 1

12 13 14

Y18813K T154971B 154971B • •156738 •199763N

1 1 1

1 1 1

1 1 1

WASHER, Lock, 1/2" NUT, Hex, 3/8"-16 BELT,WaterPump(SetofTwoMatchedBelts)(With10" Crankshaft Pulley) WASHER,Plain,1/2" PULLEY,IdlerAssembly • PULLEY, Idler •S HAFT/BEARING,IdlerPulley • LEVER, Idler

15 16 17 18

199765A • 199767G • 21004 • 21052 •

1 1 2 6

1 1 2 6

1 1 2 6

• • • •

19 20

•21350 167160 •

1 1

1 1

1 1

•C APSCREW,HexHead,3/8"-16x1-1/8" • RING, Retaining

21 22 23 24 25 26 27 28 29

•21360 199770B 209048 157635 21193 B8921 Y18813H 199766 B7575

1 1 1 1 2 2 2 1 2

1 1 1 1 2 2 2 1 2

1 1 1 1 2 2 2 1 2

30 31

119775A B9129

1 1

1 1

1 1

PLATE,Instruction(UseBallBearingGrease) COCK,Drain,Brass,1/8"

32 33 34 35

Y18813M 28532 100907J 78204J

1 1 1 1

1 1 1 1

1 1 1 1

WASHER,Flat,5/8" NUT,ElasticStop,Plated,5/8"-18x3/4" NIPPLE,Pipe,ThreadedBothEnds,2-1/2"x4" ELBOW, Pipe, 2-1/2”

36

176247C

1

1

1

U-BOLT,5/16"x2-15/16"x3-23/32"

CAPSCREW,HexHead,1/2"-13x1-1/4" CAPSCREW,HexHead,1/2"-13x1-1/2"

LEVER,Adjusting SHAFT,IdlerPulley KEY, Woodruff, No.5 WASHER, Lock, 3/8"

•C APSCREW,HexHead,3/8"-16x1-3/4" ROD,Threaded,3/8"-24x8"10" STUD, Anchor NUT,Lock,ElasticStop,Plated,1/2"-20 NUT, ThinHex, 3/8"-24 NUT,Lock,ElasticStop,3/8"-24 WASHER,Plain,3/8" PIVOT, Rod SPACER,7/16"x1/2"x1/2"

Continued


101

FORM 6302-2 © 12/2011

061.01 39

37 46 43

42

59

45

44

40

58

41 42

54

53

51

49 47 48

50

52

57

56

55


102

FORM 6302-2 © 12/2011

061.01 AUXILIARY WATER PUMP ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

LT

L 7 04 4

DESCRIPTION

GSI


B277 21051 21181 209972B 21343

2 2 2 1 2

2 2 2 1 2

2 2 2 1 2

WASHER, Flat, 5/16" WASHER,Lock,Medium,5/16" NUT, Hex, 5/16"-18 BRACKET, Support CAPSCREW,HexHead,3/8"-16x3/4"

42 43

21052 209973

4 1

4 1

4 1

WASHER,Lock,Medium,3/8" SUPPORT, Pipe

44 45 46 47

21352 Y18813H 21189 78211G

2 2 2 1

2 2 2 1

2 2 2 1

CAPSCREW,HexHead3/8",16x1-1/4" WASHER,Flat, 3/8" NUT, Hex, 3/8"-16 COUPLING,Reducing,2-1/2"x2"

48 49 50 51 52 53 54

48988H 208063H A76883C 100907Z 118879C 208346P 74176

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

PIPE,ThreadedBothEnds,2"x2-1/2" VALVE,TemperatureControl,120 °F PIPE, Assembly PIPE,ThreadedBothEnds,2-1/2"x2.5" FLANGE,Pipe,2-1/2" PIPE,ThreadedBothEnds,2"x8" ELBOW, 2"

55 56

78210R 101023Q

1 1

1 1

1 1

ELBOW,Reducing,2"x1-1/2" PIPE,1-1/2"x5-1/2"

57 58

21354 168006A

4 1

4 1

4 1

CAPSCREW,3/8"-16x1-3/8" UNION, 2”

59

C208743

1

1

1

HOSEAssembly,Flex,45” SERVICE REPAIR KITS

G-960-243

1

1

1

AuxiliaryWaterPumpRepairK it(WaterPump208540D)

496873

1

1

1

KIT, Thermostat,120

°F


103

FORM 6302-2 © 12/2011

061.10

11

5

31

9

7

32

6

10 9 11 12

1

16 27

17

30 29

6

21

18

7

9 11

19 25 20 13

14

33 3

23 15

30

19 22

4

26

34 8 2

24 26 28

27 28


104

FORM 6302-2 © 12/2011

061.10 AUXILIARY WATER PUMP – HIGH CAPACITY ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 61 1 2 3 4 5

169561A 27432R 44408B 26997 A169632E

6 7

168290 • 21428

8 9 10 11 12

1 1 1 2 1 7

• BUSHING,WaterPumpBracket CAPSCREW,HexHead,1/2"-13x1-1/4"

21431 21054 21205 Y18813K

4 8 4 8

CAPSCREW,HexHead,1/2"-13x1-1/2" WASHER, Lock, 1/2" NUT, Hex, 1/2"-13 WASHER, Flat, 1/2"

A199868

1

T154971B 13 154971B • 14 •156738

2

PUMP, Water PULLEY, Water Pump KEY, 0.19" SCREW,Set,SocketHead-CupPoint,3/8"-16x5/8" BRACKET, WaterPump

BELTS,WaterPump(TwoMatchedBelts)(Usewith10" Crankshaft Pulley) PULLEY, Idler-Assembly • PULLEY, Idler • SHAFT/BEARING,IdlerPulley

1 1 1

15 16 17 18

199763N • 199765A • 199767G • 21004 •

1 1 1 2

• • • •

19 20

21052 • •21350

2 1

• WASHER, Lock, 3/8" •C APSCREW,HexHead,3/8"-16x1-1/8"

21 22 23 24 25 26 27 28 29

167160 • •21360 1 99770B 209048 157635 21193 B8921 Y18813H 199766

1 1

30 31

B7575 Y18813M

2 1

SPACER, 7/16"x 1/2" 1/2" x WASHER, Flat, 5/8"

32 33 34

28532 209151E 78210R

1 1 1

NUT,Lock,ElasticStop,Plated,5/8"-18x3/4" PIPE, 1-1/2" 3-3/4" x ELBOW,Reducing,2"x1-1/2"

1 1 1 2 2 2 1

LEVER, Idler LEVER, Adjusting SHAFT, IdlerPulley KEY, Woodruff, No. 5

• RING, Retaining •C APSCREW,HexHead,3/8"-16x1-3/4" ROD,Threaded,3/8"-24x8" STUD, Anchor NUT,Lock,ElasticStop,Plated,1/2"-20 NUT, Thin Hex, 3/8"-24 NUT,Lock-ElasticStop,3/8"-14 WASHER, Flat, 3/8" PIVOT, Rod

Continued


105

FORM 6302-2 © 12/2011

061.11

50

49

57

48

65

45 54

46

53

62

56

55 64 59 51

53

52

58 47 63 60 61

44

42

36

43

37

37 35

41

36

40 39 38


106

FORM 6302-2 © 12/2011

061.11 AUXILIARY WATER PUMP – HIGH CAPACITY ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI


119775A B8677 65623 76400 78209C

1 2 2 1 1

PLATE,Instruction(UseBallBearingGrease) BUSHING,Reducing,1/4"x1/8" FITTING, Grease, 1/8" COCK, Drain, Brass, 1/4" COUPLING, Pipe, 1/4"

40 41

154981A 154981L

1 1

PIPE, 1/4" 3" x PIPE, 1/4" 1-1/4" x

42 43 44 45

78207B 65110X 78209W 78210H

1 1 1 1

° x 1/4" ELBOW, 45 PIPE, 1/8" 3/4" x COUPLING, Pipe, 1/8" ELBOW,Reducing,2-1/2”x2”

46 47 48 49 50 51 52

209805E 176247C B277 21051 21181 209972B 21343

1 2 2 2 1 4

PIPE, 4-1/4” 2” x U-BOLT,5/16"x2-15/16"x3-23/32" WASHER, Flat, 5/16" WASHER,Lock,Medium,5/16" NUT, Hex, 5/16"-18 BRACKET, Support CAPSCREW,HexHead,3/8"-16x3/4"

53 54

21052 209973

6 1

WASHER,Lock,Medium,3/8" SUPPORT, Pipe

55 56

21352 Y18813H

2 4

CAPSCREW,HexHead3/8”-16x1-1/4” WASHER, Flat, 3/8"

57 58 59 60

21189 208346P 74176 208063H

4 1 1 1

NUT, Hex, 3/8"-16 PIPE, 8” 2” x ELBOW, 2” VALVE,TemperatureControl,120

61 62

A76883C 100907Z

1 1

PIPE, Assembly PIPE,ThreadedBothEnds,2-1/2"x2-1/2"

63 64 65

118879C 168006A C208743

1 1 1

FLANGE, Pipe, 2-1/2" UNION, 2” HOSEAssembly,Flex,45”

G-960-256 496873

1 1

AuxiliaryWaterPumpRepairKit(WaterPump169561A) KIT, Thermostat, 120 °F

°F

SERVICE REPAIR KITS


107

FORM 6302-2 © 12/2011

068.00

1 2

16

3

4

19 9

21

6

20

8 17 9

22 24

7 18 15

14 5 11 10

23

12

25 26 18

13

27


108

FORM 6302-2 © 12/2011

068.00 AIR / GAS MOTORIZED PRELUBE PUMP ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

48988H 78208P 74113 48797M 154909E

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

NIPPLE,Pipe,2"x2" TEE, Pipe, 2" PLUG,Pipe,SquareHead,2" BUSHING,Reducing2"to1" NIPPLE,Pipe,1"x1-1/2"

6 7

209927E 153462P

1 1

1 1

1 1

1 1

NIPPLE,Pipe,1"x1-3/4" STRAINER, Oil

8 9 10 11

78282F 199111G 211596W 78204E

1 2 1 1

1 2 1 1

1 2 1 1

1 2 1 1

PLUG,Pipe,SquareHead,3/4" ELBOW, Flex TUBE,Oil-OilPantoPrelubePump ELBOW,Pipe,1"x90 °

12 13 14 15 16 17 18

194769L A211416A 177053D 28763 208473F 208478 21052

1 1 1 1 1 1 6

1 1 1 1 1 1 6

1 1 1 1 1 1 6

1 1 1 1 1 1 6

CONNECTOR, Flex TUBE,OilAssembly,OilSupply VALVE, Check SPRING, Wave BRACKET,PrelubeMotor PUMP, Prelube WASHER, Lock, 3/8"

19 20

21444 Y18813K

3 3

3 3

3 3

3 3

CAPSCREW,HexHead,1/2"-13x3-1/2" WASHER,Plain,1/2"

21 22

21054 119977

3 3

3 3

3 3

3 3

WASHER, Lock, 1/2" SPACER

23 24 25 26

21362 Y18813H 21354 153127A

3 4 1 1

3 4 1 1

3 4 1 1

3 4 1 1

CAPSCREW,HexHead,3/8"-16x2" WASHER,Plain,3/8" SCREW,HexHead,3/8"-16x1-3/8" GASKET, Flange

27

21352

2

2

2

2

SCREW,HexHead,3/8"-16x1-1/4"


109

FORM 6302-2 © 12/2011

069.00

10

9

11

12

10

16

13

17

14

15 8 18

7

19

6 5

4 3

2 4

1


110

FORM 6302-2 © 12/2011

069.00 AIR/GAS PRELUBE PUMP MOTOR GROUP 69 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

L 7 04 4

DESCRIPTION

LT

GS I

LT

GSI

2 3 4

208479C •44408B 209948A 209824E 209948

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

MOTOR, Air/Gas •K EY,Square,3/16"x3/16"x1-5/8" NIPPLE,Pipe,3/8"x3" ° ELBOW,Pipe,3/8"x90 NIPPLE,Pipe,3/8"x1-1/2"

5 6

78212D 194840H

1 1

1 1

1 1

1 1

BUSHING,Reducing,1/2"to3/8" LUBRICATOR,AirStarter

7 8 9 10

199111K 214129B 169013R 199809B

1 1 4 2

1 1 4 2

1 1 4 2

1 1 4 2

ELBOW, Flex TUBE,Air,AirSupplytoAir/GasMotor CLIP Tube , ELBOW, Flex

11 12 13 14 15 16 17

214009Y 209953J 194769G C208882A 209953J 214009R 194769H

1 1 2 1 1 1 1

1 1 2 1 1 1 1

1 1 2 1 1 1 1

1 1 2 1 1 1 1

TUBE,Air,AirSupplytoAir/GasMotor TUBE,Air,AirSupplytoAir/GasMotor CONNECTOR, Flex BRACKET,Connector TUBE, Air TUBE, Air CONNECTOR, Flex

18 19

211911 211910W

1 1

1 1

1 1

1 1

LABEL, Warning LABEL, Warning

GROUP 69 1


111

FORM 6302-2 © 12/2011

070.00 26

32

27

18 18

28

29

33

30 19 20 18

19

31 11

18 8

18

18

18 18

25

18

19 12

24 17

8 7

21 14

5 16

6

4

13 23

3 15 16 15 2 1

9

22

16 10


112

FORM 6302-2 © 12/2011

070.00 BREATHER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

166420B 168373A 21052 28468 B208117

1 2 6 2 1

1 2 6 2 1

1 2 6 2 1

1 2 6 2 1

SEPARATOR, Oil GASKET,Breather WASHER, Lock, 3/8" CAPSCREW,FerryHead,3/8"-16x1-1/4" TUBE,OilSeparator-Assembly

6 7

208112G 169760

1 1

1 1

1 1

1 1

BRACKET,OilBreatherTubeSupport U-BOLT,3/8"-16x3.12"x3.88"

8

161541F 489112 • 489113 • 78204H

9

2 2 2

2 2 2

1

1

4 1

4 1

12 13 14 15

21354 214100J 211761T 214100K 153376A 26750 21189

1 12 2 4

1 1 2 4

16 17

21052 41236A

4 1

4 1

18 19

41236C 20751J

12 2

12 2

20 21 22 23

154813N 166415 166416 A166417

2 1 1 1

2 1 1 1

24 25

168334E J169122

1 1

1 1

26 27

A166990E 166990E • •166991A

1 1

1 1

28 29 30 31

A166993E • •118013K 166992A • •177381A

1 1 1 1

1 1 1 1

32 33

Y18610 F208114A

10 11

2

2 2

1

1 1

1 1

4 1 1 1 2 4

CAPSCREW,3/8"-16x1-3/8" TUBE,Breather,Front,Intermediate TUBE,Breather,Front,Intermediate TUBE,Separator,Outlet,Front GASKET PLUG,Pipe,HexHead,1/4" NUT, Hex, 3/8"-16

4 1

WASHER, Lock, 3/8" CLAMP, Hose, 3" 4" -

12 2

12 2

CLAMP,Hose,1-1/2"-2-1/2" HOSE,21"x2-3/8"x3-1/2"

2

2 1 1 1

U-BOLT,0.31"-16x2.25"x3.12" VENTURI, Upper VENTURI,Lower-Assembly BODY,Venturi-Assembly

1 1

COUPLING, V-Band TUBE,Breather-Assembly

1 1 2 4

1

1 1

1 1

BREATHER, Oil • SCREEN • FILTER, Foam ELBOW

1 1

1 1

REGULATOR,Vacuum-Assembly • BODY,Regulator •R OD,RegulatorValve

1 1 1 1

• VALVE,Assembly •O -RING,RegulatorValve • SCREEN,Regulator •N UT,Lock,ElasticStop,5/16"

1 1

LOCKNUT,Conduit,1-1/4" TUBE,Breather-Assembly

Continued


113

FORM 6302-2 © 12/2011

070.01

35

36 40 41 37 42 38 43

34 39


114

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1

1

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 70 (continued) AC208796 C208796 • 208888A • 208889A • 26941 •

1 1 1 2

1 1 1 2

1 1 1 2

• • • •

•B2747 21193 •

1 1

1 1

1 1

•W ASHER,Plain,Copper,3/8" • NUT, Hex, 3/8"

Y18813H • 211761D 211990 B277

1

35 36 37 38 39 40 41 42 43

21051 21181 21425 21054 Y18813K 209492E

34

1

1

1

1 2 4

1 2 4

4 4 4 4 4 1

4 4 4 4 4 1

1 2 2 2 2 2 2

1 2 4 4 4 4 4 4 1

TUBE.VacuumAssembly TUBE,VacuumValve SCREW,Adjusting VALVE,Adjusting PIN,Roll,3/32"x1-1/2"

• WASHER,Flat,3/8" TUBE, Breather BRACKET,BreatherTube,Support WASHER, 5/16" WASHER, Lock 5/16" NUT, Hex, 5/16"-18 CAPSCREW,1/2"-13x1" WASHER, Lock, 1/2" WASHER, 1/2" BRACKET,TubeSupport


115

FORM 6302-2 © 12/2011

070.10

15

14

8

3

9 9

17 18

13

9 16

3 8

19 11

22 20 13

12

23

6

10 9

21

24 7

26

25

3 5

3

20

27

8

28

2

4

29 1

19 3

30

2

13 31

32

13

13

42

19

19

13 9 3

8

11

9 12

3

15


116

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 70 1 2 3 4 5

166420B 168373A 21052 28468 B208117

1 2 11 2 1

SEPARATOR,OilScreen GASKET, Breather WASHER, Lock, 3/8" CAPSCREW,FerryHead,3/8"-16x1-1/4" TUBE,OilSeparator-Assembly

6 7

169760 208112G

1 1

U-BOLT,3/8"-16x3-1/8"x3-7/8" BRACKET,OilBreatherTubeSupport

8 9 10 11

21189 Y18813H 21350 161541F

4 6 2 2

NUT, Hex, 3/8"-16 WASHER, Flat, 3/8" CAPSCREW,3/8"-16x1-1/8" BREATHER, Oil

12 13 14 15 16

489112 • 489113 • 26750 41236C 211761S 21354 214066

2 6 1 6 1

• SCREEN • FILTER, Foam PLUG, Pipe, Hex Head, 1/4" CLAMP,Hose,1.56"2-1/2" TUBE, Breather, Rear CAPSCREW,3/8"-16x1-3/8" U-BOLT,3/8"-16x2-3/4"x1"

17 18

209492G 119977

1 3

BRACKET,BreatherSupport SPACER

19 20

20751J 101023Y

3 2

HOSE,2"IDx2-3/8"ODx3-1/2" PIPE,1-1/2"x7-1/2"TOE

21 22 23 24

63722K 161694C 48797L 154909F

1 1 1 1

CROSS, 1-1/2" NPT PIPE, 1-1/2" 2" xTBE BUSHING,Reducing,1-1/2"1" PIPE, 2" 1" TBE x

25

Y19108 A166990D

1 1

LOCKNUT, Conduit, 1" REGULATOR,Vacuum-Assembly

26 27 28

•166990D 166991A • •A166993E

1 1 1

•H OUSING,VacuumRegulator • ROD,VacuumRegulator •V ALVE,VacuumRegulator-Assembly

29 30 31 32

•118013K 166992A • •177381A 154813W

1 1 1

•O -RING,2-1/2"x2-7/8"x1/8" • SCREEN,VacuumRegulator •N UT,ElasticStop,3/8"-24 U-BOLT

2 2

1

Continued


117

FORM 6302-2 © 12/2011

070.20

38 17 39

4

19 1

40

2

41 34

17

4

17

37 42

16

33 16 36

32

37

17

31 4

31

17

35

19 28

27

29

30

31

25

4 24

26

17 18

23

16 15 14

13

5 12

22

6 10

4 17 3

4

4

19 20 21

11

16

8 7

4 17

9


118

FORM 6302-2 © 12/2011

070.20 EXTRACTOR BREATHER ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 70 1

211629K

1

TUBE,AirSupplyToExtractor

2

199111F

1

ELBOW,Male,7/8"x3/4"NPT

3

21352

2

CAPSCREW, 3/8"-16 1-1/4" x

4

21052

13

WASHER, Lock, 3/8"

5

63378E

1

FLANGE

6

194681 H169995A

7

•28612

8

207735 •

9

•21360

2

•C APSCREW,HexHead,3/8"-16x1-3/4"

10

169996B •

1

• HOUSING, Pressure

11

169997C •

1

• NOZZLE, Venturi

12

169998A •

1

• GASKET, Venturi

13

169995A •

1

• EXTRACTOR, Venturi

14

21052 •

8

• WASHER, Lock, 3/8"

15

21189 •

2

1 1 2

GASKET EXTRACTOR,Venturi-Assembly •N UT,Hex,StainlessSteel,3/4"-16

1

• VALVE, Choke

• NUT, Hex, 3/8"-16

16

21348

17

Y18813H

10

18

207313Y

1

19

21189

5

NUT, Hex, 3/8"-16

20

209491E

1

BRACKET,Extractor,Front

21

209492F

1

BRACKET,Extractor,Rear

22

21362

4

CAPSCREW, 3/8"-16 2" x

23

166580J

1

O-RING

24

199287

1

FLANGE

25

116530

1

TUBE, 3"

26

169847C

1

494503 •

6

2

CAPSCREW, 3/8"-16 1" x WASHER, Flat, 3/8" CLIP 0.88" , 3/8" x

COUPLING,Flexmaster3" • GASKET, 3"

27

A211200B

1

TUBE,Extractor,Assembly

28

151282B

1

GASKET, Air Discharge

29

28415

4

WASHER,Lock,1/2"StainlessSteel

30

28362

4

CAPSCREW, 1/2"-13 1-1/4" x

31

194769P

3

CONNECTOR,Male,3/4"x3/4"

32

214055B

1

TUBE, Air Supply, RB

33

209683

1

FITTING, 45" Y, 3/4"

34

194769K

1

CONNECTOR,Male,0.88"x3/4"

35

209749U

1

TUBE, Air Supply, LB

36

199111M

1

ELBOW,Male, 3/4"x3/4"

37

207313U

2

CLIP 3/4" , 3/8" x

38

214073

1

BRACKET, Support

39 40

Y11813K 21360

1 1

WASHER, Flat, 1/2" CAPSCREW, 3/8"-16 1-3/4" x

41

21346

1

CAPSCREW, 3/8"-16 7/8" x

42

209492G

1

BRACKET,Tube,Support


119

FORM 6302-2 © 12/2011

070.30 12

11

9

10 8

7

6 2

1

5 4 3


120

FORM 6302-2 © 12/2011

070.30 BREATHER, REAR OF GEAR HOUSING ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

153176C A214100H B2984 21054 21209

1 1 6 6 6

1 1 6 6 6

1 1 6 6 6

1 1 6 6 6

GASKET BREATHERTUBE-Assembly STUD,1/2"-20x1-15/16" WASHER, Lock, 1/2" NUT, Hex, 1/2"-20

6 7

78204H 48988H

1 1

1 1

1 1

1 1

ELBOW, Pipe, 90 PIPE,2"NPTx3"TBE

8 9

74176 161541F 489112 • 489113 •

1 1

1 1

1 1

1 1

10 11 12 NOTE:

26750 41236C 214100K

1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1

°, 2" NPT

°, 2" NPT ELBOW, Pipe, 45 SEPERATOR, Oil • SCREEN • FILTER, Foam

PLUG, 1/4" NPT CLAMP, Hose TUBE,Breather,Front

Use this oil seperator mounting along with engine mounted Microspin Centrifuge


121

FORM 6302-2 © 12/2011

071.00

1 5

6

4

3

7 12

2

8 14 10 11 13 9

11


122

FORM 6302-2 © 12/2011

071.00 OIL FILLER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

207066D 209418B 21189 21052 Y18813H

1 1 2 2 2

1 1 2 2 2

1 1 2 2 2

1 1 2 2 2

BRACKET,OilFillerPipe DECAL,Instruction NUT, Hex, 3/8" WASHER, Lock, 3/8" WASHER,Flat,3/8"

6 7

21108 168597

1 1

1 1

1 1

1 1

SCREW,Machine,RoundHead,No.10-32x3/8" CAP, Oil Filler

8 9 10 11

954313 48988H 63722M 74113

1 1 1 3

1 1 1 3

1 1 1 3

1 1 1 3

U-BOLT NIPPLE, Pipe, 2 , x 2" CROSS, Pipe, 2" PLUG,Pipe,SquareHead,2"

12 13 14

A76883A 78208P F76883A

1 1 1

1 1 1

1 1 1

1 1 1

NIPPLE, Pipe,2" TEE, Pipe, 2" TEE, Pipe, 2"

x 9"


123

FORM 6302-2 © 12/2011

077.00 15 22

24

3

18

18 11

27

17

12

13

23

17 10

18

9 19

2 4

8 16

20

26 25 5

1

6 7 15 18

25

20 17

21 14


124

FORM 6302-2 © 12/2011

077.00 WATER MANIFOLD ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94

L 7 04 4

GS I

LT

GSI


1 2 3 4 5

J204677 •78282F •78282J •26750 •28677

1 3 1 1 3

1 3 1 1 3

1 3 1 1 3

1 3 1 1 3

MANIFOLD, Water •P LUG,Pipe,SquareHead,3/4" •P LUG,Pipe,SquareHead,1-1/2" •P LUG,Pipe,HexHead,1/2" •P LUG,Pipe,HexHead,1/2"

6 7

•78282H •168681K

2 1

2 1

2 1

2 1

•P LUG,Pipe,SquareHead,1-1/4" •B USHING,Reducing,2"to3/8"

8 9 10 11

•B6280 176586 208936 21350

1 12 12 48

1 12 12 48

1 12 12 48

1 12 12 48

•B USHING,Reducing,3/4"to3/8" GASKET,WaterOutletElbow ELBOW,WaterOutlet CAPSCREW,HexHead,3/8"-16x1-1/8"

12 13 14 15 16 17

21052 208706T •494383 208938J 21425 21428 Y18813K

48 12 24 1 8 4 12

48 12 24 1 8 4 12

48 12 24 1 8 4 12

48 12 24 1 8 4 12

WASHER,Lock,3/8" COUPLING,Flexmaster • GASKET(MarkedWithBlueDot) BRACKET,Support,Front CAPSCREW,HexHead,1/2"-13x1" CAPSCREW,HexHead,1/2"-13x1-1/4" WASHER,Plain,1/2"

18 19

21054 28785

14 1

14 1

14 1

14 1

WASHER,Lock,1/2" SCREW,Shoulder,1/2"-13"

20 21

169576B 26932

2 1

2 1

2 1

2 1

WASHER,Bellevelle,1/2" NUT,FlexLoc,1/2"-13"

22 23 24 25

208952 48593 21423 73413A

1 1 2 2

1 1 2 2

1 1 2 2

1 1 2 2

PLATE, Cover GASKET, Cover Plate CAPSCREW,HexHead,1/2"-13x7/8" COCK, Drain, 3/8"

26 27

208938D 208938F

1 1

1 1

1 1

1 1

BRACKET,Support,RightRear BRACKET,Support,LeftRear


125

FORM 6302-2 © 12/2011

078.00

13 14 21

9 2

6 23

6

22

25 24 18 17 19 20 8

15

3 11

7 12 1 28

5 4

15

16 10

29

14

12

27 29 31 30 26


126

FORM 6302-2 © 12/2011

078.00 JACKET WATER THERMOSTAT HOUSING GROUPS 78, 21, 60 ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

208939 A204478 153610 • 21350 21052

1 1

1 1

1 1

1 1

6 10 10

6 10 10

6 10 10

6 10 10

6 7

208943 211887A

2 1

2 1

2 1

2 1

GASKET,UpperBypassTube THERMOSTAT,165 ° F (74° C), Standard

8 9 10

211887B 208816L 208816M 208816N

5 1 1 1

5 1 1 1

5 1 1 1

5 1 1 1

THERMOSTAT,170 ° F (77° C), Standard TUBE,UpperBypassTube,RB TUBE,UpperBypassTube,LB TUBE,LowerBypass,RB

16

208816P 167392 21428 21054 159991 499706 • 28253

1 2 8 12 2 4 4

1 2 8 12 2 4 4

1 2 8 12 2 4 4

1 2 8 12 2 4 4

17 18

78283J 26743

4 1

4 1

4 1

4 1

PLUG,Pipe,SocketHead,1/2" PLUG,Pipe,HexHead,1/8"

19 20

48797Z 78282D

1 1

1 1

1 1

1 1

BUSHING,Reducing,Galvanized,1/2"to3/8" PLUG,Pipe,SquareHead,3/8"

21

73413A

2

2

2

2

COCK, Vent, 3/8"

22

208949B

1

1

1

1

FLANGE,WaterOutlet

23 24 25

208943 21431 21054

1 4 4

1 4 4

1 4 4

1 4 4

GASKET,WaterOutletFlange CAPSCREW,HexHead,1/2"-13x1-1/2" WASHER, Lock, 1/2"

26

78282H

2

2

2

2

PLUG,Pipe,SquareHead,1-1/4"

27 28 29

167424 167425 167409

1 1 2

1 1 2

1 1 2

1 1 2

ELBOW,WaterBypass,RB ELBOW,WaterBypass,LB GASKET,BypassElbow

30 31

28269 21052

8 8

8 8

8 8

8 8

CAPSCREW,FerryHead,3/8"-16x1" WASHER, Lock, 3/8"

11 12 13 14 15

GASKET,ClusterThermostatHousing HOUSING,ClusterThermostat • SEAL,Thermostat CAPSCREW,HexHead,3/8"-16x1-1/8" WASHER,Lock,3/8"

TUBE,LowerBypass,LB GASKET,LowerBypassTube CAPSCREW,HexHead,1/2"-13x1-1/4" WASHER,Lock,1/2" COUPLING, 3" • GASKET,Coupling CAPSCREW,Ferryhead,1/2"-13x1-1/2"

GROUP 21

GROUP 60


127

FORM 6302-2 © 12/2011

080.00

18 17 20

15

23 19

25

26 24

2

14

16

27

22 21

9 10

13

2

11

14

13 9

11

11

1

8

7

11

10

12

4 3

6

4

29

35

33 34

28 36

32 30

31


128

FORM 6302-2 © 12/2011

080.00 OIL PUMP ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1

1

1

1

1 2 3

AA200380 •A200380 •• 200380 •••63970D ••21350

1 1 2 14

1 1 2 14

1 1 2 14

1 1 2 14

PUMP,Oil-Assembly •P UMP,Oil-Assembly •• BODY, Oil Pump ••• BUSHING,OilPumpBody ••C APSCREW,HexHead,3/8"-16x1-1/8"

4 5

••21052 ••26807

14 2

14 2

14 2

14 2

•• WASHER,Lock,3/8" •• PIN,Roll,3/8"x13/16"

6 7 8 9

••X200282E •••117496B ••A200184C ••200083B

1 2 2 2

1 2 2 2

1 2 2 2

1 2 2 2

•• COVER,OilPump • •• BUSHING,OilPumpCover ••G EAR,OilPumpDriven-Assembly •• SHAFT,IdlerGear

10 11 12 13 14 15 16

••A200185B •••153053 ••153050D ••21013 ••26734 ••200251C ••200351A

2 4 1 2 2 1 1

2 4 1 2 2 1 1

2 4 1 2 2 1 1

2 4 1 2 2 1 1

•• GEAR,OilPumpIdler ••• BUSHING,IdlerGear • • GASKET,OilPumpCover •• KEY,Woodruff,No.16 •• PIN,Roll,1/4"x2-1/4" •• GEAR,OilPumpDrive •• GEAR,OilPumpDrive

17 18

• 199083C •153058

1 1

1 1

1 1

1 1

• WASHER,ReliefValve • NUT,Lock,ReliefValve

19 20

27261P • •156305B

1 1

1 1

1 1

1 1

• SPRING,ReliefValve •S CREW,ReliefValveSleeve

21 22 23 24

156304 • 156303 • 153061B B2984

1 1

1 1

1 1

1 1

• SLEEVE,ReliefValve • PLUNGER,ReliefValve GASKET, Oil Pump STUD, OilPump

25 26

1 10

1 10

1 10

1 10

21209 21054

10 10

10 10

10 10

10 10

NUT,Hex,1/2"-20 WASHER,Lock,1/2"

27 28 29

B2223 211514 153127A

2 1 2

2 1 2

2 1 2

2 1 2

PIN, Dowel MANIFOLD, Oil Pump GASKET, Flange

30 31 32 33

21352 21371 21052 211565A

2 2 4 1

2 2 4 1

2 2 4 1

2 2 4 1

CAPSCREW,HexHead,3/8"-16x1-1/4" CAPSCREW,HexHead,3/8"-16x3-1/2" WASHER, Lock, 3/8" FLANGE

34 35 36

208601A 21431 28677

1 4 2

1 4 2

1 4 2

1 4 2

GASKET CAPSCREW,HexHead,1/2"-13x1-1/2" PLUG,Pipe,HexHead,1/2" SERVICE REPAIR KITS

G-980-152

1

1

1

1

OilPumpRepairKit(OilPumpAssemblyAA200380)


129

FORM 6302-2 © 12/2011

085.00 1

2

3

4

5

6

7


130

FORM 6302-2 © 12/2011

085.00 AIR/ FUEL MODULE ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 85 1 2 3 4 5

A740298 A740106D AA740295 AA740121 A740262B

1 2 1 2 1

1 2 1 2 1

HARNESS,OxygenSensor SENSORAssembly,ExhaustOxygen HARNESS,CAN,StepperMotor SENSOR,Temperature HARNESS,ESM,StepperMotor

6 7

A740297 740122C

1 2

1 2

HARNESS,ExhaustTemperatureSensor ADAPTER, RTD


131

FORM 6302-2 © 12/2011

093.00

20

13

6 17

41

6

30 35

45 1

16

7

33 20 44 2

18 21

16

20 34

6

41

14 42

26

23

17 18 27

3 28

21 19

38

9

5

8 42 3

37

24

13

27 15

4

20

2

11

4

12

32

29

24 25

7 39 43

10

13

16

5

20

27

19

41 2

28 36 31

4 22


132

FORM 6302-2 © 12/2011

093.00 WASTEGATE AND CONNECTIONS – L5794 GSI ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 93 1

168847F

1

SUPPORT, Clip

2

169013K

3

CLIP, Tube

3

73413A

2

COCK, Drain

4

194769

3

CONNECTOR,Male,3/8”x1/4”NPT

5

194769A

2

CONNECTOR,Male,3/8”x3/8”NPT

6

199111B

3

ELBOW,Male,3/8”x1/4”NPT

7

199111C

2

ELBOW,Male,3/8”x3/8”NPT

8

207828

2

FLANGE, Exhaust Bypass

9

209424

2

GASKET, Exhaust

10

28799

8

CAPSCREW,Ferryhead,3/8”-16x1-1/4”

11

26943

8

NUT, Hex Jam, 3/8”-24

12

28311

8

NUT,Hex,StainlessSteel,3/8”-24

13

21343

3

CAPSCREW,HexHead,3/8”-16x3/4”

14

21051

4

WASHER, Lock, 5/16”

15

21181

4

NUT, Hex

16

21189

3

NUT, Hex

17

78211A

2

COUPLING, Reducing

18

65110Z

2

PIPE, 1/8”

19

118566X

2

PIPE, 3/8”

20

21052

5

WASHER, Lock, 3/8”

21

295645T

2

REGULATOR,Bypass,Wastegate

22

214071B

1

RESTRICTOR

23

211954

1

SHIELD,Heat,ExhaustTeeBypass

24 25

207829 159364C

1 8

SLEEVE, Exhaust Bypass STUD

26

207825

1

TEE, Exhaust Bypass

27

199109B

3

TEE, Male Branch

28

782088

2

TEE, Pipe

29

214067B

1

TUBE,WastegatetoAccumulator

30

214067G

1

TUBE,WastegatetoWastegate

31

214188C

1

TUBE, Wastegate Vent

32

214067T

1

TUBE,WastegatePressure,LB

33

214067S

1

TUBE,WastegatePressure,RB

34

214067M

1

TUBE,WastegateWaterIn,LB

35

214067P

1

TUBE,WastegateWaterIn,LB

36

214067R

1

TUBE,WastegateWaterOut,LB

37

214067V

1

TUBE,WastegateWaterOut,RB

38

154813T

2

U-BOLT

39

199108C

1

UNION, Tube

40

B277

4


41

Y18813H

3


42 43

28357 211755U

16 1

44

209493

1

BRACKT, Tube Support

45

21350

2


WASHER,Flat,StainlessSteel BRACE, Tube


133

FORM 6302-2 © 12/2011

093.10

3 20 18 1 35 2

22

4 18

20

7 29

30

27 1 35

28

40 39

21

26 25

38

23

17

37 24 6 31 33

32

36 32

33

30

31

23 19

17

16 13

10

8

21

2 5

22

9 11

12

14

7

14 34 10 11

19

10 15

8

16


134

FORM 6302-2 © 12/2011

093.10 WASTEGATE AND CONNECTIONS – L7044 GSI ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 93 1 2 3 4 5

295645L 199109B 214067P 214067M 214067R

2 2 1 1 1

REGULATOR,BypassWastegate TEE, 3/8” 1-1/4” x NPT TUBE,WastegateWaterinlet,RB TUBE,WastegateWaterInlet,LB TUBE,WastegateWaterOutlet,LB

6 7

214067V 194769A

1 2

TUBE,WastegateWaterOutlet,RB CONNECTOR,Male,3/8”x3/8”NPT

8 9 10 11

169013K 21350 21052 21189

2 2 4 2

CLIP CAPSCREW,HexHead,3/8”-16x1-1/8” WASHER, Lock, 3/8” NUT, Hex, 3/8”-16

12 13 14 15 16 17 18

214067T 214067S Y18813H 168847F 21343 199111B 161405

1 1 2 1 2 2 2

TUBE,WastegatePressure,LB TUBE,WastegatePressure,RB WASHER, Flat, 3/8” SUPPORT, Clip CAPSCREW,HexHead,3/8”-16x3/4” ELBOW,Male,3/8”x1-1/4”NPT VENT, Breather

19 20

194769 199111C

2 2

CONNECTOR,Male,3/8”x1-1/4”NPT ELBOW,Male,3/8”x3/8”NPT

21 22

118566X 73413A

2 2

PIPE, 3/8” 1” x COCK, Drain, 3/8”

23 24 25 26

782088 159364C 28357 28311

2 8 8 8

TEE, Pipe, 3/8” STUD,StainlessSteel,3/8”x1-3/4” WASHER,StainlessSteel,3/8” NUT,Hex,StainlessSteel,3/8”-24

27 28

26943 207825

8 1

NUT,HexJam,StainlessSteel,3/8”-24 TEE, Exhaust Bypass

29 30 31

207829 207828 209424

1 2 2

SLEEVE, Exhaust Bypass FLANGE, Exhaust Bypass GASKET, Exhaust

32 33 34 35

28799 28357 209493 295645P

8 8 1 2

CAPSCREW,Ferryhead,3/8”-16x1-1/4” WASHER,StainlessSteel,3/8” BRACKET, Tube Support REGULATOR,BypassWastegate

36 37 38 39

211954 154813T B277 21051

1 2 4 4

SHIELD,Heat,ExhaustTeeBypass U-BOLT WASHER, Flat, 5/16” WASHER, Lock, 5/16”

40

21181

4

NUT, Hex, 5/16”-18


135

FORM 6302-2 © 12/2011

093.20

6

28

16 20 37

20 40

6

39 30

1 7 20

32

17

2 4

18

2 13

16 37

21

37 41

6

31

15

26

3

36

25

21

14

5

4 17 18 26

23 7 11

29

12 27

19

9

35

38

8 38

10

3

24

22

34

26 27

19

5 33


136

FORM 6302-2 © 12/2011

093.20 WASTEGATE AND CONNECTIONS – L5774 LT ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 93 1 2 3 4 5

168847F 169013K 73413A 194769 194769A

1 2 2 2 2

SUPPORT, Clip CLIP Tube , COCK, Drain CONNECTOR,Male,3/8”x1/4”NPT CONNECTOR,Male,3/8”x3/8”NPT

6 7

199111B 199111C

3 2

ELBOW,Male,3/8”x1/4”NPT ELBOW,Male,3/8”x3/8”NPT

8 9 10 11

207828 209424 28799 26943

2 2 8 8

FLANGE, Exhaust Bypass GASKET, Exhaust CAPSCREW,Ferryhead,3/8”-16x1-1/4” NUT, Hex Jam, 3/8”-24

12 13 14 15 16 17 18

28311 21343 21051 21181 21189 78211A 65110Z

8 1 4 4 4 2 2

NUT,Hex,StainlessSteel,3/8”-24 CAPSCREW, 3/8”-16 3/4” x WASHER, Lock, 5/16” NUT, Hex, 5/16”-18 NUT, Hex, 3/8”-16 COUPLING,Reducing,1/4”x1/8”NPT PIPE, 1/8”

19 20

118566X 21052

2 4

PIPE, 3/8” WASHER, Lock, 3/8”

21 22

295645S 211954

2 1

REGULATOR,BypassWastegate SHIELD,Heat,ExhaustTeeBypass

23 24 25 26

207829 159364C 207825 199109B

1 8 1 3

SLEEVE, Exhaust Bypass STUD, 3/8” 1-3/4” x TEE, Exhaust Bypass TEE,Male Branch Tube

27 28

78208B 214067G

2 1

TEE, 3/8” NPT TUBE,WastegatetoWastegate

29 30 31

214067T 214067S 214067M

1 1 1

TUBE,WastegatePressure,LB TUBE,WastegatePressure,RB TUBE,WastegateWaterIn,LB

32 33 34 35

214067P 214067R 214067V 154813T

1 1 1 2

TUBE,WastegateWaterIn,LB TUBE,WastegateWaterOut,LB TUBE,WastegateWaterOut,RB U-BOLT, 5/16”

36 37 38 39

B277 Y18813H 28357 209493

4 3 16 1

WASHER, Flat, 5/16” WASHER, Flat, 3/8” WASHER,Flat,StainlessSteel,3/8” BRACKET, Tube Support

40 41

21350 21346

2 1

CAPSCREW,HexHead,3/8”-16x1-3/16” CAPSCREW,HexHead,3/8”-16x7/8”


137

FORM 6302-2 © 12/2011

093.30 9

1

19

14 16 17 18 5

4

6

11 12

13 20 21 4 15

9

9

10

8

22 23 24 25 26

2 7 23


138

FORM 6302-2 © 12/2011

093.30 WASTEGATE AND CONNECTIONS – L5794 LT ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 93 1 2 3 4 5

295645R 209493 214067P 199109B 214067V

2 1 1 2 1

REGULATOR,BypassWastegate BRACKET, Tube Support TUBE,WastegateWater,RB TEE,3/8”x1/4”NPTx3/8” TUBE,WastegateWaterOut,RB

6 7

214067R 21350

1 2

TUBE,WastegateWaterOut,RB CAPSCREW,HexHead,3/8”-16x1-3/16”

8 9 10 11

214067T 199111B 199111C 118566X

1 4 4 2

TUBE,WastegatePressure,LB ELBOW,Male,3/8”x1/4”NPT ELBOW,Male,3/8”x3/8”NPT PIPE, 3/8” 1” x

12 13 14 15 16 17 18

78208B 73413A 211954 154813T B277 21051 21181

2 2 1 2 4 4 4

TEE, Pipe, 3/8” COCK, Drain, 3/8” SHIELD,Heat,ExhaustTeeBypass U-BOLT, 5/16”-18 WASHER, Flat, 5/16” WASHER, Lock, 5/16” M8 x NUT, Hex, 5/16”-18

19 20

214067G 65110Z

1 2

TUBE,WastegatetoWastegate PIPE, 1/8” 1-1/4” x

21 22

207147U 169013K

1 1

DECAL, Instruction CLIP

23 24 25 26

21052 21343 Y18813H 21189

3 1 1 1

WASHER, Lock, 3/8” CAPSCREW,HexHead,3/8”-16x3/4” WASHER, Flat. 3/8” NUT, Hex, 3/8”-16


139

FORM 6302-2 © 12/2011

093.40

1

2 9 13

3 4 5 6

7

12

9

8

9 10 11


140

FORM 6302-2 © 12/2011

093.40 WASTEGATE BACKPRESSURE REGULATOR – L5774 LT ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 93 1 2 3 4 5

214067B 28757 214093 Y18813H 21052

1 2 1 2 2

TUBE,WastegatetoAccumulator CAPSCREW,HexHead,3/8”-16x1-5/8” BRACKET, Accumulator WASHER,Flat,StainlessSteel,3/8” WASHER, Lock, 3/8”

6 7

21189 207315K

2 2

NUT, Hex 3/8”-16 CLIP

8 9 10 11

214067Y 194769 214071C 78212F

1 3 1 1

TUBE, Wastegate Bias CONNECTOR,Male,3/8”x1/4”NPT RESTRICTOR PLUG, HexHeadPipe, 3/4”

12 13

211187 21348

1 2

PLENUM, Air/Gas CAPSCREW,HexHead,3/8”-16x1”


141

FORM 6302-2 © 12/2011

093.50 21 14

15

17 16

7 6 3 5

7

25

36 4

23 7

7

22

13

12

34 10

18

29 28

11 8

30

31 32

9 1

2 24 7

20

33

27

7 19

26


142

FORM 6302-2 © 12/2011

093.50 WASTEGATE BACKPRESSURE REGULATOR – L5794 LT ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 93 1 2 3 4 5

214067M 194769A 21052 214067S 21189

1 2 7 1 6

TUBE,WastegateWaterIn,LB CONNECTOR,Male,3/8”x3/8”NPT WASHER, Lock, 3/8” TUBE,WastegatePressure,RB NUT, Hex, 3/8”-16

6 7

Y18813H 194769

3 4

WASHER, Flat, 3/8” CONNECTOR,Male,3/8”x1/4”NPT

8 9 10 11

159364C 28357 28311 26943

8 8 8 8

STUD,StainlessSteel,3/8”x1-3/4” WASHER,StainlessSteel,3/8” NUT,Hex,StainlessSteel,3/8”-24 NUT,HexJam,StainlessSteel,3/8”-24

12 13 14 15 16 17 18

207825 207829 207828 209424 28357 28799 199110

1 1 2 2 8 8 3

TEE, Exhaust Bypass SLEEVE, Exhaust Bypass FLANGE, Exhaust Bypass GASKET, Exhaust WASHER,StainlessSteel,3/8” CAPSCREW,Ferryhead,3/8”-16x1-1/4” TEE, 3/8”x3/8”x1/4”NPT

19 20

214065 211187

1 1

REGULATOR,Back-Pressure PLENUM, Air/Gas

21 22

214067B 214067F

1 1

TUBE,WastegatetoAccumulator TUBE,AccumulatortoReliefValve

23 24 25 26

214093 207315K 21348 154981B

1 2 2 1

BRACKET, Accumulator CLIP CAPSCREW, 3/8”-16 1” x PIPE, 1/4” x7/8”

27 28

78204A 214067H

1 1

ELBOW, Pipe, 1/4” TUBE,RegulatortoIntakeManifold

29 30 31

214069 214070 21054

1 1 2

TUBE,RegulatortoAirCleaner BRACKET,Back-PresureRegulator WASHER, Lock, 1/2”

32 33 34 35

21428 214071B 78211A 21340

2 1 2 1

CAPSCREW,HexHead,1/2”-12x1-1/4” RESTRICTOR,1/4”x1/4”NPTF COUPLING,Reducing,1/4”x1/8” CAPSCREW,HexHead,3/8”-16x5/8”

36

28757

2



143

FORM 6302-2 © 12/2011

208.00

8

9 24

16

9

9 11 24

13 15

9 3

23 21

11 12

17

20

5 12 13

22 10

6

7

12

4

14

11

11

18 14

11

19 1

12

10 11 12

2


144

FORM 6302-2 © 12/2011

208.00 AIR CLEANER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

3

169180K 169180C A208272A A208272G D207531A

2 2 2 1 1

4 5

164181 164182

6 7 8

L 7 04 4

DESCRIPTION

LT

GSI

2 2 2 1 1

2 2 2 1 1

2 2 2 1

ELEMENT,AirCleaner ELEMENT,AirCleaner(HeavyDuty) SHIELD, Rain SHIELD,Rain(DrawThruOnly) DUCT, Air, RB

2 2

2 2

2 2

2 2

PLATE, Cover GASKET,CoverPlate

21273 21050 D207531A K207531

12 12 1 1

12 12 1 1

12 12 1 1

12 12 1 1

SCREW,HexHead,1/4"-20x5/8" WASHER,Lock,1/4" DUCT, Air, RB DUCT, Air, LB

9 10 11 12 13 14 15

41236E 21343 21052 Y18813H 21348 21189 153789

4 12 28 28 12 8 2

4 12 28 28 12 8 2

4 8 26 28 12 10 2

4 12 28 28 12 8 2

CLAMP, Hose SCREW,HexHead,3/8"-16x3/4" WASHER,Lock,3/8" WASHER,Plain,3/8" SCREW,HexHead,3/8"-16x1" NUT, Hex, 3/8"-16 INDICATOR,Restriction

16 17

153790 168315K

2

2

2 1

2

FILTER,RestrictionIndicator BRACKET,AirCleaner,RB

208377A 168314G

1

1

1

18

BRACKET,AirCleaner,RB BRACKET,AirCleaner,LB

19 20 21

208378A 168318B 168319B 208166A

1 2 2 1

1 2 2 1

2 2 1

1 2 2 1

BRACKET,AirCleaner,LB BRACE,AirCleaner,Upper BRACE,AirCleaner,Lower BRACE,AirCleaner,RB

22 23

208166B 28267

1 2

1 2

1 2

1 2

BRACE,AirCleaner,LB SCREW,Ferry,3/8"-16x1"

24

209933A

2

2

2

2

CONNECTION,HumpHose,5-1/2"IDX6"

GROUP 208 1 2

1

Continued


145

FORM 6302-2 © 12/2011

208.01

27

25

26 29

35

30

28

31 36

33 32 34


146

FORM 6302-2 © 12/2011

208.01 AIR CLEANER ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

26 27 28

209577B 209577C 21435 21352 21437

1 1 1 2 1

29 30

21054 Y18813K

31

L 7 04 4

DESCRIPTION

LT

GSI

1 1 1 2 1

1 1 1 2 1

1 1 1 2 1

BRACE,AirDuct,RB BRACE,AirDuct,LB SCREW,HexHead,1/2"-13x2",RB SCREW,HexHead,3/8"-16x1-1/4" SCREW,HexHead,1/2"-13x2-1/4",LB

1 1

1 1

2 1

1 1

WASHER,Lock,1/2",RB WASHER,Plain,1/2",RB

120132A 151808 207839F 207839

1

1

1

8 8

158417 159447C A207530C 208349A

16 16 2 2

GROUP 208 (continued) 25

32 33 34 35 36

8 8

1 8 8

8 8

SPACER, RB SPACER, RB STUD, Mounting STUD,Mounting(UsedWithHeavyDutyAirFilter)

16 16 2 2

16 16 2 2

16 16 2 2

NUT,Lock,ElasticStop,5/16"-18 WASHER,Flat,11/32" FRAME,AirCleaner ELEMENT,Precleaner


147

FORM 6302-2 © 12/2011

214.00

14

13

16

2

15 17

18 12

11

10

9 8

7 6 5

3 4

1


148

FORM 6302-2 © 12/2011

214.00 CARBURETOR ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 214 1 2

169568D 59022U 59022T 59021T 59021U

2 2

2 2

2 1 1

GASKET, Air Horn CARBURETOR CARBURETOR CARBURETOR, RH CARBURETOR, LH

3 4

493719 • 493722 •

2 8

2 8

2 8

2 8

• AIR HORN • SCREW, 3/8"-16

5 6 7 8

493637 • •493720 •493721 •493645

2 12 2

2 12 2 2

2 12 2

2 12 2 2

• GASKET •S CREW,No.10-24x5/8" •C OVER,AirValveDiaphragm •S PRING,UpdraftAirValve,Red

9 10 11

•493723 493724 • 499222 • •489245 •499366 119035 21433

8 2 2

8 2 2

8 2 2

8 2 2 2 2 2 8

• SCREW,No.8-32x5/16" • BACKUP PLATE • DIAPHRAGM •D IAPHRAGM(ServiceOption) • VALVE,Air-Assembly GASKET, Carburetor SCREW,HexHead,1/2"-13x1-3/4"

8

SCREW,HexHead,1/2"-13x1-1/2" WASHER, Lock, 1/2"

8

WASHER, Flat, 1/2" NUT, Hex Head, 1/2"-13

2

VALVE, Gas

12 13 14

2 2 8

2 2 2 8

15

21431 21054

8

8

16 17

Y18813K 21205

8 8

8

18

211291C

2

2

2

8 8 8

2


149

FORM 6302-2 © 12/2011

223.00

21

14 20

14

7 8

2 6

24

4 14 5 3

16

9 14

19

18

17

1 22

23

14

25

21 20

13

12

14 11

9

10

15 14


150

FORM 6302-2 © 12/2011

223.00 SAFETY GUARDS ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

D199801 A199800 A199804 B2861F 21448

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

GUARD, Belt, RH COVER,BeltGuard,RH GUARD, Belt, LH SPACER CAPSCREW,HexHead,1/2"-13x4-1/2"

6 7

A199802 A199803

1 1

1 1

1 1

1 1

GUARD, Belt GUARD, Belt

8 9 10

199764A A199807 A199805M A199805C

1 2 1

1 2 1

1 2

1 2 1

BRACKET,BeltGuard GUARD, Belt GUARD, Belt, LH GUARD, Belt, LH

11

A199806D A199806C 199769 199769D 28470 194936 208678B

1

1

1

COVER,BeltGuard,LH COVER,BeltGuard,LH BRACKET, LH BRACKET, RH CAPSCREW,LockingHexHead,5/16"-18x5/8" PLATE,PulleyCover BRACKET,BeltGuard,LH

12 13 14 15 16

1 1 1 1 42 1 1

1 1 42 1 1

1 1 42 1 1

B277 Y18813H

1

1

21309 21348

1

1

1

20 21

21051 21052 21425 21054

3 3

3 3

1 3 3

22 23

Y18813K 63809D

2 1

2 1

24 25

119775A 207147D

1 2

1 2

17 18

19

1 1 42 1 1 1

WASHER, Plain, 5/16" WASHER, Plain, 3/8"

1

CAPSCREW,HexHead,5/16"-18x3/4" CAPSCREW,HexHead,3/8"-16x1"

1 3 3

WASHER, Lock, 5/16" WASHER, Lock, 3/8" CAPSCREW,HexHead,1/2"-13x1" WASHER, Lock, 1/2"

2 1

2 1

WASHER,Plain,1/2" SPACER

1 2

1 2

PLATE,Instruction(UseBallBearingGrease) PLATE,Instruction(UseBallBearingGrease)

1 1 1


151

FORM 6302-2 © 12/2011

230.00

14 9

13

4

10 11

8 3

12

15

5

1

15 16

17

6 7

18 2


152

FORM 6302-2 © 12/2011

230.00 JUNCTION BOX ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

740278 740277 214080G 214079A 214118

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

CABLE,Ground,PowerDistributionBox CABLE,Ground,PowerDistributionBox BOX, Junction BRACKET,JunctionBoxMounting STUD, 1/2”-20 2” x

6 7

26710 26948

1 1

1 1

1 1

1 1

NUT, Hex, 1/2”-20 NUT, Jam, 1/2”-20

8 9 10 11

63809 Y18813H 21052 21362

2 2 2 2

2 2 2 2

2 2 2 2

2 2 2 2

SPACER WASHER,Flat,3/8” WASHER, Lock, 3/8” CAPSCREW,HexHead,3/8”-16x2”

12 13 14 15 16 17 18

21275 21050 21173 169013G Y18813K 21054 21423

6 6 6 2 1 1 1

6 6 6 2 1 1 1

6 6 6 2 1 1 1

6 6 6 2 1 1 1

CAPSCREW,HexHead,1/4”-20x3/4” WASHER, Lock, 1/4” NUT, Hex, 1/4”-20 CLIP WASHER,Flat,1/2” WASHER, Lock, 1/2” CAPSCREW,HexHead,1/2”013x7/8”


153

FORM 6302-2 © 12/2011

253.00

8 6 12 1

11

10 24 2 15

4 3

16 14 13 9

19

5

21

5 17 18 22 19

23

20


154

FORM 6302-2 © 12/2011

253.00 AIR START/PRELUBE CONTROL ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

209270G 211194C 26030 39148 209672

1 1 2 2 2

1 1 2 2 2

1 1 2 2 2

1 1 2 2 2

BRACKET,Start/PrelubeControlValve VALVE,3-WaySolenoid,1/4” SCREW,SocketHead,1/4”-20x1/2” WASHER, Lock, 1/4” MUFFLER,PneumaticExhaust,1/8”NPT

6 7

211194D 26467

1 2

1 2

1 2

1 2

VALVE,3-WySolenoid,1/2” SCREW,SocketHead,3/8”-18x5/8”

8 9 10 11

39149 209672C 955204P 214096

2 1 1 1

2 1 1 1

2 1 1 1

2 1 1 1

WASHER, Lock, 3/8” MUFFLER,VentExhaust,1/2” NAMEPLATE,Start NAMEPLATE,PrelubeMotor

12 13 14 15 16 17 18

21766 208505 208497J 208497H 208497G 177487K 211782A

4 2 2 2 2 1 1

4 2 2 2 2 1 1

4 2 2 2 2 1 1

4 2 2 2 2 1 1

WASHER,Lock,3/8”-16 CONDUIT BOX,ConduitOutlet COVER,ConduitBox GASKET,ConuitBox CLIP 1/2” , BRACKET,SafetyLabel

19 20

Y18813H 21052

2 1

2 1

2 1

2 1

WASHER,Flat,3/8” WASHER, Lock, 3/8”

21 22

21348 211910S

1 1

1 1

1 1

1 1

SCREW,HexHead,3/8”-16x1.0” Label,WarningGasVenting

23 24

21189 209672B

1 1

1 1

1 1

11 1

NUT, Hex 3/8”-16 MUFFLER,VentExhaust,1/4”


155

FORM 6302-2 © 12/2011

253.10

4

5

6

7

1 2

3

SECTION A-A


156

FORM 6302-2 © 12/2011

253.10 AIR START/PRELUBE CONTROL WIRING ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

21055 21469 A740259 21423 21054

2 2 1 4 4

2 2 1 4 4

2 2 1 4 4

2 2 1 4 4

WASHER, Lock, 5/8” CAPSCREW,HexHead,5/8”-11x2” HARNESS,ESM,Start/Air CAPSCREW,HexHead,1/2”-13x7/8” WASHER, Lock, 1/2”

6 7

Y18813K 169013N

4 4

4 4

4 4

4 4

WASHER,Flat,1/2” CLIP 1/2” ,


157

FORM 6302-2 © 12/2011

263.00

3

1 2

4

5

8 7 6


158

FORM 6302-2 © 12/2011

263.00 GAS REGULATOR ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

2

2

2 2

2 2

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 263 1 2 3

4

209151C 164972H 161579B 199111Y 199111C 214191B 214168X 214177G 214191A 214168L 214177H

5 6 7 8

169013V 169013L 21428 21054 Y18813K

2 2 2

2 2

2 1

1

1

1 1 1 2 8 8 8

1

TUBE,5/8”Balance,LB TUBE, Balance, LB

1 1

TUBE, Balance, LB TUBE,5/8”Balance,RB TUBE, Balance, RB TUBE, Balance, RB

1 1

1

2 8 8 8

2 2 8 8 8

PIPE,1-1/2”x3-1/2” PIPE, 1-1/2” 5-1/2” x COUPLING,1-1/2” ELBOW,5/8”x3/8”NPT ELBOW, 3/8” 3/8” x NPT

8 8 8

CLIP 5/8” , CLIP 3/8” , CAPSCREW,HexHead,1/2”-13x1-1/4” WASHER, Lock, 1/2” WASHER,Plain,1/2”


159

FORM 6302-2 © 12/2011

263.10

1

8 7

9

6

5

3

4 11 12 13

3

10

2

16 17

18

15 17

19

21

14 20 22


160

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4 LT

L5 7 94 GS I

L 7 04 4

LT

DESCRIPTION

GSI

GROUP 263 1

209353H 209353K 209353U 209353G 209353J

2

209353T 21373

3 4 5

21374 209353M Y18813H 21052

6 7

8

21189 214168A 214168K 214178 214178A 214168E 214177E

1 1 1 1 1 4

1 3

4

1 3

BRACKET,RegulatorRB CAPSCREW,HexHead,3/8”-16x4”

4 4 4

1 4 3 5

4 4 4

1 4 3 5

CAPSCREW,HexHead,3/8”-16x4-1/4” STRAP,RegulatorMounting WASHER,Plain,3/8” WASHER, Lock, 3/8”

5

4

5

NUT, Hex, 3/8”-16 TUBE, Sensing TUBE, Sensing TUBE, Sensing, RB TUBE, Sensing, LB TUBE, Pilot Exhaust TUBE,PilotExhaust,LB

4 1

1 1 1 1

9

1

10

214177D 214168B

1

11 12 13

214177B B277 21051 21181

6 6 6

214172 A740825A

1

1 4 4

1

TUBE,PilotExhaust,RB TUBE, Pilot Supply

1

TUBE, Pilot Supply TUBE,PilotLoadingLine

6 6 6

1 4 4

1 1 1 1

17 18 19 20

194769 199111B 209958B 78208Y

2 1 1 1

2 1 1 1

1

1

1

1

194769

1

1 1 1

22

1 1

A740825B 214175 199111E

78208A 28677 26750 194769J

1

1

15 16

21

1 1

1

214177C 214168D

14

1

BRACKET,Regulator LB BRACKET,Regulator LB BRACKET,RegulatorLB BRACKET,Regulator RB BRACKET,Regulator RB -

1 1 2 1 1

1

PILOT,GasRegulator,Mooney PILOTASSEMBLY,GasRegulator,LB

1 1 1

PILOTASSEMBLY,GasRegulator,RB RESTRICTOR,GasRegulator ELBOW,5/8”x1/2”NPT

2 1 1 1

CONNECTOR,3/8”x1/4”NPT ELBOW,3/8”x1/4”NPT PIPE,1/4”x1-1/2” TEE,Reducing,1/2”x1/2”x1/4”

1 1 1 1 1

TUBE,PilotLoadingLine WASHER, Plain, 5/16” WASHER, Lock, 5/16” NUT, Hex, 5/16”-18

TEE, 1/4” PLUG, Pipe, 1/2” PLUG, Pipe, 1/4” CONNECTOR,5/8”x1/2”NPT CONNECTOR,3/8”x1/4”NPT

Continued


161

FORM 6302-2 © 12/2011

263.11

26 23 25

32

28

31 30

31

27 24

28 29 26


162

FORM 6302-2 © 12/2011


PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1

1

L 7 04 4

LT

23

214163B

24

214163C 214163A A214163E

1

25 26 27 28

199111E 28677 199111B 209958A

1 2 1 2

1 2 1 2

1 2 1 2

29 30 31

214174 78204A 194769

1 1 2

1 1 2

32

214171B

1

1

DESCRIPTION

GSI 1

TUBE, Gas Inlet

1

TUBE, Gas Inlet TUBE,GasRegulatorInlet TUBE,GasRegulatorInlet

1 2 1 2

ELBOW,5/8”x1/2”NPT PLUG, Pipe, 1/2” ELBOW,3/8”x1/4”NPT PIPE, 1/4” 2” x

1 1 2

1 1 2

FILTER,GasRegulator ELBOW, 1/4” CONNECTOR

1

1

REGULATOR

1 1 1


163

FORM 6302-2 © 12/2011

263.20

21 23

23 24

SECTION A-A

A

20

18

17 19 14 16 6

22

A

15

11

10 5

4 13 3

7 1

2 9

12

8

9


164

FORM 6302-2 © 12/2011

263.20 GAS REGULATOR ACTUATOR ITEM NO.

PART NUMBER

L5 77 4 LT

L5 7 94 GS I

LT

L 7 04 4

DESCRIPTION

GSI

GROUP 263 (continued) 1 2 3 4

AA740502D •A740502D ••740502D ••211306 ••211376

2 2 2 2 4

2 2 2 2 4

ACTUATORASSEMBLY,GasRegulator HOUSING,StepperMotor/Pilot •• HOUSING •• PIN, Dowel •• BEARING, Ball

5 6

••740038A ••211304G

2 2

2 2

•• SEAL, Oil •• SCREW,SpringAdjusting

7 8 9 10

••740501B ••158417 ••214181 ••740040A

2 2 2 2

2 2 2 2

•• •• •• ••

11 12 13 14 15 16 17

••28797 ••21313 ••E740303 ••740039 ••161264 •740009C •209586D

8 16 2 2 2 2 2

8 16 2 2 2 2 2

••S CREW,ButtonHeadSocket,#6-32x1-1/4” ••C APSCREW,HexHead,5/16”-18x1” •• SENSOR,Proximity •• CORD GRIP •• SNAP RING • COUPLING, Flex • MOTOR, Stepper

18 19

•A209585K •214126

2 2

2 2

• COVER,MotorAssembly • O-RING

20 21

•740018F •28563

2 8

2 8

• LABEL,GasRegulator •C APSCREW,SocketHead,#10-24x1/2”

22 23 24

•26411 •26420 •26477

2 16 8

2 16 8

• PLUG, Pipe, 3/8” • WASHER, Lock, #10 •C APSCREW,SocketHead,#10-24x1”

NUT,SpringAdjusting NUT,Stop,5/16”-18 PILOT,MooneyParts COVER,ProximitySwitch


165

FORM 6302-2 © 12/2011

290.00

2

1

8 7

4 3

5

6


166

FORM 6302-2 © 12/2011

290.00 ENGINE CONTROL UNIT ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

L 7 04 4

LT

GSI


1 2 3 4 5

740824B 214078 21288 21050 21054

1 1 4 4 4

1 1 4 4 4

1 1 4 4 4

1 1 4 4 4

ENGINECONTROLUNIT(ECU) BRACKET,ECUMounting CAPSCREW,HexHead,1/4”-20x1-1/2” WASHER, Lock 1/4” WASHER, Lock 1/2”

6 7

21435 A740263B

4 1

4 1

4 1

4 1

CAPSCREW,HexHead,1/2”-13x2” HARNESSASSEMBLY,ECUInputB

8

A740265A

1

1

1

1

HARNESSASSEMBLY,ECUInputA


167

FORM 6302-2 © 12/2011

290.10

4 5

5

7 6

2 3

1

8 9


168

FORM 6302-2 © 12/2011

290.10 ENGINE CONTROL UNIT WIRING ITEM NO.

PART NUMBER

L5 77 4

L5 7 94

LT

GS I

1 2 2

L 7 04 4

DESCRIPTION

LT

GSI

1 2 2 2 3

1 2 2 3

1 2 2 2 3

TRANSDUCER,OilPressure TRANSDUCER,IntakeManifoldPressure SNUBBER, Pressure BUSHING,Reducing,1/2”x1/4” THERMISTOR,Oil,Water,IntakeManifold

12 12

12 12

12 12

SENSOR,KnockControl LABEL,KnockSensor

1 1 1 1

1 1 1 1

1 1 1 1

HARNESS,Assembly,CustomerInterfaceJumper HARNESSAssembly,ECU HARNESSAssembly,CustomerInterface25’ HARNESSAssembly,CustomerInterface50’

1

1

1

1

1

1

CABLE, ECU to PC CABLE, ECU to PC ESMMANUALwithSoftware(NotPictured)

GROUP 290 1 2 3 4 5

A740118 A740119 211893 78212C A740120

6 7

740110B 740019A

8 9

A740271 A740264B A740267 A740267A

1 1 1 1

C740269 740269 C740045A

1 1

3


169

FORM 6302-2 © 12/2011

NOTES


170

FORM 6302-2 © 12/2011

907-241

153883 B VHP SERIES FOUR 12 CYLINDER PARTS NUMBER INDEX

NUMBER

GROUP#

ITEM

SERVICE REPAIR KITS 907-241 004.00 907-242 004.00 907-244 004.00 932-281 004.00 932-282 004.00 932-288 004.00 G-911-270 011.00 G-918-332 011.00 G-918-337 011.00 G-927-7 023.00 G-960-243 061.01 G-960-256 061.11 G-960-291 060.01 977-68 002.01 977-69 002.01 979-292 002.01 979-294 002.01 G-980-152 080.00 496873 061.01 061.11

10005L 10006 100831B 100831W 100834Y C100834L 100907J 100907Z 100919B 101023Q 101023Y B10168 B10168D 111215 116015B 116015R 116530 116861B 117488X 117496B 118013K 118013N 118013Z 118091B Y11813K 118566X

NUMBER

GROUP#

118879C

151813 151814B C 151814 B 151815 153003D 153010 153012A 153012D 153014C A 153015 G 153018 153020B 153022D 153023 153024 153029 153030 153031D 153032 153037A 153038A 153042 153044C 153047A 153048

017.02 061.01 061.11 060.00 020.01 060.01 041.00 214.00 041.00 002.40 004.00 004.00 004.00 004.00 017.00 027.00 061.00 061.11 223.00 023.00 068.00 070.10 035.02 035.03 208.01 002.30 035.11 020.01 070.20 022.20 208.01 057.00 057.00 057.00 057.00 023.00 020.00 020.00 020.00 014.00 020.01 020.00 020.20 023.00 020.00 020.00 023.00 020.00 011.00 023.00 020.00 020.00 011.00 011.00 023.00 023.00

20 52 63 5 55 56 6 13 11 9 15 14 15 14 5 5 30 35 24 10 22 18 79 102 31 5 34 41 28 18 31 17 19

153050D 153053 153058 153061B 153063E

080.00 080.00 080.00 080.00 020.01

12 11 18 23 42

118925A 118996 119035 119060K 119126D 119396B 119396D 119397E 119397G 119434W 119562B 119775A

119977

-1004.00 004.00 055.10 002.40 055.00 035.11 035.00 061.00 061.01 061.11 035.00

3 2 16 10 12 32 2 34 51 62 7

035.10 061.01 070.10 035.00 035.10 055.10 060.01 017.02 035.00 035.10 070.20 017.01 041.00 060.01 080.00 070.00 070.10 014.00 020.00 011.00 020.01 070.20

28 56 20 20 16 15 43 22 10 24 25 10 2 50 7 29 29 5 19 18 43 39

017.00 029.10 093.00 093.10 093.30

7

120132A

19 19 21 11

120239 120306W 145029A 151282B 151808

ITEM

20 5 10 11 13 1 40 8 4 7 26 31 13 20 16 3 22 23 8 6 14 16

NUMBER 153092A 153095A 153097A 153119 153121A

GROUP#

ITEM 26 16 7 16 30 38 40 28 36 1 3 26 29 13 38 2 4 5 4 19 20 26 25 21 1 8 4

153645A C 153645 A 153655 153707L A 153707 L 153732 153751A 153752L 153754U A 153754 U 153785A

060.00 045.00 045.00 014.00 014.00 014.00 014.00 014.00 014.00 014.10 014.10 068.00 080.00 045.00 060.00 014.00 014.00 041.10 041.10 011.00 011.00 011.00 011.00 045.00 070.30 002.30 002.30 002.30 041.00 041.01 041.01 041.01 060.01 020.20 055.10 055.10 070.00 011.00 029.00 068.00 023.00 020.00 045.00 017.01 078.00 060.01 060.01 023.00 020.10 020.10 045.00 020.01 002.30 002.30 002.30 035.03

153785A 153789 153790 153883B

035.11 035.03 208.00 208.00 002.01

50 92 15 16 21

153122J A 153123 B 153127A

153137A 153139A 153142A 153144 153146K 153147A 153160E 153161B 153162B 153163E 153176B 153176C 153255B 153256A C 153256 A 153267C 153271 153271B 153272A 153280F 153302A 153375D 153376A 153381 B 153402R 153462P 153551A 153554A 153580 153610

17 30 30 31 57 2 2 3 13 13 3 7 26 30 12 2 3 41 23 1 11 45 3 1 92


A-1

FORM 6302-2 © 12/2011

153884 B

168847 F VHP SERIES FOUR 12 CYLINDER PARTS NUMBER INDEX

NUMBER

ITEM

NUMBER

GROUP#

12 21 19 14 11 15 13 28 20 52 85 20 17 38 37 15 32 5 24 12 13 11 12 40 26 18 20 16 41 4 88 46 32 22 21 20 2 25 25 7 13 14 10 15 24 25 18 19 9 8 33 13 25 24 8 34

159625C 159991 161264M 161309C 161339 161340B 161341 161345A 161405 161541F

167160

060.00 078.00 055.00 060.00 060.01 060.01 060.01 060.01 093.10 070.00 070.10 070.30 263.00 070.10 029.00 023.00 035.00 035.10 002.30 045.00 045.00 020.20 035.00 035.10 035.10 208.00 208.00 060.00 060.00 041.00 029.20 035.00 035.00 017.01 263.00 014.00 070.00 070.00 070.00 070.00 070.00 070.10 014.00 070.20 070.10 070.00 070.10 070.00 070.00 070.10 070.00 070.10 070.00 070.00 070.10 061.00

33 15 11 6 48 49 47 52 18 8 11 9 2 22 2 27 8 27 2 8 2 3 12 26 5 4 5 39 39 3 21 36 37 34 1 11 21 22 23 23 1 1 8 23 26 26 25 25 27 27 30 30 28 28 28 20

AE 167600 N E 167600 N 167602B 167602C 167907J 168006A

159447C

002.00 041.00 041.10 042.00 002.40 002.40 041.00 002.20 060.00 035.01 035.02 070.00 029.20 093.00 093.10 093.30 070.10 068.00 070.10 061.00 061.10 061.00 061.10 061.11 093.50 035.00 035.10 060.00 061.11 029.00 035.03 035.11 017.01 080.00 080.00 080.00 014.10 041.01 041.01 014.00 061.00 061.10 060.00 017.01 061.00 061.10 014.00 014.00 033.00 033.10 208.01 057.00 093.00 093.10 093.50 208.01

159578A 159580 A 159581 E 159624 159624G

060.01 060.00 060.00 060.00 060.00

46 24 4 32 31

167392 167409 167424 167425

061.10 078.00 078.00 078.00 078.00

21 12 29 27 28

168665B 168681K 168700 168847F

153884B 153895A 153896B 153978D 153982F 153990A 153994C 154059E 154813N

154813T

154813W 154909E 154909F 154971B T 154971 B 154981A 154981B 154981F 154981J 154981L 155248F 155248G 155997 156303 156304 156305B A 156308 C 156476C 156476Z C 156600X 156738 157475J 157635

158404 158405 158417

158876 159364C

GROUP#

161579B 161694C 161703A 161842 162192C 162782A 163211 163212B 163213A 164004D 164076G 164181 164182 164464T 164464U 164560C 164688

164972H 166192K 166415 166416 A 166417 A166417 166420B 166572 166580J 166990D 166990E A 166990 D A 166990 E 166991A 166992A A 166993 C A 166993 E

ITEM

NUMBER

168055 168055A 168282M 168282N F 168282 N H 168282 M 168284E 168290 168290B 168314G 168315K 168316F 168317E 168318B 168319B 168329C 168334B 168334E 168335 168370G 168370K 168373A 168427T 168439M 168504D 168504E 168504F 168510 168514B A 168527 F C 168527 F C 168528 F 168597 168660B 168660C 168665A

GROUP# 055.00 055.00 055.00 055.00 035.11 035.02 061.01 061.11 042.00 042.00 035.00 035.00 035.10 035.00 035.10 035.00 035.00 035.10 061.00 061.10 041.00 208.00 208.00 035.00 035.11 035.00 035.11 208.00 208.00 035.00 035.10 027.00 027.01 070.00 035.00 035.10 020.01 020.01 070.00 070.10 017.00 017.00 035.03 035.03 035.03 035.11 041.00 020.00 035.11 035.03 035.03 035.11 071.00 055.00 055.00 017.02 017.00 077.00 027.01 093.00 093.10

ITEM

1 17 17 37 68 58 64 5 6 1 1 9

25 10 4 6 12 18 17 30 40 30 40 19 20 29 14 20 34 24 24 11 51 52 2 2 21 6 104 104 104 59 14 5

87 45 7 17 17 13 38 7 31 1 15


A-2

FORM 6302-2 © 12/2011

168847 R

194936 VHP SERIES FOUR 12 CYLINDER PARTS NUMBER INDEX

NUMBER 168847R 168899 168922M 168922N 168934B

GROUP#

ITEM

169874B 169874D 169875 169876A A 169876 B 169877 169878 169879C

031.00 041.01 055.00 055.00 035.00 035.00 035.10 035.10 022.20 017.00 230.00 093.00 093.10 093.30 263.00 253.10 055.10 002.40 069.00 031.00 263.00 042.00 070.00 029.10 208.00 208.00 022.20 061.10 041.10 214.00 077.00 061.10 061.00 070.00 070.10 014.10 070.20 035.03 035.11 017.01 017.01 017.01 017.01 017.00 017.01 017.01 017.01 017.01 035.01 017.00 017.01 017.01 017.01 017.01 017.01 017.01

8 26 8 19 5 11 31 23 7 36 15 2 8 22 5 7 11 3 9 10 5 9 25 17 1 1 8 1 9 1 20 5 3 7 6 6 26 103 60 22 5 9 8 37 19 18 17 23 38 13 11 16 1 12 13 30

169892J 169969W 169969X 169994D 169995A

002.30 017.02 017.02 002.01 070.20

9 3 4 23 13

168934X 168991L 169013G 169013K

169013L 169013N 169013P 169013R 169013U 169013V 169062 J169122 169158 169180C 169180K 169514 169561A 169568A 169568D 169576B A 169632 E A 169632 K 169760 169829C 169847C 169847D 169856A 169869A 169871 F169871 169872 169873 169874

NUMBER H 169995A 169996B 169997C 169998A 176247C 176450F 176450G 176549J 176586 176775M 176775N 176883 176883D 176883E 177041 177053 177053D 177381A 177487G 177487K 177488F Y18610 Y18802 Y18813G Y18813H

Y18813J

GROUP#

ITEM

NUMBER

070.20 070.20 070.20 070.20 061.00 061.11 002.01 002.01 002.40 077.00 002.40 002.40 002.30 060.00 002.30 045.00 029.10 068.00 070.00 070.10 055.10 253.00 035.02 035.02 070.00 004.00 022.00 022.20 002.20 002.20 002.40 017.00 017.01 017.02 020.10 022.20 027.01 035.01 035.02 041.01 055.10 061.00 061.01 061.10 061.11 068.00 070.01 070.10 070.20 071.00 093.00 093.10 093.30 093.40 093.50 208.00

6 10 11 12 36 47 19 20 13 9 16 2 10 30 11 19 21 14 31 31 10 17 71 72 32 10 5 13 24 27 23 25 39 14 17 6 28 50 58 29 13 27 45 28 56 24 34 9 17 5 41 14 25 4 6 12

Y18813K

223.00 230.00 253.00 263.10 002.10

17 9 19 4 12

194769L 194769P 194840H 194936

Y18813M

Y18813P Y188313H Y 188313 K Y19108 194635E 194681 194769

194769A

194769E 194769G

194769H

194769J 194769K

GROUP# 002.40 017.02 020.01 035.02 035.02 035.03 035.11 041.00 041.10 042.00 060.01 061.00 061.10 068.00 070.01 077.00 208.01 214.00 223.00 230.00 253.10 263.00 041.10 055.00 061.00 061.10 035.00 035.11 029.10 029.10 070.10 002.40 070.20 002.40 093.00 093.10 093.40 093.50 263.10 263.10 263.11 093.00 093.10 093.50 017.00 017.00 017.00 029.10 069.00 002.40 055.10 069.00 263.10 020.20 029.10 070.20 068.00 070.20 069.00 223.00

ITEM 5 8 49 63 75 97 57 24 18 11 54 11 11 20 42 17 30 16 22 16 6 8 13 16 32 31 33 43 7 30 25 19 6 14 4 19 9 7 17 22 31 5 7 2 3 9 12 18 13 17 18 17 22 14 22 34 12 31 6 15


A-3

FORM 6302-2 © 12/2011

199030 H

207315 K VHP SERIES FOUR 12 CYLINDER PARTS NUMBER INDEX

NUMBER 199030H

GROUP#

A 199800

035.00 035.10 017.01 080.00 029.10 093.00 093.00 093.10 093.30 002.40 093.50 002.40 093.00 093.10 093.30 263.10 263.11 093.00 093.10 093.30 029.10 029.20 029.20 263.10 263.11 070.20 068.00 017.00 002.40 055.10 069.00 070.20 263.00 011.00 070.20 011.00 011.00 027.01 045.00 057.00 055.00 014.00 061.00 061.10 223.00 061.00 061.10 061.00 061.10 061.00 061.10 223.00 223.00 061.00 061.10 223.00

D199801 A 199802 A 199803 A 199804 A 199805 C

223.00 223.00 223.00 223.00 223.00

199083B 199083C 199108A 199108C 199109B

199109F 199110 199111B

199111C

199111D 199111E

199111F 199111G 199111J 199111K

199111M 199111Y 199168A 199287 199331 199331C 199515G 199528 199598P 199703F 199763N 199764A 199765A 199766 199767G 199769 199769D 199770B

ITEM 9 25 14 17 2 39 27 2 4 12 18 25 6 17 9 18 27 7 20 10 14 6 9 16 25 2 9 31 1 8 7 36 3 2 24 22 22 33 17 15 28 39 14 15 8 15 16 28 29 16 17 12 13 22 23 2 1 6 7 3 10

NUMBER

GROUP#

A 199805 M A 199806 C A 199806 D A 199807 2 199809B A 199868

ITEM

199942 199942A

223.00 223.00 223.00 23.00 069.00 061.00 061.10 042.00 042.00

10 11 11 9 10 10 12 4 7

200012K 200016D 200027 200034E 200050 200054C 200057T 200083B D200091 200115M 200117N A 200122 A 200122 A 200125 A 200125 200146K 200149J 200157E 200161B A 200184 A 200185 200214K 200224

-2011.00 023.00 023.00 020.20 023.00 045.00 057.00 080.00 020.00 023.00 020.00 011.00 011.00 011.00 011.00 020.00 020.00 057.00 060.00 080.00 080.00 014.00 014.00

7 18 1 1 2 1 1 9 25 17 4 14 14 15 15 2 3 2 25 8 10 10 24

F H D F

C B

200224A C 200224 A E200224 A 200245 F 200251C X 200282 E 200351A 200380 A 200380 AA 200380 A 200411 D A 200420 200456C 200463C A 200520 200526D 200695N 200960D G 200960 D 202004C 202005G 202205C

014.00 014.00 014.00 045.00 080.00 080.00 080.00 080.00 080.00 080.00 011.00 020.00 060.00 060.00 020.00 023.00 011.00 060.00 060.00 004.00 004.00 004.00

32 31 23 6 15 6 16 1

204072 204072A E204072 F204072A 204105T

041.00 041.00 041.00 041.00 004.00

9 10 8 8 4

1 1 9 12 12 21 11 1 5 4

NUMBER

GROUP#

204105X 204141J AC 204165 A C 204165A AC 204166 A C 204166A 204169A 204205J 204205N 204209C 204209D 204230R 204235B 204235C 204241P 204335B 204335C 204336B 204336G 204336H 204337 204339 A 204342 X KA 204342 X MA 204342 X 204436A A 204442 E A 204478 A 204542 E J204677 A 204823 E AA 204823 E 205002F A 205002 F AC 205002 F C 205002 F CA 205002 F CC 205002 F 205100C 205100V 205130T A 205210 205304V 205304W 205504L A 205507 E 205604L 207066D 207147D 207147U 207201 207202 207266B 207267A 207268C 207269A

004.00 041.10 002.20 002.20 002.20 002.20 002.20 004.00 004.00 002.00 002.00 004.00 002.00 002.00 041.00 002.00 002.00 002.00 002.01 002.01 002.01 002.20 042.00 042.00 042.00 002.00 042.00 078.00 042.00 077.00 023.00 023.00 002.00 002.00 002.00 002.00 002.00 002.00 002.01 002.01 004.00 004.00 004.00 004.00 004.00 004.00 004.00 071.00 223.00 093.30 017.01 017.01 035.10 035.10 035.10 035.10

207313K 207313U 207313Y 207315K

029.10 070.20 070.20 093.40 093.50

ITEM 4 1 9 2 16 3 3 6 7 13 15 13 1 16 14 17 18 18 18 25 1

17 2 2 1 11 11 1

22 22 13 12 1 1 1 7 1 1 25 21 6 4 9 9 9 9 9 37 18 7 24


A-4

FORM 6302-2 © 12/2011

207329


NUMBER 207329 20751J

GROUP#

ITEM 22 19 19 35 3 8 8 24 25 8 17 16 8 11 2 3 18 18 35 26 28 12 1 1 1 7 37 8 30 14 36 24 29 13 21 16 17 24 19 32 32 49 60 6 7 33 5 5 21 22 2

208349A 208377A

023.00 070.00 070.10 208.01 208.00 208.00 208.00 020.10 020.10 017.00 055.10 022.20 070.20 027.00 027.00 027.00 027.00 027.00 027.01 093.00 093.10 093.50 029.00 035.10 029.00 027.00 027.01 093.00 093.10 093.50 027.01 093.00 093.10 093.50 027.00 027.00 027.00 027.00 027.00 208.01 208.01 061.01 061.11 070.00 070.10 070.00 070.00 070.10 208.00 208.00 208.00 208.00 061.01 061.11 208.01 208.00

208378A 208472B A 208472 208473F 208478

208.00 020.10 020.10 068.00 068.00

18 6 7 16 17

A 207530 C D207531A K207531 207534A 207535 207585 207585A 207592C 207735 207806 207822G 207823G 207824N 207824R 207825

207826L 207826N 207827 207828

207829

207830B 207831 207832 207833A 207838 207839 207839F 208063H 208112G F 208114 A B208117 208166A 208166B A 208272 A A 208272 G 208346P

53 58 36 17

NUMBER

GROUP#

208479C 208497G 208497H 208497J 208505 208540D 208544A 208545K 208601A

069.00 253.00 253.00 253.00 253.00 061.00 020.10 020.10 020.10 080.00 017.00 020.10 223.00 017.00 077.00 035.02 061.01 061.11 070.01 070.01 078.00 078.00 078.00 078.00 069.00 070.01 070.01 077.00 077.00 077.00 035.02 077.00 078.00 078.00 078.00 078.00 077.00 020.10 061.00 061.10 020.10 035.01 017.01 061.10 033.00 033.10 027.00 014.10 014.10 253.00 263.10 263.10 263.10 263.10 263.10 263.10

1 16 15 14 13 1 18 20 8 34 32 14 16 34 13 69 59 65

263.10 071.00 027.01 093.00

1 2 38 9

208601B 208611 208678B A 208689 D 208706T C208743

AC 208796 C208796 208816L 208816M 208816N 208816P C 208882 A 208888A 208889A 208936 208938D 208938F 208938G 208938J 208939 208943 208949B 208952 208955A 209048 209075A 209085C 209085D 209151E 209155B 209155C 209246B 209246C 209270G 209353G 209353H 209353J 209353K 209353M 209353T 209353U 209418B 209424

ITEM

34 8 9 10 11 14 34 34 10 26 27 61 14 1 6 23 22 22 2 23 24 13 41 33 33 5 5 8 7 8 1 1 1 1 1 3 1

NUMBER

209478D 209478E 209491E 209492E 209492F 209492G 209493

209529 209530 209531 A 209531 209532 A 209539 209552 209552A 209552B 209552D 209561T 209577B 209577C 209590 A 209617 209667 209672 209672B 209672C 209681 209683 209749U 209792W 209792Z 209805E 209816A 209824E 209927E 209933A 209948 209948A 209953J 209958A 209958B 209972B 209973 21004 21012 21013 21050

GROUP# 093.10 093.50 029.10 029.10 070.20 070.01 070.20 070.10 070.20 093.00 093.10 093.30 055.00 055.00 055.00 055.00 055.00 055.00 055.00 055.00 055.00 055.00 031.00 208.01 208.01 055.00 060.01 011.00 253.00 253.00 253.00 027.00 070.20 070.20 017.01 017.00 061.11 017.02 069.00 068.00 208.00 069.00 069.00 069.00 069.00 263.11 263.10 061.01 061.11 061.01 061.11 061.00 061.10 023.00 080.00 022.00 022.20 035.03 035.11 060.00 208.00

ITEM 31 15 13 1 20 43 21 17 42 44 34 2 10 6 7 9 5 24 23 25 26 9 25 25 4 55 4 5 24 9 4 33 35 37 20 46 1 3 6 24 4 2 12 15 28 19 40 51 43 54 17 18 15 13 4 14 94 53 23 7


A-5

FORM 6302-2 © 12/2011

21050

211801 2 VHP SERIES FOUR 12 CYLINDER PARTS NUMBER INDEX

NUMBER

21051

21052

GROUP#

ITEM

230.00 290.00 017.01 020.10 029.20 031.00 031.00 035.01 035.02 061.01 061.11 070.01 093.00 093.10 093.30 223.00 263.10 002.30 002.40 014.10 017.00 017.01 017.02 020.00 020.00 020.10 020.20 022.20 023.00 027.01 029.10 031.00 035.00 035.01 035.02 035.03 035.10 035.11 041.01 045.00 055.10 057.00 060.00 061.00 061.01 061.10 061.11 068.00 070.00 070.00 070.10 070.20 070.20 071.00 077.00 078.00

13 4 7 9 19 5 17 54 83 38 49 38 14 39 17 19 12 15 21 5 23 40 15 15 33 23 7 5 9 29 11 14 27 51 81 91 13 49 28 15 4 12 29 18 42 19 53 18 3 16 3 4 14 4 12 5

078.00 080.00 080.00 093.00 093.10

31 4 32 20 10

NUMBER

21053 21054

21055

B2108B 21108 211084 211187 211194C

GROUP#

ITEM

NUMBER

093.30 093.40 093.50 208.00 223.00 230.00 253.00 263.10 020.00 002.20 002.30 002.40 014.00 017.00 017.01 017.01 017.02 020.01 020.10 022.00 027.00 031.00 035.01 035.02 035.02 035.03 035.11 041.00 041.00 041.10 041.10 045.00 057.00 060.00 061.00 061.10 068.00 070.01 070.30 077.00 078.00 078.00 080.00 093.50 208.01 214.00 223.00 230.00 253.10 263.00 290.00 041.10 057.00 057.00 253.10 023.00

23 5 3 11 19 10 20 5 28 22 13 7 20 26 21 27 26 48 11 8 23 3 43 64 76 98 42 8 23 6 17 5 4 36 8 9 21 41 4 18 14 25 26 31 29 15 21 17 5 7 5 14 7 23 1 21

211194D 211196 A 211200 B 211220X

071.00 035.02 093.40 093.50 253.00

6 78 12 20 2

A 211797 G 211798E

211220Y 211221 211291C 211297 211412B A 211416 A 211442 211442A 211456A 211503 211514 A 211551 T 211565A 211596W 211629K 211637 211638B 211670D 211700M A 211714 V A 211714 X A 211714 Y 21173

211755L 211755M 211755R 211755T 211755U 211761D 211761S 211761T A 211761 K A 211761 X 211782A 211782 A 211790A C 211790 A A 211792 C 211793A 211795A 211796A

211801 2118012

GROUP# 253.00 002.30 070.20 033.00 033.10 033.00 033.00 033.10 214.00 020.01 035.03 035.11 068.00 060.00 060.00 035.10 011.00 080.00 029.20 080.00 068.00 070.20 035.03 035.11 011.00 002.10 035.01 029.20 029.10 029.10 022.20 035.03 035.11 060.00 230.00 035.02 035.02 035.01 029.10 017.00 093.00 070.01 070.10 070.00 035.01 035.01 035.01 035.02 253.00 Warnings 002.20 002.20 002.10 002.00 002.10 002.10 022.10 002.20 002.20 002.00 002.00

ITEM 6 6 27 2 2 3 4 3 18 50 100 51 13 17 7 2 3 28 10 33 10 1 89 47 12 13 40 5 4 3 15 95 54 22 14 56 67 48 27 40 43 35 14 11 39 46 46 66 18 5 1 1 5 6 7 3 5 12 2 2


A-6

FORM 6302-2 © 12/2011

2118012 J


NUMBER 2118012J 2118013 211802B 211802B2 211802B3 21181

211819A 211820B A 211820 211821 211830 211853M 211857B 211858B 21186 211887 211887A 211887B 21189

211893 211896 211896A

GROUP#

ITEM

NUMBER

002.00 002.00 002.00 002.00 002.00 029.20 031.00 035.01 035.02 061.01 061.11 070.01 093.00 093.10 093.30 263.10 002.20 002.20 002.10 002.20 002.20 002.00 002.10 020.01 017.00 017.02 002.20 022.10 017.01 017.01 078.00 078.00 002.40 017.00 017.02 020.10 020.20 027.01 029.10 031.00 035.02 055.10 061.00 061.01 061.11 070.00 070.10 070.20 070.20 071.00 093.00 093.10 093.30 093.40 093.50 208.00

2 2 3 3 3 20 16 55 84 39 50 39 15 40 18 13 4 11 2 7 14 4 11 56 1 23 31 9 3 3 7 7 22 24 16 22 8 30 28 13 60 14 9 46 57 15 8 15 19 3 16 11 26 6 5 14

21191 211910S 211910W 211910 J 211910 K 211910 N 211911 211911 C 211920H 211920 D 211920 E 211920 F 211920 J 21193

253.00 263.10 290.10 027.00 027.00

23 6 3 1 1

21275

211930 A 211943B 211944 211946 211948 211950 211953B 211953C 211954

21197 211990 21205

21209

21219 21225 21227 21233 21247 21251 21271 21273

21280 21288

GROUP#

ITEM

020.20 253.00 069.00 Warnings Warnings Warnings 069.00 Warnings 022.00 Warnings Warnings Warnings Warnings 060.00 061.00 061.10 070.01 Warnings Warnings 029.20 029.20 029.10 029.10 035.00 029.20 029.20 029.20 093.00 093.10 093.30 002.10 070.01 017.00 017.01 017.02 035.01 035.02 035.03 035.11 060.00 061.10 214.00 045.00 070.30 080.00 002.10 041.10 002.20 002.20 035.00 035.11 014.00 060.00 022.00 060.00 208.00

10 22 19 9 6 8 18 7 2 4 2 1 10 28 25 26 34 1 3 2 1 8 20 3 12 11 13 23 36 14 8 36 28 28 10 44 77 99 58 37 10 17 22 5 25 4 15 8 15 35 44 9 1 3 21 6

035.03 035.11 230.00 035.03 290.00

93 52 12 93 3

NUMBER 21290 21306 21309 21312 21313 21315

21317 21338 21339 21340 21343

21346

21348

21350

21352

GROUP#

ITEM

022.00 041.01 223.00 017.01 031.00 020.10 020.10 041.00 041.01 033.00 033.10 057.00 041.01 041.10 093.50 020.01 022.20 041.01 061.01 061.11 093.00 093.10 093.30 208.00 020.10 045.00 055.10 070.20 002.40 020.00 022.20 029.10 031.00 035.01 070.20 093.40 093.50 208.00 223.00 253.00 014.10 023.00 035.02 061.00 061.10 070.10 077.00 078.00 080.00 093.00 093.10 093.30 017.02 020.10 022.20 027.00

11 32 18 8 15 10 12 18 33 8 7 11 40 24 35 39 11 27 41 52 13 16 24 10 19 14 12 41 20 32 9 23 12 49 16 13 25 13 18 21 4 8 59 19 20 10 11 4 3 45 9 7 12 15 10 25

035.00 035.02 035.10 061.01 061.11

26 57 12 44 55


A-7

FORM 6302-2 © 12/2011

21352


NUMBER

21354

21357

21360

21362

21365 21367 21370 21371 21373 21374 21395 214000 214000A 214007B 214007C 214009R 214009Y 214009Z 214032K 214044 214045 214046 214055B A 214057 A 214057 B 21406T 214065 214066 214067B

214067E 214067F 214067G 214067H

GROUP#

ITEM

NUMBER

GROUP#

068.00 070.20 080.00 208.01 017.01 027.00 035.03 035.11 061.01 068.00 070.00 070.10 023.00 033.00 033.10 033.00 033.10 061.00 061.10 070.20 070.20 014.10 068.00 070.20 230.00 020.00 029.10 017.00 020.20 080.00 029.00 263.10 035.10 263.10 020.00 029.10 029.10 027.00 027.00 069.00 069.00 017.00 017.00 020.00 020.00 031.00 070.20 033.10 033.00 093.00 093.50 070.10 093.00 093.40 093.50 002.40

27 3 30 27 41 26 90 48 57 25 10 15 8 10 4 7 9 21 22 9 40 9 23 22 11 14 10 39 5 31 5 2 7 2 29 15 24 1 1 16 11 10 2 9 6 1 32 1 1 32 19 16 29 1 21 24

214067M

093.00 093.10 093.50 093.00 093.10 093.30 093.00 093.10 093.30 093.00 093.10 093.50 093.10 093.30 093.00 093.10 093.30 093.40 093.50 093.50 093.00 093.50 093.40 031.00 070.20 017.02 017.02 022.00 290.00 230.00 230.00 041.01 041.10 041.01 041.10 022.20 022.20 093.40 093.50 253.00 070.00 070.00 070.30 070.30 035.01 035.02 055.10 017.00 017.00 017.00 017.00 017.00 017.00 017.00 230.00 035.02

34 4 1 35 3 3 36 5 6 33 13 4 12 8 37 6 5 8 29 30 22 33 10 4 38 5 6 6 2 4 3 37 21 38 22 4 3 3 23 11 11 12 12 2 45 65 1 16 22 14 19 15 35 33 5 73

093.50 093.00 093.30 093.50

22 30 19 28

214129B A 214129 D 214130 214154 214160

069.00 029.20 017.00 055.10 011.00

8

214067P

214067R

214067S

214067T 214067V

214067Y 214069 214070 214071B 214071C 214072A 214073 214076B 214076C 214077 214078 214079A 214080G 214083 214084A 214086 214087 214093 214096 214100J 214100K A 214100 H A 214100 L A 214100 M 214105 214106 A 214107 A 214108 A 214108 A 214111 214112A 214118 214120

A A B A

ITEM

7 41 9 29

NUMBER 214163A 214163B 214163C A 214163 E 214168A 214168B 214168D 214168E 214168K 214168L 214168X 214171B 214172 214174 214175 214177B 214177C 214177D 214177E 214177G 214177H 214178 214178A A 214179 214188C 214191A 214191B 214229 21423

214230 21425

21428

21430

21431

GROUP# 263.11 263.11 263.11 263.11 263.10 263.10 263.10 263.10 263.10 263.00 263.00 263.11 263.10 263.11 263.10 263.10 263.10 263.10 263.10 263.00 263.00 263.10 263.10 029.20 093.00 263.00 263.00 002.01 077.00 230.00 253.10 002.00 014.00 027.00 035.02 035.03 035.11 070.01 077.00 223.00 035.03 061.00 061.10 077.00 078.00 093.50 263.00 041.00 045.00 045.00 002.40 017.00 017.01 029.10 031.00 035.11 041.00 041.10 057.00 061.00 061.10

ITEM 24 23 23 24 7 10 9 8 7 4 4 32 14 29 15 10 8 9 8 4 4 7 7 8 31 4 4 19 24 18 4 12 21 22 62 96 55 40 15 20 96 6 7 16 13 32 6 7 4 9 4 30 25 29 2 41 22 7 3 7 8


A-8

FORM 6302-2 © 12/2011

21431


NUMBER

21433

21435

21437

21438 21439 21441 21442 21444 21448 21465 21466 21467 21469 21470 21472 21489 21519 21538 21609 21632 21729 21766 21797 21982 B2223 B2239

B2315 257472E 26012 26030 26118 26128 26248

GROUP#

ITEM

078.00 080.00 214.00 002.30 017.00 017.02 035.01 035.03 035.11 041.10 214.00 017.00 017.01 017.01 017.02 060.00 208.01 290.00 017.00 017.01 060.00 208.01 017.00 060.01 017.01 045.00 068.00 223.00 057.00 057.00 055.00 041.10 253.10 014.00 055.00 014.00 002.20 042.00 002.20 022.10 041.01 020.00 041.01 041.10 253.00 022.20 029.10 029.20 080.00 014.00 020.00 020.01 020.00 041.10 041.00 253.00

24 35 214 12 27 2 42 101 56 16 14 18 20 24 7 34 26 6 29 26 35 28 17 53 42 10 19 5 22 6 15 12 2 22 22 12 21 12 30 8 34 24 39 23 12 12 5 3 27 13 7 44 27 10 15 3

041.01 041.10 027.00 027.01 022.00

36 20 6 32 7

NUMBER

GROUP#

26249 26398A 26418 26467 26470 26474 26547 26594 26710 26730 26734 26738 26743

020.10 042.00 002.20 253.00 020.20 035.00 004.00 057.00 230.00 023.00 080.00 011.00 014.00 078.00 033.00 020.10 027.00 035.00 035.11 041.10 060.01 070.00 070.10 070.30 077.00 263.10 002.10 041.00 041.01 011.00 080.00 042.00 077.00 041.00 070.01 093.00 093.10 093.50 035.02 230.00 014.00 023.00 023.00 061.00 061.10 080.00 061.00 061.10 070.01 020.20 014.00 014.00 029.20 031.00 035.01 035.02

16 10 18 7 9 34 11 21 6 4 14 17 6 18 11 26 27 28 39 3 40 14 12 10 4 21 5 20 35 9 5 13 21 16 34 11 27 11 80 7 3 28 25 5 4 19 2 2 34 11 26 34 18 18 53 82

061.01 061.11 070.01 093.00 093.10

37 48 37 40 38

26745 26750

26774 26786 26800 26807 26916 26932 26938 26941 26943

26947 26948 26990 26996 26997 27261P 27432M 27432R B2747 B2747A B2767 B277

ITEM

NUMBER

B2793D 28159 28234 28253 28267 28269 28272 28276 28283 28311

28339 28346 28357

28362 28365 28405 28406 28411 28415 28462 28462A 28468 28470 28478 28532 28543 B2857 28570 28587D 28609 B2861D B2861F 28610 28611A 28612 28641 28677

GROUP#

ITEM

093.30 223.00 263.10 060.01 002.20 002.20 011.00 060.01 078.00 208.00 020.20 078.00 002.20 060.01 020.00 017.02 035.00 093.00 093.10 093.50 029.20 027.00 029.20 027.00 027.01 093.00 093.10 093.10 093.50 093.50 070.20 035.02 027.00 027.00 027.00 070.20 002.20 002.20 070.00 070.10 223.00 041.10 061.00 061.10 035.03 002.20 014.00 020.01 004.00 020.20 020.10 223.00 002.20 002.20 020.01 070.20

16 17 11 58 6 13 10 59 16 23 13 30 20 45 12 11 32 12 26 10 15 15 14 10 40 42 25 33 9 16 30 74 14 13 12 29 10 19 4 4 14 2 33 32 105 17 14 53 9 6 21 4 23 26 46 7

020.00 029.00 002.40 014.00 020.01

35 7 18 31 38


A-9

FORM 6302-2 © 12/2011

28677

D69919 VHP SERIES FOUR 12 CYLINDER PARTS NUMBER INDEX

NUMBER

28697 28728 28744 28757 28758 28763 28766 28767 28782 28785 28790 28794B 28794D 28795 28796 28798 28799

290023

290144 290193 290625 290625A 290625B 292010 292843 295380L 295448 295477C 295645L 295645P 295645T 295645R 295844D 29607 296146B 296165 B2984

304745G 305509 305552 305805V 305844 B3104

GROUP#

ITEM

NUMBER

GROUP#

077.00 080.00 263.10 263.11 017.01 011.00 011.00 093.40 093.50 060.00 068.00 014.00 014.00 014.00 014.00 002.30 077.00 029.20 002.00 002.00 027.00 011.00 002.10 002.20 027.01 093.00 093.10 093.50 017.02 020.01 035.00 060.00 055.10 035.10 035.10 035.10 055.10 022.10 002.10 Warnings 002.00 093.10 093.10 093.00 093.30 057.00 055.10 022.10 020.01 045.00 070.30 080.00

5 36 21 26 29 5 23 2 36 2 15 27 35 29 37 14 19 16 8 9 9 27 3 3 39 10 32 17 9 54 31 19 6 6 4 3 7 6 9 11 10 1 35 21 1 24 5 2 47 20 3 24

P312671 B355

017.02 011.00 014.00 020.00 011.00 014.00 002.20 022.10 253.00 253.00 029.10 029.20 057.00

18 24 15 34 11 23 29 7 4 8 6 4 18

-4070.00 070.00 070.10 070.30 042.00 208.00 057.00 057.00 057.00 035.00 045.00 057.00 061.10 069.00 060.00 004.00 060.01 023.00 004.00

17 18 13 11 8 9 10 8 9 16 3 5 3 1 27 6 51 6 8

004.00 004.00 004.00 077.00 070.10 068.00 078.00 070.00 070.10 070.30 070.00 070.10 070.30 055.00 055.10 055.10 055.10 055.10 055.10 214.00 055.10 055.00

2 5 5 23 23 4 19 8 11 9 8 11 9 18 23 24 22 21 20 11 19 18

002.40 055.10 061.01 068.00

25 25 48 1

-3002.10 022.00

10 9

014.00 014.00 022.00 022.20 041.00

25 33 10 2 4

B3568 B367 39025 39148 39149 39150 B3979

41236A 41236C

41236E B420 B4203 B421 44081G 44083 44408B 44944 44999C 44999Y AA 46033 B 47108F 47206A 47605E 47605S 48593 48797L 48797M 48797Z 489112

489113

489190 489191 489192 489193 489196 489197 489245 489249 489301 489430 489555 48988H

ITEM

NUMBER

GROUP#

ITEM

070.30 071.00 035.11 020.10 020.10 022.10 214.00 214.00 214.00 214.00 214.00 214.00 214.00 214.00 035.01 077.00 070.20 214.00 214.00 035.10 078.00

7 9 38 4 3 4 5 8 3 6 7 4 9 10 41 13 26 11 12 27 15

B565 59021T 59021U 59022T 59022U

-5041.10 020.01 057.00 020.00 214.00 214.00 214.00 214.00

11 57 14 16 2 2 2 2

60999Z

-6022.10

9

65623

017.00 077.00 070.20 002.30 035.00 035.10 035.00 035.10 029.10 070.10 071.00 035.00 230.00 029.10 223.00 080.00 035.00 035.10 061.11 093.00 093.30 060.01

11 8 5 7 15 22 14 29 16 21 10 13 8 12 23 2 21 17 43 18 20 42

69694G A 69828 69919D

061.11 022.10 022.20 022.10

48988L 493023 493026 493637 493645 493719 493720 493721 493722 493723 493724 494228 494383 494503 499222 499366 499702 499706

B5220 B557A

B6280 63378E 63600 63602 63602A 63722C 63722K 63722M 63722N 63809 63809D 63970D 65110E 65110X 65110Z

1

37 1

9


A-10

FORM 6302-2 © 12/2011

715

B

9940

B

VHP SERIES FOUR 12 CYLINDER PARTS NUMBER INDEX NUMBER

B715 73413A

73629A 73629B 740019A C 740045A A 740106 D 740110B A 740118 A 740119 A 740120 AA 740121 740122C A 740259 A 740260 A 740262 A A 740262 B A 740263 B A 740264 B A 740265 A A 740267 A 740267 A 740269 C740269 A 740271 740277 740278 A 740283 A 740292 AA 740295 A 740297 A 740298 740822A 740824B A 740825 A A 740825 B 74112 74113

74176

7447V B7575 76400

GROUP# -7002.40 017.02 020.10 077.00 078.00 093.00 093.10 093.30 002.00 002.00 290.10 290.10 085.00 290.10 290.10 290.10 290.10 085.00 085.00 253.10 022.20 031.00 031.00 085.00 290.00 290.10 290.00 290.10 290.10 290.10 290.10 290.10 230.00 230.00 022.20 022.20 085.00 085.00 085.00 022.00 290.00 263.10 263.10 035.11 014.00 017.02 068.00 071.00 035.11 061.01 061.11 070.30 017.02 061.00 061.10 035.00 035.10 055.00 060.00 061.11

ITEM

6 25 5 25 21 3 22 13 11 11 7 9 2 6 1 2 5 4 7 3 19 7 7 5 7 9 8 9 9 9 9 8 2 1 20 21 3 6 1 1 1 14 14 36 17 19 3 11 35 54 59 8 21 29 30 17 15 14 13 38

NUMBER 76567 A 76883 A A 76883 C F76883A 76911

78116 78201N 78204A

78204B 78204E 78204F 78204G 78204H

78204J 78207B 78207S 78208A 78208B 78208C 78208P 78208Y 782088 78209C

78209W

78210H 78210R 78211A 78211G 78212C 78212D

78212F 78212V 78212W 78212X 78282C 78282D 78282E 78282F

GROUP#

ITEM

017.01 071.00 061.01 061.11 071.00 029.00 031.00 035.10 060.01 060.00 060.00 093.50 263.11 029.10 068.00 035.11 017.01 035.02 070.00 070.30 061.00 061.11 035.00 035.10 263.10 093.30 002.40 055.00 068.00 071.00 263.10 093.00 093.10 035.00 035.10 060.00 061.11 035.00 035.10 061.11 061.11 061.01 061.10 093.00 093.50 061.01 055.00 290.10 017.02 029.10 069.00 017.00 093.40 017.02 017.01 035.00

38 12 50 61 14 6 11 8 44 14 15 27 30 25 11 33 35 70 9 6 35 42 6 30 20 12 8 13 2 13 20 28 23 19 21 18 39 22 18 44 45 55 34 17 34 47 27 4 24 26 5 4 11 17 31 4

055.00 078.00 055.00 020.20 041.10

3 20 21 12 8

NUMBER

78282H

78282J 78283A 78283C 78283D 78283E 78283J 78390 78391 78843C 78899E

WS 808297 810043B 85761U B8677 B881A B8921

B9059 B9129

B9132 B931A 953946 954313 955204P B9940

GROUP#

ITEM

055.00 068.00 077.00 060.00 077.00 078.00 020.01 077.00 041.00 042.00 020.00 020.01 020.00 078.00 023.00 023.00 060.00 055.00

6 26 36 3 5 3 18 37 17 17 20 19 8 20

-8031.00 035.00 017.01 061.11 023.00 061.00 061.10

6 16 36 36 24 26 27

-9033.00 033.10 035.00 035.01 035.10 061.00 020.00 011.00 022.20 071.00 253.00 045.00 057.00

2 8 2 3

6 6 23 47 19 31 21 28 17 8 10 18 16


A-11

FORM 6302-2 © 12/2011

NOTES


A-12

FORM 6302-2 © 12/2011

ENGINE PRESERVATION PRODUCTS THE FOLLOWING ENGINE PRESERVATION PRODUCTS ARE AVAILABLE FROM YOUR WAUKESHA DISTRIBUTOR.

ENGINE PAINT Maintain your Waukesha engine's srcinal appearance with Engine Paint from Waukesha, designed to provide long-lasting adherence, color retention, durability and weather resistance.

161361

Oil Field Orange

161362

Gray

494008

Gray

494010

OilFieldOrange

13 Oz. Spray Can 13 Oz. Spray Can Gallon 1 Container 1GallonContainer

ENGINE PRESERVATIVE OIL Waukesha Engine Preservative Oil has proved to be highly effective and provides a practical and economical solution to storage requirements. For additional information on the use of this product, refer to your engine's Operation And Servic e Manual.

166709A

Gallon 1 Container


B-1

FORM 6302-2 © 12/2011

NOTES


B-2

FORM 6302-2 © 12/2011

The Waukesha Express Limited Warranty is available by: Requesting a copy from: GE Energy 1101 West Saint Paul Avenue Waukesha, WI 53188-4999 P: 262.547.3311 F: 262.549.2759 OR Enter the following into your browser: http://www.dresserwaukesha.com/index.cfm/go/literature-search/ Brings up the following web page

W-1

NOTES

W-2

6302-2 VHP Series Four L5774 L5794 L7044 12 Cylinder With ESM Parts Catalog

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